Hardware and Engineering
PS416-INP-40x
PS416-OUT-4xx
Digital I/O Card
01/00 AWB27-1239-GB
1st published 2000, edition 01/00,
See revision protocol page II
© Moeller GmbH, 53105 Bonn
Author: Werner Albrecht
Editor: Thomas Kracht
Translator: Terence Osborn, David Long
All brand and product names are trademarks
or registered trademarks of the owner
concerned.
All rights reserved, including those of the
translation.
No part of this manual may be reproduced in
any form (printed, photocopy, microfilm or
any otherprocess) or processed, duplicated or
distributed by means of electronic systems
without written permission of Moeller GmbH,
Bonn.
Subject to alteration without notice.
Warning!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in accordance
with EN 50110-1/-2 (VDE 0105 Part 100) may
work on this device/system.
• Before installation and before touching the
device ensure that you are free of electrostatic
charge.
• The functional earth (FE) must be connected to
the protective earth (PE) or to the potential
equalisation. The system installer is responsible
for implementing this connection.
• Connecting cables and signal lines should be
installed so that inductive or capacitive interference do not impair the automation functions.
• Install automation devices and related operating elements in such a way that they are well
protected against unintentional operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in undefined
states in the automation devices.
• Ensure a reliable electrical isolation of the low
voltage for the 24 volt supply. Only use power
supply units complying with IEC 60364-4-41
(VDE 0100 Part 410) or HD 384.4.41 S2.
• Deviations of the mains voltage from the rated
value must not exceed the tolerance limits given
in the specifications, otherwise this may cause
malfunction and dangerous operation.
• Emergency stop devices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation devices.
Unlatching the emergency-stop devices must
not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have been
installed with the housing closed. Desktop or
portable units must only be operated and
controlled in enclosed housings.
• Measures should be taken to ensure the proper
restart of programs interrupted after a voltage
dip or failure. This should not cause dangerous
operating states even for a short time. If
necessary, emergency-stop devices should be
implemented.
• Wherever faults in the automation system may
cause damage to persons or property, external
measures must be implemented to ensure a safe
operating state in the event of a fault or
malfunction (for example, by means of separate
limit switches, mechanical interlocks etc.).
Moeller GmbH
Safety instructions
I
List of revisions for AWB27-1239-GB
Edition Page Description new Modification
01/00 1-3 Tables X
1-10 Section “PS416-OUT-400/-410” X
2-3, 2-9 Figure X
2-10, 2-18 Notes about this manual X
3-3, 3-4, 3-9 Figure
3-26 Notes about this manual X
II
01/00 AWB27-1239-GB
Overview
About this Manual V
General 1-1
PS416-INP-400/-401 2-1
PS416-OUT-400/-410 3-1
GeneralPS416-INP-400/-401PS416-OUT-400/-410AppendixIndex
01/00 AWB27-1239-GB
Appendix 4-1
Index 5-1
III
IV
01/00 AWB27-1239-GB
About this Manual
This manual describes the PS416-INP-400/-401
digital input cards and the PS416-OUT-400/-410
digital output cards for the Moeller modular control
PS416.
Descriptions dealing with all cards are presented in
the first section “General description”. The varying
characteristics are described separately in Parts 2
and 3 of the manual. The digital input cards and the
output cards are grouped together in the descriptions.
For orientation, the chapter “General description,
Setup” presents the elements of the cards and the
commissioning procedure.
The manual is intended for project engineers,
programmers and commissioning engineers. The
reader is assumed to have general knowledge of
control technology.
01/00 AWB27-1239-GB
V
VI
01/00 AWB27-1239-GB
Contents
1General
1 About the cards 1-3
Task 1-3
Hard-/Software requirements 1-3
Setup 1-4
2 Engineering 1-9
General engineering notes 1-9
Example 1-11
3 Installation 1-13
Inserting and removing cards 1-13
Screw terminal Inserting-/Removing 1-15
Inserting and removing the marking strip 1-16
General
01/00 AWB 27-1239-GB
1-1
1-2
01/00 AWB 27-1239-GB
1 About the cards
Task The digital input cards detect 24 V DC input signals
1
from external signal encoders via their 16 inputs and
make them available for further processing to the
central processor of the PLC.
Depending upon the requirements, the
PS416-INP-400 or the PS416-INP-401 can be used.
The basic difference has to do with the on/off delay
(see “Technical Data” on page 4-1).
The digital output cards supply the 24-V-DC for the
actuators. For this, the PS416-OUT-400 features
16 500 mA outputs; the PS416-OUT-410 has 8
2 A outputs.
Hard-/Software requirements
The following hardware and software components
are required when using the digital input and output
cards in a PS416 system.
Table 1-1: Hardware and software requirements
Sucosoft
for PS416-CPU-223
for PS416-CPU-200/-300:
for PS416-CPU-400
Rack PS416-BGT-400/-410/-420 or -421 with potential equalisation bar,
Power supply cards PS416-POW-400/-410/-420
CPU PS416-CPU-200/-300/-400, PS416-CPU-223
Programming cable or
interface converter
1)
:
Operating system version 1.32 or higher,
S30-S316-D/-GB/-F version 2.31 or higher
Operating system version 2.0 or higher,
S40-D/-GB/-F version 2.0 or higher
Operating system version 1.0 or higher,
S40-D/-GB/-F version 1.0 or higher
PS416-ZBX-401/-402/-403
1)
PS416-ZBK-210 (PRG/RS232)
UM1.5 (PRG/RS485)
General
01/00 AWB27-1239-GB
1) For Hardware Configuration of PS416-CPU-223
see AWB27-1243GB.
1-3
About the cards
Setup The scope of delivery of all cards includes the plug
connector housing with a plug-in screw terminal and
the label strip with a plexiglass cover.
