A. Application, Design, Construction Overview ....................................................3
B. Unit Features – Horizontal Delivery Unit Heaters............................................4
C. Unit Features – Vertical Delivery Unit Heaters ................................................5
D. Unit Features – Power-Throw
E. Unit Features – Low Water Temperature Greenhouse Heating Units .............6
F. Options and Accessories .................................................................................7
G. Power Code Descriptions & Control Sequence ...............................................8
II. Performance DataA. Breeze
B. Steam Conversion Tables ..............................................................................10
C. Steam Performance Data – Standard Models ...............................................13
D. Steam Performance Data – Low Outlet Temperature Models .......................14
E. Steam Conversion Tables – Example Calculations .......................................15
F. Hot Water Conversion Tables ........................................................................16
G. Hot Water Performance Data – Standard Models .........................................19
H. Hot Water Performance Data – Low Outlet Temperature Models .................20
I. Hot Water Performance Data – High Efficiency Low EWT Models ...............21
J. Hot Water Conversion Tables – Example Calculations .................................22
K. Maximum Mounting Heights for Outlet Accessories, Dimensions .................23
L. Motor Data, Step-Down Transformer Accessory Data ..................................24
III. Dimensional Data
A. Dimensions – Horizontal Air Delivery Models ................................................25
B. Dimensions – Horizontal Air Delivery High Effeciency Models .....................26
C. Dimensions – Vertical Air Delivery Models ....................................................27
IV. Model Identification .................................................................................................28
V. Specifications .........................................................................................................29
™
Horizontal Delivery Unit Heaters ...................5
TM
AccuSpec Sizing and Selection Program ..........................................9
Refer to page 9 for information regarding the
TM
Breeze
AccuSpec Sizing and Selection Program
Canadian Registered
heat exchangers
CRN
OH 9234.5C
*Does not apply to V/
PT 952
As Modine Manufacturing Company has a continuous product improvement program,
it reserves the right to change design and specifications without notice.
2
1-150.16
DESIGN BENEFITS
Application, Design, Construction Overview - All Units
Wide Product Selection
• Ratings as low as 11,300 Btu/hr for hot water to as high as 952,000 Btu/hr for steam, based on standard conditions.
• Horizontal, Vertical, and Power-Throw™ (high velocity horizontal air delivery) models offer maximum application flexibility.
• Ratings are shown as Btu/hr (based on 2 PSI steam, 60°F entering air conditions), eliminating the need to convert from EDR.
This simplifies the matching of unit ratings to building heat loss.
Application Flexibility
• Horizontal and Power-Throw™ units are furnished with louvers for directional control of heated air. Vertical units are available
with various louver, truncone, and cone-jet deflector options to accommodate many different air distribution patterns. See
page 22 for more information.
• Units are available as low outlet temperature (LOT) models. LOT models have coils with fewer fins per inch to reduce the
output rating. This is a benefit for applications where the steam pressure exceeds 30 PSI and mounting height is critical; the
lower output results in outlet air temperatures that approximate that of standard coils at standard steam pressure. LOT models
are also well suited for dirty environments where the increased fin spacing decreases the build-up of foreign particles. Finally,
LOT models offer lower airside resistance resulting in greater allowable mounting heights and greater heat throw.
• Vertical and Power-Throw™ units are available with 90/10 cupro-nickel coils for high pressure/temperature applications, up to
250 PSI or 400°F.
• Side piping connections on the HC/HCH horizontal air delivery model allow for low clearance installations.
• Explosion-proof motors are available for use in hazardous areas. See page 8 for additional details.
• Design assures the correct relationship between air temperature, velocity, and air volume for greater heat throw; air is delivered
to the floor at maximum mounting height, increasing comfort and reducing fuel costs.
Ease of Installation/Maintenance = Reliability
• Units are compact and lightweight, requiring fewer contractor hours to install.
• All units include an electrical junction box, either integral to the motor or mounted on the unit casing, to allow for easy electrical
connections.
• All motors are totally enclosed. All single phase and explosion-proof motors include internal overload protection to protect the
motor from insulation damaging heat, resulting in longer motor life.
• Different suspension options are available for most units including threaded rod or pipe hanger adapters.
• All units are component tested for proper motor function and the coils are leak tested under pressure to ensure proper function
when the unit arrives at the jobsite.
• Fins on all units are vertical to limit build-up of foreign particles, prolonging periods between cleanings. Fins on vertical and
Power-Throw™ units are exposed for easy cleaning.
Blends with the Environment
• Quiet operation is assured through the use of carefully selected motors, fans, and scientifically designed venturi fan shrouds.
• HSB/HC/HCHC models have squared off corners for a clean, defined appearance. Vertical and Power-Throw™ units have a
pleasing circular symmetry.
• Casings are treated for corrosion resistance and finished with a neutral gray-green baked-on, electrostatically applied polyester
powder coat paint finish.
• HCH Casings are treated for corrosion resistance and finished with a Hammertone Beige baked-on, electrostatically applied
polyester powder coat paint finish.
1-150.16
3
DESIGN BENEFITS
CONNECTIONS
SIDE CONNECTIONS
Unit Features - Horizontal Delivery Unit Heaters
Horizontal delivery unit heaters are the most popular of all types.
These units are ideal for heating buildings with large open areas
and low ceilings. They are used to counter heat loss along outside
building walls, especially where windows are present.
In addition to the features noted on page 2, features that enhance the
popularity of the horizontal delivery unit heater are:
• HSB units have top and bottom supply and return connections.
This permits the unit to be rotated 360° without piping changes.
• HC units have side supply and return connections.
This permits the unit to be installed in low clearance areas.
• HCH high efficiency units have side supply and return
connections. This permits the unit to be installed in low clearance
areas.
• Units have a 2-piece casing for easy coil access.
• All models have tapped holes for suspension by threaded rod or
optional pipe hanger adapter kit, except HSB 18 and HSB 24
which mount directly to and are supported by the supply and
return piping.
• Serpentine copper tube coil design has high resistance to thermal
shock, even under high steam pressures.
• Absence of coil headers eliminates potential leaks and increases
coil face area without increasing overall size of unit.
• Coil designed for greater water carrying capacity with lower
friction loss.
HSB MODEL
TOP/BOTTOM CONNECTIONS
HCH MODEL
SIDE CONNECTIONS
HC MODEL
SIDE CONNECTIONS
Figure 4.1 - Unit Features
Connections – Female type permits direct connection of unit heater to the piping and eliminates the need for additional
fittings.
Vertical Fins – Less opportunity for dust and dirt to collect. Reduces cleaning. Fins die-formed for added strength and heat
transfer.
Coil – All air passes through coil. Heating is uniform. Design assures maximum control over air delivery and temperature
of air leaving the heater. Aluminum fins die-formed for added strength – increased heat transfer. Fins mechanically
bonded to serpentine copper tube.
Motor – All motors are totally enclosed. Single phase and explosion-proof types include built in thermal overload
protection. Selected and tested for operation on specific unit heater models. All motor wiring is terminated in an electrical
junction box either supplied on the unit heater casing, or as an integral part of the motor.
Fan – Lightweight. Blades accurately balanced and pitched to move air quietly and positively – with minimum power
requirement.
Deflector Blades – Adjustable horizontal air-deflector blades are standard. Vertical blades are also standard on models
HC/HSB-258, HC/HSB-290 and HC/HSB-340 and are optional on other models. Both horizontal and vertical blades are
illustrated.
Safety Fan Guard – Standard equipment. Bolted to rear casing, steel rod fan guard completely surrounds the fan
offering constant protection.
Casings – Baked-on gray-green polyester or Hammertone Beige powdercoat paint is applied over rust-and corrosionresistance-treated steel
for long life.
4
1-150.16
DESIGN BENEFITS
Unit Features - Vertical Delivery Unit Heaters
Vertical delivery unit heaters are ideal for heating buildings with high ceilings or areas
that require the heater to be mounted above obstructions such as craneways. Selection
from a variety of heat throw patterns is made easy by choosing from four types of air
deflectors. Heat throw patterns range from a high-velocity narrow jet to a gentle-velocity
broad based cone of heated air.
In addition to the features noted on page 2, features that enhance the popularity of the vertical
delivery unit heater are:
• Extended motor life with the use of the standard motor cooling cone. The cooling cone
protects the motor from intense radiant and convection heat from the coil when the fan
is not running. The cone also meters a controlled volume of ambient air over the motor
to reduce motor temperature, when the motor is running.
• All models through V/VN 279 have tapped holes for threaded rod or optional pipe
hanger adapter kit.
• All models V/VN 333 and larger have angle-iron mounting bracket with 5/8" diameter hanger holes.
• All vertical units are supplied with an outlet fan guard covering the opening in the bottom of the unit.
Figure 5.1 - Unit Features
Motor-Cooling Cone – Shields motor from coil
heat - prolongs life of insulation, windings, and
lubricant. Prolongs motor life (V/VN models only).
Coil – Aluminum fins firmly bonded to tubes
for maximum heat transfer. Steam and watercarrying passages between extra-heavy steel
pipe connections are copper for model V/PT
and cupro-nickel for model VN/PTN.
Motor – All motors are totally enclosed. Single
phase and explosion-proof types include built
in thermal overload protection. Selected and
tested for operation on specific unit heater
models.
Fan – Accurately balanced to operate quietly
and at lowest possible power cost.
Junction Box – All motor wiring is terminated in an
electrical junction box either supplied on the unit
heater casing or as an integral part of the motor.
Motor Easily Removable – Modine design permits
motor to be removed through opening below the
unit especially important where heaters are installed
close to ceiling (V/VN models only).
Vertical Fins – Less opportunity for dust and dirt to
collect. Exposed for easy cleaning with air hose
and brush.
Casings – Baked-on, gray-green polyester powder
coat paint applied over rust- and corrosionresistance treated steel lasts longer.
Unit Features - Power-ThrowTM Horizontal Delivery Unit Heaters
Power-Throw™ horizontal delivery unit heaters are ideal for heating large buildings where
a number of smaller units can be replaced by a few larger Power-Throw
results in a more economical installation. Their high velocity air delivery results in the
greatest heat throw available.
™
Power-Throw
units are also ideally suited for blanketing doors that frequently open.
Because of high velocity air delivery, care must be taken to avoid directing the air stream
at building occupants.
In addition to the features noted on page 2, features that enhance the popularity of the Power-Throw
horizontal delivery unit heater are:
• All models through PT/PTN 279 have hanger brackets with 5/8" diameter hanger holes
for 3-point suspension.
