Modine Manufacturing BAE, PAE User Manual

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APPROVED

GAS

6-551.31

art 5H70880A (Rev. AA)

July, 1996

NSTALLATION AND SERVICE MANUAL

gas-fired unit heaters

models PAE and BAE

All models approved for use in California by the CEC (when equipped with IPI), in New York by the MEA division, and in Massachusetts. Unit heater is certified for non-residential applications.

WARNING

Im pr oper i ns tallation , adjust me nt, al te ration, service or maintenance can cause property damage, injury or death, and co uld cau se e xposu re t o su bst an ces whi ch h ave been determined by various state agencies to cause cancer, birth defects or other reproductive harm. Read the installation, operating and maintenance instructions throroughly before installing or servicing this equipment.

FOR YOUR SAFETY

The use and storage of gasoline or other flammable vapors

and liquids in open containers in the vicinity of this appliance is

hazardous.

Contents

Pages

Inspection on arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Installation (including venting) . . . . . . . . . . . . . . . . . . . . . . .2-8

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10

Checking input rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 & 15

Performance data . . . . . . . . . . . . . . . . . . . . . . . .13, 14 & 16-19

Service instructions – safety devices . . . . . . . . . . . . . . . .20-21

Service instructions – general . . . . . . . . . . . . . . . . . . . . . . . .22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-24

Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-26

Control options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Model identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back cover

FOR YOUR SAFETY

If you smell gas:

1. Open windows

2. Don't touch electrical switches.

3. Extinguish any open flame.

4. Immediately call your gas supplier.

THIS MANUAL IS T HE PROPERTY O F THE OWNER. PL EA SE BE SURE TO L EAVE I T WITH THE OW NE R WHEN YOU LEAVE THE JOB.

To prevent premature heat exchanger failure do not locate ANY gas-fired units in areas wher e chlo rinated, halogenate d or acid vapors are present in the atmosphere.

Inspection on Arrival

1. In sp ect un it upo n arr iv al. In case of damage, repor t immediately to transportation company and your local Modine sales representative.

Check rating plate on unit to verify that power supply meets available electric power at the point of installation.

3. Inspect unit received for conformance with description of product ordered (including specifications where applicable).

Heater Parts from ACF Greenhouses

INSTALLATION

SPECIAL PRECAUTIONS

THE INSTALLATION AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL MUST BE FOLLOWED TO PROVIDE SAFE, EFFICIENT AND TROUBLE-FREE OPERATION. IN ADDITION, PARTICULAR CARE MUST BE EXERCISED REGARDING THE SPECIAL PRECAUTIONS LISTED BELOW. FAILURE TO PROPERLY ADDRESS THESE CRITICAL AREAS COULD RESULT IN PROPERTY DAMAGE OR LOSS, PERSONAL INJURY, OR DEATH.

1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. All units must be wired strictly in accordance with wiring diagram furnished with the unit.

2. Turn off all gas before installing unit heaters.

3. Gas pressure to unit heater controls must never exceed 14” W.C. (1/2 psi).

When leak testing the gas supply piping system, the unit and its combination gas control must be isolated during any pressure testing in excess of 14’ W.C. (1/2 psi).

The unit should be isolated from the gas supply piping system by closing its field installed manual shut-off valve.

4. Check gas inlet pressure at unit upstream from the combination gas control. The inlet pressure should be 6”-7” W.C. on natural gas or 12”-14” W.C. on propane gas. Purging of gas piping should be performed as described in ANSI Z223.1 Latest Edition, or in Canada in CAN/CGA-B149 codes.

5. All units must be vented to the outside atmosphere.

6. Do not install in potentially explosive or flammable atmospheres laden with grain dust, sawdust, or similar air-borne materials. In such applications a blower type heater installed in a separate room with ducting, including appropriate back flow prevention dampers, to the dust-laden room is recommended.

7. Installation of units in high humidity or salt water atmospheres will cause accelerated corrosion resulting in a reduction of the normal life span of the units.

8. To prevent premature heat exchanger failure do not locate ANY gas-fired unit in areas where chlorinated, halogenated or acid vapors are present in the atmosphere.

9. Avoid installing units in extremely drafty locations. Drafts can cause burner flames to impinge on heat exchangers which shortens life. Maintain separation between units so discharge from one unit will not be directed into the inlet of another.

10. Do not locate units in tightly sealed rooms or small compartments without provision for adequate combustion air and venting. Combustion air must have access to the confined space through a minimum of two permanent openings in the enclosure, at least one near the bottom. They should provide a free area of one square inch per 1000 BTU per hour input rating of the unit with a minimum of 100 square inches for each opening, whichever is greater.

11. Do not install unit outdoors.

12. For all sizes, minimum clearance to combustibles from the bottom is 12 inches and from the sides 18 inches; for sizes 30-100 from the top is 1 inch and from the vent connector 2 inches; for sizes 125300 from the top is 2 inches and from the vent connector 3 inches; and for sizes 350 & 400 from the top is 3 inches and from the vent connector 6 inches.

13. Allow at least 6” clearance at the sides and 12” clearance at rear (or 6” beyond end of motor at rear of unit, whichever is greater) to provide ample air for combustion and proper operation of fan.

14. The minimum distance from combustible materials based on the combustible material surface not exceeding 160°F. Clearance from the top of the unit may be required to be greater than 6” if heat damage, other than fire, may occur to materials above the unit heater at the temperature described.

15. Do not install units below 7 feet measured from the bottom of the unit to the floor.

16. Modine unit heaters are designed for use in heating applications with ambient temperatures between 32° F and 90° F If an application exists where ambient temperatures can be expected to fall outside of this range, contact factory for recommendations.

17. Provide clearance for opening hinged bottom for servicing. See Figure 1A. Do not set unit on its bottom.

18. To assure that flames do not impinge on heat exchanger surfaces, the unit must be suspended in a vertical and level position. Failure to suspend unit properly may shorten the life of the unit heater.

19. Do not lift unit heater by gas controls, gas manifold, or power venter.

20.

Be sure no obstructions block air intake and discharge of unit heater.

21. Do not attach duct work, air filters, or polytubes to any propeller (PAE) model unit heaters.

22. In aircraft hangars, keep the bottom of the unit at least 10’ from the highest surface of the wings or engine enclosure of the highest aircraft housed in the hangar and in accordance with the requirements of the enforcing authority and/or NFPA No. 409 – Latest Edition .

23. In garages or other sections of aircraft hangars such as offices and shops which communicate with areas used for servicing or storage, keep the bottom of the unit at least 7’ above the floor. In public garages, the unit must be installed in accordance with the Standard for Parking Structures NFPA #88A and the Standard for Repair Garages NFPA #88B. In Canada, installation of unit heaters in airplane hangars must be in accordance with the requirements of the enforcing authority, and in public garages in accordance with the current CAN/CGA-B149 codes.

24. Consult piping, electrical, and venting instructions in this manual before final installation.

25. All literature shipped with your unit should be kept for future use for servicing or service diagnosis. Do not discard any literature shipped with your unit.

26. Gas-fired heating equipment which has been improperly vented, or which experiences a blocked vent condition may have the flue gases accidentally spilled into the heating space. See page 20 for specific information about the blocked vent safety switch supplied on the unit.

27.

When servicing or repairing this equipment, use only Modine approved service replacement parts. A complete replacement parts list may be obtained by contacting Modine Manufacturing Company. Refer to the rating plate on the unit for complete unit model number, serial number and company address. Any substitution of parts or controls not approved by Modine will be at owners risk.

Figure 1A Hinged Bottom for Burner Service

*(See Dimension "C" Table 6, page 12)

*MIN.

Heater Parts from ACF Greenhouses

INSTALLATION

In the U.S., the installation of these units must comply with the “National Fuel Gas Code,” ANSI Z223.1, latest edition (also known as NFPA 54) and other applicable local building codes.

In Canada, the installation of these units must comply with local plumbing or waste water codes and other applicable codes and with the current code CAN/CGA-B149.1, “Installation Code for Natural Gas Burning Appliances and Equipment” or CAN/CGA-B149.2, “Installation Code for Propane Burning Appliances and Equipment.”

1. Alliinstallation and service of these units must be performed by a qualified installation and service agency only as defined in ANSI Z223.1, latest edition or in Canada by a licensed gas fitter.

2. This unit is certified by A.G.A. and by C.G.A., with the controls furnished. For replacement parts, submit the complete model and serial numbers shown on rating plate on the unit. Modine reserves the right to substitute other authorized controls as replacements.

3. Unit is balanced for correct performance. Do not alter fan or operate motors at reduced speed.

4. Information on controls is supplied separately.

5. Modine unit heaters use the same burner for natural and propane gases.

Locating Unit Heaters

CAUTION

Units must not be installed in potentially explosive, flammable or corrosive atmosphere.

To prevent premature heat exchanger failure do not locate ANY gas-fired unit in areas where chlorinated, halogenated or acid vapors are present in the atmosphere.

In locating units, consider general space-heating requirements, availability of gas, and proximity to vent locations. Unit heaters should be located so heated air streams wipe exposed walls without blowing directly against them. In multiple unit installations, arrange units so that each supports the air stream from another, setting up circulatory air movement in the area, but maintain separation between units so discharge from one unit will not be directed into the inlet of another. In buildings exposed to prevailing winds, a large portion of the heated air should be directed along the windward wall. Avoid interference of air streams as much as possible.

Mounting height (measured from bottom of unit) at which unit heaters are installed is critical. Maximum mounting heights are listed in Table 7 on page 18. Alternate mounting heights for units with deflector hoods or nozzles are shown on pages 14,16 and 17. The maximum mounting height for any unit is that height above which the unit will not deliver heated air to the floor.The maximum mounting heights must not be exceeded in order to assure maximum comfort.

Modine unit heaters are designed for use in heating applications with ambient temperatures between 32° F and 90° F. If an application exists where ambient temperatures can be expected to fall outside of this range, contact factory for recommendations.

Combustion Air Requirements

Units installed in tightly sealed buildings or confined spaces should be provided with two permanent openings, one near the top of the enclosure and one near the bottom. Each opening should have a free area of not less than one square inch per 1,000 BTU per hour of the total input rating of all units in the enclosure, freely communicating with interior areas having, in turn, adequate infiltration from the outside.

Unit Suspension

Be sure the means of suspension is adequate to support the weight of the unit. (See page 12 for unit weights.) For proper operation, the unit must be installed in a level horizontal position. Clearances to combustibles as specified above must be strictly maintained. Do not install standard unit heaters above the maximum mounting height shown in Table 7 on page 13, or below seven feet from the bottom of the unit to the floor.

CAUTION

For all sizes, minimum clearance to combustibles from the bottom is 12" and from the sides 18"; for PAE sizes 30-100 from the top is 1" and from the vent connector 2"; for PAE sizes 125-300 from the top is 2" and from the vent connector 3"; for PAE sizes 350 & 400 from the top is 3" and from the vent connector 6”; and for all BAE sizes from the top and vent connector is 6".

Allow at least 12" at the rear, or 6" beyond the end of the motor (whichever is greater), to provide ample air for combustion and for proper operation of fan. Provide clearance for opening of the hinged bottom for servicing – SEE FIGURE 1A.

On all propeller units, except the PAE 300, PAE 350 and PAE 400, two tapped holes (3/8-16) are located in the top of the unit to receive ceiling hangers.

Units with two point suspension, models PAE30 through PAE250, incorporate a level hanging feature. Depending on what options and accessories are being used, the heater may not hang level as received from the factory. Do not hang heaters with deflector hoods until referring to the “installation manual for deflector hoods” and making the recommended preliminary adjustments on the heater. These preliminary adjustments need to be made with the heater resting on the floor.

PAE30 through PAE250 units without deflector hoods that do not hang level after being installed, can be corrected in place. Simply remove both outer side panels (screws to remove are on back flange of side panel) and you will see the (adjustable) mounting brackets (Fig. 2). Loosen the set screws holding the mounting brackets in place and using a rubber mallet or something similar, tap the heater into a position where it does hang level. Re-tighten set screws and replace the outer side panels

The PAE 300, PAE 350 and PAE 400 have four mounting holes. On all blower units, except the PAE 300, PAE 350 and PAE 400, two tapped holes are provided in the top of the unit and two holes in the blower support bracket. The PAE 300, PAE 350 and PAE 400 have four tapped holes in the top of the unit and two in the blower support bracket for mounting. exchanger tubes, unit must be supported in a vertical position, with suspension hangers “UP.” Check with a level. This is important to the operation and life of unit.

Note accessories from Modine. The hardware allows for pipe caps to be secured into the top of the unit heater with machine screws (as illustrated - machine screws are 3/8 - 16 x 1.75 UNC-2A THD). The pipe caps can then accommodate 3/4" NPT pipe for mounting. Three different kits are available with either 2, 4, or 6 adapters per kit. See price sheet to determine proper kit.

Figure 2 Adjustable Mounting Brackets/Suspension Methods

REMOVE SIDE PANELS TO

o assure that flames are directed into the center of heat

: Pipe hanger adapter kits, as shown in Figure 2, are available as

ADJUST MOUNTING

BRACKETS

SUSPENSION WITH PIPE

ADAPTER KIT

Heater Parts from ACF Greenhouses

INSTALLATION

CAUTION

Gas Unit H eat ers m ust b e ven ted – d o not o per ate unvented.

A built-in draft hood (diverter) is provided – additional ext ern al draf t hoo ds (d iver ter s) are not requ ire d or permitted.

Gas-fired heating equipment that has been improperly vented or which experiences a blocked vent condition may have flue gases accidentally spilled into the heated space. See page 20 for specific information about the blocked vent safety switch supplied on the unit.

Installation must conform with local building codes or in the absence of local codes, with Part 7, Venting of Equipment, of the National Fuel Gas Code, ANSI Z223.1 (NFPA 54) Latest Edition. In Canada installation must be in accordance with CAN/CGA-B149.1 for natural gas units, and CAN/CGAB149.2 for propane units.

NOTE:

1. Using Table 1, determine the venting system category of the unit to be

2. Using Table 2, determine the venting requirements for the category

4. Limit length of horizontal runs to 75% of vertical height. Install with a

5. Avoid venting through unheated space when possible. When venting

6. Keep single wall vent pipe at least 6 inches from combustible material

7. Where the vent passes through a combustible floor or roof, a metal

9. Use a vent terminal to reduce downdrafts and moisture in vent. A vent

ent

unit or the vent connector to the outside atmosphere. A

is the vertical passageway used to convey flue gases from the

the pipe which connects the unit to a vent or chimney.

ent connector

enting Instructions

installed.

determined above. The installation of a Category II unit must conform to these requirements (detailed in following sections) in addition to those listed below.

Select size of vent pipe to fit vent pipe connection at rear of appliance (see Page 12, Dimension J). (Exception: All PAE/BAE 50 models with two-stage or modulating controls must use a 5 inch vent.) Do not use a vent pipe smaller than the vent pipe connection on the unit. Vent pipe should be galvanized steel or other suitable corrosion-resistant material. Follow the National Fuel Gas Code for minimum thicknesses of vent material; minimum thicknesses for vent connectors vary depending on pipe diameter.

minimum upward slope from unit of 1/4 inch per foot and suspend securely from overhead structure at points no greater than 3 feet apart. For best venting, put as much vertical vent as close to the unit as possible. Fasten individual lengths of vent together with at least three corrosion-resistant sheet-metal screws.

does pass through an unheated space, Modine recommends the use of Type B double wall vent. If single wall vent is used, insulate vent runs greater than 5 feet to minimize condensation. Use insulation that is noncombustible with a rating of not less than 350°F. Install a tee fitting at the low point of the vent system to provide a drip leg with a clean out cap as shown in Figure 3. The drip leg should be cleaned annually.

(see page 2, section 12 for allowable reductions). For double wall vent pipe, maintain clearances listed on vent pipe (Category I and II units). The minimum distance from combustible material is based on the combustible material surface not exceeding 160°F. Clearance from the vent connector, vent, or top of unit may be required to be greater than the minimum clearance if heat damage other than fire (such as material distortion or discoloration) may occur.

thimble 4 inches greater than the vent diameter is necessary. If there is 6 feet or more of vent pipe in the open space between the unit and where the vent pipe passes through the floor or roof, the thimble need only be 2 inches greater than the diameter of the vent pipe. If a thimble is not used, all combustible material must be cut away to provide the specified clearance to combustibles. Any material used to close the opening must be noncombustible.