The plug connector is required for the card to
function in the PS416 automation system.
d
c
a b
i
h
g
f
1-4
e
j
a
Figure 1-1: Setup of the digital input/output cards
01/00 AWB27-1239-GB
Setup
Pos. PS416-INP-400/401 PS416-OUT-400 PS416-OUT-410
햲 Cable exit (bottom standard, top as an option)
햳 Locking mechanism
햴 – Operating mode
selector switch
햵 Code switch
햶 Marking strip
햷 – Short-circuit indication for central
disconnection module (ZAA)
햸 – Reset button
햹 Connector plug
햺 – Connection terminal for “ZAA”
햻 Plug-in screw terminal
–
Procedure
The following basic instructions ensure a correct
commissioning of the cards:
1. Setting the card address
General
01/00 AWB27-1239-GB
The card is assigned a unique address with code
switch
햵 and thus defines the addressing by the PLC
programm. The address to be set depends on the
card type and is explained for each card in the
chapter “Hardware Configuration”.
1-5
About the cards
2. Setting the mode
The setting of the operating mode selector switch
햴
determines how the card will react in the event of a
short-circuit. This function is only implemented with
the PS416-OUT-400 and is described in the chapter
“Hardware Configuration”.
3. Wiring the plug-in screw terminal
The 19-pole plug-in screw terminal
햻 is wired
according to the connection diagram. For the
external 24-V-DC power supply, wire with a 1.5 mm
diameter is recommended. Wire with a 0.75 mm
2
diameter is recommended for the signal lines. The
wiring scheme is illustrated in the chapter
“Engineering” for each card.
The plug-in screw terminal is then locked into the
housing of the connection plug
pushed through the underside
햹 and the cables are
햲 of the housing
(see chapter “Installation” on page 1-13).
4. Filling out the marking strip
The marking strip
햶 is used to document how you
address the card's inputs and outputs via the
software. The software addresses are related directly
to the card address setting (see step 1). The chapter
“Operation” of each card describes how the user
program addresses the card.
2
1-6
01/00 AWB27-1239-GB
a
Setup
General
01/00 AWB27-1239-GB
Figure 1-2: Marking strip for PS416-INP-400/401
햲 Status display
5. Inserting the card in the rack
The voltage-free card can now be inserted in the
rack. The card is fastened or removed via the locking
mechanism
햳. The cards are all inserted and
removed in the same way (see chapter “Installation”
on page 1-13).
1-7
About the cards
6. Fitting the plug connector
The connection plug
햹 is plugged in. This concludes
the installation of the card (see chapter “Installation”
on page 1-13).
1-8
01/00 AWB27-1239-GB
2 Engineering
General
engineering notes
The relevant regulations for safety and prevention of
accidents must be observed. Machines and systems
which are fetted with the PS416 are subject to the
relevant EN-, IEC-, VDE regulations.
Emergency OFF devices acc. EN 60204/IEC 204
(VDE 0113) must always be active in all operation
modes of the controller. A deactiviation of the
emergency OFF device must not cause an
uncontrolled or undefinded restart.
Power supply
When using 24 V power supplies, a safe electrical
isolation of the low voltage must be ensured. Only
power supply units designed acc. IEC 364-4-41 or
VDE 0100 Part 410 may be used.
An isolation monitoring device must be implemented
(IEC 364-4-41 or VDE 0100 Part 410) when using an
unearthed power supply.
With a potentially isolated operation the 24-V-DC
power supply must be a protective low voltage acc.
IEC 364-4-41 or VDE 0100 Part 410 or equivalent.
General
01/00 AWB27-1239-GB
Suppression of interference sources
Connected inductive loads must always be
protected with suppressor circuits. When connecting
loads, the manufacturers specifications must be
adhered to.
1-9
Engineering
Interference measures
왘 Power, control and signal cables must be laid as
far away from each other as possible in order to
avoid capacitive and inductive coupling. If
separate cabling is not possible, then those
cables that are the interference sources must be
screened without fail.
왘 Avoid long, parallel runs of cables with differing
power ratings.
You can find further information on this subject in the
Moeller Manual “Electromagnetic Compatibility of
Automation Systems (EMC)” (TB27-001-GB) and
“EMC-Engineering Guidelines for Automation
Systems PS4/PS416” (AWB27-1287GB).
PS416-OUT-400
PS416-OUT-410
The following engineering guideline must be observed
in order to conform to the EMC guidelines:
1-10
The voltage supply cables must be provided with a
ferrite ring. It should be installed in the closest
possible proximity of the card. One or more voltage
supply cables may be present. The cables may not
be connected to further devices.
HF-ferrite rings are not supplied with the card.
Place a separate order for type PS416-ZBX-405.
01/00 AWB27-1239-GB
Example
Example
OUT-4xx
a
24 V
Figure 1-3: Engineering guideline for voltage supply cables
of the output card
햲 Ferrite ring
2
General
01/00 AWB27-1239-GB
1-11
1-12
01/00 AWB27-1239-GB
Inserting and
removing cards
3 Installation
Note
The PLC must be disconnected from the power
supply before you insert or remove cards.
Otherwise, voltage peaks at the bus plug can
damage the card.
General
Inserting cards
왘 Insert the card into any slot of the rack to the right
of the power supply PS416-CPU-4x0 or the
SUCOnet K card PS416-NET-400.
The card requires one slot.
왘 Press the lever and insert the card into the rack
until you hear a click.
왘 Plug in the connection plug.
Removing
01/00 AWB27-1239-GB
왘 Remove the connection plug.
왘 Press the lever to release the locking mechanism.
왘 Pull the card forward.
1-13
Installation
1-14
Figure 1-4: Inserting and removing cards
01/00 AWB27-1239-GB
Screw terminal
Inserting-/Removing
Screw terminal
Inserting-/Removing
When connecting the cards to stations, you are
recommended to remove the screw terminal from the
housing of the connection plug. The following figure
illustrates how the screw terminal is inserted and
removed.
