All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
Page 3
Warning!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergency stop devices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Moeller GmbH
Safety instructions
I
Page 4
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergencystop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).
II
Page 5
Contents
About This Manual 3
List of Modifications 3
MI4 documentation 3
Symbols used 3
1 Display Units And Operator Panels5
Panel overview 5
Features 6
2 Engineering9
Connections 9
Data connections 12
Connecting MI4 to PLC 13
Connecting a PC or printer to the MI4 20
Data interfaces of MI4-140-KF1 (hand-held) 23
Connect MI4 (hand-held) to PLC 26
Connecting the MI4 (hand-held) to
PC or printer (through CN2) 26
Ambient conditions 37
Servicing and maintaining the panels 37
Configuration 38
Key functions 39
LED indicators 48
1
Page 6
Contents
Appendix 51
Dimensions 51
Communication cables 54
Technical data 56
Index 75
2
12/03 AWB-C27-1293GB
Page 7
About This Manual
List of ModificationsThe following major changes have been made since
edition 09/99:
Edition DatePageKeywordsNewModification Omitted
05/01Complete
manual
03/03MI4-140-TA1, MI4-170/570-KH1,
12/03MI4-110-KD1, MI4-130-TA1
MI4 documentationThis manual describes MI4 series display units and
New devices,
additional data interfaces
(Siemens MPI, DeviceNet, CANopen)
operator panels.
Additional manuals for the MI4 include the following:
Training Guide (AWB27-1302GB)
User Interface for MI4-CFG-1-GB Configuration
Software (AWB-C27-1294GB)
MI4-PLC Communication:
Application module and function blocks
(AWB-C27-1303GB)
Symbols usedThe following symbols are used in this manual:
왘 Indicates action to be taken.
Provides useful tips and additional information.
)
12/03 AWB-C27-1293GB
3
Page 8
4
12/03 AWB-C27-1293GB
Page 9
1Display Units And Operator Panels
Panel overviewThe display units and operator panels are divided
into three groups:
Text operator panels
These are distinguished by
the type of display (text-based/graphicscapable),
the size of the display,
the number of interfaces,
the number of keys.
In addition, a hand-held unit and a device with
prepunched holes for electromechanical control
circuit devices are available.
Graphic operator panels with LCD display
These are distinguished by
the size and type of display
(colour or monochrome),
the number of keys.
12/03 AWB-C27-1293GB
Touch panels
These are distinguished by
the size and type of display
(colour or monochrome),
the number of additional buttons.
Depending on the device type, inputs are made
either using a keypad or a touch screen. In the latter
case, only slight pressure on the display triggers a
function (resistive touch technology).
All graphic/text/touch operator panels are equipped
with interfaces for configuration with a PLC or a PC.
Most of the units have a serial printer port.
5
Page 10
Display Units And Operator
Panels
FeaturesOverview
Table 1: Features of the text operator panels
MI4DisplayOperator
LC display, text-based
LC display, graphics-capable
Rows x characters
Text operator panel (not graphics-capable)
MI4-100-KC1
MI4-101-KC1
MI4-100-KE1
MI4-101-KE1
MI4-110-KE1
MI4-111-KE1
MI4-130-KH1
MI4-131-KH1
Text operator panel (graphics-capable)
MI4-110-KC1 –
MI4-110-KD1 –
MI4-110-KG2 –
MI4-110-KG1 –
MI4-140-KF1
Handheld
MI4-140-KI1 –
MI4-140-KJ13) –
–2 20 – – 411
j
–2 20 – – 411
j
–2 20 –
j
–2 20 –
j
–4 20 –
j
–4 20 –
j
–4 40 –
j
–4 40 –
j
4 20120 32411
j
4 20120 32 j 919j – –
j
4 20120 32
j
4 20120 32
j
–
8 20120 64
j
8 40240 64
j
8 40240 64
j
Resolution in pixels
panel
Numeric keypad
F-keys with LED,
919j – –
j
919j – –
j
919 –
j
919 –
j
1635 –
j
1635 –
j
1235
j
1235 –
j
927 –
j
2347 –
j
2347 –
j
labelling facility
Interfaces
Total number of keys
j
j
j
j
1)
Plug-in
interface modules
Sucom A/configuration
(PLC PORT)
Sucom A (PLC PORT)
Configuration/printer
(PC/PRINTER PORT)
Suconet K (AUX PORT)2)PROFIBUS DP (AUX PORT)
– –
– –
jjjjj
jjjjj
jjjjj
jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
– –
jjjjj
jjjjj
– –
jjjjj
jj jjjjj
jj j–j
jj jjjjj
jj jjjjj
MPI (AUX PORT)
––
DeviceNet (AUX PORT)
CANopen (AUX PORT)
1) For explanation, see legend on next page
2) The MI4-101-KC1, MI4-1x1-KE1 and MI4-131-KH1
units are supplied with a fitted Suconet-K interface.