• All models larger than PT/PTN 279 have hanger brackets with 5/8" diameter hanger
holes for 2-point suspension and angle supports for 4-point suspension.
• Air distribution is controlled by a standard adjustable position horizontal louver assembly.
• The air stream can be concentrated into a high velocity jet or broadened to cover a greater area.
• Fan blades are properly balanced and pitched to move large volumes of high velocity air at relatively low sound levels.
• Refer to Figure 5.1 for features similar to the V/VN vertical models.
™
units. This
™
1-150.16
5
DESIGN BENEFITS
Unit Features - Low Water Temperature Greenhouse Heating Units
The Modine model GLW units are specifically designed to heat greenhouses
with low-temperature water. They can be successfully used in applications
where waste or reject heat from steam-electric power plants, refineries,
pumping stations, distilleries, and other industrial or processing plants can
be utilized for heating. With the ever-increasing cost of fossil fuel, utilizing
reject heat as a heat source for greenhouses is a sensible solution with the
model GLW.
Standard features include:
• Hot water coil with 1/2" O.D. copper tubes, aluminum fins, and 1-1/2" MPT
copper connections.
• Maximum operating pressure is 300 PSI, maximum operating water
temperature is 180°F
• Frame, enclosure panels, and 24" polytube transitions are galvanized steel
for corrosion resistance in humid environments.
• 1/2 HP, totally enclosed motors (1 for GLW330S, 2 for GLW660S), available for single phase or three phase voltages.
• High airflow, 3850CFM for GLW330S and 7700CFM for GLW660S, based on 150 feet of polytube duct.
Unit Sizing
Figure 6.1 - Model GLW Performance Curves
Unit performance is based on the flow rate and the temperature of
the water relative to the ambient air temperature. Refer to Figure 6.1
and the following example for determining performance.
Example:
6000
Model GLW660S
5000
Determine heating capacity in BTU/hr for model GLW660S at
20GPM, 100°F entering water, and 70°F entering air.
4000
1. Figure 6.1 shows output in terms of BTU/hr per °F of ETD
(Entering Temperature Difference). ETD is the difference between
the entering water temperature and the entering air temperature.
For this example, ETD = 100°F – 70°F = 30°F.
2. From Figure 6.1, at 20GPM, the BTU/hr per °F of ETD for the
3000
Heating capacity
BTU/HR/ F of ETD
2000
Model GLW330S
GLW660S is 5000.
3. The heating capacity = 5000 x 30 = 150,000 BTU/hr.
1000
GLW660
4. The water temperature drop = (heating capacity)/(500 x GPM) =
150,000/(500 x 20) = 15°F.
10
5. The water pressure drop from the curve is 0.7 Ft. of water.
20304050
Water flow rate
gallons per minute
Dimensions and Specifications - Model GLW660S, GLW330S (All dimensions in inches)
Figure 6.2 - Top ViewFigure 6.3 - Discharge and Side Views
23.88" O.D.
23.88" O.D.
GLW330
4.0
3.0
2.0
ft. of water
1.0
Water pressure drop
GLW330S
15.75"31.0"
GLW660S
62.5" - GLW660S
32.5" - GLW330S
8.0"
MAX
14.0"
31.5"
Weight: GLW330S=200 lbs., GLW660S=380 lbs.
Note: Information on this page applies only to Model GLW units. Information contained in Catalog that is not on this page does not apply to Model GLW units.
6
1-150.16
38.0"
19.0"
10.0"
DESIGN BENEFITS
Options and Accessories
Table 7.1
Factory Mounted Options
Factory Mounted Option Description
Standard fan guard may be factory replaced with fingerproof fan guard. For HSB/HC/HCH units only. Not
Fingerproof Fan Guard
available for units with explosion-proof motors.
Table 7.2
Field Installed Accessories for Horizontal Models
Field Installed Accessories Description
Blades used to deflect airflow in directions left or right of unit heater. Used in addition to standard
horizontal deflector blades. Vertical deflector blades are standard on HSB/HC models 258 through 340.
Vertical Deflector Blades
Not available for Power-Throw
Allows for remote control of airflow volume by controlling fan speed. Available only on HSB/HC models 18
Solid State Speed Control
through 108 with Power Code 01.
Available for HCH units.
Discharge Hoods
30°, 60°, and 90° downward deflector hoods
Table 7.3
Field Installed Accessories for Vertical Models
Field Installed Accessories Description
The cone-jet allows the discharge air stream to be adjusted from a concentrated high velocity jet to a
Cone-Jet
broadened air stream to cover a larger area. See page 22 for additional information.
The truncone causes a broad discharge air stream covering a larger area than possible with the cone-jet.
Truncone
See page 22 for additional information.
The one-way louver allows the discharge air stream to be adjusted in one direction. See page 22 for
One Way Louver
additional information.
The two-way louver allows the discharge air stream to be adjusted in two directions. See page 22 for
Clear plastic locking guard with tumbler lock and two keys. Available only on thermostat Item Codes
Thermostat Guard
23124, 23125 and 90348.
Allows unit heater to be suspended by threaded pipe instead of threaded rod. Two kits are required for V
Pipe Hanger Adapter Kit
and VN models. Kits are not available for HSB-18 and HSB-24 models or Power-Throw
Toggle switch starter with thermal overload protection for remote on/off control of unit fan operation.
Manual Starter
Available for power codes 01 and 02 only.
For supply voltages of 208V/60Hz/1ph and all non-explosion-proof 3 phase voltages of 208, 230, 460 and
575, certain Model Numbers require that a 115V/60Hz/1 phase Power Code 01 unit heater be used with a
Step-Down Transformer
shipped loose accessory transformer. See page 23 for additional information.
™
models.
1-150.16
7
DESIGN BENEFITS
Power Code Descriptions & Control Sequence
Table 8.1
Power Code Descriptions
Power Thermal Overload
Code Protection
01 115/60/1 Totally Enclosed MYes N/A
02 230/60/1 Totally Enclosed M Yes N/A
04 200-208/60/3 Totally Enclosed Polyphase Induction No Field Supplied/Installed
05 230/460/60/3 Totally Enclosed Polyphase Induction No Field Supplied/Installed
06 115/60/1 Explosion-proof NSplit Phase Yes N/A
09 230/460/60/3 Explosion-proof N
10 575/60/3 Totally Enclosed Polyphase Induction No Field Supplied/Installed
M Motors are shaded pole for models HSB/HC 18-33 and V/VN 42-95. Models HSB/HC 47-340 and V/VN 139-333 are permanent split capacitor.
N Explosion-proof motors are suitable for Class I, Group D, Class II, Groups F and G, and Class III, Division 1 and 2 environments. Canadian Standard Association
(CSA) requirements state that the explosion-proof units may not be used with a fluid temperature in excess of 329°F or pressures greater than 87 psig and still
maintain their T3B temperature rating.
Class I, Group D motors are for operations in areas containing gasoline, petroleum, naphtha, benzene, butane, propane, alcohol, acetone, lacquer solvent or
natural gas.
Class II, Group F motors are for operations in areas containing carbon black, coal or coke dust.
Class II, Group G motors are for operations in areas containing flour, starch or grain dust.
Class III motors are for operations in areas containing easily ignitable fibers and flyings.
Supply Voltage
Motor Enclosure
Polyphase Induction Yes Field Supplied/Installed
Motor Type
Motor Starter
Control Sequence
The following control sequence descriptions are typical for steam/hot water unit heaters:
Intermittent Fan Operation - Hot Coil
When a room thermostat calls for heat, the motor is energized. Hot water or steam is continuously supplied to the unit heater, even
when the motor is not running. When the thermostat is satisfied, the motor is de-energized.
Continuous Fan Operation - Intermittent Hot/Cold Coil
When a room thermostat calls for heat, a valve is opened, allowing steam or hot water to enter the unit heater. When the
thermostat is satisfied, the valve is closed. The fan runs continuously.
Intermittent Fan Operation - Intermittent Hot/Cold Coil
When a room thermostat calls for heat, the motor is energized. At the same time, a valve is opened allowing steam or hot water to
enter the unit heater. An aquastat may be attached to the supply or return piping to prevent fan operation until the coil is adequately
heated to avoid cold air delivery. When the thermostat is satisfied, the valve closes and the motor is de-energized.
8
1-150.16
PERFORMANCE DATA
Modine Breeze™ AccuSpec
Sizing and Selection Program
The Modine Breeze AccuSpec is the fastest way to generate performance data based
on actual job conditions. The Breeze AccuSpec program is a web-based sizing and
selection program. The program provides a series on step-by-step questions that allow
for the easy configuration of Modine products. After a model has been configured, the
program can generate Submittal Schedules, Submittal Data including performance and
dimensional drawings, and Specifications.
Pictures for Visual
Selection
[HSB/HC/V/VN/PT/PTN]
Submittal Schedules
Dimensional Drawings
Capacities at
Job Conditions
[HSB/HC/V/VN/PT/PTN]
Job Specific
Specifications
Unit Specific
For access to the Breeze AccuSpec program, contact your local Modine sales representative.
1-150.16
9
PERFORMANCE DATA
Steam Conversion Tables
Table 10.1 and the formulas below are used to determine the heating capacity (Btu/hr) of a unit heater at a steam pressure and/or
entering air temperature other than standard conditions of 2 lb. steam, 60°F entering air temperature.
To find actual unit heater capacity when operated at non-standard (actual) conditions:
= BtuS x Heating Capacity Factor
Btu
A
To select a heater capacity based on standard conditions to meet a heating capacity at non-standard (actual) conditions:
= BtuA ÷ Heating Capacity Factor
Btu
S
Where:
= Capacity at standard conditions (2 lb. steam, 60°F entering air temperature) from Tables 13.1 through 14.2
Btu
S
= Capacity at non-standard (actual) conditions
Btu
A
10
1-150.16
PERFORMANCE DATA
Steam Conversion Tables
Table 11.1 and the formulas below are used to determine the air temperature rise of a unit heater at a steam pressure and/or
entering air temperature other than standard conditions of 2 lb. steam, 60°F entering air temperature.
Table 11.1
Air Temperature Rise Conversion Factors
Unit Steam Entering Air Temperature (°F)
Heater Pressure
Type (PSIG)
M Factors are for use with entering air temperatures that range from 50° to 70°F.
N While all units are capable of operation on steam pressures greater than 30 lb., low outlet temperature models are ideally suited for steam pressures above
30 lb. when mounting height is critical.
Applicable formula (examples on page 15):
Max. Mounting Height
= Max. Mounting HeightS x Correction Factor
A
Where:
Max. Mounting Height
Max. Mounting Height
= Maximum mounting height at actual conditions
A
= Maximum mounting height at standard conditions
S
Table 12.2 is used to determine the rate of condensate production at steam pressures other than 2 lb.
Table 13.2 - Performance Data for Standard Units at Standard Conditions of
2 lb. Steam and 60°F Entering Air Reduced Motor Speed P
Air DataMotor Data
TypeModel No.Btu/hr
HSB/HC 18
HSB/HC 24
Horizontal
Delivery
M Horizontal units with horizontal louvers open 30° from vertical plane. Vertical types equipped with cone jet deflector, blades fully opened are shown in bold. Please see
page 22 for additional outlet accessory performance data.
N Cfm for horizontal types is entering Cfm. Cfm for vertical and Power-Throw™ types is leaving Cfm.
O V and PT models have copper tubes, VN and PTN models have 90/10 cupro-nickel tubes.
P Requires Solid State Motor Speed Controller.
Table 14.2 - Performance Data for Low Outlet Temperature Units at Standard Conditions of
2 lb. Steam and 60°F Entering Air Reduced Motor Speed P
Air DataMotor Data
TypeModel No.Btu/hrSq. Ft. EDR
HSB/HC 18L
HSB/HC 24L
Horizontal
Delivery
M Horizontal units with horizontal louvers open 30° from vertical plane. Vertical types equipped with cone jet deflector, blades fully opened are shown in bold. Please see
page 22 for additional outlet accessory performance data.
N Cfm for horizontal types is entering Cfm. Cfm for vertical and Power-Throw™ types is leaving Cfm.
O V and PT models have copper tubes, VN and PTN models have 90/10 cupro-nickel tubes.
P Requires Solid State Motor Speed Controller.
For an HSB340S operating at 30 lb. steam and 50°F entering air temperature, determine the following:
x Capacity (Btu/hr)
x Final air temperature (°F)
x Condensate (lb./hr)
x Maximum mounting height
Solution:
The factors/data necessary to solve this problem are as follows:
x Steam heating capacity conversion factor for 30 lb. steam and 50°F entering air is 1.43, from Table 10.1.
x Air temperature rise conversion factor is 1.40, from Table 11.1.
x The latent heat of steam at 30 lb. is 928.5 Btu/lb., from Table 12.2.
x The mounting height correction factor is 0.86, from Table 12.1.
x The standard rated capacity of an HSB 340 is 340,000 Btu/hr, from Table 13.1.
x The final air temperature of an HSB 340 at standard conditions is 120°F, from Table 13.1.
x The maximum mounting height at standard conditions is 20 feet, from Table 13.1.
= BtuS x Heating Capacity Factor = 340,000 x 1.43 = 486,200 Btu/hr
Btu
A
= (FATS - EATS ) x Air Temp Rise Factor = (120°F - 60°F) x 1.40 = 84°F
= Max. Mounting HeightS x Correction Factor = 20 feet x 0.86 = 17.2 feet
A
Conversion factor example #2:
Which vertical unit heater model is required to deliver 155,500 Btu/hr at 20 lb. steam and 60°F entering air temperature. What will
be the actual capacity and rate of condensate production for the selected unit?
Solution:
The factors/data necessary to solve this problem are as follows:
x Steam heating capacity conversion factor for 20 lb. steam and 60°F entering air is 1.23, from Table 10.1.
x The latent heat of steam at 20 lb. is 939.3 Btu/lb. from Table 12.2.
Low Outlet Temperature models are normally recommended for steam pressures above 30 lb. However, the use of these
models with steam pressure less than 30 lb. is acceptable.
Based on the example above, a V 161L model, from Table 14.1, meets the requirement with a rated capacity of 127,000 Btu/hr
at standard conditions.
= BtuS x Heating Capacity Factor =
A
The capacity of the V 161L at actual conditions will be Btu
127,000 x 1.23 = 156,210 Btu/hr.
Table 16.1 and the formulas below are used to determine the heating capacity (Btu/hr) of a unit heater at a water temperature and/
or entering air temperature other than standard conditions of 200° entering water temperature, 60° entering air temperature.
Table 16.1
Hot Water Heating Capacity Conversion Factors
M Water flow and water volume is the same for standard coils and low-outlet temperature coils
1080.50300.981931.50500.65
1210.50300.982122.00600.86
HSB/HC
1652.00301.352472.00600.86
1932.00501.452792.25750.97
2582.50702.203332.25751.24
2902.50702.203852.25751.24
3402.50702.505003.001001.66
Coil Volume
TypeModelMin. GPM Max. GPM
(gals)
220.80100.30
HORIZONTAL
DELIVERY
HCH
Coil Volume
(gals)
TypeModelMin. GPM Max. GPM
POWER-
THROW
PT/PTN
2794.50600.97
Coil Volume
(gals)
TypeModelMin. GPM Max. GPM
420.50100.15
VERTICAL
DELIVERY
V/VN
6106.001001.98
95214.002006.50
Table 17.2 - Ethylene Glycol Correction Factors N
Table 17.2 is used to determine how glycol solutions affect heater capacity. These factors should be applied to the heater capacity at
actual entering water and air temperature conditions.
O Factors are for use with entering air temperatures that range from 50° to 70°F
Applicable formula (examples on page 21):
Max. Mounting Height
= Max. Mounting HeightS x Correction Factor
A
Where:
Max. Mounting Height
Max. Mounting Height
= Maximum mounting height at actual conditions
A
= Maximum mounting height at standard conditions
S
1-150.16
Coil Volume
(gals)
17
PERFORMANCE DATA
Hot Water Conversion Tables - Miscellaneous Formulas
Table 18.1 is used to determine how water temperature drop affects heater capacity in Btu, water flow rate in GPM and pressure
drop in feet of water. These factors should be applied to the values at actual entering water and air temperature conditions.
Table 18.1
Correction Factors for Varying Water Temperature Drop M
Table 19.2 - Performance Data for Standard Units at Standard Conditions of
200°F Entering Water and 60°F Entering Air Reduced Motor Speeds
Water Data Air DataMotor Data
TypeModel No.Btu/hr
HSB/HC 18
HSB/HC 24
Horizontal
Delivery
M Horizontal units with horizontal louvers open 30° from vertical plane. Vertical types equipped with cone jet deflector, blades fully opened are shown in bold. Please see
page 22 for additional outlet accessory performance data.
N Cfm for horizontal types is entering Cfm. Cfm for vertical and Power-Throw™ types is leaving Cfm.
O V and PT models have copper tubes, VN and PTN models have 90/10 cupro-nickel tubes.
P Requires Solid State Motor Speed Controller.
Table 20.2 - Performance Data for Low Outlet Temperature Units at Standard Conditions of
c
1-150.16
P
Heat Throw or
Spread @ Max.
Height c
CFM
d
Outlet
Velocity (Fpm)
Final Air
Tem p.
(°F)
Hp
Approx.
RPM
200°F Entering Water and 60°F Entering Air – Reduced Motor Speeds
Water Data Air DataMotor Data
TypeModel No.Btu/hr
HSB/HC 18L
HSB/HC 24L
Horizontal
Delivery
M Horizontal units with horizontal louvers open 30° from vertical plane. Vertical types equipped with cone jet deflector, blades fully opened are shown in bold. Please see
page 22 for additional outlet accessory performance data.
N Cfm for horizontal types is entering Cfm. Cfm for vertical and Power-Throw™ types is leaving Cfm.
O V and PT models have copper tubes, VN and PTN models have 90/10 cupro-nickel tubes.
P Requires Solid State Motor Speed Controller.
Hot Water Conversion Tables - Example Calculations
Conversion factor example #1:
What is the capacity (Btu/hr), water flow rate (GPM), water temperature drop (°F) and final air temperature (°F) for an HSB 86 at
240°F entering water temperature (EWT) and 70°F entering air temperature (EAT)? What is the maximum mounting height?
Solution:
The factors/data necessary to solve this problem are as follows:
xHot water heating capacity conversion factor for 240°F EWT and 70°F entering air is 1.201, from Table 16.1.
xThe standard rated capacity of an HSB 86 is 60,200 Btu/hr, from Table 19.1.
x The standard rated capacity of an HSB 86 is based on water flow rate of 6.3 GPM, from Table 19.1.
x The standard high motor speed airflow of an HSB 86 is 1340 CFM, from Table 19.1.
x The maximum mounting height, at standard conditions for an HSB 86 is 16 feet, from Table 19.1.
x The mounting height correction factor for 240°F EWT is 0.89 from Table 17.2.
= BtuS x Heating Capacity Factor = 60,200 x 1.201 = 72,300 Btu/hr
Btu
A
For water flow rate, since only the entering water and air temperature conditions have changed, the water flow rate will remain
6.3 GPM.
= BtuA ÷ (480 x GA) = 72,300 Btu/hr ÷ (480 x 6.3 GPM) = 23.9°F
WTD
A
= EATA + [(460 + EATA) x (BtuA) ÷ (576 x Cfms)] = 70°F + [(460 + 70°F) x (72,300) ÷ (576 x 1340)] = 120°F
FAT
A
Max. Mounting Height
= Max. Mounting HeightS x Correction Factor = 16 ft. x 0.89 = 14.2 feet
A
Conversion factor example #2:
Select a vertical unit heater model that can deliver at least 150,000 Btu/hr with 160°F EWT and 60°F EAT. What will be the required
water flow rate, water temperature drop, final air temperature and maximum mounting height?
Solution:
The factors/data necessary to solve this problem are as follows:
x Hot water heating capacity conversion factor for 160°F EWT and 60°F entering air is 0.714, from Table 16.1.
x The mounting height correction factor for 160°F EWT is 1.19, from Table 17.2.
From Table 19.1, a V 279 model will meet the requirement with a rated capacity of 212,600 Btu/hr at standard conditions.
The capacity of the V 279 at actual conditions will be Btu
151,796 Btu/hr.
= BtuS x Heating Capacity Factor = 212,600 x 0.714 =
A
Since the capacity was calculated based off standard conditions with factors for changes in entering water and air temperature
conditions, the water flow rate will remain 22.2 GPM.
= BtuA ÷ (480 x GPMA) = 151,796 Btu/hr ÷ (480 x 22.2 GPM) = 14.2°F
M Data shown for standard 2 lb. steam, 60°F entering air temperature conditions. For louvers or cone-jet, data shown for deflectors in fully-opened position.
For mounting height/spread at steam pressures other than 2 lb., multiply the value by the correction factor in Table 11.1.
N For mounting height and spread for hot water, multiple the values above by 1.06 to approximate the mounting height and spread at 200°F entering
water temperature. For entering water temperature other than 200°F, multiply the values above by 1.06 and than multiply the correction factor in Table 16.2
O All dimensions in feet.
P V models have copper tubes and VN models have 90/10 cupro-nickel tubes.
Figure 23.2 - Vertical Air Outlet Accessories
CONE-JET
L
T
TRUNCONE
X
LOUVER
M
Table 23.2 - Vertical Air Outlet Accessories Dimensions Q
Model Cone-Jet Truncone Louvers
Number L T M X P ZV 42, V 596-1/2 18-7/8 12 22 6-1/2 16-7/8
V 78, V 956-1/2 18-7/8 12 22 6-1/2 16-7/8
V 139, V 212 7-1/2 24-3/4 13 27 7-1/2 19-3/4 V 247, V 279 8 26-7/8 16 34 8 22-3/4 V 3338-1/2 28 16 34 8-1/2 22-3/4
V 385, V 50010 22-3/4 21 41 10 27-3/4
V 61010-1/2 36-3/4 21 41 10-1/2 30-3/4
V-952 - - - - 19-1/2 32
Q All dimensions in inches.
23
1-150.16
P
Z
23
PERFORMANCE DATA
Motor Data, Step-Down Transformer Accessory Data
Table 24.1 - Motor Data MN
Available Motor Type, Voltage and Power Code
Totally Enclosed
115/60/1 208/60/1 230/60/1 208/60/3 230/460/3 575/60/3 115/60/1 230/460/60/3
Model Number Motor HP O 01 N/A 02 04 05 10 06 09
HSB/HC 18 1/60 3 P 3 P P P 3 HSB/HC/HCH 22, 39, 24, 33 1/25 3 P 3 P P P 3 -HSB/HC 47, 63 1/12 3 P 3 P 3 Q P 3 -
HSB/HC/HCH 67, 104, 86, 108 1/6, 1/8 3 P 3 P 3 Q P 3 -
HSB/HC 121 1/5 3 P 3 3 Q 3 Q P 3 3
HSB/HC/HCH 165, 170, 193, 195 1/3 3
HSB/HC 258-340 1/2 3 P 3 3 Q 3 Q P 3 3V/VN 42, 59 1/30 3 P 3 3 Q 3 Q P 3 -V/VN 78, 95 1/15 3 P 3 3 Q 3 Q P 3 -
V/VN 139 1/5 3 P 3 3 Q 3 Q P 3 3
V/VN 161-212 1/3
V/VN 247 1/2 3 P 3 3 Q 3 Q P 3 3V/VN, PT/PTN 279 1/2 3 P 3 3 Q 3 Q P 3 3V/VN, PT/PTN 333 3/4 3 P 3 3 Q 3 Q P - V/VN, PT/PTN 385 1 - - - 3 3 3 - 3
V/VN, PT/PTN 500, 610 1-1/2 - - - 3 3 3 - 3V, PT 952 2 - - - - 3 - -
M Ratings shown are for Standard and Low Outlet Temperature Models.
N All HSB/HC units, V/VN 42 thru V/VN, PT/PTN 333 motor HP listed for power code 01. V/VN PT/PTN 333 thru V/VN, PT/PTN 610 motor HP listed for power code
04 and V/PT 952 motor HP listed for power code 05.
O For model sizes V/VN/PT/PTN 385 and above, motors for Power Codes 04, 05, and 10 do not have thermal overload protection.
P For supply voltages of 208V/60Hz/1ph and all non-explosion-proof 3 phase voltages of 208, 230, 460 and 575, Model Numbers indicated with Note P, require that a
115V/60Hz/1 phase Power Code 01 unit heater be used with a shipped loose accessory transformer. See Table 24.2 for Transformer Sizes.
Q For non-explosion-proof 3 phase supply voltages of 208, 230, and 460, Model Numbers indicated with Note Q, can be ordered with a Power Code (208V/3ph=04,
230/460V/3ph=05) that provides a motor matched to the supply voltage with amp draw as shown. Alternately, a 115V/60Hz/1 phase Power Code 01 unit heater could
be used with a shipped loose accessory transformer. See Table 24.2 for Transformer Sizes.
MAll dimensions in inches.
NDimensions shown are for Standard and Low Outlet Temperature Models.
OSee page 24 for optional air outlet accessory dimensions.
1-150.16
27
MODEL IDENTIFICATION
Model Identification
Figure 28.1
Model Number Designation
HSB 108 S B 01 S A
Model Type
HC / HSB / PT /
PTN / V / VN
MBH Input
@ 2 lbs. steam
60°F E.A.T.
Coil Type
S - Standard
L - Low Outlet
Temperature
Figure 27.3
Model Identification Plate
HSB108SB01SA
Factory Installed Option
A - None
Fan Guard Type
S - Standard
F - Finger Proof
Power Code
01 - 115V/60Hz/1ø
02 - 230V/60Hz/1ø
etc.
Development Sequence
B - Current
Figure 28.2
Serial Number Designation
05 01 12 98 - 0007
Motor
Supplier Code
01 - Century
05 - Universal
etc.
Fan
Supplier Code
01 - Revcor
05 - Brookside
etc.
Year of Manufacture
98 - 1998
00 - 2000
etc.
Week of Manufacture
10 - 10
25 - 25
etc.
Sequence Number
th
week of 1998
th
week of 1998
28
1-150.16
SPECIFICATIONS
Specification for Horizontal, Vertical and Power-Throw™ Models
General
Contractor shall furnish and install steam/hot water unit heater model ______. Performance shall be as indicated on the equipment
schedule in the plans. Units shall be listed by CSA as certified to CAN/CSA-C22.2 No. 236-05 “Heating and Cooling Equipment”
and UL Std. No. 1995 “Heating and Cooling Equipment.” Additionally for Canada, the units shall have CRN registered heat
exchangers.
Casing
HSB and HC Models - Casings on model sizes 18 through 86 are 20 gauge steel (18 gauge on all other models) and consist of front
and back halves. Both halves are joined together at the top and bottom utilizing the condenser mounting screws. Casing top is
provided with threaded hanger connections for unit suspension (except for HSB 18 and HSB 24 which are directly mounted to the
supply and return piping). Fan venturi is formed in casing back half.
™
Vertical and Power-Throw
securely bolted together to form a single unit. The bottom cover has a die-formed fan venturi. The top cover incorporates a motor
cooling cone, which shields the motor from coil heat therefore prolonging motor life. An opening is also provided for circulation of
motor cooling air.
All Models - Casing shall be treated to prevent corrosion and painted with a corrosion resistant, baked, polyester powdercoat graygreen finish.
Condenser
Condenser coils are of the extended surface type, utilizing aluminum fins and DLP-type copper tubes with malleable iron supply
and return connections for HSB units, cast bronze connections for HC models and Schedule 40 steel pipe for V/PT models. Tubes
are mechanically bonded to the collars of the fins. The condensers are warranted for operation at steam or hot water pressures and
temperatures up to 150 psig and 375°F for copper coils and 250 psig and 400°F for 90/10 cupro-nickel coils.
Models - Casings consist of two circular 18 gauge steel covers. With the coil in between, the covers are
Fins are continuous across the width and depth of the condenser and are vertically oriented to minimize the collection of dirt and
dust.
Canadian Standards Association (CSA) requirements state that explosion-proof units (Power Codes 06 and 09) may not be used
with fluid temperatures in excess of 329°F or pressures in excess of 87 psig and still maintain their explosion-proof rating for
National Electric Code ignition temperature rating T3B for grain dust.
All coils are leak tested at 165 to 200 psig, air under water.
Horizontal Models - Coils are of serpentine design with horizontal tubes, vertical fins and center supply and return connections at
top and bottom of unit (except HC models, which have side connections). All tube bends are brazed. All tubes have individual
expansion bends. Copper tubes are 1" O.D. with 0.030" wall thickness (except HSB/HC 18 and 24 which are 5/8" O.D. with 0.028"
wall thickness).
™
Vertical and Power-Throw
return header. All tube joints are silver soldered. Copper tubes are 5/8" O.D. with 0.028" wall thickness.
Motors - See page 8 for Power Code and motor descriptions and page 23 for motor amp draw information. Motors are designed for
continuous duty and can operate in a maximum ambient temperature of 104°F(40°C).
Fans/Fan Guards - Fans are aluminum on all units and are secured to a steel hub. Each fan is balanced and is designed specifically
for the unit heater on which it is installed. Horizontal units are equipped with a combination fan guard/motor-mounting bracket. The
guard is constructed of steel rod. Vertical units are supplied with an outlet fan guard covering the opening in the bottom of the unit.
Air Deflectors - Horizontal units, including the Power-Throw
deflectors are adjustable to almost any desired position for downward, straight or upward airflow. Vertical deflectors are available
as an accessory for HSB/HC models through size 193, standard on model sizes 258-340. See page 22 for air outlet accessories for
vertical models.
Models - Coils are circular, providing for natural expansion. Each tube is continuous between supply and
™
units, are furnished with horizontal air deflectors as standard. The
1-150.16
29
PAGE INTENTIONALLY LEFT BLANK
30
1-150.16
PAGE INTENTIONALLY LEFT BLANK
1-150.16
31
The Modine brand has been the
industry standard since Arthur B.
Modine invented and patented
the first lightweight, suspended
hydronic unit heater in 1923.
No other manufacturer can
provide the combined application
flexibility, technical expertise and
fast delivery found at Modine.
Consult your local Modine
distributor for help in solving your
indoor air problems.
Products from Modine are designed to provide indoor air-comfort and ventilation
solutions for residential, commercial, institutional and industrial applications.
Whatever your heating, ventilating and air conditioning requirements, Modine
has the product to satisfy your needs, including:
HVAC
• Unit Heaters:
– Gas
– Hydronic
– Electric
– Oil
• Ceiling Cassettes
• Duct Furnaces
• Hydronic Cabinet Unit Heaters, Fin Tube, Convectors
• Infrared Heaters
• Make-up Air Systems
• Unit Ventilators
Ventilation
• Packaged Rooftop Ventilation
School Products
• Vertical Packaged Classroom HVAC:
– DX Cooling/Heat Pump
– Water/Ground Source Heat Pump
– Horizontal/Vertical Unit Ventilators
Specific catalogs are available for each product. Catalogs 75-136 and 75-137
provide details on all Modine HVAC equipment.