Moeller MI4 Hardware And Engineering

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Building Automation SystemsIndustrial Automation
Hardware and Engineering
MI4 Display and Operator Panel
12/03 AWB-C27-1293-GB
Think future. Switch to green.
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All brand and product names are trademarks or registered trademarks of the owner concerned.
st
1
published 1997, edition date 09/97
nd
2
edition 09/99
rd
3
edition 05/01
th
4
edition 03/03
th
5
edition 12/03
See revision protocol in the “About this manual“ chapter
© Moeller GmbH, 53105 Bonn
Author: Norbert Mausolf Editor: Thomas Kracht Translator: Dominik Kreuzer
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed, photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
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Warning! Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that are live.
• Follow the engineering instructions (AWA) of the device concerned.
• Only suitably qualified personnel in accordance with EN 50110-1/-2 (VDE 0105 Part 100) may work on this device/system.
• Before installation and before touching the device ensure that you are free of electrostatic charge.
• The functional earth (FE) must be connected to the protective earth (PE) or to the potential equalisation. The system installer is responsible for implementing this connection.
• Connecting cables and signal lines should be installed so that inductive or capacitive interference does not impair the automation functions.
• Install automation devices and related operating elements in such a way that they are well protected against unintentional operation.
• Suitable safety hardware and software measures should be implemented for the I/O interface so that a line or wire breakage on the signal side does not result in undefined states in the automation devices.
• Ensure a reliable electrical isolation of the low voltage for the 24 volt supply. Only use power supply units complying with IEC 60364-4-41 (VDE 0100 Part 410) or HD 384.4.41 S2.
• Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications, otherwise this may cause malfunction and dangerous operation.
•Emergency stop devices complying with IEC/EN 60204-1 must be effective in all operating modes of the automation devices. Unlatching the emergency-stop devices must not cause restart.
• Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed. Desktop or portable units must only be operated and controlled in enclosed housings.
Moeller GmbH

Safety instructions

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• Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure. This should not cause dangerous operating states even for a short time. If necessary, emergency­stop devices should be implemented.
• Wherever faults in the automation system may cause damage to persons or property, external measures must be implemented to ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).
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Contents
About This Manual 3
List of Modifications 3 MI4 documentation 3 Symbols used 3
1 Display Units And Operator Panels 5
Panel overview 5 Features 6
2 Engineering 9
Connections 9 Data connections 12 Connecting MI4 to PLC 13 Connecting a PC or printer to the MI4 20 Data interfaces of MI4-140-KF1 (hand-held) 23 Connect MI4 (hand-held) to PLC 26 Connecting the MI4 (hand-held) to PC or printer (through CN2) 26
3 Installation 27
MI4 27 MI4-140-KF1 (hand-held) 29 Interface module 30 Replacing the battery 32 Insert labels 35
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4Operation 37
Ambient conditions 37 Servicing and maintaining the panels 37 Configuration 38 Key functions 39 LED indicators 48
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Contents
Appendix 51
Dimensions 51 Communication cables 54 Technical data 56
Index 75
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About This Manual

List of Modifications The following major changes have been made since

edition 09/99:
Edition Date Page Keywords New Modification Omitted
05/01 Complete
manual
03/03 MI4-140-TA1, MI4-170/570-KH1,
12/03 MI4-110-KD1, MI4-130-TA1

MI4 documentation This manual describes MI4 series display units and

New devices, additional data interfaces (Siemens MPI, DeviceNet, CANopen)
operator panels.
Additional manuals for the MI4 include the following:
Training Guide (AWB27-1302GB)
User Interface for MI4-CFG-1-GB Configuration Software (AWB-C27-1294GB)
MI4-PLC Communication: Application module and function blocks (AWB-C27-1303GB)

Symbols used The following symbols are used in this manual:

Indicates action to be taken.
Provides useful tips and additional information.
)
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1 Display Units And Operator Panels

Panel overview The display units and operator panels are divided

into three groups:

Text operator panels

These are distinguished by
the type of display (text-based/graphics­capable),
the size of the display,
the number of interfaces,
the number of keys.
In addition, a hand-held unit and a device with prepunched holes for electromechanical control circuit devices are available.

Graphic operator panels with LCD display

These are distinguished by
the size and type of display (colour or monochrome),
the number of keys.
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Touch panels

These are distinguished by
the size and type of display (colour or monochrome),
the number of additional buttons.
Depending on the device type, inputs are made either using a keypad or a touch screen. In the latter case, only slight pressure on the display triggers a function (resistive touch technology).
All graphic/text/touch operator panels are equipped with interfaces for configuration with a PLC or a PC. Most of the units have a serial printer port.
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Display Units And Operator Panels

Features Overview

Table 1: Features of the text operator panels
MI4 Display Operator
LC display, text-based
LC display, graphics-capable
Rows x characters
Text operator panel (not graphics-capable)
MI4-100-KC1
MI4-101-KC1
MI4-100-KE1
MI4-101-KE1
MI4-110-KE1
MI4-111-KE1
MI4-130-KH1
MI4-131-KH1
Text operator panel (graphics-capable)
MI4-110-KC1
MI4-110-KD1
MI4-110-KG2
MI4-110-KG1
MI4-140-KF1 Handheld
MI4-140-KI1
MI4-140-KJ13) –
–2 20 – 4 11
j
–2 20 – 4 11
j
–2 20
j
–2 20
j
–4 20
j
–4 20
j
–4 40
j
–4 40
j
4 20 120 32 4 11
j
4 20 120 32 j 919j – –
j
4 20 120 32
j
4 20 120 32
j
8 20 120 64
j
8 40 240 64
j
8 40 240 64
j
Resolution in pixels
panel
Numeric keypad
F-keys with LED,
919j – –
j
919j – –
j
919 –
j
919 –
j
16 35 –
j
16 35 –
j
12 35
j
12 35 –
j
927 –
j
23 47 –
j
23 47 –
j
labelling facility
Interfaces
Total number of keys
j
j
j
j
1)
Plug-in interface modules
Sucom A/configuration
(PLC PORT)
Sucom A (PLC PORT)
Configuration/printer
(PC/PRINTER PORT)
Suconet K (AUX PORT)2)PROFIBUS DP (AUX PORT)
– –
– –
jjjjj
jjjjj
jjjjj
jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
– –
jjjjj
jjjjj
– –
jjjjj
jj jjjjj
jj j–j
jj jjjjj
jj jjjjj
MPI (AUX PORT)
––
DeviceNet (AUX PORT)
CANopen (AUX PORT)
1) For explanation, see legend on next page
2) The MI4-101-KC1, MI4-1x1-KE1 and MI4-131-KH1 units are supplied with a fitted Suconet-K interface.
3) Electromechanical keypads can be fitted
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Features
Table 2: Features of the graphic operator panels
MI4 Display Control panel Inter-
LCD passive monochrome
LCD passive colour
TFT
Rows x characters
MI4-151-KF1 j 16 40 5,6 320 240
MI4-451-KF1 j 16 40 5,6 320 240
MI4-150-KI1 j 16 40 5,6 320 240
MI4-450-KI1 j 16 40 5,6 320 240
MI4-170-KH1 j 30 80 10,4 640 480
MI4-570-KH1 j 30 80 10,4 640 480
Display size in inches
Resolution in pixels
1) A PC for uploading or downloading the configuration or a printer can be connected to the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the Sucom A protocol is connected. On devices without PC/PRINTER PORT, the PC or printer can also be connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the respective bus protocol is connected.
2) The MI4-151-KF1 and MI4-451-KF1 units are supplied with a fitted Suconet-K interface.
Resistive touch
Numeric keypad
10 37
j
10 37
j
33 57
j
33 57
j
23 50
j
23 50
j
faces
F-keys with LED, labelling facility
Total number of keys
Sucom A (PLC PORT)
j j jjjjj
j j jjjjj
j j jjjjj
j j jjjjj
j j jjjjj
j j jjjjj
Plug-in interface
1)
modules
Configuration/printer (PC/PRINTER PORT)
Suconet K (AUX PORT)2)PROFIBUS DP (AUX PORT)
MPI (AUX PORT)
DeviceNet (AUX PORT)
CANopen (AUX PORT)
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Display Units And Operator Panels
Table 3: Features of the touch operator panels
MI4 Display Control
LCD passive monochrome
LCD passive colour
LCD active TFT
Rows x characters
MI4-151-TA1 j 16 40 5,6 320 240
MI4-451-TA1 j 16 40 5,6 320 240
MI4-161-TC1 j 25 80 9,5 640 400
MI4-471-TC1 j 30 80 10,4 640 480
MI4-130-TA1 j 16  40 3,8 320  240
MI4-140-TA1 j 16 40 5,6 320 240
MI4-150-TA1 j 16  40 5,6 320  240
MI4-450-TA1 j 16  40 5,6 320  240
MI4-550-TA1 j 16 40 5,6 320 240
MI4-160-TA1 j 30  80 9,6 640  480
MI4-470-TA1 j 30  80 10,4 640  480
MI4-570-TA1 j 30 80 10,4 640 480
MI4-580-TA1 j 40 100 12,1 800 600
MI4-590-TA1 j 48 128 15 1024 768
1) A PC for uploading or downloading the configuration or a printer can be connected to the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the Sucom A protocol is connected. On devices without PC/PRINTER PORT, the PC or printer can also be connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the respective bus protocol is connected.
2) The MI4-151-TA1, MI4-451-TA1, MI4-161-TC1 and MI4-471-TC1 units are supplied with a fitted Suconet-K interface.
3) Port can also be used for engineering.
Display size in inches
Resolution in pixels
panel
Resistive touch
––
j
––
j
29
j
29
j
–––
j
––
j
––
j
––
j
––
j
––
j
––
j
––
j
––
j
––
j
Inter-
1)
faces
F-keys with LED,
labelling facility
Total number of keys
Sucom A (PLC PORT)
Configuration/printer
(PC/PRINTER PORT)
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
3
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
Plug-in interface modules
Suconet K (AUX PORT)2)PROFIBUS DP (AUX PORT)
MPI (AUX PORT)
DeviceNet (AUX PORT)
jjj
jj
CANopen (AUX PORT)
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2 Engineering

Connections Power supply and grounding

Connect the units as shown in the following
diagrams.
L1
N
PE
MI 4-...
12/03 AWB-C27-1293GB
)
+24 V
Figure 1: Connection diagram
Earth connection for 0 V line
Device housing earth connection
Power supply plug earth connection
0 V
0 V
+24 V
For further explanation of the diagram legend, see page 11.
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Engineering
2A R
24V DC
1
2
0V 24V
3
10
Figure 2: Connecting the power supply and earthing
Not all devices are fitted with a 2 A fuse.
)
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Connections
Earthing the 0 volt cable (see Fig. 1)
The units can be operated earthed or unearthed. An isolation monitoring device must be used for unearthed operation.
Panel housing earth connection
The panel housing must always be earthed. The earth connection is located next to the connector sockets for the power supply. It is indicated by a sticker bearing the symbol for earth. Use a 6.3 mm fast-on plug for the power connection.
Power supply plug earth connection
In all cases, connect the earth connection of the plug to earth. It is connected internally to the 0 V plug connection through a capacitor-resistor combination (10 nF, 100 V/1 M⍀).
Data plug earthing
The data plug housings for MI4 units are earthed.
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Engineering

Data connections MI4 units are equipped with several connection

ports. The panels differ in their housing design, electrical data and the protocol they use. The following illustrations show the pin and socket assignments of the cable connections to the PC, printer and PLC.
If you are not using standard cables, you may
)
only allocate those cable plug pins or sockets required for the interface in question. Otherwise, malfunctions may occur.

Overview

Use the table to determine the required connection type:
Connection type MI4-PORT Page
MI4 to PLC through ...
Sucom A PLC 13
Suconet K AUX 14
PROFIBUS-DP AUX 16
Siemens MPI AUX 17
DeviceNet AUX 18
CANopen AUX 19
MI4 to PC or printer PC/PRINTER 21
PLC (with adapter) 22
MI4 (hand-held) to PLC through ...
Sucom A CN3 26
Suconet K CN1 26
Siemens MPI CN1 26
MI4 (hand-held) to PC or printer CN2 26
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Connecting MI4 to PLC SUCOM-A protocol

For serial communication with various PLC systems, use the PLC PORT of the MI4. The PLC PORT supports RS 232, RS 485, RS 422 and Current Loop 20 mA. Please use only the specified data cable.

Connecting MI4 to PLC

PLC PORT
1
15
SUB D
Pin Function
1 Frame Earth
2RxD
3TxD
4+5 V output (F 100 mA)
5GND
6CHA
7CHB
8 Tx+ 20 mA
9 Tx– 20 mA
10 RTS
11 CTS
12 Rx+ 20 mA
13 Rx- 20 mA
14 CHA+
15 CHB+
Connection to the data plug
housing
Q Plug qSocket
a
MI4 PLC PORT
a
MI4 PLC PORT
MI4 PLC PORT
2
3
5
2
3
5
6
14
RS 232
ZB4-2B7-KB1
RS 232
ZB4-2B3-KB1
RS 485
ZB4-2B3-KB2
a
5
2
3
PS4-150 PS4-200 PS4-300
a
3
2
5
PS416
7
PS416
3
Figure 3: Sucom A communication cable
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Engineering

Suconet K protocol

Precondition: To operate MI4 units with Suconet K, the ZB4-501-IF1 interface module must be connected. The following MI4 units are delivered in that state:
MI4-101-KC1 MI4-151-KF1 MI4-161-TC1
MI4-101-KE1 MI4-451-KF1 MI4-471-TC1
MI4-111-KE1 MI4-151-TA1
MI4-131-KH1 MI4-451-TA1
For all other devices, the Suconet K interface module must be ordered and fitted separately (see Section “Interface module”, page 30).
The connection to a PLC with the Suconet K protocol is made through the AUX PORT of the MI4. The AUX PORT supports RS 485 communication.
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Connecting MI4 to PLC
AUX PORT
9
SUB D
3A 7B
Connection to the data
plug housing
1
Q Plug
)
a
MI4 AUX PORT
a
MI4 AUX PORT
Figure 4: Assignment of the Suconet K communication cable (cable with plug)
RS 485
7
3
ZB4-231-KB1
RS 485
3
7
ZB4-233-KB2
a
1
4
PS4-150 PS4-200 PS4-300
a
3
7
PS416
Bus termination with Suconet K
If the MI4 is the last station on a Suconet line, a bus terminating resistor should be provided for this device. The bus terminating resistor for the MI4 is supplied as a plug and can be ordered under the type designation ZB4-043-AD1 (Order No. 203512).
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Engineering

PROFIBUS-DP protocol

Precondition: To use the MI4 units with PROFIBUS-DP, the ZB4-504-IF1/-IF2 interface module must be connected (see Section “Interface module”, page 30).
The connection to a PLC with the PROFIBUS-DP protocol is made through the AUX PORT of the MI4. The AUX PORT supports RS 485 communications.
AUX PORT
9
3RxD/TxD-P
5DGND
6VP (+5 V)
8RxD/TxD-N
1
SUB D
)
a
MI4 AUX PORT
Connection to data plug housing
ZB4-209-DS2
Plug
b
Figure 5: PROFIBUS-DP communication cable
RS 485
3
8
ZB4-900-KB1
Non-designated pin connectors may not be assigned because they are specified in the PROFIBUS-DP standard.
Cables and plugs must be ordered and assembled separately.
Typ e designation
Cable ZB4-900-KB1 206983
Plug ZB4-209-DS2 206982
3
8
Article No.
a
b
PS416-NET-440 LE4-504-BS1
16
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Connecting MI4 to PLC

Siemens MPI

Precondition: For communication through MPI, the firmware version of the MI4 units must be 4.25 or later. In addition, the ZB4-505-IF1/-IF2 interface module (with/without potential isolation) must be connected (see Section “Interface module”, page 30).
The connection to a PLC with the MPI protocol is made through the AUX PORT. The MI4 AUX PORT supports RS 485 communication.
AUX PORT
9
SUB D
3B 5GND 8A
)
MI4 AUX PORT
a
5
bb
8
3
1
Figure 6: Siemens MPI communication cable
Connection to data plug housing
ZB4-209-DS2 plug
Plug
a
5
8
3
SPS/PLC/API
For communication through MPI, the PROFIBUS-DP cable can also be used.
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Engineering

DeviceNet

Precondition: For communication through DeviceNet, the firmware version of the MI4 units must be 4.40 or later. In addition, the ZB4-506-IF1 interface module must be connected (see Section “Interface module”, page 30).
The connection to a PLC with the DeviceNet protocol is made through the AUX PORT of the MI4. The AUX PORT supports RS 485 communications.
MI4 AUX PORT
121 O G1 %
0.25 W
AUX PORT
9
a
b
SUB D
5
9
3
7
2
1
2CAN_L 3GND 5 CAN_SHLD 7CAN_H 9 +24 V (Input)
Bare
3
V+(red)
V-(black)
CAN_H(white)
CAN_L(blue)
1
5
2
1
3 4
4
5
2
DeviceNet
Figure 7: DeviceNet communication cable
ZB4-209-DS1 plug
Bus terminating resistor
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Connecting MI4 to PLC

CANopen

Precondition: For communication through CANopen, the firmware version of the MI4 units must be 4.40 or later. In addition, the ZB4-507-IF1 interface module must be connected (see Section “Interface module”, page 30).
The connection to a PLC with the CANopen protocol is made through the AUX PORT of the MI4. The AUX PORT supports RS 485 communications.
9
MI4 AUX PORT
AUX PORT
SUB D
a
1
2 CAN_L
6GND
7 CAN_H
FG
9
6
7
2
Figure 8: CANopen communication cable
ZB4-209-DS1
FG
GND
CAN_H
CAN_L
CANopen
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Engineering

Connecting a PC or printer to the MI4

Depending on the device model, PCs are connected either to the PC/PRINTER PORT or the PLC PORT of the MI4. The different connection types are described in the following sections.
The PC is connected to the interface for uploading or downloading the configuration. To be configured with a PC, the MI4 panels must be in configuration mode.
Projects can also be downloaded to the graphic or touch operator panels’ SSFDC memory card through the ZB4-510-EG1 SSFDC charging device. This has the advantage that the download is very fast.
The printer can be connected only to the PC/PRINTER PORT. To connect a printer, set the communication parameters in the MI4 Configurator
under “Project Report On Panel Printer ➞ Printer
Setup”.
20
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Page 25

PC-/PRINTER PORT

Connecting a PC or printer to the MI4
PC/PRINTER PORT
15
SUB D
Pin Function
2RxD
3TxD
a
1
PC/PRINTER PORT PLC PORT*
10
RS 232
2
3
5
a
3
2
5
8
4 + 5 V (max. 100 mA)
5GND
11
7
10 RTS
11 CTS
ZB4-24A-KP1
Connection to the data plug housing
* On MI4 units without PC/PRINTER PORT, the PC is connected to the PLC PORT (see next section)
Q Plug qSocket
Figure 9: Assignment of the programming cable
PC
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Engineering

PLC PORT

On the following units, connect the PC to the PLC PORT:
MI4-100-KC1, MI4-101-KC1, MI4-110-KC1, MI4-110-KD1 MI4-100-KE1, MI4-101-KE1 MI4-110-KG1, MI4-130-TA1
Use the ZB4-24A-KP1 standard cable to connect the PC. The required adapter is supplied as standard with the cable.
PLC PORT
1
2
RxD
3
GND
5
RTS
10
11
CTS
TxD
SUB D
MI 4
15
10
11
Adapter
2
3
5
RS 232
ZB 4-24A-KP1
Figure 10: MI4 – PC connection with adapter
Connection to the data plug housing
QPlug qSocket
3
2
PC
5
8
7
22
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Data interfaces of MI4-140-KF1 (hand-held)
Data interfaces of MI4-140-KF1 (hand-held)

Arrangement and assignment of the adapter extensions

The adapter extensions in the MI4 hand-held are arranged as shown in the diagram below. For the assignments of the adapter extensions, see Table 4:
CN2
CN1
CN5
123456789
10
123412 34 567 89
1234 123456789
10
10
CN3
CN4
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Figure 11: Arrangement of the adapter extensions in the MI4-140-KF1
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Engineering
)
Table 4: Assignment of the adapter extensions in the MI4 hand-held
The green fields indicate the adapter number used for each connection.
Plug No.
1
2
3
4
5
6
7
8
9
10
CN1 (AUX PORT)
Suconet K MPI
GND (brown/pink) CHA+ Reserved +24 V DC
+5 V output (max. 100 mA) (orange/pink)
A (yellow/pink) B (yellow/pink) + 5 V output
B (green/pink) GND (grey) GND (black)
1)
A CHB– Reserved PE DM Left
CN2 (PC/PRINTER PORT)
CHA– Reserved Common
CHB+ Reserved Reserved DM Left (cyan)
(max. 100 mA) (green)
RxD (orange) RxD (blue/red)
CTS (brown) CTS (purple/
TxD (white) TxD (blue/black) –
RTS (pink) RTS (purple/
1) The assignment of the AUX PORT depends on the
connected interface module. Currently, these are the interface modules for Suconet K and Siemens MPI (electrically isolated). For further information, please read the next section.
CN3 (PLC PORT)
+ 5 V output (max. 100 mA) (red)
red)
black)
CN4 Power
(red)
(black)
––
––
––
CN5 Additional signals
DM Right (blue)
DM Right (blue-black)
(cyan-black)
24

Delivery state

As supplied, the MI4 hand-held is prewired for Suconet K and Sucom A communication. The unit is supplied with a 5 m long cable. The respective communication module must be ordered separately!
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Page 29
CN2
123456789
Data interfaces of MI4-140-KF1 (hand-held)
10
CN1
10
12341234 56789
CN5
CN3
1
10 9 8 74321 6 5432
CN4
a
c
b
Figure 12: Wiring of the MI4 hand-held as supplied
PE, cable screen
Emergency-Stop switch, only for voltages up to
48 V DC (wire yellow and green cable and brown and orange cable together)
Ferrite ring required for fault-free device function
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Engineering
Connect MI4 (hand-held) to PLC

Sucom A (through CN3)

PLC connection through Sucom A is preset (see Section “Delivery state” above). The terminal assignment on the PLC side is identical to that of the PLC PORT; see page 13.

Suconet K (through CN1)

PLC connection through Suconet K is preset (see Section “Delivery state” above). The terminal assignment on the PLC side is identical to that of the AUX PORT; see page 14.
CN 1.1 ------- (brown-pink) --------­CN 1.2 ------- (orange-pink) -------­CN 1.5 ------- (yellow-pink) ----------- Suconet K.3 CN 1.6 -------- (green-pink) ------------ Suconet K.7

Siemens MPI (through CN1)

If the ZB4-505-IF1 MPI communication cable is connected, the CN1 AUX PORT must be rewired as follows:
Plug No. 6 (green/pink) to plug No. 4 (see Section “Delivery state” above)
The terminal assignment on the PLC side is identical to that of the AUX PORT; see page 17.

Connecting the MI4 (hand-held) to PC or printer (through CN2)

26
CN 1.1 ------- (brown-pink) --------- MPI.5 CN 1.2 ------- (orange-pink) -------­CN 1.4 ------- (yellow-pink) ----------MPI.8 CN 1.5 -------- (green-pink) -----------MPI.3
The PC connection is preset (see Section “Delivery state” above).
The terminal assignment on the PC side is identical to that of the PC/PRINTER PORT or the PLC-PORT; see page 21.
12/03 AWB-C27-1293GB
Page 31
MI4
MI4-110-KC1 MI4-110-KD1 MI4-100-KC1 MI4-101-KC1 MI4-130-TA1

3 Installation

a
b
e
12/03 AWB-C27-1293GB
1/3
d
All other MI4-... series
a
c
Installation cut-
out
Rectangular
gasket
Narrow gasket
Wide gasket
(prefitted on some devices)
Clamping
bracket (if not present, see next page)
27
Page 32
Installation
Devices without clamping bracket are mounted with a frame and four screws.
Frame Gaskets Washers Nuts Gasket
The drilling dimensions are listed in the table on page 52.
28
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Page 33
MI4-140-KF1 (hand-held)
MI4-140-KF1 (hand-held)
12/03 AWB-C27-1293GB
29
Page 34
Installation

Interface module MI4...

During installation of the interface module, the
)
MI4 must be voltage-free and its reverse side freely accessible.
Remove the fixing screws on the back of the MI4
and lift off the cover. On some models, the cover has to only be levered off with a screwdriver.
If a module is already fitted, remove it.
Plug the required interface module into the red
connector.
Refit the back cover with the two screws, or snap
the cover back into place.
Attach the accompanying marking label over the
plate labelled AUX PORT.
30
ZB4-5xx-IF1/2
3
4
2
Figure 13: Installing the interface module
1
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Page 35
Interface module

MI4-140-KF1 (hand-held)

Undo the screws and remove the back of the
housing.
Turn the back of the housing towards you and
replace the interface module.
2
4
12/03 AWB-C27-1293GB
3
ZB4-501-IF1 ZB4-505-IF1
1
31
Page 36
Installation

Replacing the battery The battery is used for maintaining the following data

in the event of a power supply failure:
Real-time clock (date and time)
Events list
Recipes
The MI4-101-KC1, MI4-100-KC1, MI4-101-KE1,
)
MI4-100-KE1, MI4-110-KC1 and MI4-110-KG2 units are not battery backed-up.
The battery life is about one year. The MI4 units indicate a low battery charge level in several ways:
Flashing red front plate “FAULT”, “FLT” or LEDs (depending on device model)
Display in the system menu in the “Battery” field (BATTERY OK or LOW)
Indication in the control panel status word, bit S 6 (bit S 6 = signal 1)
Replace the battery immediately if any of these displays is activated. Battery type: Duracell DL 2430 (ZB4-280-BT1, Order No. 203515).
32
)
An internal capacitor will maintain the power supply for 30 seconds while the battery is being replaced. If this time is exceeded, data will be lost.

Replacing the battery of the MI4

Switch off the power supply to the device.
Undo the four screws at the back of the
expansion housing.
Remove the housing.
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Page 37
Replacing the battery
2
1
Replace the battery.
3
ZB4-280-BT1
Screw the housing back in place.
Switch the power supply back on and check the
battery voltage.
12/03 AWB-C27-1293GB
33
Page 38
Installation

Replacing the battery of the MI4 hand-held

Switch off the power supply.
Undo the four screws at the back.
Remove the housing.
2
34
1
Replace the battery (see next page).
Screw the housing back in place.
Switch the power supply back on and check the
battery voltage.
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Page 39

Insert labels

3
ZB4-280-BT1
Insert labels The insert labels are used for labelling the keys. You
can write on the labels and slide them beneath the keys (row of keys). The insertion slit for the labels is at the rear of the front panel. Depending on the device type, two different labelling strip kits are available:
12/03 AWB-C27-1293GB
ZB4-301-BS1 (Order No.
206859) for ... MI4-100-KC1 MI4-110-KC1, -KD1 MI4-101-KC1 MI4-110-KG1 MI4-100-KE1 MI4-110-KG2 MI4-101-KE1 MI4-140-KI1 MI4-110-KE1 MI4-140-KJ1 MI4-130-KH1 MI4-150-KI1 MI4-131-KH1 MI4-450-KI1 MI4-151-KF1 MI4-170-KH1 MI4-151-KF1 MI4-570-KH1 MI4-451-KF1 MI4-140-TA1 MI4-151-TA1 MI4-150-TA1 MI4-451-TA1 MI4-450-TA1 MI4-161-TC1 MI4-550-TA1 MI4-471-TC1 MI4-160-TA1
ZB4-301-BS2 (Order No.
230610) for ...
MI4-470-TA1 MI4-570-TA1 MI4-580-TA1 MI4-590-TA1
35
Page 40
Installation
On delivery, blank label strips are fitted to each unit.
With the accompanying labelling software, you can create user-specific labels and then print them on a laser printer. The labelling software is included as standard with the MI4 Configurator and can be loaded via the Moeller homepage.
36
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Page 41

4 Operation

Ambient conditions Do not expose the equipment to direct sunlight for

extended periods, as this could result in premature aging of the membrane. Do not let the equipment come into contact with corrosive substances.

Servicing and maintaining the panels

Do not use tools to operate the keyboard (screwdriver or similar). To clean the equipment, use a soft cloth and a neutral soap product. Do not use solvents.
12/03 AWB-C27-1293GB
37
Page 42
Operation

Configuration Irrespective of the MI4 model, configuration of the

MI4 panels is always carried out using the MI4 configurator software. The completed configuration is loaded into the MI4. The following conditions apply:
The MI4 unit is in configuration mode state).
The PC is connected to the MI4 unit.
The PC port (PORT) COM 1, COM 2, COM 3 or COM 4 must first be selected in the Configurator “Options/Communication” menu and the communications parameters “Baud rate”, “Parity” and “Stop bit” specified. Transfer rates of 9600, 19200 and 38400 bit/s
can be preselected:
1) If the device is not already in configuration mode,
do the following: Press the Enter key for three seconds and, in the menu, select Config. On touch operator panels, touch the screen for three seconds and select Config.
1)
(delivery
38
)
With the ZB4-510-EG1 SSFDC downloader (Order No. 230617), which can be connected to the PC’s parallel port, the configuration settings can be downloaded to the SSFDC memory card in just a few seconds.
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Page 43

Key functions

Key functions This section contains a listing of the possible key
functions of all MI4 panels.
Table 5: Possible key functions and their meaning
Keys/ symbols
Enter Depending on the mode
Clr
Info Help
Clear Delete
Ins Insert
Designation Function
ESC Returns to page mode without
selecting ROW or EXIT in the system menu
PG_UP In page mode, this function can be
defined with the help of the macro editor
PG_DOWN
HOME
DATIME Date/time
PASSWORD Enter password
PRINT Print
+/– Input a positive or negative value
12/03 AWB-C27-1293GB
With the numeric keys 0 to 9, you can input numerical values. Some of the keys contain an additional symbol. Depending on the operating mode, either the numeric keypad or the symbols are active.
39
Page 44
Operation
)

Key functions depending on the operating mode

The functions are dependent on the operating mode. Only the standard functions are described here. These functions – with the exception of functions available in configuration mode – can be modified, deleted or extended in the MI4 Configurator using the keyboard macro editor.
Some panels do not have a “Clear” key; the corresponding function can, however, be called
up by simultaneously pressing the “” and “→”
keys.
Configuration mode (CONFIG)
1
Enter
Enter Pressed for 2 seconds:
1
If you have programmed the Enter key by mistake, change
to configuration mode as follows:
On MI4 with touchscreen: With a finger of the left hand, press the centre of the left half of the touchscreen. Keep the finger on the touchscreen and switch the power supply on. With a finger of the right hand, tap the right half of the touchscreen once every second until configuration mode is selected.
On MI4 without touchscreen: Keep any three keys pressed at the same time and switch the 24 V power supply on. Keep the keys pressed until the MI4 is in configuration mode.
View the type and version of the communication driver
Return to application mode, provided a communication driver which is ready for operation and a valid project have been saved in the device (the key must be pressed for two seconds).
40
12/03 AWB-C27-1293GB
Page 45
Key functions
Page mode (PAGES)
Scroll page up
Scroll page down
Previous page
Next page
Enter Pressed for 2 seconds:
Ins1) Data input mode
1)
Prn
1) Not all models have this key. The corresponding function can be assigned with the keyboard macro editor.
Recall the command menu
Print page/cancel printing
Command menu (COMMAND)
Selection up
Selection down
Selection left
Selection right
Enter Activate selection
Clear Return to page mode
12/03 AWB-C27-1293GB
41
Page 46
Operation
System menu (SYSTEM)
Selection up
Selection down
Activate command
Activate command
Enter Return to page mode if EXIT was selected
Clear Return to page mode
1) Numeric keys are not available on all models. A numeric value can be entered in these cases using the arrow keys and the keyboard macro editor. To do this, use the left and right arrow keys to select the required digits and change them with the up and down arrows.
42
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Page 47
Key functions
Data entry mode
Select a data input field:
Go to field in the previous row
Go to field in the next row
Previous field
Next field
Ins (0 to 9)
Enter Select field for data input
Clear Cancel input and return to page mode
Value input:
0 to 9
Enter Confirm input and return to page mode
Clear Cancel input and return to page mode
1) If not present, see legend on page 42
1)
Preselection of data input field
Increase value/scroll up ASCII character set/select previous message
Reduce value/scroll down ASCII character set/select next message
Move cursor to the left in ASCII fields
Move cursor to the right in ASCII field
1)
Numerical input
12/03 AWB-C27-1293GB
Alarm mode (ALARMS)
Previous alarm in the list
Next alarm in the list
Enter Confirm current alarm (press for 2 seconds)
Clear Return to page mode
1)
Prn
1) Not all models have this key. The corresponding function can be defined with the keyboard macro editor.
Print/cancel alarm list
43
Page 48
Operation
Events mode (EVENTS)
Scroll up
Scroll down
Clear Return to page mode
1)
Prn
1) Not all models have this key. The corresponding function can be defined with the keyboard macro editor.
Print/close event list
Password input mode (PASSWORD)
Increases number
Decreases number
Next number
1)
0 to 9
Enter Confirms password
Clear Cancel input
1) If not present, see legend on page 42
Input of numerical password
44
Time and date input mode (TIME)
Increase field value
Decrease field value
Enter Select field
Clear Return to page mode
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Page 49
Key functions
Direct page selection mode (DIRECT PAGE SELECTION)
Decreases page
Increases page
1)
0 to 9
Enter Confirm input, go to selected page
Clear Cancel input, return to page mode
1) If not present, see legend on page 42
Page number input
Direct access mode (ACCESS)
The status of individual marker bytes is shown in hexadecimal and binary format.
Decrease offset
Increase offset
0 to 9 Numerical offset input
Enter Select next page, confirm offset input
Clear Cancel numerical offset input and return to
page mode
12/03 AWB-C27-1293GB
45
Page 50
Operation
Special features of models MI4-151-KF1 and MI4-451-KF1
In addition to the ten function keys (which have insert labels) these two models have another four function keys located on the left of the display. Their numbering is shown in the following drawing.
F14
F13
F12
F11
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
Figure 14: Additional function keys
46
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Page 51
Key functions
Special features of models MI4-161-TC1/ MI4-471-TC1
F1/F3
F2/F4
shift
Figure 15: Additional function keys of MI4-161-TC1/ MI4-471-TC1
The configuration of the function keys is shown in the diagram.
12/03 AWB-C27-1293GB
When the shift function is inactive, the top two function keys are configured as F1 and F2.
When shift is activated they are configured as F3 and F4.
The shift function is activated or deactivated with the Shift key. An illuminated LED in the shift key indicates the activated state.
The LEDs of the two function keys can be configured as required.
47
Page 52
Operation

LED indicators MI4-100-KC1/MI4-101-KC1

MI4-151-KF1/MI4-451-KF1 MI4-161-TC1/MI4-471-TC1
Designation Colour Status Function
DL FL(T) (one LED)
Off No key pressed/hardware
Green Flashing Communication error
On Key pressed
Red Flashing Battery low
On Hardware fault

MI4-100-KE1/MI4-101-KE1 MI4-110-KE1/MI4-111-KE1 MI4-130-KH1/MI4-131-KH1

Designation Colour Status Function
DL Green Off No key pressed
Flashing Communication error
On Key pressed
FLT/fault Red Off Hardware OK
Flashing Battery low
On Hardware fault
OK
48

MI4-151-TA1/MI4-451-TA1

Designation Colour Status Function
DL Green Off No keys pressed
On Key pressed
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Page 53
LED indicators

Various models

LED indicators which are marked with a symbol or text:
Symbol Designation Colour Status Function
Alarm Red Off No alarm active
On Alarm active
Flashing Alarm (confirmation required)
Com Green On Communication OK
Flashing Communication error
Green Programmable with macro editor
Run Green Off Hardware fault
On OK
Fault Off Hardware OK
On Hardware fault
Flashing Battery low
Red Off Hardware OK
On Hardware fault
Flashing Battery low
Green Off No key pressed
On Key pressed
12/03 AWB-C27-1293GB
49
Page 54
Operation
The values in the table refer to the letters in the drawings shown on the next page:
abcdef
MI4-110-KC1 149 109 60 5 136 96
MI4-110-KD1 149 109 53 5 136 96
MI4-110-KG1 141 176 76 5 128 163
MI4-110-KG2 141 176 76 5 128 163
MI4-140-KI1 220 176 71 5 207 163
MI4-140-KJ1 275 220 77 5 262 207
MI4-150-KI1 275 220 80 5 262 207
MI4-450-KI1 275 220 80 5 262 207
MI4-170-KH1 311 276 80 5 292 257
MI4-570-KH1 311 276 80 5 292 257
MI4-130-TA1 149 109 61 5 136 96
MI4-140-TA1 187 147 79 5 176 136
MI4-150-TA1 187 147 91 5 176 136
MI4-450-TA1 187 147 91 5 176 136
MI4-550-TA1 187 147 91 5 176 136
MI4-160-TA1 287 232 91 5 276 221
MI4-470-TA1 287 232 91 5 276 221
MI4-570-TA1 287 232 91 5 276 221
MI4-580-TA1 337 267 91 5 326 256
MI4-590-TA1 392 307 101 5 381 296
50
12/03 AWB-C27-1293GB
Page 55

Dimensions

Device dimensions
)

Appendix

See the left-hand page for the values corresponding to device types.
b
Fitting dimensions
12/03 AWB-C27-1293GB
a
f
e
cd
51
Page 56
Operation
a
b
d
i
c
Panel Unit dimensions in mm Panel cutout
in mm
abcdef ghi
1)
MI 4-100-KC1 MI 4-101-KC1
MI 4-100-KE1
149 109 64 5 136 96
1)
195 98 74 8 174 78 184 87 4.2
MI 4-101-KE1
MI 4-110-KE1
195 98 74 8 174 78 184 87 4.2
MI 4-111-KE1
MI 4-130-KH1 MI 4-131-KH1
MI 4-151-KF1
1)
311 165 80 9 292 147
1)
216 168 74 8 195 147 205 157 4.2
MI 4-451-KF1
MI 4-151-TA1
216 168 74 8 195 147 205 157 4.2
MI 4-451-TA1
MI 4-161-TC1 MI 4-471-TC1
1)
311 220 80 9 292 202
1)
e
f
g
Drilling dimensions [mm]
h
52
1) These models are secured with screw brackets and have a fixed frame; the remaining models have a free frame and are fastened with four screws.
12/03 AWB-C27-1293GB
Page 57

MI4-140-KF1

a
Dimensions
d
12/03 AWB-C27-1293GB
c
b
abcd
116 86 102 239
53
Page 58
Operation

Communication cables Text operator panel (without PC/PRINTER PORT)

RS 232/RS 485
PLC PORT MI4 AUX PORT
Sucom A Suconet K
ZB4-24A-KP1
RS 232 RS 232 RS 232 RS 485 RS 485 RS 485
PC PS416-CPU PS4-150
ZB4-2B3-KB1
ZB4-2B7-KB1
PS416-CPU PS4-150 PS4-200 PS4-300
Adapter, supplied as standard with ZB4-24A-KP1
cable.
Other interface module can be connected in place of
the Suconet K interface module: PROFIBUS-DP ZB4-504-IF1/-IF2 Siemens MPI ZB4-505-IF1/-IF2 DeviceNet ZB4-506-IF1 CANopen ZB4-507-IF1 For cable assignments of these interfaces, see section “Engineering”. For an overview, see page 12.
(ZB4-501-IF1)
ZB4-2B3-KB2
PS4-200 PS4-300
ZB4-231-KB1
Other interface modules
ZB4-233-KB2
PS416 XC100/
200/600
Non­Moeller devices
54
12/03 AWB-C27-1293GB
Page 59
Communication cables

Text operator panel (with PC/PRINTER PORT) Graphic/touch operator panel

RS 232 RS 232/RS 485
PC/PRINTER PORT
ZB4-24A-KP1
RS 232 RS 232 RS 232 RS 485 RS 485 RS 485
PC PS416-CPU PS4-150
MI4 PLC PORT AUX PORT
Sucom A Suconet K* Other
ZB4-2B3-KB1
PS4-200 PS4-300
ZB4-2B7-KB1
PS416-CPU PS4-150
ZB4-2B3-KB2
PS4-200 PS4-300
ZB4-231-KB1
interface modules
PS416 XC100/
ZB4-233-KB2
200/600 Non-
Moeller devices
12/03 AWB-C27-1293GB
Other interface modules can be connected in place of
the Suconet K module: PROFIBUS-DP ZB4-504-IF1 Siemens MPI ZB4-505-IF1/-IF2 DeviceNet ZB4-506-IF1 CANopen ZB4-507-IF1 For cable assignments of these interfaces, see section “Engineering”. For an overview, see page 12.
* The following units are supplied with a fitted Suconet-K interface (ZB4-501-IF1):
MI4-101-KC1 MI4-101-KE1/MI4-111-KE1 MI4-131-KH1
MI4-151-KF1/MI4-451-KF1 MI4-151-TA1/MI4-451-TA1 MI4-161-TC1/MI4-471-TC1
55
Page 60
Operation

Technical data

General
Standards EN 61 131-2, EN 50 178
Shock resistance 15 g/11 ms
Vibration resistance Constant 1g, f = 0 to 150 Hz
Cable cross-section 0.22 to 1.5 mm
EMC See below
Ports
PC/PRINTER PORT
Type RS 232
Transmission rate 600 to 38400 kbit/s
Plug type 15-pin, Sub-D socket
PLC PORT PLC/PC PORT
Type RS 232, RS 485
Plug type 15-pin, Sub-D plug
AUX PORT
Type Depending on connected
interface module
Plug type 9-pin, Sub-D socket
2
General electromagnetic compatibility (EMC) data for automation devices
Emitted interference EN 55 011/22 Class A
Interference immunity
ESD EN 61 000-4-2 Contact discharge
RFI EN 61 000-4-3 AM/PM 10 V/m
Burst EN 61 000-4-4 Network/digital I/O
Surge EN 61 000-4-5 Digital O/O, asymmetrical
Line-conducted interference
EN 61 000-4-6 AM 10 V
Air discharge
Analog I/O, field bus
Network DC, asymmetrical Network DC, symmetrical Network AC, asymmetrical Network AC, symmetrical
56
4 kV 8 kV
2 kV 1 kV
0.5 kV 1 kV
0.5 kV 2 kV 1 kV
12/03 AWB-C27-1293GB
Page 61
12/03 AWB-C27-1293GB

Text operator panel (not graphics-capable)

MI4-...
100-KC1 101-KC1 100-KE1 101-KE1 110-KE1 111-KE1 130-KH1 131-KH1
Display Monochrome
Backlighting LED LED LED LED LED LED LED LED
Contrast adjustment Software Software Software Software Software Software Software Software
Graphics capability No No No No No No No No
Number of colours/ grey levels
Rows x characters 2 x 20 2 x 20 2 x 20 2 x 20 4 x 20 4 x 20 4 x 40 4 x 40
Display dimensions in mm
Scaleable font No No No No No No No No
User-definable characters
Keys
Numeric keypad Yes Yes Yes Yes Yes Yes
F-keys (with LED), labelling facility
Total no. of user­programmable keys
User LEDs 4499991616
Touch function––––––––
LCD
––––––––
80 x 16 80 x16 72 x 16 72 x 16 72 x 24 72 x 24 138 x 28 138 x 28
88888888
4499991616
10 10 19 19 19 19 35 35
57
Monochrome LCD
Monochrome LCD
Monochrome LCD
Monochrome LCD
Monochrome LCD
Monochrome LCD
Monochrome LCD
Technical data
Page 62
58
MI4-...
100-KC1 101-KC1 100-KE1 101-KE1 110-KE1 111-KE1 130-KH1 131-KH1
Memory
Flash project memory 128 kb (32 kb reserved for protocol)
Recipe memory 16 kb 16 kb 16 kb 16 kb
Project memory expansion
Special features
Battery Yes Yes Yes Yes
Number of alarm messages
Number of history memory messages
Number of variables per page
Pa ss wo rd Ye s Ye s Yes Ye s Ye s Ye s Ye s Yes
Real-time clock Yes, without battery back-up Yes Yes Yes Yes
Screen saver––––––––
Buzzer ––––––––
Printer port ––––YesYesYesYes
512 kb 512 kb 512 kb 512 kb
256 256 256 256 1024 1024 1024 1024
256 256 256 256
Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited
Operation
12/03 AWB-C27-1293GB
Page 63
12/03 AWB-C27-1293GB
Ports
RS 232C/RS 485 combination port for:
- Sucom A Yes Yes Yes Yes Yes Yes Yes Yes
- Configuration Yes Yes Yes Yes
RS232C port for:
- Configuration Yes Yes Yes Yes
- Printer connection Yes Yes Yes Yes
1 fieldbus interface, plug-in modules for:
- Suconet K Yes Yes, plugged inYes Yes, plugged inYes Yes, plugged inYes Yes, plugged
- PROFIBUS-DP Yes Yes Yes Yes Yes Yes Yes Yes
- Siemens MPI Yes Yes Yes Yes Yes Yes Yes Yes
- DeviceNet Yes Yes Yes Yes Yes Yes Yes Yes
- CANopen Yes Yes Yes Yes Yes Yes Yes Yes
Power supply
Rated voltage 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Permissible range (V DC) 20.4 to 28.8 20.4 to 28.8 20.4 to 28.8 20.4 to 28.8 20.4 to 28.8 20.4 to 28.8 20.4 to 28.8 20.4 to 28.8
Reverse polarity protection
Rated current 250 mA 250 mA 250 mA 250 mA 250 mA 250 mA 400 mA 400 mA
Fuses Electronic Electronic 2 A
59
MI4-...
100-KC1 101-KC1 100-KE1 101-KE1 110-KE1 111-KE1 130-KH1 131-KH1
in
Yes Ye s Ye s Ye s Ye s Yes Ye s Ye s
replaceable
2 A replaceable
2 A replaceable
2 A replaceable
2 A replaceable
2 A replaceable
Technical data
Page 64
60
MI4-...
100-KC1 101-KC1 100-KE1 101-KE1 110-KE1 111-KE1 130-KH1 131-KH1
General
Weight in kg 0.8 0.8 1 1 1 1 1.9 1.9
Degree of protection (front) IP65
Ambient temperature in °C0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50
Storage temperature in °C–20 to +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70
Yes Ye s Ye s Ye s Ye s Yes Ye s Ye s
Operation
Keyboard lifespan (keystrokes)
Touchscreen lifespan (operations)
Cable cross-section in mm²
Connection type: Plug-in screw terminal
Dimensions W x H x D in mm149 x 109 x 64149 x 109 x 64195 x 98 x 74195 x 98 x 74195 x 98 x 74 195 x 98 x 74 311 x 165 x 80311 x 165 x
12/03 AWB-C27-1293GB
> 3 million > 3 million > 3 million > 3 million > 3 million > 3 million > 3 million > 3 million
––––––––
1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5
Yes Ye s Ye s Ye s Ye s Yes Ye s Ye s
80
Page 65
12/03 AWB-C27-1293GB

Graphics-capable text operator panel

MI4-...
110-KC1 110-KD1 110-KG2 110-KG1 140-KF1 140-KI1 140-KJ1
Display Monochrome
Backlighting LED LED LED LED LED LED LED
Contrast adjustment Software Software Software Software Software Software Software
Graphics capability Yes Yes Yes Yes Yes Yes Yes
Number of colours/grey levels
Rows x characters 4 x 20 4 x 20 4 x 20 4 x 20 8 x 20 8 x 40 8 x 40
Resolution in pixels 120 x 32 120 x 32 120 x 32 120 x 32 120 x 64 240 x 64 240 x 64
Display dimensions 70 x 21 mm 70 x 21 mm 70 x 21 mm 70 x 21 mm 66 x 33 mm 127 x 34 mm 127 x 34 mm
Scaleable font Yes Yes Yes Yes Yes Yes Yes
User-definable characters
Keys
Numeric keypad Yes Yes Yes Yes Yes Yes
F-keys (with LED), labelling facility
Total number of user­programmable keys
Electromechanical keypads can be fitted
User LEDs 4 1013 13212432
61
Touch function
LCD
––– ––––
256 256 256 256 256 256 256
4 9 12 12 9 23 23
11 19 35 35 27 46 46
––– –––Yes
––– ––––
Monochrome LCD
Monochrome LCD
Monochrome LCD
Monochrome LCD
Monochrome LCD
Monochrome LCD
Technical data
Page 66
62
MI4-...
110-KC1 110-KD1 110-KG2 110-KG1 140-KF1 140-KI1 140-KJ1
Memory
Flash project memory 512 kb 512 kb 512 kb 512 kb 512 kb 512 kb 512 kb
Recipe memory 16 kb 16 kb 16 kb 16 kb 16 kb
Project memory expansion
Special features
Ba tt er y Yes Yes Yes Yes Ye s
Number of alarm messages
Number of history memory messages
Number of variables per page
Pa ss wo rd Ye s Yes Yes Ye s Yes Yes Yes
Real-time clock Yes, without
Screen saver––– ––––
Buzzer ––– ––––
Printer port Yes Yes Yes Yes
512 kb 512 kb 512 kb 512 kb
256 1024 256 1024 1024 1024 1024
256 256 256 256 256
Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited
back-up
Yes Yes, without
back-up
Yes Yes Yes Yes
Operation
12/03 AWB-C27-1293GB
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12/03 AWB-C27-1293GB
Ports
RS232C/RS485 combination port for:
- Sucom A Yes Yes Yes Yes Yes Yes Yes
- Configuration Yes Yes Yes
RS232C port for:
- Configuration Yes Yes Yes Yes
- Printer connection Yes Yes Yes Yes
1 fieldbus interface, plug-in modules for:
- Suconet K Yes Yes Yes Yes Yes Yes Yes
- P R O F IBUS-D P Yes Yes Ye s Yes No Ye s Yes
- Siemens MPI Yes Yes Yes Yes Yes Yes Yes
- D e v i ceNet Ye s Yes Yes Yes No Yes Yes
- C A N o p en Yes Ye s Yes Yes No Ye s Yes
Power supply
Rated voltage 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Permissible range (V DC) 18 to 30 18 to 30 18 to 30 18 to 30 18 to 30 18 to 30 18 to 30
Reverse polarity protection
Rated current 250 mA 250 mA 300 mA 300 mA 300 mA 400 mA 400 mA
Fuses Electronic Electronic Electronic Electronic Electronic Electronic Electronic
MI4-...
110-KC1 110-KD1 110-KG2 110-KG1 140-KF1 140-KI1 140-KJ1
Technical data
Yes Ye s Ye s Ye s Yes Ye s Ye s
63
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64
MI4-...
110-KC1 110-KD1 110-KG2 110-KG1 140-KF1 140-KI1 140-KJ1
General
Weight in kg 1 1 1.1 1.1 1.5 incl. cable 2 2
Degree of protection (front) IP65
Ambient temperature in °C0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50
Storage temperature in °C–20 to +70 –20 bis +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70
Yes j a Ye s Ye s Yes Ye s Ye s
Operation
Keyboard lifespan (keystrokes)
Touchscreen lifespan (operations)
Cable cross-section in mm²
Connection type, plug-in screw terminal
Dimensions in mm 149 x 109 x 60149 x 109 x 58141 x 176 x 76 141 x 176 x 76116 x 239 x
12/03 AWB-C27-1293GB
> 3 million > 3 Mio > 3 million > 3 million > 3 million > 3 million > 3 million
––– ––––
1 x 1.5 1 x 1,5 1 x 1.5 1 x 1.5 Open
cable end
Yes j a Ye s Ye s Ye s Ye s
102
1 x 1.5 1 x 1.5
220 x 176 x 71275 x 220 x
77
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12/03 AWB-C27-1293GB

Graphic operator panels

MI4-151-KF1 MI4-451-KF1 MI4-150-KI1 MI4-450-KI1 MI4-170-KH1 MI4-570-KH1
Display Monochr. LCD Colour LCD-STN Monochr. LCD Colour LCD-STN Monochr. LCD TFT
Backlighting CCFL CCFL CCFL CCFL CCFL CCFL
Contrast adjustment Autom. Autom. Software Software Software Software
Graphics capability Yes Yes Yes Yes Yes Yes
Number of colours/grey levels 16 16 256
Rows x characters 16 x 40 16 x 40 16 x 40 16 x 40 30 x 80 30 x 80
Resolution in pixels 320 x 240 320 x 240 320 x 240 320 x 240 640 x 480 640 x 480
Display dimensions in mm 121 x 91/5.6" 121 x 91/5.6" 121 x 91/5.6" 121 x 91/5.6" 212 x 159/10,4“
Scaleable font Yes Yes Yes Yes Yes Yes
User-definable characters 256 256 256 256 256 256
Keys
Numeric keypad Yes Yes Yes Yes Yes Yes
F-keys (with LED), labelling facility 10 10 33 (24 – 33 no LED) 23 23
65
Total number of user-programmable keys
User LEDs 10 10 24 24 24 24
Touch function
Memory
Flash project memory 512 kb (64 kb reserved for protocol) 8 MB SSFDC card 8 MB SSFDC card
Recipe memory 32 kb 32 kb 32 kb 32 kb 32 kb 32 kb
37 37 56 56 50 50
Technical data
Page 70
66
MI4-151-KF1 MI4-451-KF1 MI4-150-KI1 MI4-450-KI1 MI4-170-KH1 MI4-570-KH1
Project memory expansion 512 kb 512 kb
Special features
Battery Yes Yes Yes Yes Yes Yes
Number of alarm messages 1024 1024 1024 1024 1024 1024
Number of history memory messages 1024 1024 1024 1024 1024 1024
Number of variables per page Unlimited Unlimited Unlimited Unlimited Unlimited Unlimited
Password Yes Yes Yes Yes Yes Yes
Real-time clock Yes Yes Yes Yes Yes Yes
Screen saver Yes Yes Yes Yes Yes Yes
Buzzer
Printer port Yes Yes Yes Yes Yes Yes
Ports
RS232C/RS485 combination port for:
- Sucom A Yes Yes Yes Yes Yes Yes
- Configuration
RS232C port for:
- Configuration Yes Yes Yes Yes Yes Yes
- Printer connection Yes Yes Yes Yes Yes Yes
1 fieldbus interface, plug-in modules for:
- Suconet K Plugged in Plugged in Yes Yes Yes Yes
- PROFIBUS-DP Yes Yes Yes Yes Yes Yes
- Siemens MPI Yes Yes Yes Yes Yes Yes
- DeviceNet Yes Yes Yes Yes Yes Yes
Operation
12/03 AWB-C27-1293GB
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12/03 AWB-C27-1293GB
- CANopen Yes Yes Yes Yes Yes Yes
Power supply
Rated voltage 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Permissible range 20.4 to 28.8 V DC20.4 to 28.8 V DC 18 to 30 V DC 18 to 30 V DC 18 to 30 V DC
Reverse polarity protection Yes Yes Yes Yes Yes Yes
Rated current 500 mA 500 mA 600 mA 600 mA 700 mA 700 mA
Fuses 2 A replaceable 2 A replaceable 2 A replaceable 2 A replaceable electronic electronic
General
Weight in kg 1.4 1.4 1.9 1.9 2.5 2.5
Degree of protection (front) IP65 Yes Yes Yes Yes ja ja
Ambient temperature in °C 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50 0 – 50
Storage temperature in °C –20 to +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70
Keyboard lifespan (keystrokes) > 3 million > 3 million > 3 million > 3 million > 3 million > 3 million
Touchscreen lifespan (operations)
Cable cross-section in mm² 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5
Connection type (plug-in screw terminal)
Dimensions W x H x D in mm 216 x 168 x 74 216 x 168 x 74 275 x 220 x 80 275 x 220 x 80 311 x 276 x 80 311 x 276 x 80
MI4-151-KF1 MI4-451-KF1 MI4-150-KI1 MI4-450-KI1 MI4-170-KH1 MI4-570-KH1
Technical data
Yes Yes Yes Yes Yes Yes
67
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68

Touch operator panels

MI4-...
151-TA1* 451-TA1**
161-TC1 471-TC1 130-TA1 140-TA1*
150-TA1* 450-TA1**
160-TA1* 470-TA1** 570-TA1***
550-TA1***
Display Monochr.*
colour STN**
Backlighting CCFL CCFL CCFL LED LED*
Contrast adjustment autom. Software Software Software Software*
Monochrome colour TFT Monochr. Monochr. *
colour STN** colour TFT***
,
CCFL**
–***
***
Monochr.* colour STN** colour TFT***
CCFL CCFL
,
**
Software*, ** –***
Graphics capability Yes Yes Yes Yes Yes Yes Yes
Number of colours/grey levels –*
16**
256 256 –*
16**
–* 256**
,
***
256***
Rows x characters 16 x 40 25 x 80 30 x 80 16 x 40 16 x 40 30 x 80 40 x 100*
Resolution in pixels 320 x 240 640 x 400 640 x 480 320 x 240 320 x 240 640 x 480 800 x 600*
Display dimensions in mm 121 x 91
5.6“
194 x 121
9.6"
212 x 159
10.4"
77 x 58
3.8“
121 x 91
5.6“
196 x 147.6/9.6“ * 218 x 159/10.4“ **
,
***
Scaleable font Yes Yes Yes Yes Yes Yes Yes
User-definable characters 256 256 256 256 256 256 256
Operation
580-TA1* 590-TA1**
colour TFT
256
48 x 128**
1024 x 768**
246 x 184/12.1“ * 304 x 228/15“ **
12/03 AWB-C27-1293GB
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12/03 AWB-C27-1293GB
MI4-...
151-TA1* 451-TA1**
161-TC1 471-TC1 130-TA1 140-TA1*
150-TA1* 450-TA1**
160-TA1* 470-TA1** 570-TA1***
550-TA1***
Keys
Numeric keypad
F-keys (with LED), labelling
–22––
facility
Total no. of user-
–99––
programmable keys
User LEDs 3 3
Touch function Resistive Resistive Resistive Resistive Resistive Resistive Resistive
Memory
Flash project memory 512 kb 512 kb 8 MB SSFDC
Karte
512 kb 8 MB SSFDC
Karte
8 MB SSFDC Karte 8 MB SSFDC Karte
64 kb reserved for protocol
Recipe memory 32 kb 32 kb 32 kb 32 kb 32 kb 32 kb 32 kb
Project memory expansion
1)
512 kb 512 kb 512 kb
Special features
2)
Battery
Yes Yes Ye s Ye s Ye s Yes
Number of alarm messages 1024 1024 1024 1024 1024 1024 1024
Number of history memory
1024 1024 1024 256 1024 1024 1024
messages
Number of variables per page unlimited unlimited unlimited unlimited unlimited unlimited
Pa ss wo rd Ye s Yes Yes Ye s Yes Yes Ye s
69
Real-time clock Yes Yes Yes Yes Yes Yes Yes
580-TA1* 590-TA1**
Technical data
Page 74
70
MI4-...
151-TA1* 451-TA1**
Screen saver Yes Yes Yes Yes Yes Yes Yes
Buzzer Yes Yes Yes Yes Yes Yes
Pri n t er port Yes Ye s Ye s Ye s Yes Yes
Ports
RS232C/RS485 combination port for:
- Sucom A Yes Yes Yes Yes Yes Yes Yes
- Configuration Yes
RS232C port for:
- Configuration Yes Yes Yes Yes Yes Yes
- Printer connection Yes Yes Yes Yes Yes Yes
1 fieldbus interface, plug-in modules for:
- Suconet K Plugged in Plugged in Plugged in Yes Yes Yes Yes
-PROFIBUS-DP Yes Yes Yes Yes Yes Yes Yes
- Siemens MPI Yes Yes Yes Yes Yes Yes Yes
- DeviceNet Yes Yes Yes Yes Yes Yes Yes
- CANopen Yes Yes Yes Yes Yes Yes Yes
Power supply
Rated voltage 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Permissible range (V DC) 20.4 to 28.8 20.4 to 28.8 20.4 to 28.8 18 to 30 18 to 30 18 to 30 18 to 30
161-TC1 471-TC1 130-TA1 140-TA1*
150-TA1* 450-TA1** 550-TA1***
160-TA1* 470-TA1** 570-TA1***
Operation
580-TA1* 590-TA1**
12/03 AWB-C27-1293GB
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12/03 AWB-C27-1293GB
MI4-...
151-TA1* 451-TA1**
161-TC1 471-TC1 130-TA1 140-TA1*
150-TA1* 450-TA1**
160-TA1* 470-TA1** 570-TA1***
550-TA1***
Reverse polarity protection Yes Yes Yes Yes Yes Yes Yes
Rated current 500 600 1000 400 600 600*
700**
,
***
Fuses 2 A replaceable Electronic Electronic Electronic
General
Weight in kg 1.4 2.7 2.7 1 1.4 2.25 2.85*, 3.85**
Degree of protection (front)
Yes Ye s Ye s Yes Yes Yes Ye s
IP65
Ambient temperature 0 – 50 °C 0 – 50 °C 0 – 50 °C 0 – 50 °C 0 – 45 °C 0 – 45 °C 0 – 45 °C
Storage temperature in °C –20 to +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70 –20 to +70
Keyboard lifespan (keystrokes) –
Touchscreen lifespan (operations)
> 1 million > 1 million > 1 million > 3
million
> 3 million > 3 million > 3 million
Cable cross-section in mm² 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5 1 x 1.5
Connection type (plug-in
Yes Ye s Ye s Yes Yes Yes Ye s
screw terminal)
Dimensions W x H x D in mm 216 x 168 x 74311 x 220 x 80311 x 220 x 80149 x 109
187 x 147 x 96
3)
287 x 232 x 96 337 x 267 x 96*
x 61
580-TA1* 590-TA1**
800* 1200**
Technical data
392 x 307 x 106**
1 Upgradeable with ZB4-512-SF1 memory module 2 3 V lithium, non-rechargeable, lifespan about 1 year, replaceable, replacement item ZB4-280-BT1 3 Bei MI4-140-TA1: T = 79 mm
71
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Operation

New features

All the new features available in MI4 models from firmware version 4.40 and 4.50, are listed in the following table.
1)
Device firm ware
Trend displays and pointer-type instruments
Pop-up keypads
Variables
Min./Max. variable setpoint values
Expanded font support
Recipe back-up
SSFDC memory card
Automatic firmware upgrade
Pixel and vector graphics
MI4-100-KC1 32 jj
MI4-101-KC1 32 jj
MI4-110-KC1 32 jj
MI4-110-KD1 52 jj
MI4-100-KE1 32 jj
MI4-101-KE1 32 jj
MI4-110-KE1 32 jj
MI4-111-KE1 32 jj
MI4-110-KG1 32 jj
MI4-110-KG2 32 jj
MI4-130-KH1 32 jj
MI4-131-KH1 32 jj
MI4-140-KI1 32 jj
MI4-140-KJ1 32 jj
MI4-140-KF1 32 jj
MI4-151-KF1 33 jj
72
12/03 AWB-C27-1293GB
Page 77
Technical data
Device firm ware
Trend displays and pointer-type instruments
Pop-up keypads
Variables
Min./Max. variable setpoint values
Expanded font support
Recipe back-up
SSFDC memory card
MI4-151-TA1 33
MI4-161-TC1 33 jj
MI4-451-KF1 37 jj
MI4-451-TA1 37 jj
MI4-150-KI1 38
MI4-450-KI1 38
MI4-170-KH1 58
MI4-570-KH1 58
MI4-471-TC1 38
MI4-130-TA1 53
MI4-140-TA1 38
MI4-450-TA1 38
MI4-150-TA1 38
MI4-550-TA1 58
MI4-570-TA1 58
MI4-470-TA1 58
MI4-160-TA1 58
MI4-580-TA1 58
MI4-590-TA1 58
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
jj
jj
jj
jj
jj
j
j
j
j
j
jj
jj
jj
jj
jj
jj
j
j
j
j
j
j
j
j
j
j
j
j
j
jj
jj
j
j
j
j
jj
jj
jj
jj
jj
jj
1)
Automatic firmware upgrade
j
j
j
j
j
j
j
j
Pixel and vector graphics
12/03 AWB-C27-1293GB
1) from firm ware 4.50
73
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74
12/03 AWB-C27-1293GB
Page 79

Index

A
Ambient conditions ........................................................ 37
AUX PORT
Function ........................................................................ 7
Terminal assignment .......................... 14, 16, 17, 18, 19
B
Baud rate ....................................................................... 38
Bus termination with Suconet K .................................... 15
C
Cleaning ......................................................................... 37
Communication cables, overview .................................. 54
CONFIG ......................................................................... 40
Configuration ................................................................. 38
Connection diagram ........................................................ 9
Connections ..................................................................... 9
D
Data connections, MI4 ................................................... 12
Data interface, MI4 hand-held ....................................... 23
Data transfer rate ........................................................... 38
Date input mode ............................................................ 44
Delivery state, MI4 hand-held ........................................ 24
Device dimensions ................................................... 51, 52
Dimensions .................................................................... 51
DL ................................................................................... 48
Documentation, MI4 ........................................................ 3
Drilling dimensions ......................................................... 52
12/03 AWB-C27-1293GB
E
Earthing
0 volt cable ................................................................. 11
Data plug .................................................................... 11
Panel housing ............................................................. 11
Power supply plugs .................................................... 11
Electromagnetic compatibility ....................................... 56
Engineering ...................................................................... 9
75
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Index
F
Features ............................................................................ 6
Fitting dimensions .......................................................... 51
FLT ................................................................................. 48
Function keys, additional
MI 4-151-KF1, MI 4-451-KF1 ..................................... 46
MI 4-161-TC1, MI 4-471-TC1 ..................................... 47
G
Grounding ......................................................................... 9
I
Insert labels .................................................................... 35
Installation
Interface module ......................................................... 30
MI4 .............................................................................. 27
MI4 (hand-held) ........................................................... 29
Installing the interface module .......................................30
K
Key assignment
In alarm mode (ALARMS) ........................................... 43
In configuration mode ................................................. 40
In data entry mode ...................................................... 43
In direct access mode (ACCESS) ............................... 45
In events mode (EVENTS) ........................................... 44
In page mode .............................................................. 41
In page selection mode, direct ................................... 45
In password input mode ............................................. 44
In the Command menu ............................................... 41
In the System menu .................................................... 42
In time input mode ...................................................... 44
Key functions .................................................................. 39
76
L
LEDs ............................................................................... 48
Lifespan, battery ............................................................. 32
M
Maintaining ..................................................................... 37
O
Operation ........................................................................ 37
12/03 AWB-C27-1293GB
Page 81
Index
P
Panel cutout ................................................................... 52
Panel overview ................................................................. 5
PASSWORD ................................................................... 44
PC, connecting .............................................................. 20
PC/PRINTER PORT
Function ........................................................................ 7
Terminal assignment .................................................. 21
PLC connection
CANopen .................................................................... 19
PROFIBUS-DP ........................................................... 16
Siemens MPI .............................................................. 17
Sucom A ..................................................................... 13
Suconet K ................................................................... 14
PLC PORT
Function ........................................................................ 7
Terminal assignment ............................................ 13, 22
Power supply ................................................................... 9
Printer, connecting ......................................................... 20
R
Replacing the battery ..................................................... 32
Resistive touch technology .............................................. 5
S
Suconet K module, connecting ..................................... 14
SYSTEM ......................................................................... 42
12/03 AWB-C27-1293GB
T
Technical data ................................................................ 56
Terminal assignment
Adapter extensions of MI4 hand-held ........................ 23
AUX PORT .......................................... 14, 16, 17, 18, 19
PC/PRINTER PORT .................................................... 21
PLC PORT ............................................................ 13, 22
TIME ............................................................................... 44
Touch technology, resistive ............................................. 5
Transfer rate ................................................................... 38
77
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