Modine PDP, BDP User Manual

Download

6-580.5

5H78213A

April, 2010

INSTALLATION AND SERVICE MANUAL

gas-fired unit heaters

models PDP and BDP

All models approved for use in California by the CEC (when equipped with IPI), in New York by the MEA division, and in Massachusetts. Unit heater is certified for non-residential applications.

FOR YOUR SAFETY

If you smell gas:

1. Open windows.

2. Don’t touch electrical switches.

3. Extinguish any open flame.

4. Immediately call your gas supplier.

WARNING

1. Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death, and could cause exposure to substances which have been determined by various state agencies to cause cancer, birth defects or other reproductive harm. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

2. Do not locate ANY gas-fired units in areas where chlorinated, halogenated, or acid vapors are present in the atmosphere. These substances can cause premature heat exchanger failure due to corrosion, which can cause property damage, serious injury, or death.

FOR YOUR SAFETY

The use and storage of gasoline or other flammable vapors and liquids in open containers in the vicinity of this appliance is hazardous.

IMPORTANT

The use of this manual is specifically intended for a qualified installation and service agency. A qualified installation and service agency must perform all installation and service of these appliances.

Inspection on Arrival

1. Inspect unit upon arrival. In case of damage, report immediately to transportation company and your local Modine sales representative.

Check rating plate on unit to verify that power supply meets available electric power at the point of installation.

3. Inspect unit received for conformance with description of product ordered (including specifications where applicable).

THIS MANUAL IS THE PROPERTY OF THE OWNER.

PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.

SPECIAL PRECAUTIONS / TABLE OF CONTENTS

Special Precautions

THE INSTALLATION AND MAINTENANCE INSTRUCTIONS IN THIS MANUAL MUST BE FOLLOWED TO PROVIDE SAFE, EFFICIENT AND TROUBLE-FREE OPERATION. IN ADDITION, PARTICULAR CARE MUST BE EXERCISED REGARDING THE SPECIAL PRECAUTIONS LISTED BELOW. FAILURE TO PROPERLY ADDRESS THESE CRITICAL AREAS COULD RESULT IN PROPERTY DAMAGE OR LOSS, PERSONAL INJURY, OR DEATH. THESE INSTRUCTIONS ARE SUBJECT TO ANY MORE RESTRICTIVE LOCAL OR NATIONAL CODES.

HAZARD INTENSITY LEVELS

1. DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

2. WARNING: Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

3. CAUTION: Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

4. IMPORTANT: Indicates a situation which, if not avoided, MAY result in a potential safety concern.

dANGER

Appliances must not be installed where they may be exposed to a potentially explosive or flammable atmosphere.

WARNING

1. Gas fired heating equipment must be vented - do not operate unvented.

2. A built-in power exhauster is provided - additional external power exhausters are not required or permitted.

3. All field gas piping must be pressure/leak tested prior to operation. Never use an open flame. Use a soap solution or equivalent for testing.

4. Gas pressure to appliance controls must never exceed 14" W.C. (1/2 psi).

5. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage.

6. All appliances must be wired strictly in accordance with wiring diagram furnished with the appliance. Any wiring different from the wiring diagram could result in a hazard to persons and property.

7. Any original factory wiring that requires replacement must be replaced with wiring material having a temperature rating of at least 105°C.

8. When servicing or repairing this equipment, use only factory-approved service replacement parts. A complete replacement parts list may be obtained by contacting Modine Manufacturing Company. Refer to the rating plate on the appliance for complete appliance model number, serial number, and company address. Any substitution of parts or controls not approved by the factory will be at the owners risk.

9. To reduce the opportunity for condensation, the minimum sea level input to the appliance, as indicated on the serial plate, must not be less than 5% below the rated input, or 5% below the minimum rated input of dual rated units.

10. Ensure that the supply voltage to the appliance, as indicated on the serial plate, is not 5% greater than the rated voltage.

cAUTION

1. Purging of air from gas supply line should be performed as described in ANSI Z223.1 - latest edition “National Fuel Gas Code”, or in Canada in CAN/CGA-B149 codes.

2. Do not attempt to reuse any mechanical or electronic ignition controllers which has been wet. Replace defective controller.

3. Ensure that the supply voltage to the appliance, as indicated on the serial plate, is not 5% less than the rated voltage.

1. To prevent premature heat exchanger failure, do not locate ANY gas-fired appliances in areas where corrosive vapors (i.e. chlorinated, halogenated or acid) are present in the atmosphere.

2. Do not attempt to attach ductwork of any kind to propeller

models.

3. To prevent premature heat exchanger failure, observe heat exchanger tubes. If the bottom of the tubes become red while blower and furnace are in operation, check to be sure the blower has been set to the proper rpm for the application. Refer to page 9 for Blower Adjustments.

4. Start-up and adjustment procedures should be performed by a qualified service agency.

5. To check most of the Possible Remedies in the troubleshooting guide listed in Table 21.1, refer to the applicable sections of the manual.

6. To prevent premature heat exchanger failure, the input to

the appliance, as indicated on the serial plate, must not exceed the rated input by more than 5%.

Table of Contents

Inspection on Arrival................................. 1

Special Precautions ................................. 2

SI (Metric) Conversion Factors ........................3

Unit Location ...................................... 3

Combustible Material and Service Clearances ......... 3

Combustion Air Requirements .....................3

Unit Lifting and Unit Mounting...................... 4

Installation ........................................4

Venting ....................................... 4

Gas Connections................................ 7

Electrical Connections............................ 8

Duct Installation................................. 8

Blower Adjustment .............................8-9

Start-Up Procedure ................................ 10

Pilot Burner Adjustment.......................... 10

Main Burner Adjustment ......................... 10

Control Operating Sequence...................... 11

Options .......................................... 12

General Performance Data ....................... 13-15

Performance Data Hoods/Nozzles .................. 16-17

Dimensions Unit ................................ 18-19

Maintenance...................................... 20

Service & Troubleshooting ........................ 21-22

Model Nomenclature/Serial Plate....................22-23

Commercial Warranty........................ Back Page

IMPORTANT

6-580.5

SI (METRIC) CONVERSION FACTORS / UNIT LOCATION

Access

Side

Table 3.1 - SI (Metric) Conversion Factors

To Convert Multiply By To Obtain

"W.C. 0.24 kPa psig 6.893 kPa °F (°F-32) x 0.555 °C inches 25.4 mm feet 0.305 meters CFM 0.028 m3/min

To Convert Multiply By To Obtain

CFH 1.699 m3/min Btu/ft3 0.0374 mJ/m pound 0.453 kg Btu/hr 0.000293 kW/hr gallons 3.785 liters psig 27.7 "W.C.

UNIT LOCATION

dANGER

Appliances must not be installed where they may be exposed to a potentially explosive or flammable atmosphere.

IMPORTANT

To prevent premature heat exchanger failure, do not locate ANY gas-fired appliances in areas where corrosive vapors (i.e. chlorinated, halogenated or acid) are present in the atmosphere.

Location Recommendations

1. When locating the furnace, consider general space and heating requirements, availability of gas and electrical supply, and proximity to vent locations.

2. Avoid installing units in extremely drafty locations. Drafts can cause burner flames to impinge on heat exchangers which shortens life. Maintain separation between units so discharge from one unit will not be directed into the inlet of another.

3. Be sure the structural support at the unit location site is adequate to support the weight of the unit. For proper operation the unit must be installed in a level horizontal position.

4. Do not install units in locations where the flue products can be drawn into the adjacent building openings such as windows, fresh air intakes, etc.

5. Be sure that the minimum clearances to combustible materials and recommended service clearances are maintained. Units are designed for installation on non- combustible surfaces with the minimum clearances shown in Figure 3.1 and Tables 3.2 and 3.3.

6. Units exposed to inlet air temperatures of 40°F or less, may experience condensation, therefore, provisions should be made for disposal of condensate.

7. When locating units, it is important to consider that the exhaust vent piping must be connected to the outside atmosphere.

8. In garages or other sections of aircraft hangars such as offices and shops that communicate with areas used for servicing or storage, keep the bottom of the unit at least 7 feet above the floor unless the unit is properly guarded to provide user protection from moving parts. In parking garages, the unit must be installed in accordance with the standard for parking structures ANSI/NFPA 88A, and in repair garages the standard for repair garages NFPA #88B. In Canada, installation of heaters in airplane hangars must be in accordance with the requirements of the enforcing authority, and in public garages in accordance with the current CAN/CGA-B149 codes.

9. Do not install units in locations where gas ignition system

is exposed to water spray, rain, or dripping water.

10. Do not install units below 7 feet, measured from the bottom

of the unit to the floor, unless properly guarded to provide protection from moving parts.

11. In aircraft hangars, keep the bottom of the unit at least 10 feet from the highest surface of the wings or engine enclosure of the highest aircraft housed in the hangar and in accordance with the requirements of the enforcing authority and/or NFPA No. 409 - Latest Edition.

Figure 3.1 - Combustible Material and Service Clearances

Table 3.2 - Combustible Material Clearances ➀

Model Side Side Top Bottom Exhauster Size (A) (B) (C) (D) (Not shown)

150-175 1 1 4 12 2

200-400 1 1 5 12 3

➀ Provide sufficient room around the heater to allow for proper

combustion and operation of fan. Free area around the heater must not be less than 1-1/2 times the discharge area of the unit.

Access Non-Access Top of Power

Table 3.3 - Recommended Service Clearances

Model Side Side Top Bottom Exhauster Size (A) (B) (C) (D) (Not shown)

150-175 18 18 6 22 1

200-400 18 18 6 25 1

Access Non-Access Top of Power

Combustion Air Requirements

Units installed in tightly sealed buildings or confined spaces must be provided with two permanent openings, one near the top of the confined space and one near the bottom. Each opening should have a free area of not less than one square inch per 1,000 BTU per hour of the total input rating off all units in the enclosure, freely communicating with interior areas having, in turn adequate infiltration from the outside.

For further details on supplying combustion air to a confined (tightly sealed) space or unconfined space, see the National Fuel Gas Code ANSI Z223.1 of CAN/CGA B149.1 or .2 Installation Code, latest edition.

Sound and Vibration Levels

All standard mechanical equipment generates some sound and vibration that may require attenuation. Libraries, private offices and hospital facilities will require more attenuation, and in such cases, an acoustical consultant may be retained to assist in the application. Locating the equipment away from the critical area is desirable within ducting limitations. Generally, a unit should be located within 15 feet of a primary support beam. Smaller deflections typically result in reduced vibration and noise transmission.

6-580.5

INSTALLATION

UNIT LIFTING

All units are shipped fully boxed. Larger units are also supplied with skid supports on the bottom of the box. The larger units may be lifted from the bottom by means of a fork lift or other lifting device only if the shipping support skids are left in place and the forks support the whole depth of the unit. If the unit must be lifted from the bottom for final installation without the carton in place, be sure to properly support the unit over its entire length and width to prevent damage. When lifting units, make sure the load is balanced.

UNIT SUSPENSION

Be sure the method of unit suspension is adequate to support the weight of the unit (see Weights for base unit and factory installed option weights). For proper operation, the unit must be installed in a level horizontal position. Combustible material and service clearances as specified in Figure 3.1 and Tables 3.2 and 3.3 must be strictly maintained. To assure that flames are directed into the center of the heat exchanger tubes, the unit must be level in a horizontal position. Use a spirit level to ensure that the unit is suspended correctly.

The most common method of suspending Modine gas unit heaters is to utilize 3/8” threaded rod. On each piece of threaded rod used, screw a nut a distance of about one inch onto the end of the threaded rods that will be screwed into the unit heater. Then place a washer over the end of the threaded rod and screw the threaded rod into the unit heater weld nuts on the top of the heater at least 5 turns, and no more than 10 turns. Tighten the nut first installed onto the threaded rod to prevent the rod from turning. Drill holes into a steel channel or angle iron at the same centerline dimensions as the heater that is being installed. The steel channels or angle iron pieces need to span and be fastened to appropriate structural members. Cut the threaded rods to the preferred length, place them through the holes in the steel channel or angle iron and secure with washers and lock nuts or lock washers and nuts. A double nut arrangement can be used here instead of at the unit heater (a double nut can be used both places but is not necessary). Do not install standard unit heaters above the maximum mounting height shown in Table 13.1.

On all propeller units, except sizes 350 and 400, two tapped holes (3/8-16) are located in the top of the unit to receive threaded rods.

Units with two point suspension, sizes 150 through 300, incorporate a level hanging feature. Depending on what options and accessories are being used, the heater may not hang level as received from the factory. Do not hang heaters with deflector hoods until referring to the “Installation Manual for Deflector Hoods” and making the recommended preliminary adjustments on the heater. These preliminary adjustments need to be made with the heater resting on the floor.

Propeller sizes 150 through 300 units without deflector hoods that do not hang level after being installed, can be corrected in place. Simply remove both outer side panels (screws to remove are on back flange of side panel) and you will see the (adjustable) mounting brackets (Fig. 4.1). Loosen the set screws holding the mounting brackets in place and using a rubber mallet or similar, tap the heater into a position where the unit hangs level. Re-tighten set screws and replace the outer side panels.

Propeller sizes 350 and 400 have four mounting holes. On all blower units, except the 350 and 400, two tapped holes are provided in the top of the unit and two holes in the blower support bracket. The 350 and 400 have four tapped holes in the top of the unit and two in the blower support bracket for mounting.

Figure 4.1 - Adjustable Mounting Brackets - To Adjust:

1. Remove outer side panels.

2. “Set screws” - loosen and position bracket where needed – then tighten set screws.

3. Re-attach outer side panels.

A pipe hanger adapter kit, shown in Figure 4.2 is available as an accessory. One kit consists of two drilled 3/4” IPS pipe caps and two 3/8 - 13 x 1-3/4” capscrews to facilitate threaded pipe suspension.

Figure 4.2 - Suspension Methods

Venting

WARNING

1. Gas fired heating equipment must be vented - do not operate unvented.

2. A built-in power exhauster is provided - additional external power exhausters are not required or permitted.

NOTE: A vent is the vertical passageway used to convey flue gases from the unit or the vent connector to the outside atmosphere. A vent connector is the pipe which connects the unit to a vent or chimney. Vent connectors serving Category I appliances shall not be connected into any portion of mechanical draft systems operating under positive pressure.

