Modulens AGC 10, AGC 15, AGC 25, AGC 35 Service Manual

Modulens
Gas fired floor-standing condensing boiler
AGC 10/15 AGC 15 AGC 25 AGC 35
EN
Installation and Service Manual
300026081-001-08
The device complies with the standard type described in the EG declaration of conformity. It was manufactured and commissioned in accordance with European directives.
The original declaration of conformity is available from the manufacturer.
Contents
1 Safety instructions and recommendations ..............................................6
1.1 General safety instructions .................................6
1.2 Recommendations ................................................7
1.3 Liabilities ...............................................................8
1.3.1 Manufacturer’s liability .............................................8
1.3.2 Installer’s liability .....................................................8
2 About this manual ......................................................................................9
2.1 Symbols used .......................................................9
2.1.1 Symbols used in the manual ...................................9
2.1.2 Symbols used on the equipment .............................9
2.2 Abbreviations ......................................................10
2.3 After Sales Service Internet Site .......................10
3 Technical specifications ..........................................................................11
3.1 Homologations ....................................................11
3.1.1 Certifications .........................................................11
3.1.2 Gas categories ......................................................11
3.1.3 Additional Directives ..............................................11
3.1.4 Factory test ...........................................................12
3.2 Technical specifications ....................................12
3.2.1 Sensor characteristics ...........................................13
4 Technical description ..............................................................................14
4.1 General description ............................................14
4.2 Main parts ............................................................14
4.3 Operating principle .............................................15
4.3.1 Skeleton Diagrams ................................................15
4.3.2 Circulation pump ...................................................17
4.3.3 Water flow rate ......................................................17
5 Installation ................................................................................................18
5.1 Regulations governing installation ...................18
5.2 Package list .........................................................18
5.2.1 Standard delivery ..................................................18
5.2.2 Accessories ...........................................................18
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Contents
5.3 Choice of the location ........................................19
5.3.1 Type plate .............................................................19
5.3.2 Positioning of the appliance ..................................20
5.3.3 Ventilation .............................................................21
5.3.4 Main dimensions ...................................................21
5.4 Positioning the appliance ..................................26
5.4.1 Positioning the boiler on its own ............................26
5.4.2 Fitting the boiler to a DHW tank ............................28
5.4.3 Positioning the boiler to the left or right of a DHW
tank .......................................................................29
5.4.4 Reversing the opening direction of the control panel
door .......................................................................29
5.5 Hydraulic connections .......................................30
5.5.1 Flushing the system ..............................................30
5.5.2 Hydraulic connection of the heating circuit ............31
5.5.3 Connection of the water circuit for domestic
use ........................................................................31
5.5.4 Connecting the expansion vessel .........................31
5.5.5 Connecting the condensate discharge pipe ..........32
5.5.6 Filling the condensate trap ....................................33
5.6 Gas connection ...................................................33
5.7 Flue gas system connections ............................34
5.7.1 Classification .........................................................35
5.7.2 Lengths of the air/flue gas pipes ...........................36
5.8 Installing the outside sensor .............................37
5.8.1 Choice of the location ............................................37
5.8.2 Connecting the outside sensor ..............................37
5.9 Electrical connections ........................................38
5.9.1 Control unit ............................................................38
5.9.2 Recommendations ................................................39
5.9.3 Access to the connection terminal ........................40
5.9.4 Position of the PCBs .............................................41
5.9.5 Connecting a direct heating circuit ........................42
5.9.6 Connecting a heating circuit and a domestic hot water
tank .......................................................................43
5.9.7 Connecting two circuits and a domestic hot water
tank .......................................................................47
5.9.8 Hot water storage tank connection ........................48
5.9.9 Pool connection .....................................................53
5.9.10 Connecting a mixed tank .......................................54
5.9.11 Connecting the options .........................................56
5.9.12 Connection in cascade ..........................................57
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5.10 Electrical diagram ...............................................60