3) Electromechanical keypads can be fitted
6
12/03 AWB-C27-1293GB
Page 11
Features
Table 2: Features of the graphic operator panels
MI4DisplayControl panelInter-
LCD passive monochrome
LCD passive colour
TFT
Rows x characters
MI4-151-KF1 j16 405,6320 240
MI4-451-KF1j16 405,6320 240
MI4-150-KI1 j16 405,6320 240
MI4-450-KI1j16 405,6320 240
MI4-170-KH1 j30 8010,4 640 480
MI4-570-KH1j 30 8010,4 640 480
Display size in inches
Resolution in pixels
1) A PC for uploading or downloading the configuration or
a printer can be connected to the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the
Sucom A protocol is connected. On devices without
PC/PRINTER PORT, the PC or printer can also be
connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the
respective bus protocol is connected.
2) The MI4-151-KF1 and MI4-451-KF1 units are supplied
with a fitted Suconet-K interface.
Resistive touch
Numeric keypad
10 37
j
10 37
j
33 57
j
33 57
j
23 50
j
23 50
j
faces
F-keys with LED, labelling facility
Total number of keys
Sucom A (PLC PORT)
j j jjjjj
j j jjjjj
j j jjjjj
j j jjjjj
j j jjjjj
j j jjjjj
Plug-in interface
1)
modules
Configuration/printer (PC/PRINTER PORT)
Suconet K (AUX PORT)2)PROFIBUS DP (AUX PORT)
MPI (AUX PORT)
DeviceNet (AUX PORT)
CANopen (AUX PORT)
12/03 AWB-C27-1293GB
7
Page 12
Display Units And Operator
Panels
Table 3: Features of the touch operator panels
MI4DisplayControl
LCD passive monochrome
LCD passive colour
LCD active TFT
Rows x characters
MI4-151-TA1 j16 405,6320 240
MI4-451-TA1j16 405,6320 240
MI4-161-TC1 j25 809,5640 400
MI4-471-TC1j 30 8010,4 640 480
MI4-130-TA1 j 16 403,8320 240
MI4-140-TA1 j16 405,6320 240
MI4-150-TA1 j 16 405,6320 240
MI4-450-TA1j 16 405,6320 240
MI4-550-TA1j 16 405,6320 240
MI4-160-TA1 j 30 809,6640 480
MI4-470-TA1j 30 8010,4 640 480
MI4-570-TA1j 30 8010,4 640 480
MI4-580-TA1j 40 100 12,1 800 600
MI4-590-TA1j 48 128 151024 768
1) A PC for uploading or downloading the configuration or a printer can be connected to
the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the Sucom A protocol is connected. On
devices without
PC/PRINTER PORT, the PC or printer can also be connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the respective bus protocol is
connected.
2) The MI4-151-TA1, MI4-451-TA1, MI4-161-TC1 and
MI4-471-TC1 units are supplied with a fitted Suconet-K interface.
3) Port can also be used for engineering.
Display size in inches
Resolution in pixels
panel
Resistive touch
––
j
––
j
29
j
29
j
–––
j
––
j
––
j
––
j
––
j
––
j
––
j
––
j
––
j
––
j
Inter-
1)
faces
F-keys with LED,
labelling facility
Total number of keys
Sucom A (PLC PORT)
Configuration/printer
(PC/PRINTER PORT)
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
3
–
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
Plug-in interface
modules
Suconet K (AUX PORT)2)PROFIBUS DP (AUX PORT)
MPI (AUX PORT)
DeviceNet (AUX PORT)
jjj
jj
CANopen (AUX PORT)
8
12/03 AWB-C27-1293GB
Page 13
2Engineering
ConnectionsPower supply and grounding
왘 Connect the units as shown in the following
diagrams.
L1
N
PE
햲
햳
MI 4-...
12/03 AWB-C27-1293GB
)
+24 V
Figure 1: Connection diagram
햲 Earth connection for 0 V line
햳 Device housing earth connection
햴 Power supply plug earth connection
0 V
햴
0 V
+24 V
For further explanation of the diagram legend,
see page 11.
9
Page 14
Engineering
2A R
24V DC
햴
1
2
0V 24V
3
10
햳
Figure 2: Connecting the power supply and earthing
Not all devices are fitted with a 2 A fuse.
)
12/03 AWB-C27-1293GB
Page 15
Connections
햲 Earthing the 0 volt cable (see Fig. 1)
The units can be operated earthed or unearthed. An
isolation monitoring device must be used for
unearthed operation.
햳 Panel housing earth connection
The panel housing must always be earthed. The
earth connection is located next to the connector
sockets for the power supply. It is indicated by a
sticker bearing the symbol for earth. Use a 6.3 mm
fast-on plug for the power connection.
햴 Power supply plug earth connection
In all cases, connect the earth connection of the plug
to earth. It is connected internally to the 0 V plug
connection through a capacitor-resistor combination
(10 nF, 100 V/1 M⍀).
Data plug earthing
The data plug housings for MI4 units are earthed.