General
01/00 AWB27-1239-GB
Figure 1-5: Inserting and removing the plug-in
screw terminal
1-15
Installation
Inserting and removing the marking strip
The marking strip can be removed from the housing
of the connection plug very simply.
2
1
Figure 1-6: Inserting and removing the marking strip
1-16
01/00 AWB27-1239-GB
Contents
2PS416-INP-400/-401
1 Engineering 2-3
Connecting the stations 2-3
Power supply 2-4
2 Hardware Configuration 2-5
Setting addresses 2-5
3 Software Configuration 2-9
Configuring cards 2-9
Setting card parameters 2-10
4Operation 2-13
Function 2-13
Software addressing 2-14
01/00 AWB27-1239-GB
5 Test/Commissioning/ Diagnostics 2-17
LED display 2-17
Sucosoft S40 2-18
2-1
PS416-INP-400/-401
2-2
01/00 AWB27-1239-GB
1 Engineering
Connecting the stations
2
Connections are made to the stations by means of
the plug-in screw terminal in the connector plug
housing:
왘 Remove the connector plug housing from the
card.
왘 Remove the plug-in screw terminal.
왘 Wire the plug-in screw terminal according to the
wiring plan.
PS
416PS316
Ix.0
Ix.1
Ix.2
Ix.3
Ix.4
Ix.5
Ix.6
Ix.7
Iy.0
Iy.1
Iy.2
Iy.3
Iy.4
Iy.5
Iy.6
Iy.7
GND
GND
I.10
I.11
I.12
I.13
I.14
I.15
GND
GND
1
I.0
2
I.1
3
I.2
4
I.3
5
I.4
6
7
I.5
8
I.6
9
I.7
10
I.8
11
I.9
12
13
14
15
16
17
18
19
PS416-INP-400/-401
01/00 AWB27-1239-GB
Figure 2-1: Plug connector assignment
2-3
Engineering
The second GND connection is the continuation
Power supply The PS416-POW-4x0 power supply card supplies
of the GND signal.
왘 Use wire diameters of 0.75 mm2 for the signal
cables.
왘 Lock the plug-in screw terminal in the connector
plug housing and push the cables through the
underside of the housing.
You can push the cables through the top if necessary. Then, you must push out the plastic window
on the top of the plug housing.
the cards with 5 V DC from the internal bus of the
rack. The external signal sources must be supplied
separately with 24-V-DC.
2-4
01/00 AWB27-1239-GB
2 Hardware Configuration
Setting addresses In order for the digital input cards to be addressed,
each card must be assigned a separate address.
The addresses are assigned with the coding switch
on each card (see table 2-1 on page 2-6). This
address assigns to each card a special range in the
central unit. The status of the inputs are recorded
there and can be scanned via software. The chapter
“Operation” page 2-13 fully explains the syntax of
addressing the cards.
Two bytes are reserved in the central unit for the 16
inputs of each digital input card. The cards are therefore addressed in two steps; only even-numbered
addresses are allowed. The first digital input card is
given the address 0.
왘 Address the cards one after another, starting with
address 0 for the first card. A maximum of
18 digital input cards can be used in each rack. In
this case, the last card is given the address 34.
Table 2-1 shows how poles 1 to 6 of the coding
switch must be set for each card address. It also
shows the input byte used to address the cards via
the software.
PS416-INP-400/-401
01/00 AWB27-1239-GB
2-5
Hardware Configuration
Table 2-1: Address coding for the PS416-INP-400/-401
Card address Input byte S1 S2 S3 S4 S5 S6
00.0to0.7
1.0 to 1.7
22.0to2.7
3.0 to 3.7
44.0to4.7
5.0 to 5.7
66.0to6.7
7.0 to 7.7
88.0to8.7
9.0 to 9.7
10 10.0 to 10.7
11.0 to 11.7
12 12.0 to 12.7
13.0 to 13.7
14 14.0 to 14.7
15.0 to 15.7
16 16.0 to 16.7
17.0 to 17.7
18 18.0 to 18.7
19.0 to 19.7
20 20.0 to 20.7
21.0 to 21.7
22 22.0 to 22.7
23.0 to 23.7
24 24.0 to 24.7
25.0 to 25.7
26 26.0 to 26.7
27.0 to 27.7
28 28.0 to 28.7
29.0 to 29.7
30 30.0 to 30.7
31.0 to 31.7
32 32.0 to 32.7
33.0 to 33.7
34 34.0 to 34.7
35.0 to 35.7
111111
011111
101111
001111
110111
010111
100111
000111
111011
011011
101011
001011
110011
010011
100011
000011
111101
011101
2-6
01/00 AWB27-1239-GB
Setting addresses
The positions of switches 7 and 8 do not matter.
ON
2
3456
1
8
7
Figure 2-2: Coding switch set for Address 4
Example
The following figure illustrates a sample assignment
of a rack with input and output cards. It shows how
the marked input cards are addressed.
Slot
Adr.
34 202
POW
INP 400
INP 400
AIN 400
AIN 400
NET 400
02 46 81012
OUT 400
OUT 410
OUT 400
OUT 400
INP 401
INP 401
OUT 400
OUT 400
OUT 400
INP 400
OUT 410
OUT 410
INP 400
Figure 2-3: Adressing of digital input cards using an
example configuration
INP 400
PS416-INP-400/-401
01/00 AWB27-1239-GB
2-7
2-8
01/00 AWB27-1239-GB
3 Software Configuration
Configuring cards The digital input cards are configured in the Device
Configurator of the Sucosoft S40.
PS416-INP-400/-401
01/00 AWB27-1239-GB
Figure 2-4: Device Configurator
2-9
Software Configuration
The following entries are made in the fields:
Line: Number of the network line (0 = Basic unit;
1 to 9 = Expander rack)
Rack/Station: Number of the rack (0 = Basic unit;
1 bis 30 = Expander rack)
Slot/Module: Slot number in the rack. All digital
input and output cards are given the slot number
“0”.