General Venting Air Instructions

1. Installation of venting must conform with local building codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 (NFPA 54) - Latest Edition. In Canada, installation must be in accordance with CAN/ CGA-B149.1 for natural gas units and CAN/CGA-B149.2 for propane units.

2. All vertically vented units are Category I. All horizontally vented units are category III. The installation must conform to the requirements from Table 5.1 in addition to those listed below.

3. From Table 18.9 or 19.1, select the size of vent pipe that fits the flue outlet for the unit. Do not use a vent pipe smaller than the size of the outlet or vent transition of the appliance. The pipe should be suitable corrosion resistant material. Follow the National Fuel Gas Code for minimum thickness and composition of vent material. The minimum thickness for connectors varies depending on the pipe diameter.

6-580.5

INSTALLATION

Slope 1/4" to

The Foot

Unit

Drip Leg with Cleanout Cap

Use Thimble

Through Ceiling

1'0"

1/4"

Roof Pitch is x/12

Listed Te rminal

Roof Flashing

1/4"

Slope 1/4" to

The Foot

*Size according to expected snow depth

Drip Leg with Cleanout Cap

Use Thimble Through Ceiling

Roof Flashing

Listed

Terminal

2� Min.

2�*

Min.

To wall or adjoining building

10"

Unit

4. For Category I vent systems limit length of horizontal runs to 75% of vertical height. Install with a minimum upward slope from unit of 1/4 inch per foot and suspend securely from overhead structure at points no greater than 3 feet apart. For best venting, put vertical vent as close to the unit as possible. A minimum of 12" straight pipe is recommended from the power exhauster outlet before turns in the vent system. Fasten individual lengths of vent together with at least three corrosion-resistant sheet-metal screws.

5. It is recommended that vent pipes be fitted with a tee with a drip leg and a clean out cap to prevent any moisture in the vent pipe from entering the unit. The drip leg should be inspected and cleaned out periodically during the heating season.

6. The National Fuel Gas Code requires a minimum clearance of 6 inches from combustible materials for single wall vent pipe. The minimum distance from combustible materials is based on the combustible material surface not exceeding 160°F. Clearance from the vent pipe (or the top of the unit) may be required to be greater than 6 inches if heat damage other than fire (such as material distortion or discoloration) could result.

7. Avoid venting through unheated space. When venting does pass through an unheated space, insulate runs greater than 5 feet to minimize condensation. Inspect for leakage prior to insulating and use insulation that is noncombustible with a rating of not less than 350°F. Install a tee fitting at the low point of the vent system and provide a drip leg with a clean out cap as shown in Figure 5.1.

8. When the vent passes through a combustible wall or floor, a metal thimble 4 inches greater than the vent diameter is necessary. If there is 6 feet or more of vent pipe in the open space between the appliance and where the vent pipe passes through the wall or floor, the thimble need only be 2 inches greater than the diameter of the vent pipe. If a thimble is not used, all combustible material must be cut away to provide 6 inches of clearance. Any material used to close the opening must be noncombustible.

Table 5.1 - ANSI Venting Requirements

Appliance Venting Category Description Requirements

I Negative vent pressure Follow standard venting Non-condensing requirements.

II Negative vent pressure Condensate must be Condensing drained.

III Positive vent pressure Vent must be gastight. Non-condensing

IV Positive vent pressure Vent must be liquid and Condensing gastight. Condensate must be drained.

13. For instructions on common venting refer to the National Fuel Gas Code.

14. The vent must terminate no less than 5' above the vent connector for category I vent systems.

15. A unit located within an unoccupied attic or concealed space shall not be vented with single wall vent pipe.

16. Single wall vent pipe must not pass through any attic, inside wall, concealed space, or floor.

17. Do NOT vent this appliance into a masonry chimney.

18. When condensation may be a problem, the venting system

shall not terminate over public walkways or over an area where condensation or vapor could create a nuisance or hazard or could be detrimental to the operation of regulator/relief openings or other equipment.

Figure 5.1 - Unit Venting Category I (pitched roof)

able 5.2 - Minimum Height from Roof to Vent Discharge

Rise Roof Pitch Min Height X (in) H (ft)* 0-6 Flat to 6/12 1.00 6-7 6/12 to 7/12 1.25 7-8 7/12 to 8/12 1.50 8-9 8/12 to 9/12 2.00 9-10 9/12 to 10/12 2.50 10-11 10/12 to 11/12 3.25 11-12 11/12 to 12/12 4.00 12-14 12/12 to 14/12 5.00 14-16 14/12 to 16/12 6.00 16-18 16/12 to 18/12 7.00 18-20 18/12 to 20/12 7.50 20-21 20/12 to 21/12 8.00

* Size according to expected snow depth.

Figure 5.2 - Unit Venting Category (obstructed)

9. Do NOT use dampers or other devices in the vent pipes.

10. Precautions must be taken to prevent degradation of building materials by flue products.

11. For category I vent systems the outlet of the vent should extend as shown in Figure 5.1 and Table 5.2 if the following conditions are met:

Vent diameter is less than 12 inches, vent is of double wall construction and is a listed product, and the vent does not terminate within 2' of a vertical wall or similar obstruction.

For vents that have a diameter of 12 inches or larger,

constructed of single wall, or terminate within 2' of a vertical wall or similar obstruction, the vent pipe shall extend at least 2' higher than any portion of a building within a horizontal distance of 10' (refer to Figure 5.2).

12. Use a listed vent terminal to reduce downdrafts and moisture in vent.

6-580.5

INSTALLATION

METAL

SLEEVE

FIBER GLASS

INSULATION

MIN. 2"

2" MIN.

VENT TERMINATION SUPPORT BRACKET

(where required)

(Make from 1" x 1" steel angle)

METAL

SLEEVE

2" MIN.

VENT PIPE DIAMETER

METAL FACE

PLATE

12" min

TEE WITH DRIP LEG

AND CLEANOUT CAP

AT LOW POINT OF

VENT SYSTEM

POWER EXHAUSTER

PITCH VENT PIPE DOWNWARD

FROM UNIT 1/4" PER FOOT

12"

Min.

GARY STEEL

MODEL 1092 TERMINAL

19. In cold ambient conditions, such as Canada, the following items are recommended for proper operation and equipment life:

· The vent pipe must not pass through an unheated space or interior part of an open chimney unless the vent pipe is insulated.

· Where the vent pipe may be exposed to extreme cold, or come into contact with snow or ice, the entire vent must be insulated or double wall (includes outdoors). It is preferred that the double wall vent is one continuous piece but a joint is allowed outside the building.

· The vent terminal must extend 12 inches beyond the exterior surface of an exterior wall and be supported as shown in Figure 6.1.

· The heater system shall be checked at least once a year by a qualified service technician.

20. If left hand (facing front of heater with air blowing in face) power exhauster discharge is desired, the power exhauster may be rotated 180°. To do this, remove screws in vent collar, rotate power exhauster, replace screws.

Additional Requirements for Horizontally Vented Category III units.

1. Seal the joints with a metallic tape or silastic suitable for temperatures up to 350°F. (3M tapes 433 or 363 are acceptable.) Wrap the tape two full turns around the vent pipe.

2. Refer to Table 6.1 for total minimum and maximum vent lengths making the vent system as straight as possible. The equivalent length of a 90° elbow is 6 feet for 5" diameter and 7 feet for 6" diameter.

7. The vent system shall terminate at least 3 feet above any forced air inlet (except direct vent units) located within 10 feet, and at least 4 feet below, 4 feet horizontally from, or 1 foot above any door, window, or gravity air inlet into any building. The bottom of the vent terminal shall be located above the snow line or at least 1 foot above grade; whichever is greater. When located adjacent to public walkways the vent system shall terminate not less than 7 feet above grade.

Figure 6.1 - Vent Construction Through Combustible Walls

Figure 6.2 - Horizontal Venting - Breidert or Gary Steel Vent Terminal

Table 6.1 - Vent Pipe Diameters, Transitions, and Total Equivalent Vent Pipe Lengths for Horizontal Vent Systems

Model Vent Transition Vent Pipe Minimum Maximum Size Included Diameter Eqv Length Eqv Length

150, 175 4" to 5" 5" 2' 60'

200 6" to 5" 5" 2' 60'

250- 400 Not Required 6" 2' 70'

3. The vent terminal must be a Gary Steel 1092, Tjernlund VH1, Starkap, Selkirk, or Constant Air -Flo 2433 style terminal or equivalent.

4. If a Gary Steel 1092 vent terminal or equivalent is used, the

vent can extend 6 inches beyond the exterior surface of an exterior wall rather than 12 inches as shown in Figure 6.2. Precautions must be taken to prevent degradation of building materials by flue products.

5. If a Tjernlund VH1 or equivalent vent terminal is used the

vent may be flush with the exterior surface of an exterior wall. Precautions must be taken to prevent degradation of

building materials by flue products. Where the terminal is not available in the appropriate size for the unit to be installed, use a transition and the next larger size terminal.

6. If a Constant Air-Flo, Starkap, Selkirk, or equivalent vent

terminal is used the vent must extend 12 inches beyond the exterior surface of an exterior wall. Precautions must be taken to prevent degradation of building materials by flue products.

8. The venting system must be exclusive to a single unit, and no other unit is allowed to be vented into it.

9. Horizontally vented units must use single wall vent pipe although one continuous section of double wall vent pipe may be used with the vent system. Under no circumstances should two sections of double wall vent pipe be joined together within one vent system due to the inability to verify complete seal of inner pipes.

6-580.5

INSTALLATION

GAS

SUPPLY LINE

GAS

SUPPLY LINE

GROUND

JOINT

UNION

W/ BRASS

SEAT

MANUAL GAS

SHUT-OFF VALVE

MIN.

SEDIMENT

TRAP

PLUGGED

1/8" NPT TEST

GAGE CONNECTION

CONTROLS

Gas Connections

WARNING

1. All field gas piping must be pressure/leak tested prior to operation. Never use an open flame. Use a soap solution or equivalent for testing.

2. Gas pressure to appliance controls must never exceed 14" W.C. (1/2 psi).

3. To reduce the opportunity for condensation, the minimum

sea level input to the appliance, as indicated on the serial plate, must not be less than 5% below the rated input, or 5% below the minimum rated input of dual rated units.

cAUTION

Purging of air from gas supply line should be performed as described in ANSI Z223.1 - latest edition “National Fuel Gas Code”, or in Canada in CAN/CGA-B149 codes.

IMPORTANT

To prevent premature heat exchanger failure, the input to the appliance, as indicated on the serial plate, must not exceed the rated input by more than 5%.

1. Installation of piping must conform with local building codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 (NFPA 54) - Latest Edition. In Canada, installation must be in accordance with CAN/CGA B149.1 for natural gas units and CAN/CGA-B149.2 for propane units.

2. Piping to units should conform with local and national requirements for type and volume of gas handled, and pressure drop allowed in the line. Refer to Table 7.1 to determine the cubic feet per hour (cfh) for the type of gas and size of unit to be installed. Using this cfh value and the length of pipe necessary, determine the pipe diameter from Table 7.2. Where several units are served by the same main, the total capacity, cfh and length of main must be considered. Avoid pipe sizes smaller than 1/2". Table

7.1 allows for a 0.3" W.C. pressure drop in the supply pressure from the building main to the unit. The inlet pressure to the unit must be 6-7" W.C. for natural gas and 11-14" W.C. for propane gas. When sizing the inlet gas pipe diameter, make sure that the unit supply pressure can be met after the 0.3" W.C. has been subtracted. If the

0.3" W.C. pressure drop is too high, refer to the Gas Engineer’s Handbook for other gas pipe capacities.

3. Install a ground joint union with brass seat and a manual

shut-off valve adjacent to the unit for emergency shut-off and easy servicing of controls, including a 1/8" NPT plugged tapping accessible for test gauge connection (see Figure 7.1).

4. Provide a sediment trap before each unit and in the line

where low spots cannot be avoided (see Figure 7.1).

5. When Pressure/Leak testing, pressures above 14" W.C. (1/2 psi), close the field installed shut-off valve, disconnect the appliance and its combination gas control from the gas supply line, and plug the supply line before testing. When testing pressures 14" W.C. (1/2 psi) or below, close the manual shut-off valve on the appliance before testing.

Figure 7.1 - Recommended Sediment Trap/Manual Shut-off Valve Installation for Gas Connection

➀

➀ Manual shut-off valve is in the “OFF” position when handle is perpendicular

to pipe.

Table 7.1 - Manifold Pressure & Gas Consumption ➀

Natural Propane BTU/Cu. Ft. 1050 2500 No. of Model Specific Gravity 0.60 1.53 Orifices Manifold Pressure In. W.C. 3.5 10.0

CFH 138.1 58.0

PDP 150

Gal/Hr. Propane – 1.64 2

BDP 150

Orifice Drill Size 21 39

CFH 166.7 70.0

PDP 175

Gal/Hr. Propane – 1.86 3

BDP 175

Orifice Drill Size 28 43

CFH 190.5 80.0

PDP 200

Gal/Hr. Propane – 2.19 3

BDP 200

Orifice Drill Size 25 42

CFH 238.1 100.0

PDP 250

Gal/Hr. Propane – 2.74 3

BDP 250

Orifice Drill Size 18 36 CFH 285.7 120.0

PDP 300

Gal/Hr. Propane – 3.29 4

BDP 300

Orifice Drill Size 21 39

CFH 333.3 140.0

PDP 350

Gal/Hr. Propane – 3.84 5

BDP 350

Orifice Drill Size 23 41

CFH 381.0 160.0 PDP 400 Gal/Hr. Propane – 4.38 6 Orifice Drill Size 25 42

Table 7.2 - Gas Pipe Capacities - Natural Gas ➀ ➁

Pipe

Length (ft)

10 132 278 520 1050 1600 3050

20 92 190 350 730 1100 2100

30 73 152 285 590 890 1650

40 63 130 245 500 760 1450

50 56 115 215 440 670 1270

60 50 105 195 400 610 1150

70 46 96 180 370 560 1050

80 43 90 170 350 530 930

100 38 79 150 305 460 870

125 34 72 130 275 410 780

150 31 64 120 250 380 710

1/2” 3/4” 1” 1-1/4” 1-1/2” 2”

➀ Capacities in Cubic Feet per Hour through Schedule 40 pipe with maximum

0.3"W.C. pressure drop with up to 14"W.C. gas pressure. Specific graivity is 0.60 for Natural gas and 1.50 for Propane gas.