12/03 AWB-C27-1293GB
11
Page 16
Engineering
Data connectionsMI4 units are equipped with several connection
ports. The panels differ in their housing design,
electrical data and the protocol they use. The
following illustrations show the pin and socket
assignments of the cable connections to the PC,
printer and PLC.
If you are not using standard cables, you may
)
only allocate those cable plug pins or sockets
required for the interface in question. Otherwise,
malfunctions may occur.
Overview
Use the table to determine the required connection
type:
Connection typeMI4-PORTPage
MI4 to PLC through ...
Sucom APLC13
Suconet KAUX14
PROFIBUS-DPAUX16
Siemens MPIAUX17
DeviceNetAUX18
CANopenAUX19
MI4 to PC or printerPC/PRINTER21
PLC (with adapter) 22
MI4 (hand-held) to PLC through ...
Sucom ACN326
Suconet KCN126
Siemens MPICN126
MI4 (hand-held) to PC or printerCN226
12
12/03 AWB-C27-1293GB
Page 17
Connecting MI4 to PLCSUCOM-A protocol
For serial communication with various PLC systems,
use the PLC PORT of the MI4. The PLC PORT
supports RS 232, RS 485, RS 422 and Current Loop
20 mA. Please use only the specified data cable.
Connecting MI4 to PLC
PLC PORT
1
15
SUB D
PinFunction
1Frame Earth
2RxD
3TxD
4+5 V output (F 100 mA)
5GND
6CHA–
7CHB–
8Tx+ 20 mA
9Tx– 20 mA
10RTS
11CTS
12Rx+ 20 mA
13Rx- 20 mA
14CHA+
15CHB+
햲 Connection to the data plug
housing
Q Plug qSocket
a
MI4
PLC PORT
a
MI4
PLC PORT
햲
MI4
PLC PORT
2
3
5
2
3
5
6
14
RS 232
ZB4-2B7-KB1
RS 232
ZB4-2B3-KB1
RS 485
ZB4-2B3-KB2
a
5
2
3
PS4-150
PS4-200
PS4-300
a
3
2
5
PS416
햲
7
PS416
3
Figure 3: Sucom A communication cable
12/03 AWB-C27-1293GB
13
Page 18
Engineering
Suconet K protocol
Precondition: To operate MI4 units with Suconet K,
the ZB4-501-IF1 interface module must be
connected. The following MI4 units are delivered in
that state:
MI4-101-KC1MI4-151-KF1MI4-161-TC1
MI4-101-KE1MI4-451-KF1MI4-471-TC1
MI4-111-KE1MI4-151-TA1
MI4-131-KH1MI4-451-TA1
For all other devices, the Suconet K interface module
must be ordered and fitted separately (see
Section “Interface module”, page 30).
The connection to a PLC with the Suconet K protocol
is made through the AUX PORT of the MI4. The AUX
PORT supports RS 485 communication.
14
12/03 AWB-C27-1293GB
Page 19
Connecting MI4 to PLC
AUX PORT
9
SUB D
3A
7B
햲 Connection to the data
plug housing
1
Q Plug
)
a
MI4
AUX PORT
a
MI4
AUX PORT
Figure 4: Assignment of the Suconet K communication
cable (cable with plug)
RS 485
7
3
ZB4-231-KB1
RS 485
3
7
ZB4-233-KB2
a
1
4
PS4-150
PS4-200
PS4-300
a
3
7
PS416
Bus termination with Suconet K
If the MI4 is the last station on a Suconet line, a
bus terminating resistor should be provided for
this device. The bus terminating resistor for the
MI4 is supplied as a plug and can be ordered
under the type designation ZB4-043-AD1
(Order No. 203512).
12/03 AWB-C27-1293GB
15
Page 20
Engineering
PROFIBUS-DP protocol
Precondition: To use the MI4 units with
PROFIBUS-DP, the ZB4-504-IF1/-IF2 interface
module must be connected (see Section “Interface
module”, page 30).
The connection to a PLC with the PROFIBUS-DP
protocol is made through the AUX PORT of the MI4.
The AUX PORT supports RS 485 communications.
AUX PORT
9
3RxD/TxD-P
5DGND
6VP (+5 V)
8RxD/TxD-N
1
SUB D
)
a
MI4
AUX PORT
햲 Connection to data plug housing
햳 ZB4-209-DS2
쎱 Plug
b
Figure 5: PROFIBUS-DP communication cable
RS 485
3
8
ZB4-900-KB1
Non-designated pin connectors may not be
assigned because they are specified in the
PROFIBUS-DP standard.
Cables and plugs must be ordered and assembled
separately.
Typ e
designation
CableZB4-900-KB1206983
PlugZB4-209-DS2206982
3
8
Article No.
a
b
PS416-NET-440
LE4-504-BS1
16
12/03 AWB-C27-1293GB
Page 21
Connecting MI4 to PLC
Siemens MPI
Precondition: For communication through MPI, the
firmware version of the MI4 units must be 4.25 or
later. In addition, the ZB4-505-IF1/-IF2 interface
module (with/without potential isolation) must be
connected (see Section “Interface module”,
page 30).
The connection to a PLC with the MPI protocol is
made through the AUX PORT. The MI4 AUX PORT
supports RS 485 communication.
AUX PORT
9
SUB D
3B
5GND
8A
)
MI4
AUX PORT
a
5
bb
8
3
1
Figure 6: Siemens MPI communication cable
햲 Connection to data plug housing
햳 ZB4-209-DS2 plug
쎱 Plug
a
5
8
3
SPS/PLC/API
For communication through MPI, the
PROFIBUS-DP cable can also be used.
12/03 AWB-C27-1293GB
17
Page 22
Engineering
DeviceNet
Precondition: For communication through
DeviceNet, the firmware version of the MI4 units
must be 4.40 or later. In addition, the ZB4-506-IF1
interface module must be connected (see
Section “Interface module”, page 30).
The connection to a PLC with the DeviceNet protocol
is made through the AUX PORT of the MI4. The AUX
PORT supports RS 485 communications.
MI4
AUX PORT
121 OG1 %
0.25 W
AUX PORT
9
a
b
SUB D
5
9
3
7
2
1
2CAN_L
3GND
5CAN_SHLD
7CAN_H
9+24 V (Input)
Bare
3
V+(red)
V-(black)
CAN_H(white)
CAN_L(blue)
1
5
2
1
3
4
4
5
2
DeviceNet
Figure 7: DeviceNet communication cable
햲 ZB4-209-DS1 plug
햳 Bus terminating resistor
18
12/03 AWB-C27-1293GB
Page 23
Connecting MI4 to PLC
CANopen
Precondition: For communication through CANopen,
the firmware version of the MI4 units must be 4.40 or
later. In addition, the ZB4-507-IF1 interface module
must be connected (see Section “Interface module”,
page 30).
The connection to a PLC with the CANopen protocol
is made through the AUX PORT of the MI4. The AUX
PORT supports RS 485 communications.
9
MI4
AUX PORT
AUX PORT
SUB D
a
1
2CAN_L
6GND
7CAN_H
FG
9
6
7
2
Figure 8: CANopen communication cable
햲 ZB4-209-DS1
FG
GND
CAN_H
CAN_L
CANopen
12/03 AWB-C27-1293GB
19
Page 24
Engineering
Connecting a PC or
printer to the MI4
Depending on the device model, PCs are connected
either to the PC/PRINTER PORT or the PLC PORT of
the MI4. The different connection types are
described in the following sections.
The PC is connected to the interface for uploading or
downloading the configuration. To be configured
with a PC, the MI4 panels must be in configuration
mode.
Projects can also be downloaded to the graphic or
touch operator panels’ SSFDC memory card through
the ZB4-510-EG1 SSFDC charging device. This has
the advantage that the download is very fast.
The printer can be connected only to the
PC/PRINTER PORT. To connect a printer, set the
communication parameters in the MI4 Configurator
under “Project ➞ Report On Panel Printer ➞ Printer
Setup”.
20
12/03 AWB-C27-1293GB
Page 25
PC-/PRINTER PORT
Connecting a PC or printer
to the MI4
PC/PRINTER PORT
15
SUB D
PinFunction
2RxD
3TxD
a
1
PC/PRINTER PORT
PLC PORT*
10
RS 232
2
3
5
a
3
2
5
8
4+ 5 V (max. 100 mA)
5GND
11
7
10RTS
11CTS
ZB4-24A-KP1
햲 Connection to the data plug housing
* On MI4 units without PC/PRINTER PORT, the PC is connected to the PLC PORT
(see next section)
Q Plug qSocket
Figure 9: Assignment of the programming cable
PC
12/03 AWB-C27-1293GB
21
Page 26
Engineering
PLC PORT
On the following units, connect the PC to the PLC
PORT:
Use the ZB4-24A-KP1 standard cable to connect the
PC. The required adapter is supplied as standard
with the cable.
PLC PORT
1
2
RxD
3
GND
5
RTS
10
11
CTS
TxD
SUB D
햲
MI 4
15
10
11
Adapter
2
3
5
RS 232
ZB 4-24A-KP1
Figure 10: MI4 – PC connection with adapter
햲 Connection to the data plug housing
QPlug qSocket
햲
3
2
PC
5
8
7
22
12/03 AWB-C27-1293GB
Page 27
Data interfaces of
MI4-140-KF1 (hand-held)
Data interfaces of
MI4-140-KF1
(hand-held)
Arrangement and assignment of the adapter
extensions
The adapter extensions in the MI4 hand-held are
arranged as shown in the diagram below. For the
assignments of the adapter extensions, see Table 4:
CN2
CN1
CN5
123456789
10
123412 34567 89
1234123456789
10
10
CN3
CN4
12/03 AWB-C27-1293GB
Figure 11: Arrangement of the adapter extensions in the
MI4-140-KF1
23
Page 28
Engineering
)
Table 4: Assignment of the adapter extensions in the MI4
hand-held
The green fields indicate the adapter number
used for each connection.