Type: PS416-INP/OUT card
Several digital input and output cards can be
grouped together in one rack as the type
“PS416-INP/OUT” and can be defined just once
for each rack.
How to use the Topology Confiugrator is explained in
detail in the manual “Sucosoft S40 Programming
Software – User Interface” (AWB2700-1305GB).
Setting card
parameters
2-10
The card parameters are set in the “Parameters”
dialog box of the Device Configurator. Specify the
highest available input byte address of all inserted
digital input cards of a rack. The basis for this is the
address set on the card.
01/00 AWB27-1239-GB
Setting card parameters
Example
A rack contains seven digital input cards, to which
you assigned the addresses 0, 2, 4, 6, 8, 10, and 12
with the coding switch. The highest available input
bytes are thus IB 12 and IB 13 (see Table 2-1 on
page 2-6). Set “12” as the highest input address for
the parameters.
Figure 2-5: Parameter setting of the PS416-INP-400/-401
PS416-INP-400/-401
01/00 AWB27-1239-GB
2-11
2-12
01/00 AWB27-1239-GB
4 Operation
Function The digital input cards are the interface between the
input level and the processing level. In order to
improve the reliability of the control system, the
internal bus logic isolates the DC signals from the
process by means of optical couplers. There is an
LED for each input, which displays the signal status.
+24 V
Aislamiento
de potencial
I0
I1
01/00 AWB27-1239-GB
PS416
Figure 2-6: Block diagram of the PS416-INP-400/-401
Retardo
Lógica de bus
Codificación
de dirección
PS416-INP-400/401
I15
0 V
PS416-INP-400/-401
2-13
Operation
Software addressing After you have configured the card in the Device
Configurator (see chapter “Software Configuration”),
you can define the inputs using the Sucosoft S40
Editor and scan them with the IL Editor in bit, byte or
word format. The following specifications are
required to address the inputs:
Operand: I
Data type: Bit, Byte, word, double word
1)
Line number: 1 to 9 (0 = Basic unit)
Slot number: 1 to 30
(0 = Basic unit)
Slot number: 0
Word or Byte number
(word: 0 to 34; byte: 0 to 35)
Bit number: 0 to 7
The general syntax rule is:
Operand-data type-line-rack/station-slot/module-byte/word-bit
Example
You wish to scan the inputs of a digital input card.
The card is located in the basic unit (line 0, station 0).
The address 12 was set on the card..
2-14
1) A double word access is only possible with adjacent cards.
01/00 AWB27-1239-GB
Slot
Adr.
234
POW
CPU
Software addressing
I12.0
I.0
I.1
I.2
INP 400
INP 400
INP 400
INP 400
INP 400
0246810
INP 401
INP 401
12
I.10
I.11
I.12
I.13
I.14
I.15
I.3
I.4
I.5
I.6
I.7
I12.7
I.8
I13.0
I.9
I13.7
14
IB12
IB13
Figure 2-7: Bit, byte and word addressing for digital input
card with address 12
Wordwise addressing addresses all 16 inputs of the
PS416-INP-400/-401 simultaneously with one
command:
Variable declaration:
VAR
Input_Slave_IW12 AT%IW0.0.0.12:WORD;
END_VAR
IW12
PS416-INP-400/-401
01/00 AWB27-1239-GB
User program:
LD Input_Slave_IW12
ST ...
2-15
Operation
Bytewise addressing addresses inputs 0 to 7 or
8 to 15 simultaneously. In this example, inputs
8 to 15 are addressed:
Variable declaration:
VAR
Input_Slave_IB13 AT%IB0.0.0.13:BYTE;
END_VAR
User program:
LD Input_Slave_IB13
ST ...
Bitwise addressing always addresses exactly one
input of a card. In this example input I 15 (bit 7 of the
most significant byte) is addressed.
Variable declaration:
VAR
Input_Slave_I15 AT%I0.0.0.13.7:BOOL;
END_VAR
User program:
LD Input_Slave_I15
ST ...
2-16
01/00 AWB27-1239-GB
5 Test/Commissioning/Diagnostics
LED display The front panel contains green LEDs, each of which
indicates the status of one input.
a
b
c
PS416-INP-400/-401
01/00 AWB27-1239-GB
Figure 2-8: LED display on the card
햲 Reset button
햳 LED ZAA
햴 Status display
LED lit: The input has the status “1”.
LED off: The input has the status “0”.
2-17
Test/Commissioning/
Diagnostics
Sucosoft S40 You can scan the logical status of the card inputs in
the Sucosoft S40 menu “Test and Commissioning”.
You will find more information on this subject in the
manual “Sucosoft S40 Programmiing Software –
User Interface” (AWB2700-1305GB).
2-18
01/00 AWB27-1239-GB
Contents
3PS416-OUT-400/-410
1 Engineering 3-3
Connecting the stations 3-3
Power supply 3-5
2 Hardware Configuration 3-7
Setting addresses 3-7
Defining the short-circuit behaviour 3-12
3 Software Configuration 3-15
Configuring cards 3-15
Setting the card parameters 3-16
4Operation 3-19
Function 3-19
Software addressing 3-20
5 Test/Commissioning/ Diagnostics 3-25
LED display 3-25
Sucosoft S40 3-26
01/00 AWB27-1239-GB
PS416-OUT-400/-410
3-1
3-2
01/00 AWB27-1239-GB
1 Engineering
Connecting the stations
3
Connections are made to the stations by means of
the plug-in screw terminal in the connector plug
housing:
왘 Remove the connector plug housing from the
card.
왘 Wire the plug-in screw terminal according to the
terminal connection diagram.
