Moeller MI4 Hardware And Engineering
Building Automation SystemsIndustrial Automation
Hardware and Engineering
MI4
Display and Operator Panel
12/03 AWB-C27-1293-GB
Think future. Switch to green.
All brand and product names are trademarks or registered
trademarks of the owner concerned.
st
1
published 1997, edition date 09/97
nd
2
edition 09/99
rd
3
edition 05/01
th
4
edition 03/03
th
5
edition 12/03
See revision protocol in the “About this manual“ chapter
© Moeller GmbH, 53105 Bonn
Author: Norbert Mausolf
Editor: Thomas Kracht
Translator: Dominik Kreuzer
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or
processed, duplicated or distributed by means of electronic
systems without written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
Warning!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally
restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that
are live.
• Follow the engineering instructions (AWA)
of the device concerned.
• Only suitably qualified personnel in
accordance with EN 50110-1/-2
(VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching
the device ensure that you are free of
electrostatic charge.
• The functional earth (FE) must be
connected to the protective earth (PE) or
to the potential equalisation. The system
installer is responsible for implementing
this connection.
• Connecting cables and signal lines should
be installed so that inductive or capacitive
interference does not impair the
automation functions.
• Install automation devices and related
operating elements in such a way that they
are well protected against unintentional
operation.
• Suitable safety hardware and software
measures should be implemented for the
I/O interface so that a line or wire breakage
on the signal side does not result in
undefined states in the automation
devices.
• Ensure a reliable electrical isolation of the
low voltage for the 24 volt supply. Only
use power supply units complying with
IEC 60364-4-41 (VDE 0100 Part 410) or
HD 384.4.41 S2.
• Deviations of the mains voltage from the
rated value must not exceed the tolerance
limits given in the specifications, otherwise
this may cause malfunction and dangerous
operation.
•Emergency stop devices complying with
IEC/EN 60204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause restart.
• Devices that are designed for mounting in
housings or control cabinets must only be
operated and controlled after they have
been installed with the housing closed.
Desktop or portable units must only be
operated and controlled in enclosed
housings.
Moeller GmbH
Safety instructions
I
• Measures should be taken to ensure the
proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states even
for a short time. If necessary, emergencystop devices should be implemented.
• Wherever faults in the automation system
may cause damage to persons or property,
external measures must be implemented to
ensure a safe operating state in the event
of a fault or malfunction (for example, by
means of separate limit switches,
mechanical interlocks etc.).
II
Contents
About This Manual 3
List of Modifications 3
MI4 documentation 3
Symbols used 3
1 Display Units And Operator Panels 5
Panel overview 5
Features 6
2 Engineering 9
Connections 9
Data connections 12
Connecting MI4 to PLC 13
Connecting a PC or printer to the MI4 20
Data interfaces of MI4-140-KF1 (hand-held) 23
Connect MI4 (hand-held) to PLC 26
Connecting the MI4 (hand-held) to
PC or printer (through CN2) 26
3 Installation 27
MI4 27
MI4-140-KF1 (hand-held) 29
Interface module 30
Replacing the battery 32
Insert labels 35
12/03 AWB-C27-1293GB
4Operation 37
Ambient conditions 37
Servicing and maintaining the panels 37
Configuration 38
Key functions 39
LED indicators 48
1
Contents
Appendix 51
Dimensions 51
Communication cables 54
Technical data 56
Index 75
2
12/03 AWB-C27-1293GB
About This Manual
List of Modifications The following major changes have been made since
edition 09/99:
Edition Date Page Keywords New Modification Omitted
05/01 Complete
manual
03/03 MI4-140-TA1, MI4-170/570-KH1,
12/03 MI4-110-KD1, MI4-130-TA1
MI4 documentation This manual describes MI4 series display units and
New devices,
additional data interfaces
(Siemens MPI, DeviceNet, CANopen)
operator panels.
Additional manuals for the MI4 include the following:
Training Guide (AWB27-1302GB)
User Interface for MI4-CFG-1-GB Configuration
Software (AWB-C27-1294GB)
MI4-PLC Communication:
Application module and function blocks
(AWB-C27-1303GB)
Symbols used The following symbols are used in this manual:
왘 Indicates action to be taken.
Provides useful tips and additional information.