Plug
No.
1
2
3
4
5
6
7
8
9
10
CN1 (AUX PORT)
Suconet KMPI
GND (brown/pink)CHA+Reserved+24 V DC
+5 V output (max. 100 mA)
(orange/pink)
A (yellow/pink) B (yellow/pink) + 5 V output
B (green/pink)GND (grey)GND (black)––
1)
ACHB–ReservedPEDM Left
CN2
(PC/PRINTER
PORT)
CHA–ReservedCommon
CHB+ReservedReservedDM Left (cyan)
(max. 100 mA)
(green)
RxD (orange)RxD (blue/red)––
CTS (brown)CTS (purple/
TxD (white)TxD (blue/black) ––
RTS (pink)RTS (purple/
1) The assignment of the AUX PORT depends on the
connected interface module. Currently, these are the
interface modules for Suconet K and Siemens MPI
(electrically isolated). For further information, please read
the next section.
CN3
(PLC PORT)
+ 5 V output
(max. 100 mA)
(red)
red)
black)
CN4
Power
(red)
(black)
––
––
––
CN5
Additional
signals
DM Right
(blue)
DM Right
(blue-black)
(cyan-black)
24
Delivery state
As supplied, the MI4 hand-held is prewired for
Suconet K and Sucom A communication. The unit is
supplied with a 5 m long cable. The respective
communication module must be ordered separately!
12/03 AWB-C27-1293GB
Page 29
CN2
123456789
Data interfaces of
MI4-140-KF1 (hand-held)
10
CN1
10
1234123456789
CN5
CN3
1
10 9 8 743216 5432
CN4
a
c
b
Figure 12: Wiring of the MI4 hand-held as supplied
햲 PE, cable screen
햳 Emergency-Stop switch, only for voltages up to
48 V DC (wire yellow and green cable and brown and
orange cable together)
햴 Ferrite ring required for fault-free device function
12/03 AWB-C27-1293GB
25
Page 30
Engineering
Connect MI4
(hand-held) to PLC
Sucom A (through CN3)
PLC connection through Sucom A is preset (see
Section “Delivery state” above). The terminal
assignment on the PLC side is identical to that of the
PLC PORT; see page 13.
Suconet K (through CN1)
PLC connection through Suconet K is preset (see
Section “Delivery state” above). The terminal
assignment on the PLC side is identical to that of the
AUX PORT; see page 14.
Devices without clamping bracket are mounted with
a frame and four screws.
햲Frame
햶Gaskets
햷Washers
햹Nuts
햺Gasket
햹
햹
햷
햶
햺
햲
The drilling dimensions are listed in the table on
page 52.
28
12/03 AWB-C27-1293GB
Page 33
MI4-140-KF1
(hand-held)
MI4-140-KF1 (hand-held)
12/03 AWB-C27-1293GB
29
Page 34
Installation
Interface moduleMI4...
During installation of the interface module, the
)
MI4 must be voltage-free and its reverse side
freely accessible.
왘 Remove the fixing screws on the back of the MI4
and lift off the cover. On some models, the cover
has to only be levered off with a screwdriver.
왘 If a module is already fitted, remove it.
왘 Plug the required interface module into the red
connector.
왘 Refit the back cover with the two screws, or snap
the cover back into place.
왘 Attach the accompanying marking label over the
plate labelled AUX PORT.
30
ZB4-5xx-IF1/2
3
4
2
Figure 13: Installing the interface module
1
12/03 AWB-C27-1293GB
Page 35
Interface module
MI4-140-KF1 (hand-held)
왘 Undo the screws and remove the back of the
housing.
왘 Turn the back of the housing towards you and
replace the interface module.
2
4
12/03 AWB-C27-1293GB
3
ZB4-501-IF1
ZB4-505-IF1
1
31
Page 36
Installation
Replacing the batteryThe battery is used for maintaining the following data
in the event of a power supply failure:
Real-time clock (date and time)
Events list
Recipes
The MI4-101-KC1, MI4-100-KC1, MI4-101-KE1,
)
MI4-100-KE1, MI4-110-KC1 and MI4-110-KG2
units are not battery backed-up.
The battery life is about one year. The MI4 units
indicate a low battery charge level in several ways:
Flashing red front plate “FAULT”, “FLT” or
LEDs (depending on device model)
Display in the system menu in the “Battery” field
(BATTERY OK or LOW)
Indication in the control panel status word, bit S 6
(bit S 6 = signal 1)
Replace the battery immediately if any of these
displays is activated. Battery type: Duracell DL 2430
(ZB4-280-BT1, Order No. 203515).
32
)
An internal capacitor will maintain the power
supply for 30 seconds while the battery is being
replaced. If this time is exceeded, data will be
lost.
Replacing the battery of the MI4
왘 Switch off the power supply to the device.
왘 Undo the four screws at the back of the
expansion housing.
왘 Remove the housing.
12/03 AWB-C27-1293GB
Page 37
Replacing the battery
2
1
왘 Replace the battery.
3
ZB4-280-BT1
왘 Screw the housing back in place.
왘 Switch the power supply back on and check the
battery voltage.
12/03 AWB-C27-1293GB
33
Page 38
Installation
Replacing the battery of the MI4 hand-held
왘 Switch off the power supply.
왘 Undo the four screws at the back.
왘 Remove the housing.
2
34
1
왘 Replace the battery (see next page).
왘 Screw the housing back in place.
왘 Switch the power supply back on and check the
battery voltage.
12/03 AWB-C27-1293GB
Page 39
Insert labels
3
ZB4-280-BT1
Insert labelsThe insert labels are used for labelling the keys. You
can write on the labels and slide them beneath the
keys (row of keys). The insertion slit for the labels is
at the rear of the front panel. Depending on the
device type, two different labelling strip kits are
available:
On delivery, blank label strips are fitted to each unit.
With the accompanying labelling software, you can
create user-specific labels and then print them on a
laser printer. The labelling software is included as
standard with the MI4 Configurator and can be
loaded via the Moeller homepage.
36
12/03 AWB-C27-1293GB
Page 41
4Operation
Ambient conditionsDo not expose the equipment to direct sunlight for
extended periods, as this could result in premature
aging of the membrane. Do not let the equipment
come into contact with corrosive substances.
Servicing and
maintaining the panels
Do not use tools to operate the keyboard
(screwdriver or similar). To clean the equipment, use
a soft cloth and a neutral soap product. Do not use
solvents.
12/03 AWB-C27-1293GB
37
Page 42
Operation
ConfigurationIrrespective of the MI4 model, configuration of the
MI4 panels is always carried out using the MI4
configurator software. The completed configuration
is loaded into the MI4. The following conditions
apply:
The MI4 unit is in configuration mode
state).
The PC is connected to the MI4 unit.
The PC port (PORT) COM 1, COM 2, COM 3 or
COM 4 must first be selected in the Configurator
“Options/Communication” menu and the
communications parameters “Baud rate”,
“Parity” and “Stop bit” specified. Transfer rates of
9600, 19200 and 38400 bit/s
can be preselected:
1) If the device is not already in configuration mode,
do the following: Press the Enter key for three
seconds and, in the menu, select Config. On touch
operator panels, touch the screen for three seconds
and select Config.
1)
(delivery
38
)
With the ZB4-510-EG1 SSFDC downloader
(Order No. 230617), which can be connected to
the PC’s parallel port, the configuration settings
can be downloaded to the SSFDC memory card
in just a few seconds.
12/03 AWB-C27-1293GB
Page 43
Key functions
Key functionsThis section contains a listing of the possible key
functions of all MI4 panels.
Table 5: Possible key functions and their meaning
Keys/
symbols
Enter–Depending on the mode
Clr–
Info–Help
Clear–Delete
Ins–Insert
⫾
DesignationFunction
ESCReturns to page mode without
selecting ROW or EXIT in the system
menu
PG_UPIn page mode, this function can be
defined with the help of the macro
editor
PG_DOWN
HOME
DATIMEDate/time
PASSWORDEnter password
PRINTPrint
–+/– Input a positive or negative value
12/03 AWB-C27-1293GB
With the numeric keys 0 to 9, you can input numerical
values. Some of the keys contain an additional
symbol. Depending on the operating mode, either
the numeric keypad or the symbols are active.
39
Page 44
Operation
)
Key functions depending on the operating mode
The functions are dependent on the operating mode.
Only the standard functions are described here.
These functions – with the exception of functions
available in configuration mode – can be modified,
deleted or extended in the MI4 Configurator using
the keyboard macro editor.
Some panels do not have a “Clear” key; the
corresponding function can, however, be called
up by simultaneously pressing the “←” and “→”
keys.
Configuration mode (CONFIG)
1
Enter
EnterPressed for 2 seconds:
1
If you have programmed the Enter key by mistake, change
to configuration mode as follows:
On MI4 with touchscreen: With a finger of the left hand,
press the centre of the left half of the touchscreen. Keep
the finger on the touchscreen and switch the power supply
on. With a finger of the right hand, tap the right half of the
touchscreen once every second until configuration mode is
selected.
On MI4 without touchscreen: Keep any three keys pressed
at the same time and switch the 24 V power supply on.
Keep the keys pressed until the MI4 is in configuration
mode.
View the type and version of the
communication driver
Return to application mode, provided a
communication driver which is ready for
operation and a valid project have been
saved in the device (the key must be
pressed for two seconds).
40
12/03 AWB-C27-1293GB
Page 45
Key functions
Page mode (PAGES)
Scroll page up
Scroll page down
Previous page
Next page
EnterPressed for 2 seconds:
Ins1)Data input mode
1)
Prn
1) Not all models have this key. The corresponding
function can be assigned with the keyboard macro
editor.
Recall the command menu
Print page/cancel printing
Command menu (COMMAND)
Selection up
Selection down
Selection left
Selection right
EnterActivate selection
ClearReturn to page mode
12/03 AWB-C27-1293GB
41
Page 46
Operation
System menu (SYSTEM)
Selection up
Selection down
Activate command
Activate command
EnterReturn to page mode if EXIT was selected
ClearReturn to page mode
1) Numeric keys are not available on all models. A
numeric value can be entered in these cases using the
arrow keys and the keyboard macro editor. To do this,
use the left and right arrow keys to select the required
digits and change them with the up and down arrows.
42
12/03 AWB-C27-1293GB
Page 47
Key functions
Data entry mode
Select a data input field:
Go to field in the previous row
Go to field in the next row
Previous field
Next field
Ins (0 to 9)
EnterSelect field for data input
ClearCancel input and return to page mode
Value input:
0 to 9
EnterConfirm input and return to page mode
ClearCancel input and return to page mode
1) If not present, see legend on page 42
1)
Preselection of data input field
Increase value/scroll up ASCII character set/select
previous message
Reduce value/scroll down ASCII character set/select
next message
Move cursor to the left in ASCII fields
Move cursor to the right in ASCII field
1)
Numerical input
12/03 AWB-C27-1293GB
Alarm mode (ALARMS)
Previous alarm in the list
Next alarm in the list
EnterConfirm current alarm (press for 2 seconds)
ClearReturn to page mode
1)
Prn
1) Not all models have this key. The corresponding
function can be defined with the keyboard macro
editor.
Print/cancel alarm list
43
Page 48
Operation
Events mode (EVENTS)
Scroll up
Scroll down
ClearReturn to page mode
1)
Prn
1) Not all models have this key. The corresponding
function can be defined with the keyboard macro
editor.
Print/close event list
Password input mode (PASSWORD)
Increases number
Decreases number
Next number
1)
0 to 9
EnterConfirms password
ClearCancel input
1) If not present, see legend on page 42
Input of numerical password
44
Time and date input mode (TIME)
Increase field value
Decrease field value
EnterSelect field
ClearReturn to page mode
12/03 AWB-C27-1293GB
Page 49
Key functions
Direct page selection mode (DIRECT PAGE
SELECTION)
Decreases page
Increases page
1)
0 to 9
EnterConfirm input, go to selected page
ClearCancel input, return to page mode
1) If not present, see legend on page 42
Page number input
Direct access mode (ACCESS)
The status of individual marker bytes is shown in
hexadecimal and binary format.
Decrease offset
Increase offset
0 to 9Numerical offset input
EnterSelect next page, confirm offset input
ClearCancel numerical offset input and return to
page mode
12/03 AWB-C27-1293GB
45
Page 50
Operation
Special features of models MI4-151-KF1 and
MI4-451-KF1
In addition to the ten function keys (which have insert
labels) these two models have another four function
keys located on the left of the display. Their
numbering is shown in the following drawing.
F14
F13
F12
F11
F1F2F3F4F5
F6F7F8F9F10
Figure 14: Additional function keys
46
12/03 AWB-C27-1293GB
Page 51
Key functions
Special features of models MI4-161-TC1/
MI4-471-TC1
F1/F3
F2/F4
shift
Figure 15: Additional function keys of MI4-161-TC1/
MI4-471-TC1
The configuration of the function keys is shown in the
diagram.
12/03 AWB-C27-1293GB
When the shift function is inactive, the top two
function keys are configured as F1 and F2.
When shift is activated they are configured as F3
and F4.
The shift function is activated or deactivated with the
Shift key. An illuminated LED in the shift key
indicates the activated state.
The LEDs of the two function keys can be configured
as required.
LED indicators which are marked with a symbol or
text:
SymbolDesignationColourStatusFunction
AlarmRedOffNo alarm active
OnAlarm active
FlashingAlarm (confirmation required)
ComGreenOnCommunication OK
FlashingCommunication error
–Green–Programmable with macro editor
RunGreenOffHardware fault
OnOK
Fault–OffHardware OK
OnHardware fault
FlashingBattery low
RedOffHardware OK
OnHardware fault
FlashingBattery low
GreenOffNo key pressed
OnKey pressed
12/03 AWB-C27-1293GB
49
Page 54
Operation
The values in the table refer to the letters in the
drawings shown on the next page:
abcdef
MI4-110-KC114910960513696
MI4-110-KD114910953513696
MI4-110-KG1141176765128163
MI4-110-KG2141176765128163
MI4-140-KI1220176715207163
MI4-140-KJ1275220775262207
MI4-150-KI1275220805262207
MI4-450-KI1275220805262207
MI4-170-KH1311276805292257
MI4-570-KH1311276805292257
MI4-130-TA114910961513696
MI4-140-TA1187147795176136
MI4-150-TA1187147915176136
MI4-450-TA1187147915176136
MI4-550-TA1187147915176136
MI4-160-TA1287232915276221
MI4-470-TA1287232915276221
MI4-570-TA1287232915276221
MI4-580-TA1337267915326256
MI4-590-TA13923071015381296
50
12/03 AWB-C27-1293GB
Page 55
Dimensions
Device dimensions
)
Appendix
See the left-hand page for the values
corresponding to device types.
b
Fitting dimensions
12/03 AWB-C27-1293GB
a
f
e
cd
51
Page 56
Operation
a
b
d
i
c
PanelUnit dimensions in mmPanel cutout
in mm
abcdef ghi
1)
MI 4-100-KC1
MI 4-101-KC1
MI 4-100-KE1
14910964513696–––
1)
1959874817478184874.2
MI 4-101-KE1
MI 4-110-KE1
1959874817478184874.2
MI 4-111-KE1
MI 4-130-KH1
MI 4-131-KH1
MI 4-151-KF1
1)
311165809292147–––
1)
2161687481951472051574.2
MI 4-451-KF1
MI 4-151-TA1
2161687481951472051574.2
MI 4-451-TA1
MI 4-161-TC1
MI 4-471-TC1
1)
311220809292202–––
1)
e
f
g
Drilling dimensions
[mm]
h
52
1) These models are secured with screw brackets and
have a fixed frame; the remaining models have a free
frame and are fastened with four screws.
12/03 AWB-C27-1293GB
Page 57
MI4-140-KF1
a
Dimensions
d
12/03 AWB-C27-1293GB
c
b
abcd
11686102239
53
Page 58
Operation
Communication cablesText operator panel (without PC/PRINTER PORT)
RS 232/RS
485
PLC PORTMI4AUX PORT
햲 Sucom ASuconet K
ZB4-24A-KP1
RS 232RS 232RS 232RS 485RS 485RS 485
PCPS416-CPUPS4-150
ZB4-2B3-KB1
ZB4-2B7-KB1
PS416-CPUPS4-150
PS4-200
PS4-300
햲 Adapter, supplied as standard with ZB4-24A-KP1
cable.
햳 Other interface module can be connected in place of
the Suconet K interface module:
PROFIBUS-DPZB4-504-IF1/-IF2
Siemens MPIZB4-505-IF1/-IF2
DeviceNetZB4-506-IF1
CANopenZB4-507-IF1
For cable assignments of these interfaces, see section
“Engineering”. For an overview, see page 12.
(ZB4-501-IF1)
ZB4-2B3-KB2
PS4-200
PS4-300
ZB4-231-KB1
Other
interface
modules
ZB4-233-KB2
PS416XC100/
200/600
NonMoeller
devices
햳
54
12/03 AWB-C27-1293GB
Page 59
Communication cables
Text operator panel (with PC/PRINTER PORT)
Graphic/touch operator panel
RS 232RS 232/RS 485
PC/PRINTER
PORT
ZB4-24A-KP1
RS 232RS 232RS 232RS 485RS 485RS 485
PCPS416-CPUPS4-150
MI4PLC PORTAUX PORT
Sucom ASuconet K*Other
ZB4-2B3-KB1
PS4-200
PS4-300
ZB4-2B7-KB1
PS416-CPUPS4-150
ZB4-2B3-KB2
PS4-200
PS4-300
ZB4-231-KB1
interface
modules
PS416XC100/
햲
ZB4-233-KB2
200/600
Non-
Moeller
devices
12/03 AWB-C27-1293GB
햲 Other interface modules can be connected in place of
the Suconet K module:
PROFIBUS-DPZB4-504-IF1
Siemens MPIZB4-505-IF1/-IF2
DeviceNetZB4-506-IF1
CANopenZB4-507-IF1
For cable assignments of these interfaces, see section
“Engineering”. For an overview, see page 12.
* The following units are supplied with a fitted Suconet-K
interface (ZB4-501-IF1):
Storage temperature in °C–20 to +70–20 to +70–20 to +70–20 to +70–20 to +70–20 to +70
Keyboard lifespan (keystrokes) –––––––
Touchscreen lifespan
(operations)
> 1 million> 1 million> 1 million> 3
million
> 3 million> 3 million> 3 million
Cable cross-section in mm²1 x 1.51 x 1.51 x 1.51 x 1.51 x 1.51 x 1.51 x 1.5
Connection type (plug-in
YesYe sYe sYesYesYesYe s
screw terminal)
Dimensions W x H x D in mm 216 x 168 x 74311 x 220 x 80311 x 220 x 80149 x 109
187 x 147 x 96
3)
287 x 232 x 96337 x 267 x 96*
x 61
580-TA1*
590-TA1**
800*
1200**
Technical data
392 x 307 x 106**
1 Upgradeable with ZB4-512-SF1 memory module
2 3 V lithium, non-rechargeable, lifespan about 1 year, replaceable, replacement item ZB4-280-BT1
3 Bei MI4-140-TA1: T = 79 mm
71
Page 76
Operation
New features
All the new features available in MI4 models from
firmware version 4.40 and 4.50, are listed in the
following table.