5.11 Filling the system ...............................................61
5.11.1 Water treatment ....................................................61
5.11.2 Filling the system ..................................................62
2
6 Commissioning ........................................................................................63
6.1 Control panel .......................................................63
6.1.1 Description of the keys ..........................................63
6.1.2 Description of the display ......................................64
6.1.3 Access to the various browsing levels ..................66
6.1.4 Browsing in the menus ..........................................68
6.2 Check points before commissioning ................69
6.2.1 Preparing the boiler for commissioning .................69
6.2.2 Gas circuit .............................................................69
6.2.3 Hydraulic circuit .....................................................71
6.2.4 Electrical connections ...........................................71
6.3 Putting the appliance into operation ................71
6.4 Gas settings ........................................................72
6.4.1 Adapting to another gas type ................................72
6.4.2 Checking and setting combustion .........................73
6.4.3 Basic setting for the gas/air ratio ...........................77
6.5 Checks and adjustments after
commissioning ...................................................77
6.5.1 Displaying the parameters in extended
mode .....................................................................77
6.5.2 Setting the parameters specific to the
installation .............................................................78
6.5.3 Naming the circuits and generators ......................81
6.5.4 Setting the heating curve ......................................82
6.5.5 Finalizing work ......................................................84
6.6 Reading out measured values ...........................85
6.7 Changing the settings ........................................86
6.7.1 Language selection ...............................................86
6.7.2 Calibrating the sensors .........................................87
6.7.3 Professional settings .............................................88
6.7.4 Configuring the network ........................................97
6.7.5 Return to the factory settings ..............................100
7 Switching off the appliance ...................................................................101
7.1 Installation shutdown .......................................101
7.2 Antifreeze protection ........................................101
8 Checking and maintenance ...................................................................102
8.1 General instructions .........................................102
8.2 Chimney sweep instructions ...........................102
8.3 Customising maintenance ...............................103
8.3.1 Maintenance message ........................................103
8.3.2 Contact details of the professional for After Sales
Support ................................................................104
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Contents
8.4 Standard inspection and maintenance
operations .........................................................104
8.4.1 Checking the hydraulic pressure .........................105
8.4.2 Checking the expansion vessel ...........................105
8.4.3 Checking the ionization current ...........................105
8.4.4 Checking the tightness of the flue gas evacuation and
air inlet connections ............................................105
8.4.5 Checking combustion ..........................................105
8.4.6 Checking and closing the automatic air vent .......106
8.4.7 Checking the safety valve ...................................106
8.4.8 Checking the condensate trap ............................106
8.4.9 Checking the burner and cleaning the heat
exchanger ...........................................................107
9 Troubleshooting .....................................................................................108
9.1 Anti-hunting ......................................................108
9.2 Messages (Code type Bxx or Mxx) ..................108
9.3 Message history ................................................111
9.4 Faults (Code type Lxx or Dxx) .........................111
9.4.1 Deletion of sensors from the memory in the
PCB .....................................................................120
9.5 Failure history ...................................................121
9.6 Parameter and input/output check (mode
tests) ..................................................................121
9.6.1 Control system sequence ....................................124
10 Spare parts ..............................................................................................126
10.1 General ..............................................................126
10.2 Spare parts ........................................................127
10.2.1 Casing .................................................................127
10.2.2 Water unit ............................................................128
10.2.3 Control panel .......................................................129
10.2.4 Casing .................................................................129
10.2.5 Spare parts list ....................................................130
11 Appendix – Information on the Ecodesign and Energy Labelling
Directives ................................................................................................133
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5
1. Safety instructions and recommendations AGC 10/15 AGC 15 AGC 25 AGC 35
1 Safety instructions and
recommendations
1.1 General safety instructions
DANGER
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
DANGER
If you smell gas:
1. Do not use a naked flame, do not smoke, do not operate electrical contacts or switches ( doorbell, light, motor, lift, etc..).