PS
416PS316
Qx.0
Qx.1
Qx.2
Qx.3
Qx.4
Qx.5
Qx.6
Qx.7
Qy.0
Qy.1
Qy.2
Qy.3
Qy.4
Qy.5
Qy.6
Qy.7
+24V
GND
ZAAZAA
Q.10
Q.11
Q.12
Q.13
Q.14
Q.15
+24V
GND
1
Q.0
2
Q.1
3
Q.2
4
Q.3
5
Q.4
6
7
Q.5
8
Q.6
9
Q.7
10
Q.8
11
Q.9
12
13
14
15
16
17
18
19
PS416-OUT-400/-410
01/00 AWB27-1239-GB
Figure 3-1: Plug connector assignment for the
PS416-OUT-400
3-3
Engineering
PS
416PS316
+24V
Qx.0
+24V
Qx.1
Qx.2
+24V
Qx.3
Qx.4
Qx.5
Qx.6
+24V
Qx.7
+24V
GND
ZAAZAA
+24V
+24V
+24V
+24V
+24V
GND
1
2
Q.0
3
4
Q.1
5
6
Q.2
7
8
Q.3
9
10
Q.4
11
12
13
Q.5
14
15
Q.6
16
17
Q.7
18
19
Figure 3-2: Plug connector assignment for the
PS416-OUT-410
For the PS416-OUT-410, the external 24-V-DC
supply voltage must be supplied to the card via at
least three cables.
3-4
왘 For the external 24-V-DC supply voltage, use
1.5 mm
2
wire diameters. Use 0.75 mm2
diameters for the signal cables.
왘 The cables are passed through the bottom of the
housing.
You can push the cables through the top if neces-
sary. In this case, the plastic blindplate on the top
of the housing must be broken and removed.
01/00 AWB27-1239-GB
Power supply
Power supply The rack’s internal bus supplies the cards with
5 V DC from the power supply card
PS416-POW-4x0. An external 24 V DC voltage must
be connected to the card to provide the output
power supply.
01/00 AWB27-1239-GB
PS416-OUT-400/-410
3-5
3-6
01/00 AWB27-1239-GB
2 Hardware Configuration
Setting addresses In order for the digital output cards to be addressed,
each card must be assigned a separate address. The
addresses are assigned with the coding switch on
each card (see Table 3-1 from page 3-8). This
address assigns to each card a special area in the
central unit. The chapter “Operation” from page 3-19
fully explains the syntax of addressing the cards.
Address the digital outputs cards one after each
other, starting with address 0 for the first digital
output card.
PS416-OUT-400
Two bytes are reserved in the central unit for the
16 outputs for each digital output card. The cards are
therefore addressed in two steps; only evennumbered addresses are allowed.
A maximum of 18 PS416-OUT-400 digital output
cards can be used in each rack. In this case, the last
card is given the address 34.
Table 3-1 shows how poles 1 to 6 of the coding
switch must be set for each card address. It also
shows the output byte used to address the cards via
the software.
PS416-OUT-400/-410
01/00 AWB27-1239-GB
3-7
Hardware Configuration
Table 3-1: Address coding for the PS416-OUT-400
Card address Input byte S1 S2 S3 S4 S5 S6
00.0to0.7
1.0 to 1.7
22.0to2.7
3.0 to 3.7
44.0to4.7
5.0 to 5.7
66.0to6.7
7.0 to 7.7
88.0to8.7
9.0 to 9.7
10 10.0 to 10.7
11.0 to 11.7
12 12.0 to 12.7
13.0 to 13.7
14 14.0 to 14.7
15.0 to 15.7
16 16.0 to 16.7
17.0 to 17.7
18 18.0 to 18.7
19.0 to 19.7
20 20.0 to 20.7
21.0 to 21.7
22 22.0 to 22.7
23.0 to 23.7
24 24.0 to 24.7
25.0 to 25.7
26 26.0 to 26.7
27.0 to 27.7
28 28.0 to 28.7
29.0 to 29.7
30 30.0 to 30.7
31.0 to 31.7
32 32.0 to 32.7
33.0 to 33.7
34 34.0 to 34.7
35.0 to 35.7
111111
011111
101111
001111
110111
010111
100111
000111
111011
011011
101011
001011
110011
010011
100011
000011
111101
011101
3-8
01/00 AWB27-1239-GB
Setting addresses
The positions of switches 7 and 8 do not matter.
ON
2
3456
1
Figure 3-3: Coding switch set for Address 4
8
7
Example
The following figure illustrates a sample assignment
of a rack with input and output cards. It shows how
the marked digital output cards are addressed.
POW
3202
INP 400
NET 400
INP 400
AIN 400
AIN 400
OUT 410
OUT 400
OUT 400
0246 81012
INP 401
INP 401
OUT 400
OUT 400
OUT 400
OUT 400
OUT 410
1415
INP 400
INP 400
OUT 410
INP 400
Slot
Adr.
Figure 3-4: Addressing of PS416-OUT-400 digital output
cards using an example configuration
PS416-OUT-410
A byte is reserved in the central unit for the eight
outputs of the PS416-OUT-410 card. The cards are
therefore addressed one after another. Both evennumbered and odd-numbered addresses are
allowed.
Table 3-2 from page 3-10 illustrates how poles 1 to 7
of the coding switch must be set for each card. It also
shows the output bytes used by the software to
address the cards.
