Moeller SmartWire Startup Manual

SmartWire Startup Guide V1.02

The document can be found under the following path:

ftp://ftp.moeller.net/SMARTWIRE/ENGLISH/01_PRODUCT/08_STARTUP_GUIDE

{ DOWNLOAD }

All rights, including those of translation, reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, micro-filming, recording or otherwise, without the prior written permission of Moeller GmbH, Bonn.

Changes:

V1.0 Æ V1.01 Moeller logo updated V1.01 Æ V1.02 Screenshots updated

SmartWire Startup Guide V1.02

Contents

1 Introduction...................................................................................................... 4

2 System components for motor starters with SmartWire.............................. 5

3 Connections on the motor starter .................................................................. 7

4 Assembling a motor starter row..................................................................... 8

5 Electrically commissioning SmartWire........................................................ 10

6 SmartWire integration for XC100/200 via Profibus DP................................ 12

6.1 PLC connection.............................................................................................................12

6.2 Installing the GSD file ...................................................................................................13

6.3 Creating a program in easySoft CoDeSys....................................................................14

6.4 Setting for Profibus node monitoring.............................................................................21

6.5 Diagnostics ...................................................................................................................22

6.5.1 XC100/200 system diagnostics................................................................................................... 22

6.5.2 Profibus DP diagnostics.............................................................................................................. 24

6.6 Example program for XC200 (SWIRE-XC200-ProfibusDP.pro)....................................27

7 SmartWire integration for XC100/200 via CANopen.................................... 28

7.1 PLC connection.............................................................................................................28

7.2 Installing the EDS file....................................................................................................29

7.3 Creating a program in easySoft CoDeSys....................................................................29

7.4 Settings for CANopen node monitoring with Node guarding.........................................33

7.5 Settings for the CANopen Heartbeat node monitoring..................................................34

7.6 CANopen slave monitoring ...........................................................................................35

7.7 Example program for XC200 (SWIRE-XC200-CANopen.pro)......................................39

8 SmartWire integration for easy800 via easyNET......................................... 40

9 SmartWire integration for ECP4 via CANopen ............................................ 40

10 SmartWire integration for S7-300 via Profibus DP...................................... 40

SmartWire Startup Guide V1.02

1 Introduction

SmartWire enables switching devices to be connected to a PLC without the need for any complex control circuit wiring. The control wiring between the PLC and the switchgear is replaced by the plug-in SmartWire module and pre-assembled connection cables. The wiring requirement is drastically reduced and thus makes wiring errors a thing of the past. This saves time and money during mounting, commissioning and troubleshooting during operation. SmartWire is an addition to the well-established range of Moeller switchgear and is designed to be an accessory for standard devices. The flexibility of the switchgear is fully retained since all known system accessories can still be used. The use of standard devices reduces the stock-keeping costs required and ensures the worldwide availability of replacement parts.

SmartWire Startup Guide V1.02

2 System components for motor starters with SmartWire

(6)

(4)

(1)

(5) (2)

(3)

The following pages describe the setup, configuration and function of the SmartWire system using eight Moeller motor starters with the "SWIRE-DIL" SmartWire module for DILM contactors.

The motor starters presented here consist of 5 components:

1) PKZM motor-protective circuit-breaker

2) Connection element

3) DILM contactor

4) Tool-less plug connector

5) SmartWire module for DILM "SWIRE-DIL"

6) SmartWire connection cable "SWIRE-CAB-xxx"

SmartWire Startup Guide V1.02

A motor starter is assembled simply from these 5 components.

Before fitting the SWIRE-DIL to the corresponding contactor, it must be ensured that the position of the terminal pin is set correctly.

DILM contactor size 1 DILM contactor size 2

SmartWire Startup Guide V1.02

3 Connections on the motor starter

L1 L2 L3

Incomer wiring

(AC load circuit)

X1/X2 optional wiring NHI (auxiliary contact

for PKZM)

X3/X4 for opening

the contactor control circuit

(Jumpered as standard)

The SWIRE-DIL has 4 screw terminals, X1/X2 and X3/X4. X1/X2 is provided with a digital input for isolated contacts. This input is designed for connecting the NHI auxiliary contact of the PKZ and thus indicates the status of the PKZ (off/tripped and on) to the SWIRE-DIL. A jumper (fitted as standard) at X3/X4 closes the control circuit for the contactor. Opening the connection at X3/X4 makes it possible to interrupt the circuit for the contactor (independently of the SWIRE-DIL control logic). X3/X4 enables, for example, the electrical interlock of the contactor for a reversing starter combination.

Wiring for motor

feeder

(AC load circuit)

SmartWire Startup Guide V1.02

4 Assembling a motor starter row

The assembly of the system couldn't be easier. The motor starters are firstly fitted in succession onto the mounting rail. The NHI may have been installed on the PKZ beforehand and the connection cables connected to the terminal X1/X2.

All SWIRE-DILs are then interconnected using the SmartWire connection cables. The SWIRE-CAB-008 is recommended for connecting two starters with (DILM7…11 contactors). If adjacent contactors are not identical, e.g. DILM9 next to DILM15 or vice versa, the next larger connection cable SWIRE-CAB-011 is recommended.

SmartWire Startup Guide V1.02

The next step involves the installation of the fieldbus gateway. The following interfaces are possible at present:

1) SWIRE-GW-DP Æ for connecting to Profibus DP V0

2) easy223-SWIRE Æ CANopen mode: for connecting to a CANopen master

3) easy223-SWIRE Æ easyNET mode: for connecting to an easyNET for easy800 Ideally, the fieldbus gateway is positioned approx. 10 mm away from the first starter.

SWIRE-CAB-015 is recommended as the SmartWire cable. The gateway requires two operating voltages:

a) U b) U

Interface Aux

: used for supplying the gateway and the SmartWire modules.

: supply voltage here for the contactors on the motor starter

ATTENTION! The power supply must be provided with appropriate fuse protection.

a) U b) U

Interface Aux

: 1A fuse

: 3A fuse

Further information on this is provided in the technical descriptions (AWBs) of the SmartWire components.

24VDC power

supply

for SWIRE devices

24VDC incomer

for DILM contactors

Distance from gateway to

the first starter, ideally

approx. 10mm

SmartWire Startup Guide V1.02

5 Electrically commissioning SmartWire

The SmartWire system which is connected to the higher-level PLC via the fieldbus gateway in place can be configured independently of the controlling PLC and commissioned. After the power supply is switched on, the SmartWire gateway always checks the connected SmartWire modules and compares this with the internally stored configuration. The SmartWire gateway is factory set without a reference configuration. In other words, it does not expect to find any modules. In this example with 8 motor starters and thus also SmartWire modules, the SmartWire gateway will detect the deviation when the first module is checked. This is indicated by the regular flashing of the SmartWire LED on the gateway and on the first SWIRE-DIL. The LEDs of SWIRE-DILs 2-7 flash in pulses. This means that they are in operation but have not yet been accessed by the gateway, since the first module does not match the reference configuration in the SmartWire gateway. The currently connected configuration can be transferred by pressing the configuration button on the gateway. This must be held down > 1 second. If this time is exceeded, the Ready LED will change from slow to fast flashing and will thus indicate that the configuration process has been initiated. The configuration button can then be released.

The gateway then carries out an automatic configuration so that all stations are addressed in turn (in this case 1-8).

SmartWire Startup Guide V1.02

Once this configuration of the gateway has been completed successfully, this is indicated by the permanently lit SWIRE-LED on the gateway and all permanently lit Ready LEDs on the SmartWire modules (apart from the SWIRE-DILs). This means that the actual configuration has been accepted by the gateway and stored internally. The complete SmartWire system is now fully operational.

Note: during the configuration, the SmartWire gateway addresses the connected stations in turn. With a maximum configuration the modules are numbered from 1-16.

The only other steps required apply to the fieldbus system and its configuration, as well as the programming in the higher-level PLC.

The following chapters describe the integration of the SmartWire system consisting of SmartWire gateway and SmartWire modules. The previously described configuration of 8 motor starters with the 8 SWIRE-DIL modules is used as an example.

SmartWire Startup Guide V1.02

6 SmartWire integration for XC100/200 via Profibus DP

This section assumes the following example PLC configuration:

• Moeller XC-CPU201-256K-8DI-6DO

• Moeller XIOC-NET-DP-M (Profibus master module for Moeller XC100/200)

easySoft CoDeSys V2.3.5.8 (Build Dec 7 2005) is used for programming. The current service pack ECP_Update01_07.exe should also be installed. The service pack can be downloaded from the Moeller ftp server at the following address:

ftp://ftp.moeller.net/AUTOMATION/DOWNLOAD/SOFTWARE_UPDATES/EASYSOF T_CODESYS/V2.3.5/

6.1 PLC connection

The Profibus DP master module is connected via a standard Profibus fieldbus cable to the SWIRE-GW-DP SmartWire gateway. It must be ensured that the bus ends of the Profibus DP connection cable are correctly terminated.

SmartWire Startup Guide V1.02

6.2 Installing the GSD file

The configuration of the master and slave devices in easySoft CoDeSys is based on the GSD files. These device data files are supplied by the manufacturer and contain a standard description of the characteristic properties of a PROFIBUS DP device. Ensure that the required GSD files are already located in the specified directory for the configuration files before CoDeSys is started.

The following GSD files are required for the SmartWire Profibus DP gateway.

Moe4D12_Intel V1_5.zip

PROFIBUS-DP device data file (GSD) for SWIRE-GW-DP DPV0 slave GSD files for PLCs operating with the Intel data format. (e.g. Moeller PS4, XC100, XC200...)

They can be downloaded from the Moeller ftp server at the following path:

ftp://ftp.moeller.net/AUTOMATION/DOWNLOAD/ CONFIGURATIONFILES_CFG_GSD_EDS/SEVERAL_PARTS/ PROFIBUS/SMARTWIRE/

{ DOWNLOAD }

Copy all the files in the zip folder to the following easySoft CoDeSys folder:

C:\Programs\Moeller Software\easy Soft CoDeSys V2.3.5\easy Soft CoDeSys\Library\PLCConf

+ 29 hidden pages

Moeller SmartWire Startup Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 Introduction

2 System components for motor starters with SmartWire

3 Connections on the motor starter

4 Assembling a motor starter row

5 Electrically commissioning SmartWire

6 SmartWire integration for XC100/200 via Profibus DP

6.1 PLC connection

6.2 Installing the GSD file