)
12/03 AWB-C27-1293GB
3
4
12/03 AWB-C27-1293GB
1 Display Units And Operator Panels
Panel overview The display units and operator panels are divided
into three groups:
Text operator panels
These are distinguished by
the type of display (text-based/graphicscapable),
the size of the display,
the number of interfaces,
the number of keys.
In addition, a hand-held unit and a device with
prepunched holes for electromechanical control
circuit devices are available.
Graphic operator panels with LCD display
These are distinguished by
the size and type of display
(colour or monochrome),
the number of keys.
12/03 AWB-C27-1293GB
Touch panels
These are distinguished by
the size and type of display
(colour or monochrome),
the number of additional buttons.
Depending on the device type, inputs are made
either using a keypad or a touch screen. In the latter
case, only slight pressure on the display triggers a
function (resistive touch technology).
All graphic/text/touch operator panels are equipped
with interfaces for configuration with a PLC or a PC.
Most of the units have a serial printer port.
5
Display Units And Operator
Panels
Features Overview
Table 1: Features of the text operator panels
MI4 Display Operator
LC display, text-based
LC display, graphics-capable
Rows x characters
Text operator panel (not graphics-capable)
MI4-100-KC1
MI4-101-KC1
MI4-100-KE1
MI4-101-KE1
MI4-110-KE1
MI4-111-KE1
MI4-130-KH1
MI4-131-KH1
Text operator panel (graphics-capable)
MI4-110-KC1 –
MI4-110-KD1 –
MI4-110-KG2 –
MI4-110-KG1 –
MI4-140-KF1
Handheld
MI4-140-KI1 –
MI4-140-KJ13) –
–2 20 – – 4 11
j
–2 20 – – 4 11
j
–2 20 –
j
–2 20 –
j
–4 20 –
j
–4 20 –
j
–4 40 –
j
–4 40 –
j
4 20 120 32 4 11
j
4 20 120 32 j 919j – –
j
4 20 120 32
j
4 20 120 32
j
–
8 20 120 64
j
8 40 240 64
j
8 40 240 64
j
Resolution in pixels
panel
Numeric keypad
F-keys with LED,
919j – –
j
919j – –
j
919 –
j
919 –
j
16 35 –
j
16 35 –
j
12 35
j
12 35 –
j
927 –
j
23 47 –
j
23 47 –
j
labelling facility
Interfaces
Total number of keys
j
j
j
j
1)
Plug-in
interface modules
Sucom A/configuration
(PLC PORT)
Sucom A (PLC PORT)
Configuration/printer
(PC/PRINTER PORT)
Suconet K (AUX PORT)2)PROFIBUS DP (AUX PORT)
– –
– –
jjjjj
jjjjj
jjjjj
jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
– –
jjjjj
jjjjj
– –
jjjjj
jj jjjjj
jj j–j
jj jjjjj
jj jjjjj
MPI (AUX PORT)
––
DeviceNet (AUX PORT)
CANopen (AUX PORT)
1) For explanation, see legend on next page
2) The MI4-101-KC1, MI4-1x1-KE1 and MI4-131-KH1
units are supplied with a fitted Suconet-K interface.
3) Electromechanical keypads can be fitted
6
12/03 AWB-C27-1293GB
Features
Table 2: Features of the graphic operator panels
MI4 Display Control panel Inter-
LCD passive monochrome
LCD passive colour
TFT
Rows x characters
MI4-151-KF1 j 16 40 5,6 320 240
MI4-451-KF1 j 16 40 5,6 320 240
MI4-150-KI1 j 16 40 5,6 320 240
MI4-450-KI1 j 16 40 5,6 320 240
MI4-170-KH1 j 30 80 10,4 640 480
MI4-570-KH1 j 30 80 10,4 640 480
Display size in inches
Resolution in pixels
1) A PC for uploading or downloading the configuration or
a printer can be connected to the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the
Sucom A protocol is connected. On devices without
PC/PRINTER PORT, the PC or printer can also be
connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the
respective bus protocol is connected.
2) The MI4-151-KF1 and MI4-451-KF1 units are supplied
with a fitted Suconet-K interface.
Resistive touch
Numeric keypad
10 37
j
10 37
j
33 57
j
33 57
j
23 50
j
23 50
j
faces
F-keys with LED, labelling facility
Total number of keys
Sucom A (PLC PORT)
j j jjjjj
j j jjjjj
j j jjjjj
j j jjjjj
j j jjjjj
j j jjjjj
Plug-in interface
1)
modules
Configuration/printer (PC/PRINTER PORT)
Suconet K (AUX PORT)2)PROFIBUS DP (AUX PORT)
MPI (AUX PORT)
DeviceNet (AUX PORT)
CANopen (AUX PORT)
12/03 AWB-C27-1293GB
7
Display Units And Operator
Panels
Table 3: Features of the touch operator panels
MI4 Display Control
LCD passive monochrome
LCD passive colour
LCD active TFT
Rows x characters
MI4-151-TA1 j 16 40 5,6 320 240
MI4-451-TA1 j 16 40 5,6 320 240
MI4-161-TC1 j 25 80 9,5 640 400
MI4-471-TC1 j 30 80 10,4 640 480
MI4-130-TA1 j 16 40 3,8 320 240
MI4-140-TA1 j 16 40 5,6 320 240
MI4-150-TA1 j 16 40 5,6 320 240
MI4-450-TA1 j 16 40 5,6 320 240
MI4-550-TA1 j 16 40 5,6 320 240
MI4-160-TA1 j 30 80 9,6 640 480
MI4-470-TA1 j 30 80 10,4 640 480
MI4-570-TA1 j 30 80 10,4 640 480
MI4-580-TA1 j 40 100 12,1 800 600
MI4-590-TA1 j 48 128 15 1024 768
1) A PC for uploading or downloading the configuration or a printer can be connected to
the PC/PRINTER PORT.
To the PLC PORT, the PLC for data transfer with the Sucom A protocol is connected. On
devices without
PC/PRINTER PORT, the PC or printer can also be connected to this port with an adapter.
To the AUX PORT, the PLC for data transfer using the respective bus protocol is
connected.
2) The MI4-151-TA1, MI4-451-TA1, MI4-161-TC1 and
MI4-471-TC1 units are supplied with a fitted Suconet-K interface.
3) Port can also be used for engineering.
Display size in inches
Resolution in pixels
panel
Resistive touch
––
j
––
j
29
j
29
j
–––
j
––
j
––
j
––
j
––
j
––
j
––
j
––
j
––
j
––
j
Inter-
1)
faces
F-keys with LED,
labelling facility
Total number of keys
Sucom A (PLC PORT)
Configuration/printer
(PC/PRINTER PORT)
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
3
–
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
jj jjjjj
Plug-in interface
modules
Suconet K (AUX PORT)2)PROFIBUS DP (AUX PORT)
MPI (AUX PORT)
DeviceNet (AUX PORT)
jjj
jj
CANopen (AUX PORT)
8
12/03 AWB-C27-1293GB
2 Engineering
Connections Power supply and grounding
왘 Connect the units as shown in the following
diagrams.
L1
N
PE
햲
햳
MI 4-...
12/03 AWB-C27-1293GB
)
+24 V
Figure 1: Connection diagram
햲 Earth connection for 0 V line
햳 Device housing earth connection
햴 Power supply plug earth connection
0 V
햴
0 V
+24 V
For further explanation of the diagram legend,
see page 11.
9
Engineering
2A R
24V DC
햴
1
2
0V 24V
3
10
햳
Figure 2: Connecting the power supply and earthing
Not all devices are fitted with a 2 A fuse.
)
12/03 AWB-C27-1293GB
Connections
햲 Earthing the 0 volt cable (see Fig. 1)
The units can be operated earthed or unearthed. An
isolation monitoring device must be used for
unearthed operation.
햳 Panel housing earth connection
The panel housing must always be earthed. The
earth connection is located next to the connector
sockets for the power supply. It is indicated by a
sticker bearing the symbol for earth. Use a 6.3 mm
fast-on plug for the power connection.
햴 Power supply plug earth connection
In all cases, connect the earth connection of the plug
to earth. It is connected internally to the 0 V plug
connection through a capacitor-resistor combination
(10 nF, 100 V/1 M⍀).
Data plug earthing
The data plug housings for MI4 units are earthed.
12/03 AWB-C27-1293GB
11
Engineering
Data connections MI4 units are equipped with several connection
ports. The panels differ in their housing design,
electrical data and the protocol they use. The
following illustrations show the pin and socket
assignments of the cable connections to the PC,
printer and PLC.
If you are not using standard cables, you may
)
only allocate those cable plug pins or sockets
required for the interface in question. Otherwise,
malfunctions may occur.
Overview
Use the table to determine the required connection
type:
Connection type MI4-PORT Page
MI4 to PLC through ...
Sucom A PLC 13
Suconet K AUX 14
PROFIBUS-DP AUX 16
Siemens MPI AUX 17
DeviceNet AUX 18
CANopen AUX 19
MI4 to PC or printer PC/PRINTER 21
PLC (with adapter) 22
MI4 (hand-held) to PLC through ...
Sucom A CN3 26
Suconet K CN1 26
Siemens MPI CN1 26
MI4 (hand-held) to PC or printer CN2 26
12
12/03 AWB-C27-1293GB
Connecting MI4 to PLC SUCOM-A protocol
For serial communication with various PLC systems,
use the PLC PORT of the MI4. The PLC PORT
supports RS 232, RS 485, RS 422 and Current Loop
20 mA. Please use only the specified data cable.
Connecting MI4 to PLC
PLC PORT
1
15
SUB D
Pin Function
1 Frame Earth
2RxD
3TxD
4+5 V output (F 100 mA)
5GND
6CHA–
7CHB–
8 Tx+ 20 mA
9 Tx– 20 mA
10 RTS
11 CTS
12 Rx+ 20 mA
13 Rx- 20 mA
14 CHA+
15 CHB+
햲 Connection to the data plug
housing
Q Plug qSocket
a
MI4
PLC PORT
a
MI4
PLC PORT
햲
MI4
PLC PORT
2
3
5
2
3
5
6
14
RS 232
ZB4-2B7-KB1
RS 232
ZB4-2B3-KB1
RS 485
ZB4-2B3-KB2
a
5
2
3
PS4-150
PS4-200
PS4-300
a
3
2
5
PS416
햲
7
PS416
3
Figure 3: Sucom A communication cable
12/03 AWB-C27-1293GB
13
Engineering
Suconet K protocol
Precondition: To operate MI4 units with Suconet K,
the ZB4-501-IF1 interface module must be
connected. The following MI4 units are delivered in
that state:
MI4-101-KC1 MI4-151-KF1 MI4-161-TC1
MI4-101-KE1 MI4-451-KF1 MI4-471-TC1
MI4-111-KE1 MI4-151-TA1
MI4-131-KH1 MI4-451-TA1
For all other devices, the Suconet K interface module
must be ordered and fitted separately (see
Section “Interface module”, page 30).
The connection to a PLC with the Suconet K protocol
is made through the AUX PORT of the MI4. The AUX
PORT supports RS 485 communication.
14
12/03 AWB-C27-1293GB
Connecting MI4 to PLC
AUX PORT
9
SUB D
3A
7B
햲 Connection to the data
plug housing
1
Q Plug
)
a
MI4
AUX PORT
a
MI4
AUX PORT
Figure 4: Assignment of the Suconet K communication
cable (cable with plug)
RS 485
7
3
ZB4-231-KB1
RS 485
3
7
ZB4-233-KB2
a
1
4
PS4-150
PS4-200
PS4-300
a
3
7
PS416
Bus termination with Suconet K
If the MI4 is the last station on a Suconet line, a
bus terminating resistor should be provided for
this device. The bus terminating resistor for the
MI4 is supplied as a plug and can be ordered
under the type designation ZB4-043-AD1
(Order No. 203512).
12/03 AWB-C27-1293GB
15
Engineering
PROFIBUS-DP protocol
Precondition: To use the MI4 units with
PROFIBUS-DP, the ZB4-504-IF1/-IF2 interface
module must be connected (see Section “Interface
module”, page 30).
The connection to a PLC with the PROFIBUS-DP
protocol is made through the AUX PORT of the MI4.
The AUX PORT supports RS 485 communications.
AUX PORT
9
3RxD/TxD-P
5DGND
6VP (+5 V)
8RxD/TxD-N
1
SUB D
)
a
MI4
AUX PORT
햲 Connection to data plug housing
햳 ZB4-209-DS2
쎱 Plug
b
Figure 5: PROFIBUS-DP communication cable
RS 485
3
8
ZB4-900-KB1
Non-designated pin connectors may not be
assigned because they are specified in the
PROFIBUS-DP standard.
Cables and plugs must be ordered and assembled
separately.
Typ e
designation
Cable ZB4-900-KB1 206983
Plug ZB4-209-DS2 206982
3
8
Article No.
a
b
PS416-NET-440
LE4-504-BS1
16
12/03 AWB-C27-1293GB
Connecting MI4 to PLC
Siemens MPI
Precondition: For communication through MPI, the
firmware version of the MI4 units must be 4.25 or
later. In addition, the ZB4-505-IF1/-IF2 interface
module (with/without potential isolation) must be
connected (see Section “Interface module”,
page 30).
The connection to a PLC with the MPI protocol is
made through the AUX PORT. The MI4 AUX PORT
supports RS 485 communication.
AUX PORT
9
SUB D
3B
5GND
8A
)
MI4
AUX PORT
a
5
bb
8
3
1
Figure 6: Siemens MPI communication cable
햲 Connection to data plug housing
햳 ZB4-209-DS2 plug
쎱 Plug
a
5
8
3
SPS/PLC/API
For communication through MPI, the
PROFIBUS-DP cable can also be used.
12/03 AWB-C27-1293GB
17
Engineering
DeviceNet
Precondition: For communication through
DeviceNet, the firmware version of the MI4 units
must be 4.40 or later. In addition, the ZB4-506-IF1
interface module must be connected (see
Section “Interface module”, page 30).
The connection to a PLC with the DeviceNet protocol
is made through the AUX PORT of the MI4. The AUX
PORT supports RS 485 communications.
MI4
AUX PORT
121 O G1 %
0.25 W
AUX PORT
9
a
b
SUB D
5
9
3
7
2
1
2CAN_L
3GND
5 CAN_SHLD
7CAN_H
9 +24 V (Input)
Bare
3
V+(red)
V-(black)
CAN_H(white)
CAN_L(blue)
1
5
2
1
3
4
4
5
2
DeviceNet
Figure 7: DeviceNet communication cable
햲 ZB4-209-DS1 plug
햳 Bus terminating resistor
18
12/03 AWB-C27-1293GB
Connecting MI4 to PLC
CANopen
Precondition: For communication through CANopen,
the firmware version of the MI4 units must be 4.40 or
later. In addition, the ZB4-507-IF1 interface module
must be connected (see Section “Interface module”,
page 30).
The connection to a PLC with the CANopen protocol
is made through the AUX PORT of the MI4. The AUX
PORT supports RS 485 communications.
9
MI4
AUX PORT
AUX PORT
SUB D
a
1
2 CAN_L
6GND
7 CAN_H
FG
9
6
7
2
Figure 8: CANopen communication cable
햲 ZB4-209-DS1
FG
GND
CAN_H
CAN_L
CANopen
12/03 AWB-C27-1293GB
19
Engineering
Connecting a PC or printer to the MI4
Depending on the device model, PCs are connected
either to the PC/PRINTER PORT or the PLC PORT of
the MI4. The different connection types are
described in the following sections.
The PC is connected to the interface for uploading or
downloading the configuration. To be configured
with a PC, the MI4 panels must be in configuration
mode.
Projects can also be downloaded to the graphic or
touch operator panels’ SSFDC memory card through
the ZB4-510-EG1 SSFDC charging device. This has
the advantage that the download is very fast.
The printer can be connected only to the
PC/PRINTER PORT. To connect a printer, set the
communication parameters in the MI4 Configurator
under “Project ➞ Report On Panel Printer ➞ Printer
Setup”.
20
12/03 AWB-C27-1293GB
PC-/PRINTER PORT
Connecting a PC or printer
to the MI4
PC/PRINTER PORT
15
SUB D
Pin Function
2RxD
3TxD
a
1
PC/PRINTER PORT
PLC PORT*
10
RS 232
2
3
5
a
3
2
5
8
4 + 5 V (max. 100 mA)
5GND
11
7
10 RTS
11 CTS
ZB4-24A-KP1
햲 Connection to the data plug housing
* On MI4 units without PC/PRINTER PORT, the PC is connected to the PLC PORT
(see next section)
Q Plug qSocket
Figure 9: Assignment of the programming cable
PC
12/03 AWB-C27-1293GB
21
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