PS416-OUT-400/-410
01/00 AWB27-1239-GB
3-9
Hardware Configuration
Table 3-2: Address coding for the PS416-OUT-410
Card address Input byte S1 S2 S3 S4 S5 S6 S7
0 0.0to0.7 1111111
1 1.0to1.7 0111111
2 2.0to2.7 1011111
3 3.0to3.7 0011111
4 4.0to4.7 1101111
5 5.0to5.7 0101111
6 6.0to6.7 1001111
7 7.0to7.7 0001111
8 8.0to8.7 1110111
9 9.0to9.7 0110111
10 10.0to10.7 1010111
11 11.0to11.7 0010111
12 12.0to12.7 1100111
13 13.0to13.7 0100111
14 14.0to14.7 1000111
15 15.0to15.7 0000111
16 16.0to16.7 1111011
17 17.0to17.7 0111011
18 18.0to18.7 1011011
19 19.0to19.7 0011011
20 20.0to20.7 1101011
21 21.0to21.7 0101011
22 22.0to22.7 1001011
23 23.0to23.7 0001011
24 24.0to24.7 1110011
25 25.0to25.7 0110011
26 26.0to26.7 1010011
27 27.0to27.7 0010011
28 28.0to28.7 1100011
29 29.0to29.7 0100011
3-10
01/00 AWB27-1239-GB
Setting addresses
Card address Input byte S1 S2 S3 S4 S5 S6 S7
30 30.0to30.7 1000011
31 31.0to31.7 0000011
32 32.0to32.7 1111101
33 33.0to33.7 0111101
34 34.0to34.7 1011101
The position of pole 8 does not matter.
ON
2
3456
1
8
7
Figure 3-5: Coding switch set for Address 4
Example
The following figure illustrates a sample assignment
of a rack with input and output cards. It shows how
the marked digital output cards are addressed.
01/00 AWB27-1239-GB
POW
3202
NET 400
INP 400
INP 400
AIN 400
AIN 400
OUT 410
OUT 400
OUT 400
0246 81012
INP 401
INP 401
OUT 400
OUT 400
OUT 400
OUT 400
OUT 410
1415
INP 400
INP 400
OUT 410
INP 400
Slot
Adr.
Figure 3-6: Addressing of PS416-OUT-410 digital output
cards using an example configuration
3-11
PS416-OUT-400/-410
Hardware Configuration
Defining the shortcircuit behaviour
The behaviour of the card in case of a short-circuit is
defined with the operating mode selector switch on
the card. This setting is only possible on the
PS416-OUT-400. The short-circuit behaviour of the
PS416-OUT-410 is equivalent to Mode 1.
ON
OFF
Figure 3-7: Operating mode selector switch
Mode 1 (switch in position OFF/opened):
In the event of a short-circuit, all outputs of the
card are switched off until the short-circuit is
eliminated and there is a manual acknowledgement with the Reset button.
A red LED indicates any short-circuit.
The cards “ZAA” output is activated. A “ZAA”
central disconnection module can be used to
register the short-circuit.
3-12
01/00 AWB27-1239-GB
Defining the short-circuit
behaviour
Mode 2: (switch in position ON/closed)
In case of a short-circiut, the affected output is
switched off for approx. 200 ms. Then, an automatic restart attempt is made. This repeats itself
until the short-circuit is eliminated.
The red LED displays a short-circuit until the
Reset button is pressed as an acknowledgement.
The cards “ZAA” output is activated. A “ZAA”
central disconnection module can be used to
register the short-circuit.
The function of the “ZAA” output on the digital
output cards PS416-OUT-400/-410 can be used as
illustrated below.
01/00 AWB27-1239-GB
PS416-OUT-400/-410
3-13
Hardware Configuration
PS416
POW
CPU
INP-40x
OUT-4xx
OUT-4xx
OUT-4xx
OUT-4xx
햲
24 V
WI
+24 V
0 V
ZAA
0 V
Figure 3-8: Monitoring 24-V-DC output cards using the
ZAA central disconnection module
햲 ZAA loop
WQ
24 V
13/I
14/Q
The “ZAA” central disconnection module is
addressed when WI/WQ has a low resistance
compared to 0 V, or when the loop between the
connections WI and WQ is broken.
The “ZAA” card drives a constant current from the
output “WQ” through the monitoring loop to the input
“WI” of the “ZAA” card. The “ZAA” connection on the
digital output cards PS416-OUT-400/-410 pulls the
loop to GND in the event of a short-circuit. The shortcircuit is recognized by the “ZAA” card and registered by an input card, as shown in Fig. 3-8.
3-14
01/00 AWB27-1239-GB
3 Software Configuration
Configuring cards The digital output cards are configured in the
Sucosoft S40 Device Configurator.
01/00 AWB27-1239-GB
PS416-OUT-400/-410
Figure 3-9: Device configurator
3-15
Software Configuration
The entries specifications must be made in the
following boxes:
Line: Number of the network line
(0 = Basic unit; 1 to 9 = Expander rack)
Rack/Station: Number of the rack
(0 = Basic unit; 1to30=Expander rack)
Slot/Module: Slot number in the rack. All digital
input and output cards are given the slot number
“0”.
Type: PS416-INP/OUT card
Several digital input and output cards can be
grouped together in one rack as type
“PS416-INP/OUT” and only defined once for
each rack.
How to use the Topology Configurator is explained in
detail in the manual “Sucosoft S40 ProgrammingSoftware User Interface” (AWB2700-1305GB).
Setting the card
parameters
3-16
The card parameters are set in the “Parameters”
dialog box of the Device Configurator. Specify the
highest available output byte address of all inserted
digital output cards of a rack. The basis for this is the
address set on the card.
01/00 AWB27-1239-GB
Setting the card
parameters
Example
Set the address 4 on one of several digital output
cards as the highest address. Enter “4” in the dialog
box “Parameters” for the highest available output
byte address, irrespective of whether the card is a
PS416-OUT-400 or a PS416-OUT-410.
Figure 3-10: Parameter setting of the PS416-OUT-400/-410
01/00 AWB27-1239-GB
PS416-OUT-400/-410
3-17
3-18
01/00 AWB27-1239-GB
4 Operation
Function The digital output cards are the interface between
the processing level and the output level. The output
circuits are galvanically isolated from the internal
logic by means of optocouplers. Fuses or electronic
fuses protect the PS416-OUT-400 against overloads.
Aislamiento
de potencial
PS416
Lógica de bus
PS416-OUT-400
Modo
operativo
Lógica
Figure 3-11: PS416-OUT-400 block diagram
ZAA
Tecla de
reinicio
Q0
Q1
Q15
+24 V
0 V
PS416-OUT-400/-410
01/00 AWB27-1239-GB
3-19
Operation
Aislamiento
de potencial
PS416
Lógica de bus
Codificación
de dirección
PS416-OUT-410
Modo
operativo
Lógica
ZAA
+24 V
Tecla de
reinicio
Q0
+24 V
Q1
Q2
+24 V
Q3
Q4
Q5
Q6
+24 V
Q7
+24 V
0 V
Figure 3-12: PS416-OUT-410 block diagram
Software addressing After you have configured the card in the Device
Configurator (see chapter “Software Configuration”),
you can define the outputs using the Sucosoft S40
Editor and scan them with the IL Editor in bit, byte or
word format. The following specifications are
required to address the outputs:
3-20
01/00 AWB27-1239-GB
Software addressing
Operand: I
Data type: bit, byte, word, double word
1)
Line number: 1 to 9 (0 = Basic unit)
Station number: 1 to 30
(in the basic unit = 0)
Slot number: 0
Word or Byte number
(word: 0 to 34; byte: 0 to 35)
Bit number: 0 to 7
The general syntax rule is:
Operand-data type-line-rack/station-slot/module-byte/word-bit
01/00 AWB27-1239-GB
1) A double word access is only possible with adjacent
PS416-OUT-400/-410 cards. A word access to the
PS416-OUT-410 cards is only possible if the outputs of
two adjacent PS416-OUT-410 cards are to be
addressed simultaneously.
3-21
PS416-OUT-400/-410
Operation
Slot
Adr.
234
POW
CPU
Example
Yout want to read or write the outputs of a digital
output card. The card is located in the basic unit (line
0, station 0). The address 12 was set on the card.
Q12.0
Q.0
Q.1
Q.2
Q.3
Q.4
Q.5
Q.6
Q.7
Q.8
Q.9
Q.10
Q.11
Q.12
Q.13
Q.14
Q.15
Q12.7
Q13.0
Q13.7
OUT 400
OUT 410
OUT 410
OUT 400
OUT 400
02467810
OUT 400
OUT 400
OUT 400
12
14
Figure 3-13: Bit-, byte and word addressing with the
PS416-OUT-400 with address 12
QB12
QB13
QW12
3-22
Wordwise addressing addresses all 16 outputs of
the PS416-OUT-400 simultaneously with one
command:
Variable declaration:
VAR
Output_Slave_QW12 AT%QW0.0.0.12:WORD;
END_VAR
01/00 AWB27-1239-GB
Software addressing
User program:
LD Output_Slave_QW12
ST..
LD..
ST Output_Slave_QW12
Bytewise addressing addresses outputs 0 to 7 or
8 to 15 simultaneously. In this example, outputs
8 to 15 are addressed:
Variable declaration:
VAR
Output_Slave_QB13 AT%QB0.0.0.13:BYTE;
END_VAR
User program:
LD Output_Slave_QB13
ST..
LD..
ST Output_Slave_QB1B13
Bitwise addressing always addresses exactly one
output of a card. In this example output Q15 (bit 7 of
the most significant byte) is addressed.
01/00 AWB27-1239-GB
Variable declaration:
VAR
Output_Slave_Q15 AT%I0.0.0.13.7:BOOL;
END_VAR
User program:
LD Output_Slave_Q15
ST..
LD..
ST Output_Slave_Q15
PS416-OUT-400/-410
3-23
3-24
01/00 AWB27-1239-GB
5 Test/Commissioning/Diagnostics
LED display The front panel contains green LEDs, each of which
indicates the status of one output.
a
b
c
01/00 AWB27-1239-GB
Figure 3-14: LED display on the card
햲 Reset button
햳 LED ZAA
햴 Status display
LED lit: The output has the status “1”.
LED off: The output has the status “0”.
The red “ZAA” LED is lit in case of a short-circuit
(see section “Defining the short-circuit behaviour”
on page 3-12).
3-25
PS416-OUT-400/-410
Test/Commissioning/
Diagnostics
Sucosoft S40 You can scan and force the logical status of the card
outputs by means of the menu “Test and Commissioning” of Sucosoft S40. You will find more detailled
information on this subject in the manual
“Sucosoft S40 Programming software –
User Interface” (AWB2700-1305GB).