2. Shut off the gas supply.
3. Open the windows.
4. Trace possible leaks and seal them immediately.
5. If the gas leak is before the gas meter, contact the gas supplier.
DANGER
If you smell flue gases:
1. Switch the appliance off.
2. Open the windows.
3. Trace possible leaks and seal them immediately.
6
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AGC 10/15 AGC 15 AGC 25 AGC 35
1.2 Recommendations
1. Safety instructions and recommendations
WARNING
4 Installation and maintenance of the boiler
must be carried out by a qualified professional in compliance with prevailing local and national regulations.
4 When working on the boiler, always
disconnect the boiler from the mains and close the main gas inlet valve.
4 After maintenance or repair work, check all
installations to ensure that there are no leaks.
CAUTION
The boiler must be installed in a frost-free environment.
Keep this document close to the place where the boiler is installed.
Casing components
Only remove the casing for maintenance and repair operations. Put the casing back in place after maintenance and repair operations.
Instructions stickers
The instructions and warnings affixed to the appliance must never be removed or covered and must remain legible during the entire lifespan of the appliance. Immediately replace damaged or illegible instructions and warning stickers.
Modifications
Modifications may only be made to the boiler after the written permission of De Dietrich Thermique to do so.
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7
1. Safety instructions and recommendations
1.3 Liabilities
AGC 10/15 AGC 15 AGC 25 AGC 35
1.3.1. Manufacturer’s liability
Our products are manufactured in compliance with the requirements of the various applicable European
Directives. They are therefore delivered with [ marking and all relevant documentation.
In the interest of customers, we are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice.
Our liability as the manufacturer may not be invoked in the following cases:
4 Failure to abide by the instructions on using the
appliance.
4 Faulty or insufficient maintenance of the appliance. 4 Failure to abide by the instructions on installing the
appliance.
1.3.2. Installer’s liability
The installer is responsible for the installation and commissioning of the appliance. The installer must respect the following instructions:
4 Read and follow the instructions given in the manuals
provided with the appliance.
4 Carry out installation in compliance with the prevailing
legislation and standards.
4 Perform the initial start up and carry out any checks
necessary.
4 Explain the installation to the user. 4 If a maintenance is necessary, warn the user of the
obligation to check the appliance and maintain it in good working order.
4 Give all the instruction manuals to the user.
8
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D000241-C
AGC 10/15 AGC 15 AGC 25 AGC 35
2 About this manual
2.1 Symbols used
2.1.1. Symbols used in the manual
In these instructions, various danger levels are employed to draw the user’s attention to particular information. In so doing, we wish to safeguard the user’s safety, highlight hazards and guarantee correct operation of the appliance.
2. About this manual
DANGER
Risk of a dangerous situation causing serious physical injury.
WARNING
Risk of a dangerous situation causing slight physical injury.
CAUTION
Risk of material damage.
Signals important information.
¼Signals a referral to other instructions or other pages in the instructions.
2.1.2. Symbols used on the equipment
4
~
Protective earthing Alternating current Before installing and commissioning the device, read
carefully the instruction manuals provided.
Dispose of the used products in an appropriate recovery and recycling structure.
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This appliance must be connected to the protective earth.
9
1 2
M002628-A
2. About this manual AGC 10/15 AGC 15 AGC 25 AGC 35
Caution: danger, live parts. Disconnect the mains power prior to any operations.
2.2 Abbreviations
4 3CE: Collective conduit for sealed boiler 4 DHW: Domestic hot water 4 Interscenario switch: Home automation switch that can be used
to centralise and control several scenarios
4 Hi: Lower heating value LHV (Nett) 4 Hs: Higher heating value HHV (Gross) 4 PPS: Polypropylene hardly inflammable 4 PCU: Primary Control Unit - PCB for managing burner operation 4 PSU: Parameter Storage Unit - Parameter storage for PCBs
PCU and SU
4 SCU: Secondary Control Unit - control panel PCB 4 SU: Safety Unit - Safety PCB 4 3WV: 3-way valve 4 HL: High Load - DHW tank with plate exchanger 4 SL: Standard Load - DHW tank with coil 4 SHL: Solar High Load - Solar DHW tank with plate exchanger 4 SSL: Solar Standard Load - Solar DHW tank with coil
2.3 After Sales Service Internet Site
The QR code or flashcode is used to access the internet site containing the documentation and technical information regarding the product. The QR code also appears on the appliance’s nameplate.
