Modine Manufacturing HD, HDS, HDB, HDC Owner's Manual

6-577.5
5H75225A
July, 2010
RESIDENTIAL OWNER’S MANUAL
gas-fired unit heaters
models HD, HDB, HDS, and HDC
All models approved for use in California by the CEC, in New York by the MEA division, and in Massachusetts. Unit heater is certified for residential and commercial applications.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death, and could cause exposure to substances which have been determined by various state agencies to cause cancer, birth defects or other reproductive harm.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result, causing property damage, personal injury or death.
CAUTION
To prevent premature heat exchanger failure do not locate ANY gas-fired units in areas where chlorinated, halogenated or acid vapors are present in the atmosphere.
IMPORTANT
All installation and service of these units MUST be performed by a qualified installation and service agency.
FOR YOUR SAFETY
The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
• Open windows.
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier from
a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call your fire department.
THIS MANUAL IS THE PROPERTY OF THE OWNER.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
IMPORTANT
All installation and service of these units MUST be performed by a qualified installation and service agency.
INTRODUCTION AND GENERAL COMMENTS GENERAL OPERATIONAL INFORMATION
Congratulations on Your New Purchase
Thank you for choosing Modine’s low profile, Hot DawgTM unit heater. We are convinced that you will be pleased with the design and quality of this heater. You should receive years of trouble-free heat and comfort from the Hot Dawg with proper maintenance and care.
Keep the Heater Area Clear:
1. Do not use the area around the heater for storage.
2. Never obstruct the air openings into the heater.
3. Never place any items (paper, tools, etc.) on top of the heater. There are air openings on the top of the heater.
4. Do not place any combustible materials (paper, wood, cloth, etc.) next to the heater or vent.
Supply Air:
1. Make certain that the fan guard in the rear of the heater is unobstructed.
2. For optimum performance, do not completely close the deflector blades. If needed, adjust the deflector blades slightly to direct the air towards the ground.
3. When initially started in a cold environment, the air coming out of the heater may not feel warm. As the temperature in the environment increases, and as the heat exchanger tubes become hot, the air temperature coming out of the heater will increase.
Combustion Air: (Power Vented Unit Only)
This gas-fired unit heater must be supplied with adequate combustion air. Today’s current construction techniques, which result in tighter homes and buildings (or significantly less air infiltration from the outside), makes it more important than ever that heating equipment have adequate combustion air.
The installer of this unit heater has determined what it takes to be assured that your unit heater has adequate combustion air. If this heater has been installed in a confined space, two permanent openings (one near the top of the enclosure and one near the bottom) have been provided. These two openings must freely communicate with areas having adequate combustion infiltration from the outside. Do not block or alter in any way the combustion air openings.
It is very important to abide by the following:
1. Do not block or alter in any way the combustion air openings.
2. Refrain from creating excessive amounts of dust near the heater (i.e. saw dust from sanding, cutting, etc.)
3. Do not use or store corrosive chemicals in the area near the heater (these include pool chlorine, fertilizers, etc.)
4. Refrain from prolonged use of ventilation fans or hoods as this may deplete the amount of combustion air.
Start Up - General
Before start up, it is important to read the “For Your Safety Read Before Operating” message below. This message also appears on the access cover of your Hot Dawg gas-fired unit heater. The message follows:
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly,
a fire or explosion may result causing property damage, personal injury or death.
A. This appliance does not have a pilot flame. It is equipped
with an ignition device which automatically lights the burner.
B. BEFORE OPERATING smell all around the appliance area
for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Donottrytolightanyappliance.
• Donottouchanyelectricswitch;donotuseanyphonein
your building
• Immediatelycallyourgassupplierfromaneighbor'sphone.
Follow the gas supplier’s instructions.
• Ifyoucannotreachyourgassupplier,callthefire
department.
C. Use your hand to move the gas control switch. Never use
tools.Iftheswitchwillnotmove,don’ttrytorepairit;call a qualified technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.
The control operating sequence of your gas-fired unit heater is as follows:
• Uponacallforheatfromthethermostat,powerissupplied
to the power exhaust motor.
• Theunitwillgothroughapre-purgeperiod.
• Theigniterprovidesfortheestablishmentoftheflamewhile
the main valve in the control opens to allow gas flow to the burners.
• Ifthefanmotorhasnotalreadystarted,itwillstartshortly.
• Ifaburnerflameisnotsensedforanyreason,themain
valve will close and there will be a short purge period before ignition is tried again.
• Iftheflameisnotsensedafterfourtriestherewillbeatleast
a one hour wait before ignition is tried again.
Shut Down - General:
TO TURN OFF GAS TO APPLIANCE
1. Set thermostat to lowest setting.
2. Turn manual shut-off valve located outside of the unit to the closed position (see Figure 1).
3. Turn off all electric power to the appliance if service is to be performed.
4. Remove access panel.
5. Turn the gas valve switch to the “OFF” position.
6. Replace the access panel.
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IMPORTANT
GAS
SUPPLY LINE
GAS
SUPPLY LINE
GROUND
JOINT
UNION
W/ BRASS
SEAT
MANUAL GAS
SHUT-OFF VALVE
3"
MIN.
SEDIMENT
TRAP
PLUGGED
1/8" NPT TEST
GAGE CONNECTION
TO
CONTROLS
All installation and service of these units MUST be performed by a qualified installation and service agency.
TROUBLESHOOTING INFORMATION MAINTENANCE
General
There are a few troubleshooting items that you may perform. They are listed below. All other troubleshooting MUST BE PERFORMED BY A QUALIFIED INSTALLATION AND SERVICE AGENCY.
If the heater does not light .....
1. Make sure the thermostat is set above room temperature.
2. Make sure there is power to the heater (check the circuit breaker).
3. Make sure the main gas supply is on (check the manual shut-off valve outside the unit and make sure it is in the open position - see Figure 1).
4. If none of the above solve the problem, contact a qualified installation and service agency.
Air feels cold coming out of the heater .....
1. Make sure the burner lit. If it didn’t, refer to "If heater does not light" above.
2. If the room WAS cold, it will take a while for the air coming out of the heater to feel warm.
3. If the air coming out of the heater continues to feel cold after 5 minutes and the room is not warming up, contact a qualified installation and service agency.
Figure 1 Recommended Piping to Controls
It is recommended that a qualified installation and service agency inspect the heater and vent system prior to each heating season.
There are no components behind the service access door that are serviceable by the homeowner, however, there are a few checks that you can do:
(REMEMBER TO ALWAYS TURN OFF THE POWER AND SET THERMOSTAT TO THE LOWEST SETTING BEFORE PERFORMING ANY MAINTENANCE TO THE HEATER)
1. Periodically dust and clean the heater.
2. Periodically remove the dust from the fan blades.
3. Remove the deflector blades and vacuum inside the heat exchanger area.
4. The motors on the heater (power exhaust and fan) do NOT require oiling. They are permanently lubricated at the factory. DO NOT attempt to oil the motors.
• Manualshut-offvalveisin“off”positionwhenperpendiculartopipe.
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