Top of vertical vent should extend at least two feet above the highest point where it passes through a roof and at least 2 feet higher than any portion of a building within a horizontal distance of 10 feet (see Figure 3).

terminal that is very open will avoid spillage at unit’s diverter relief opening and tripping of the blocked vent safety switch.

Table 1 PAE/BAE Venting System Category

Model Number Gas Controls Category

Single-Stage I

PAE 30 Two-Stage II

Single-Stage I

Two-Stage II PAE/BAE 50-100 Modulating II PAE/BAE 125-400 All I

Table 2 ANSI Unit Heater Venting Requirements

Category Description Venting

Negative vent pressure Follow standard

Non-condensing venting requirements.

Negative vent pressure Condensate must be

Condensing drained.

Positive vent pressure Vent must be gastight.

III

Non-condensing

Positive vent pressure Vent must be liquid and Condensing gastight. Condensate

Check vent system to see that combustion products are being vented

10. properly. Operate unit for several minutes and then pass a lighted match around the edge of the diverter relief opening. If the flame is drawn into the opening, the vent system is drawing properly. If not, make adjustments to provide adequate draft (see page 21).

ADDITIONAL VENTING REQUIREMENTS FOR CATEGORY II UNITS

Vent system must provide for drainage of condensate. At the low point of the vent system, install a tee fitting with a connector and attach flexible tubing, minimum 3/8 inch I.D., and run to a drain.

ADDITIONAL VENTING REQUIREMENTS FOR VENTING INTO AN EXISTING MASONRY CHIMNEY OR COMMON VENT (CATEGORY I and II UNITS ONLY)

1. Do not vent a Category I or II unit into a common vent with mechanical draft systems operating under positive pressure (Category III or IV units).

2. When connecting vent to an existing chimney, do not push vent pipe beyond internal surface of chimney.

3. When venting into a common vent, the area of the common vent should be equal to or greater than the area of the largest vent plus 50 percent of the area of all additional vents.

4. When venting into a common vent, the individual vents should enter at different levels

Requirements

must be drained.

Figure 3 Unit Heater Venting

10' MIN.

TO WALL OR ADJOINING BUILDING

APPROVED

TERMINAL

MIN.

ROOF FLASHING

USE THIMBLE

THROUGH CEILING

1/4"

UNIT

1'0"

SLOPE 1/4" TO

THE FOOT

*SIZE ACCORDING TO EXPECTED SNOW DEPTH.

DRIP LEG WITH CLEANOUT CAP

Heater Parts from ACF Greenhouses

GAS

SUPPLY LINE

GAS

SUPPLY LINE

GROUND

JOINT

UNION

MANUAL

SHUT-OFF

VALVE

MIN.

SEDIMENT

TRAP

PLUGGED

1/8" NPT TEST

GAGE CONNECTION

CONTROLS

INSTALLATION

Piping

CAUTION

Gas pressure to unit heater controls must never exceed 14" W.C. (1/2 psi).

When leak testing the gas supply piping system, the appliance and its combination gas control must be isolated during any pressure testing in excess of 14" W.C. (1/2 psi).

The appliance should be isolated from the gas supply piping system by closing its field installed manual shut-off valve.

1. Installation of piping must be in accordance with local codes, and ANSI Z223.1, “National Fuel Gas Code,” or CAN/CGA-B149 in Canada.

2. Piping to units should conform with local and national requirements for type and volume and gas handled, and pressure drop allowed in the line. Refer to Table 4, to determine the cubic feet per hour (cfh) for the type of gas and size of unit to be installed. Using this cfh value and the length of pipe necessary, determine the pipe diameter from Table 1. Where several units are served by the same main, the total capacity, cfh, and length of main must be considered. Avoid pipe sizes smaller than 1/2”. Table 1 allows for the usual number of fittings with a 0.3” W.C. pressure drop. Where the gas supplied has a specific gravity other than 0.60, apply the multiplying factor as given in Table 2.

3. After threading and reaming the ends, inspect piping and remove loose dirt and chips.

o not use flexible connectors

4. Support piping so that no strains are imposed on unit or controls.

5. Use two wrenches when connecting piping to unit controls.

6. Provide a sediment trap before each unit and in the line where low spots cannot be avoided. (See Figure 4).

7. Take-off to unit should come from top or side of main to avoid trapping condensate.

Piping, subject to wide temperature variations, should be insulated.

9. Pitch piping up toward unit at least 1/4” per 15’ of horizontal run.

10. Compounds used on threaded joints of gas piping must be resistant to action of liquefied petroleum gases.

11. Purge air before lighting unit by disconnecting pilot tubing at

combination gas control.

n no case should line be purged

into heat exchanger.

12. After installation, check system for gas leaks, using a soap solution.

13. Install a ground joint union and a manual shut off valve immediately upstream of the unit including a 1/8” NPT plugged tapping accessible for test gage connection. (See Figure 4).

14. Allow at least 5 feet of piping between any high pressure regulator and unit control string.

15. When leak testing the gas supply piping system, the appliance and its combination gas control must be isolated during any pressure testing in excess of 14” W.C. (1/2 psi)

The appliance should be isolated from the gas supply piping system by closing its field installed manual shutoff valve.

Table 1 Gas Pipe Capacities

In Cu. Ft. per Hour with Pressure Drop pf 0.3 in. W.C. with Specific Gravity 0.60.

Length of

Pipe in Ft.

15 3

0 45 60 75

120 150 180 210 2

270

4 6

1/2 3/4 1 1 1/4 1 1/2 2 3 4 6 8

76 218 440 750 1220 2480 6500 13880 38700 79000 73 152 285 590 890 1650 4700 9700 27370 55850 44 124 260 435 700 1475 3900 7900 23350 45600 50 105 190 400 610 1150 3250 6800 19330 39500

97 200 345 545 1120 3000 6000 17310 35300 88 160 320 490 930 2600 5400 15800 32250 80 168 285 450 920 2450 5100 14620 29850

158 270 420 860 2300 4800 13680 27920 120 242 380 710 2000 4100 12240 25000 128 225 350 720 1950 4000 11160 22800

Table 2 Specific Gravity Conversion Factors

Multiplying factors to be sued with table 1 when the specific gravity of gas is other than 0.60.

NATURAL GAS Specific Gravity Factor

0.55 1.04

0.60 1.00

0.65 0.962

ROPANE GAS

P Specific Gravity Factor

1.50 0.633

1.53 0.626

1.60 0.612

Diameter of Pipe - Inches

205 320 660 1780 3700 10330 21100 190 300 620 1680 3490 9600 19740 178 285 580 1580 3250 9000 18610 170 270 545 1490 3000 8500 17660 140 226 450 1230 2500 7000 14420 119 192 380 1030 2130 6000 12480

Figure 4 Recommended Piping to Controls

Heater Parts from ACF Greenhouses

12"

MIN.

BAFFLE

TURNING

VANES

12" MIN.

3" MAX.

TURNING

VANES 3" MIN.

3" MIN.

12"

MIN.

3" MAX.

TURNING

VANES

12"

BAFFLE

NSTALLATION

Wiring

CAUTION

Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage. ALL UNITS MUST BE WIRED STRICTLY IN ACCORDANCE WITH WIRING DIAGRAM FURNISHED WITH UNIT.

ANY WIRING DIFFERENT FROM WIRING DIAGRAM MAY BE HAZARDOUS TO PERSONS AND PROPERTY.

Any damage to or failure of Modine units caused by incorrect wiring of the units is not covered by MODINE’S STANDARD WARRANTY (see Back Cover).

All field installed wiring must be done in accordance with the National Electrical Code ANSI/NFPA 70 – Latest Edition or Canadian Electrical Code CSA C22.1 Part 1 or local codes. Unit must be electrically grounded according to these codes. See wiring diagram shipped with unit. For optional wiring diagrams see Bulletin 6-443.

The power to these unit heaters should be protected with a circuit breaker. Units for use with single-phase electric power, should be provided with a manual motor starter, having properly sized overload protection. Units for use with three-phase electric power must be provided with a motor starter having properly sized overload protection.

Location of thermostat should be determined by heating requirements and be mounted on an inside wall about 5' above floor level where it will not be affected by heat from the unit or other sources, or drafts from frequently opened doors. See instructions packed with thermostat.

nstallation of Blower Models (BAE UNITS)

CAUTION

Proper air flow and distribution, across the heat exchanger must be provided to prevent early failure of the blower unit heater.

Attachment of Field Installed Ductwork, Blower dels (BAE) Models Only

CAUTION

Do not attempt to attach ductwork of any kind to propeller PAE models.

Burned-out heat exchanger as well as shorter equipment life will result from not providing uniform air distribution.

When installing heater always follow good duct design practices for even distribution of the air across the heat exchanger. Recommended layouts are shown below. When installing blower units with ductwork the following must be done.

rovide uniform air distribution over the heat exchanger.

1. Use turning vanes where required. See figures below.

2. Provide removable access panels in the ductwork on the downstream side of the unit heater. These openings should be large enough to view smoke or reflect light inside the casing to indicate leaks in the heat exchanger and to check for hot spots on exchanger due to poor air distribution or lack of sufficient air.

If ductwork is connected to the rear of the unit use Modine blower enclosure kit or if using field designed enclosure maintain dimensions of blower enclosure as shown on page 12.

CAUTION

Check for red heat exchanger tubes. If bottom of tubes become red while blower unit is in operation, check for proper air volume and air distribution. Adjust blower speed or correct discharge duct design to correct problem.

Recommended Installations

SIDE VIEW

BAFFLE

SIDE VIEW SIDE VIEW TOP VIEW

Dimension “B” Should Never Be Less than 1/2 of “A”

SIDE VIEW

12"

MIN.

TOP VIEW

FED

12"

MIN.

TURNING

VANES

Heater Parts from ACF Greenhouses

INSTALLATION

Installation of Blower Models (BAE UNITS)

Determining Blower Speed

The drive assembly and motor on all gas-fired blower unit heaters are factory assembled. The adjustable motor sheave has been pre-set to permit operation of this unit under average conditions of air flow and without any external static pressure. The motor sheave should be adjusted as required when the unit is to be operated at other than average air flows and/or with external static pressures. Adjustment must always be within the performance range shown on pages 18 and 19 and the temperature rise range shown on the unit’s rating plate.

To determine the proper blower speed and motor sheave turns open, the conditions under which the unit is to operate must be known. If the blower unit is to be used without duct work, nozzles or filters, the only criteria for determining the motor sheave turns open and blower speed is the amount of air to be delivered. The performance tables for blower models are shown on pages 18 and 19. As an example, a model BAE 350 unit, operating with no external static pressure, that is, no duct work, nozzles, etc., and is to deliver an air volume of 6481 cfm (cfm = cubic feet of air per minute) requires that the unit be supplied with a 5 hp motor, a C116 drive, and the drive sheave must be set at 3 turns open to achieve a blower speed of 940 rpm (see performance table for units with or without blower enclosure, page 18). See "Blower Adjustments" on page 8 for setting of drive pulley turns open.

If a blower unit is to be used with ductwork or nozzles, etc., the total external static pressure under which the unit is to operate, and the required air flow must be known before the unit can be properly adjusted. Any device added externally to the unit, and which the air must pass through, causes a resistance to air flow. This resistance is called pressure loss. The total of the pressure losses must be determined before adjusting the blower speed.

If Modine filters are used, the expected pressure loss through the filters is included in the performance data on page 19. If Modine supplied discharge nozzles are used, the expected pressure drop of the nozzles can be found footnoted at the bottom of page 14. If filters, nozzles or ductwork are to be used with the unit, and they are not supplied by Modine, the design engineer or installing contractor must determine the pressure loss for the externally added devices or ductwork to arrive at the total external static pressure under which the unit is to operate.

Once the total static pressure and the required air flow are known, the operating speed of the blower can be determined and the correct motor sheave adjustments made. As an example, let's say, a model BAE 350 is to be used with a Modine supplied blower enclosure and Modine supplied filters attached to someone else's ductwork. The unit is to move 6481 cfm or air flow against an external static pressure of 0.2" W.C. Entering the performance table on page 19 (Blower models with filters) for a BAE 350, at 6481 cfm and 0.2" W.C. static pressure, it is seen that the unit will require a 5 hp motor using a C116 drive, and the motor sheave should be set at .5 turns open to achieve a blower speed of 1055 rpm. You can see this example differs from similar conditions in paragraph 2 by the number of turns open and a higher rpm, which is needed to overcome the added external static pressure from the filters.

o Install (Figure 5):

1. Remove and discard the motor tie down strap and the shipping block beneath the belt tension adjusting screw (Not used on all models.)

Figure 5 Blower Model Installation

MOTOR MOUNTING

BRACKET

BLOWER

SHEAVE

2. Adjust motor adjusting screw for a belt deflection of approximately 3/4" with five pounds of force applied midway between the sheaves (refer to Figure 6a). Since the belt tension will decrease dramatically after an initial run-in period, it is necessary to periodically re-check the tension. Excessive tension will cause bearing wear and noise.

3. The blower bearings are lubricated for life; however, before initial unit operation the blower shaft should be lubricated at the bearings with SAE 20 oil. This will reduce initial friction and start the plastic lubricant flowing.

4. Make electrical connections according to the wiring diagram.

5. Check rotation of the blower. Motor should be in clockwise rotation when facing motor pulley. If rotation is incorrect, correction should be made by interchanging wiring within the motor. See wiring diagram on the motor.

6. The actual current draw of the motor should be determined. Under no condition should the current draw exceed that shown on the motor rating plate.

t is the installers responsibility to adjust the motor sheave to

7. provide the specified blower performance as listed on pages 18 & 19 for blower settings different from the factory set performance

. The drive number on the unit may be identified by referring to the Power Code number on the serial plate of the unit (see page 28 for model number nomenclature) and matching that number with those shown on page 25. From the listing, the drive number can be determined.

8. Blower sheave and motor sheave should be measured to assure correct drive is on unit. Refer to page 26 for drive sizes.

MOTOR SHEAVE

(MOVEABLE FACE TO OUTSIDE)

OIL CUPS

MOTOR

ADJUSTMENT

SCREW

TIE DOWN STRAP

& BLOCK FOR

SHIPPING ONLY

Heater Parts from ACF Greenhouses

INSTALLATION

Blower Adjustments

Following electrical connections, check blower rotation to assure blow-through heating. If necessary interchange wiring to reverse blower rotation. Start fan motor and check blower sheave RPM with a hand-held or strobe-type tachometer. RPM should check out with the speeds listed in Performance Data shown on pages 18 and 19. A single-speed motor with an adjustable motor sheave is supplied with these units. If blower fan speed changes are required, adjust motor sheave as follows:

NOTE: Do not fire unit until blower adjustment has been made or unit may cycle on limit (overheat) control.

Shut-off power before making blower speed adjustments.

1. Refer to Determining Blower Speed on page 7 and to Blower Drive Selection on pages 18 and 19 to determine proper blower RPM.

2. Loosen belt and take belt off of motor sheave.

3. Loosen set screw on outer side of adjustable motor sheave (see Figure 6).

4. To reduce the speed of the blower, turn outer side of motor sheave counterclockwise.

Figure 6 Motor Sheave Adjustment

5. To increase the speed of the blower, turn outer side of motor sheave clockwise.

6. Retighten motor sheave set screw, replace belt and retighten motor base. Adjust motor adjusting screw such that there is 3/4” belt deflection when pressed with 5 pounds of force midway between the blower and motor sheaves (see Figure 6a). Since the belt tension will decrease dramatically after an initial run-in period, it is necessary to periodically re-check the tension to assure continual proper belt adjustment.

7. Check to make certain motor sheave and blower sheave are aligned. Re-align if necessary.

8. Re-check blower speed after adjustment.

9. Check motor amps. Do not exceed amps shown on motor nameplate. Slow blower if necessary.

10.Check air temperature rise across unit. Check temperature rise against values shown in Performance Tables on pages18 and19 to assure actual desired air flow is being achieved.

11.If adjustments are required, recheck motor amps after final blower speed adjustment.

Figure 6a Belt Tension Adjustment

TOWARD MOTOR

SET SCREW

ADJUSTABLE HALF

OF SHEAVE

3/4" DEFLECTION

WITH 5# FORCE

Heater Parts from ACF Greenhouses

OPERATION

CAUTION

Start-up and adjustment procedures should be performed by a qualified serviceman.

Check the gas inlet pressure at the unit upstream of the combination gas control. The inlet pressure should be 6"-7" W.C. on natural gas or 12"-14" W.C. on propane. If inlet pressure is too high, install an additional pressure regulator upstream of the combination gas control.