➁ For Pipe Capacity with Propane Gas, divide Natural gas capacity by 1.6. Example:

What is the propane gas pipe capacity for 60 feet of 1-1/4" pipe? The Natural gas capacity is 400 CFH. Divide by 1.6 to get 250 CFH for Propane gas.

6-580.5

Natural Gas

BAFFLE

12" MIN.

3" MAX.

TURNING

VANES 3" MIN.

3" MIN.

12"

MIN.

3" MAX.

TURNING

VANES

12"

BAFFLE

12"

MIN.

BAFFLE

TURNING

VANES

INSTALLATION

Electrical Connections

WARNING

1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment damage.

2. All appliances must be wired strictly in accordance with wiring diagram furnished with the appliance. Any wiring different from the wiring diagram could result in a hazard to persons and property.

3. Any original factory wiring that requires replacement must

be replaced with wiring material having a temperature rating of at least 105°C.

4. Ensure that the supply voltage to the appliance, as indicated on the serial plate, is not 5% greater than rated voltage.

cAUTION

1. Ensure that the supply voltage to the appliance, as indicated on the serial plate, is not 5% less than the rated voltage.

1. Installation of wiring must conform with local building codes, or in the absence of local codes, with the National Electric Code ANSI/NFPA 70 - Latest Edition. Unit must be electri cally grounded in conformance to this code. In Canada, wiring must comply with CSA C22.1, Part 1, Electrical Code.

2. Two copies of the unit wiring diagram are provided with each unit. One is located in the electrical junction box and the other is suppled in the literature packet. Refer to this diagram for all wiring connections.

3. Make sure all multi-voltage components (motors, transform ers, etc.) are wired in accordance with the power supply voltage.

4. The power supply to the unit must be protected with a fused or circuit breaker switch.

5. The power supply must be within 10 percent of the voltage rating and each phase must be balanced within 2 percent of each other. If not, advise the utility company.

6. External electrical service connections that must be installed include:

a. Supply power connection (120, 208, 240, 480, or 600 volts). b. Thermostats, summer/winter switches, or other accessory

control devices that may be supplied (24 volts).

NOTE: Certain units will require the use of a field step-down transformer. Refer to the serial plate to determine the unit supply voltage required. Additional information may be found in Tables 13.2 and 13.3 and in the step down transformer installation instructions.

7. Refer to Figure 12.1 for the electrical junction box locations.

8. All supply power electrical connections are made in the electrical junction box of the unit. The low voltage (thermostat and accessory control devices) can be wired to the terminals on the electrical junction box. Refer to the wiring diagram for the terminal location of all low voltage wiring.

Duct Installation

IMPORTANT

Do not attempt to attach ductwork of any kind to propeller models.

When installing the heater, always follow good duct design practices for even distribution of the air across the heat exchanger. Recommended layouts are shown in Figure 8.1. When installing blower units with ductwork the following must be done.

1. Provide uniform air distribution over the heat exchanger. Use turning vanes where required. See Figure 8.1.

2. Provide removable access panels in the ductwork on the downstream side of the unit heater. These openings should be large enough to view smoke or reflect light inside the casing to indicate leaks in the heat exchanger and to check for hot spots on exchanger due to poor air distribution or lack of sufficient air.

3. If ductwork is connected to the rear of the unit use Modine blower enclosure kit or if using field designed enclosure maintain dimensions of blower enclosure as shown on page 19.

Figure 8.1 - Recommended Ductwork Installations

SIDE VIEW

SIDE VIEW TOP VIEW

Dimension “B” Should Never Be Less than 1/2 of “A”

Additional Requirements for Blower Model BDP

Determining Blower Speed

The drive assembly and motor on all blower units are factory assembled and adjusted for operation under average conditions of air flow and without any external static pressure. The motor sheave should be adjusted as required when the unit is to be operated at other than average air flows and/or with external static pressures. Adjustment must always be within the performance range shown on page 14 and the temperature rise range shown on the unit’s rating plate.

SIDE VIEW

To determine the proper blower speed and motor sheave turns open, the operating conditions must be known. For example, a model BDP350 unit, operating with no external static pressure, (e.g. no ductwork, nozzles, etc.) is to deliver an air volume of 6481 cfm (cfm = cubic feet per minute). This requires the unit be supplied with a 5 hp motor, a -207 drive, and the drive sheave set at 2.5 turns open to achieve a blower speed of 960

6-580.5

INSTALLATION

TOWARD MOTOR

SET SCREW

ADJUSTABLE HALF

OF SHEAVE

3/4" DEFLECTION

WITH 5# FORCE

rpm (see performance table for units with or without blower enclosure, page 14). See "Blower Adjustments" on page 9 for setting of drive pulley turns open.

If a blower unit is to be used with ductwork or nozzles, etc., the total external static pressure under which the unit is to operate, and the required air flow must be known before the unit can be properly adjusted. Any device added externally to the unit, and which the air must pass through, causes a resistance to air flow called pressure loss.

If Modine filters are used, the pressure loss through the filters is included in the performance data on page 14. If Modine supplied discharge nozzles are used, the pressure drop of the nozzles can be found footnoted at the bottom of page

17. If filters, nozzles or ductwork are to be used with the unit, and they are not supplied by Modine, the design engineer or installing contractor must determine the pressure loss for the externally added devices or ductwork to arrive at the total external static pressure under which the unit is to operate.

Once the total static pressure and the required air flow are known, the operating speed of the blower can be determined and the correct motor sheave adjustments made. As an example, a model BDP350 is to be used with a Modine supplied blower enclosure and filters attached to ductwork by others. The unit is to move 6481 cfm of air flow against an external static pressure of 0.2" W.C, which must be added for the filter pressure drop for a total of 0.4" W.C. total pressure drop. The performance table on page 14 for a BDP350, at 6481 cfm and

0.4" W.C. static pressure, shows that the unit will require a 5 hp motor using a -207 drive, and the motor sheave should be set at .5 turns open to achieve a blower speed of 1050 rpm.

To Install

1. Remove and discard the motor tie down strap and the shipping block beneath the belt tension adjusting screw (Not used on all models.)

2. For 3 and 5 HP motors, affix sheave to the motor shaft and install motor on the motor mounting bracket. Install belt on blower and motor sheaves.

Figure 9.1 - Blower Model

THREADED MOUNTING BRACKETS ON

BLOWER ASSEMBLY

MOTOR MOUNTING

BRACKET

4. The blower bearings are lubricated for life; however, before initial unit operation the blower shaft should be lubricated at the bearings with SAE 20 oil. This will reduce initial friction and start the plastic lubricant flowing.

5. Make electrical connections as outlined in the section "Electrical Connections" on page 8.

Blower Adjustments

Following electrical connections, check blower rotation to assure blow-through heating. If necessary interchange wiring to reverse blower rotation. Start fan motor and check blower sheave RPM with a hand-held or strobe-type tachometer. RPM should check out with the speeds listed in Performance Data shown on page 14. A single-speed motor with an adjustable motor sheave is supplied with these units. If blower fan speed changes are required, adjust motor sheave as follows:

NOTE: Do not fire unit until blower adjustment has been made or unit may cycle on limit (overheat) control.

1. Shut-off power before making blower speed adjustments. Refer to Determining Blower Speed on page 8 and to Performance Date on page 14 to determine proper blower RPM.

2. Loosen belt and remove from motor sheave.

3. Loosen set screw on outer side of adjustable motor sheave (see Figure 9.2).

4. To reduce the speed of the blower, turn outer side of motor sheave counterclockwise.

5. To increase the speed of the blower, turn outer side of motor sheave clockwise.

6. Retighten motor sheave set screw, replace belt and retighten motor base. Adjust motor adjusting screw such that there is 3/4” belt deflection when pressed with 5 pounds of force midway between the blower and motor sheaves (see Figure

9.3). Since the belt tension will decrease dramatically after an initial run-in period, it is necessary to periodically re-check the tension to assure continual proper belt adjustment.

7. Check to make certain motor sheave and blower sheave are aligned. Re-align if necessary.

8. Re-check blower speed after adjustment.

9. Check motor amps. Do not exceed amps shown on motor nameplate. Slow blower if necessary.

10. Check air temperature rise across unit. Check temperature

rise against values shown in Performance Tables on page 14 to assure actual desired air flow is being achieved.

11. If adjustments are required, recheck motor amps after final

blower speed adjustment.

BLOWER

SHEAVE

MOTOR SHEAVE

(MOVEABLE

BLOWER

HOUSING

MOTOR

ADJUSTMENT

SCREW

FACE TO

OUTSIDE)

3. Adjust motor adjusting screw for a belt deflection of approximately 3/4" with five pounds of force applied midway between the sheaves (see Figure 9.3). Since the belt tension will decrease dramatically after an initial run-in period, it is necessary to periodically re-check the tension. Excessive tension will cause bearing wear and noise.

Figure 9.2 - Motor Sheave Adjustment

6-580.5

Figure 9.3 - Belt Tension Adjustment

START-UP PROCEDURE

IMPORTANT

1. To prevent premature heat exchanger failure, observe heat exchanger tubes. If the bottom of the tubes become red while blower and furnace are in operation, check to be sure the blower has been set to the proper rpm for the application. Refer to page 9 for Blower Adjustments.

2. Start-up and adjustment procedures should be performed by a qualified service agency.

1. Turn off power to the unit at the disconnect switch. Check that fuses or circuit breakers are in place and sized correctly. Turn all hand gas valves to the “OFF” position.

2. Remove electrical junction box cover.

3. Check that the supply voltage matches the unit supply voltage listed on the Model Identification plate. Verify that all wiring is secure and properly protected. Trace circuits to insure that the unit has been wired according to the wiring diagram.

4. Check to insure that the venting system is installed correctly and free from obstructions.

5. Check to see that there are no obstructions to the intake and discharge of the unit.

6. For blower units, check the belt tension and sheave alignment. Refer to Blower Adjustments for proper belt tension.

7. Check bearings for proper lubrication (if applicable).

8. Check to make sure that all filters are in place and that they are installed properly according to direction of air flow (if applicable).

9. Perform a visual inspection of the unit to make sure no damage has occurred during installation.

10. Check that all horizontal deflector blades are open a minimum of 30° as measured from vertical.

11. Turn on power to the unit at the disconnect switch. Check to insure that the voltage between electrical junction box terminals T1 and G is 24V.

12. Check the thermostat, ignition control, gas valve, and supply fan blower motor for electrical operation. If these do not function, recheck the wiring diagram. Check to insure that none of the Control Options have tripped.

13. Check the blower wheel for proper direction of rotation when compared to the air flow direction arrow on the blower housing (if applicable). Blower wheel rotation, not air movement, must be checked as some air will be delivered through the unit with the blower wheel running backwards.

14. For blower units, check the blower speed (rpm). Refer to Blower Adjustments for modification.

15. Check the motor speed (rpm).

16. Check the motor voltage. On three phase systems, check to make sure all legs are in balance.

17. Check the motor amp draw to make sure it does not exceed the motor nameplate rating. On three phase systems, check all legs to insure system is balanced.

18. Recheck the gas supply pressure at the field installed manual shut-off valve. The minimum inlet pressure should be 6" W.C. on natural gas and 11" W.C. on propane gas. The maximum inlet pressure for either gas is 14" W.C. If inlet pressure exceeds 14" W.C., a gas pressure regulator must be added upstream of the combination gas valve.

19. Open the field installed manual gas shut-off valve.

20. Open the manual main gas valve on the combination gas valve. Call for heat with the thermostat and allow the pilot to light for intermittent pilot ignition. If the pilot does not light, purge the pilot line. If air purging is required, disconnect the pilot line at outlet of pilot valve. In no case should line be purged into heat exchanger. Check the pilot flame length (See Pilot Flame Adjustment).

21. Once the pilot has been established, check to make sure that the main gas valve opens. Check the manifold gas pressure (See Main Gas Adjustment) and flame length (See Air Shutter Adjustment) while the supply fan blower is operating.

22. Check to insure that gas controls sequence properly (See Control Operating Sequence). Verify if the unit has any additional control devices and set according to the instructions in the Control Options.

23. Once proper operation of the unit has been verified, remove any jumper wires that were required for testing.

24. Replace the electrical junction box cover.

Pilot Burner Adjustment

The pilot burner is orificed to burn properly with an inlet pressure of 6-7” W.C. on natural gas and 11-14” W.C. on propane gas, but final adjustment must be made after installation. If the pilot flame is too long or large, it is possible that it may cause soot and/or impinge on the heat exchanger causing failure. If the pilot flame is shorter than shown, it may cause poor ignition and result in the controls not opening the combination gas control. A short flame can be caused by a dirty pilot orifice. Pilot flame condition should be observed periodically to assure trouble-free operation.

To Adjust the Pilot Flame

1. Create a call for heat from the thermostat.

2. Remove the cap from the pilot adjustment screw. For location, see the combination gas control literature supplied with unit.

3. Adjust the pilot length by turning the screw in or out to achieve a soft steady flame 3/4” to 1” long and encompassing 3/8”-1/2” of the tip of the thermocouple or flame sensing rod (see Figure 10.1).

4. Replace the cap from the pilot adjustment screw.

Figure 10.1 - Correct Pilot Flame

3/4" to 1"

Main Burner Adjustment

The gas pressure regulator (integral to the combination gas control) is adjusted at the factory for average gas conditions. It is important that gas be supplied to the unit heater in accordance with the input rating on the serial plate. Actual input should be checked and necessary adjustments made after the unit heater is installed. Over-firing, a result of too high an input, reduces the life of the appliance and increases maintenance. Under no circumstances should the input exceed that shown on the serial plate.

Measuring the manifold pressure is done at the outlet pressure tap of the gas valve (see Figure 11.1).

To Adjust the Manifold Pressure

1. Move the field installed manual shut-off valve to the “OFF” position.

2. Remove the 1/8" pipe plug in the pipe tee or gas valve and attach a water manometer of “U” tube type which is at least 12" high.

6-580.5

START-UP PROCEDURE

3. Move the field installed manual gas shut-off valve to the “ON” position.

4. Create a high fire call for heat from the thermostat.

5. Determine the correct high fire manifold pressure. For natural gas 3.5” W.C., for propane gas 10” W.C. Adjust the main gas pressure regulator spring to achieve the proper manifold pressure (for location, see the combination gas control literature supplied with unit).

6. After adjustment, move the field installed manual shut-off

valve to the “OFF” position and replace the 1/8" pipe plug.