3-26
01/00 AWB27-1239-GB
Appendix
Technical Data PS416-INP-400/-401
4
Number of inputs 16
Galvanic isolation between
input and logic 5 V (bus)
Terminal design plug-in screw terminal
Connector cross-section ⬉
Display elements LED
Ambient temperature 0 °C ... +55 °C
Storage temperature –25 °C ... +70 °C
Humidity class RH1
EMV see page 4-4
Dimensions [D ⫻ H ⫻ W] 215 ⫻ 130 ⫻ 20 (mm)
Weight approx. 150 g
Required space 4 space units = 1 Slot
Current consumption 5 V bus normally 30 mA
Power dissipation
internal 5 V bus side normally 0.15 W
external 16 ⫻ input max. 5.8 W
Input voltage
Input current
U
i
I
i
Input resistance normally 2.8 kOhm
Voltage range
U
i
„0“ signal –3 ... +5 V
„1“ signal +15 ... +30.2 V
Current range
I
i
„0“ signal 0 ... 0.6 mA
„1“ signal 2.5 ... 12 mA
yes
2
1.5 mm
normally 8.6 mA
⫾0.5 mA
Appendix
01/00 AWB27-1239-GB
4-1
Appendix
On/Off delay
INP 400 normally 3.0/3.0 ms
INP 401 normally 0.2/0.3 ms
Utilization factor 1
Operating factor 100 %
PS416-OUT-400/PS416-OUT-410
PS416-OUT-400 PS416-OUT-410
Number of outputs 16 8
I
Output current
Output for
U
nom
pro
nom
= 24 V
Galvanic isolation between
output and logic 5 V (bus)
Terminal design plug-in screw terminal
Connector cross-section ⬉1.5 mm
Display elements LED
Ambient temperature 0 °C ... +55 °C
Storage termperature –25 °C ... +70 °C
Humidity class RH1
EMV see page 4-4
Dimensions [D ⫻ H ⫻ W] 215 ⫻ 130 ⫻ 20 mm
Weight approx. 150 g
Required space 4 space units = 1 Slot
Current consumption
Logic 5 V (bus) normally 150 mA normally 85 mA
external 24 V normally 230 mA
Power dissipation
Logic 5 V (bus) approx. 0.74 W approx. 0.425 W
external 24 V approx. 5.6 W approx. 4.5 W
0.5 A 2.0 A
yes
2
normally 70 mA
(ohne Last)
(without load)
4-2
01/00 AWB27-1239-GB
Technical Data
PS416-OUT-400 PS416-OUT-410
Input
U
e
U
nom
Tolerance +20 %, –15 %
Residual ripple ⬉5 %
Reverse polarity protections present
Mode 1
Short-circuit release
Mode 2
Short-circuit release
Parallel connection of outputs max. 4 no
Indication of monitoring activation
LED present
ZAA active low
Residual current for OFF
signal
Output voltage
OFF signal for
ON signal for
Output current
U
a
U
nom
U
nom
I
a
for U = 24 V 0.5 A 2.0 A
U
= 30 V 0.6 A 2.4 A
for
max
Monitoring
Short-circuit present
Thermal present no
Overload present no
Suppressor circuit US [V] present
f
Operating frequency
[Hz]/P[W]
inductive load acc. DC 13
t
Delay
On 0 V to 24 V 60 s
Off 24 V to 0 V 100 s 700 s
Utilization factor 1
Operating factor 100 %
24 V
with start disable
without start
–
disable
300 A ⬉400 A
⬉
⬉2.5 V ⬉2 V
23.4 V
Anhang
01/00 AWB27-1239-GB
4-3
Appendix
Details for electromagnetic compatability (EMC) of automation devices
Emitted interference DIN EN 55 011/22 Class A
Noise immunityt
ESD DIN EN 61 000-4-2 Contact discharge
RFI DIN EN 61 000-4-3 AM/PM 10 V/m
Burst DIN EN 61 000-4-4 Line/Digital I/O
Surge DIN EN 61 000-4-5 Digital I/O, asymmetrical
Immunity to
line-conducted
interference
DIN EN 61 000-4-6 AM 10 V
Air discharge
Analog I/O, Field bus
DC line, asymmetrical
DC line, symmetrical
AC line, asymmetrical
AC line, symmetrical
4 kV
8 kV
2 kV
1 kV
0.5 kV
1 kV
0.5 kV
2 kV
1 kV
4-4
01/00 AWB27-1239-GB
General H
Index
Hardware requirements ................................................1-3
I
Inserting and removing cards .....................................1-13
Inserting and removing the screw terminal ................. 1-15
Inserting the screw terminal ........................................ 1-15
M
Marking strips ...............................................................1-6
P
Power supply ................................................................1-9
R
Removing cards .......................................................... 1-13
Removing the screw terminal .....................................1-15
S
Setup, Procedure .......................................................... 1-5
Slot assignment ..........................................................1-13
Software requirements .................................................. 1-3
PS416-INP-400/-401 A
01/00 AWB27-1239-GB
Addressing, software
Example PS416-INP-400/-401 ................................ 2-15
Adressing
Expamle PS416-INP-400/-401 .................................. 2-7
B
Block diagram
PS416-INP-400/-401 ............................................... 2-13
C
Coding switch
PS416-INP-400/-401 ................................................. 2-7
Coding table
PS416-INP-400/-401 ................................................. 2-6
Index
5-1
Index
Configuration
PS416-INP-400/-401 ...............................................2-10
D
Device Configurator ......................................................2-9
I
Input address, highest ....................................... 2-10, 2-11
L
LED display
PS416-INP-400/-401 ...............................................2-17
O
Optical couplers ..........................................................2-13
P
Power supply
PS416-INP-400/-401 .................................................2-4
S
Setting card parameters
Example PS416-INP-400/-401 ................................2-11
Slot numberr ................................................................2-10
Syntax rule ...................................................................2-14
PS416-OUT-400/-410 A
5-2
T
Type .............................................................................2-10
W
Wiring plan
PS416-INP-400/-401 .................................................2-3
Addressing
Example PS416-OUT-400 .........................................3-9
Example PS416-OUT-410 .......................................3-11
Addressing, software
Example PS416-OUT-400/-410 ...............................3-22
01/00 AWB27-1239-GB
Index
C
Cable exit ...................................................................... 3-4
Coding switch
PS416-OUT-400 ........................................................ 3-9
PS416-OUT-410 ...................................................... 3-11
Coding table
PS416-OUT-400 ........................................................ 3-8
PS416-OUT-410 ...................................................... 3-10
Connector assignment
PS416-OUT-400 ........................................................ 3-3
PS416-OUT-410 ........................................................ 3-4
D
Defining the short-circuit behaviour ............................ 3-12
L
LED display
PS 416-OUT-400/-410 ............................................ 3-25
PS416-OUT-400/-410 ............................................. 3-25
O
Operating mode selector switch ................................. 3-12
P
Power supply
PS416-OUT-410 ........................................................ 3-5
01/00 AWB27-1239-GB
S
Setting card parameters
Example PS416-OUT-400/-410 ..............................3-17
Slot numberr ...............................................................3-16
Syntax rule ..................................................................3-21
T
Type ............................................................................ 3-16
Z
ZAA output .................................................................. 3-13
Index
5-3
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