The pilot flame must be adjusted as described below. Purging of air from gas lines, piping, and lighting the pilot should be pe rfo rmed as des cri be d in A NSI Z22 3. 1-l atest edi tion “National Fuel Gas Code” (CAN/CGA-B149 in Canada).

Be sure no obstructions block air intake and discharge of unit heater.

Prior to Operation

Although this unit has been assembled and fire-tested at the factory, the following pre-operational procedures should be performed to assure proper on-site operation:

1. Turn off all electric power to the unit.

2. Check burner to insure proper alignment.

3. Check fan clearance. Fan should not contact casing when spun by hand.

4. Check all electrical connections to be sure they are secure.

5. If you are not familiar with the unit’s controls (i.e. combination gas control), refer to the control manufacturer’s literature supplied with the unit.

6. Check that all horizontal deflector blades are open a minimum of 30° as measured from vertical.

ighting Instructions (also on unit)

For Units with Standing Pilot

1. Set thermostat to lowest setting. Move gas control knob (or lever) to off and wait 5 minutes.

2. Move gas control knob to PILOT (or move gas control lever to SET) and depress reset button while lighting the pilot and hold for 1 minute after pilot is lit.

3. Move gas control knob (or lever) to ON.

4. Set thermostat to desired setting.

or Units with Intermittent Pilot

1. Set thermostat to lowest setting. Move gas control knob (or lever) to off and wait 5 minutes.

2. Move gas control knob (or lever) to ON.

3. Set thermostat to desired setting (pilot and main burner will light automatically when thermostat calls for heat).

hut Down Instructions

Turn off power and close manual gas valve.

fter Initial Start Up

1. Check pilot flame adjustment as discussed below.

2. Check gas piping for leaks with a soap bubble solution to

insure safe operation.

3. Check gas input rate to assure proper gas flow and

pressure.

Figure 7 Correct Pilot Flame

The pilot burner is orificed to burn properly with an inlet pressure of 6-7" W.C. on natural gas and 12-14" W.C. on propane gas, but final adjustment must be made after installation. Adjust to have a soft steady flame 3/4" to 1" long and encompassing 3/8"-1/2" of the tip of the thermocouple or flame sensing rod. Normally this flame will produce satisfactory results. To adjust flame use pilot adjustment screw on combination gas control (for location, see the combination gas control literature supplied with unit). If the pilot flame is longer and larger than shown by Figure 7, it is possible that it may cause soot and/or impinge on the heat exchanger causing burnout. If the pilot flame is shorter than shown it may cause poor ignition and result in the controls not opening the combination gas control. A short flame can be caused by a dirty pilot orifice. Pilot flame condition should be observed periodically to assure trouble-free operation.

ilot Flame Adjustment

Figure 8

Typical combination gas control

GAS CONTROL KNOB

PRESSURE REGULATOR ADJUSTMENT SCREW (UNDER CAP SCREW)

INLET

PRESSURE TAP

INLET

RESET BUTTON

PILOT ADJUSTMENT SCREW

atural

ELECTRICAL CONNECTION TERMINALS

OUTLET PRESSURE TAP

OUTLET

PILOT TUBING CONNECTION

Gas Flame Control

Control of burner flames on units utilizing natural gas is achieved by moving the gas manifold to either increase or decrease primary combustion air. Prior to flame adjustment, operate unit with casing closed for about five minutes. Operation can be viewed after loosening and pushing aside the blue gas designation disc on rear of unit.

Heater Parts from ACF Greenhouses

OPERATION

Lack of primary air will cause soft yellow-tipped flames. Excess primary air produces short, well-defined flames with a tendency to lift off the burner ports. Proper operation with natural gas provides a soft blue flame with a well-defined inner core.

To increase primary air, loosen the manifold mounting screws and tap the manifold away from the mixer tubes until yellowtipped flames disappear. See Figure 14. To decrease primary air move the manifold closer to the mixer tubes until flames no longer lift from burner ports, but being careful not to cause yellow tipping. Retighten manifold mounting screws after adjustment.

ropane Gas Flame Control

Adjustable primary air shutters are attached to the orifices on the gas manifold for units equipped for propane gas operation. See Figure 15. Prior to flame adjustment, operate unit heater with casing closed for at least five minutes. Then lower hinged bottom and adjust primary air shutters. Loosen wing screws and push shutters forward to reduce primary air until yellow flame tips appear. Then increase primary air until yellow tips diminish to just a slightly yellow tip and a clean blue flame with a welldefined inner cone appears.

It may also be necessary to adjust the manifold position in addition to adjusting air shutters to obtain proper flame. Follow the instructions under "Natural Gas Flame Control" for adjusting the manifold.

n optimum flame will show a slightly yellow tip

Checking Input Rate

CAUTION

Important checked with unit in operation when making final adjustments.

nput Adjustments

The gas pressure regulator (part of the combination gas control) is adjusted at the factory for average gas conditions. It is important that gas be supplied to the heater in accordance with the input rating stamped on the serial plate. Actual input should be checked and necessary adjustments made after the heater is installed. Over-firing, a result of too high an input, reduces the life of the unit, and increases maintenance. Under no circumstances should the input exceed that shown on the rating plate.

Input can be determined by the meter-timing method provided other gas equipment connected to the meter is off during the test. If this is not possible, use the pressure method.

(

A) Meter Timing Method

1. Shut off all other gas-burning equipment, including other pilot lights served by the gas meter.

2. Start the heater and determine the number of seconds it takes to consume 1 cu. ft. of gas. Two basic formulas are useful:

– Inlet pressure and manifold pressure must be

F1 = 3600 C/T

F2 = F1/C

where:

F1 = input to heater, Btuh.

F2 = input to heater, cu. ft. per hr.

C = heating value of gas, Btu per cu. ft.

T = time to consume 1 cu. ft. of gas in sec.

The heating value of gas may be determined from the local utility or gas dealer.

These are representative values:

GAS

Natural 1000-1150

Propane 2500

If the seconds for 1 cu. ft. are more (input less) than shown in

Table 5 for model being tested, locate the combination gas control and pressure regulator adjustment screw (see Figure

8). Remove the cap screw from the pressure regulator and make one clockwise turn at a time on the adjustment screw until the correct time is obtained. If the seconds are less (input greater) than indicated in the table, follow the same procedure

ounter-clockwise

in a

If the correct number of seconds cannot be obtained check orifice size. Correct orifices can be obtained from Modine Manufacturing Company, Buena Vista, Virginia. When requesting orifices, state type of gas, heating value, and its specific gravity. Also give model number of unit.

For example, if the input to the heater is 100,000 Btuh and the heating value of the gas is 1000 Btu per cu. ft., then, by the second formula, the input is 100 cu. ft. per hr. Table 4 indicates the time for one revolution of various size meter dials with various input rates. If a 1 cu. ft. meter dial is used, we proceed down the cu. ft. column to 100 cu. ft. per hr. and then horizontally to the left to determine a time of 36 seconds for one revolution of the dial. Similarly, if the 1/2 cu. ft. dial is used, we determine a time of 18 seconds for one revolution at the required input.

Btu per cu. ft.

direction.

(B) Pressure Method

The pressure method determines input by measuring the pressure of the gas in the manifold in inches of water.

1. Determine correct manifold pressure from Table 4.

2. Locate combination gas control.

3. Move gas control knob (or lever) to off.

4. Remove the 1/8" pipe plug in outlet pressure tap in combination gas control (see Figure 9) and attach water manometer or “U” tube which is at least 12" high.

5. Follow lighting instructions and turn thermostat up to get unit to fire.

6. If pressure as indicated by “U” tube is less than 1/2" higher or lower than indicated in Table 4, adjust regulator as described under “Meter-Timing Method,” Step 3.

If pressure as indicated by “U” tube is more than 1/2" higher or lower than indicated in Table 4, check inlet pressure at unit. The inlet pressure should be 6"-7" W.C. pressure on natural gas and 12"-14" W.C. on propane gas.

After adjustment move gas control knob (or lever) to off and replace 1/8" pipe plug. With the plug in place, follow the lighting instructions to put unit back in service.

Heater Parts from ACF Greenhouses

CHECKING INPUT RATE

Figure 9

“U” TUBE MANOMETER

LIGHTING INSTRUCTION & RATING PLATE

GAS DESIGNATION PLATE

PILOT TUBING

OUTLET PRESSURE TAP

Table 3 Meter-Timing Gas

(Time required for one revolution is charted for various size meter dials and various rates of gas input in cu. ft. per hour. To convert to Btuh, multiply by the heating value of the gas used.)

Time for 1

Revolution,

Sec.

10 12 14 16 18 20 22 24 26 28 30 35 40 45 50 55 60 70 80

90 100 120

Input, Cu. Ft. per Hour, When Meter Dial Size is:

1/2 cu. ft. 1 cu. ft. 2 cu. ft. 5 cu. ft.

180 150 129 112 100

90 82 75 69 64 60 51 45 40 36 33 30 26 22 20 18 15

360 300 257 225 200 180 164 150 138 129 120 103

90 80 72 65 60 51 45 40 36 30

720 600 514 450 400 360 327 300 277 257 240 206 180 160 144 131 120 103

90 80 72 60

Table 5 Orifice Drill Sizes with Decimal Equivalents

Main Burner Orifices

Dia. Dia.

Drill Decimal Drill Decimal

Size Equivalent Size Equivalent

20 .1610 37 .1040 22 .1570 39 .0995 23 .1540 40 .0980 25 .1495 42 .0935 26 .1470 43 .0890 27 .1440 45 .0820 28 .1405 52 .0635 30 .1285

Pilot Orifice Identity Numbers

Honeywell

Johnson

① As number appears on top of pilot orifice.

ECO (ON UNITS SO EQUIPPED. SEE NOTE 5 ON PAGE 16.)

FAN GUARD

FAN MOTOR

JUNCTION BOX

CONTROL TRANSFORMER

COMBINATION GAS CONTROL

1800 1500 1286 1125 1000

900 818 750 692 643 600 514 450 400 360 327 300 257 225 200 180 150

Pilot Burner Identity No. Identity No.

Manufacturer Natural Gas Propane Gas

obertshaw

Table 4 Manifold Pressure & Gas Consumption *

BTU/Cu. Ft. 1050 2500 No. of Model Specific Gravity 0.60 1.53 Orifices Manifold Pressure In. W.C. 3.5 10.0

CFH 28.6 12.0

PAE 30 Sec/cu. ft. 126 300 1

PAE 50 Gal/Hr. Propane – .55 BAE 50 Sec/cu. ft. 76 180 1

PAE 75 Gal/Hr. Propane – .82 BAE 75 Sec/cu. ft. 50 120 1

PAE 100 Gal/Hr. Propane – 1.15 BAE 100 Sec/cu. ft. 38 90 2

PAE 125 Gal/Hr. Propane – 1.43 BAE 125 Sec/cu. ft. 30 72 2

PAE 145 Gal/Hr. Propane – 1.64 BAE 145 Sec/cu. ft. 26 62 3

PAE 175 Gal/Hr. Propane – 1.86 BAE 175 Sec/cu. ft. 22 51 3

PAE 200 Gal/Hr. Propane – 2.19 BAE 200 Sec/cu. ft. 19 45 3

PAE 225 Gal/Hr. Propane – 2.46 BAE 225 Sec/cu. ft. 17 40 4

PAE 250 Gal/Hr. Propane – 2.74 BAE 250 Sec/cu. ft. 15 36 4

PAE 300 Gal/Hr. Propane – 3.29 BAE 300 Sec/cu. ft. 13 30 5

PAE 350 Gal/Hr. Propane – 3.84 BAE 350 Sec/cu. ft. 11 26 5

PAE 400 Gal/Hr. Propane – 4.38 BAE 400 Sec/cu. ft. 9 23 6

*Above gases based on average standards. Units can be furnished for gases of different values and specific gravities. (Gal./Hr. based on 60°F. 30" Hg., 91,500 BTU/Gal.) In Canada, refer to rating plate on side of unit for orifices at high altitude.

HCR-18 or BCR-18 HBR or BBR-12 or 11

①

1 8

7715 4710

Gal/Hr. Propane – .33

Orifice Drill Size 37 52

CFH 47.6 20.0

Orifice Drill Size 30 45

CFH 71.4 30.0

Orifice Drill Size 20 37

CFH 95.2 40.0

Orifice Drill Size 30 45

CFH 119.0 50.0

Orifice Drill Size 25 42

CFH 138.1 58.0

Orifice Drill Size 30 45

CFH 166.7 70.0

Orifice Drill Size 27 43

CFH 190.5 80.0

Orifice Drill Size 23 40

CFH 214.3 90.0

Orifice Drill Size 28 43

CFH 238.1 100.0

Orifice Drill Size 25 42

CFH 285.7 120.0

Orifice Drill Size 26 43

CFH 333.3 140.0

Orifice Drill Size 22 39

CFH 381.0 160.0

Orifice Drill Size 23 40

1 O

①

Natural Propane

Figure 10 Dials of Typical Gas Meter

Heater Parts from ACF Greenhouses

DIMENSIONS/PERFORMANCE – PAE

D (OPENING)

L - Approx

MIN. DISTANCE

TO WALL IS L + 6"

J VENT PIPE

(MIN. DISTANCE TO WALL)

For all sizes, minimum clearance to com-bustibles from the bottom is 12 inches and from the sides 18 inches; for sizes 30-100 from the top is 1 inch and from the vent con-nector 2 inches; for sizes 125300 from the top is 2 inches and from the vent connector 3 inches; and for sizes 350 and 400 from the top is 3 inches and from the vent connector 6 inches. Also, allow at least 12 inches at the rear, or 6 inches beyond the end of the motor (whichever is greater), to provide ample air for combustion and for proper operation of fan.

Clearance at bottom should equal “C” dimen-sion for each model number.

imensions (inches) — PAE

Dimension Model Number

Symbol PAE 30 PAE 50 PAE 75 PAE 100 PAE 125 PAE 145 PAE 175 PAE 200 PAE 225 PAE 250 PAE 300 PAE 350 PAE 400

① 4 4 5 6 6 7 7 8 8 8 9 10 10

(Mounting

Holes)

➂

Gas Connections

➃ 28-1/4 35 35 37-1/2 37-1/2 38 41 41 43 43 44-3/8 44-3/8 48-1/2

Fan Diameter

pprox. Weight

Diameter of round vent pipe to fit oval opening.

①

For natural gas; may vary depending on control availability.

➁

PAE 30 through PAE 250 — 2 holes (and the level hanging adjustment feature). PAE 300 through PAE 400 — 4 holes.

➂

Dimension equals overall plus 6".

➃

12-7/8 17-1/4 19-1/4 21 21 23-1/2 25-5/8 25-5/8 28-5/8 28-5/8 33-5/8 33-5/8 40

24-1/4 28-3/4 28-3/4 35-1/4 35-1/4 35-1/4 40-1/4 40-1/4 40-1/4 40-1/4 40-1/4 40-1/4 40-1/4

14-3/4 20 20 22 22 22 25 25 25 25 25 25 25

10-7/16 14-13/16 16-13/16 18-9/16 18-9/16 21-1/16 23-3/16 23-3/16 26-3/16 26-3/16 31-3/16 31-3/16 37-1/2

13 16 16 20 20 20 24 24 24 24 24 24 24

8-7/8 11-1/2 11-1/2 12-1/2 12-1/2 12-1/2 14-1/2 14-1/2 14-1/2 14-1/2 – – –

1-7/8 2-5/8 2-5/8 3-3/8 3-3/8 3-3/8 4-1/8 4-1/8 4-1/8 4-1/8 4-1/4 4-1/4 4-1/4

9-1/4 13-5/8 15-5/8 17-3/8 17-3/8 19-7/8 22 22 25 25 30 30 36-3/8

5 6-1/4 6-1/4 8 8 8 9 9 9 9 9 9 9

6-1/2 6-1/2 6-1/2 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4

3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-15 3/8-16 3/8-16

➁ 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4

– – – – – – – – – – 5 5 5

– – – – – – – – – – 16 16 16

18-1/2 24 27 31-1/2 31-1/2 32 35 35 35 37 38-3/8 38-3/8 42-1/2

– 29 29 30-1/2 30-1/2 30-1/2 32-7/8 32-7/8 32-7/8 32-7/8 32-7/8 32-7/8 32-7/8

9 12 14 16 16 18 20 20 22 22 22 22 24

58# 102# 116# 156# 162# 169# 231# 231# 231# 261# 330# 330# 410#

Performance — PAE

Standard Model Number

PAE 30 PAE 50 PAE 75 PAE 100 PAE 125 PAE 145 PAE 175 PAE 200 PAE 225 PAE 250 PAE 300 PAE 350 PAE 400

Btu/Hr. Input

Btu/Hr. Output

Entering CFM

Outlet Velocity

Air Temp. Rise °F

ounting Hgt.