7. After the plug is in place, move the field installed manual

shut-off valve to the “ON” position and recheck pipe plugs for gas leaks with soap solution.

Burner Flame Adjustment

Proper operation provides a soft blue flame with a well-defined inner core. A lack of primary air will reveal soft yellow-tipped flames. Excess primary air produces short, well-defined flames with a tendency to lift off the burner ports. For both natural and propane gas, the flame may be adjusted by sliding the manifold. Also, for propane gas, the air shutters can be adjusted to control the burner flame height. The air shutters can be accessed by lowering the bottom pan of the unit heater.

Natural Gas Flame Control

Control of burner flames on unit heaters utilizing natural gas is achieved by resetting the manifold position to either increase or decrease primary combustion air. Prior to flame adjustment, operate unit heater for about fifteen minutes. The main burner flame can be viewed after loosening and pushing aside the gas designation disc on the back of the unit.

To increase primary air, loosen the manifold mounting screws and move the manifold away from the burner until the yellowtipped flames disappear (see Figure 11.2). To decrease primary air, move manifold closer to the burner until flames no longer lift from burner ports, but being careful not to cause yellow tipping. Retighten manifold mounting screws after adjustment.

Propane Gas Flame Control

An optimum flame will show a slight yellow tip. Prior to flame adjustment, operate furnace for at least fifteen minutes. Loosen air shutter set screws and move the air shutters away from the manifold to reduce the primary air until the yellow flame tips appear (see Figure 11.3). Then increase the primary air until yellow tips diminish and a clean blue flame with a well defined inner cone appears.

It may also be necessary to adjust the manifold position in addition to adjusting air shutters to obtain proper flame. Follow the instructions under "Natural Gas Flame Control" for adjusting the manifold.

Figure 11.1 - Typical Combination Gas Control

GAS CONTROL KNOB

PRESSURE REGULATOR ADJUSTMENT SCREW (UNDER CAP SCREW)

INLET

PRESSURE

TAP

INLET

RESET BUTTON

PILOT ADJUSTMENT SCREW

OUTLET

PRESSURE

TAP

OUTLET

PILOT TUBING CONNECTION

Figure 11.2 - Manifold Adjustment, Natural Gas

MANIFOLD

MAIN

BURNER

ORIFICES

MANIFOLD MOUNTING

SCREW AND PIN

MIXER

TUBES

BURNER

RETAINING PIN

Figure 11.3 - Air Shutter Adjustment, Propane Gas

MANIFOLD

AIR

SHUTTER

MIXER TUBES

MAIN

BURNER

ORIFICES

Control Operating Sequence

All units are supplied with intermittent pilot systems with continuous retry control as standard. For intermittent pilot systems, both the main burner and pilot are turned off 100% when the thermostat is satisfied. For all units, the system will attempt to light the pilot for 70 seconds. If the pilot is not sensed, the ignition control will wait approximately 6 minutes with the combination gas control closed and no spark. After 6 minutes, the cycle will begin again. After 3 cycles, some ignition controllers lockout for approximately 1 hour before the cycle begins again. This will continue indefinitely until the pilot flame is sensed or power is interrupted to the system. Refer to Table

12.1 for control code descriptions. Specific descriptions of the control sequence for different control codes are shown below.

1. The thermostat calls for heat.

2. The power exhauster relay is energized starting the power exhauster motor. Once the motor has reached full speed, the differential pressure switch closes.

3. The pilot valve opens and the ignitor sparks for 70 seconds in an attempt to light the pilot.

4. Once the pilot is lit, the flame sensor proves the pilot and stops the ignitor from sparking.

5. On single stage units, the main gas valve is opened and the main burner is lit to 100% full fire. On two stage units, the gas valve may open at either 50% or 100%, depending on what the two stage thermostat is calling for.

6. The air mover starts after 30 to 90 seconds to allow the heat exchanger to warm up.

7. The unit continues to operate until the thermostat is satisfied, at which time both the main and pilot valves close 100%.

8. The air mover stops after 30 to 90 seconds to remove residual heat from the heat exchanger.

6-580.5

UNIT AND CONTROL OPTIONS

Figure 12.1 - Factory Mounted Option Location

➇

➁

➆

➂

➄

➀

➃

All units include the standard (STD) features. The unit must be reviewed to determine the optional (OPT) features that may have been supplied with the unit.

(1) Gas Valve

a) Single Stage Gas Valve - (STD)

The main gas valve provides the pilot, regulator, main gas, and manual shutoff functions. For additional information, see the supplier literature included with the unit.

b) Two Stage Gas Valve - (OPT)

The two stage gas valve provides the pilot, regulator, main gas (100% and 50% fire), and manual shutoff functions. For additional information, see the supplier literature included with the unit.

(2) Ignition controller - (STD)

The ignition controller is factory installed on the back of the unit heater with the spark igniter and sensor located on the burner. For additional information, refer to "Control Operating Sequence" on page 11 and the supplier literature included with the unit.

(3) Time Delay Relay - (STD)

The time delay relay is factory installed in electrical junction box and controls propeller/blower motor function. For singlephase units below 2 Hp, the time delay relay controls the motor directly. For single-phase units 2 Hp and greater and all three phase units, the time delay relay controls the motor starter. For additional information, refer to "Control Operating Sequence" on page 11.

(4) Low Voltage Terminal Board - (STD)

The low voltage terminal board is located in electrical junction box. The terminal board is labeled to match the electrical wiring diagram provided with the unit. All low voltage field wiring connections should be made to the exposed side of the terminal board (exterior of electrical junction box) to prevent miswiring by modifying the factory wiring which is inside the electrical junction box.

(5) Control Step Down Transformer - (STD)

The control step down transformer is located in the electrical junction box. The transformer is used to step down the supply power (115V, 208V, 230V, 460V, 575V) to 24V. This transformer is used to control the gas controls, fan delay relay, field supplied motor starter, etc. All unit heaters are supplied with a 40VA control step down transformer. To determine the control transformer supplied as well as any accessory/field supplied transformers required reference the supply voltage listed on the serial plate and reference Tables 13.2 and 13.3.

⑥

➈

(6) High Limit Switch - (STD)

The automatic reset high limit switch is factory installed on the left side (air blowing at you) of the unit heater. If the limit temperature is exceeded, the gas controls are de-energized until the switch is cooled.

(7) Pressure Switch (STD)

A automatic reset vent pressure switch is designed to prevent operation of the main burner if there is restricted venting of flue products. This restriction may occur due to an improper vent diameter, long vent runs, un-approved vent terminal, high winds, high negative pressure within space, etc. After the cause of the restriction has been corrected, the pressure switch will reset automatically. See Troubleshooting section for more information.

(8) Power Exhauster (STD)

All power vented unit heaters are supplied with a round vent pipe connection. Some models may require the use of a vent transition from the power exhauster outlet to the vent pipe (see Table 6.1). The power exhauster may be rotated 180° to allow for various venting directions.

(9) Blower Motor - (STD on BDP models only)

The blower motor can be provided in a variety of supply voltages and motor horsepowers. Refer to the model nomenclature to determine the motor provided. The blower motor is supplied with an adjustable sheave that can be used to increase/decrease the blower RPM. For instructions on changing the blower RPM, refer to Blower Adjustments.

Table 12.1 - Control Descriptions - Models PDP and BDP

Control System

Description

Single-Stage

Two-Stage

➀ All controls are intermittent pilot ignition, 100% shut-off with continuous retry.

➁ Factory wired 460/575 available on blower models. Field installed step down

transformer may be used for 460/575 propeller applications.

➀

Control Code

Natural

Gas

30 31 32 33

63 64

Propane

Gas

85 86 93 94

87 88

Service Voltage

115V

208/230V

460V ➁ 575V ➁

115V

208/230V

Thermostat

Voltage

25V 25V 25V 25V

25V 25V

6-580.5

GENERAL PERFORMANCE DATA

Table 13.1 - Performance - Propeller (PDP) and Blower (BDP) Models

Model Number

PDP 150 PDP 175 PDP 200 PDP 250 PDP 300 PDP 350 PDP 400 BDP 150 BDP 175 BDP 200 BDP 250 BDP 300 BDP 350 BDP 400

Btu/Hr. Input 150,000 175,000 200,000 250,000 300,000 350,000 400,000 150,000 175,000 200,000 250,000 300,000 350,000 400,000

Btu/Hr. Output 120,000 140,000 160,000 200,000 240,000 280,000 320,000 120,000 140,000 160,000 200,000 240,000 280,000 320,000

Entering Airflow

CFM Range – – – – – – – 1587-2778 1852-3241 2116-3704 2646-4630 3175-5556 3704-6481 4233-6584

Air Temp. Rise (°F) 51 51 52 50 50 53 54 40-70 40-70 40-70 40-70 40-70 40-70 40-70

Max. Mounting Hgt.

(Ft) ➂ 16 17 15 19 21 20 19 14 15 13 16 18 19 19

Heat Throw (Ft) ➂ (Max. Mtg. Hgt.) 55 59 51 67 74 70 69 49 52 47 58 64 67 68

Motor Type PSC PSC PSC PSC PSC PSC PSC

15/60/1 (PC01) 1/8 1/6 1/6 1/3 1/2 3/4 3/4

30/60/1 (PC02) 1/8 1/6 1/6 1/3 1/2 3/4 3/4

208/60/1 (PC03) N/A 1/6 1/6 N/A N/A N/A N/A

(CFM)

2180 2550 2870 3700 4460 4870 5440 2020 2357 2694 3367 4040 4714 5387

➀ ➁

For motor size details, refer to pages 14 and 15.

Table 13.2 - Electrical Details Propeller Units Table 13.3 - Electrical Details Blower Units

Supply Voltage

Voltage Phase Voltage Phase

115 1 115 1 30,63,85,87 115 to 24 none 208 1 115 1 30,63,85,87 115 to 24 208V to 115V 208 1 208 1 31,64,86,88 208 to 24 none 208 3 115 1 30,63,85,87 115 to 24 208V to 115V ➃ 230 1 115 1 30,63,85,87 115 to 24 208 to 115V ➃ 230 1 230 1 31,64,86,88 230 to 24 none 230 3 115 1 30,63,85,87 115 to 24 230V to 115V ➃ 460 3 115 1 30,63,85,87 115 to 24 460 to 115V 575 3 115 1 30,63,85,87 115 to 24 575 to 115V

Power

Unit

Voltage

Control

Code

Selected

Factory

Installed

Transformer

Additional

Field Installed

Transformers

Supply

Voltage

Voltage Phase Voltage Phase

115 1 115 1 30,63,85,87 115 to 24 none 208 1 208 1 31,64,86,88 208 to 24 none 208 3 208 3 31,64,86,88 208 to 24 none 230 1 230 1 31,64,86,88 230 to 24 none 230 3 230 3 31,64,86,88 230 to 24 none 460 ➄ 3 230 ➄ 3 64,88 230 to 24 460 to 230V ➅ 460 3 460 3 32,93 460 to 24 460 to 230V 575 ➄ 3 230 ➄ 3 64,88 230 to 24 575 to 230V ➅ 575 3 575 3 33,94 575 to 24 575 to 230V

Power

Unit

Voltage

Control

Code

Selected

Factory

Installed

Transformer

Additional

Field Installed

Transformers

Table 13.4 - Motor Data and Total Unit Power Requirements - Propeller Models ➀

Unit Voltage 115/60/1 115/60/1 With Use of Transformer 208/60/1 230/60/1

Supply Voltage 115/60/1 208V 230V 460V 575V 208/60/1 230/60/1

Mtr. Mtr. Total KVA Total KVA Total KVA Total KVA Total Mtr. Mtr. Total Mtr. Mtr. Total

Amps Rpm Amps Req. Amps Req. Amps Req. Amps Req. Amps Amps Rpm Amps Amps. RPM Amps

1/8 2.3 1625 4.0 0.50 2.4 0.50 2.17 0.50 1.09 0.50 0.87 1.0 1625 1.9 1.0 1625 1.9

1/6 2.7 1075 5.1 1.00 4.81 0.75 3.26 0.75 1.63 0.75 1.30 1.5 1075 2.8 1.5 1075 2.8

1/3 5.4 1075 7.7 1.00 4.81 1.00 4.35 1.00 2.17 1.00 1.74 --- --- --- 2.5 1075 3.7

1/2 7.5 1075 9.8 1.50 7.2 1.50 6.52 1.50 3.26 1.50 2.61 --- --- --- 3.5 1075 4.7

3/4 8.8 1125 11.1 1.50 7.2 1.50 6.52 1.50 3.26 1.50 2.61 --- --- --- 4.4 1125 5.5

Table 13.5 - Motor Data and Total Unit Power Requirements - Blower Models

Voltage 115/60/1 230/60/1 208/60/3 230/60/3 460/60/3 575/60/3 Motor Motor Total Motor Total Motor Total Motor Total Motor Total Motor Total HP Rpm Amps Amps Amps Amps Amps Amps Amps Amps Amps Amps Amps Amps

1/4 1725 3.7 6.0 2.7 4.0 1.3 2.6 1.2 2.5 0.7 1.9 0.5 1.8 1/3 1725 5.0 7.3 2.5 3.8 1.2 2.5 1.2 2.5 0.6 1.9 0.8 2.1 1/2 1725 8.0 10.3 4.0 5.3 2.2 3.5 2.1 3.4 1.1 2.4 0.9 2.2 3/4 1725 11.0 13.3 5.4 6.7 2.8 4.1 2.7 4.0 1.4 2.6 1.1 2.3 1 1725 13.4 15.7 6.7 8.0 3.6 4.9 3.5 4.8 1.8 3.0 1.5 2.6 1-1/2 1725 15.2 17.5 7.6 8.9 4.8 6.1 4.8 6.1 2.4 3.6 1.9 3.1 2 1725 --- --- --- --- 6.8 8.1 6.0 7.3 3.0 4.3 2.3 3.5 3 1725 --- --- --- --- 9.9 11.2 8.2 9.5 4.1 5.4 3.4 4.6 5 1725 --- --- --- --- 15.2 16.5 13.0 14.3 6.5 7.8 5.3 6.5

➀ All motors are totally enclosed and all single phase motors have built-in thermal overload protection. ➁ Ratings shown are for elevations up to 2,000 ft. For elevations above 2,000 feet, ratings should be reduced at the rate of 4% for each 1,000 feet above sea level.

(In Canada see rating plate.) Reduction of ratings requires use of a high altitude kit.

➂ Data taken at 55°F air temperature rise. At 65°F ambient and unit fired at full-rated input. Mounting height as measured from bottom of unit, and without deflector hoods.

➃

A transformer may not be required. 115V/1φ power may be obtained from the following electrical distribution systems: 230/1φ 3-wire, 230/3φ

4-wire, 208/3φ 4-wire and 208/1φ 3-wire (from 208V wye connected transformer). Please consult the job site electrician to determine applicability.

➄

Unit power code must match building supply voltage, control voltage must match unit power.

➅

For CSA Canada certification, step down transformer may be required to be factory installed (Blower Models Only).

➀

6-580.5

GENERAL PERFORMANCE DATA

Blower Models

Models With or Without Blower Enclosure ➀ ➁

Data for use with filters only

0.5 Static Air Pressure 0.6 Static Air Pressure 0.7 Static Air Pressure

0.4 Static Pressure

Temp Sheave Sheave Sheave

Sheave

Model Rise Airflow RPM HP Drive Turns RPM HP Drive Turns RPM HP Drive Turns

RPM HP Drive Turns

No. (°F) (cfm) No. Open No. Open No. Open

No. Open

40 2778 750 1 -38 1.5 – – – – – – – –

705 1 -38 2.0

-80

-192

3/4

-38

3/4

-38

-96

BDP

1/2

3/4

150

-96

45 2469 715 1 -38 2.0 755 1 -38 1.5 – – – –

50 2222 685 3/4 -38 2.5 730 3/4 -38 2.0 – – – –

55 2020 665 3/4 -38 3.0 715 3/4 -38 2.0 – – – –

60 1852 650 1/2 -96 1.5 700 3/4 -38 2.5 – – – –

65 1709 640 1/2 -96 1.5 690 3/4 -38 2.5 – – – –

70 1587 630 1/2 -96 2.0 680 1/2 -96 1.0 – – – –

40 3241 970 2 -80 2.5 1005 2 -80 1.5 1035 2 -80 1.0

1/2

670 3/4 -38 3.0

640 3/4 -38 3.5

615 1/2 -96 2.0

600 1/2 -96 2.5

585 1/2 -96 2.5

575 1/3 -95 3.0

940 1-1/2 -193 0.0

BDP

-193

1-1/2

-192

-193

3/4

1-1/2

-192

3/4

175

50 2593 845 1 -192 2.5 885 1 1/2 -193 1.5 920 1-1/2 -193 0.5

810 1 -192 3.0

-192

55 2357 805 1 -192 3.0 845 1 -192 2.5 880 1 -192 1.5

765 3/4 -192 3.5

60 2160 770 3/4 -192 3.5 815 3/4 -192 2.5 855 1 -192 2.0

730 3/4 -192 4.0

65 1994 745 3/4 -192 3.5 790 3/4 -192 3.0 830 3/4 -192 2.5

700 1/2 -96 0.5

-96

1/2

BDP

70 1852 725 1/2 -96 0.0 770 3/4 -192 3.5 815 3/4 -192 2.5

680 1/2 -96 1.0

45 2881 900 1-1/2 -193 1.0 935 1 1/2 -193 0.5 970 2 -80 2.5

865 1-1/2 -193 2.0

40 3704 615 1-1/2 -105 4.0 650 1 1/2 -105 3 685 – – –

3580 1 -16 1.0

-105

1-1/2

200

45 3292 590 1 -16 1.0 625 1 1/2 -105 4 660 – – –

550 1 -16 2.0

-16

3/4

50 2963 570 3/4 -16 1.5 610 1 -16 0.5 645 – – –

55 2694 555 3/4 -16 1.5 595 1 -16 0.5 635 – – –

60 2469 545 3/4 -16 2.0 590 3/4 -16 1 630 – – –

3/4

525 3/4 -16 2.5

510 3/4 -16 2.5

500 1/2 -101 1.5

3/4

-101

65 2279 540 3/4 -16 2.0 585 3/4 -16 1 625 – – –

1/2

490 1/2 -101 2.0

70 2116 535 1/2 -101 0.5 580 3/4 -16 1 625 – – –

485 1/2 -101 2.0

40 4630 750 2 -108 2.5 775 2 -108 2 – – – –

720 2 -108 3.0

BDP

-108

45 4115 695 1 1/2 -105 2.0 725 2 -108 3 755 2 -108 2.5

665 1-1/2 -105 2.5

-105

1-1/2

250

-105

50 3704 660 1 1/2 -105 3.0 690 1 1/2 -105 2 720 1 1/2 -105 1.0

1-1/2

625 1-1/2 -105 4.0

-105

1-1/2

-105

1-1/2

55 3367 630 1 -205 2.0 665 1 1/2 -105 3 695 1 1/2 -105 2.0

595 1 -205 2.5

-205

3/4

BDP

-205

60 3086 605 1 -205 2.0 645 1 -205 0.5 680 1 -205 1.0

65 2849 590 3/4 -205 2.5 630 1 -205 2 665 1 -205 1.0

70 2646 575 3/4 -205 3.0 615 3/4 -205 2.0 655 1 -205 1.0

40 – – – – – – – – – – – – –

3/4

570 3/4 -205 3.0

550 3/4 -205 3.5

535 3/4 -205 3.5

- - - -

-106

-111

1-1/2

-106

-108

1-1/2

-106

1-1/2

300

-106

-205

45 4938 865 3 -111 2.0 890 3 -111 1.5 915 3 -111 1.0

50 4444 805 2 -108 1.0 830 2 -108 0.5 860 3 -111 2.0

55 4040 760 1 1/2 -106 2.5 785 2 -108 1.5 815 2 -108 1.0

60 3704 720 1 1/2 -106 3.5 750 1 1/2 -106 2.5 780 1 1/2 -106 1.5

65 3419 690 1 1/2 -106 4.0 720 1 1/2 -106 3.5 750 1 1/2 -106 2.5

70 3175 660 1 -205 1.0 695 1 -205 0.5 725 1 1/2 -106 3.0

1-1/2

840 3 -111 2.5

780 2 -108 1.5

730 1-1/2 -106 3.0

690 1-1/2 -106 4.0

655 1 -205 1.0

630 1 -205 2.0

40 6481 1070 5 -207 0.5 1095 5 -207 0.0 – – – –

1050 5 -207 0.5

-207

BDP

-2075 5

-210

-207

-210

70 3704 725 1 1/2 -105 1.0 755 1 1/2 -105 0.0 785 1-1/2 -100 4.0

695 1-1/2 -105 2.0

-111

-207

-111

-210

-207

-111

400

BDP

-207

-111

40 - - - - - - - - - - - - -

45 6584 1010 5 -207 1.5 1035 5 -207 1.0 1055 5 -207 0.5

50 5926 935 5 -207 3.0 955 5 -207 2.5 980 5 -207 2.0

55 5387 870 3 -111 2.0 895 3 -111 1.0 920 3 -111 0.5

60 4938 820 3 -111 3.0 850 3 -111 2.5 875 3 -111 2.0

65 4558 780 2 -210 4.0 805 2 -210 3.5 835 2 -210 2.5

70 4233 745 1-1/2 -105 0.5 775 2 -210 4.0 800 2 -210 3.5

- - - -

985 5 -207 2.0

910 5 -207 3.5

845 3 -111 2.5

795 3 -111 3.5

750 2 -210 4.5

715 1-1/2 -105 1.5

-111

1-1/2

-111

-105

1-1/2

350

-210

45 5761 975 5 -207 2.0 1000 5 -207 1.5 1025 5 -207 1.5

50 5185 905 3 -111 1.0 930 3 -111 0.5 955 3 -111 0.0

55 4714 845 3 -111 2.5 870 3 -111 2.0 900 3 -111 1.0

60 4321 800 2 -210 3.5 825 2 -210 3.0 855 2 -210 2.5

65 3989 760 1 1/2 -105 0.0 790 1 1/2 -100 4.0 815 2 -210 3.0

1-1/2 -105

955 5 -111 2.5

880 3 -111 1.5

820 2 -210 3.0

770 2 -210 4.0

730 1-1/2 -105 1.0

-38

3/4

1/2

-96

1/2

-95

1/3

-191

1/4

-191

1/4

-95

1/3

-193

1-1/2

-192

3/4

-192

3/4

-96

1/2

-96

1/2

-95

1/3

-96

1/2

-95

1/3

3/4

-101

1/2

-101

1/2

-101

1/2

-212

1/4

-102

1/3

-212

1/4

-105

1-1/2

-205

3/4

-205

3/4

-204

1/2

-204

1/2

-204

1/2

1/3 -203

-111

-106

1-1/2

-205

3/4

-205

3/4

-205

3/4

-207

-111

-1051-1/2

-105

1-1/2-1051-1/2

-107

-207

-111

-210

1-1/2 -105

1-1/2 -105 1-1/2 -105

For elevations over 2000’, output needs to be

reduced 4% for each 1000' above sea level.

(Does not apply in Canada - see rating plate)

Outputs shown are for elevations up to 2000'.

➀

➁ Sheave turns open are approximate. For proper

operation, check blower rpm

➂ Models not shown use same HP and drive

numbers as cataloged

➃ Performance is the same; motor sheave

accommodates larger shaft. When ordering

575V, specify the listed 575V drive.

1-1/2 -193 1-1/2 -198

1/3 -102 1/3 -101

1-1/2 -105 1-1/2 -180

1-1/2 -106 1-1/2 -108

1-1/2 -100 1-1/2 -210

HP & Drive HP & Drive to Order

from this Catalog from Price List ➃

1/4 -191 1/4 -197

BDP150 1/3 -191 1/3 -197

1/3 -95 1/3 -96

Important: Note for 575V Only ➂

1/3 -95 1/3 -96

BDP175

1/4 -212 1/4 -213

1/3 -212 1/3 -213

BDP200

1-1/2 -105 1-1/2 -180

1/3 -203 1/3 -204

BDP250

BDP300

1-1/2 -105 1-1/2 -180

BDP350

BDP400 1-1/2 -105 1-1/2 -180

40 2778 515 1/2 -96 4.0 565 3/4 -38 4.5 615 3/4 -38 4.0 665 3/4 -38 3.0

45 2469 455 1/3 -191 0.0 515 1/2 -96 4.0 570 1/2 -96 3.0 620 3/4 -38 3.5

50 2222 410 1/4 -191 1.5 475 1/3 -95 5.0 535 1/2 -96 3.5 590 1/2 -96 2.5

55 2020 375 1/4 -191 2.5 445 1/4 -191 0.5 505 1/3 -95 4.0 565 1/2 -96 3.0

60 1852 345 1/4 -191 3.5 420 1/4 -191 1.0 485 1/3 -95 4.5 545 1/2 -96 3.5

65 1709 315 1/4 -191 4.5 400 1/4 -191 2.0 470 1/3 -95 5.0 530 1/3 -95 4.0

70 1587 295 1/4 -191 5.0 380 1/4 -191 2.5 455 1/4 -191 0.0 520 1/3 -95 4.0

40 3241 805 1-1/2 -193 3.5 840 1-1/2 -193 2.5 875 1-1/2 -193 2.0 910 1-1/2 -193 1.0

45 2881 715 1 -192 4.0 755 1 -192 3.5 795 1 -192 3.0 830 1-1/2 -193 3.0

50 2593 645 3/4 -192 5.0 690 3/4 -192 4.5 730 3/4 -192 4.0 770 1 -192 3.5

55 2357 585 1/2 -96 2.5 635 1/2 -96 1.5 680 3/4 -96 4.5 720 3/4 -192 4.0

60 2160 540 1/3 -95 3.5 590 1/2 -96 2.5 640 1/2 -96 1.5 685 3/4 -192 4.5

65 1994 495 1/3 -95 4.5 550 1/3 -95 3.5 605 1/2 -96 2.5 655 1/2 -96 1.5

70 1852 460 1/3 -95 5.0 520 1/3 -95 4.0 575 1/3 -95 3.0 630 1/2 -96 2.0

40 3704 420 3/4 -16 5.0 465 3/4 -16 4.0 505 1 -16 3.0 540 1 -16 2.0

45 3292 375 1/2 -101 5.0 420 1/2 -101 3.5 465 3/4 -16 3.5 510 3/4 -16 2.5

50 2963 335 1/3 -212 1.0 390 1/2 -101 4.5 440 1/2 -101 3.0 485 3/4 -16 3.5

55 2694 305 1/4 -212 2.0 365 1/3 -102 5.0 415 1/2 -101 3.5 465 1/2 -101 2.5

60 2469 280 1/4 -212 3.0 345 1/4 -212 0.5 400 1/3 -102 4.0 450 1/2 -101 3.0

65 2279 260 1/4 -212 4.0 325 1/4 -212 1.5 385 1/3 -102 4.5 440 1/2 -101 3.0

70 2116 240 1/4 -212 5.0 310 1/4 -212 2.0 375 1/3 -102 5.0 430 1/3 -102 3.5

40 4630 605 1-1/2 -105 4.5 635 1-1/2 -105 3.5 665 1-1/2 -105 3.0 690 2 -108 4.0

45 4115 535 1 -205 3.5 570 1 -205 3.0 605 1-1/2 -105 4.5 635 1-1/2 -105 3.5

50 3704 485 3/4 -205 4.5 520 3/4 -205 4.0 555 1 -205 3.0 590 1 -205 2.5

55 3367 440 1/2 -204 2.0 480 3/4 -205 5.0 520 3/4 -205 4.0 555 3/4 -205 3.0

60 3086 405 1/2 -204 3.0 450 1/2 -204 1.5 490 3/4 -205 4.5 530 3/4 -205 4.0

65 2849 370 1/3 -203 4.0 420 1/2 -204 2.5 465 1/2 -204 1.0 510 3/4 -205 4.0

70 2646 345 1/3 -203 4.5 395 1/3 -203 3.0 445 1/2 -204 1.5 490 1/2 -204 0.5

40 5556 825 3 -111 3.0 850 3 -111 2.5 875 3 -111 2.0 900 3 -111 1.0

45 4938 735 2 -108 3.0 760 2 -108 2.0 790 2 -108 1.5 815 3 -111 3.0

50 4444 660 1-1/2 -106 5.0 690 1-1/2 -106 4.0 720 1-1/2 -106 3.0 750 2 -108 2.5

55 4040 600 1 -205 2.5 635 1-1/2 -106 5.0 665 1-1/2 -106 4.5 700 1-1/2 -106 4.0

60 3704 550 3/4 -205 3.5 590 1 -205 2.5 625 1 -205 2.0 655 1-1/2 -106 5.0

65 3419 510 3/4 -205 4.0 550 3/4 -205 3.5 585 3/4 -205 2.5 620 1 -205 2.0

70 3175 470 3/4 -205 5.0 515 3/4 -205 4.0 555 3/4 -205 3.5 595 3/4 -205 2.5

40 6481 960 5 -207 2.5 980 5 -207 2.0 1005 5 -207 1.5 1030 5 -207 1.0

45 5761 850 3 -111 2.5 880 3 -111 1.5 905 3 -111 1.0 930 5 -111 3.0

50 5185 765 2 -210 4.5 795 3 -111 3.5 825 3 -111 3.0 850 3 -111 2.5

55 4714 695 1-1/2 -105 2.0 730 2 -210 5.0 760 2 -210 4.5 790 2 -210 3.5

60 4321 640 1-1/2 -105 3.5 675 1-1/2 -105 2.5 710 1-1/2 -105 1.5 740 1-1/2 -105 0.5

65 3989 590 1 -107 4.5 630 1 -107 3.5 665 1-1/2 -105 3.0 695 1-1/2 -105 2.0

70 3704 550 1 -107 5.0 590 1 -107 4.5 625 1 -107 3.5 660 1 -107 3.0

40 - - - - - - - - - - - - - - - - -

45 6584 885 5 -207 4.0 915 5 -207 3.5 940 5 -207 3.0 965 5 -207 2.5

50 5926 800 3 -111 3.5 825 3 -111 3.0 855 3 -111 2.0 880 5 -207 4.0

55 5387 725 2 -210 5.0 760 3 -111 4.5 790 3 -111 4.0 815 3 -111 3.0

60 4938 665 1-1/2 -105 2.5 700 2 -210 6.0 735 2 -210 5.0 765 2 -210 4.5

65 4558 615 1-1/2 -105 4.0 650 1-1/2 -105 3.0 685 1-1/2 -105 2.0 720 2 -210 5.0

150

No. (°F) (cfm) No. Open No. Open No. Open No. Open

BDP

0.0 Static Air Pressure 0.1 Static Air Pressure 0.2 Static Air Pressure 0.3 Static Air Pressure

Temp Sheave Sheave Sheave Sheave

Model Rise Airflow RPM HP Drive Turns RPM HP Drive Turns RPM HP Drive Turns RPM HP Drive Turns

175

BDP

200

BDP

250

BDP

300

BDP

350

BDP

70 4233 570 1-1/2 -105 4.5 610 1-1/2 -105 4.5 650 1-1/2 -105 3.5 680 1-1/2 -105 2.5

400

BDP

Filters

For blower units with enclosure and filter,

add the following static pressures to the

static pressure determined by the system

designer for total external static pressure.

BDP 150 0.1" W.C.

BDP 175 0.2" W.C.

BDP 200 0.1" W.C.

BDP 250 0.2" W.C.

BDP 300 0.2" W.C.

BDP 350 0.2" W.C.

BDP 400 0.2" W.C.

6-580.5

GENERAL PERFORMANCE DATA

Table 15.1 - Power Code Description- Blower Models

Power Code Electric Power

01 115/60/1 02 230/60/1 04 208/60/3 05 230/460/60/3 07 575/60/3 09 115/60/1 10 230/60/1 12 208/60/3 13 230/460/60/3 15 575/60/3 17 115/60/1 18 230/60/1 20 208/60/3 21 230/460/60/3 23 575/60/3 25 115/60/1 26 230/60/1 28 208/60/3 29 230/460/60/3 31 575/60/3 33 115/60/1 34 230/60/1 36 208/60/3 37 230/460/60/3 39 575/60/3 41 115/60/1 42 230/60/1 44 208/60/3 45 230/460/60/3 47 575/60/3 49 115/60/1 50 230/60/1 52 208/60/3 53 230/460/60/3 55 575/60/3 57 115/60/1 58 230/60/1 60 208/60/3 61 230/460/60/3 63 575/60/3 65 115/60/1 66 230/60/1 68 208/60/3 69 230/460/60/3 71 575/60/3 73 115/60/1 74 230/60/1 76 208/60/3 77 230/460/60/3 79 575/60/3 81 115/60/1 82 230/60/1 84 208/60/3 85 230/460/60/3 87 575/60/3 89 115/60/1 90 230/60/1 92 208/60/3 93 230/460/60/3 95 575/60/3

BDP150 BDP175 BDP200 BDP250 BDP300 BDP350 BDP400

HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive HP Drive

1/4 191 – – 1/4 212 – – – – – – – – 1/4 191 – – 1/4 212 – – – – – – – – 1/4 191 – – 1/4 212 – – – – – – – – 1/4 191 – – 1/4 212 – – – – – – – – 1/4 197 – – 1/4 213 – – – – – – – – 1/3 191 1/3 95 1/3 212 1/3 203 3/4 205 1 107 1-1/2 105 1/3 191 1/3 95 1/3 212 1/3 203 3/4 205 1 107 1-1/2 105 1/3 191 1/3 95 1/3 212 1/3 203 3/4 205 1 107 1-1/2 105 1/3 191 1/3 95 1/3 212 1/3 203 3/4 205 1 107 1-1/2 105 1/3 197 1/3 96 1/3 213 1/3 204 3/4 205 1 107 1-1/2 180 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 – – 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 – – 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 2 210 1/3 95 1/2 96 1/3 102 1/2 204 1 205 1-1/2 105 2 210 1/3 96 1/2 96 1/3 101 1/2 204 1 205 1-1/2 180 2 210 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 – – 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 – – 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 3 111 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 106 1-1/2 100 3 111 1/2 96 3/4 192 1/2 101 3/4 205 1-1/2 108 1-1/2 210 3 111 3/4 38 1 192 3/4 16 1 205 – – – – – – 3/4 38 1 192 3/4 16 1 205 – – – – – – 3/4 38 1 192 3/4 16 1 205 2 108 2 210 5 207 3/4 38 1 192 3/4 16 1 205 2 108 2 210 5 207 3/4 38 1 192 3/4 16 1 205 2 108 2 210 5 207 1 38 1-1/2 193 1 16 1-1/2 105 – – – – – – 1 38 1-1/2 193 1 16 1-1/2 105 – – – – – – 1 38 1-1/2 193 1 16 1-1/2 105 3 111 3 111 2 180 1 38 1-1/2 193 1 16 1-1/2 105 3 111 3 111 2 180 1 38 1-1/2 198 1 16 1-1/2 180 3 111 3 111 2 180 1/4 13 – – 1-1/2 105 – – 1-1/2 105 – – – – 1/4 13 – – 1-1/2 105 – – 1-1/2 105 – – – – 1/4 13 2 80 1-1/2 105 2 108 1-1/2 105 5 207 3 112 1/4 13 2 80 1-1/2 105 2 108 1-1/2 105 5 207 3 112 1/4 14 2 80 1-1/2 180 2 108 1-1/2 110 5 207 3 112 3/4 96 3/4 96 1/4 24 3/4 204 – – – – – – 3/4 96 3/4 96 1/4 24 3/4 204 – – – – – – 3/4 96 3/4 96 1/4 24 3/4 204 – – 2 80 5 111 3/4 96 3/4 96 1/4 24 3/4 204 – – 2 80 5 111 3/4 96 3/4 96 1/4 25 3/4 204 – – 2 80 5 111 – – 1-1/2 79 1/3 24 1-1/2 23 – – – – – – – – 1-1/2 79 1/3 24 1-1/2 23 – – – – – – – – 1-1/2 79 1/3 24 1-1/2 23 – – 5 81 – – – – 1-1/2 79 1/3 24 1-1/2 23 – – 5 81 – – – – 1-1/2 80 1/3 25 1-1/2 177 – – 5 81 – – – – – – 1/2 25 – – – – – – – – – – – – 1/2 25 – – – – – – – – – – – – 1/2 25 – – – – – – – – – – – – 1/2 25 – – – – – – – – – – – – 1/2 25 – – – – – – – – – – – – 3/4 101 – – – – – – – – – – – – 3/4 101 – – – – – – – – – – – – 3/4 101 – – – – – – – – – – – – 3/4 101 – – – – – – – – – – – – 3/4 101 – – – – – – – – – – – – 1-1/2 23 – – – – – – – – – – – – 1-1/2 23 – – – – – – – – – – – – 1-1/2 23 – – – – – – – – – – – – 1-1/2 23 – – – – – – – – – – – – 1-1/2 177 – – – – – – – –

6-580.5

Table 15.2 - Blower Drive Numbers

Drive

No.

-1 A29 4 3/4 2.9 1 /2

-2 A30 5 3/4 2.9 1 /2

-16 A48 8 1 2.9 5/8

-23 A56 11 1 4.4 5/8

-24 A56 13 1 2.9 1 /2

-25 A58 13 1 2.9 5/8

-38 A41 6 3/4 2.9 5/8

-61 A30 4 3/4 2.9 5/8

-80 A45 7 3/4 4.4 7/8

-83 A43 6 3/4 4.4 7/8

-90 A35 6 3/4 2.9 1 /2

-91 A33 4 3/4 2.9 5/8

-92 A36 6 3/4 2.9 5/8

-95 A42 7 3/4 2.9 1/2

-96 A43 7 3/4 2.9 5/8

-100 A50 8 1 4.4 5/8

-101 A50 9 1 2.9 5/8

-102 A49 9 1 2.9 1/2

-105 A54 10 1 4.4 5/8

-106 A52 9 1 4.4 5/8

-107 A45 6 1 2.9 5/8

-108 A52 9 1 4.4 7/8

- 111 A52 8 1 4.4 1-1 /8

-114 A32 4 3/4 2.9 1/2

-177 A56 11 1 4.4 7/8

-180 A54 10 1 4.4 7/8

-182 A36 8 3/4 2.9 1/2

-183 A33 6 3/4 2.9 1/2

-184 A43 10 3/4 2.9 1 /2

-185 A37 7 3/4 2.9 1 /2

-186 A38 7 3/4 2.9 5/8

-187 A35 5 3/4 2.9 5/8

-188 A38 7 3/4 2.9 1 /2

-189 A39 7 3/4 2.9 5/8

-190 A35 4 3/4 2.9 5/8

-191 A49 11 3/4 2.9 1 /2

-192 A40 5 3/4 2.9 5/8

-193 A47 8 3/4 4.4 5/8

-194 A37 8 3/4 2.9 5/8

-195 A33 6 3/4 2.9 5/8

-196 A44 10 3/4 2.9 5/8

-197 A50 11 3/4 2.9 5/8

-198 A47 8 3/4 4.4 7/8

-199 A34 4 3/4 2.9 5/8

-200 A39 8 3/4 2.9 1/2

-201 A40 6 3/4 4.4 5/8

-202 A35 5 3/4 2.9 1 /2

-203 A51 10 1 2.9 1 /2

-204 A52 10 1 2.9 5/8

-205 A46 7 1 2.9 5/8

-207 A51 7 1 4.4 1-1 /8

-208 A40 8 3/4 2.9 5/8

-209 A40 6 3/4 4.4 7/8

-210 A51 8 1 4.4 7/8

-211 A36 5 3/4 2.9 5/8

-212 A58 14 1 2.9 1 /2

-213 A59 14 1 2.9 5/8

-228 A40 10 3/4 2.9 1/2

Blower Sheave Motor Sheave

Belt No.

Browning

Pitch

Dia.

Bore

Max. Pitch

Dia.

Bore

MOUNTING

HEIGHT

60 NOZZLE

30 NOZZLE

30 DOWNTURN HOOD 60 DOWNTURN HOOD

PERFORMANCE DATA - HOODS

Table 16.1 - Performance Data - 30°, 60° and 90° Downward Deflector Hoods

Mounting

Height

Bottom

PDP 150 PDP 175 PDP 200 PDP 250 PDP 300 PDP 350 PDP 400

Heater

X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z

8' 16 36 49 18 38 52 15 33 45 21 44 60 24 49 67 22 46 63 22 45 62

10' 15 34 47 17 37 51 14 31 43 20 43 59 23 48 66 21 45 62 21 44 61 12' 14 33 45 15 35 49 12 30 41 19 42 58 21 47 65 20 44 61 19 43 59 14' 12 30 42 14 33 46 11 27 37 17 40 56 20 46 63 19 43 59 18 42 57 16' 10 27 38 12 31 43 8 22 31 16 38 53 19 44 61 17 41 56 16 40 55 18' 6 20 29 9 26 37 6 18 26 14 36 50 17 42 58 15 38 53 15 37 52 20' 12 32 45 15 39 54 13 35 49 13 33 47 22' 8 24 35 13 35 49 10 29 42 8 25 37 24' 8 26 38 8 24 36 8 24 35 26'

28' 30'

Mounting

Height

Bottom

PDP 150 PDP 175 PDP 200 PDP 250 PDP 300 PDP 350 PDP 400

Heater

X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z

8' 0 38 52 0 40 55 0 35 47 0 47 65 0 52 72 0 49 68 0 48 66 10' 0 36 49 0 39 53 0 33 45 0 46 63 0 51 70 0 48 66 0 47 64 12' 0 33 46 0 36 50 0 30 41 0 44 60 0 50 68 0 46 64 0 45 62 14' 0 30 41 0 33 46 0 26 36 0 41 57 0 48 65 0 44 61 0 43 59 16' 0 25 35 0 29 41 0 19 27 0 38 53 0 45 62 0 41 57 0 40 55 18' 0 13 19 0 23 32 0 12 17 0 35 48 0 42 58 0 38 52 0 36 50 20' 0 29 40 0 38 52 0 33 46 0 31 43 22' 0 16 23 0 32 45 0 25 35 0 21 30 24' 0 19 28 0 16 24 0 16 23 26'

28' 30'

PDP ➀

30° Downward Hood For Propeller Units

BDP 150 BDP 175 BDP 200 BDP 250 BDP 300 BDP 350 BDP 400 X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z

26 53 72 28 56 76 24 50 68 31 63 86 35 69 94 37 73 99 30 61 84

25 52 71 26 55 75 23 49 67 30 62 85 34 69 94 36 72 98 29 61 83 23 51 70 25 54 74 22 48 66 29 62 84 33 68 93 34 71 97 28 60 82 22 50 68 24 53 73 21 47 64 28 61 83 31 67 92 33 71 96 27 59 80 21 48 66 23 52 71 19 45 62 27 59 81 30 66 90 32 69 95 26 57 79 19 46 64 21 50 69 18 43 59 25 58 80 29 65 89 31 68 93 24 56 77 18 44 61 20 48 66 16 40 56 24 56 77 28 63 87 30 67 92 23 54 75 16 41 57 18 45 63 14 36 51 22 54 75 26 62 85 28 65 90 21 52 72 13 36 51 16 42 59 10 29 42 21 52 72 25 59 82 27 63 87 20 49 69 19 48 68 23 57 79 25 61 85 18 46 64 16 44 62 21 54 75 23 58 81 15 41 58 12 36 52 19 50 70 21 55 77 10 32 47

60° Downward Hood For Propeller Units

BDP 150 BDP 175 BDP 200 BDP 250 BDP 300 BDP 350 BDP 400 X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z X Y Z

0 56 77 0 60 82 0 53 73 0 68 93 0 74 102 0 78 107 0 66 90 0 55 76 0 59 81 0 52 71 0 67 91 0 74 101 0 77 106 0 65 88 0 54 74 0 57 79 0 50 69 0 65 90 0 72 99 0 76 104 0 63 87 0 52 71 0 56 76 0 48 67 0 64 88 0 71 97 0 75 102 0 62 85 0 50 68 0 54 74 0 46 63 0 62 85 0 69 95 0 73 100 0 60 82 0 47 64 0 51 70 0 43 59 0 60 82 0 68 93 0 72 98 0 58 79 0 43 60 0 48 66 0 39 54 0 58 79 0 65 90 0 70 95 0 55 76 0 39 54 0 44 61 0 34 47 0 55 75 0 63 86 0 67 92 0 52 72 0 33 45 0 39 54 0 24 34 0 51 70 0 60 82 0 64 89 0 48 66 0 46 64 0 56 78 0 61 84 0 43 60 0 40 56 0 52 72 0 57 79 0 36 50 0 30 43 0 46 65 0 53 73 0 22 31

BDP ➁

Mounting

Height

Bottom

PDP 150 PDP 175 PDP 200 PDP 250 PDP 300 PDP 350 PDP 400

Heater

S S S S S S S

8' 38 42 36 54 62 58 56 10' 34 37 32 48 56 52 50 12' 31 34 29 44 51 47 46 14' 29 32 27 41 47 44 42 16' 27 29 25 38 44 41 39 18' 25 28 24 36 42 38 37 20' 24 26 23 34 40 36 35 22' 23 25 22 33 38 35 34 24' 31 36 33 32 26' 30 35 32 31 28' 29 33 31 30 30' 32 30 29

32' 34' 36' 38' 40' 42'

Data Based on units fired at full rated input with an entering air temperature of 60°-80°F.

➀

Maximum mounting heights higher versus units without outlet devices.

Data Based on unit fired at full rated input, 60°-80°F entering air temperature, and a 40°F temperature rise through unit.

➁

Maximum mounting heights higher versus units without outlet devices.

PDP ➀

90° Downward Hood For Propeller Units

BDP 150 BDP 175 BDP 200 BDP 250 BDP 300 BDP 350 BDP 400 S S S S S S S

72 79 70 98 113 121 94 65 70 63 88 101 108 84 59 64 58 80 92 99 77 55 60 53 74 85 91 71 51 56 50 70 80 85 67 48 53 47 66 75 81 63 46 50 45 62 71 76 60 44 48 42 59 68 73 57 42 45 41 57 65 70 55 40 44 39 55 63 67 52 39 42 38 53 60 65 50 37 41 36 51 58 62 49 36 39 35 49 56 60 47 35 38 34 48 55 59 46 46 53 57 45 45 52 55 43 44 50 54 42 43 49 53 41

THROW-FLOOR COVERAGE

BDP ➁

30° HOOD 60° HOOD

90° HOOD

6-580.5

PERFORMANCE DATA – NOZZLES

40° DOWNWARD NOZZLE

90° VERTICAL NOZZLE

5-WAY NOZZLES

40° SPLITTER NOZZLE

Table 17.1 - Mounting Height, Heat Throw, Heat Spread (in feet)

Model Number

Nozzle

Type

40°

Downward

Nozzle

90° Vertical

Nozzle

40° Splitter

Nozzle

5-Way

Nozzle

The above table is based on an inlet air temperature of 70°F and an air temperature rise of 55°F. Air deflectors on, 40° and 90° discharge nozzles set perpendicular to the face of the air discharge opening. On 5-way nozzles all air deflectors set perpendicular to floor. Static pressure measured at 0.1" W.C. for 90° nozzle, 0.2" W.C. for 40° downward and 5-way nozzle, and 0.3" W.C. for 40° splitter nozzle. Outlet velocities are approximately 1750 FPM for the 40° nozzles, 1000 FPM for the 90° nozzle and 1300 FPM for 5-way. For motor size, drive and blower rpm refer to page 14. Mounting height measured from bottom of unit.

Max. Mounting Ht. (ft.) H 26 25 27 29 31 32 32

Heat Throw (ft.) T 79 76 81 86 94 96 96

Heat Spread (ft.) S 26 25 27 29 31 32 32

Max. Mounting Ht. (ft.) H 26 26 24 29 31 32 32

Heat Spread (ft.) S 26 26 24 29 31 32 32

Max. Mounting Ht. (ft.) H 24 24 23 25 28 30 32

Heat Throw (ft.) T 60 59 59 62 70 75 80

Heat Spread (ft.) S 120 118 117 124 140 151 160

Max. Mounting Ht. (ft.) H 22 21 20 25 26 23 26

Heat Spread (ft.) S 31 29 28 35 36 32 36

BDP 150 BDP 175 BDP 200 BDP 250 BDP 300 BDP 350 BDP 400

6-580.5

DIMENSIONAL DATA

D (OPENING)

(MIN. DISTANCE TO WALL)

Figure 18.1 - Dimensional Drawings - Propeller Units (Model PDP)

Table 18.1 - Dimensions (inches) - PDP ➀

Dimension Model Number

Symbol PDP 150 PDP 175 PDP 200 PDP 250 PDP 300 PDP 350 PDP 400

Holes) L

➃ 35-13/16 35-9/16 40-3/4 40-3/4 40-3/4 40-3/4 44-3/16 M 29-13/16 29-9/16 34-3/4 34-3/4 34-3/4 34-11/16 38-3/16 W – – – – – 5 5 X – – – – – 16 16 AA 8 8 9 9 9 9 9 BB 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 DD 2-3/4 2-3/4 3-3/8 3-3/8 3-3/8 3-3/8 6-13/16 EE 30-1/2 30-1/2 32-7/8 32-7/8 32-7/8 32-7/8 32-7/8 LL 31-1/8 31-1/8 34-7/8 34-7/8 36-1/4 35-1/2 40-1/2 Gas Connections ➄ 1/2 1/2 1/2 1/2 1/2 3/4 3/4 Fan Diameter 16 18 20 20 22 22 24 Approx. Weight 168 175 239 239 269 338 418

Do not use propeller units with duct work.

➀

Vent connection is 5", connected to a factory supplied vent transition. For model sizes 150 and 175,

➁

the factory supplied transition is 4" (to the power exhauster outlet) to 5" (to the vent system). For model size 200, the factory supplied transition is 6" (to the power exhauster outlet) to 5" (to the vent system).

PDP 150 through PDP 300 — 2 holes (and the level hanging adjustment feature). PDP 350 through

➂

PDP 400 — 4 holes. (Listed is the hole diameter and threads per inch to accept threaded rod).

Dimension equals overall plus 6".

➃

For natural gas; may vary depending on control availability.

➄

3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16

➂

6-580.5

DIMENSIONAL DATA

M (APPROX.)

L (MIN. DISTANCE TO WALL)

Q x V

R x T

16"

/16"

FILTER RACK

(OPTIONAL)

BLOWER

ENCLOSURE

(OPTIONAL)

D (OPENING)

L (MIN. DISTANCE TO WALL)

Figure 19.1 - Dimensional Drawings - Blower Units (Model BDP)

Table 19.1 - Dimensions (inches) - BDP

Dimension

Symbol

A 21 23-1/2 25-5/8 25-5/8 28-5/8 33-5/8 40 B 35-1/4 35-1/4 40-1/4 40-1/4 40-1/4 40-1/4 40-1/4 C 22 22 25 25 25 25 25 D 18-9/16 21-1/16 23-3/16 23-3/16 26-3/16 31-3/16 37-1/2 E 20 20 24 24 24 24 24 F 12 12 13-1/2 13-1/2 14 – – G 6-9/16 6-9/16 7-1/2 7-1/2 7-1/2 7-1/2 7-1/2 H 17-3/8 19-7/8 22 22 25 30 36-3/8 J 5 ➀ 5 ➀ 5 ➀ 6 6 6 6 K Mounting Holes ➁ 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 3/8-16 L w/ Blwr Encl & Filt Rk 62-5/8 62-5/8 69-5/8 69-5/8 69-5/8 69-5/8 69-5/8 L w/o Blwr Encl & Filt Rk 53-1/8 53-1/8 61 61 61 61 65 M ➂ 47-1/8 47-1/8 55 55 55 55 59

N ➃ 21-1/2 21-1/2 25-7/16 25-7/16 24-15/16 17-15/16 22 O 7-1/4 7-1/4 8-1/2 8-1/2 8-1/2 8-1/2 8-1/2

P 30 30 34 34 34 34 34 Q Blower Encl Ht 21-3/8 21-3/8 25-1/8 25-1/8 25-1/8 25-1/8 25-1/8 R Inlet Duct Height 20 20 23-3/4 23-3/4 23-3/4 23-3/4 23-3/4 S Center to Center

Blower Mtg. Holes T Inlet Duct Width 27-1/2 27-1/2 32-3/4 32-3/4 32-3/4 42-7/8 42-7/8 V Blower Encl Width 29 29 34-1/4 34-1/4 34-1/4 44-3/8 44-3/8 W – – – – – 5 5 X – – – – – 16 16 AA 8 8 9 9 9 9 9 BB 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 DD 2-3/4 2-3/4 2-3/4 3-3/8 3-3/8 3-3/8 6-13/16 EE 56-5/8 56-5/8 63-5/8 63-5/8 63-5/8 63-5/8 63-5/8 Gas Connections ➄ 1/2 1/2 1/2 1/2 1/2 3/4 3/4 Blower Wheel Diameter 13 13 15 15 15 15 15

Approx. Weight 152 152 315 315 339 428 498

Vent connection is 5", connected to a factory supplied vent transition. For model sizes 150 and 175, the factory supplied transition

➀

is 4" (to the power exhauster outlet) to 5" (to the vent system). For model size 200, the factory supplied transition is 6" (to the power exhauster outlet) to 5" (to the vent system).

BDP 150 thru BDP 300 — 4 holes (2 on blower and 2 on unit).

➁

BDP 350 and BDP 400 —-6 holes (2 on blower and 4 on unit). (Listed is the hole diameter and threads per inch to accept threaded rod).

This is an approximate dimension for standard motors, allow 3" for sheave and optional motors.

➂

Distance between mounting hole in unit casing and mounting hole on blower. On the BDP 350 and BDP 400, the distance is

➃

from rear mounting hole in casing to the mounting hole on blower.

For natural gas; may vary depending on control availability.

➄

Model Number

BDP 150 BDP 175 BDP 200 BDP 250 BDP 300 BDP 350 BDP 400

17-5/16 17-3/8 20-3/8 20-3/8 20-3/8 20-3/8 20-3/8

6-580.5

MAINTENANCE

WARNING

When servicing or repairing this equipment, use only factoryapproved service replacement parts. A complete replacement parts list may be obtained by contacting Modine Manufacturing Company. Refer to the rating plate on the appliance for complete appliance model number, serial number, and company address. Any substitution of parts or controls not approved by the factory will be at the owner’s risk.

cAUTION

Do not attempt to reuse any mechanical or electrical controllers which have been wet. Replace defective controller.

IMPORTANT

To check most of the Possible Remedies in the troubleshooting guide listed in Table 21.1, refer to the applicable sections of the manual.

All heating equipment should be serviced before each heating season to assure proper operations. The following items may be required to have more frequent service schedule based on the environment in which the unit is installed, and the frequency of the equipment operation.

General Unit

When providing annual maintenance for the unit heater, keep the unit free from dust, dirt, grease and foreign matter. Pay particular attention to:

1. The combustion air and exhaust vent piping.

2. The burner ports and pilot burner orifices (avoid the use of

hard, sharp instruments capable of damaging surfaces for cleaning these ports). To check the burner port and pilot burner orifice, see Burner and Pilot Assembly Removal.

3. The air shutters and main burner orifices (avoid the use of

hard, sharp instruments capable of damaging surfaces for cleaning these orifices). To check the air shutters and main burner orifices, see for Manifold Assembly Removal.

4. The heat exchanger. Clean tubes from the bottom with a stiff non-wire brush.

5. The heat exchanger should be checked annually for cracks

and discoloration of the tubes. If a crack is detected, the heat exchanger should be replaced before the unit is put back into service. If the tubes are dark gray, airflow across the heat exchanger should be checked to insure that a blockage has not occurred or the blower is operating properly.

Electrical Wiring

The electrical wiring should be checked annually for loose connections or deteriorated insulation.

Gas Piping & Controls

The gas valves and piping should be checked annually for general cleanliness and tightness.

The gas controls should be checked to insure that the unit is operating properly.

Propeller Assembly

Check the motor for lubrication if the motor is not permanently lubricated. Inspect the fan for damage and fit on motor shaft. Clean any dust, dirt or foreign matter from the fan blades.

Blower Assembly

The blower assembly includes the bearings, drive sheaves and belts. Blower bearings should be checked and lubricated based on the blower manufacturer’s recommendations. Bearings should also be checked for any unusual wear and replaced if needed.

Drive sheaves should be checked at the same time the bearings are inspected. Check to make sure the sheaves are in alignment and are securely fastened to the blower and motor shafts.

Belt tension should be rechecked shortly after the unit has been installed to check for belt stretching. After the initial start-up, monthly checks are recommended.

Manifold Assembly Removal

To remove the manifold:

1. Shut off gas and electric supply.

2. Lower bottom pan to expose burner and manifold (see Figure 11.2)

3. Disconnect pilot tubing and thermocouple lead (or ignition cable) at the combination gas control (and ignition control).

4. Disconnect control wires for the combination gas control.

5. Disconnect gas manifold at ground union joint.

6. Remove the two screws holding the manifold to the heat exchanger support.

7. Clean the orifices and adjust the air shutters as necessary.

8. Follow steps 2-6 in reverse order to install the manifold assembly.

9. Turn on the electric and gas supply.

10. Check the ground union joint for leaks with a soap solution. Tighten if necessary.

Burner and Pilot Assembly Removal

To remove the burner:

1. Shut off gas and electric supply.

2. Lower bottom pan to expose burner and manifold (see

Figure 11.2).

3. Disconnect pilot tubing and thermocouple lead (or ignition

cable) at the combination gas control (and ignition control).

4. Remove the two burner retaining pins holding the burner in

place. The burner can then be easily lowered from the unit.

5. Examine the burner and pilot assembly for cleanliness

and/or obstructions as necessary (see General Unit for cleaning instructions).

6. Replace the burner assembly in reverse order. In replacing

the burner, be certain that the slots at the front of the burner are located properly on their shoulder rivets and that the burner retaining pins are put back into their proper locations.

8. Reconnect the ignition cable and pilot gas supply line.

9. Turn on the electric and gas supply.

6-580.5

SERVICE & TROUBLESHOOTING

Table 21.1 - Troubleshooting

Trouble Possible Cause Possible Remedy

Pilot does not light

Main burners do not light (Pilot is lit)

Lifting Flames (See Figure 22.2)

Yellow Tipping

(With propane gas, some yellow tipping is always present.)

Wavering Flames (See Figure 22.1)

1. Main gas is off.

2. Power supply is off.

3. Air in gas line.

4. Dirt in pilot orifice.

5. Gas pressure out of proper range.

6. Pilot valve does not open.

a. Defective ignition controller. b. Defective gas valve.

7. No Spark at ignitor. a. Loose wire connections. b. Pilot sensor is grounded. c. Defective ignition controller.

8. Safety device has cut power.

9. Pilot valve is off.

10. Dirty thermocouple contact.

11. Excessive drafts.

12. Pilot orifice Fitting leak.

1. Defective valve.

2. Loose wiring.

3. Defective pilot sensor

4. Defective ignition controller.

5. Improper thermostat wiring.

1. Too much primary air.

2. Main pressure set too high.

3. Orifice too large.

1. Insufficient primary air.

2. Dirty orifice.

3. Misaligned orifice.

1. Drafts across burner

2. Misalignment of burner

3. Cracked heat exchanger

1. Open manual gas valve.

2. Turn on main power.

3. Purge gas line.

4. Check for plugged pilot orifice and clean

with compressed air if necessary.

5. Adjust to a maximum of 14" W.C. Minimum for Natural Gas - 6" W.C. Minimum for Propane Gas - 11" W.C.

6. Check wiring for 24 volts to valve. a. Replace ignition controller. b. Replace gas valve.

7. a. Check all ignition controller wiring. b. Replace sensor if cracked or worn c. Replace ignition controller.

8. Check all safety devices (High limit, pressure switch, blocked vent safety switch, etc.) Determine and correct problem. Reset if necessary.

9. Turn gas control knob or lever on combination gas control to pilot position.

10. Be sure thermocouple contact is clean. If problem persists replace thermocouple.

11. Find source and re-direct airflow away from unit.

12. Tighten pilot orifice. Flame impingement

on thermocouple may cause

thermocouple to become inoperative.

1. Replace valve.

2. Check wiring to gas valve.

3. Replace pilot sensor.

4. Replace ignition controller.

5. Verify wiring compared to wiring diagram.

1. Reduce primary air.

2. Adjust to a maximum of 14" W.C.

3. Check orifice size with those listed on

the serial plate.

1. Increase primary air.

2. Check orifices and clean with

compressed air if necessary.

3. Check manifold, replace if necessary.

1. Eliminate drafts

2. Align burner on locator pins

3. Replace heat exchanger

Flashback

Floating Flames (see Figure 22.3)

Flame Rollout (see Figure 22.4)

1. Too much primary air

2. Main pressure set too high.

3. Orifice too large.

1. Insufficient primary air.

2. Main pressure set too high.

3. Orifice too large.

4. Blocked vent.

1. Main pressure set too high.

2. Orifice too large.

3. Blocked vent.

6-580.5

1. Reduce primary air.

2. Adjust to maximum of 14” W.C.

3. Check orifice size with those listed on the

serial plate.

1. Increase primary air.

2. Adjust to a maximum of 14" W.C.

3. Check orifice size with those listed on the

serial plate.

4. Clean/correct venting system.

1. Adjust to a maximum of 14" W.C.

2. Check orifice size with those listed on

the serial plate.

3. Clean/correct venting system.

SERVICE & TROUBLESHOOTING

GOOD

BAD

Trouble Possible Cause Possible Remedy

Not Enough Heat

Too Much Heat

1. Unit cycling on high limit. ➀

a. Obstructions/leaks in duct system. b. Main pressure set too high. c. Blower motor not energized.

d. Loose belt e. Blower speed too low.

f. Blocked/damaged venting system. g. Air distribution baffle removed (high

temperature rise units only).

h. Defective high limit switch.

2. Main pressure set too low.

3. Too much outside air.

4. Thermostat malfunction.

5. Gas controls wired incorrectly.

6. Unit undersized.

1. Thermostat malfunction.

2. Gas controls do not shut-off.

a. Gas controls wired incorrectly.

b. Short circuit.

3. Main gas pressure set too high.

4. Defective gas valve.

a. Clean/correct duct system. b. Adjust to a maximum of 14" W.C. c. Check/correct to insure blower motor

operates within 45 seconds of when

- gas controls are energized. d. Adjust belt tension. e. Check/correct blower drive settings for

proper rpm. f. Check/correct venting system. g. Replace air distribution baffle.

h. Replace high limit switch.

2. Adjust main gas pressure. Minimum for Natural Gas — 6" W.C. Minimum for Propane Gas — 11" W.C.

3. Adjust outside air damper to decrease

outside air percentage (if possible).

4. Check/replace thermostat.

5. Check unit wiring against the wiring

diagram.

6. Check design conditions. If unit is

undersized, an additional unit(s) or other

heat source must be added.

1. Check/replace thermostat.

a. Check unit wiring against the wiring

diagram. b. Check for loose or worn wires.

3. Adjust to a maximum of 14" W.C.

4. Replace gas valve.

➀ Automatic Reset High Limit

The unit heater comes standard with an automatic reset high limit switch that will shut-off the gas should the discharge air temperature become excessive. See Figure 12.1, indicator 7 for the location of either the standard automatic high limit switch. The switch should operate only when something is seriously wrong with the unit operation. Anytime the switch operates, correct the difficulty immediately or serious damage may result. If the switch cuts off the gas supply during normal operation, refer to the “Not Enough Heat” section of Service & Troubleshooting.

Figure 22.1 - Wavering Flame or Misalignment

Figure 22.5 - Serial Number Designations

S 09 17 09 36 10 0123 10000

SERIAL NUMBER PREFIX

<blank> if standard "S" if Special Product Order

Figure 22.2 - Lifting Flame Condition

Figure 22.3 Floating Flame Condition

Figure 22.4 Flame Rollout Appearance

SPO NUMBER

<blank> if standard ##### if Special Product Order

SERIES IDENTITY NUMBER

CONTROL SUPPLIER

01-Robertshaw 09-White Rodgers 05-Honeywell 17-United Technologies 08-Fenwal

GAS VALVE SUPPLIER

01-Robertshaw 09-White Rodgers 05-Honeywell

SEQUENTIAL NUMBER

Varies - 0000 TO 9999 Each unit in a week has a unique number

YEAR PRODUCED

WEEK PRODUCED

6-580.5

RATING PLATE IDENTIFICATION

Figure 23.1 - Model Number Designations

PDP 150 A E 01 30

Control Code

PDP - Propeller Unit BDP - Blower Unit

Input 150 - 150,000 Btu/hr input 175 - 175,000 Btu/hr input 250 - 250,000 Btu/hr input etc.

Heat Exchanger A - Aluminized S - Stainless Steel

Figure 23.2 - Serial Plate ➀

30 - Complete Control Code

descriptions are shown on page 12

Power Code 01 - Complete Power Code

02 - shown on page 16 etc.

descriptions are

Ignition Type E - Intermittent Pilot

➀ Serial plate shown is for example purposes only. The data shown may not match the actual data for the unit shown.

6-580.5

COMMERCIAL WARRANTY

Seller warrants its products to be free from defects in material and workmanship, EXCLUSIVE, HOWEVER, of failures attributable to the use of materials substituted under emergency conditions for materials normally employed. This warranty covers replacement of any parts furnished from the factory of Seller, but does not cover labor of any kind and materials not furnished by Seller, or any charges for any such labor or materials, whether such labor, materials or charges thereon are due to replacement of parts, adjustments, repairs, or any other work done. This warranty does not apply to any equipment which shall have been repaired or altered outside the factory of Seller in any way so as, in the judgment of Seller, to affect its stability, nor which has been subjected to misuse, negligence, or operating conditions in excess of those for which such equipment was designed. This warranty does not cover the effects of physical or chemical properties of water or steam or other liquids or gases used in the equipment.

BUYER AGREES THAT SELLER’S WARRANTY OF ITS PRODUCTS TO BE FREE FROM DEFECT IN MATERIAL AND WORKMANSHIP, AS LIMITED HEREIN, SHALL BE IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, WHETHER ARISING FROM LAW, COURSE OF DEALING, USAGE OF TRADE, OR OTHERWISE,

THERE ARE NO OTHER WARRANTIES, INCLUDING WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE, WHICH EXTEND BEYOND THE PRODUCT DESCRIPTION CONFIRMED BY BUYER AND SELLER AS OF THE DATE OF FINAL AGREEMENT.

This warranty is void if the input to the product exceeds the rated input as indicated on the product serial plate by more than 5% on gas-fired and oil-fired units, or if the product in the judgment of SELLER has been installed in a corrosive atmosphere, or subjected to corrosive fluids or gases, been subjected to misuse, negligence, accident, excessive thermal shock, excessive humidity, physical damage, impact, abrasion, unauthorized alterations, or operation contrary to SELLER’S printed instructions, or if the serial number has been altered, defaced or removed.

BUYER’S REMEDY FOR BREACH OF WARRANTY, EXCLUSIVE OF ALL OTHER REMEDIES PROVIDED BY LAW, IS LIMITED TO REPAIR OR REPLACEMENT AT THE FACTORY OF SELLER, ANY COMPONENT WHICH

SHALL, WITHIN THE APPLICABLE WARRANTY PERIOD DEFINED HEREIN AND UPON PRIOR WRITTEN APPROVAL, BE RETURNED TO SELLER WITH TRANSPORTATION CHARGES PREPAID AND WHICH THE EXAMINATION OF SELLER SHALL DISCLOSE TO HAVE BEEN DEFECTIVE; EXCEPT THAT WHEN THE PRODUCT IS TO BE USED BY BUYER AS A COMPONENT PART OF EQUIPMENT MANUFACTURED BY BUYER, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO ONE YEAR FROM DATE OF SHIPMENT FROM SELLER. FOR GAS-FIRED PRODUCTS INSTALLED IN HIGH HUMIDITY APPLICATIONS AND UTILIZING STAINLESS STEEL HEAT EXCHANGERS, BUYER’S REMEDY FOR BREACH, AS LIMITED HEREIN, SHALL BE LIMITED TO TEN YEARS FROM DATE OF SHIPMENT FROM SELLER.

These warranties are issued only to the original owner-user and cannot be transferred or assigned. No provision is made in these warranties for any labor allowance or field labor participation. Seller will not honor any expenses incurred in its behalf with regard to repairs to any of Seller’s products. No credit shall be issued for any defective part returned without proper written authorization (including, but not limited to, model number, serial number, date of failure, etc.) and freight prepaid.

OPTIONAL SUPPLEMENTAL WARRANTY Provided a supplemental warranty has been purchased, Seller extends the warranty herein for an additional four (4) years on certain compressors. Provided a supplemental warranty has been purchased, Seller extends the warranty herein for an additional four (4) years or nine (9) years on certain heat exchangers.

EXCLUSION OF CONSUMABLES & CONDITIONS BEYOND SELLER’S CONTROL The above referenced warranty shall not be applicable to any of the following items: refrigerant gas, belts, filters, fuses and other items consumed or worn out by normal wear and tear or conditions beyond Seller’s control, including (without limitation as to generality) polluted or contaminated or foreign matter contained in the air or water utilized for heat exchanger (condenser) cooling or if the failure of the part is caused by improper air or water supply, or improper or incorrect sizing of power supply.

Component

Applicable Models

Heat Exchangers

Gas-Fired Units except PSH/BSH

Heat Exchangers

Low Intensity Infrared Units

Compressors

Condensing Units for Cassettes

Burners

Low Intensity Infrared Units

Other

Components excluding Heat Exchangers, Coils, Condensers, Burners, Sheet Metal

Heat Exchangers/Coils

Indoor and Outdoor Duct Furnaces and System Units, PSH/BSH, Steam/Hot Water Units, Oil-Fired Units, Electric Units, Cassettes,

Vertical Unit Ventilators

Compressors

Vertical Unit Ventilators

Burners

High Intensity Infrared Units

Sheet Metal Parts

All Products

TEN YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TEN YEARS FROM DATE OF RESALE BY BUYER OR ANY OTHER USER, WITHIN TEN YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN ONE HUNDRED TWENTY-SIX MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST

FIVE YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN FIVE YEARS FROM DATE OF RESALE BY BUYER OR ANY OTHER USER, WITHIN FIVE YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN SIXTY-SIX MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST

TWO YEARS FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN TWO YEARS FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN THIRTY MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST

ONE YEAR FROM DATE OF FIRST BENEFICIAL USE BY BUYER OR ANY OTHER USER, WITHIN ONE YEAR FROM DATE OF RESALE BY BUYER IN ANY UNCHANGED CONDITION, OR WITHIN EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST

“APPLICABLE WARRANTY PERIOD”

As Modine Manufacturing Company has a continuous product improvement program, it reserves the right to change design and specifications without notice.

Commercial Products Group

Modine Manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.800.828.4328 (HEAT) www.modine.com

Litho in USA

Modine PDP, BDP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual