Production: Oliver Fiebag-Elias, Heidrun Riege, Ingo Meyer
Translation: Nigel Green, David Long
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any other process) or processed,
duplicated or distributed by means of electronic systems without
written permission of Moeller GmbH, Bonn.
Subject to alteration without notice.
Printed on bleached cellulose. 100 % free from chlorine and acid.
Warning!
Dangerous electrical voltage!
Before commencing the installation
• Disconnect the power supply of the device.
• Ensure that devices cannot be accidentally restarted.
• Verify isolation from the supply.
• Earth and short circuit.
• Cover or enclose neighbouring units that are live.
• Danger if spring is charged! Discharge spring.
• Follow the engineering instructions (AWA/AWB) of the device
concerned.
• Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on this
device/system.
• Before installation and before touching the device ensure
that you are free of electrostatic charge.
• Connecting cables and signal lines should be installed so
that inductive or capacitive interference do not impair the
automation functions.
• Suitable safety hardware and software measures should be
implemented for the I/O interface so that a line or wire
breakage on the signal side does not result in undefined
states in the automation devices.
• Deviations of the mains voltage from the rated value must not
exceed the tolerance limits given in the specifications,
otherwise this may cause malfunction and dangerous
operation.
• Emergency stop devices complying with IEC/EN 60 204-1
must be effective in all operating modes of the automation
devices. Unlatching the emergency-stop devices must not
cause restart.
• The electrical installation must be carried out in accordance
with the relevant regulations (e. g. with regard to cable cross
sections, fuses, PE).
• All work relating to transport, installation, commissioning and
maintenance must only be carried out by qualified personnel.
(IEC 60364 and HD 384 and national work safety
regulations).
Moeller GmbH
Safety instructions
Contents
0About this manual0 - 1
1Construction1 - 1
Circuit-breaker1 - 1
Withdrawable unit1 - 2
2Labels2 - 1
Circuit-breaker equipment label2 - 1
Circuit-breaker label2 - 1
Identification of the control unit2 - 2
Rating plug label2 - 3
Withdrawable unit label2 - 3
3Standards and regulations3 - 1
4Transport4 - 1
5Mounting5 - 1
Installation5 - 1
– Mounting position5 - 1
– Mounting on horizontal surface5 - 1
– Mounting on a vertical surface with mounting brackets 5 - 2
Safety clearances5 - 4
– Use in IT systems5 - 5
Connecting bars5 - 7
– Horizontal connection5 - 7
– Flange connection5 - 7
– Front connection5 - 8
– Vertical connection5 - 10
Connection of main conductors5 - 15
Auxiliary conductor connection5 - 16
– Plug connector5 - 16
– Sliding contact module5 - 17
– Control circuit plug5 - 17
Wiring on withdrawable unit5 - 19
– Assembly with control circuit connections5 - 19
– Order numbers5 - 19
Connection of protective conductor5 - 21
Changeover of fixed mounting circuit-breaker
into withdrawable circuit-breaker 5 - 21
Conversion5 - 22
6Commissioning6 - 1
Preparation of withdrawable circuit-breaker6 - 1
– Inserting the circuit-breaker in withdrawable unit6 - 1
– Position of the circuit-breaker in the withdrawable unit 6 - 2
– Release racking handle/withdraw racking handle6 - 3
– Circuit-breaker to connected (CONNECT) position6 - 3
– Insert racking handle6 - 3
Charging the spring6 - 4
Checklist for commissioning6 - 4
Closing6 - 5
Switch off6 - 5
Tripping by overcurrent release6 - 6
Re-starting a tripped circuit-breaker6 - 7
Switching off and discharging the storage spring6 - 8
Troubleshooting6 - 9
7Frame sizes, dimension drawings7 - 1
Overview external dimensions7 - 1
IZM(IN)...1-..., fixed-mounting, 3- and 4-pole7 - 2
IZM(IN)...1-..., withdrawable, 3- and 4-pole7 - 4
IZM(IN)...2-..., fixed-mounting, 3 and 4 pole7 - 6
IZM(IN)...2-..., withdrawable, 3 and 4 pole7 - 8
IZM(IN)...3-..., fixed-mounting, 3- and 4-pole7 - 10
IZM(IN)...3-..., withdrawable, 3- and 4-pole7 - 12
External current transformer for N-conductor7 - 14
Voltage transformers7 - 14
Further dimension drawings7 - 14
8Circuit diagrams8 - 1
Terminal assignment, accessories8 - 1
Auxiliary and control switches8 - 2
Signal switch8 - 2
Voltage release/electrical switch-on inhibit8 - 3
Closing release/electrical ON 8 - 3
Motor operator8 - 4
Remote reset coil8 - 4
Protection circuit for overcurrent release XZMU, XZMD8 - 5
– With Breaker Status Sensor (XBSS) and metering
module XMH8 - 5
– Only metering module XMH8 - 6
– Breaker Status Sensor (XBSS) only8 - 6
9Electronic components9 - 1
Overcurrent release9 - 1
– Overview of functions9 - 1
– Overcurrent release for system protection XZMA
(IZM…-A…)9 - 2
– Overcurrent release with selective protection XZMV
(IZM…-V…)9 - 5
– Overcurrent release for universal protection XZMU
(IZM…-U…)9 - 8
– Digital release XZMD (IZM…-D…)9 - 12
– Order numbers9 - 14
– Indications9 - 15
– Protective functions9 - 16
– Displays9 - 20
– Rated current module9 - 35
– Earth-fault protection modules9 - 36
– Removing the overcurrent release9 - 39
– Internal self-test of the overcurrent tripping function
Mechanical operations counter12 - 2
Motor cut-off switch on the operating panel12 - 3
Updating the options label12 - 4
13 Voltage releases, closing coil, electrical ON13 - 1
Overview13 - 1
Retrofitting voltage releases13 - 3
Fitting of optional signalling switch on the
voltage release13 - 3
Setting delay times on undervoltage release13 - 4
Installation of cut-off switch for overexcited
shunt release and closing coil13 - 4
Retrofitting Electrical ON13 - 5
Mechanical function test13 - 6
Connecting wires13 - 6
Finally13 - 7
Electrical function test13 - 7
Updating the options label13 - 8
Capacitor storage device13 - 8
14 Indicator and operating elements14 - 1
Locking set 14 - 1
– Retrofitting of access inhibiter over mechanical
ON/OFF button14 - 2
– Locking device for Mechanical OFF/ON button14 - 2
Emergency-Stop mushroom-headed pushbutton14 - 3
Retrofitting for key operation for mechanical ON or OFF 14 - 3
Electrical ON pushbutton14 - 3
Mechanical operations counter14 - 3
Motor cut-off switch14 - 3
15 Locking devices15 - 1
Safety locks15 - 1
– Retrofitting the interlocking mechanism in the
OFF position (operating panel) – safe OFF15 - 2
– Retrofitting safety lock for electrical ON15 - 5
– Retrofitting for key operation for mechanical
ON or OFF15 - 5
– Retrofitting locking device against moving from the
disconnected position15 - 5
– Retrofitting device for locking in the
OFF-position (panel door)15 - 10
– Retrofitting locking device for racking handle15 - 11
– Retrofitting locking device for reset button15 - 13
Equipment for padlocks 15 - 14
– Locking bracket for “Safe OFF”15 - 15
– Locking device for shutters 15 - 16
– Locking device for guide rails 15 - 17
– Locking device for racking handle15 - 18
– Locking device for spring charging lever15 - 18
– Locking device for Mechanical OFF/ON button15 - 18
16 Sealing fixtures16 - 1
17 Locking devices17 - 1
Locking device to prevent racking with panel door open 17 - 2
Panel door interlock17 - 2
– Fit bolt17 - 2
– Panel door interlock drill pattern17 - 4
– Fitting catch on panel door17 - 5
– Function check17 - 5
Retrofitting access inhibiter over mechanical
ON and OFF button17 - 6
18 Mutual mechanical interlocking18 - 1
Configurations18 - 3
– General notes18 - 3
– Two circuit-breakers against each other18 - 4
– Three circuit-breakers among each other18 - 5
– Three circuit-breakers among each other18 - 6
– Three circuit-breakers against each other18 - 7
– Three circuit-breakers, two of them against
each other18 - 8
Retrofitting interlocking module18 - 9
– Installing intermediate shaft and coupling18 - 9
– Installing interlocking module18 - 11
– Mounting the Bowden cables18 - 13
– Function test18 - 15
Preparation for maintenance24 - 2
– Switch off and discharge the spring24 - 2
– Remove the circuit-breaker from the withdrawable unit 24 - 3
Checking arc chutes24 - 4
Check contact wear24 - 6
Replacing pole assembly24 - 6
– Remove front panel24 - 6
– Remove arc chutes24 - 6
– Removing pole assemblies24 - 7
– Installing pole assemblies24 - 10
– Article numbers on request24 - 13
– Fitting front panel24 - 13
– Mechanical function test24 - 13
– Fitting arc chutes24 - 13
Replacing operating system24 - 13
25 Disposal25 - 1
Disposal of IZM circuit-breakers25 - 1
26 Forms26 - 1
27 Abbreviations27 - 1
28 Glossary28 - 1
29 Index29 - 1
II08/07 AWB1230-1407D
0About this manual
List of modifications
Edition datePage Description
10/02AllRevision of complete manual
06/05AllRevision of complete manual
08/07AllRevision of complete manual
Note
These instructions do not purport to cover all details or variations in
equipment, nor to provide for every possible contingency to be met
in connection with installation, operation or maintenance.
Should further information be desired or should particular problems
arise which are not covered sufficiently for the Purchaser's
purposes, the matter should be referred to the local Moeller Sales
Office.
Our Field Service personnel are available for maintainance or retrofitting of your circuit-breakers. To contact Field Service:
a chapter 26
Danger
Hazardous voltage!
Can cause death or serious personal injury as well
as damage to device and equipment.
Before working on this device the system must be
switched off.
Danger if spring is charged!
Discharge spring.
Symbols
Warning
Dangerous electrical voltage!
Safety warning
Danger by crane transport
Warning against personal injury
Danger of injury
CE-mark
Flathead screwdriver
10 Nm
1
Crosstip screwdriverPhilips (PH),
PoziDriv (PZ)
Torx screwdriver (T)
Hexagon socket screwdriver
Tightening torque
Cable tie
Complete by hand
First step of action sequence
08/07 AWB1230-1407GB0 – 1
0 – 208/07 AWB1230-1407GB
1Construction
1.1Circuit-breaker
(1) Arc chute a page 24 – 4
(2) Carrying handle
(3) Identification tags
(4) Motor cut-off switch (option) a page 14 – 3 or “Electrical ON”
(option) a page 14 – 3
(5) Circuit-breaker label a page2–1
(6) Stored-energy indicator a page 6 – 5
(7) “Mechanical ON” button
(8) Part no.
(9) Insertion pictograph
(10) Switching operations counter (option) a page 12 – 2
(11) Manual lever a page 6 – 4
(12) Crank handle a page 6 – 3
(13) Withdrawable unit transport shaft
(14) Options label a page 2 – 1
(15) Earthing terminal a page5–21
(16) Position indicator a page6–2
(17) Earth-fault tripping table (a page 9 – 17)
(18) Safety lock crank handle (option) a page 15 – 11
(19) Control rod (option) a page 15 – 3
(20) Overcurrent release a page9–1
(21) Rating plug a page 9 – 35
(22) Mechanical OFF button or Emergency-Stop pushbutton (option)
a page 14 – 3
(23) Ready-to-close indicator a page6–4
(24) Switch position indicator a page6–4
(25) Tripped indicator (Reset button) (a page6–6)
(26) Locking device, “Safe OFF” position (option) a page 15 – 15
(27) Front panel a page 24 – 6
(28) Plug connector for auxiliary contacts a page 5 – 16
08/07 AWB1230-1407GB1 – 1
1.2Withdrawable unit
(1)
(2)
(18)
(17)
(16)
(15)
(14)
(13)
(12)
(11)
(10)
(1) Arcing chamber cover (option) a page 21 – 1
(2) Outlets a page 5 – 19
(3) Hole for crane hook a page4–2
(4) Shutter (option) a page19–1
(5) Locking device shutter (a page 15 – 16)
(6) Withdrawable unit label a page2–3
(7) Laminated contacts (a page 5 – 11)
(8) Earthing terminal o 14 mm a page5–21
(9) Locking device guide rail a page 15 – 17
(10) Locking device to prevent racking with panel door open (option)
a page 17 – 2
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(11) Door locking withdrawable unit (option) a page 17 – 2
(12) Guide rail a page6–1
(13) Factory setting rated current coding a page 19 – 5
(14) Switch ground sliding contact (on request)
(15) Equipment dependant coding (option) a page 19 – 6
(16) Shutter actuator a page 19 – 2
(17) Position signalling switch (option) a page 19 – 9
(18) Auxiliary sliding contacts module (quantity depends on
configuration) a page 5 – 17
1 – 208/07 AWB1230-1407GB
2Labels
2.1Circuit-breaker equipment label
(with terminal designations)
Tripped signalling switch
Signalling switch 1st
Remote reset
voltage release
Charge condition signalling
(on request)
auxiliary contact
2.2Circuit-breaker label
Signalling switch 2nd
voltage release
1st shunt release
(Delayed) undervoltage
release or 2nd shunt
release
Additional auxiliary contacts
Standard auxiliary
contacts
BA_01092
Motor operatorClosing releaseReady-to-close
Standards
Max. rated current of the
Rated insulation voltage
Rated impulse withstand voltage
Rated operational voltage
Rated short-circuit breaking capacity
Rated short-time withstand current
Direction for use in IT systems
circuit-breaker
ID-Nr. 4912...
Disconnected function
Utilization category
Rated frequencies
Ident-No. circuit-breaker
08/07 AWB1230-1407GB2 – 1
2.3Identification of the control unit
IZM ...-A... Release for protection of systems
IZM ...-U... Release for universal protection
Options:
XT(A)Earth-fault
protection
N-conductor
protection
adjustable
XAMLCD-display
XCOM-DPCommunication
interface
XMP(H)Measurement
module
IZM ...-V... Release for selectively-opening circuitbreakers
Options:
XTEarth-fault
protection
Neutral conductor
protection, can be
switched on/off
XZMA
XZMU
IZM...-D... Digital overcurrent release
Options:
XT(A)Earth-fault
protection
N-conductor
protection
adjustable
XCOM-DPCommunication
interface
XMP(H)Measurement
module
XZMD+AMG
XZMV+T
2 – 208/07 AWB1230-1407GB
2.4Rating plug label
Part no.
Rated current of the
circuit-breaker
2.5Withdrawable unit label
Part no.
Withdrawable unit maximum
current rating
Rated insulation voltage
Internal handling numbers
Position signalling switch
0134
08/07 AWB1230-1407GB2 – 3
2 – 408/07 AWB1230-1407GB
3Standards and regulations
Danger
Dangerous voltage!
Can cause death, serious injury or damage to
material/property.
Only qualified personnel that are familiar with the
warning and safety notices and maintenance
instructions may work on the device.
Qualified personnel must have the skill and
experience in the operation of electrical equipment
and systems as well as their construction and
function. They should have taken part in safety
training concerning the dangers of electrical
equipment.
The effective and safe function of these devices is
dependant upon correct operation, installation,
handling and maintenance.
Qualified Personnel
For the purpose of this instruction manual and product
labels, a “qualified person” is one who is familiar with the
installation, construction and operation of the equipment
and the hazards involved. In addition, he has the following
qualifications:
a) Training or instruction in respectively, authorisation,
circuitry and device/systems in accordance with the
regulations for safe on and off switching, earthing and
identification.
b) Training or instruction in accordance with the regulations
for the safety features in care and application of
appropriate safety equipment.
c) Is trained in rendering first aid.
The circuit-breakers are suited for operation in enclosed spaces not
subject to operating conditions aggravated by dust, caustic vapours
or gases. Circuit-breakers to be installed in dusty or damp locations
must be appropriately enclosed.
The circuit-breaker is in conformity with the standards:
IEC 60947-2
EN 60947-2
DIN VDE 0660 Part 101
08/07 AWB1230-1407GB3 – 1
3 – 208/07 AWB1230-1407GB
4Transport
Unpack the circuit-breaker and inspect for damage. In case of later
installation of the circuit-breaker or withdrawable unit: They may be
stored and redispatched only in the original packing.
Transport packing
Red transport indicator
Arrow in the top half is partly or fully blue.Arrow in the top half is white
– Transport not according to instructions (switch was tilted or
overturned)
– Check circuit-breaker for transport damage
– Notify damages to forwarding agent
– Circuit-breaker was not tilted or overturned during transport
4.1 Overseas packing
Check humidity indicatorFurther storage
PinkBlue
Renew dessicant or seal tightly with dry plastic
Sealed packing ineffective. Check circuitbreaker for corrosion. Report damage to
transport company
Good
film Check packing regularly
4.2 Unpacking
Unpack the circuit-breaker and inspect for damages.
For later installation of circuit-breaker or withdrawable unit: Storage
and further shipment only in original packing.
CAUTION
Do not lay the circuit-breaker on it´s back!
08/07 AWB1230-1407GB4 – 1
4.3 Lifting by crane
m
Danger
Heavy device.
Incorrect lifting can cause death or serious
injury as well as damage to the device and
equipment.
Never lift a circuit-breaker, or a withdrawable
unit over a person. Follow the operating
instructions of the crane. Only use OSHA/
NIOSH tested crane harnesses. Use personnel
safety equipment to lift or move circuitbreakers and withdrawable unit.
43 kg
50 kg
max. 64 kg
max. 77 kg
max. 90 kg
max. 108 kg
Circuit-breaker + Withdrawable
unit
o max. 12 m
m
1
f
m
1
f
25 kg
30 kg
max. 45 kg
max. 54 kg
max. 70 kg
max. 119 kg
o max 12 mm
1)
f
70 kg
84 kg
max. 113 kg
max. 136 kg
max. 166 kg
max. 227 kg
o max 12 mm
m
1
1)
4 – 208/07 AWB1230-1407GB
5Mounting
WARNING
Safe operation is dependent upon proper
handling and installation by qualified personnel
under observance of all warnings contained in
this instruction manual.
The general installation and safety regulations
for working on high current systems (e.g. DIN
VDE) and also standards concerning the
correct use of lifting equipment and tools and
the use of personal protection equipment
(safety glasses, etc.) should be especially
observed.
Non-observance can result in death, severe
personal injury or substantial property damage.
5.1Installation
5.1.1Mounting position
°
0
3
F
F
3
Danger
Heavy device.
Incorrect lifting can cause death or serious
injury as well as damage to the device and
equipment.
Never lift a circuit-breaker, or a withdrawable
unit over a person. Follow the operating
instructions of the crane. Only use OSHA/
NIOSH tested crane harnesses. Use personnel
safety equipment to lift or move circuitbreakers and withdrawable unit.
°
0
3
0
°
F
F
3
0
°
5.1.2Mounting on horizontal surface
D h max. 1 mm
Fixing points
Non-removable nut
4 bolts M8-8.8
08/07 AWB1230-1407GB5 – 1
4 bolts M8-8.8 + nuts + strain washers
If several withdrawable units are arranged one above the other in
cubicles without compartment bases we recommend the use of arc
chute covers (a page 21 – 1).
5.1.3Mounting on a vertical surface with mounting
brackets
For fixed-mounted circuit-breaker only.
Part no.
Mounting brackets (only for IZM(IN).1-... and
IZM(IN).2-...)
IZM1/2-XTW
4 bolts M10-8.8 + nuts + strain washers
Non-removable nut
4 bolts M8-8.8 + strain washers
Mounting dimensions
Representation of IZM(IN).2-... with front connection.
5 – 208/07 AWB1230-1407GB
Dimension diagram, mounting brackets
o 13.5
o 20
43
9
113
342
172.5
20
o 9
23402
16+0.5
452
30
16
20
o 11
455
400
20
34
40
17
17.5
152.5
212
3375
08/07 AWB1230-1407GB5 – 3
5.1.4Safety clearances
5.1.5Safety clearance to earthed parts
Rated operational
voltage
[V AC][mm][mm][mm]
IZM(IN).1-..., Fixed mounting
44075
69075
IZM(IN).1-..., Withdrawable, without arc chute cover
44050
69050
IZM(IN).1-..., Withdrawable, with arc chute cover
44000
69000
IZM(IN).2-..., Fixed mounting
44075
69075
100018000
IZM(IN).2-..., Withdrawable, without arc chute cover
44050
69050
100010000
IZM(IN).2-..., Withdrawable, with arc chute cover
44000
69000
IZM(IN).3-..., Fixed mounting
44075
69075
100018000
IZM(IN).3-..., Withdrawable, without arc chute cover
44050
69050
100010000
IZM(IN).3-..., Withdrawable, with arc chute cover
44000
69000
1) Value for plates, 0 mm for supports and grills.
2) 40 mm (IZM(IN).2-...: 70 mm) for plates that cover openings in drawer frame.
above control
circuit plug
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
1)
Side (each)Rear
00
00
00
00
2)
2)
0
0
00
00
00
00
2)
2)
0
0
00
00
00
00
2)
2)
0
0
All safety clearances above the circuit-breaker are from the top
edge of the control circuit plug not the top edge of the arc chute!
a dimension drawings
5.1.5.1 Safety clearances to live parts
Rated operational
voltage
[V AC][mm][mm][mm]
IZM(IN).1-..., Fixed mounting
4401502020
69030050125
IZM(IN).1-..., Withdrawable, without arc chute cover
4401502014
6903005014
IZM(IN).1-..., Withdrawable, with arc chute cover
4401410014
6901410014
IZM(IN).2-..., Fixed mounting
4402505020
690600100140
1000430100125
IZM(IN).2-..., Withdrawable, without arc chute cover
4402505014
69060010030
100035010014
IZM(IN).2-..., Withdrawable, with arc chute cover
440145014
6901422514
IZM(IN).3-..., Fixed mounting
440752020
690500100125
1000430100125
IZM(IN).3-..., Withdrawable, without arc chute cover
440502014
69050010014
100035010014
IZM(IN).3-..., Withdrawable, with arc chute cover
440145014
6901420014
above control
circuit plug
Side (each)Rear
5 – 408/07 AWB1230-1407GB
5.1.6Use in IT systems
5.1.7Regulations
In IEC 60947-2 or EN 60947-2 “Low voltage switchgear Part 2:
circuit-breakers” for the use of circuit-breakers in an unearthed or
impedance earthed network (IT systems) an extra test to IEC
60947-2 Appendix H is required.
Subsequently the tests with 1.2 times the highest setting of the
short time delayed overcurrent trip (S trip) or the undelayed
overcurrent trip ( I trip) when no S trip is available, as single pole
short-circuit switch-off capacity I
maximum of 50 kA. The tests are to carried out with the phase
voltages of the highest rated operating voltage Ue for use in the
network.
With this the worst case fault that could occur in the IT system is
covered, with a double earth fault on the load and incoming sides
See following illustration:
– With that there is then a double earth fault on the load and
incoming sides.
– On the main contacts in phase L1 is then the full phase voltage of
e.g. 690 V.
– At the same time the contact must carry a high short-circuit
current.
08/07 AWB1230-1407GB5 – 5
5.1.7.1 Conditions for use in IT Systems
The IZM circuit-breaker fulfills the requirements for use in IT
systems with the standard IEC 60947-2 Appendix H demanded
maximum values with consideration of the following options and
safety clearances (blow-out space).
The details for the blow-out space above the control circuit plug is
based on the necessary blow-out space over the arc chute and
serves as additional information to users who want to bring their
Overview circuit-breaker IZM in IT systems
safety clearances to the appropriate highest point of the device
(control circuit plug). The short-circuit breaking capacity shown in
the table I
corresponds to the maximum demanded value in the
IT
standard IEC 60947-2 Appendix H , to fulfill an acceptibility in the IT
systems with the respective rated operating voltage U
The circuit-breakers of type IZM1 cannot be used in 690 V IT
systems, here the option IZM...-X1000 V is generally suitable.
to IEC 60947-2 or EN 60947-2 Appendix H
Type (3/4-pole)
IZM1IZM2IZM3
Rated operating voltage Ue F 440 V
– Single pole short-circuit breaking capacity I
IT
kA235050
– neccessary options–––
– minimum required blow-out space above arc chute.mm10010050
– corresponding minimum blow-out space above control circuit plug.
mm70/4070/4020/0
(fixed/withdrawable)
– labelling to IEC 60947-2 Appendix H690 V690 V500 V
ITITITITITIT
Rated operating voltage Ue F 500 V
– Single pole short-circuit breaking capacity IITkA235050
– neccessary options–––X1000 V
– minimum required blow-out space above arc chute.mm15015050
– corresponding minimum blow-out space above control circuit plug.
mm120/90120/9065/0
(fixed/withdrawable)
– labelling to IEC 60947-2 Appendix H690 V690 V1000 V
ITITITITITIT
Rated operating voltage Ue F 690 V
– Single pole short-circuit breaking capacity IITkA–5050
– neccessary options––X1000 V
2)
–X1000 V
– minimum required blow-out space above arc chute.mm–5050
– corresponding minimum blow-out space above control circuit plug.
mm–65/065/0
(fixed/withdrawable)
– labelling to IEC 60947-2 Appendix H690 V1000 V1000 V
ITITITITITIT
.
e
1)
1)
1) –X1000 V ist option IZM...-X1000 V for rated operating voltage Ue = 1000 V AC
2) Exception: IZM...2-(4-)A(V)800...1600, this circuit-breaker fulfills the
requirement for 690V IT networks corresonding to IEC 60947-2, Appendix H
(contrary to the details on the rating label: )
ITIT
5.1.8Labelling of the IZM circuit-breaker
The standard IEC 60947-2 Appendix H demands the labelling of
devices that are in their existing features not suitable for IT
networks for all values of the rated operating voltage and the
corresponding types or sizes. The following symbol must be directly
behind the rated operating voltage e.g. 690 V .
ITIT
The labelling for single sizes and voltages can be seen in the above
table.
5 – 608/07 AWB1230-1407GB
5.2Connecting bars
a Frame sizes, dimension drawings (page 7 – 1)
5.2.1Horizontal connection
The horizontal connection is up to 5000 A including the standard
connection for fixed-mounted circuit-breakers and withdrawable
unit.
o13.5 mm
For withdrawable unit only:
a Retrofit installation of horizontal connections (page 5 – 12)
5.2.2Flange connection
(only for withdrawable)
M 12
The mounting of the flange connection is similar to the mounting of
the vertcal and horizontal connections (a page 5 – 12)
70
± 4 Nm
X
08/07 AWB1230-1407GB5 – 7
Screw-in depth:
x = 18...24 mm
5.2.3Front connection
Note
When front connections are used, a partition between busbar and
arcing space must be fitted on the system side.
Fixed-mounted circuit-breaker
Two variations are offered:
(1) Standard version: single-hole fitting
(2) Version double-hole fitting
(3) Holes o 13.5
(1)
(2)
(3)
Fastening connecting bars:
(1)(2)
85 Nm
Size 5
8 Nm
(1) For
IZM(IN).1-...
IZM(IN).2-...
(2) For
IZM(IN).1-...
IZM(IN).2-...
IZM(IN).3-...
(3) Long connecting bar
(4) Short hexagon socket screw ISO 4762 M6 with strain washer
(5) Short spacer
(6) Coach screw DIN 603 M12 with strain washer and nut
(7) Long distance sleeve
(8) Long hexagon socket screw ISO 4762 M6 with strain washer
(9) Short connecting bar
F 1000 A and
F 2000 A
1600 A
2500 A, 3200 A
4000 A
(3)
(4)
(5)
(6)
(7)
(8)
(9)
85 Nm
Size 5
8 Nm
5 – 808/07 AWB1230-1407GB
Withdrawable unit
Two variations are offered:
(1) Standard version: single-hole fitting
(2) Version double-hole fitting
(3) Slots for phase separation walls; mounting position as shown!
(4) Support
(5) Holes o 13.5
Fastening connecting bars:
(1)
(2)
(3)
(4)
(5)
(1)(2)
(3)
85 Nm
(4)
(5)
Size 5
10 Nm 10 Nm
(1) For
IZM(IN).1-...
IZM(IN).2-...
(2) For
IZM(IN).1-...
IZM(IN).2-...
IZM(IN).3-...
(3) Hexagon socket screw ISO 4762 M6 with strain washer
(4) Support; mounting position as shown!
(5) Coach screw DIN 603 M12 with strain washer and nut
F 1000 A and
F 2000 A
1600 A
2500 A, 3200 A
4000 A
85 Nm
Size 5
Conversion from vertical or flange connection to front
connection requires installation of horizontal connection first!
a (page5–11)
08/07 AWB1230-1407GB5 – 9
5.2.4Vertical connection
Fixed-mounted circuit-breaker
Size
IZM(IN).1-...1000 A
1) 2 connection bars per main connection,
above and below fixing by offset slot,
a Picture for IZM(IN).2-...
Rated current
1)
1600 A
.
Size
IZM(IN).2-...
Rated current
2500 A1)
3200 A
1) 1 connect bar per main connection, middle fixing,
a Picture for IZM(IN).1-...
1 × M12-8.8 + nut
+ spring washer (above + below)
2 × o 13.5 mm
3 × M12-8.8 + nut
+ spring washer (above + below)
3 × o 13.5 mm
85 Nm
85 Nm
Size
IZM(IN).3-...
Rated current
5000 A
4 × M12-8.8 + nut
+ spring washer (above + below)
4 × o 13.5 mm
85 Nm
5 – 1008/07 AWB1230-1407GB
Withdrawable unit
Size
IZM(IN).1-...1000 A, 1600 A
Size
IZM(IN).3-... 6300 A
Rated current
1 × M 6
2 x o 13.5
Rated current
Size
IZM(IN).2-...2000 A, 2500 A
Rated current
A
3200
2 × M 6
3 x o 13.5
Size
IZM(IN).3-... 5000 A
Vertical connections left and right
asymmetric
Rated current
2 × M 6
4 x o 13.5
Removal of lamelle contacts
Rear side of withdrawable unit
2
3
1
08/07 AWB1230-1407GB5 – 11
Removing horizontal connection
Rear drawer area
2
Size 5
Combination
screw M6x20
Installing vertical connection
Rear drawer areaCombination screw M6x20
1
3
2
4
1
8 Nm
3
Mounting steps for installation of horizontal or flange connection are similar.
Note
The lamelle blocks for circuit-breaker IZM(IN).3-..., 4000 A, are not
fully equiped with lamelle.
4
ATTENTI O N
Only use similarly equiped lamelle blocks for assembly.
5 – 1208/07 AWB1230-1407GB
Order numbers
Connecting bars fixed-mounted circuit-breakerFrame size Rated current I
F 1000 A(+)IZM1-XAT1F10-0
IZM(IN).1-...
1250 A...1600 A(+)IZM1-XAT1F16-0
F 2000 A(+)IZM2-XAT1F20-0
Front connection (single-hole fitting) top
IZM(IN).2-...
2500 A(+)IZM2-XAT1F25-0
3200 A(+)IZM2-XAT1F32-0
IZM(IN).3-...F 4000 A(+)IZM3-XAT1F40-0
F 1000 A(+)IZM1-XATF10-0
IZM(IN).1-...
1250 A...1600 A(+)IZM1-XATF16-0
F 2000 A(+)IZM2-XATF20-0
Front connection (double-hole fitting) top
IZM(IN).2-...
2500 A(+)IZM2-XATF25-0
3200 A(+)IZM2-XATF32-0
IZM(IN).3-...F 4000 A(+)IZM3-XATF40-0
F 1000 A(+)IZM1-XAT1F10-U
IZM(IN).1-...
1250 A...1600 A(+)IZM1-XAT1F16-U
F 2000 A(+)IZM2-XAT1F20-U
Front connection (single-hole fitting) bottom
IZM(IN).2-...
2500 A(+)IZM2-XAT1F25-U
u
Part no.
Front connection (double-hole fitting) bottom
Vertical connection
1)IZM1-XATV16 = 2x IZM1-XATV10
2)IZM2-XATV32 = 2x IZM2-XATV25
3200 A(+)IZM2-XAT1F32-U
IZM(IN).3-...F 4000 A(+)IZM3-XAT1F40-U
F 1000 A(+)IZM1-XATF10-U
IZM(IN).1-...
1250 A...1600 A(+)IZM1-XATF16-U
F 2000 A(+)IZM2-XATF20-U
IZM(IN).2-...
2500 A(+)IZM2-XATF25-U
3200 A(+)IZM2-XATF32-U
IZM(IN).3-...F 4000 A(+)IZM3-XATF40-U
F 1000 A(+)IZM1-XATV10
IZM(IN).1-...
1600 A(+)IZM1-XATV16
1)
F 2500 A(+)IZM2-XATV25
IZM(IN).2-...
3200 A(+)IZM2-XATV32
2)
IZM(IN).3-...F 5000 A(+)IZM3-XATV50
08/07 AWB1230-1407GB5 – 13
Connecting bars withdrawable unitFrame size Rated current I
F 1000 A(+)IZM1-XAT1F10-AV
IZM(IN).1-...
1250 A...1600 A(+)IZM1-XAT1F16-AV
Front connection (single-hole fitting)
When these connections are ordered individually, additional
supports must also be ordered.
IZM(IN).2-...
F 2000 A(+)IZM2-XAT1F20-AV
2500 A(+)IZM2-XAT1F25-AV
3200 A(+)IZM2-XAT1F32-AV
IZM(IN).3-...F 4000 A(+)IZM3-XAT1F40-AV
u
Part no.
Front connection (double-hole fitting)
When these connections are ordered individually, additional
supports must also be ordered.
3-pole for 3 front
Supports for front connections with
connections
withdrawable unit
2 supports per switch required
4-pole for 4 front
connections
Vertical connection
IZM(IN).1-...
F 1000 A(+)IZM1-XATF10-AV
1250 A...1600 A(+)IZM1-XATF16-AV
F 2000 A(+)IZM2-XATF20-AV
IZM(IN).2-...
2500 A(+)IZM2-XATF25-AV
3200 A(+)IZM2-XATF32-AV
IZM(IN).3-...F 4000 A(+)IZM3-XATF40-AV
IZM(IN).1-...F 1600 AIZM1-XATFS
IZM(IN).2-...F 3200 AIZM2-XATFS
IZM(IN).3-...F 4000 AIZM3-XATFS
IZM(IN).1-4-...F 1600 AIZM1-XATFS4
IZM(IN).2-4-...F 3200 AIZM2-XATFS4
IZM(IN).3-4-...F 4000 AIZM3-XATFS4
F 1000 A(+)IZM1-XATV10-AV
IZM(IN).1-...
1250 A...1600 A(+)IZM1-XATV16-AV
F 2000 A(+)IZM2-XATV20-AV
IZM(IN).2-...
2500 A(+)IZM2-XATV25-AV
3200 A(+)IZM2-XATV32-AV
Flange connection
IZM(IN).3-...F 5000 A(+)IZM3-XATV50-AV
F 1000 A(+)IZM1-XATA10-AV
IZM(IN).1-...
1250 A...1600 A(+)IZM1-XATA16-AV
F 2000 A(+)IZM2-XATA20-AV
IZM(IN).2-...
F 2500 A(+)IZM2-XATA25-AV
F 3200 A(+)IZM2-XATA32-AV
IZM(IN).3-...F 4000 A(+)IZM3-XATA40-AV
5 – 1408/07 AWB1230-1407GB
5.3Connection of main conductors
Main conductor - minimum cross section:
Frame size Rated current
I
u
[A][mm2]
Cross section Cu bars
bare/bareblack/bare
1)
6301 × 40 × 101 × 40 × 10
8001 × 50 × 101 × 60 × 10
IZM(IN).1-...
10001 × 60 × 101 × 60 × 10
12502 × 40 × 102 × 40 × 10
16002 × 50 × 102 × 50 × 10
8001 × 50 × 101 × 50 × 10
10001 × 60 × 101 × 60 × 10
12502 × 40 × 102 × 40 × 10
IZM(IN).2-...
16002 × 50 × 102 × 50 × 10
20003 × 50 × 103 × 50 × 10
25002 × 100 × 102 × 100 × 10
32003 × 100 × 103 × 100 × 10
40004 × 100 × 104 × 100 × 10
IZM(IN).3-...
50005 × 100 × 105 × 120 × 10
63006 × 120 × 106 × 120 × 10
1) Other Cu bar sizes possible, but the total Cu cross section must not be less.
2) Aluminium bars - please enquire.
2)
[mm2]
1)
Cleaning the copper bars
Steel-wire brush
Bolt tight line-side bars
Bracing the main conductors
Metal cuttings
Remove
ATTENTION
On 4-pole circuit-breakers, the neutral conductor must
always be connected all on the left (front view).
Otherwise this can cause malfunctions of the electronic
overcurrent release.
Connection of cables directly on the circuit-breaker
connections is not permissible.
Cleaning the main conductor connection
Circuit-breaker
08/07 AWB1230-1407GB5 – 15
5.4Auxiliary conductor connection
Retrofitting
Terminal assignment:
a Circuit diagrams (page 8 – 1)
Cross section connection type
1 x2 x
Strip conductors
Screw terminals
0.5 – 2.5 mm
AWG 20...14
+
7 mm
Spring-loaded
terminals
Wire end ferrule
0.5 – 2.5 mm
AWG 20...14
+
Wire end ferrule
7 mm
1) 1 x up to 2.5 mm2 tubular without plastic sheath to DIN 46228 T1
1 x up to 1.5 mm
2 x up to 1.5 mm
2) 2 x up to 2.5 mm
2 x up to 1.5 mm
2
tubular with plastic sheath to DIN 46228 T2
2
tubular with plastic sheath, twin ferrules
2
tubular without plastic sheath to DIN 46228 T1
2
tubular with plastic sheath to DIN 46228 T2
2
1)
2
2)
0.5 – 1.5 mm
AWG 20...15
+
Wire end ferrule
0.5 – 2.5 mm
AWG 20...14
+
Wire end ferrule
2
2
1
3
(2)
(1)
2
1)
2)
(1) Blanking cover
(2) Plug connector
Only for circuit-breakers, 1000 V version
0173-06
4
5.4.1Plug connector
Arrangement
COM-DP
(1) Arc chute
(2) Plug connector
5
(3)
(1)
(2)
X6X7X8
X5
0173-09
6
PH 1
0.7 N
m
(3) Knife-contact rail adapter for higher arc chute
5 – 1608/07 AWB1230-1407GB
Spring-loaded terminals
3.0 × 0.6
5.4.3Control circuit plug
Screw terminals
Connecting wires
5.4.2Sliding contact module
Retrofitting
(2)
3.0 × 0.6
Spring-loaded terminals
(1)
3.0 × 0.6
2 terminals in parallel per contact
Attach guide tongues
(fixed-mounted circuit-breaker only)
2
1
(1) Connection area with sliding contact modules
(2) Sliding contact module
A single piece sliding contact module is also available with standard
screw terminals.
3.0 × 0.6
Single-piece sliding contact modules don´t require a control circuit
plug. The cable is directly connected to the sliding contact module.
Back side of
auxiliary connector
0769
08/07 AWB1230-1407GB5 – 17
Coding (only fixed-mounted circuit-breakers)
3
2
(1)
1
click
(1) Groove
(2) Guide
(3) Modul labelling (here X5; must show at front)
(4) Module X5
Fitting auxiliary connectors
L
(1)
X6.
X5
X6.
X5
0100-01_nu
X6.
X5
(2)
(3)
(4)
1
2
(2)
(1) Control circuit plug
(2) Fixed mounting: Knife contact rail
Withdrawable: Sliding contact module
5 – 1808/07 AWB1230-1407GB
5.4.4Wiring on withdrawable unit
a
Danger
Impermissible area for wires:
Wires could be damaged.
Arcing space*)
Carrying h
Outlets
Interlocks
*)When arc chute cover is used control circuit wires must not be laid on this cover..
5.4.5Assembly with control circuit connections
Terminal X6 always available. Depending upon the equiping of the
circuit-breaker with additional accessories other terminals are
necessary.
If necessary, with additional accessories the corresponding knife
contact rail, control circuit plug and for connection area also sliding
contact module must be retrofitted.
Ter mina lOptional accessories
X5– Motor drive with storage with mechanical and electrical
X7– Activated- signalling switch S24
X8– Overcurrent release XZMU, XZMD (internal System