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AGC 10/15 AGC 15 AGC 25 AGC 35 3. Technical specifications
3 Technical specifications
3.1 Homologations
3.1.1. Certifications
CE identification no NOx classification Type of connection Chimney: B23, B
CE-0085CM0178
5 (EN 15502-1, EN 15502-2-1)
33
Flue gas outlet: C C
93(x)
13(x)
, C
33(x)
, C
43(x)
, C53, C
83(x)
,
3.1.2. Gas categories
Gas category
II
2ESi3P
The boiler is preset in the factory to operate on natural gas H (G20).
¼For operation on another type of gas, see chapter: "Adapting to another gas type", page 72.
Gas type Connection pressure (mbar)
Natural gas H (G20) 20 Natural gas L (G25) 25 Propane (G31) 37
3.1.3. Additional Directives
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Apart from the legal provisions and Directives, the additional Directives described in these instructions must also be observed.
For all provisions and Directives referred to in these instructions, it is agreed that all addenda or subsequent provisions will apply at the time of installation.
WARNING
Installation of the appliance must be done by a qualified engineer in accordance with prevailing local and national regulations.
11
3. Technical specifications AGC 10/15 AGC 15 AGC 25 AGC 35
3.1.4. Factory test
Before leaving the factory, each boiler is set for optimum performance and tested to check the following items:
4 Electrical safety 4 Adjustment (CO2) 4 Domestic hot water mode 4 Water tightness 4 Gas tightness 4 Parameter settings
3.2 Technical specifications
Boiler type
General
Nominal output (Pn) Heating System (80/60 °C)
Nominal output (Pn) Heating System (50/30 °C)
Nominal output (Pn) Heating System (40/30 °C)
Nominal input (Qn) Heating System (Hi)
Nominal input(Qn) Heating System (Hs)
Nominal input (Qnw) DHW System (Hi)
Nominal input (Qnw) DHW System (Hs)
Heating efficiency under full load (Hi) (80/60 °C)
Heating efficiency under full load (Hi) (50/30 °C)
Heating efficiency under partial load (Hi) (Return temperature 60°C)
Heating efficiency under partial load (EN 92/42) (Return temperature 30°C)
Data on the gases and combustion gases
Gas consumption - Natural gas H (G20)
Gas consumption - Natural gas L (G25)
Gas consumption - Propane G31 minimum-
Mass flue gas flow rate minimum-
Flue gas temperature minimum-
Maximum counter pressure
Characteristics of the heating circuit
minimum­maximum
minimum­maximum
minimum­maximum
minimum­maximum
minimum­maximum
minimum­maximum
minimum­maximum
- % 99,3 99,3 99,2 99,1
- % 107,0 105,3 102,0 102,2
- % 94,9 94,9 96,1 96,3
- % 110,2 110,2 110,1 110,6
minimum­maximum
minimum­maximum
maximum
maximum
maximum
AGC 10/15 AGC 15 AGC 25 AGC 35
kW 3,0 - 10,4 3,0 - 14,9 5,0 - 24,8 6,3 - 34,8
kW 3,4 - 11,2 3,4 - 15,8 5,6 - 25,5 7,0 - 35,9
kW 3,4 - 16,0 3,4 - 16,0 5,6 - 25,9 7,0 - 36.4
kW 3,1 - 10,5 3,1 - 15,0 5,2 - 25,0 6,5 - 35,1
kW 3,4 - 11,7 3,4 - 16,7 5,8 - 27,8 7,2 - 39,0
kW 3,1 - 15,0 3,1 - 15,0 5,2 - 29,3 6,5 - 35,1
kW 3,4 - 16,7 3,4 - 16,7 5,8 - 32,6 7,2 - 39,0
m3/h
m3/h
m3/h
kg/h 5,3 - 25,2 5,3 - 25,2 8,9 - 49,3 11,1 - 57,3
°C 30 - 65 30 - 65 30 - 80 30 - 75
Pa 80 80 130 140
0,33 - 1,59 0,33 - 1,59 0,55 - 3,10 0,69 - 3,71
0,38 - 1,85 0,38 - 1,85 0,64 - 3,61 0,80 - 4,32
0,13 - 0,61 0,13 - 0,61 0,21 - 1,20 0,27 - 1,44
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AGC 10/15 AGC 15 AGC 25 AGC 35 3. Technical specifications
Boiler type AGC 10/15 AGC 15 AGC 25 AGC 35
Water content (ex expansion vessel) Water operating pressure minimum kPa (bar (MPa)) 80 (0,8) 80 (0,8) 80 (0,8) 80 (0,8) Water operating pressure (PMS) maximum kPa (bar (MPa)) 300 (3,0) 300 (3,0) 300 (3,0) 300 (3,0) Water temperature maximum °C 110 110 110 110 Operating temperature maximum °C 90 90 90 90
Electrical characteristics
Power supply voltage Power consumption - Full load maximum W 101 101 116 132 Electrical protection index
Other characteristics
Weight (empty)
l 1,9 1,9 1,9 2,5
VAC 230 230 230 230
IP21 IP21 IP21 IP21
kg 56 56 56 50
3.2.1. Sensor characteristics
Outside sensor
Temperature in °C -20 -16 -12 -8 -4 0 4 8 12 16 20 24 Resistance in Ω 2392 2088 1811 1562 1342 1149 984 842 720 616 528 454
Outlet sensor circuit B+C Domestic hot water sensor
Temperature in °C 0 10 20 25 30 40 50 60 70 80 90 Resistance in Ω 32014 19691 12474 10000 8080 5372 3661 2535 1794 1290 941
Boiler sensor Return sensor
Temperature in °C -20 -10 0 10 20 25 30 40 50 60 70 80 90 100 110 Resistance in Ω 98932 58879 36129 22804 14773 12000 9804 6652 4607 3252 2337 1707 1266 952 726
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13
C003072-C
18
19
16
17
15
14
13
12
11
1234
10
9
5
6
7
8
4. Technical description AGC 10/15 AGC 15 AGC 25 AGC 35
4 Technical description
4.1 General description
Gas fired floor-standing condensing boiler
4 High efficiency heating. 4 Low pollutant emissions. 4 Top of the range electronic DIEMATIC iSystem control panel. 4 Flue gas evacuation via a forced flue, chimney, bi-flow, 3CE or
3CEP type connection.
4 Optional domestic hot water production in combination with a
DHW tank.
The boiler is fitted with an interior light. The interior light comes on in the following cases:
4.2 Main parts
1
2
3
4
5
6
7
8
9
10
4 The boiler is switched on: The lighting is switched on
for 10 minutes.
4 The boiler is switched off: The lighting is switched on
for 30 minutes.
Flue gas discharge pipe Flue gas measuring point Heat exchanger Ignition/ionization electrode Box for the control PCBs Control panel Command module Water pressure sensor Circulation pump Hydroblock
11
14
12
13
14
15
16
17
18
3-way valve Safety valve Casing Expansion vessel Combined venturi and gas valve unit Fan Air intake silencer Mixer pipe
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C003073-C
1
2
8
9
7
3 4 5 6
AGC 10/15 AGC 15 AGC 25 AGC 35 4. Technical description
4.3 Operating principle
19
Automatic air vent
4.3.1. Skeleton Diagrams
Boiler self-standing
n
1
2
3
4
5
6
7
Heat exchanger Hydroblock Heating flow Primary DHW tank flow Primary DHW tank return Heating return 3-way valve
8
9
Circulation pump Expansion vessel
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15
M002513-F
1
2
8
9
7
3
10
12
13
14
4
5
6
11
19
M002514-D
1
2
8
9
7
3
15
16
17
18
4
5
6
19
4. Technical description AGC 10/15 AGC 15 AGC 25 AGC 35
Boiler with 100HL / 220SHL type domestic hot water
n
tank
1
2
3
4
5
6
7
8
9
10
11
12
13
14
19
Heat exchanger Hydroblock Heating flow Plate exchanger inlet Plate exchanger outlet Heating return 3-way valve Circulation pump Expansion vessel Domestic hot water outlet Domestic cold water inlet Plate heat exchanger Domestic hot water pump Domestic hot water tank Safety valve
Boiler with 100SL / 160SL / 200SSL type domestic hot
n
water tank
1
2
3
4
5
6
7
8
9
15
16
17
18
19
Heat exchanger Hydroblock Heating flow Coil exchanger inlet Coil exchanger outlet Heating return 3-way valve Circulation pump Expansion vessel Domestic hot water outlet Domestic cold water inlet Domestic hot water tank Domestic water coil Safety valve
16
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H (mbar)
C003452-E
Q (l/h)
0 200 400 600 800 1000 1200
0
100
200
300
400
500
600
700
800
B
A
C
D
1037834623440
0
0 200 400 600 800 1000 1200 1400
1465
1600
100
200
300
400
500
600
700
H (mbar)
Q (l/h)
A
L000697-A
AGC 10/15 AGC 15 AGC 25 AGC 35
4. Technical description
4.3.2. Circulation pump
The boiler is fitted with a modulating pump which is regulated by the control panel as a function of ΔT.
The graph shows the manometric height at various outputs. The parameters MIN.PUMP SPEED and MAX.PUMP SPEED are used to modify the pump settings.
4 If flow noise can be heard in the system, it is possible to reduce
the maximum pump speed with the parameter MAX.PUMP SPEED (First of all, vent the heating system).
4 If circulation in the radiators is too low or the radiators do not fully
heat up, increase the minimum pump speed with the parameter
MIN.PUMP SPEED.
Pump specifications
n
10/15 - 15 - 25 kW boilers
H
Q
Manometric height available for the heating circuit Water flow
Useful output (ΔT 20 K)
A
B
C
D
10 kW 15 kW 20 kW 25 kW
35 kW boilers
H
Q
A
Manometric height available for the heating circuit Water flow Useful output 35 kW (ΔT 20 K)
4.3.3. Water flow rate
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The boiler’s modulating control system limits the maximum difference in temperature between the heating flow and return and the maximum speed at which the flow temperature increases. In this way, the boiler does not require a minimum water flow rate.
17
5. Installation AGC 10/15 AGC 15 AGC 25 AGC 35
5 Installation
5.1 Regulations governing installation
WARNING
Installation of the appliance must be done by a qualified engineer in accordance with prevailing local and national regulations.
5.2 Package list
5.2.1. Standard delivery
The delivery includes:
4 The boiler, fitted with a connection cable 4 Outside sensor 4 Installation and Service Manual 4 User Guide
5.2.2. Accessories
Various options are available depending on the configuration of the installation.
Boiler options
Description package
Condensates neutralisation station DU13 Condensates neutralisation station without lift pump BP52 Flue gas safety thermostat JA38 adapter 80/125 HR38 3-way internal valve kit JA6 External circuit kit JA7 Reduced elbow kit JA43 Propane conversion kit AGC 15 JA39 Propane conversion kit AGC 25 JA40 Propane conversion kit AGC 35 JA41
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C003074-E
Auf ERDGAS H eingestellt für DE: Erdgas E Réglé au gaz naturel H Geregeld voor aardgas H Preset for natural gas H G20 - 20 mbar
8366-4038
1 2
AGC 10/15 AGC 15 AGC 25 AGC 35 5. Installation
Control system options
Description package
RX12 cable AD134 TELCOM 2 voice remote monitoring module AD152 Flow sensor AD199 DHW sensor AD212 Optional PCB for 3-way valve AD249 Hot water storage tank sensor AD250 Outside radio-controlled temperature sensor AD251 Boiler radio module AD252 Radio remote control AD253 Interactive remote control AD254 Room sensor FM52
Domestic hot water tank options
Description package
100HL domestic hot water calorifier ER225 160SL domestic hot water calorifier ER223 220SHL domestic hot water calorifier ER220 Boiler and DHW calorifier connection kit SL / SSL JA8 Boiler and DHW calorifier connection kit HL / SHL JA9 Connecting kit between boiler and other DHW tank JA10
5.3 Choice of the location
5.3.1. Type plate
The data plates provide important information on the appliance: serial number, model, gas category, etc.
1
2
This data plate is affixed to the inside side panel of the appliance in the factory.
When installation has been completed, affix the data plate provided in the instructions bag to the casing of the appliance in a position where it can be seen.
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19
C003080-F
1100
min.500
320
(1)
680
min. 250
844
500
M002515-C
1700
min.500
320
(1)
min. 250
844
500
M002516-C
1100
min.500
320
(1)
min. 250
A
500
5. Installation AGC 10/15 AGC 15 AGC 25 AGC 35
5.3.2. Positioning of the appliance
(1)
Minimum recommended distance
4 Before mounting the boiler, decide on the ideal position for
mounting, bearing the Directives and the dimensions of the appliance in mind.
4 When choosing the position for mounting the boiler, bear in mind
the authorised position of the combustion gas discharge outlets and the air intake opening.
4 To ensure adequate accessibility to the appliance and facilitate
maintenance, leave enough space around the boiler.
WARNING
It is forbidden to store inflammable products and materials in the boiler room or close to the boiler, even temporarily.
CAUTION
4 The boiler must be installed in a frost-free
environment.
4 A connection to the mains drainage system for the
discharge of condensate must be available close to the boiler.
20
(1)
Minimum recommended distance
DHW calorifier type A
100 HL 1408 160 SL 1688 220 SHL 1968
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C003075-E
680
min. 500
600
844
320
(1)
500
(1)
500
(1)
AGC 10/15 AGC 15 AGC 25 AGC 35
5. Installation
5.3.3. Ventilation
(1)
Connection to a chimney
n
Minimum recommended distance
Do not obstruct the air inlets in the room (even partially).
The compulsory cross section of aeration vents in the premises in which the boiler is installed must comply with the standards current in the country.
CAUTION
In order to avoid damage to the boiler, it is necessary to prevent the contamination of combustion air by chlorine and/or fluoride compounds, which are particularly corrosive. These compounds are present, for example, in aerosol sprays, paints, solvents, cleaning products, washing products, detergents, glues, snow clearing salts, etc. Therefore:
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4 Do not pull in air evacuated from premises using such
products: hairdressing salons, dry cleaners, industrial premises (solvents), premises containing refrigeration systems (risk of refrigerant leakage), etc.
4 Do not stock such products close to the boilers.
If the boiler and/or peripheral equipment are corroded by such chloride or fluoride compounds, the contractual guarantee cannot be applied.
Forced flue connection
n
If the discharge of combustion gases and the intake of combustive air are done using a concentric flue, ventilation of the boiler room is only necessary if a mechanical connector is fitted to the gas supply (as per the description in the DTU 61.1 standard).
5.3.4. Main dimensions
Key
n
21
C003076-C
600
520 436
844
918
240
74
251
105,5
128,5
70
57
55
55
55
112
150
254
680
132
1
5
6
7
8
2
3
4
121,5
(1)
16
61
5. Installation AGC 10/15 AGC 15 AGC 25 AGC 35
Direct heating circuit return G¾"
A
Direct heating circuit flow G¾"
Z
Gas supply G1/2"
E
Condensates discharge - PVC pipe Ø 24x19 mm
R
Primary return independent DHW tank - Package JA10 (option) G¾"
T
Primary flow independent DHW tank - Package JA10 (option) G¾"
Y
Heating flow circuit with mixing valve - Package JA6 / JA7 (option) G¾"
U
Heating return circuit with mixing valve - Package JA6 / JA7 (option) G¾"
I
Domestic cold water inlet G¾"
P
Domestic hot water outlet G¾"
a
DHW circulation loop return - Pipe G¾"
z
DHW drain valve (on the front of the DHW tank) ext. Ø 14 mm
e
Primary solar coil inlet ext. Ø 18 mm
r
Primary solar coil outlet ext. Ø 18 mm
t
Air/flue gas connection Ø 60/100 mm
y
(1) Adjustable feet 0 to 20 mm
Boiler only
n
22
15/03/2016 - 300026081-001-08
M002517-B
1408
520
723
70
55
245 70
167
816
715
4
1482
598
818
3
680
132
600
240
74
105,5
87
300
128,5
40
121,5
680
(2)
1 2
7
8
11
10
13
12
436
16
61
AGC 10/15 AGC 15 AGC 25 AGC 35 5. Installation
Boiler with 100HL type domestic hot water tank
n
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23
M002518-B
520
723
70
55
245 70
40
167
4
3
680
132
600
240
74
105,5
87
300
128,5
121,5
(2)
1 2
7
8
11
10
13
436
12
1688
1762
1098
1096
994
956
880
16
61
M002519-D
245 70
10
11
12
520
723
87
300
(2)
13
600 600
520 436
844
917,5
240
74
920
251
105,5
128,5
70
55
167
112
150
254
680
132
1
5
6
7
8
2
3
121,5
(1)
4
16
5. Installation AGC 10/15 AGC 15 AGC 25 AGC 35
Boiler with 160SL type domestic hot water tank
n
24
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M002520-B
520
723
70
55
245 70
167
4
3
680
132
600
240
74
105,5
88
300
128,5
121,5
(2)
1 2
7
8
11
10
13
16
43661
1378
1375
1274
1160
1116
1236
40
12
157
115
1968
2042
14
15
M002521-C
(2)
600 600
520 520 436
844 1201
918
240
74
251
1116
1160
18,5
105,5
128,5
55
112
150
254
680
723
132
7
8
3
4
121,5
(1)
70
167
1
2
245
157
115
70
40
88
300
13
11
10
12
14
15
5
6
16
AGC 10/15 AGC 15 AGC 25 AGC 35 5. Installation
Boiler with 220SHL type domestic hot water tank
n
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25
C003109-B
1
2
notice
handleiding
C003110-C
4
3
5. Installation AGC 10/15 AGC 15 AGC 25 AGC 35
5.4 Positioning the appliance
CAUTION
4 Have 2 people available. 4 Handle the appliance with gloves.
5.4.1. Positioning the boiler on its own
1. Remove the packaging around the boiler.
The boiler is bolted to the pallet.
2. Remove the protective packaging.
The technical documentation is housed in the protective block.
3. Open the access door on the control panel.
4. Remove the front panel by pulling firmly from both sides.
26
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C003111-D
5
5
C003217-C
6
AGC 10/15 AGC 15 AGC 25 AGC 35 5. Installation
5. Remove the retaining screws.
6. Lift the boiler and position it on the ground
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27
C003078-C
(1)
7
M002522-B
4
3
5. Installation
AGC 10/15 AGC 15 AGC 25 AGC 35
7. Level the appliance using the adjustable feet. (1) Adjustment range: 0 to 20 mm
8. Refit the front panel.
5.4.2. Fitting the boiler to a DHW tank
1. Put the DHW tank in place.
Refer to the DHW tank’s installation, use and maintenance
¼
instructions.
2. Carry out steps 1 to 6 described above.
See chapter "Positioning the boiler on its own", page 26
¼
3.
28
Position the boiler on the DHW tank.
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