Moeller EASY 412-DC-RC, EASY 412-AC Series, EASY 618-AC-RC, EASY 412-DC-TCX, EASY 412-DC-TC Training Manual

Training Guide

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EASY 412-DC-... EASY 618-AC-RC
EASY 412-AC-... EASY 620-DC-TC
Control Relay

06/99 AWB 2528-1316 GB

1st published 1998, edition 04/98
2nd published 1999, edition 06/99
see list of revisions on page II

© Moeller GmbH, Bonn

Author: Dieter Bauerfeind
Editor: Jörg Eiserloh, Thomas Kracht
Translator: Terence Osborn

Caution!

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Dangerous electrical voltage!

Before commencing the installation

● Disconnect the power supply of the

device.

● Ensure that the device cannot be

accidentally restarted.

● Verify isolation from the supply.

● Earth and short circuit.

● Cover or enclose neighbouring units that

are live.

● Follow the engineering instructions

(AWA) of the device concerned.

● Only suitably qualified personnel may

work on this device/system.

● Before installation and before touching

the device ensure that you are free of
electrostatic charge.

● Connecting cables and signal lines

should be installed so that inductive or
capacitive interference do not impair the
automation functions.

● Install automation devices and related

operating elements in such a way that
they are well protected against
unintentional operation.

● Suitable safety hardware and software

measures should be implemented for
the I/O interface so that a line or wire
breakage on the signal side does not
result in undefined states in the
automation devices.

● Ensure a reliable electrical isolation of

the low voltage for the 24 volt supply.
Only use power supply units complying
with IEC 60 364-4-41 or HD 384.4.41 S2.

● Deviations of the mains voltage from the

rated value must not exceed the
tolerance limits given in the
specifications, otherwise this may cause
malfunction and dangerous operation.

● Emergency stop devices complying with

IEC/EN 60 204-1 must be effective in all
operating modes of the automation
devices. Unlatching the emergency-stop
devices must not cause uncontrolled
operation or restart.

● Devices that are designed for mounting

in housings or control cabinets must only
be operated and controlled after they
have been installed with the housing
closed. Desktop or portable units must
only be operated and controlled in
enclosed housings.

● Measures should be taken to ensure the

proper restart of programs interrupted
after a voltage dip or failure. This should
not cause dangerous operating states
even for a short time. If necessary,
emergency-stop devices should be
implemented.

IBM is a registered trademark of International
Business Machines Corporation.

All other brand and product names are
trademarks or registered trademarks of the
owner concerned.

All rights reserved, including those of the
translation.

No part of this manual may be reproduced in
any form (printed, photocopy, microfilm or
any otherprocess) or processed, duplicated
or distributed by means of electronic
systems without written permission of
Moeller GmbH, Bonn.

Subject to alterations without notice.

List of revisions for the manual AWB 2528-1316 GB

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Edition Page Title New Modified Omitted

06/99 gen. EASY 620-DC-TC

EASY 618-AC-RC
4Functions ҂
5 “easy” at a glance ҂
6Mounting ҂
6 ff. Connecting “easy” ҂
12 EASY 6... status display ҂
14,

23 ff.
16 System menu ҂
20 Menu languages ҂
22 Startup behaviour ҂
36 Text display (markers) ҂
44 Available memory cards ҂
44 EASY-SOFT ҂
45 Technical data ҂
47 Dimensions of EASY 6... ҂

Circuit diagram elements ҂

҂

II

06/99 AWB 2528-1316 GB

Contents

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1 “easy” Control Relay

Simply “easy” 3
Mounting “easy” 6
Connecting “easy” 6
“easy” operating principle 11

2 Drawing a Circuit with “easy”

Operation of “easy” 19
Setting the menu language 20
Setting the time 21
Choose “easy” operating mode 22
“easy”-Circuit diagram elements 23
Example: creating a circuit diagram 26
Function relay types 30
Example: using a function relay 37
Basic circuits 41

3 “easy” Interface Socket

4 Technical Data

Technical data 45
“easy” models 45

3

19

43

45

Index

06/99 AWB 2528-1316 GB

49

1

Contents

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2

06/99 AWB 2528-1316 GB

1 “easy” Control Relay

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Safety information

Danger of injury due to electric shock!

The electrical installation and commissioning
work must only be carried out by suitably
qualified personnel.

Do not work on the device when the power is
switched on.

Observe the relevant safety regulations:

Switch off the power

Make sure that the device cannot be
switched on again inadvertently

Check to make sure that no dangerous
voltages are present before working on the
device

Cover up any neighbouring equipment which
carries dangerous voltages

Simply “easy” Clever switching and controlling

“easy” is a compact, user-friendly and low-cost
control relay for simple control applications.
Applications range from building and domestic
automation to machine and plant control. “easy” has
built-in user-friendly operating elements and an LCD
display.

Just connect up “easy” and draw your circuit
diagram on the display by pressing the buttons on
the device. “easy” works with make contacts, break
contacts, and relays.

06/99 AWB 2528-1316 GB

3

“easy” Control Relay

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Enter your circuit diagram in “easy” just like you
sketched it on paper. “easy” has basic and advanced
functions for relays, time switches and contactors,
and lots more, too. You can make changes to your
circuit just by pressing the buttons on the device.
Time consuming rewiring is not necessary.

Applications everywhere

Building and domestic automation, controllers for
lighting, doors, window shutters...

Control ventilators, rotating doors, greenhouses,
exterior lighting, window controllers, shop display
lighting control...

Create controllers for temperature, ventilation and
brightness levels...

Control machines and plant, presses, conveyor
belts, oscillating conveyors, sorters, pumps...

Additional functions

With the help of the additional 600 units ­EASY 620-DC-TC, EASY 618-AC-RC - as well as the
expansion of the 400 range with EASY 412-DC-TC,
EASY 412-DC-TCX and EASY 412-AC-RCX,
additional I/O and functions are now available, such
as retentive counters, timing relays, markers and
eight user-definable display texts.

The individual features of each control relay are
described below.

4

06/99 AWB 2528-1316 GB

Overview of “easy”

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Simply “easy”

g

a

b

DEL

ALT

c
d

ESC

DEL

ALT

OK

e

ESC

OK

f

06/99 AWB 2528-1316 GB

a Power supply
b Inputs
c Buttons
d Socket for memory card or PC interface cable
e Output terminals
f LCD display

5

“easy” Control Relay

1.

2.

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Mounting “easy” Mounting on top-hat rail

Hook “easy” to the top edge
of the top-hat rail and hinge
into place while pressing
down slightly as shown by the
arrows.

“easy” will clip into place and
will be secured by the built-in
spring mechanism without
needing screws.

Mounting on a mounting plate

“easy” can be screwed to a mounting plate with the
three device feet (available as an optional accessory).

Connecting “easy” Overview

EASY... 412-DC-R... 412-DC-TC 412 AC-R... 618-AC-RC 620-DC-TC

Connecting inputs Page 7 Page 7 Page 7 Page 9 Page 9

Connecting outputs Page 8 Page 8 Page 8 Page 10 Page 10

6

06/99 AWB 2528-1316 GB

Inputs EASY 412-DC-...

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1 ⭌ 15 V

0 ⬉ 5 V

Connecting “easy”

l = 2 mA/24 V
I7, I8 = 2.2 mA/24 V

Ue = 24 V

(20.4–28.8 V )

Ie = 80 mA

⬉ 0.5 Nm

+24 V

0 V

> 1 A

3.5 mm
+24 V

0 V

0 V

l1

I2

Inputs EASY 412-AC-...

I3

1 ⭌ 79 V

0 ⬉ 40 V

I4 I5

264 V

10 V

5 V

0 V

I6

I7 I8

l1–I6 = 0.5 mA 230 V
l1–I6 = 0.25 mA 115 V
I7, I8
l = 6 mA 230 V
l = 4 mA 115 V

l7, l8

0

˜

0 V

+10 V

510

06/99 AWB 2528-1316 GB

⬉ 0.5 Nm

L

N

> 1 A

Ue = 115/230 V ⵑ

50/60 Hz
(97–264 V ⵑ)

le = 40 mA 115 V

20 mA 230 V

3.5 mm
NL

N

l1

I2

I4 I5

I3

I6

I7 I8

7

“easy” Control Relay

0 V

Q..

+ 24 V

U ⬉ 33 V

z

0 V

Q..

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Outputs EASY 412-AC-..., EASY 412-DC-R...

⬉ 10 000 000

0 V , N

⬉ 8 A/B 16

L1, L2, L3 (115/230 V ⵑ)
+ 24 V

Outputs EASY 412-DC-T...

+24 V

1

2

1

Q1

+24 V

Q2

0 V 0 V Q1 Q2 Q3 Q4

1

2

Q3 Q4

2

2

1

R

24 V 8 A
115 V ⵑ 8 A
230 V ⵑ 8 A

1000 W

10 ⫻ 58 W

L

2 A
2 A
2 A

⬉ 25.000

Suppressor circuit

0 V

⭌ 2.5 A
+ 24 V

20.4–28.8 V

⬉10 A

24 V

R

0.5 A

5 W/24 V

L

0.5 A

8

06/99 AWB 2528-1316 GB

Inputs EASY 620-DC-TC

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Connecting “easy”

⬉ 0.5 Nm

+24 V

0V

> 1 A

Ue = 24 V

(20.4–28.8 V )

= 140 mA

I

e

3.5 mm

I1–I6, I9–I12 = 3.3 mA
24 V
I7, I8 = 2.2 mA
24 V

I4 I5

I3

Input 24 V

+24 V

24 V

0V

0V

28.8 V

1 ⭌ 15 V

0 ⬉ 5 V

l1

I2

Inputs EASY 618-AC-RC

l7, I8

I6

I7 I8

10 V

5V

0V

0

ⵑ

0V

50 100

+10 V

I9

I10

I11 I12

⬉ 0.5 Nm

L

N

> 1 A

Ue = 115/230 V ⵑ

50/60 Hz
(85–264 V ⵑ)

le = 70 mA 115 V

35 mA 230 V

3.5 mm

264 V

1 ⭌ 79 V

0 ⬉ 40 V

NL

N

l1

115/230 V ⵑ Input 115/230 V ⵑ

l1–I6, I9 –I12 = 0.5 mA 230 V
l1–I6, I9 –I12 = 0.25 mA 115 V
I7, I8
l = 6 mA 230 V
l = 4 mA 115 V

I4 I5

I3

I2

I9

I6

I7 I8

I10

I11 I12

06/99 AWB 2528-1316 GB

9

“easy” Control Relay

0 V

Q..

+ 24 V

U ⬉ 33 V

z

0 V

Q..

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Outputs EASY 618-AC-RC

⬉ 10 000 000

0 V ,N

⬉

8 A/B 16

L1, L2, L3 (115/230 V ⵑ)
+ 24 V

12 2 2 2 2 2

Q1

1

Q2

1

1

1

Outputs EASY 620-DC-TC

+24 V 0 V Q1 Q2 Q3

Q4

Q5

Q6

Q7

1

Q6Q5Q4Q3

R

24 V
115 V ⵑ 8 A
230 V ⵑ 8A

8A

1000 W

10 ⫻ 58 W

2A
2A
2A

⬉ 25.000

Suppressor circuit

Q8

0 V

⭌ 2.5 A

⬉10 A

+ 24 V

(20.4–28.8 V )

24 V

R

0.5 A

0.5

5 W/24 V

10

06/99 AWB 2528-1316 GB

“easy” operating principle

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“easy” operating
principle

DELDELDELDELDELDELDELDELDELDEL

ESC

“easy” operating buttons

: Delete object in the circuit diagram

AL T

DEL

: Special functions in the circuit

ALT

diagram

Cursor buttons

:

ÍÚ

úí

Move cursor,
Select menu item,

OK

Choose contact numbers, values, time etc.

: Next menu level, store your entry

OK

: Last menu level, cancel your entry

ESC

Moving through menus and choosing values

Show system menu

and

Go to next menu level
Select menu item
Store your entry

Return to last menu level
Cancel your entry since the last

ÍÚ

Change menu item
Change value

úí

Change position

P button function (if enabled):

ú
í

Input P1,
Input P3,

Í

Input P2

Ú

Input P4

OK

06/99 AWB 2528-1316 GB

11

“easy” Control Relay

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EASY 412-...status display

Inputs

Output

I12345678

ââ###### MO
â### 12:50
Q1234 RUN

Weekday
Time
RUN/STOP mode

terminals

â

On/ # Off

Status displayEASY 618-..., EASY 620-...

Inputs

Retention Debounce/P buttons

Day, time Stop mode

Output

1...5..8....

RE I P
MO 02:00 ST
.2..5..8 RUN

Mode

terminals

1, 2, 5, 8 On/.Off

12

Current choice

blinks in the

“easy” menu

Menu display

PROGRAM...

PROGRAM..
PARAMETER
SET CLOCK..

PASSWORD..

PROGRAM..
PARAMETER
SET CLOCK..

Main menu with and without password option

06/99 AWB 2528-1316 GB

“easy” operating principle

WINTER TIME
DAY : MO
TIME : 01ê25

WINTER TIME
DAY : MO
TIME : 01:25

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Cursor display

The cursor blinks alternately:

Full blinking cursor

Move cursor with

ê

/

:

úí

,

In circuit diagram also with

ÍÚ

Value M/

Change position with
Change values with

M

úí

ÍÚ

Blinking values/menus are
shown grey in this manual.

Circuit diagram menu

Contacts Coil field

Circuit

connections/

Current paths

I1-I2uT1-ÄQ1
I2-Ö1kêê êêê

êê êê êê êêê
êê êê êê êêê

Connections

06/99 AWB 2528-1316 GB

13

“easy” Control Relay

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Circuit diagram symbols

P
I
Q
M
T
C
Ö
A
D
:
R
S

I1-M2uT1-ÄQ1
I2-Ö1kêê êêê

êê êê êê êêê
êê êê êê êêê

Cursor button as input
Contact for input
Contact for output
Contact for marker relay
Contact for timer relay
Contact for counter relay
Contact for time switch
Analog comparator contact
Contact for text marker relay
Contact for jump relay
Reserve contact for relay
Contact for marker relay

1

1

1

1

Coil field

1st circuit connection
2nd circuit connection
3rd circuit connection

. . .

41st circuit connection

. . .

121st circuit connection

1

1 Only EASY 618/620

14

06/99 AWB 2528-1316 GB