M (Max. Ft.)

Heat Throw Ft.

Motor

Data

Ratings shown are for elevations up to 2,000 ft. For elevations above 2,000 feet, ratings should be reduced at the rate of 4% for each 1,000 feet above sea level. (In Canada see rating plate.)

① ➁

①

Horsepower

Amp Draw

RPM

➁

At 65°F ambient and unit fired at full-rated input. Mounting height as measured from bottom of unit, and without deflector hoods. All single phase motors are totally enclosed and thermal overload protected. Data listed is for standard 115-volt, 60 hertz, single-phase motors.

ype

30,000 50,000 75,000 100,000 125,000 145,000 175,000 200,000 225,000 250,000 300,000 350,000 400,000

24,300 40,000 60,000 80,000 100,000 116,000 140,000 160,000 180,000 200,000 240,000 280,000 320,000

440 740 1130 1440 1850 2400 2500 3000 3300 4100 4400 5000 5900

515 495 664 616 789 893 713 852 832 1024 960 1094 1094

51 50 49 51 50 46 52 49 51 45 51 52 50

7 8 11 10 13 17 13 16 15 20 18 20 21

① 25 27 39 36 47 59 45 55 54 72 64 71 74

1/40 1/40 1/30 1/30 1/15 1/6 1/6 1/6 1/6 1/3 1/3 3/4 3/4

1.3 1.3 2.3 2.3 2.7 3.1 3.1 3.1 3.1 5.7 5.7 9.1 9.1

1550 1550 1050 1050 1050 1075 1075 1075 1075 1075 1075 1140 1140

Shaded Shaded Shaded Shaded Shaded Perm. Perm. Perm. Perm. Perm. Perm. Perm. Perm.

Pole Pole Pole Pole Pole Split Cap. Split Cap. Split Cap. Split Cap. Split Cap. Split Cap. Split Cap. Split Cap.

Do not use propeller units with duct work.

Heater Parts from ACF Greenhouses

M (APPROX.)

FILTER RACK

(OPTIONAL)

BLOWER

ENCLOSURE

(OPTIONAL)

D (OPENING)

J VENT PIPE

4-5/8''

L (MIN. DISTANCE TO WALL)

RxT

QxV

DIMENSIONS/PERFORMANCE – BAE

For blower sizes, minimum clearance to combustibles from the bottom is 12", from the sides 18", and from the top and vent connector is 6". Allow at least 12" at the rear, or 6" beyond the end of the motor (whichever is greater), to provide ample air for combustion and for proper operation of fan.

Clearance at bottom should equal “C” dimension for each model number.

Dimensions (inches) — BAE

Model Number

Heater Parts from ACF Greenhouses

Dimension

Symbol

① 4 5 6 6 7 7 8 8 8 9 10 10

➃ 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16

Gas Connections

L w/ Blwr Encl & Filt Rk

L w/o Blwr Encl & Filt Rk

➂ 37-3/4 40-3/4 46-3/4 46-3/4 47-3/4 52-3/8 52-3/8 52-3/8 52-3/8 52-3/8 52-3/8 58-1/2

➄ 14-3/8 17-1/8 21 21 21 24-1/4 24-1/4 24-1/4 24-1/4 18 18 22

Q Blower Encl Ht

V Blower Encl Width

R Inlet Duct Height

T Inlet Duct Width

enter to Center

Blower Mtg. Holes S

Std. Mtr. Pulley Dia.

Std. Blower Pulley Dia.

Blower Wheel Diameter

Approx. Weight

Diameter of round vent pipe to fit oval opening.

①

For natural gas; may vary depending on control availability.

➁

This is an approximate dimension for standard motors, allow 3" for sheave and optional motors.

➂

BAE 50 thru BAE 250 — 4 holes (2 on blower and 2 on unit).

➃

BAE300 thru BAE 400 — 6 holes (2 on blower and 4 on unit). Distance between mounting hole in unit casing and mounting hole on blower. On the BAE 300 thru BAE 400, the distance is from rear mounting hole in casing to the mounting hole on blower.

➄

Motor pulley is adjustable.

➅

Standard Blower Motor Data — BAE

Standard Model Number

Horsepower

Amps (@ 115 volt)

RPM Type

BAE 50 BAE 75 BAE 100 BAE 125 BAE 145 BAE 175 BAE 200 BAE 225 BAE 250 BAE 300 BAE 350 BAE 400

17-1/4 19-1/4 21 21 23-1/2 25-5/8 25-5/8 28-5/8 28-5/8 33-5/8 33-5/8 40

28-3/4 28-3/4 35-1/4 35-1/4 35-1/4 40-1/4 40-1/4 40-1/4 40-1/4 40-1/4 40-1/4 40-1/4

20 20 22 22 22 25 25 25 25 25 25 25

14-13/16 16-13/16 18-9/16 18-9/16 21-1/16 23-3/16 23-3/16 26-3/16 26-3/16 31-3/16 31-3/16 37-1/2

16 16 20 20 20 24 24 24 24 24 24 24

11-1/2 11-1/2 12-1/2 12-1/2 12-1/2 14-1/2 14-1/2 14-1/2 14-1/2 – – –

2-5/8 2-5/8 3-3/8 3-3/8 3-3/8 4-1/8 4-1/8 4-1/8 4-1/8 4-1/4 4-1/4 4-1/4

13-5/8 15-5/8 17-3/8 17-3/8 19-7/8 22 22 25 25 30 30 36-3/8

6-1/4 6-1/4 8 8 8 9 9 9 9 9 9 9

6-1/2 6-1/2 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4

➁ 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4

– – – – – – – – – 5 5 5

– – – – – – – – – 16 16 16

46-5/8 49-5/8 56-5/8 56-5/8 56-5/8 63-5/8 63-5/8 63-5/8 63-5/8 63-5/8 63-5/8 63-5/8

52-5/8 55-5/8 62-5/8 62-5/8 62-5/8 69-5/8 69-5/8 69-5/8 69-5/8 69-5/8 69-5/8 69-5/8

43-3/4 46-3/4 52-3/4 52-3/4 53-3/4 58-3/8 58-3/8 58-3/8 58-3/8 58-3/8 58-3/8 64-1/2

5-3/4 5-3/4 7-1/4 7-1/4 7-1/4 8-1/2 8-1/2 8-1/2 8-1/2 8-1/2 8-1/2 8-1/2

22 25 30 30 30 34 34 34 34 34 34 34

17-1/8 17-1/8 21-3/8 21-3/8 21-3/8 25-1/8 25-1/8 25-1/8 25-1/8 25-1/8 25-1/8 25-1/8

17-1/2 21-1/4 29 29 29 34-1/4 34-1/4 34-1/4 34-1/4 44-3/8 44-3/8 44-3/8

15-3/4 15-3/4 20 20 20 23-3/4 23-3/4 23-3/4 23-3/4 23-3/4 23-3/4 23-3/4

16 19-3/4 27-1/2 27-1/2 27-1/2 32-3/4 32-3/4 32-3/4 32-3/4 42-7/8 42-7/8 42-7/8

10-15/16 13-7/16 17-3/8 17-3/8 17-3/8 20-3/8 20-3/8 20-3/8 20-3/8 20-3/8 20-3/8 20-3/8

➅ 3 3 3 3 3 3 3 3 3 3 41¼2 41¼2

9 10 15 13 9 13 12 9 8 8 11 11

8 9 13 13 13 15 15 15 15 15 15 15

146# 158# 215# 215# 231# 307# 307# 331# 331# 420# 420# 490#

Note: Mounting heights and throws for BAE models, without ductwork or nozzles, and at a cfm

BAE 50 BAE 75 BAE 100 BAE 125 BAE 145 BAE 175 BAE 200 BAE 225 BAE 250 BAE 300 BAE 350 BAE 400

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/2 1/2 3/4 1 1-1/2

yielding a 55° temperature rise are the same as those listed for equivalent size PAE units.

① 5.4 5.4 5.4 5.4 5.4 5.4 5.4 8.5 11 11 13.4 15.0

1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725 1725

Split Split Split Split Split Split Split Split Split Split Perm. Cap.

Phase Phase Phase Phase Phase Phase Phase Phase Phase Phase Split Cap. Start

Data listed is for standard 115-volt, 60-Hertz, single-phase motors.

①

PERFORMANCE DATA – NOZZLES

A choice of four air discharge nozzles accommodate various heat throw patterns illustrated. Equipped with adjustable louver blades, nozzles are fabricated from galvanized steel and are offered either unpainted or painted to match the finish of the blower unit heaters. Nozzles are flanged

for easy attachment over the air discharge opening of the blower unit heater.

40° DOWNWARD NOZZLE

90° VERTICAL NOZZLE

5-WAY NOZZLES

40° SPLITTER NOZZLE

Mounting Height, Heat Throw, Heat Spread (in feet)

Nozzle

Type

40°

Downward

Nozzle

90° Vertical

Nozzle

40° Splitter

Nozzle

5-Way Nozzle

The above table is based on an inlet air temperature of 70°F and an air temperature rise of 55°F. Air deflectors on, 40° and 90° discharge nozzles set perpendicular to the face of the air discharge opening. On 5-way nozzles all air deflectors set perpendicular to floor. Static pressure measured at 0.1" W.C. for 90° nozzle, 0.2" W.C. for 40° downward and 5-way nozzle, and 0.3" W.C. for 40° splitter nozzle. Outlet velocities are approximately 1750 FPM for the 40° nozzles, 1000 FPM for the 90° nozzle and 1300 FPM for 5-way. For motor size, drive and blower rpm refer to pages 18 and 19. Mounting height measured from bottom of unit.

Max. Mounting Ht. (ft.) H 14 16 18 22 21 24 27 24 26 28 32 32

Heat Throw (ft.) T 41 49 54 66 63 72 81 71 78 83 96 96

Heat Spread (ft.) S 14 16 18 22 21 24 27 24 26 28 32 32

Max. Mounting Ht. (ft.) H 15 17 18 22 22 21 24 24 26 28 32 32

Heat Spread (ft.) S 15 17 18 22 22 21 24 24 26 28 32 32

Max. Mounting Ht. (ft.) H – – 16 20 20 21 24 21 23 26 30 32

Heat Throw (ft.) T – – 41 50 49 52 59 53 58 65 75 80

Heat Spread (ft.) S – – 81 100 97 104 117 106 116 129 151 160

Max. Mounting Ht. (ft.) H 12 14 15 18 17 18 20 20 21 20 23 26

Heat Spread (ft.) S 17 20 21 26 24 25 28 27 30 27 32 37

BAE-50 BAE-75 BAE-100 BAE-125 BAE-145 BAE-175 BAE-200 BAE-225 BAE-250 BAE-300 BAE-350 BAE-400

Model Number

Heater Parts from ACF Greenhouses

DIMENSIONAL DATA

/4"

40°

Downward Nozzles

90°

Downward Nozzles

40°

Splitter Nozzles

5-Way

Nozzle

Dimensions (in inches)

odel Number

Nozzle

Type

40° Downward

Nozzle

90° Vertical

Nozzle

40° Splitter

Nozzle

5-Way

Nozzle

Dimension

Symbol

A 14-13/16 16-13/16 18-9/16 18-9/16 21-1/16 23-3/16 23-3/16 26-3/16 26-3/16 31-1/8 31-1/8 37-1/2 B 16 16 20 20 20 24 24 24 24 24 24 24 C 24 22 26 26 25 30 30 30 30 36 36 36 D 4 3 4 4 4 4 4 6 6 11 11 11

A 14-13/16 16-13/16 18-9/16 18-9/16 21-1/16 23-3/16 23-3/16 26-3/16 26-3/16 31-1/8 31-1/8 37-1/2 B 16 16 20 20 20 24 24 24 24 24 24 24 C 15 17 22 22 23 29 29 30 30 34 34 34 D 6 6 8 8 8 10 10 10 10 14 14 14

A – – 18-9/16 18-9/16 21-1/16 23-3/16 23-3/16 26-3/16 26-3/16 31-1/8 31-1/8 37-1/2 B – – 20 20 20 24 24 24 24 24 24 24 C – – 34 34 33 39 39 40 40 46 46 47 D – – 10 10 11 12 12 14 14 19 19 20

A 14-13/16 16-13/16 18-9/16 18-9/16 21 23-3/16 23-3/16 26-3/16 26-3/16 31-1/8 31-1/8 37-1/2 B 16 16 20 20 20 24 24 24 24 24 24 24 C 20-3/4 22-3/4 24-1/2 24-1/2 27 29 29 32 32 37 37 43-1/2 D 11 12 13 13 14 15 15 16 16 18 18 18

BAE-50 BAE-75 BAE-100 BAE-125 BAE-145 BAE-175 BAE-200 BAE-225 BAE-250 BAE-300 BAE-350 BAE-400

Heater Parts from ACF Greenhouses

PERFORMANCE DATA – HOODS

HEIGHT

60° NOZZLE

30° NOZZLE

60°

30°

30° DOWNTURN NOZZLE 60° DOWNTURN NOZZLE

Performance Data — 30°, 60° and 90° Downward Deflector Hoods — Propeller Models

Mounting Height to

Bottom of

Heater

Model PAE 50 PAE 75 PAE 100 PAE 125 PAE 145 PAE 175 PAE 200 PAE 225 PAE 250 PAE 300 PAE 350 PAE 400

X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z

8' 10' 12' 14' 16' 18' 20' 22' 2

Mounting Height to

Bottom of

Heater

6 14 19 10 24 32 9 22 31 14 30 41 18 38 52 13 28 39 17 36 49 17 36 49 23 48 65 20 42 57 23 48 65 24 50 68

– 9 21 30 8 19 27 12 29 39 17 37 51 11 26 36 15 35 47 15 34 47 22 47 64 19 41 56 22 47 64 23 49 67 – 6 17 24 5 13 19 11 26 36 16 36 49 10 24 33 14 33 45 14 33 45 21 46 63 18 40 54 21 46 62 22 48 65 – – – 9 23 32 14 34 47 7 19 27 13 31 42 12 30 42 20 44 61 16 38 52 20 44 61 21 47 64 – – – – 12 31 43 – 10 27 38 10 27 37 18 42 58 15 36 49 18 42 58 19 45 62 – – – – – – 7 20 29 7 20 29 17 40 56 13 33 45 16 40 55 18 43 59 – – – – – – – – 15 37 52 10 27 38 15 37 51 16 40 55 – – – – – – – – 12 32 45 – 12 32 45 14 36 51

– – – – – – – – – – – 9 27 39

Model PAE 50 PAE 75 PAE 100 PAE 125 PAE 145 PAE 175 PAE 200 PAE 225 PAE 250 PAE 300 PAE 350 PAE 400

X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z

10' 12' 14' 16' 18' 20' 22' 2

0 13 18 0 24 33 0 22 30 0 32 43 0 41 56 0 30 40 0 38 52 0 38 51 0 51 70 0 45 61 0 51 69 0 53 73

– 0 21 29 0 18 25 0 29 40 0 39 54 0 27 37 0 36 49 0 36 49 0 50 68 0 43 59 0 49 68 0 52 71 – 0 15 21 0 9 13 0 26 36 0 37 51 0 23 32 0 34 46 0 33 45 0 48 66 0 41 57 0 48 65 0 50 69 – – – 0 21 29 0 34 47 0 16 23 0 30 41 0 30 41 0 46 63 0 39 53 0 46 62 0 48 66 – – – 0 15 22 0 30 41 – 0 25 35 0 25 34 0 43 59 0 35 49 0 43 59 0 46 63 – – – – 0 24 33 – 0 14 19 0 14 19 0 40 55 0 31 42 0 40 54 0 43 59 – – – – – – – – 0 35 49 0 23 32 0 35 48 0 39 53 – – – – – – – – 0 28 39 0 16 23 0 28 39 0 33 46 – – – – – – – – – – 0 21 30 0 22 31

30° Downward Hood For Propeller Units

60° Downward Hood For Propeller Units

➀

Mounting

Height to

Bottom of

Heater

90° Downward Hood For Propeller Units

➀

Model PAE 50 PAE 75 PAE 100 PAE 125 PAE 145 PAE 175 PAE 200 PAE 225 PAE 250 PAE 300 PAE 350 PAE 400

S S S S S S S S S S S S

8' 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 30' 32'

Data Based on units fired at full rated input with an entering air temperature of 60°-80°F. Maximum mounting heights higher versus units without outlet devices.

➀

14 23 23 34 46 32 44 44 65 57 68 74 12 21 20 30 42 29 39 39 58 51 60 66 11 19 19 27 38 26 36 36 53 47 55 60

– 17 17 25 35 25 33 33 50 43 51 56 – 16 16 23 33 23 31 31 46 41 48 52 – – – 22 31 22 29 29 44 38 45 49 – – – 21 29 21 28 28 41 36 43 47 – – – – – – 27 26 40 35 41 45 – – – – – – 25 25 38 33 39 43 – – – – – – – – 36 32 38 41 – – – – – – – – 35 31 36 40 – – – – – – – – 34 30 35 38 – – – – – – – – – – 34 37 – – – – – – – – – – – 36

NOTE:

THROW-FLOOR COVERAGE

X = FEED FROM HEATER

TO START OF FLOOR COVERAGE.

Y = FEET TO END OF

FLOOR COVERAGE.

Z = FEET TO END OF

THROW.

30° HOOD 60° HOOD

Heater Parts from ACF Greenhouses

PERFORMANCE DATA – HOODS

Performance Data — 30°, 60° and 90° Downward Deflector Hoods — Blower Models

Mounting Height to

Bottom of

Heater

Model BAE 50 BAE 75 BAE 100 BAE 125 BAE 145 BAE 175 BAE 200 BAE 225 BAE 250 BAE 300 BAE 350

BAE 400

X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z

8' 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 3

Mounting Height to

Bottom of

Heater

11 24 33 16 35 48 16 35 48 21 44 60 23 46 63 21 43 59 25 50 69 26 53 71 29 58 79 30 61 83 36 71 97 36 71 97

9 22 30 15 34 46 15 34 46 20 43 59 21 46 62 20 42 58 24 50 68 25 52 70 28 57 78 29 60 82 35 71 96 35 70 96 7 18 25 14 32 44 14 32 44 19 42 57 20 44 60 18 41 56 22 49 66 23 51 69 26 56 77 28 59 81 34 70 95 34 70 95

– 12 29 41 12 29 41 17 40 55 19 43 59 17 39 54 21 47 65 22 49 68 25 55 75 27 58 80 33 69 94 33 69 94 – 10 26 36 10 26 36 16 38 52 17 41 56 16 37 51 20 45 62 21 48 66 24 54 74 26 57 78 32 68 93 31 68 93 – – – 14 35 49 16 38 53 14 34 48 18 43 60 19 46 63 23 52 71 24 56 76 30 67 92 30 67 91 – – – 12 31 43 14 35 49 11 30 42 16 41 56 18 43 60 21 50 69 23 54 74 29 65 90 29 65 89 – – – – – – 14 37 52 16 40 56 18 48 66 21 51 71 28 64 88 27 63 87 – – – – – – 10 29 42 13 35 50 17 44 62 20 49 68 26 62 85 26 61 85 – – – – – – – – 15 40 56 17 45 63 25 59 82 24 59 82 – – – – – – – – 11 32 46 14 39 56 23 57 79 23 56 78

– – – – – – – – – – 21 53 74 20 52 74

Model BAE 50 BAE 75 BAE 100 BAE 125 BAE 145 BAE 175 BAE 200 BAE 225 BAE 250 BAE 300 BAE 350

BAE 400

X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z

8' 10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 30' 3

Mounting

Height to

Bottom of

Heater

0 25 34 0 37 50 0 37 50 0 47 64 0 49 67 0 46 63 0 54 73 0 56 77 0 62 85 0 65 89 0 77 105 0 76 104 0 22 30 0 35 48 0 35 48 0 45 62 0 48 66 0 45 61 0 53 72 0 55 75 0 61 83 0 64 88 0 76 103 0 75 103 0 16 22 0 32 44 0 32 44 0 43 59 0 46 63 0 43 59 0 51 70 0 53 73 0 59 81 0 63 86 0 75 102 0 74 101

– 0 29 40 0 29 40 0 41 56 0 44 60 0 40 55 0 49 67 0 52 70 0 58 79 0 61 84 0 73 100 0 73 100 – 0 23 32 0 23 32 0 38 52 0 41 57 0 37 51 0 47 64 0 49 67 0 56 76 0 60 81 0 72 98 0 71 98 – – – 0 34 47 0 38 52 0 33 45 0 43 60 0 46 64 0 53 73 0 57 78 0 70 96 0 70 95 – – – 0 28 38 0 33 45 0 26 37 0 40 54 0 43 59 0 50 69 0 55 75 0 68 93 0 67 92 – – – – 0 24 34 – 0 34 47 0 38 53 0 47 64 0 51 71 0 65 90 0 65 89 – – – – – – 0 25 35 0 31 43 0 42 58 0 47 65 0 63 86 0 62 85 – – – – – – – – 0 36 50 0 42 58 0 59 81 0 59 81 – – – – – – – – 0 23 33 0 34 58 0 55 76 0 55 75 – – – – – – – – – – 0 50 69 0 49 68

– – – – – – – – – – 0 43 60 0 42 59

Model BAE 50 BAE 75 BAE 100 BAE 125 BAE 145 BAE 175 BAE 200 BAE 225 BAE 250 BAE 300 BAE 350 BAE 400

S S S S S S S S S S S S

10' 12' 14' 16' 18' 20' 22' 24' 26' 28' 30' 32'

Data Based on unit fired at full rated input, 60°-80°F entering air temperature, and a 40°F temperature rise through unit.

➁

Maximum mounting heights higher versus units without outlet devises.

24 38 41 55 60 58 71 75 86 96 121 124 22 34 36 50 54 52 64 67 77 86 109 111 20 31 33 45 49 47 58 61 71 79 99 101 18 29 31 42 45 44 54 57 65 73 92 94 17 27 29 39 42 41 50 53 61 68 86 88

– 25 27 37 40 39 47 50 58 64 81 83 – 24 26 35 38 37 45 48 55 61 77 78 – 23 25 34 36 35 43 46 52 58 73 75 – – – 32 35 33 41 44 50 56 70 72 – – – 31 33 32 40 42 48 54 68 69 – – – 30 32 31 38 40 46 52 65 66 – – – – 31 30 37 39 45 50 63 64 – – – – – – 36 38 43 48 61 62 – – – – – – 35 37 42 47 59 60

30° Downward Hood For Blower Units

60° Downward Hood For Blower Units

90° Downward Hood For Blower Units

➁

90° HOOD

Heater Parts from ACF Greenhouses

PERFORMANCE DATA - BLOWER UNIT HEATERS

Models With or Without Blower Enclosure

Model Input Rise Airflow RPM HP Drive Turns RPM HP Drive Turns RPM HP Drive Turns RPM HP Drive Turns

No. Output (°F) (cfm) No. Open No. Open No. Open No. Open

BAE

100,000 50 1500 250 1/4 C93 3.5 350 4.5 425 2 490 0.5

BAE

100

125,000 50 1852 310

BAE

100,000 60 1543 260 4.5 355

145,000 50 2148 510 1/2 C98 1 565 1/2 C38 4.5 620

145

116,000 60 1790

175,000 50 2625

175

141,750 60 2188 290

200,000 50 2963 395 1/2 C104 1 440 1/2 C16 4.5 485 3.5 525 2.5

200

160,000 60 2469

225,000 50 3375 520 3/4 C101 1 560

225

182,250 60 2813 430 3 480

250,000 50 3704 570 1 C16 1.5 610 1 C16 0.5 645 3.5 680 2.5

250

200,000 60 3086

300,000 50 4444 665 1 1/2 C105 2.5 690

300

240,000 60 3704

350,000 50 5185 775 3 C27 2 805 3 C27 1 835 3 C27 0 860 3 C116 4.5

280,000 60 4321 650 1 1/2 C23 1.5 680

400,000 50 5926 755 3 C118 2.5 785

400

320,000 60 4938

Temp Sheave Sheave Sheave Sheave

40 938 635 1/4 C8 3.5 705 2 775 1 845 1/3 C1 4.5

50,000 50 750 505 1.5 595 4 685 2.5 765 1

40,500 60 625 420 3.5 530

75,000 50 1125 440 1/4 C12 3 550 0 645 3.5 725 2

60,750 60 938 370 5 495 1/4 C12 1.5 595 4 685 1/4 C90 2.5

80,000 60 1250 210 5 320 0.5 400 3 470 1/4 C94 1

45 833

55 682 460

65 577 390 4.5 505 1.5 610 4 710 2 70 536 360 5 485 2 600 4 700 2.5 40 1406 45 1250 490 2 590 4.5 680 3 755 1/3 C90 1.5

55 1023 400 4 520 1 620

65 865 – – – – 475 2 580 4.5 670 3 70 804 – – – – 460 2.5 565 4.5 660 3 40 1875 45 1667 280 2.5 370

55 1364 230 4.5 330 5 410

65 1154 – – – – 310 1/4 C93 1 390 3 460 1 70 1071 – – – – 300 1.5 385 3.5 455 1.5 40 2315 390 1/3 C36 4.5 460 1/3 C36 2.5 520 1/2 C98 1 570 1/2 C38 4.5 45 2058

55 1684 285 3.5 375 0.5 445 3 505 1.5

65 1425 240 70 1323 220 5 330 2 410 4 475 2 40 2685 635 3/4 C38 3.5 680 45 2387 565 1/2 C38 4.5 615 4 665 3/4 C38 3 710

55 1953 465 1/3 C36 2.5 525

65 1652 390 1/4 C36 4.5 465 70 1534 365 5 440 3 510 1/4 C36 1 570 4.5 40 3281 430 45 2917 385 0 435 1/2 C101 3 480

55 2386 315 2.5 375 1/3 C24 0.5 425

65 2019 270 4.5 335 1/4 C24 2 390 70 1875 250 5 320 2.5 375 0.5 425 1/4 C102 3.5 40 3704 490 3/4 C16 3 530 1 C16 2 565 1 C16 1.5 600 1 C16 0.5 45 3292 440 1/2 C16 4.5 480 3/4 C16 3.5 520

55 2694 360 1/3 C103 2 410 1/2 C104 0.5 455

65 2279 305 1/4 C103 4 365 70 2116 280 4.5 345 2.5 400 1/4 C103 0.5 445 1/3 C99 4 40 4219 645 1 1/2 C106 5 680 1 1/2 C106 4 715 45 3750 575 1 C107 4.5 615 1 C107 4 650 5 685 1 1/2 C106 4

55 3068

65 2596 400 1/3 C102 4 450 2.5 500 1/2 C101 1.5 540 70 2411 370 1/4 C102 5 425 1/3 C102 3.5 475 2 520 1 40 4630 710 2 C110 1.5 745 2 C110 0.5 775 2 C33 4 800 2 C33 3.5 45 4115 630 1 1/2 C105 4 670 1 1/2 C105 2.5 700

55 3367 520 3/4 C16 2.5 560

65 2849 440 1/2 C16 4.5 490 70 2646 405 5 460 4 505 1/2 C16 3 550 1/2 C16 1.5 40 5556 830 3 C111 3 850 3 C111 2.5 875 3 C111 1.5 900 45 4938 735 2 C110 0.5 765 2 C110 0 790 2 C33 3.5 815 3

55 4040 605 1 C16 0.5 635 3.5 665 2.5 695

65 3419 510 3/4 C16 2.5 550 70 3175 475 3.5 515 2.5 555 3/4 C16 1.5 590 3/4 C16 1 40 6481 970 5 C116 2.5 995 45 5761 865 3 C116 4.5 890 4 915 3.5 940 3

55 4714 705 2 C108 3.5 740 2 C108 2.5 770 2 C108 2 795

65 3989 70 3704 555 5 595 1 C23 3 630 1 C23 2 665 1 1/2 C23 1 40 7407 945 5 C116 3 – – – – – – – – – – – – 45 6584 840 5 C118 0 865 5 C116 4.5 890 5 C116 4 915 5 C116 3.5

55 5387 685 2 C108 4 720 3 750 2.5 780 3 C118 1.5

65 4558 580 1 1/2 C23 3.5 620 70 4233 540 5 580 3.5 620 2 655 1 1/2 C23 1

0.0 Static Air Pressure 0.1 Static Air Pressure 0.2 Static Air Pressure 0.3 Static Air Pressure

560

1/4 C87

545

1/4 C97

1/4 C93

425

1/2 C101

350

1/3 C24 1.5 400 1/3 C102 4 445 3 490

1/4 C24

330

470

1/2 C101

475

555

600

1 C23

630

➀ ➁ ➂ ➃ ➄

0 645 1/4 C8 3.5 725 2 800 0.5

2.5 560 0 650 1/4 C8 3 740

1/4 C87

0.5 645

1 395 3 465 1/3 C95 5 520 1/3 C95 4

1.5 425 3 395 4 465 2.5 525 1/3 C36 1

4 340 1.5 420 3.5 480 2

3.5 490 1.5 550

3 480 3/4 C101 2 515 3/4 C101 1 555

3.5 350 1.5 405 4 450

3 385 1/3 C103 1 430 4.5 475 1/2 C16 3.5

2 515 1 560 3/4 C101 0 600

3.5 520 2.5 560

1.5 590 1 C16 1 620

3.5 635 1.5 670 1 1/2 C23 0.5 700 1 1/2 C106 3.5

2 665 2 C108 4.5 695 2 C108 4 730

1/4 C90

1/4 C94

1/4 C36

1/4 C97

3/4 C38

1/3 C36

1/4 C36

1/4 C103

3/4 C101

1/2 C101

3/4 C16

1/2 C16

1 1/2 C105

3/4 C16

5 C116

1 1/2 C23

3 C118

1 1/2 C23

1.5 630 3.5 725 2

3.5 725 1/3 C90 2 800 1/2 C92 0.5

1/4 C90

4 440 1.5 505 1/4 C95 4.5

1/4 C94

3.5 485 1/3 C36 2 545 1/2 C98 0.5

1 430 1/4 C36 3.5 495

2.5 725 1 C38 2 765 1 C38 1

1 580 4.5 635

2.5 530 0.5 585

2 415 1/3 C103 0 460 4

0 600 1 C107 4 635 1 C107 3.5

2 525 1 565 4.5

1.5 600 1 C16 0.5 635 1 C16 0

3 530 2 575 1

2 720

2 585 1 620 1 C16 0

2 1015

0.5 715 1 1/2 C106 3.5 745 2.5

1.5 810

2 655

1/2 C38

1/3 C36

1/2 C101

1/3 C102

1/4 C24

3/4 C16

1/2 C16

1 1/2 C106

1 1/2 C105

3/4 C16

1 1/2 C105

1 C16

5 C116

3 C118

1 1/2 C23

4 705 2.5

2.5 475 0.5

3.5 670 3

0 605 4

2 515 1

3.5 465 2.5

0 435 3

2.5 555

4 500 3

3.5 745 2 C108 2.5

1.5 735

1.5 600

1 750 2 C110 0.5

0 655 3

1.5 1040

1 840 5 C118 0

1 690 4

1/4 C8

1/4 C36

3/4 C38

1/2 C38

1/3 C115

3/4 C101

1/2 C101

1/3 C102

3/4 C16

3/4 C107

1/2 C101

1/2 C105

3/4 C16

3 C111

1 1/2 C105

5 C116

2 C108

0.4 Static Pressure

RPM HP Drive Turns

910

1/3 C1

870 4.5 845

1/4 C1

825 5

1.5 810 0.5

805 1/4 C8 0.5 800 0.5 865 1/2 C91 4.5 830 1/2 C92 0 800

1/3 C90

775 1 760 1.5 750 1/4 C90 1.5 735 1.5 575 1/2 C96 3 560 1/3 C95 3 545 3.5 535 3.5 525 1/4 C95 4 520 4 515 4 620 3/4 C38 3.5 595

1/2 C38

575 4.5 560

1/3 C36

550 0

1.5 540

1/4 C36

530 0.5 805

1 C38

755 1.5

715 3/4 C38 2 685 2.5

3.5 660 1/2 C38 3

640 3.5

4.5 625 1/3 C115 3.5

590 1 C107 4.5

555

3/4 C101

530 0.5

1.5 510 1.5

490 1/2 C101 1.5

480 2 470 1/3 C102 2.5 635 1 1/2 C105 3.5 590 1 C16 1

1.5 560

3/4 C16

535 2 515 2.5 500 1/2 C16 3 490 3 775 2 C108 2 715 1 1/2 C106 3.5 670

1 C107

635 3.5

605

3/4 C107

580 4.5

0.5 560 1/2 C101 0

830 3 C111 2.5 765 2 C33 4

0.5 710 1 1/2 C105 1.5

670

1 C109

640 5

0.5 610 3/4 C16 0.5

590 3/4 C16 1

– – – –

840 3 C111 2.5 775 2 C33 4 725

1 1/2 C105

685 2 655 1 C109 5 625 1 C16 0

1060

5 C116

960 2.5 885 3 C116 4 825 3 C27 0.5 775 2 C108 2 730 1 1/2 C106 3 695 1 1/2 C23 0

– – – –

940

5 C116

870 4.5 810

3 C118

765 2 725 2 C108 3 695 1 1 /2 C23 0

Sheave

No. Open

4.5

0.5

1.5

0.5

Heater Parts from ACF Greenhouses

PERFORMANCE DATA - CONTINUED

Models With or Without Blower Enclosure

➀ ➁ ➂ ➃ ➄

Data for use with filters only

Temp Sheave Sheave

Model Rise Airflow RPM HP Drive Turns RPM HP Drive Turns

No. (°F) (cfm) No. Open No. Open

40 938 – – – – – – – – 45 833 940 3.5 – – – – 50 750 920 4 – – – –

55 682 905 4 – – – –

60 625 895 4 – – – – 65 577 890 4 – – – – 70 536 890 4 – – – – 40 1406 925 4 985 3/4 C91 3 45 1250 890 4 955 3.5 50 1125 865 4.5 930 3.5

55 1023 845 4.5 910 4

60 938 830 5 895 4 65 865 820 0 885 4 70 804 810 0.5 875 1/3 C114 4.5 40 1875 625 2 – – – – 45 1667 610 2 – – – – 50 1500 595 2.5 – – – –

55 1364 585 2.5 – – – –

60 1250 580 3 – – – – 65 1154 570 3 – – – – 70 1071 570 3 – – – – 40 2315 665 3/4 C38 3 – – – – 45 2058 640 3.5 – – – – 50 1852 625 3.5 – – – –

55 1684 610 4 – – – –

60 1543 600 4 – – – – 65 1425 590 4 – – – – 70 1323 585 4.5 – – – – 40 2685 845 1 1/2 C113 2.5 885 1 1/2 C113 1.5 45 2387 795 1 C38 0.5 835 1 C38 0 50 2148 760 1.5 800 0.5

55 1953 730 2 775 1

60 1790 710 2 755 1.5 65 1652 690 2.5 740 1.5 70 1534 680 2.5 730 2 40 3281 620 1 C107 3.5 – – – – 45 2917 590 4.5 – – – – 50 2625 565 4.5 – – – –

55 2386 545 3/4 C101 0.5 – – – –

60 2188 530 0.5 – – – – 65 2019 520 1 – – – – 70 1875 510 1 – – – – 40 3704 665 1 1/2 C105 3 – – – – 45 3292 625 0 – – – – 50 2693 595 0.5 – – – –

55 2694 570 1.5 – – – –

60 2469 555 1.5 – – – – 65 2279 540 2 – – – – 70 2116 530 2.5 – – – – 40 4219 805 2 C108 1 – – – – 45 3750 745 2.5 – – – – 50 3375 700 3.5 – – – –

55 3068 670 1 C107 3 – – – –

60 2813 640 3.5 – – – – 65 2596 620 3.5 – – – – 70 2411 600 4 – – – – 40 4630 855 3 C111 2 880 3 C111 1.5 45 4115 790 2 C33 3.5 820 2 C33 3 50 3704 740 0.5 770 1 1/2 C100 4

55 3367 705 1.5 735 1 1/2 C105 0.5

60 3086 670 1 C109 5 705 4.5 65 2849 645 3/4 C109 5 680 4.5 70 2646 625 3/4 C16 0 660 3/4 C109 5 40 5556 – – – – – – – – 45 4938 865 3 C111 2 890 1.5 50 4444 805 3.5 830 2.5

55 4040 755 4.5 780 2 C33 4

60 3704 715 1.5 745 0.5 65 3419 685 2 715 1.5 70 3175 660 1 C109 5 690 2 40 6481 – – – – – – – – 45 5761 985 5 C116 2 1005 1.5 50 5185 910 3.5 935 3

55 4714 850 5 875 3 C116 4

60 4321 800 1 830 0.5 65 3989 760 2 790 1.5 70 3704 730 1 1/2 C106 3 755 1 1/2 C106 2.5 40 7407 – – – – – – – – 45 6584 965 2.5 990 2 50 5926 895 4 925 3

55 5387 840 0 870 3 C116 4.5

60 4938 795 1 825 0.5 65 4558 760 2 795 1 70 4233 730 3 765 2 C108 2

0.5 Static Air Pressure 0.6 Static Air Pressure

1/3

1/4

1/2

C91

1/2

3/4

1/2

1 1/2

5 C116

C91

C38

C109

C111

C105

C108

C116

C118

1/3

1/2

1/3

1/4

1/2

1/3

3/4

1/2

3/4

1/2

3/4

1/2

1 1/2

3/4

1 1/2

C114

C90

C96

C95

C38

C37

C38

C107

C101

C16

C106

C107

C105

C33

C105

C116

C108

C116

C118

C108

ilters

For blower units with enclosure and filter, add the following static pressures to the static pressure determined by the system designer for total external static pressure.

BAE50 BAE75 BAE100 BAE125 BAE145 BAE175 BAE200 BAE225 BAE250 BAE300 BAE350

AE400

Shaded area indicates the unit’s standard motor &

➀

standard drive arrangement. For operation outside the shaded area, specify motor Hp and drive number. Outputs shown are for elevations up to 2000'. For ele-

➁

vations over 2000’, output needs to be reduced 4% for each 1000' above sea level. (Does not apply in Canada - see rating plate) Sheave turns open are approximate. For proper opera-

➂

tion, check blower rpm. Mounting height and throw for BV models (w/o duct-

➃

work or nozzles and at Cfm’s yielding a 55° temperature rise), are the same as those listed on page 8 for equivalent PV models. Rpm setting shown in

➄

tings and standard drives.

0.1" W.C.

0.2" W.C.

0.1" W.C.

0.2" W.C.

0.1" W.C.

0.2" W.C.

bold

type indicate factory set-

Heater Parts from ACF Greenhouses

SERVICE INSTRUCTIONS – SAFETY DEVICES

Figure 13 Cross-section of Propeller Type Unit

ALUMINIZED STEEL DRAFT DIVERTER

VENT PIPE CONNECTION

HEAT EXCHANGER

FAN & FAN GUARD

LIMIT CONTROL

BLOCKED VENT SAFETY SWITCH

DIVERTER RELIEF OPENING

DEFLECTOR BLADES

MAIN BURNER

Limit Control (Overheat Switch)

The limit control, mounted on the left inner side panel (when facing front of unit), will shut off the gas supply to the main burner in the event of overheating. It is a single pole single throw switch. The contacts open to shut the electric gas valve off in the event the unit should overheat. This limit control should operate only when something is seriously wrong with the unit. Anytime this control operates, correct the difficulty immediately or serious damage may result. If the limit control cuts off the gas supply during normal operation:

1. Make sure deflector blades are open and that there are not any obstructions in the air inlet or discharge outlet.

2. Check actual input to unit against rated input.

3. Check to be sure motor is operating.

4. On propeller units, check that fan is not loose on motor shaft. On blower units, check belt and sheave for tightness or damage.

5. On propeller units, check fan speed against speed on motor nameplate. On blower units check blower speed against Performance Data on pages 18 or 19, check for restriction in ducts and for dirty filters.

6. Check to make sure the venting system is not damaged or blocked. Also check to be sure unit is venting normally and that there is not negative pressure in the building adversely affecting draft.

7. Clean heat exchanger tubes inside and out if necessary.

8. If items 1-7 do not solve the problem, check limit control and replace if necessary. The control is accessible by removing

COMBUSTION AIR INLETS

the left outer side panel, held in place by screws at the rear of the unit.

MPORTANT NOTE:

The limit control (overheat switch) on this unit heater will shut off the gas should excessive discharge temperatures occur. Do not attempt to control the fan with the limit control. Any change in wiring to attempt to control the fan with the limit control will result in hazardous conditions and void the warranty.

Blocked Vent Safety Switch (BVSS)

A BVSS is supplied on all gravity-vented unit heaters and is designed to prevent operation of the main burner if the venting system is blocked.

If the BVSS has tripped, turn off the gas and electric supply to the unit heater. Check the entire vent system connected to the unit heater for blockage or damage.

In the case of a restricted vent, there may not be enough dilution air to carry away the heat radiating off the heat exchanger top (and surrounding area), the BVSS may exceed the temperature setting and trip.

Spillage will also cause the BVSS to trip. If spillage exceeds five minutes, even though the vent is in compliance with the NFGC, some type of change must be made in the vent system to stop the spillage. These changes (improvements) could be lengthening the vertical vent run, reducing the horizontal vent run, insulating the vent pipe, using a larger diameter vent pipe, or using a less restrictive vent terminal.

If these changes do not stop the spillage or the installer

Heater Parts from ACF Greenhouses

SERVICE INSTRUCTIONS – SAFETY DEVICES

Is vent blocked or restricted?

Remove restriction

Is there spillage after 5 minutes? (see note 1)

Is there a negative pressure in building? (see note 2) Replace blocked vent switch;

Does switch still trip?

Is vent in compliance

with NFGC?

Can negative pressure

be corrected?

Correct vent

Install

power vent

accessory

Correct negative pressure

Is unit overfired?

Reduce input

Can one or more of the following be done?

• Lengthen vertical vent run

• Insulate vent

• Use larger diameter vent

• Use less restrictive weather cap

Install power

exhauster accessory

Does unit still trip?

Install power vent

accessory

YES

YES YES

YES

NO NO

To determine spillage, place lit match stick (6" - 8" match stick if possible) 2" - 3" into diverter relief opening and determine direction of the flame (or direction of smoke if flame goes out). If flame or smoke comes back at you, there is spillage. The flame or smoke should be pulled in.

One indication of negative pressure is that outside doors tend to swing toward inside of building.

Note 1:

Note 2:

Limit Control (Overheat Switch)

1. Make sure deflector blades are open and that there are not any obstructions in the air inlet or discharge outlet.

Figure 13a BVSS - Troubleshooting Flow Chart

2. Check actual input to unit against rated input.

3. Check to be sure motor is operating.

4. On propeller units, check that fan is not loose on motor shaft. On blower units, check belt and sheave for tightness or damage.

6. Check to make sure the venting system is not damaged or blocked. Also check to be sure unit is venting normally and that there is not negative pressure in the building adversely

Heater Parts from ACF Greenhouses

SERVICE INSTRUCTIONS – GENERAL

ONLY PEOPLE TRAINED AND FAMILIAR WITH THE OPERATION OF UNIT HEATERS AND THEIR CONTROLS SHOULD SERVICE THIS UNIT.

General Maintenance

1. Service air moving components annually.

a. On propeller units this includes checking motor for

lubrication if motor is not the permanently lubricated type and check fan for fit on motor shaft and for damage to blades.

b. On blower units this should include:

(1) Checking motor and blower bearings for lubrication.

(2) Checking belt and sheaves for proper alignment

and adjustment.

(3) Checking cleanliness of blower wheel and filters.

2. Keep unit free from dust, dirt, grease, and foreign matter, paying particular attention to:

a. Combustion air inlets.

b. Burner ports, pilot burner, and main burner orifices

(

avoid use of hard, sharp instruments capable of damaging surfaces, for cleaning these ports.) pressure is abailable, use air hose to blow dirt and other foreign matter from within the burner. Also main burner orifices should be checked for blockage due to spider webs, etc.

If air

c. Primary air shutters (when used).

d. Clean heat exchanger tubes from bottom with stiff brush

after removing burner (Do not use wire brush).

e. Bottom pan.

f. Fan blade.

3. Check wiring for possible loose connections.

4. Controls – See control instruction sheets furnished separately with the unit heater.

o Remove Main Burner

1. Turn off all electricity and gas to unit.

2. Lower bottom pan to expose burner and manifold. See Figure 1A, Page 2.

3. Disconnect pilot tubing and thermocouple lead (or ignition cable) at the combination gas control (and ignition control.)

4. Remove the two burner retaining pins holding the burner in place. The burner can then be easily lowered from the unit. In replacing the burner, be certain that the slots at the front of the burner are located properly on their shoulder rivets and that the burner retaining pins are put back into their proper locations.

Troubleshooting Guide

Figure 14 Manifold Adjustment, Natural Gas

MANIFOLD

MAIN

BURNER

ORIFICES

MANIFOLD MOUNTING

SCREW AND PIN

MIXER TUBES

BURNER

RETAINING PIN

Combustion Problem Symptoms and Diagnosis

To realize full gas heating value requires periodic inspections with proper combustion control corrections as outlined and illustrated here.

. Lifting Flames

Lifting flames rise unevenly above the burner port and may occur on few or all the ports. Sometimes the flames drop and lift intermittently. Lifting can be eliminated by reducing primary air. If flame cannot be adjusted properly, check input rate to heater and manifold gas pressure; reduce if necessary. Check the orifice size with those listed in Table 5 to be sure the unit is not operating over rated input.

Figure 15 Air Shutter Adjustment, Propane Gas

MANIFOLD

AIR

SHUTTER

MIXER

TUBES

Figure 18 Lifting Flame Condition

MAIN

BURNER

ORIFICES

Heater Parts from ACF Greenhouses

TROUBLESHOOTING GUIDE

GOOD

BAD

2. Yellow Tipping

Yellow tipping of a normally blue flame is caused by insufficient primary air, and indicated incomplete combustion producing carbon monoxide, aldehydes, and free carbon (soot). A dirty orifice or one that is out of line, can also reduce primary air and cause yellow tipping. Check orifice, clean realign, or replace if necessary. With propane gas, some yellow tipping is always present, but is not objectionable.

3. Flashback

Flashback occurs when air-gas mixture ignites inside the burner to burn near the orifice. Flashback on ignition or during burner operation usually can be eliminated by reducing primary air. The burner may also be operating below its rated capacity. Check input rate and adjust to correct value by increasing orifice size or manifold gas pressure.

. Wavering Flames

Drafts across burners may cause flames to waver or appear unstable. Wavering flames can lead to incomplete combustion if flames impinge on cool surfaces. Wavering can be caused by air drafts into the burner compartment or by misalignment of the burner. Draft-blown flames may indicate a cracked heat exchanger.

Figure 17 Wavering Flame or Misalignment

5. Floating Flames

Floating flames are long – do not have well-defined cones, roll around in the combustion chamber, sometimes completely off the ports. Usually an aldehyde odor is present to indicate incomplete combustion. If combustion air supply is reduced too far, burner flames will float. Often the pilot flame near the port smothers and goes out. Lack of combustion air causes burner flames to float. The unit may be overfired so its flue outlet area may be too small for the increased firing rate. Check input rate and reduce if necessary. Soot or dust may be blocking the flue. Check flue and clear any blockage. Adjust primary air to get rid of yellow tipping that may produce soot to block flueways. Make sure combustion air inlets are

not blocked.

Figure 18 Floating Flame Condition

6. Flame Rollout

Flames rolling out of the combustion air inlets when the burner is turned on can create a fire hazard, scorch unit finish, burn wires, or damage controls. Gas in the burner mixer may be ignited, producing flashback. Flame rollout is a variation of floating flames, with flames reaching for air outside the combustion chamber. Basic cause is lack of combustion air that may be due to overfiring, poor venting, or flue blockage.

Figure 19 Flame Rollout Appearance

Standing Pilot Problem Symptoms and Diagnosis

1. If pilot does not light:

POSSIBLE CAUSES AND REMEDIES

1a. Check that manual gas control (knob or lever) on

combination gas control is in the pilot position.

1b. Bleed air from pilot line. (Use special care in bleeding

propane units.)

1c. If pilot sputters, check pilot line for condensate or other

obstruction.

1d. If pilot flame is feeble or short, check pilot orifice for

cleanliness. Replace if necessary. See page 9 for pilot flame adjustment.

1e. Be sure thermocouple contact point is clean. If problem

persists, replace thermocouple.

1f. If the above steps do not correct the condition, consult

your local qualified installation and service contractor or appropriate utility company.

. If standing pilot does not stay lit:

POSSIBLE CAUSES AND REMEDIES

2a. Check inlet pressure with all units operating, making

certain that there is proper pressure.

2b. Check pipe or tubing size to unit. See Table 1.

2c. Be sure all pilot connections are tight.

2d. Check for excessive drafts.

2e. Check for clogged pilot orifice or pilot line.

2f. Check for leaks around pilot fittings. If leaks cause flame

impingement on thermocouple lead, thermocouple may become inoperative.

Heater Parts from ACF Greenhouses

TROUBLESHOOTING GUIDE

3. Effect of pilot operation on safety controls:

POSSIBLE CAUSES AND REMEDIES

3a. A short pilot flame may cause poor ignition and result in

the controls not opening the combination gas control or reduce heat on thermocouple to the point where the automatic controls become inoperative, thereby shutting off gas supply to main burners. This may result from a plugged orifice.

3b. Check electrical connection from the thermocouple

element to the safety valve to assure good electrical contact. Also check location of pilot flame in relation to thermocouple element.

. If main burners do not light:

POSSIBLE CAUSES AND REMEDIES

4a. Check that manual valve on combination gas control is in

ON position.

4b. Be sure pilot is lit, correctly positioned and strong enough

to ignite burner ports.

4c. Check wiring (electrical power supply) to combination gas

control.

4d. If unit is equipped with an ECO (energy cut-off device

located on rear panel of unit) check fuse in ECO and make sure it has not blown and is operating correctly. Caution: The ECO fuse should blow only if excessive unit temperatures are experienced. If fuse is blown make sure the cause of the unit overheating is found and corrected before replacing the fuse and placing the unit back into operation.

4e. If the above does not correct the condition, consult your

local gas company or local Modine representative.

ntermittent Pilot Problem Symptoms and

I Diagnosis

1. Pilot will not light or stay lit:

POSSIBLE CAUSE POSSIBLE REMEDY

1a. No spark at ignitor.

1b. Dirty or defective flame

sensor or loose connections to flame sensor.

1c. Pilot valve electrical

connections loose. 1d. Defective pilot valve. 1e. Poor ground connections. 1f. No power from control

transformer. 1g. Spark not located in pilot gas

stream. 1h. Dirty or plugged pilot orifice. 1i. Pilot line kinked or

obstructed. 1j. Pilot flame too low.

1k. Flame sensor out of position. 1l. Defective ignition controller.

1a. Check connections. Check

for proper spark gap, cracked or broken electrode ceramic, blown controller fuse or brittle, cracked or loose high tension cable. Check power exhauster pressure switch. Replace if defective.

1b. Check milli-ampls of sensor.

Tighten loose connections. Clean sensor with steel wool. Replace flame sensor if necessary.

1c. Tighten connections.

1d. Replace. 1e. Check grounding means. 1f. Check transformer voltage

on secondary side for 25v.

1g. Correct or replace pilot.

1h. Clean or replace. 1i. Correct or replace pilot line.

1j. Check pilot flame and adjust

per valve manufacturer’s

recommendations. 1k. Reposition. 1l. Replace.

2. Pilot lights, main burner will not light

POSSIBLE CAUSE POSSIBLE REMEDY

2a. Gas valve in off position. 2b. System in lock-out mode. 2c. Cracked or broken sensor

ceramic.

2d. Defective or loose

connections to flame sensor or flame sensor lead.

2e. Incorrect gas pressure.

2f. Insufficient current signal

from flame sensor.

2g. Incorrect or loose wiring. 2h. Poor ground to ignition

controller.

2i. No power to ignition

controller or gas valve

2j. Loose limit control

connections or defective limit.

2k. Defective or plugged gas

valve regulator.

2l. Defective thermostat or

thermostat out of calibration.

2m.Thermostat heat anticipator

incorrectly set. 2n. Defective ignition controller. 2p. Blocked vent safety switch

tripped.

2a. Turn to on position. 2b. Reset system. 2c. Replace sensor.

2d. Correct or replace.

2e. Check and adjsut if

necessary to manufacturer’s recommendations.

2f. Check current according to

manufacturer’s recommendations and

replace if necessary. 2g. Check wiring. 2h. Check grounding means.

2i. Check voltage to controller

and gas valve. 2j. Check connections. Replace

limit control if necessary. 2k. Inspect gas valve regulator.

Replace if necessary. 2l. Calibrate thermostat or

replace if necessary. 2m.Check anticipator setting

and correct if necessary. 2n. Replace. 2p. Refer to page 20 for

instructions

3. Burner shuts down before thermostat is satisfied.

POSSIBLE CAUSE POSSIBLE REMEDY

3a. Flame sensing circuit failure.

3b. Soot on sensing rod.

3c. Blockage in heat exchanger.

3d. Blockage in main burner

orifice.

3a. Check flame sensing rod,

sensor ceramic, sensor lead

and connections for damage

or loss of continuity; Replace

defective elements. 3b. Clean off soot and adjust

pilot to smaller size. 3c. Clean heat exchanger.

Determine cause and

correct. 3d. Clean or replace orifice.

4. Burner fails to shut off after thermostat is satisfied:

POSSIBLE CAUSE POSSIBLE REMEDY

4a. Faulty thermostat or

improper heat anticipator

setting. 4b. Defective ignition controller. 4c. Defective gas control.

4a. Check thermostat and

anticipator setting. Replace if

defective. 4b. Replace 4c. Replace.

If a qualified service person cannot solve the problem, consult your local gas company or Modine representative. W

hen servicing, repairing or replacing parts on these units always give the complete Model Number (which includes power code and control code) and Serial Number from the unit rating plate.

See page 28 for Model Number and Serial Number Designations.

CAUTION

Do not attempt to reuse ignition controllers which have been wet. Replace defective controller.

Heater Parts from ACF Greenhouses

MOTOR DATA

Power Code Description — Propeller PAE Models

➀ ➁ ➂ ➃

Pwr. Electric PAE 30 PAE 50 PAE 75 PAE 100 PAE 125 PAE 145 PAE 175 PAE 200 PAE 225 PAE 250 PAE 300 PAE 350 PAE 400

Code Power Horsepower

115/60/1 1/40 1/40 1/30 1/30 1/15 1/6 1/6 1/6 1/6 1/3 1/3 3/4 3/4

230/60/1 1/40 1/40 1/15 1/15 1/15 1/6 1/6 1/6 1/6 1/3 1/3 3/4 3/4

200/60/3 – – – – – 1/3 1/3 1/3 1/3 1/3 1/3 3/4 3/4

230/460/60/3

otor Data and Total Unit Power Requirements — Propeller PAE Models

– – – – – 1/3 1/3 1/3 1/3 1/3 1/3 3/4 3/4

Voltage 115/60/1 230/60/1 200/60/3 230/460/60/3

Mtr. Mtr. Total Total Mtr. Mtr. Total Total Mtr. Mtr. Total Total Mtr. Mtr. Total Total

HP Amps Rpm Amps Watts Amps Rpm Amps Watts Amps Rpm Amps Watts Amps Rpm Amps Watts

1/40

/30

1 1

/15 1 1 3

Power Code Description — Blower BAE Models

Power Electric

Code Power

01 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3

Shaded pole motors on models PAE 30 through PAE 125 – permanent split capacitor motors on models PAE 145 through PAE 400.

➀

Whenever 230V/1φ or 230V/3φ power is used, it is necessary to specify 230V/25V controls. Whenever 460/3φ power is used, it is necessary to specify 230V/24V

➁

controls and in addition, a 460V/230V 75VA step-down transformer (by others) is required (if the power exhauster accessory is used, the step-down transformer by others needs to be 250VA). On 230V/3φ or 460V/3φ systems, the motor starter coil voltage (motor starter by others) must be 230V. For 200V/3φ system, the motor starter coil voltage (motor starter by others) must be 200V.

BAE models – split phase motors 1/4-3/4 hp, capacitor start type motors 1-5 hp. 1/4-5 hp motors – 1725 rpm.

➂

Units with 460V/3φ power supply are not listed by C.G.A.

➃

All motors used are produced, rated and tested by reputable manufacturers in accordance with NEMA standards and carry the standard warranty of both the motor

➄

manufacturer and Modine. All motors are totally enclosed and all single phase motors have built-in thermal overload protection.

1.0 1550 1.3 95 0.5 1550 0.6 105 – – – – – – – –

2.1 1050 2.3 165 – – – – – – – – – – – –

2.4 1050 2.7 210 1.3 1050 1.5 205 – – – – – – – –

2.8 1075 3.1 300 1.6 1075 1.7 265 – – – – – – – –

5.4 1075 5.7 510 2.5 1075 2.8 480 1.9 1140 2.3 500 2.1/1.1 1140 2.3/1.2 500

8.8 1075 9.1 965 4.4 1075 4.6 965 3.7 1140 3.9 750 3.4/1.7 1140 3.9/2.0 1040

➁ ➂ ➃ ➄

BAE 50 BAE 75 BAE 100 BAE 125 BAE 145 BAE 175 BAE 200 BAE 225 BAE 250 BAE 300

HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive

1/4

C87

1/4

C88

–

1/4

C97

1/3

C36

1/4

C24

1/3

C103

1/2

C101

3/4

C16

2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9

115/60/1 230/60/1 200/60/3

230/460/60/3

115/60/1 230/60/1 200/60/3

230/460/60/3

115/60/1 230/60/1 200/60/3

230/460/60/3

115/60/1 230/60/1 200/60/3

230/460/60/3

115/60/1 230/60/1 200/60/3

230/460/60/3

115/60/1 230/60/1 200/60/3

230/460/60/3

115/60/1 230/60/1 200/60/3

230/460/60/3

115/60/1 230/60/1 200/60/3

230/460/60/3

115/60/1 230/60/1 200/60/3

230/460/60/3

115/60/1 230/60/1 200/60/3

1/4

C87

1/4

C88

–

1/4

C97

1/3

C36

1/4

C24

1/3

C103

1/2

C101

3/4

1/4

C87

1/4

C88

–

1/4

C97

1/3

C36

1/4

C24

1/3

C103

1/2

1/4

C87

1/4

C88

–

1/4

C97

1/3

C36

1/4

C24

1/3

1/4

C12

1/4

C94

1/4

C93

1/3

C115

1/4

C12

1/4

C94

1/4

C93

1/3

1/4

C12

1/4

C94

1/4

C12

1/4

1/3

–

C90

1/4

C90

1/4

C90

1/4

C90

1/3

C90

1/3

C90

1/3

C90

1/3

C90

1/3

C114

1/3

C114

1/3

C114

1/3

C114

1/2

C91

1/2

C91

1/2

C91

1/2

C91

1/2

C92

1/2

C92

1/2

C92

1/2

C92

3/4

C91

3/4

C91

3/4

C91

3/4

C91

–

C94

1/4

C95

1/4

C95

1/4

C95

1/4

C95

1/3

C95

1/3

C95

1/3

C95

1/3

C95

1/2

C96

1/2

C96

1/2

C96

1/2

C96

–

C93

1/4

C93

1/4

C36

1/4

C36

1/4

C36

1/4

C36

1/3

C36

1/3

C36

1/3

C36

1/3

C36

1/3

C37

1/3

C37

1/3

C37

1/3

C37

1/2

C98

1/2

C98

1/2

C98

1/2

C98

1/2

C38

1/2

C38

1/2

C38

1/2

C38

3/4

C38

3/4

C38

3/4

C38

3/4

C38

–

C115

1/3

C115

1/3

C115

1/2

C98

1/2

C98

1/2

C98

1/2

C98

1/2

C38

1/2

C38

1/2

C38

1/2

C38

3/4

C38

3/4

C38

3/4

C38

3/4

C38

1 1/2

C113

1 1/2

C113

1 1/2

C113

1 1/2

C113

1/4

C36

1/4

C36

1/4

C36

1/4

–

C36

–

C102

1/4

C102

1/4

C102

1/4

C102

1/3

C102

1/3

C102

1/3

C102

1/3

C102

1/3

C24

1/3

C24

1/3

C24

1/3

C24

1/2

C101

1/2

C101

1/2

C101

1/2

C101

3/4

C101

3/4

C101

3/4

C101

3/4

C101

3/4

C107

3/4

C107

3/4

C107

3/4

C107

–

1/3

1/2

3/4

1 1/2

1/4

C103

C99

C104

C16

C105

C103

–

1/2

3/4

1 1/2

–

1/4

1/3

–

C101

C107

C101

C107

C106

–

C108

C102

–

3/4

1 1/2

1/2

C16

C109

C16

C109

C105

C100

–

C110

–

C33

–

C111

C16

1 1/2

–

3/4

–

C16

C109

C105

C100

–

C110

–

C33

–

C111

–

C16

–

BAE 350 BAE 400

HP Drive HP Drive

C23

1 1/2

–

C23

C106

C108

C27

C116

C23

1 1/2

C23

1 1/2

C23

1 1/2

–

C108

–

C116

–

C116

–

C118

–

C118

–

C116

–

Heater Parts from ACF Greenhouses

MOTOR DATA

MODEL IDENTIFICATION PLATE

SERIAL NUMBER MODEL NUMBER

POWER CODE CONTROL CODE

01121010692

PD150AE

01 30

Motor Data and Total Unit Power Requirements – Blower BAE Models

Voltage 115/60/1 230/60/1 200/60/3 230/460/60/3

Mtr. Mtr. Total Total Mtr. Mtr. Total Total Mtr. Mtr. Total Total Mtr. Mtr. Total Total

HP Amps Rpm Amps Watts Amps Rpm Amps Watts Amps Rpm Amps Watts Amps Rpm Amps Watts

1/4

1 1

1/2 2 3 5

Blower Drive Numbers

Drive Belt No. Max.

No. Browning Pitch Dia. Bore Pitch Dia. Bore

C1 C

C C

27 33

C C

37 38

C C

88 89

C C

91 92

C C

94 95

C C

97 98

5.4 1725 5.7 390 2.7 1725 2.9 390 1.6 1725 1.8 370 1.4/0.7 1725 1.6/0.8 370

5.0 1725 5.3 410 2.5 1725 2.7 410 1.8 1725 2.0 400 1.6/0.8 1725 1.8/0.9 400

8.5 1725 8.8 600 3.8 1725 4.0 600 2.5 1725 2.7 600 2.6/1.3 1725 2.8/1.4 600

11.0 1725 11.3 870 5.5 1725 5.7 870 3.2 1725 3.4 840 3.0/1.5 1725 3.2/1.6 840

13.4 1725 13.7 1080 6.7 1725 6.9 1080 4.0 1725 4.2 1100 3.8/1.9 1725 4.0/2.0 1100

15.0 1725 15.3 1490 7.5 1725 7.7 1490 5.6 1725 5.8 1500 5.2/2.6 1725 5.4/2.7 1500 – – – – – – – – 6.8 1725 7.1 1950 6.6/3.3 1725 6.8/3.4 1950 – – – – – – – – 10.6 1725 10.8 3300 8.8/4.4 1725 9.0/4.5 3300 – – – – – – – – 14.3 1725 14.5 4400 13.2/6.6 1725 13.4/6.7 4400

Blower Sheave Motor Sheave

Drive Belt No. Max.

No. Browning Pitch Dia. Bore Pitch Dia. Bore

A29 4 3/4 2.9 1/2 A32 6 3/4 2.9 1/2 A48 8 1 2.9 5/8 A56 13 1 2.9 1/2 A54 9 1 4.4 1 1/8 A50 8 1 4.4 7/8 A45 9 3/4 2.9 1/2 A40 6 3/4 2.9 1/2 A41 6 3/4 2.9 5/8 A38 9 3/4 2.9 1/2 A42 10 3/4 2.9 1/2 A52 15 3/4 2.9 1/2 A35 6 3/4 2.9 1/2 A33 4 3/4 2.9 5/8 A36 6 3/4 2.9 5/8 A57 15 3/4 2.9 1/2 A47 10 3/4 2.9 1/2 A42 7 3/4 2.9 1/2 A43 7 3/4 2.9 5/8 A53 13 3/4 2.9 1/2 A46 9 3/4 2.9 5/8

C99 C C C C C C C C C C C C C C C C C C C C

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119

A47 8 1 2.9 1/2 A50 8 1 4.4 5/8 A50 9 1 2.9 5/8 A49 9 1 2.9 1/2 A54 12 1 2.9 1/2 A55 12 1 2.9 5/8 A54 10 1 4.4 5/8 A52 9 1 4.4 5/8 A45 6 1 2.9 5/8 A52 9 1 4.4 7/8 A43 5 1 2.9 5/8 A55 10 1 4.4 7/8 A52 8 1 4.4 1 1/8 A55 10 1 4.4 1 1/8 A42 8 3/4 4.4 5/8 A32 4 3/4 2.9 1/2 A41 6 3/4 2.9 1/2 A50 7 1 4.4 1 1/8 A55 11 1 4.4 1 1/8 A52 9 1 4.4 1 1/8 A56 11 1 4.4 1 1/8

RATING PLATE IDENTIFICATION

Serial Number Designations

01 12 101 10 95

MOTOR VENDOR CODE 01 - Century 05 - Universal etc.

AN OR BLOWER VENDOR CODE 01 - Revcor 08 - Brookside etc.

ERIES IDENTITY NUMBER Identifies which series of controls were furnished on the unit.

EAR OF MANUFACTURE 91 - 1991 92 - 1992 etc.

EEK OF

W MANUFACTURE

10 - 10 25 - 25thweek of 1995 etc.

week of 1995

Model Number Designations

PAE 145 A G 01 08

PAE - Propeller

Unit

BAE - Blower

Unit

Input 145 - 145,000 Btu/hr input 175 - 175,000 Btu/hr input 250 - 250,000 Btu/hr input etc.

Heat Exchanger A - Aluminized S - Stainless Steel

Control Code Type 08 - 115v/25v intermittent pilot

ignition, non-100% shut-off, natural gas

09 - 230v/25v intermittent pilot

ignition, non-100% shut-off, natural gas

etc.

Power Code 01 - Complete Power

Code descriptions

02 - are shown on

pages 18 and 19 of this manual

etc.

Ignition Type C – Standing Pilot G – Intermittent Pilot K – Intermittent Pilot

Heater Parts from ACF Greenhouses

CONTROL OPTIONS

Propeller and Blower Unit Heaters – PAE and BAE Models ➀ ➁ ➂

ontrol System Description

Single-Stage, Standing Pilot, 100% Shut-Off – thermocouple. Pilot needs to be manually lit initially and stays lit.

Two-Stage, Standing Pilot, 100% Shut-Off – 100% of full rated input) and thermocouple. Pilot needs to be manually lit initially and stays lit. Available on PAE/BAE models only.

Single-Stage, Intermittent Pilot Ignition, 100% Shut-Off with Continuous Retry – stage combination gas control and an ignition control (continuous retry). Pilot is automatically lit on call for heat.

Mechanical Modulation with Automatic Pilot Ignition, 100% Shut-Off with Continuous Retry – a modulating combination gas control and an ignition control (continuous retry). Pilot is automatically lit whenever there is power to the unit. Modulation range is between 50% and 100% fire; gas control shuts off below 50% fire. Available on BAE models only.

wo-Stage, Intermittent Pilot Ignition, 100% Shut-Off with Continuous Retry –

T combination gas control (which fires at 50% or 100% of full rated input) and an ignition control (continuous retry). Pilot is automatically lit only on call for heat. Available on PAE/BAE models only.

➀

Models BAE 50 thru BAE 100 with two-stage or modulating gas controls require a Category II vent system.

➁ For units with control systems having fan timer, fan starts 30 seconds (max.) after ignition and shuts down approximately 60 seconds after main burner shuts down. Available on units with up to 1 hp

motors or 14 amps @ 115V A.C. Contact factory for applications with units having motors with horsepower ratings above 1 hp or 14 amps @ 115V A.C.

➂ Whenever 230V/1φ or 230V/3φ power is used, it is necessary to specify 230V/25V controls. Whenever 460V/3φ power is used, it is necessary to specify 230V/25V controls and in addition, a

460V/230V/75VA step-down transformer (by others) is required (if the power exhauster accessory is used, the step-down transformer by others needs to be 250VA). On 230V or 460V/3φ systems, the motor starter coil voltage (motor starter by others) must be 230V. For 200V/3φ systems, the motor starter coil voltage (motor starter by others) must be 200V.

ontrol Operating Sequence

For Standing Pilot (with Pilot Lit)

Upon a call for heat from thermostat, power is supplied to the combination gas control and at the same time power is supplied to the fan timer. The main burner should light immediately. The fan motor will start in 15 to 45 seconds.

When the thermostat has been satisfied, power is turned off to the combination gas control and fan timer. The main burner will go out but the pilot will continue to burn. The fan motor will continue to operate for 45 to 75 seconds to allow the heat exchanger to cool down.

or Intermittent Pilot

Upon a call for heat from the thermostat, power is supplied to the ignition control and at the same time power is supplied to the fan timer. Sparking will start at the pilot immediately and at the same time the first operator of the combination gas control opens to allow gas to flow to the pilot burner. The pilot flame should light and be sensed (proven) in a few seconds. As soon as the pilot flame is sensed the sparking will stop and the second operator of the combination gas control will open allowing gas to flow to the main burner. In 15 to 45 seconds from the time the thermostat called for heat the fan motor will start.

On systems utilizing control codes 08 and 09, the ignition control will attempt to light the pilot once the system is turned on. If the pilot is not sensed for any reason, the spark will continue indefinitely until the pilot flame is sensed or until power is interrupted to the system.

Utilizes a single-stage combination gas control and

Utilizes a two-stage gas control (which fires at 50% or

Utilizes a single-

Utilizes

Utilizes a two-stage

On systems utilizing control codes 30, 31, 85 or 86 the sequence is similar, except that the system will attempt to light the pilot for 70 seconds once there is a demand for heat. If the pilot is not sensed for any reason, the ignition control will wait for a predetermined time with the combination gas control closed and no spark. After the predetermined time lapses, the cycle will begin again. The time that lapses between cycles is at pre-programmed intervals (approximately 6 minutes). This will continue indefinitely until the pilot flame is sensed or until power is interrupted to the system.

When the thermostat has been satisfied, power is turned off to the ignition control and the combination gas control, so both the main gas and pilot gas are turned off. The fan will continue to operate for 45 to 75 seconds to allow the heat exchanger to cool down.

wo-Stage Control Systems

The thermostat will start the unit with the combination gas control in the first stage (50% of normal input). If the thermostat senses a further drop in temperature the second stage (100% of normal input) of the combination gas control will be energized. When the thermostat senses an increase in temperature the combination gas control will be returned to the first stage operation.

echanical Modulation Systems

When power is turned on the pilot is automatically lit. When the sensing bulb attached to the combination gas control senses a drop in temperature the valve will open at 50% of normal input. If the temperature drops further the valve will open further. As the temperature rises the valve will return to 50% of normal input. If the temperature rises further the valve will close.

Control

Code No.

11 12 81 82

25 26 83 84

30 31 85 86

59 60 89 90

63 64 87 88

Service Voltage

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

115V

200/230V

Thermostat

Voltage

24V 24V 24V 24V

Service Checklist

Date Intalled Serviced by &

Type of

Gas

natural

natural propane propane

natural

natural propane propane

natural

natural propane propane

natural

natural propane propane

natural

natural propane propane

Serial No. Date Serviced

Model No. Serviced by &

Power Code Date Serviced

Control Code

Heater Parts from ACF Greenhouses

For local parts and service assistance, contact one of the following:

Sales Representatives

ALABAMA

Watts Engr. Sales Birmingham, AL (205) 871-4673

ALASKA

Proctor Sales, Inc. Anchorage, AK (907) 562-2608

ARIZONA

Climatec, Inc. Phoenix, AZ (602) 944-3330

ARKANSAS

John Lynn Co., Inc. North Little Rock, AR (501) 771-4343

CALIFORNIA

A/C Specialties LaHabra, CA 90631 (714) 738-7711

Envir. Indus. Prod. Mountain View, CA (415) 964-6161

COLORADO

McCoy Sales Corp. Englewood, CO (303) 762-8012

CONNECTICUT

E.W. Leonard, Inc. Moodus, CT (203) 873-8691

DISTRICT OF COLUMBIA

Marva Sales, Inc. Leesburg, VA (540) 338-2009

FLORIDA

T.H. Brooks Apopka, FL (407) 886-8405

T.H. Brooks Tampa, FL (813) 622-7000

Aeromechanical, Inc. Gulf Breeze, FL (904) 932-2011

Power/Conditioning, Tampa, FL (813) 622-7000

GEORGIA

Herring Company, Inc. Norcross, GA (770) 416-0044

IDAHO

A.A. Maycock Salt Lake City, UT (801) 364-1926

ILLINOIS

John A. Sandberg Co. East Moline, IL (309) 796-2371

Fleming Hanson Sales Downers Grove, IL (708) 829-4060

Burden-Cooper, Inc. Rockford, IL (815) 633-6555

INDIANA

Jay Kress Assoc. Indianapolis, IN (317) 251-2498

Hydronic & Steam South Bend, IN (219) 234-6005

IOWA

Enquip/Peterson Des Moines, IA (515) 266-0844

KANSAS

Jorban Riscoe Assoc. Kansas City, KS (913) 722-1244

Jorban Riscoe Assoc. Wichita, KS (316) 687-3277

KENTUCKY

Climate Conditioning Louisville, KY (502) 267-4696

LOUISIANA

Schully Strawn Metairie, LA (504) 831-0000

Reed Mechanical Shreveport, LA (318) 865-3515

MAINE

Emerson-Swan, Inc. Randolph, MA (617) 986-2000

MARYLAND

Marva Sales, Inc. Baltimore, MD 21217 (410) 945-0171

MASSACHUSETTS

Emerson-Swan, Inc. Randolph, MA (617) 986-2000

MICHIGAN

Raley Brothers Grand Rapids, MI (616) 742-0150

Air One Co. Oak Park, MI (810) 398-8700

Witheridge Co. Saginaw, MI (517) 792-2598

MINNESOTA

Walters-Climate, Inc. Minneapolis, MN (612) 544-8626

MISSISSIPPI

Ward Mechanical Jackson, MS (601) 956-3002

MISSOURI

Evans, Maille St. Louis, MO (314) 822-1023

MONTANA

John Klaboe Butte, MT (406) 782-6366

NEBRASKA

B.G. Peterson Co. Omaha, NE (402) 344-4311

NEVADA

John A. Sandberg Co. Las Vegas, NV (702) 367-1657

For service contact your local qualified installation and service contractor or appropriate utility company.

NEW HAMPSHIRE

Emerson-Swan, Inc. Randolph, MA (617) 986-2000

NEW JERSEY

C.R. Hutcheon, Inc. Bloomfield, NJ (201) 743-9770

NEW MEXICO

The Socha Company Albuquerque, NM (505) 839-0103

NEW YORK

Emerson-Swan, Inc. East Greenbush, NY (518) 477-2693

Edward H. Cox & Co. Hamburg, NY (716) 648-6321

R.P. Fedder Corp. Rochester, NY (716) 288-1600

Wales-Darby, Inc. Ronkonkoma, NY (516) 585-6800

Fedder Associates Syracuse, NY (315) 437-8451

NORTH CAROLINA

L.R. Gorrell Co. Asheville, NC (704) 253-1856

L.R. Gorrell Co. Charlotte, NC (704) 333-8436

L.R. Gorrell Co. Greensboro, NC (919)373-1281

L.R. Gorrell Co. Raleigh, NC (910) 821-1161

NORTH DAKOTA

Walters-Climate, Inc. Minneapolis, MN (612) 544-8626

OHIO

R.G. Anderson Co., Cincinnati, OH (513) 527-2300

Mussun Sales, Inc. Cleveland, OH (216) 431-5088

Mussun Sales, Inc. Columbus, OH (614) 294-4822

Stoermer Equipment Dayton, OH (513) 275-5007

Toledo Thermal Toledo, OH (419) 475-7100

OKLAHOMA

A.M.E., Inc. Oklahoma City, OK (405) 843-9788

OREGON

Proctor Sales, Inc. Portland, OR (503) 639-1557

PENNSYLVANIA

H & H Associates Mechanicsburg, PA (717) 761-4370

B.J. Terroni Bensalem, PA (215) 639-3600

Charles W. Stanger Allison Park, PA (412) 492-9220

Hase, Inc. Schuylkill Haven, PA (717) 385-3682

RHODE ISLAND

Emerson-Swan, Inc. Randolph, MA (617) 986-2000

SOUTH CAROLINA

L.R. Gorrell Co. Greenville, SC (864) 297-7810

L.R. Gorrell Co. Charleston, SC 29418 (803) 824-9449

SOUTH DAKOTA

Walters-Climate, Inc. Minneapolis, MN (612) 544-8626

TENNESSEE

Mech. & Indus. Sales Gallaway, TN (901) 867-0435

Charles F. Sexton Co. Knoxville, TN (423) 588-9691

Aircon Sales Agency Nashville, TN (615) 327-4640

TEXAS

SWK. Inc. Dallas, TX (214) 351-9985

Barnhart-Taylor El Paso, TX (915) 533-1231

Paschal-Harper, Inc. Lubbock, TX (210) 494-7593

Paschal-Harper, Inc. San Antonio, TX (210) 224-1661

UTAH

A.A. Maycock Co. Salt Lake City, UT (801) 364-1926

VERMONT

E.W. Leonard, Inc. Moodus, CT (203) 873-8691

VIRGINIA

L.A. Prillaman Co. Richmond, VA (804) 798-1455

WASHINGTON

Proctor Sales, Inc. Lynnwood, WA (800) 562-1321

Suntoya PSI Spokane, WA (509) 534-1516

WEST VIRGINIA

H.P. Heating Co., Inc. Charleston, WV (304) 345-9916

WISCONSIN

C & S Hydronics, Inc. Delafield, WI (414) 646-6325

WYOMING

John Klaboe Butte, MT (406) 782-6366

McCoy Sales Corp. Englewood, CO (303) 762-8012

A.A. Maycock Co. Salt Lake City, UT (801) 364-1926

Canadian Sales Outlets

ALBERTA

Kehoe Equipment Co. Edmonton, Alberta (403) 420-0040

Summit Engineering Sales Calgary, Alberta (403) 250-9780

BRITISH COLUMBIA

Dierks Equipment Sales Vancouver, BC (604) 872-7891

MANITOBA

H.F. Clarke, Ltd. Winnipeg, Manitoba (204) 694-8637

NOVA SCOTIA

MacLeod and Grant, Ltd. Stellarton, NS (902) 752-5532

ONTARIO

Michael Stuart Company, Ltd. Concord, Ontario (905) 738-6008

G.P. McEachern, Ltd. Thunder Bay, Ontario (807) 623-4951

QUEBEC

G. Mitchell Heating & A/C St. Laurent, Quebec (514) 332-8929

SASKATCHEWAN

Cypress Sales Regina, Saskatchewan (306) 757-5656

Cypress Sales Saskatoon, Saskatchewan (306) 242-3333

Parts Wholesalers

CONNECTICUT

E.W. Leonard, Inc. Moodus, CT (203) 873-8691

COLORADO

McCoy Sales Corp. Englewood, CO (303) 762-8012

GEORGIA

Herring Company, Inc. Norcross, GA (404) 416-0044

ILLINOIS

Heinlein Supply. Chicago, IL (312) 774-8616

MARYLAND

Marva Sales Baltimore, MD (410) 945-0171

MASSACHUSETTS

Emerson-Swan, Inc. Randolph, MA (617) 986-2000

MICHIGAN

Air One Company Oak Park, MI (313) 398-8700

Raley Brothers Grand Rapids, MI (616) 452-6043

MINNESOTA

Walters Climate, Inc. Minneapolis, MN (612) 544-8626

NEVADA

Best Supply, Inc. Las Vegas, NV (702) 474-4475

NEW JERSEY

C.R. Hutcheon, Inc. Bloomfield, NJ (201) 743-9770

NEW YORK

ABCO Supply Hicksville, NY (516) 938-8400

H.C. Oswald New York, NY (212) 722-7000

OHIO

Wolff Bros. Sply, Inc. Medina, OH (216) 725-3451

Toledo Thermal Equip. Co. Toledo, OH (419) 475-7100

PENNSYLVANIA

B.J. Terroni Co., Inc. Bensalem, PA (215) 639-3600

Myers Distributing Co., Inc. Duquesne, PA (412) 469-1010

TENNESSEE

A. T. Distributors Memphis, TN (901) 278-7211

TEXAS

K. Sales, Inc. Dallas, TX (214) 484-8885

UTAH

A.A. Maycock Company Salt Lake City, UT (801) 364-1926

VIRGINIA

L.A. Prillaman Co., Inc. Ashland, VA (804) 798-1455

WASHINGTON

Proctor Sales, Inc. Lynnwood, WA (206) 774-1441

WASHINGTON, DC

Marva Sales Lovettsville, VA (540) 882-3640

WISCONSIN

C & S Hydronics, Inc. Delafield, WI (414) 646-6325

Heating Division Modine Manufacturing Company

1221 Magnolia Avenue Buena Vista, VA 24416 Telephone: 540-261-2166

Fax: 540-261-1563

Heater Parts from ACF Greenhouses

Modine Manufacturing BAE, PAE User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual