Model Shipways 2003 User Manual

INSTRUCTION MANUAL
MODELING THE
MODELING THE
DAPPER TOM
DAPPER TOM
BALTIMORE CLIPPER PRIVATEER, 1815
BALTIMORE CLIPPER PRIVATEER, 1815
Technical Characteristics
Scale: 5/32" = 1 ft. Overall Length: 24"; Hull Length: 15-1/2" Width: 9" (width of lower yard); Hull Beam: 4" Height: 18" (top of main mast to bottom of keel)
Instructions prepared by Ben Lankford Model prototype by Bob Werner
Manufactured by Model Shipways, Inc. • Hollywood, Florida
Sold by Model Expo, a division of Model Shipways, Inc. • www.modelexpo-online.com
Model Shipways Kit No. 2003
©2006, Model Shipways, Inc.
HISTORY
HISTORY
During the 19th Century, many Baltimore Clippers were granted privateering licenses by the US Government. Since all commerce was subject to the legalized banditry of privateers, only a fast, well handled ship could be reasonably sure of reaching its destination. Privateers like the foreign shipping and to escape the British men-of-war patrolling the high seas.
Dapper Tom, an 8-gun topsail schooner, is to great extent, typical of Baltimore Privateers of a stormy decade when
The ships were at the mercy of any stranger, and even armed ships were safe only in proportion to their nimbleness.
The plans of the Dapper Tom were developed in 1954 by John Shedd, the original owner of Model Shipways in Bogota, New Jersey. The model is a reconstruction of a typical Baltimore Clipper. The model’s hull is based on Marestier’s draw­ing No. 6 as taken off that vessel in stocks in 1814. Rigging is based on contemporary practice. Those wishing to study the development of this type should consult Howard I. Chapelle’s book The Baltimore Clipper (See Bibliography).
While the plans are reproduced from the original, the kit has been updated and reissued by Model Shipways. These new instructions are provided along with a more complete set of supplies for building the model. The fittings are now cast from lead-free Britannia metal and some laser-cut wood parts added.
Construction Stages & Table of Contents
Construction Stages & Table of Contents
Dapper Tom depended on their sailing abilities and fire power to prey on
Brief History.................................................................2
Before You Begin ..........................................................3
How To Work With The Plans & Parts ........................3
What You’ll Need to Start Construction .......................3
Painting & Staining......................................................4
Stage A: Shaping the Pre-Carved Hull
1. Using the Templates .................................................4
2. Carving the Hull ......................................................5
3. Carving the Bulwarks ...............................................5
4. Carving the Transom & Counter..............................5
Stage B: Completing the Basic Hull Structures
1. Installing the Keel, Stem & Sternpost .......................6
2. Installing the Rudder................................................6
3. Drilling the Larger Holes in the Hull........................6
4. Holes to be Drilled as Work Progresses .....................6
5. Planking the Deck & Installing the Waterways .........6
Stage D: Adding the Hull Details
1. General Notes...........................................................8
2. Transom Rail, Mouldings, Counter Detail,
& Main Sheet Traveler Rod ..........................................8
3. Catheads, Bulwark Sheaves, Cavils, Hawse Pipes, &
Gunport Lids ...............................................................8
4. Deck Bitts, Fife Rails, Pin Rails, Capstan, Galley
Funnel, Hatches, Ladder Way, Pumps, & Skylight ......9
5. Cannon ....................................................................9
6. Channels & Side Ladder...........................................9
Stage E: Mast & Spar Construction
1. Shaping the Masts ..................................................10
2. Assembling the Masts .............................................10
3. Shaping & Detailing the Spars................................11
4. Installing the Mast & Bowsprit Assemblies........11-12
6. Creating the Ladder Way Hole .................................7
7. Cutting Out the Gunports & Transom Ports............7
8. Installing Bulwark Stanchions & Cap Rail................7
9. Installing the Outboard Waterway Strip & Wale.......7
Stage C: Mounting the Hull
1. Mounting Board with Two Pedestals.........................7
2. Launching Ways .......................................................7
Stage F: General Rigging Information................12-14
Stage G: Standing Rigging ..................................14-16
Stage H: Running Rigging ..................................17-22
Bibliography .............................................................22
Modeler’s Log............................................................23
2
Before You Begin
The Dapper Tom is an interesting model for beginner and expert alike. This kit contains a solid hull which has been machine-car from select, medium-hard, fine-grained bass­wood. This style hull provides a quick and easy lesson in the basic shapes and pr tions of hull design and helps to develop woodwor the hull has been carved close to the hull lines as shown on the plans, further carving is necessary for reasons of accuracy. (Carving and finishing the hull to its final shape are discussed in the instructions.)
Constructing the will provide you with the opportunity to develop some scratch-building techniques. During construction, you may want to sub­stitute some of the kit fittings with your own creations. By all means try them, especially if you think you can improve the model.
f you are a beginner, completing this model
I will prepare you for a more complicated model such as the Pride of Baltimore II, which is outfitted with a plank-on-bulkhead hull. In the meantime, happy modeling!
king skills. Although the exterior of
Dapper Tom model also
ved
opor-
Working with the Plans & Parts
Before starting model construction, examine the kit and study the plans carefully. Familiar­izing yourself with the kit will serve two purposes. First, it will let you determine that all parts have been supplied as listed. And sec­ond, you’ll be surprised at how quickly handling the parts allows you to better under­stand the kit requirements. Try to visualize how every part will look on the completed model. Also, determine ahead of time what must be done first. The instructions will help you in this regard, but a thorough knowledge of the plans at the outset is essential.
It is also suggested that all small fittings and hardware be sorted into labeled boxes or compartments to avoid loss during the building process.
Two Plan Sheets and One Template Sheet are provided:
1. Hull Templates - 1 sheet of heavy stock
2. Hull Plan-Sheet 1
3. Masting and Rigging Plan-Sheet 2
In addition, a set of sketches appears
oughout the instr
thr illustrate the various stages of construction.
apper
D
The scale of 5/32” = 1’0” and matches the plans. Consequently be lifted directly from the plans using a “tick strip”. This is simply a piece of paper (a roll of calculator paper tape works very well).
k a dimension fr
ar
M
uction manual to fur
om
T
kit is manufactur
, most of the dimensions can
om the plan onto the
ther
ed to a
tick strip and transfer it to the model.
The
Dapper Tom model is designed to be dis-
ed without sails. Much of the
play reconstructed rigging was developed using references from well-known books, such as those by David Steel and Darcey Lever. (A bibliography of references appears at the end of this manual.) These texts provide many of the details, but lack some of the unique char­acteristics of the schooner rig. Consequently, in designing the plans, additional references, along with contemporary paintings and etchings also were used. Even so, many design decisions were made using good com­mon sense: “If I were designing back then, what would I have done?” There is always doubt; no one can say for sure how the ship was actually rigged.
The Dapper Tom kit is supplied with Britan- nia metal, brass, as well as wooden fittings to eliminate problems in making such parts
om scratch. Because the Britannia metals
fr contain no lead, there are no possible corro-
oblems. Many of these fittings will
sion pr require final finishing before installing on the model.
Before painting the cast-metal fittings, clean them up by removing all the mold-joint flash. To do this, use a No. 11 hobby blade to cut the flash, then sand with fine sandpaper. It is also suggested that you clean the fittings thor­oughly with warm soapy water before applying primer. Make sure they are rinsed thoroughly and allowed to dry before painting.
What You’ll Need To Start
The following tools and supplies are recom­mended for the construction process. Modelers who have built before may have their own favorites. Almost all are available from Model Expo, a division of Model Ship­ways, Inc., at www.modelexpo-online.com.
A. Knives and Saws
1. Hobby knife with No.11 blades
2. Razor saw (especially for cutting gun-
ports out of the bulwarks)
B. Files
Set of needle files
C. Sharpening Stone
y to keep the tools razor sharp
ecessar
N
D. Clamps
1. A few small C-clamps eral wooden clothespins
ev
2. S
3. Rubber bands
E. Tool Set
A small car
shaping the hull.
F. Boring Tools
1. Set of miniature drills: #60 to #80
2. Larger bits for mast holes, bo
hole, and hawse pipe holes
3. Pin vise
ving tool set and chisels for
wsprit
G. Miscellaneous
Tack hammer
1.
2. Tweezers (a few)
3. Small fine pointed scissors
4. Miniature pliers a. Small round b. Flat nose
ench vise (small)
5. B
6. Soldering iron
older
a. S
. Flux
b
Note: soldering is not essential for this par­ticular model if the kit fittings are used.
7. Sewing thread (for seizings; other
rigging is supplied)
8. Beeswax block (for treating rigging lines)
9. 1/2” or 3/4” masking tape
10. Wire cutters (for cutting fine wire and
strip metal)
H. Sandpaper
Fine and medium grit garnet or aluminum oxide sandpaper (#100 to #220 grit)
I. Finishing:
aint brushes
1. P a. Fine point for details b. 1/4” to 1/2” flat square for hull
J. Supplies: (will be covered in detail in
the Painting & Staining section and throughout instructions)
1. Paints
2. Primer
3. Stain and Varnish
4. White or Carpenter’s (yellow)
Wood Glue
5. Five-minute epoxy
6. Contact or model airplane acetate
cement
7. Cyanoacrylate (Super) Glue
Note about glues: White or Carpenter’s yel­low wood glue will suffice for most of the model. Five-minute epoxy provides extra strength for gluing fittings. Because white or
ellow glues will tend to warp the scored-
y sheet decking, use a contact cement or model airplane type acetate cement. Cyano­acrylate (Super) glue, called CA glue for short, such as Zap is excellent for quick adhesion and is ideal for dabbing onto a rig­ging seizing to hold it in place. The best CA glue for most applications is a medium vis­cosity gap-filling type. The watery-thin type
ecommended only to fill a narrow crack
is r
y capillar
b also pur Kicker. A spray or drop of the accelerator will instantly cure the glue. This is handy to eliminate clamping parts for long periods of time and waiting for glue to har
Use CA glue with caution. You can easily glue your fingers or eyelids together and the fumes can burn y good idea to hav on hand. if you do get it on your body.
y action. For CA glue, you can
chase a liquid accelerator such as Z
den.
es. It would be a
our ey
e a bottle of CA debonder
oduct will dissolv
This pr
e the glue
ip
3
Painting and Staining
It may seem strange to begin an instruction manual with directions for applying the fin­ishes to the model. Not so! Much time and
t can be saved and a more professional
effor result can be obtained if the finishing process is carried out during construction. Proper timing in application of finishes and the use of masking tape to define painted edges should eliminate unsightly glue marks and splotchy stained surfaces. In the end, follow­ing these general suggestions will be to your advantage.
Paint Colors:
At the time of Dapper Tom, 1815, colors were largely determined by economics. Reds, yellows, and grays were cheap mineral colors, hence more common. White lead was com­ing into use but was still expensive.
A suggested color scheme for is as follows:
Hull Above the Waterline - Black with a cream stripe at gunport level. Painting the Wale strip cream will do the trick.
Hull Bottom Below Waterline - Pale Green to represent weathered copper. A thin wash of black over the green will enhance the weathered look but do not overpower the green.
Deck Planking - Natural or a light tan stain such as pine.
Inside Bulwarks (including the stan­chions) , Waterways, Top of Skylight, Hatch Gratings, Transom Cap Rail & Side
ouldings, Inside Transom & Counter
M
Light Buff
Hatch Coamings, Galley Funnel Coam­ing, Pin Rails, Bitts, Channels, Catheads,
Dapper Tom
-
Skylight Sides, Gun Carriages, Anchor Stock
- Dark Reddish Brown (preferred) or
White (second choice)
Stern Decoration - Gold stars.
Masts & Spars - Pine Stain.
Mast Doublings, Tops, Rudder Tiller, Galley Funnel, Gaff Jaws, Bowsprit Cap, Bulwark Cap Rails, & Gun Carriage Wheels - Black.
Cannon Barrels & Anchors - Iron Black.
Capstan - Black top & Dark Reddish
Brown barrel.
Paint:
Use a flat-finish paint. Model Shipways line of acrylic paints are available in the recom­mended colors. You may also purchase an
eady assembled Dapper Tom
alr
om Model Expo
fr at www.modelexpo-online.com.
paint kit
Primer:
Use a grey primer (one is provided with the Model Expo Dapper Tom paint kit.) The grey color will highlight sanding scratches and other defects better than white primer. Prime all woodwork to be painted, and prime all metal fittings. Lightly sand the primed items. Use a spackling compound such as Pic-n-Patch brand to fill any scratches and defects, then re-prime.
Stains & Finishes:
For natural finished wood, use a protective coating after staining, such as low-sheen polyurethane varnish. You can also use an
esin mix like the ones sold b
oil-r
xpo or M
E
or the deck and spars, M
F Minwax can be used. These are a combina­tion stain-finish that will pr
inwax.
y Model
xpo stain or
odel E
vide a light tone
o
to the wood. The deck plank scores can be darkened with any dark color to simulate caulking. It would be best to first varnish the
face, wiping the dark color into the
sur scores, the wipe the surface of the planks clean. You can also run a sharp No. 2 pencil down each groove, then varnish.
The staining of all wood parts should be done before gluing, especially if any CA glue is used. Glue will leave ugly white areas in the finish, and the stain will not penetrate these areas.
Brushes & Procedures:
Use good quality soft sable or synthetic hair artist’s brushes. A small pointed brush is good for details. For the main hull areas, use a 1/4" to 1/2" flat brush.
Before painting, clean the model with a tack rag. Apply your paint in smooth and even strokes, overlapping them as you go. Thin the paint enough to eliminate brush strokes, but not run. You will need three or four coats of the light colors to cover the grey primer and maybe only two coats of the dark. Check your finish between coats and sand and add spackle as necessary to get rid of any blemishes.
You will be told how to mark the waterline location in Stage A. At this line, and any­where else two colors meet, use masking tape. Electrician’s black plastic tape or any of the hobby tapes made of plastic film are ideal. They leave a nice edge and are not overly sticky. Do not use drafting tape unless it is Chart-pak brand. The edges are some­what wrinkled and paint may run under them. A good trick; seal the edge of masking tape with a clear flat finish and let dry thor­oughly. This will really prevent paint from
unning under the tape.
r
STAGE A: SHAPING THE PRE-CARVED HULL
Sanding alone will not shape the hull enough to pr Some carving is required, especially at the rail, keel, bow, & stern areas.
1. Using the Templates
For exact carving to hull lines, a template is
equir
r nine stations (Figure A-1). You will find a template set printed on heavy stock paper in the kit. C a No. 11 hobby knife. Do not use scissors! You will want a nice smooth edge.
ption-The pr
O Station 5 to make fitting easier. Just make sure you have the keel straight and don’t build in a knuckle. Like
ecisely match the hull lines.
ed for the hull profile and each of the
ut the templates out carefully with
ofile template can be cut at
wise, the station
templates can be cut at the bulwark. If you do this, mark the width of the hull at each
FIG. A-1 KIT TEMPLATES
PROFILE
4
station on top of the bulwark beforehand and carve to these marks.
OPTIONAL CUT
TEXT)
(SEE
STATION
2. Carving the Hull
Cut a wooden block from scrap to about 3” x 1” x 3/4” thick. Scr
ew the block to the deck so the model can be held in a bench vise for carving. First, check the accuracy of the profile and correct it as necessary, using a long sanding block (Figure A-2).
ext, mark the centerline, rabbet lines
N
e hull meets keel) and station lines on
(wher the model (F
igure A-3). Place the station marks on the center of the hull bottom and on top of the rails so the marks won’t be carved off as you work. Also, add the breadth marks on the rail if you elected the option noted above.
Start carving approximately at Station 5 (maximum beam) and progress forward, then aft, using chisels and gouges to cut away excess wood. Avoid carving against the grain by shifting forward or aft of Station 5 until you find a spot where you are going with the grain. Basswood carves easily, so you probably won’t have much problem with the grain.
Carve very slowly and take off a little wood at a time. Fit the templates as you go. Carve until the template fits reasonably well, then use sandpaper to obtain the final shape. At first the templates will not fit very well. You must compare the template to the hull and visually decide where to remove wood. Cut a little off, then re-check the template.
Finally, draw a few horizontal pencil lines (like waterlines) and the vertical station lines on the hull. Use these to visually check the shape of the hull. Hold the hull at various angles, and look to see if the pencil lines are fair (even). If you have any unfairness, dips or bump, they can usually be found with this visual check. You can also use a stiff stick of wood, about 1/8” squar
e, and lay it on the hull at various locations. Dips in the hull will show up under the stick.
Sand the stern transom with a sanding block.
3. Carving the Bulwarks
Make yourself a temporary cradle to secure the hull while carving (Figure A-4). This cradle also will serve to hold the model for most of the remaining work. Make the cra­dle so the model sits in it with its waterline parallel to the baseboard and table. The tops of the cradle should be below the waterline. Later, when you are ready to paint, attach a pencil on top of a wooden block and slide it along the table to mark the location of the waterline.
ed hull has bulwarks thick-
The machine-car er than scale so they won’t break while inside the kit box. The upper surface is cut to the underside of the cap rail. After you carve the outside of the hull, the bulwarks will be
. I
thinner necessary to carve the inside of the bulwarks.
v
f more than 1/16" thick, it will be
FIG. A-2 CORRECTING THE PROFILE
MARK RABBET
MARK
CENTER LINE
FIG. A-4 CRADLE
ST
3/8" PLYWOOD
FIG. A-6 BULWARK SECTIONS FIG. A-7 TRANSOM & COUNTER
CAP RAIL
STANCHION
UNIFORM
This is the most difficult part, so work slow­ly as you carve (Figure A-5). After carving, sand the surfaces smooth. If you happen to hav
e or want to buy a po like a Dremel, there are many cutters avail­able to quickly reduce the bulwark thickness.
Note that bulwark stanchions go onto the
d side of the bulwar
inboar the bulwark (planks on a real ship) they must fit under the cap rail which is only 5/32" wide. I make them a little thinner, or better, sand the inside of the bulwar
ou can then taper the inside do
Y
.
top the deck without reducing the thickness at the deck.
Y tom is thicker than the top could use a wider cap rail but don’t get it too wide or the scale will not look pr A-6 is a cr
oss section thr
showing the options.
4. Carving the Inside of the
TE
TEMPLA
ST
MARK STATIONS
FIT TEMPLATES
MARK ST
STA 4
A7
THICKNESS
ATIONS ON TOP OF RAIL
1/4"
CUT SLOT FOR KEEL
THICKER
A
wered rotary tool
ogether with
T
ks.
f the stanchions will not fit,
k a little mor
eally see that the bot
t r
ou won
f course, y
. O
oper
ough the bulwar
ATION
5
T DECK
e at the
wn to
igur
. F
ou
k
SANDING BLOCK
BENCH VISE BLOCK
CL
RABBET
CROSS SECTION
RAIL
FIG. A-3
MARKING THE HULL
FIG. A-5 CARVING BULWARKS
USE GOUGE FIRST SMOOTH WITH CHISEL
TRANSOM
CL
SLIGHT
VE
CUR
The top of the transom should be about 3/32" thick. If necessary, carve the transom down on the inside, tapering to the counter line. Like the bulwar
ks, a rail sits atop the transom. The counter is that portion of the stern from the transom down to the deck. This should be a slightly cur
e A-7 for a transom and counter vie
igur
F The sketch also sho
ws the openings that will
be cut later.
ransom O
T
ption
n a machine-car
- O
hull the wood grain at the stern is in the
e worried that the
ou ar
ection. I
ong dir
wr transom might split, y
f y
ou could add a thin
basswood sheet on the outside to strengthen
-
ou could ev
Y
it.
en cut out the transom com
pletely and add a sheet transom.
At this stage, the basic hull is fully carved.
e
S
and the entir
e hull with #220 grit sandpa per for the final smoothing. B round the upper edges of the rail or at the
These should be sharp corners.
rabbet.
WOOD TO
AWAY
BE CUT
BULWARK
COUNTER
DECK
v
ed shape. See
eful not to
e car
Transom & Counter
.
w
ed
v
-
-
5
STAGE B: COMPLETING THE BASIC HULL STRUCTURES
1. Installing the Keel, Stem & Sternpost
The keel, stem & sternpost ar
ts. Taper the stem and install the parts
par (Figure B-1). Note that the hull plan shows a scarf joint between the keel and stem with a step in the middle of the joint. been eliminated in the laser-cut part. Also, the stem is shown to be made up of two pieces. A one piece stem is provided instead.
Use pins or dowels to position the parts before gluing. Scrape off any glue squeeze­out. Fill any gaps remaining at the glue joints with wood filler and then sand.
e laser-cut
This step has
2. Installing the Rudder
The rudder, a laser-cut part, can be shaped and installed no
w or later. The rudder is tapered and has a round front edge.The pin­tles & gudgeons are made from brass strip or by using paper strips. See Figure B-2 for con­struction.
3. Drilling the Larger Holes
in the Hull
Before going any further with the details, drill all the large holes in the hull. These would include a hole for the rudder post & bowsprit, two mast holes and two pilot holes in the keel for screws or pins for mounting the model on a display base. The rudder post hole will need to be filed to an oval shape as shown on the plans. For the mast holes, make a drill guide jig so you will drill at the correct mast rake angle (see Figure B-3 for some ideas).
4. Holes to be Drilled as
Work Progresses
e will be other holes to drill as the wor
Ther progresses. For example, the hawse holes for the anchor cable are drilled through the bul-
oles will be required in the
d. H
war
ks for
war deck for the galley funnel, the capstan, bitts, and the pumps. You will also need to drill small holes for inserting eyebolts that hold blocks for the rigging and gun lines, holes for belaying pins, and holes for pinning vari­ous parts in place.
5. Planking the Deck & Installing
the Waterway
The deck planking supplied in the kit is a scored basswood sheet. To represent caulked
ainting
seams dar
taining S
and S
ken the scor
ed lines.
ection of these instr provide some suggestions how to do this. To fit the sheet, first make a paper pattern of the deck area. Make sure the scored plank lines are parallel to the centerline when the sheet is installed. Glue the sheeting down with contact cement or airplane-type cement (see gluing notes in the P
ainting and Staining
Section). Before you glue the deck consider
The P
uctions
B-1 KEEL, STEM & STERNPOST
FIG.
GLUE
LASER-CUT
PARTS
FIG. B-2 RUDDER
CUT HOLE
BRASS CHAIN STRAP
PINTLE
CUT TENON
1/16"
TILLER (LASER-CUT)
THE EDGES
ROUND
LASER-CUT RUDDER
GUDGEON
TAPER & ROUND FRONT
FIG. B-3 JIG
FOR MAST HOLES
ANGLED
ANGLED
HOLE
HOLE
k
WOOD BLOCK
DRILL
GUIDE
MAST RAKE ANGLE
DRILL
GUIDE
WITH "V"
SLOT
the options as follows: Individual Planks -You could lay individual
planks instead of the scored sheeting, but wood for this is not included in the kit. If you elect to do this, paint one edge of each plank black or brown. When the planks are glued together, the color will show up as caulking between planks.
Waterway -Along the inside of the bulwarks, flush with the deck or just slightly thicker, there is a waterway-nibbing strake. If you want to add this detail, cut the edge off the scored deck, the width of the waterway, and glue the waterway to the edge of the sheet. Figure B-4 illustrates the procedure. You
6
GLUE
1/8"
PIN OR DOWEL ALL PARTS
STERNPOST
(TOP VIEW)
PIN IS OPTIONAL
1/8"
RUDDER
OP VIEW)
(T
PINTLE
SOLDER
OR
EPOXY PIN
PINTLE & GUDGEON DETAIL
FIG. B-4 WATERWAY NIBBING STRAKE
GLUE ON
OR EDGE
TOP
ADD WATERWAY
SCORED DECKING
CUT IF INCLUDING
THE NIBS
FIG. B-6 WATERWAY STRIP
& WALE
WATERWAY
STRIP
WALE
TAPER THE
STEM
GUDGEON
BRASS STRIP
WATERWAY
CUT-OFF TO
O EDGE
T
WATERWAY
INBOARD
1/16"
could also install a waterway without cutting the nibs. Another way, the scored decking could go into the bulwar
k, and a thin water-
way glued on top of the decking.
6. Creating the Ladder Way Hole
The ladder way sho an open hatch with a ladder. If you want to do this you must cut a hole into the deck. If not, the hatch can have covers. The details will be discussed in Stage D.
wn on the plan indicates
7. Cutting Out the Gunports
& Transom Ports
Cut the gunport openings and transom ports according to plan. Be careful cutting the gunports. After cutting, the remaining bul­wark will be fragile until the cap rail is installed. Use a fine razor saw blade to cut the vertical sides and then cut the bottom with a hobby knife.
FIG. B-5 BULWARK DETAILS
STRIPWOOD RAIL AFT
ALIGNMENT
PIN OR NAIL
GUNPORT
FRAMING
DOUBLER IN
WAY OF SHEET
TACK SHEAVE
&
HOLES
LASER-CUT
FORWARD
RAIL
PIN
RAIL
TYPICAL BULWARK
ANCHION
ST
WSE
HA TIMBER
KNIGHTHEAD
SIDE OF
AFT STEM PIECE
LASER-CUT
RAIL
CL
CL
RIGGING
FAIRLEAD
BLOCK
CL
BOWSPRIT
HOLE
CL
8. Installing Bulwark Stanchions
& Cap Rail
With the bulwarks in a fragile state, now is the time to install the cap rail and bulwark stanchions. Install the stanchions first, then the cap rail. While you are at it, up forward, add the inboard side of the stem, knight­heads and hawse timbers, and drill the hawse holes. Also, add the doublers in way of the sheet and tack sheave holes, and the bow
STAGE C: MOUNTING THE HULL
Before proceeding with additional work it is best to mount the hull. This step will help prevent details from becoming damaged dur­ing handling and will allow you to make any alignments that require a true waterline. Prop­er mounting of the hull is very important and will allow the accurate building and aligning of the remainder of the model. The kit does not include any parts for mounting. However, the following suggestions are provided.
1. Mounting Board with Two Pedestals ­A common mounting for ship models is a wooden baseboard with two wooden or brass pedestals. For a homemade board, a nice
, walnut,
looking har
dwood such as cherr and maple would be ideal. the top edges of the baseboard, or cut a sim­ple chamfer. If you own a router, or can borrow one, you will be able to cut a nice fancy edge on the baseboar if necessary, and give it a few coats of varnish or finish like Minwax.
The pedestals could be wood or brass. One pedestal needs to be longer than the other because y
ou should have the model mounted
with the waterline parallel to the baseboar
ou decide on this type mounting y
f y
I should alr
eady hav
e drilled pilot holes for the screws as noted earlier. For pedestals should be located near station 4 and 7. If something went awry and the waterline is not level, you can add a brass
y
ou can r
Y
ound
d. Stain the base,
d.
ou
Dapper Tom, the
fairlead for rigging lines atop the rail. Drill the fairlead holes befor
e installation. Figure
B-5 should clarify the details.
9. Installing the Outboard Waterway Strip & Wale
The waterway on the deck of the real ship is a wide plank that protrudes outboard just past the normal hull planking. For our solid wood hull you need to add a 1/6" square
FIG. C-1 LAUNCHING WAY MOUNTING
SIDE SUPPORT
STRUTS P/S
SIDE SUPPOR
STRUTS
1/4" SQUARE
WOOD FOR
1/8" - 1/4" SCALE
MODELS
HEIGHT SET SO MODEL WATERLINE
WILL BE PARALLEL TO BASE
shim under one pedestal to corr
T
SUPPOR
BLOCKS
T
ect it.
2. Launching Ways - A second type of
mounting that can be employed is the launching ways, which are most suitable for
e C-1 illustrates a
models without sails. F
igur simple design. Drilling of the keel is still required to insert rods that anchor the model
7
PARALLEL TO BASE
KEEL BLOCKS
strip outside the hull port and starboard for the full length to simulate the outboard edge of the water
way.
Below the waterway strips add a 1/32" thick wale strip. The profile view on the plans show the wale shape. Note that it is wider forward and tapers to a more narrow plank aft. See Figure B-6 for a cross section view in way of the waterway and wale.
WATERLINE
BASE
CROSS TIMBERS
to the ways.
The launching ways should be
METAL ROD
OR WOOD
IN KEEL
SUPPORT RAIL
ABOUT
1.5 X BEAM OF HULL
DOWEL
mounted on a baseboard or could be placed in a diorama comprised of boatyard ground
.
activity
ds, pedestals, and launching way
aseboar
B kits are available from Model Expo (www.modelexpo-online.com).
STAGE D: ADDING THE HULL DETAILS
1. General Notes
Don’t forget to file off any flash on Britannia metal fittings, clean the fittings and then prime them with gr
ey primer before final paint.
Locate deck fittings and place them into position. This can be done by measuring from mast holes, station lines and centerline (tick off from plans). Next, mark their posi­tions by drilling holes into the deck and inserting locating pins or dowels which will be inserted into holes that you will need to drill into each deck piece. Before permanent installation, paint them according to the Dapper Tom color scheme or your choice of color. Having been pre-fitted, and with the pins in place, they will be easy to put back where they belong.
If wooden parts are not painted prior to installation, at least make sure you have the part sanded and ready for painting in place.
Use as little glue as necessary on parts. Watch out for that glue squeeze-out. It’s hard to remove if left to harden.
2. Transom Rail, Mouldings, Counter Detail, & Main Boom Sheet Rod
The transom rail (or taffrail as it is generally called) curves both fore and aft and across the top and sides of the transom so it is best cut out of a wider piece of stripwood. Some steam bending may be required at the side corners, or the side rail portion can be cut to shape from a wider block.
The transom extends beyond the sides of the hull. This extension is not a part of the machine-carved hull, so you first must add the extension before installing the rails.
On the sides, the rail meets a fashion piece that curves down to the waterway strip and wale. Along the bottom of the transom out-
e D-1
igur
d, add a moulding strip
boar
. F
should clear up this often confusing area.
nboard on the counter, there is a a small
I
d
block to be added on centerline just for
war of the rudder post opening. This is actually the top of the sternpost on a r
eal ship. On the transom, fit the main boom sheet traveler rod made from wire. See Figure D-2 for a sketch of the ar
ea.
3. Catheads, Bulwark Sheaves,
Cavils, & Gunport Lids
When y
ou installed the bulwar
earlier, most of the bow timbers and hawse
e finished at that time.
er
holes w still a few more details for the bulwarks unless you got these done while installing the
k stanchions.
bulwar The catheads are laser cut parts. Before
installing, drill the holes for the anchor tackle and add the eyebolts for the jibboom guys
e D-3).
igur
(F
k stanchions
There are
D-1 TRANSOM RAIL & FASHION PIECE
FIG.
EXTENSION
AFFRAIL
T
ASHION
F
PIECE
JOINT
TRANSOM
PIECE
SIDE
JOINT
TAFFRAIL
WALE
AFFRAIL
T
SIDE VIEW
CAP RAIL SIDE TAFFRAIL
FASHION PIECE
TAFFRAIL
ATE RWAY
W
STRIP
WATERWAY STRIP
ALE
W
MOULDING
STRIP
BOTT
TRANSOM
SECTION THROUGH TRANSOM
MOULDING
STRIP
TAFFRAIL
ALONG
OM OF
JOINT
TRANSOM
EXTENSION
PIECE
OUTBOARD VIEW AT CORNER
ASHION
F
PIECE
FIG. D-2 INBOARD STERN DETAILFIG. D-2 INBOARD STERN DETAIL FIG. D-3 CATHEADS
BOOM SHEET
TRAVELER ROD
TRANSOM
COUNTER
BLOCK REPRESENTING
TOP OF STERN POST
TRAVELER ROD
RUDDER & TILLER
BLOCK
STERN POST
D-4 CA
FIG.
PIN OR
JUST GLUE 1/32" THICK CAVIL
LIFT LINE
HOOK TO EYEBOLT ON SIDE OF STANCHION
VILS
THROUGH
RUDDER HOLE
CAP
FIG. D-5 GUNPORT LIDS
DECK
CL
SECTION
RAIL
DECK
LIFT
LASER-CUT
THEAD
CA
CAP RAIL
CLEAT FOR
BELAYING
ANCHOR
TACKLE
BULWARK
FIG. D-6 LADDER WAY
1 OR 2
PIECES
COAMINGS - CUT FROM STRIPWOOD
LINE
HOLE IN CARVED HULL
LADDER - MAKE FROM
STRIPWOOD
GLUE OR PIN CASTING
RAIL
O CAP
T
CAP
RAIL
SIDE
TAFFRAIL
THIS SIDE OF CATHEAD MAY BE SHAPED TO
FIT FLUSH
AGAINST
BULWARK
OPTIONAL
HATCH COVER
LID CASTING
DRILL HOLE, GLUE LINE
DRILL
HOLES
FOR
ANCHOR
TACKLE
EYEBOLTS
FOR
JIBBOOM
GUYS
SCRIBE
OR GLUE
INDIVIDUAL
BOARDS
8
Install the cavils, cut from stripwood, across the bulwark stanchions in locations shown on the plans (F
igure D-4).
The gunport lids are Britannia castings. Install these in the open position. A
dd the line for retrieving and holding up the line. The cast­ing has a ring where the line attaches but it is molded in flat with the casting so is useless for attaching a line. Drill a small hole at this ring, insert and glue the line (Figure D-5).
4. Deck Bitts, Fife Rails, Pin Rails, Capstan, Galley Funnel, Hatches, Ladder Way, Pumps, & Skylight
The main hatch, galley hatch, capstan, galley funnel, bowsprit bitts, riding bitts and fife rails are all Britannia castings. Drill the neces­sary holes and install the fittings. The riding bitts have a stripwood bar between the port and starboard bitt. Glue this in place.
Fife Rails - Each of the fife rails consists of the topsail sheet bitts casting and two rail/stanchion pieces. The sheet bitt casting slopes aft, so drill the holes in the deck accordingly. Drill holes for belaying pins in the rails and glue the rails to the Bitts. The rail stanchions also require holes in the deck.
Galley Hatch & Galley Funnel - The base of the galley funnel and the galley hatch cast­ings are slightly larger than shown on the deck plan. They will still fit, just adjust by moving the funnel aft a bit.
Ladder Way - As noted earlier, the ladder way hatch can be open showing the ladder or closed with hatch covers. The hatch coam­ings, ladder, and/or covers are to be made from stripwood (Figure D-6).
Skylight - Figure D-7 illustrates the con­struction of the wooden skylight. The top is rather small for much detail so the glass can be simulated by painted light blue with black ink bars.
Pin Rails - There is a pin rail between the bulwar
k cap rails for
ward and pin rails at vari­ous locations along the bulwarks. Make the rails from stripwood, and drill the holes and install the belaying pins before gluing the rails in place.
Pumps - Two wooden tub pumps are
ed on the deck just aft of the main
equir
r mast fife rails. No casting is provided so these must be made fr
om wood. F
igur
e D-8 sho
ws
a suggested method.
5. Cannons
ow the fun begins. You will find the work a
N little tedious, but take y have some nice deck detail. The carriages and cannon barr
els ar the barrels atop the carriages. Drill a hole on each side of the carriage and insert a small
The eyebolts are for hooking the gun
ebolt.
ey outhaul tackles. Below the eyebolts drill another hole and add an ey ring. This fitting is a fairlead for the breech
our time and you will
ritannia castings. G
e B
ebolt and split
lue
FIG. D-7 SKYLIGHT
AINT TO FAKE
P GLASS & BARS
1/32"
BASSWOOD
1/16"
BASSWOOD
FIG. D-9 CANNON RIG
BREECH LINE
S
S
INHAUL TACKLE
EYEBOLT IN DECK
FIG. D-10 CHANNELS
CAP RAIL
WATERWAY STRIP
BULLWARK
CHANNEL
HOLE FOR
CHAIN PLA
OPTION - CUT SLOT,
ADD SEPARATE STRIP
AFTER DEADEYES
ARE INSTALLED
SIDE
TE
TOP
line, but at our model scale, this fitting could
our choice.
be omitted.
Y
After the guns are fitted and painted, add an eyebolt and split ring to form a ring bolt in the bulwar
k stanchions on each side of the
gunports. This is for securing the breech line. Figure D-9 illustrates the cannon rigged in
position. In back of each gun on the deck, there is an eyebolt and split ring as shown on the plan.
This fitting is for a tackle to inhaul or train the cannons during battle. The actual tackle is portable, so it could be omitted on the model.
FIG. D-8 PUMPS
HANDLE
WIRE
HOLE
IN DECK
S
CASTING
SIDE BRACKET
FILE FLATS OR
V E ROUND
LEA
WOOD DOWEL
D
OUTHAUL
BOTH SIDES
TACKLE
FIG. D-11 SIDE LADDER
CAP RAIL
2 PIECES
VE
OR CAR
FROM ONE
STRIP
WATERWAY STRIP
6. Channels & Side Ladder
There are three channel pieces port and star-
d that support the lower deadeyes. Make
boar these from stripwood and shape the inboard edge to the hull cur enough for the deadeye strops to pass
ough. Or, notch the hole and add a strip
thr over the edge after the deadeyes are installed (Figure D-10).
The side ladder is three wooden steps on the outside of the bulwark. Make it from strip­wood (Figure D-11).
vature. Drill holes large
9
STAGE E: MAST & SPAR CONSTRUCTION
Most references call a mast a mast, and anything else such as a boom, yard, gaff, and bowsprit a spar. Let’s stick with that definition.
There are two mast assemblies for the Dapper To m . They are a foremast & main mast. The foremast is built up in three sections: lower mast, topmast, & topgallant mast. The main mast is built up in only two sections: lower mast & topmast. Each of the sections are con­nected at the doublings (upper and lower mast overlap) by mast caps and trestletrees which in this kit are Britannia metal castings. Lower mast trestletrees are supported from the mast by bibbs (or cheeks) cut from wood sheet. The castings for the trestletrees include crosstrees and tops where appropriate, all in one casting which eliminates a lot of assembly.
The mast and spar dowels included in the kit are round. True to scale, masts and spars must be tapered for their full length.
1. Shaping the Masts
Establishing the Correct Curve of the Masts
The correct shape of the masts are shown on the plans. Each of the mast sections should be tapered in a slight (parabolic) curve (Fig­ure E-1). However, for this kit scale, it may be difficult to accomplish a parabolic shape. A straight line taper should be sufficient. The best way to taper the masts from dowels is to cut the taper into squares, then octagons, and finish by sanding into a round shape (Figure E-2).
Shaping the Mastheads & Heels
The next areas of the masts to be shaped are the mastheads and heels where the masts join together at the doublings (see plans for loca­tion). Each mast has a head and a heel located at its uppermost and bottom ends, respectively. The masthead on the lower masts and fore topmast is from the trestle­tr
ees up
ward to the cap.
ee
o accommodate the mast caps and tr
T fittings, the mastheads must be shaped square. The lower masts also have flat sides below the trestletrees where the trestletree cheeks (also called bibbs) ar
e to be glued.
The heel of the topmasts and topgallant mast is round where it passes through the mast cap at the top of the doubling and squar bottom at the tr
estletr
The transition
ees. from the square to the round portion is shown on the plans. A fid (protruding bolt of wood or iron) is located in each topmast and topgallant mast heel to prevent them from falling through the holes formed by the trestletrees. The lower masts at the deck are octagonal in shape. As an option the masts could be left round.
estletr
e at the
FIG. E-1 TAPER ON MASTS & SPARS
A YARD, OR MAXIMUM DIAMETER
TO THE ARC OF A CIRCLE. SIMPLY TAPER THE SPAR
YARDS, MAKE SURE BOTH SIDES ARE THE SAME.
MAXIMUM
DIAMETER
CENTER OF OF A MAST, GAFF, OR BOOM
STRAIGHT LINE
THE DESIRED CURVE. MATHEMATICALLY, IT IS A PARABOLA.
THIS IS
IT’S CLOSE
GRADUALLY FROM MAXIMUM DIAMETER TO THE END.
FOR
FIG. E-2 SHAPING THE MASTS
REQUIRED
DOWELTAPER
MAST
DRAW SQUARE ON END
FIG. E-3 SHAPING MASTHEADS & HEELS
SQUARE
TOP
TRESTLE
TREES
FLAT SIDES IN
WAY OF THE
CHEEKS &
UNDER THE
TRESTLE
TREES
LOWER MASTHEADS
8-SIDED
(OCTAGON)
LOWER MASTS AT DECK
CHAMFER
EDGES
ROUND BELOW
TRESTLE
TREES
TOPMAST & TOP GALLANT HEEL
ROUND
TRESTLE TREE
FORE T
OP MASTHEAD
side.
Figure E-3 illustrates the shaping of the mastheads, heels and the fid. Since you are dealing with wood dowels, the sketch also shows how to build the square or octagonal ends by adding wood to the cut-end. Adding wood is necessary because the dimension across the flats of the square must be the same as the dowel diameter. Consequently, the diagonal of the square is greater than the dowel diameter.
2. Assembling the Masts
First, install the lower mast top fitting, then the topmast heel into the fitting. Make sure you already have the fid installed into the topmast heel. Then slide the mast cap over the top mast and secure the cap onto the lower masthead. Make sure the topmast lines up straight with the lower mast when look­ing fore and aft and that the two mast sections are parallel when looking from the
the fore topgallant mast to the topmast in the same manner.
Mast Details - Before painting and staining the masts ther fore topgallant mast and the main topmast should have a shoulder where the lifts and stays ar you have not tapered the masts with the shoulder, do so now, or cut a groove at that point. not slide down.
The topgallant and topsail tyes pass through sheav on the model, but drill a hole through the masts for the lines.
The head of the fore topmast has a cheek block port and starboard with two sheaves. Make the block with stripwood and drill a hole where the sheaves would be. The holes on the starboard side are for passing the jib
1ST CUT SQUARE
ROUND
SQUARE
FID
SQUARE
ROUND BELOW
TRESTLE
TREES
ou can now glue the fittings. Assemble
Y
e ar
ed near the top of the mast. I
e seiz
2ND CUT
8-SIDED
1. CUT
2. ADD WOOD
FINAL SHAPES
OCTAGON
SQUARE
SPAR DIAMETER BUILD-UP
w details to add. The
e a fe
This is needed so the rigging lines do
es in the masts. You don’t need a sheave
MINIMUM
DIAMETER
SANDED
ROUND
SQUARE
f
10
stay and the jibsail halliard. The port side block is not used or is for other lines not rigged on this model. Figure E-4 illustrates the mast details.
Main Boom Rest - The main mast has a rest for the boom.
The rest is a laser cut part but requires support chocks cut from stripwood (Figure E-5).
3. Shaping & Detailing the Spars
Yards
Shape the yards in the same manner as the masts. The maximum diameter of each yard is at its center. Taper the yards outward from each center.
FIG. E-4 MAST DETAILS
CHEEK
BLOCK P/S
TRESTLE TREES
DRILL HOLE
FOR SHROUDS
TREES
CROSS
FORE TOPMAST HEAD
TOPGALLANT
MAST
CASTING
SHEAVE HOLES
CASTINGS
TRESTLE TREE
HOLE FOR
OPSAIL YARD TYE
T
SHOULDER OF MAIN TOPMAST & FORE
OPGALLANT MAST
T
HOLE FOR
AT UPPER PART
YARD TYE
CROSS TREES
CHEEKS P/S MAKE FROM WOOD SHEET
FORE TOP
MAIN TOP SIMILAR
Yard Details - Cut a shoulder on each end of the yards which is a stop for lifts and footropes. Also, drill holes (sheaves on real ship) in the ends of the yards for the sheets from the sail above. Though the plans do not show them, most likely the yards have chocks in way of the parrels and trusses.
Jackstays (12A) consists of a series of eyebolts thru which a line is passed and fixed at the ends of the yard. The line and eyebolts are used for attaching the head of the sail and the footrope stirrups. Note that the eyebolts are on top of the yard but slightly forward of the yards centerline. You have a lot of holes to drill for the eyebolts. While you are detailing the yards you might as well add the jackstay lines after the eyebolts are installed.
Figure E-6 illustrates a typical yard.
Boom & Gaffs
The main boom and fore and aft gaffs also taper, but the maximum diameter of each spar should be about one-third from its fore end. Like the yards, cut a shoulder at the outer end of these spars. The boom and gaffs require that jaws be added to their throats for joining to the masts. The jaws are laser-cut wood
e E-7).
ts in this kit (F
par
igur
Bowsprit, Jibboom, & Dolphin Striker
The bowsprit is tapered forward from the hull. At the outer end, cut the square shape to fit the bo
wsprit cap (B
ritannia casting found in kit). The aft end of the bowsprit tapers from the bow back to the bitts. From the end of the stem back to the bitts on deck, the shape is octagonal with a square end to fit the bowsprit bitts hole. If using the dowel, you will need to add wood as y
ou did with the squares on the masts. Or, you could forget this task and just leav
e the bowsprit round.
The jibboom should be straight from the aft end to the bo of the cap
wsprit cap, then tapered forward
. At the outer end cut a shoulder for
rigging stops. Where is the aft end of the jibboom? The
plans show only that it stops at the bow, but
. Typically, Balti-
this is not the complete stor
y
FIG. E-5
FIG. E-6 TYPICAL YARD
MAIN BOOM REST
FOR
JACKSTAY
EYEBOLTS
SHOULDER
HOLE FOR SAIL
ABOVE SHEET
LASER-CUT
RING
CHOCKS
FROM
STRIPWOOD
FIG. E-7 BOOM & GAFF JAWS
FLATTEN
SIDES
PARREL
KNOT
LASER-CUT
JAW HALF
SHOULDER
AT
BITTS
STRAIGHT
AT CAP
more Clipper jibbooms ended somewhere along the outer end of the bo
wn to a saddle on the bowsprit. So for
do
wsprit lashed
Dapper Tom, it is recommended that you stop
.
the jibboom just aft of the for
estay
The dolphin striker is a simple tapered round spar. Cut a flat at the upper end where it will be glued to the bo
wsprit cap
. At the bottom of the spar, a wooden or metal cleat is fitted to each side, which guide the fore topgallant stay and mar
tingale stay
.
Figure E- 8 illustrates the bowsprit, jibboom, and dolphin striker details.
Assembly -Glue the bowsprit cap onto the bowsprit. Make a saddle for the jibboom, then insert the jibboom. Make sure the jib-
WARD
CHOCKS IN WAY OF PARRELS & TRUSSES
JACKSTAY LINE FED THROUGH EYEBOLTS– FIX AT ENDS
FIG. E-8 BOWSPRIT, JIBBOOM & DOLPHIN STRIKER
AT BOW
TAPER
TAPER
AT END OF STEM
DOLPHIN STRIKER
BOWSPRIT
JIBBOOM
FLAT AT CAP
SHOULDER
boom lines up with the bowsprit and then glue it to the saddle atop the bo the dolphin striker (pr
oper name martingale)
wsprit. G
to the bowsprit cap. Add the bees for the fore topmast stays, chock stops for rigging collars, lashings, ey
ebolts, and other details as shown
in Figure E-9.
4. Installing the Mast & Bowsprit Assemblies
e installing the masts, shape and slide on
efor
B the mast coats which ar
e E-10).
ur actually canv
The mast coats on a r
as co
the masts in place.
lace the masts and bo
P
e laser cut rings (Fig-
er the wedges holding
v
ers o
v
wsprit in the holes y
eal ship ar
FORWARD
AT CAP
lue
e
ou
11
drilled into the hull. It is suggested that you
do not glue the masts and bowsprit into the
holes. The rigging will hold them in position.
Furthermore, if the model gets restored in the
e, the masts and bowsprits can be easily
futur
removed.
FIG. E-9 BOWSPRIT ASSEMBLY
SADDLE BLOCK
CAP
CASTING
HOLE FOR JIB ST
T FOR
EYEBOL
JIB IN HOLE
FIG. E-10 MASTCOAT
AY
HOLE FOR FORE OPGALLANT STAY
T
Check the alignment of the masts and
wsprit. If not straight, looking aft, or at the
bo
correct angle shown on the plans, you can
shim the holes. If necessary, drill the holes
larger to accommodate shimming.
STAGE F: GENERAL RIGGING INFORMATION
1.Rigging Identification
Most all of the rigging is identified on the rig­ging plan by number. The small belaying pin plan on the rigging plan shows a recommend­ed location for belaying the numbered lines.
The key to the plan numbers is as follows: Note: Numbers 1 through 24 are standing
rigging. Use the black rigging line supplied in the kit. Numbers 25 through 50 are running rigging. Use the tan rigging line supplied. If a standing rig has a tackle on the end, use tan line for the tackle. P/S indicates lines that are both port and starboard.
1. Shrouds (for all masts, P/S)
2. Ratlines (for all shrouds, P/S)
3. Deadeyes (for all shrouds, P/S)
4. Lanyards (for all deadeyes, P/S)
5. Fore Topgallant Mast Stay
6. Jib Stay (includes an ouhaul tackle at the bowsprit cap)
7. Traveler Ring at Jib Stay
opmast Stay (P/S)
T
e
or
8. F
LASHING
CHOCK STOPS
FOR FOREST
COLLAR
AY
CHOCK STOPS FOR
BOBST
9. Forestay
10. Footropes (for all yards, P/S)
11. Stirrups (for all yards, P/S)
12. Fore & Main Topmast Futtock Shrouds (P/S)
12A. Jackstays (for all yards, P/S))
13. Fore & Main Topmast Backstays (P/S)
14. Fore Topgallant Mast Backstays (P/S)
15. Lifts (for all yards, P/S)
16. Main Stay (P/S)
17. Spring Stay
18. Main Topmast Stay
19. Bobstay
20. Bowsprit Shrouds (P/S)
21. Martingale Stays
22. Martingale Backropes (P/S)
23. Manropes
24. Fore & Main Lower Yard Slings
25. Fore & Main Sail Tacks (P/S)
26. Fore & Main Sail Sheets (P/S)
27. Fore & Main Sail Clew Garnets (P/S)
ore & Main Topsail Sheets (P/S)
28. F
ore & Main Topsail Clew Lines (P/S)
29. F
BEES FOR
TOPMAST STAYS
FORE
AY & BOWSPRIT
SHROUD COLLARS
30. Fore Topgallant Sail Sheets (P/S)
31. Fore Topgallant Sail Clew Lines (P/S)
32. Fore Lower Yard Braces (P/S)
33. Fore Topsail Yard Braces (P/S)
34. Fore Topgallant Yard Braces (P/S)
35. Main Lower Yard Braces (P/S)
36. Main Topsail Yard Braces (P/S)
37. Fore & Main Topsail Yard Tye
38. Fore & Main Topsail Yard Halliard Runner & Fall
39. Fore Topgallant Yard Tye
40. Fore Topgallant Yard Halliard & Fall
41. Fore & Main Gaff Peak Halliards
42. Fore & Main Gaff Throat Halliards
43. Fore & Main Gaff Vangs (P/S)
44. Main Boom Topping Lifts (P/S)
45. Main Boom Sheet
46. Main Gaff Ensign Halliards
47. Jib Halliards
48. Jib Inhaul
ib S
49. J
50. Anchor
CLEATS
heet (P/S)
ackle & F
T
LASER-CUT RING
MASTCOAST
ROUND
OP EDGES
T
all P/S)
A few rigs are not numbered but are shown on the rigging plan to some degree. They are as follows and will be detailed later in these
uctions:
instr Parrel (or parral) - On upper yards which
ed, these lines hold the
er
can be raised or lo
w yard against the mast. Beads, or rollers, on the lines allow the yards to move freely along the mast. There is a detail shown on the upper right side of the plan.
uss
r
T
- O
instead, a fix
t has two r
mast. I
er yards, there are no parrels,
w
n lo
ed line holds the yar
unning ends, each of which
ds against the
has a tackle secured to eyebolts in the deck at the mast and the tackle belays to the fife rail. Thus, the tr at deck lev
uss can be tightened or loosened
uss is rope on the
The tr
el.
D
apper
To m . On later ships the rope truss was
eplaced b
r
y an iron fitting.
Jibboom Guys - These guys are shown in a plan view on the left hand side of the rigging plan. Note that the inboard ends have a tackle at the cat heads.
e not familiar with the names and
ou ar
f y
I functions of rigging lines, the book How to Build First-Rate Ship Models From Kits by Ben Lankford contains a description of Nauti­cal terms (See Bibliography).
ote: Throughout these instructions the low-
N
ed to as
eferr
ds and their sails ar
est yar
e r “Lower Yards or Sails”. A more proper term is “Course Yards or Sails”.
2. Line, Block, & Deadeye Sizes
There is a limited number of different size rig­ging lines in the kit. suggested list of line size use:
tanding Rigging(Black Line)
S
The following is a
12
0.008" Dia. Line - All Ratlines, Fore & Main Topmast Shroud Lanyards, Fore Topgallant Shrouds, Topgallant Yard Lifts, & Fore Top-
.
gallant S
tay
0.012" Dia. Line - All Yard Footropes & Stirrups, Main Lower Yard & Topsail Yard Lifts, Fore & Main Topmast Shrouds & Fut­tock Shrouds, Fore Topgallant Backstays,
ibboom G
J
uys, F
ain Lower Shroud
e & M
or Lanyards, Martingale Stay & Backropes, Bowsprit Shrouds, Fore Topmast Stays, Main Topmast Stay, & Jib Stay.
0.021" Dia. Line - Fore & Main Lower Shrouds, Fore & Main Topmast Backstays, Spring Stay, & Lower Fore Yard Lifts
0.028" Dia. Line - Forestay, Main Stays,
e & Main Lower Yard Slings
or
, & F
Bobstay
russes.
T
&
Running Rigging (Tan Line)
0.008" Dia. Line - Topgallant Sail Clew lines
& Sheets, Fore & Main Topsail Clew Lines, Topgallant Yard Braces, Fore & Main Gaff Vangs, & Main Gaff Ensign Halliards.
0.012" D
ia. Line
ore & Main Topsail Yard
- F
Braces & Sheets, All Jackstays, Fore & Main
ail Clue Garnets, Jib Stay Outhaul Tackle,
S Jibboom Guys Tackle, Boom Topping Lifts, Jib Halliard & Sheets & Downhaul, Jib Stay Inhaul & Outhaul tackle, & Topgallant Yard Tye & Halliards.
0.018" Dia. Line - Fore & Main Sail Tacks & Sheets, Main Boom Sheet, Fore & Main Topsail Yard Tyes & Halliards, Fore & Main Yard Truss Tackle, Gaff Peak & Throat Hal­liards, Lower Fore & Main Yard Braces, & Anchor Tackle.
0.040" D
ia. Line
- Anchor Cable.
Blocks - Like the lines, the blocks for running rigging are not sized on the plan. However, blocks are sized to suit the line that runs through their sheaves. The following list sug­gests the block sizes that should be used with the line sizes provided:
0.008" Line - Use 3/32" blocks.
0.012" Line - Use 1/8" blocks.
0.018" Line - Use 5/32" blocks.
Long Tackle Blocks - The plans show several
blocks which are long blocks with two sheaves in line rather than side by side. None are included in the kit. However, you can glue two single blocks together end to end to simulate the block, or simply substitute a common double block.
Deadeyes - Use the smaller 3/32" Deadeyes for the Fore & Main Topmast Shrouds, Fore Topgallant Backstay, & Bowsprit Shrouds.
se the 5/32" Deadeyes for Fore & Main
U Lower Shrouds, Fore Topmast Backstays,
ain Topmast Backstay, & the Bobstay.
M
3. Rigging Sail Lines
The D completed with sails r
model is intended to be
wever, even
o
ed. H
v
emo
om
T
apper
without sails, some of the rigging lines such as sheets, tacks, halliar
emain, along with their lead blocks. Some of
r
ds, and cle
w lines are to
the lines are to be hooked together, such as
w lines
the jib halliar and sheets. should be belay
nstalling the sail rigging lines on the
I
Tomadds tr
d and sheets, and yar
unning ends of these lines
The r
ed at their pr
emendously to the look of the
model, especially at the jib stay wher
d cle
oper locations.
apper
D
e the contrasting black stay and light running lines, along with their blocks, cr
eate inter
esting
visual detail.
4. Applying Beeswax to the Lines
Before placing the lines on the model, run the
ough a block of beeswax sev
line thr
eral times.
FIG. F-1 SEIZINGS
CLOVE HITCH
LOOP
THROUGH
LINE
THREAD
HOOK
BECKET
FIG. F-2 BLOCKS,
SHIP
WRAP
PULL TIGHT,
THEN
GLUE, CUT-OFF ENDS
T
EYEBOL
LASHING
ROPE STROP
TWIST
GLUE
GLUE
CLOVE
HITCH
WITH
THREAD
WIRE
STROPS, & FITTINGS
MODEL OPTIONS
Then, run the line through your fingers. This heats the wax slightly and rubs it into the line. The beeswax will cut down on fuzz and pro­tect the line from moisture.
5. Seizing the Lines
Seizing of lines (binding or securing two lines or different parts of the same line) can be done as shown in Figure F-1. To prevent seiz­ings from unraveling, add a touch of CA glue. For seizings, use the 0.008" line in the kit or sewing thread.
6. Blocks, Strops, & Fittings
Around the time the Dapper Tom was built, the use of r parrels and slings on yards, was more com­mon than iron fittings. However, such items as ir were available. There is no sure way to deter­mine exactly what was on the The details shown in the sketches and plans illustrate only one of the ways it may have been done. A block shown lashed into an eye­bolt could just as likely have been lashed around the spar without the use of an eyebolt.
A strop is an iron or rope band or grommet around the shell of a block for attaching lines.
ope for stropping blocks, and for
on-stropped blocks, hooks, and eyebolts
Dapper Tom.
AKED ON SMALL BLOCK OR SPAR
F
KNOT
SLIP
NO HOOK
USING RIGGING LINE
SLIPKNOT & GLUE
TUCK UP & GLUE
OUCH WITH
T
GLUE
CA
CUT-OFF
END
LINE OR WIRE
SEIZE &
GLUE
MODEL
SHIP
FOR WRAPPING AROUND
YARDS & MASTS
The blocks in the kit are fairly small, so it will not be easy for you to create the exact detail­ing. Some modeling shortcuts are in order. See Figure F-2 for some life-size ship details and model options.
7. Rigging Tools & Belaying Lines
Figure F-3 illustrates some homemade tools that are essential aids in the rigging process. Figure F-4 shows some suggestions for belay­ing lines to belaying pins and cleats.
d to
ou start the
e y
ds, booms
e har
ebolt
t and
d of advice - Rigging plans ar
A wor follow. Lines cross each other and they some­times go behind something or seem to
efor
disappear into thin air
. B rigging, get a notebook and do a small sketch of each rigging line on a separate page. Sketch
e the lines end, such as at an ey
in wher and label these points. If something seems to be missing when you view your sketches, seek help or find the answ
er in a rigging text (con sult the bibliography). Use the final sketches as you rig the model. You won’t need to crawl
our way thr
y
ough the rigging plan again.
When rigging such items as yar and gaffs, do as much rigging as possible with the item in hand before installing the part on
e the lines to the par
the model. S
eiz
-
13
have enough running rigging line so it can reach to its final destination, such as a belaying pin, with a little line left. Bet­ter to be too long than too short. Standing rigging such as yard footropes are included, as these would be v
ery difficult to do with the yard hanging at the mast.
WOOD HANDLE
LARGE
LARGE
SEWING
SEWING NEEDLE
NEEDLE
BRASS ROD
PUSH
PULL
FLATTEN END,
FILE SHAPE
FIG. F-3 RIGGING TOOLS
FIG. F-4 BELAYING LINES
BELAYING LINE TO PIN
USE TOOL TO PUSH LINE UNDER PIN
1. Bowsprit Rigging
Begin the standing rigging with the bowsprit. Add the gammoning (0.012" or 0.021" black line), which ties the bowsprit to the stem. Wrap the gammoning neatly, laying each part of the line side by side as it is wrapped. Next, install the bobstay (19), then the bowsprit shrouds (20). Figure G-1 illustrates the rig to this point. Rigging at the bowsprit will be completed while and after installing the head stays. But first, the mast shrouds will be installed since the head stays and all fore and aft stays go over the top of the shrouds at the mastheads.
2. Shrouds & Backstays
The lower shrouds (1), topmast backstays (13), and topgallant backstays (14) are set up with deadeyes and lanyards at the channels and attached along the outside of the ship using chain plates. The lower deadeye strops and chain plates ar
vided in the kit (F
o
pr
e to be made of steel wir
o set up the
T
e G-2).
igur shrouds, make a temporary jig of wire to space the deadeyes as you do the seizings (Fig-
e G-3).
ur
The sketch also sho
ws the sequence for reeving the lanyards and the proper sequence for the shr
ouds going ar
ound the mastheads. Keep an eye on the masts as you rig the shrouds, so you will not pull them out of line. After the shrouds are in place, proceed
e
REMOVABLE PIN
PULL TIGHT
& GLUE
THREAD
ADD WHITE
GLUE TO STIFFEN
JIG
SEPARATE ROPE COILS
STAGE G: STANDING RIGGING
FIG. G-1 BOBSTAY & BOWSPRIT SHROUDS
GAMMONING
SHROUDS
P/S
BOBSTAY
to add the ratlines and the sheer poles (Figure G-4). The sketch
ws ship practice and v
sho model options.
The topmast shrouds are set up similar to the lower shrouds but instead of having chain plates they set up to futtock shrouds (12). The rigging plan seems to indicate that the futtock shrouds go to the mast, but this is not the practice for the period. They actually seize to the lower shrouds (Figure G-5).
On this particular ship the topgal-
arious
FIG. DEADEYE STROPS & CHAIN PLATES
CUT WITH SNIPS
GLUE COILS TO EACH
COLLAR FOR BOBSTAY
& SHROUDS
STROP
CHAINPLATE
G-2
BACKING
LINK
FOR A MORE OPEN,
REALISTIC LOOK,
OMIT THREAD &
OTHER
WIRE
NAIL
TWIST
MODEL
OPTION
14
lant shrouds have no deadeyes or ratlines. The shrouds pass through the crosstrees and seize to the topmast shrouds.
3. Foremast (Head) Stays
Forestay -The forestay (9) sets up to a closed
and open heart and collar at the bowsprit. The closed heart shown on the plan appears rather large for this ship. Normally, the open heart is simpler, and does not straddle the bowsprit as shown. That would make the heart much too wide. The hearts in the kit are laser-cut and reflect the modification. File a groove around both of the hearts to receive the stay and collar (Figure G-6).
Figure G-7 illustrates the remaining head stays; fore topmast stay, jib stay & fore topgallant stay.
Fore Topmast Stay -The fore topmast stay (8) is a double line passing port and star­board through the bees on the side of the bowsprit and are seized with lanyards to eye­bolts at the bow. Notice that the hole in the port bee is a little aft of the starboard bee hole. Actually, the starboard stay should be called a spring stay.
Jib Stay - The jib stay (6) is an interesting stay as it can be moved in or out along the jibboom with the aid of an outhaul tackle (6 ) and an inhaul (48 ) which are attached to a traveler ring. The ring is not included in the kit. Fashion it from brass or steel wire. Make sure you place the ring over the jibboom and rig this stay before you rig the outermost fore topgallant stay. The top of the jib stay passes through a cheek sheave on the side of the masthead and down to a tackle just above the deck.
Fore Topgallant Stay - This stay (5) passes
ough a hole (and sheav
thr
e) at the end of the jibboom, under the starboard cleat on the dolphin striker, through a lead block on the starboard side of the bowsprit, then through a hole in the bow and belays to a pin on the forward pin rail. This stay could also be set up to an eyebolt in the bow with lanyards and not through a hole in the bulwark.
The detail on the rigging plan is con
ote:
N
e topgallant stay and the
The for
fusing.
-
martingale stay appear to cross after passing the dolphin striker. This is not likely so just switch the lines with the topgallant going star­board and martingale going port.
4. Completing the
Bowsprit Rigging
Now that the head stays are completed, you can finish up the other bowsprit and jib-
e G-8 illustrates the
boom rigging. F lines discussed.
Martingale Stay & Backropes - This is the lowest stay on the jibboom. Seize the forward end around the jibboom outer shoulder. The stay (21) is lashed to the bottom of the dol phin striker. From that point there is a
igur
-
FIG. G-3 SETTING UP THE SHROUDS
MAKE A LITTLE LONGER
THAN REQUIRED. LET
ARDS PULL
LANY
SHROUDS TIGHT.
WIRE
JIG
Y
KNOT
TEMPORAR
backrope (22) port and starboard seized to eye­bolts at the hull. There is another martingale stay, the inner martingale (also
FIG. G-4 OPTIONS FOR TYING RATLINES
THREAD
WITH
NEEDLE
21), attached to the bot­tom of the traveler ring and feeds back via the dolphin striker, through a
CLOVE HITCHES
ALL SHROUDS
lead block on the port side of the bowsprit to belay inboard.
Note: Refer back to the note under fore topgal­lant stay regarding some confusion with the
EYE SPLICE
LASHED TO
SHROUD
(REAL SHIP)
WOOD SHEER
POLE LASHED
TO SHROUDS
plan detail.
Manropes (23) - Install an eyebolt port and star­board on top of the
FIG. G-5 TOPMAST FUTTOCK SHROUDS
fairlead block at the bow. Run the lines to the eye­bolt stanchions atop the
wsprit cap
bo
. Midway there are support lines hanging from the
. A small netting
estay
for
wn on the plan
is sho between the port and
opes. N
d manr
starboar netting is pr
ovided in the
kit so you can omit it, or
o
STROP
HOOK &
LINE
OCK
FUTT
SHROUD
LASH TO
LOWER SHROUDS
LOWER SHROUDS
use some netting material
om your local florist.
fr
Jibboom Guys - Use black line for the guys and tan for the tackles set to ey catheads. ar the jibboom and the inner guys to the jib trav
5. Mainmast Stays
Mainstay - This stay (16)
ebolts on the
ed to the end of
e secur
eler ring.
The outer guys
LOWER SHROUDS
FORESTAY
LANYARD
STOP CHOCK
ON BOWSPRIT
P/S
SEIZE
INBOARD LOOKING
OUTBOARD
LANYARD
SEQUENCE
AT MAST TOP
TIE LANYARD & GLUE
VIEW IS
CLOSED HEART
SHROUD
SEQUENCE
G-6 FORESTAY
FIG.
OPEN HEART
SEIZE
AYS
ST
SHROUDS
PORT
-OFF
CUT
AND GLUE
CLOVE
HITCH
FORE TOP
OP
T
MAIN
SHROUD
WOOD
VE
A
ST
COLLAR
15
is a pair, passing on each side of the for
emast and setting up port and star­board with lanyards to the
ebolts shown on the
ey deck plan just forward of the foremast fife rail. The stay eye would be fitted with a metal thimble (Fig-
e G-9). This
ur arrangement is a common solution. However, on some ships the stay could have set up to bullseyes or deadeyes at the deck. There is usually many
YTO
solutions to rigging these old ships.
BELA
PIN RAIL
Spring Stay & Main Topmast Stay - The
spring stay (17) sets to eyebolts on the fore and main mast caps. The main topmast stay (18) is seized around the main
EYEBOLT &
ARD
LANY
topmast and to an eye­bolt on the foremast cap next to the spring stay.
Main Topgallant Stay -
CATHEAD
This stay is shown but not numbered or identi­fied on the rigging plan. Above the main topmast stay and shrouds, the top­mast continues for another 13 feet or so. This extension could be classified as a topgallant. Therefore, the fore and
MANROPE P/S
TO PIN
RAIL
aft stay at the top will be identified as main topgal-
. Secure the
lant stay forward end at the fore topmast crosstrees.
EYEBOLT
6. Yard Lifts,
& LANYARDS
Footropes, Stirrups, Slings, & Trusses
These lines are a part of the standing rigging list but we will defer the instruction to running rigging, Stage H. These lines are best installed along with some running rigging while working with the yards. Just don’t forget that these lines are black.
Examine the model before moving to the next stage. Is a mast or the bowsprit and jibboom out of alignment? Now is the time to correct these mistakes.
CHEEK BLOCK
TOPMAST
FORE
AY STARBOARD
ST
OPTION - SET
WITH LANYARD
MANROPE
SUPPORT
LINE P/S
FIG. G-7 FORE TOPMAST, JIB,
TOPGALLANT STAYS
AT T OP
AY
VELER
TRA
RING
LEAD BLOCK
PORT SIDE
TO EYEBOLT
TACKLE AT DECK
BETWEEN
FIFE RAIL
- BELAY
TO FIFE RAIL
TOPMAST STAY
FORE
(SPRING STAY)
POR
T
JIB INHAUL TO PIN RAIL
OUTHAUL TACKLE
& FORE
JIB ST
FIG. G-8 REMAINING RIGGING AT BOWSPRIT
JIBBOOM BUYS
MARTINGALE
MARTINGALE
BACK STAYS
BACK STAYS
P/S
NET
P
S
JIB
TRAVELER
RING
TOPGALLANT STAY
FORE
MARTINGALE
YS
A
ST
FIG. G-9 MAIN STAY
EYESPLICE
WITH THIMBLE
LANYARDS
16
EYEBOLTS
IN DECK
STAGE H: RUNNING RIGGING
Before starting on the running rigging, have all your blocks stropped and/or seized to a line as much as possible. S
ough a sheave hole, they require a
pass thr
ome running lines may
block. If so try starting at the block and rig­ging backwar situation a block is r the sheav
d. Of course, if in such a
equired on both sides of
e, you are stuck with having to seize
at least one of the blocks on the model.
1. Jib Rigging
The only head sail lines shown on the plan are for a jib. There should have been more head sails such as a fore staysail and a jib topsail. If you desire to add any additional sail lines to your model, consult the Baltimore Clipper book in the Bibliography. It would be advis­able and add to the model if you at least add halliards and downhaul at the fore topgallant stay. Rig it like the jib halliards.
The jib halliard (47) is seized to the topmast cap, goes down through a single block, back up through a cheek sheave on side of the mast­head, and down to its belaying pin on deck. With no sail, the lower block is brought down and placed just above the bowsprit and hooked to the jib sheets (49). But wait, the lines are floating in thin air. That’s because a line is missing from the plan. There should be a downhaul for the jib sail. To correct this omission, add a single block lashed to the trav­eler ring. The downhaul will be hooked along with the sheets to the lower halliard block. The downhaul then goes thru the block on the traveler ring and belays on the pin rail at the bow. The jib sheets could be omitted, but if fitted the standing end is secured to an eyebolt on the port and starboard cap rail, and the line belayed to the pin rail on the bulwarks. Figure H-1 illustrates the entire set-up.
FIG. H-1 JIB HALLIARD, DOWNHAUL, & SHEETS
CHEEK BLOCK
BELAY TO PIN RAIL
ARBOARD BULWARK
ON ST
BELAY TO PIN RAIL
ON BULWARK
EYEBOLT
IN CAP RAIL
SET FIXED END TO EYEBOLT
OR WRAP
JIB SHEETS
AROUND THE CAP
JIB HALLIARD
P
S
BELAY
TO FORWARD
PIN RAIL
HOOK
TOGETHER
JIB DOWNHAUL
AY TRAVELER RING
JIBST
JIBBOOM
FIG. H-2 YARD FOOTROPES & STIRRUPS, BRACE BLOCKS
FORWARD
BRACE BLOCK
JACKSTAY
STIRRUP
CL
2. Lower Yards
ackstays- The jackstays were already installed
J
ou detailed the yards in Stage E so no
when y
ther work is required.
fur
Footropes (10) & Stirrups (11) - Remember these are black standing rigging lines. Beeswax the footr into a natural hanging cur in place. Note the stirrups and inboard end of the footr (Figure H-2).
Braces - For now, just add the brace blocks at the ends of the yard (also Figure H-2). The main yard blocks face forward and fore yard blocks face aft. The brace rigging will be discussed later.
Clew Garnets (27), Sheets (26), & Tacks (25)
when the sails are removed. The clew garnets are the only lines actually attached to the yard.
opes heavily so you can droop them
ve and they will stay
ope goes on the aft side of the yard
- These are all sail lines hooked together
You could hook up the sheets and tacks after the yard is installed on the model, or add them now. Both the sheets and tacks go to the hull thru sheaves in the bulwark and belay to cavils on the bulwark stanchions with one exception. The forward tacks go to the end of long poles called boomkins protruding from the hull (Figure H-3).
Topsail Sheet Blocks - Refer to the topsail sheet discussion in the next paragraph.
ds hav
er yar
w
The lo
lings -
S
e, but a fix
ty
ed sling (24), since the yar not hoisted like other yar attached to the yar
d no
completed until the yar
e no halliar
ds. The sling can be
, but cannot be fully
w d is in place since the
d and
ds ar
e
17
FOOTROPE
sling goes around the masthead (Figure H-4).
russ- The truss (not numbered) holds the
T
yard against the mast. The line is pulled up tight b
y the por
t and starboar
attached to a tackle at the deck (also F
d ends which ar
igure
H-4). On some ships the truss is flipped and
igur
v
e H-5
the tightening tackle placed at the top abo
d instead of at the deck.
the yar
The lifts (15) for this par
Lifts -
econstruction appear to be fixed standing rig-
r
ev
w
ging at the caps. H period a mor
e the lifts pass through blocks at the cap
to hav
wn to a tackle on deck. S
and do for both the fix
o
e common arrangement would be
ed lifts and r
ticular ship
, on most ships of the
er
ee F
unning option.
e
e
3. Topsail Yards
The jackstays, footropes & stirrups, lifts and brace blocks are essentially the same as for the
wer yards.
lo
FIG. H-3 LOWER YARD CLEW GARNETS, SHEETS & TACKS
CL
Clew Lines and S
heets- The clew lines (29)
are just like the lower yard clew garnets, just a different name. There are no tacks. The sheets (28) hook to the clewline block, then go through a sheave (a hole will do) at the ends of the lower yards, through the block on the lower yard inboard of the clew garnet block and down to the belaying pins (Figure H-6).
Parrels - The topsail yards move up and down. To hold the yard against the mast a par­rel is used. The parrel is a beaded fixture so the yards will move freely along the mast. Howev­er, because of the small scale of this model, a simple line without the beads will be adequate (Figure H-7).
Tye and Halliards - The halliard ( for lifting the topsail yards) is made up of a tye (37) attached to the yard, a runner (38), and finally a fall (also 38) which is the tackle at the deck. The tye passes through a sheave in the mast. Just drill a hole if you have not already done so while making the masts.
For both fore and main rigs, the runner seizes to an eyebolt in the channels. The lower fall block also seizes to an eyebolt in the channels but on the opposite side of the ship. One dif­ference between fore & main, the rig is flipped so the foremast fall is on the starboard side and main mast on the port side. Figure H-8 illus­trates the rig.
CLEW GARNET
TOGETHER
HOOK
SHEET P/S
YTO
BELA CAVIL
WARK
BUL
T MAIN YARD)
(A
HOLE (SHEA
EYEBOL
VE)
T
ACK P/S
T
WARK
BUL
T MAIN YARD)
(A
FIG. H-4 LOWER YARD SLING & STRUSS
P/S
YTO
BELA
PIN RAIL
AT BOW
BOOMKIN
TACK P/S
WARK
BUL
T FORE YARD)
(A
CLEATS ON
WARD SIDE OF YARD
FOR
4. Fore Topgallant Yard
Everything is basically the same as the topsail yards except for the halliard. The runner is eliminated so you have only the tye (39) and fall (40). The lower fall block is hooked at the fore top, or at the channel but the line still goes to the deck for belaying.
5. Rigging the Yard Braces
You should have the blocks on the yards already. Now you need lead blocks at the masts. Figure H-9 shows where these blocks are located. All brace lines belay at deck level. Note that the sketch shows the main topsail yard lifts set to eyebolts on the fore lower mast cap. An option would be to fix the blocks and fixed ends to a rope collar around the mast head just under the cap.
6. Fore & Main Gaffs & Main Boom
The foresail on the fore gaff of the lower fore­mast is loose footed. The gaff is fitted with vangs (port & starboard) that extend from the peak of the gaff to the outboard deck to steady the gaff when the sail is furled. P
er the gaff. For our
halliar
ds raise and lo
w
eak and thr
model, without sails, the sheet for the for
oat
esail
SLING
would have been removed with the sail. The remaining peak and throat halliards and the vangs are identical to the mainsail.
Unlike the foresail, the mainsail has a boom
, when
and a boom topping lift (44). N the sail is furled or r
emo
ormally
ed, the gaff is lo
v
wered to lay on top of the boom. However, for the model the gaff looks better in the up position and the v
angs help fill in the open space.
The
rigging plan shows it this way.
Gaff Throat and Peak Halliards - Rig the throat (42) and peak (4) halliard lower blocks and peak halliard seizing on the gaff before installing the gaff. The upper blocks are secured below the top and mast cap respective­ly. The hauling end of the peak halliard should go down on the starboard side of the boom and the throat halliard on the port side. The
TRUSS
EYEBOLT AT
DECK P/S
belaying plan is confusing because it indicates what appears to be eyebolts in the deck between the main mast fife rails. In this case, there would be a tackle in the halliards hooked to these eyebolts and the fall lines belayed to the fife rail. The fore fife rail has no indication at all where the halliards are belayed. To sim­plify the rigging, it is suggested that no tackles be installed and the halliards simply be belayed to pins in the fife rail. See Figure H-10 for the halliard arrangement.
Topping Lifts, Gaff Vangs, & Boom
oom
B Sheet
- Figure H-11 illustrates these running
lines. The topping lifts (44) are a pair of lines
t and starboar
por
d. Quite a hefty rig but the mainsail would be quite heavy when the sail is furled.
18
The vangs (43) are fitted port and starboard. The plan does not clearly show where the
ed end of the fall is located. Seize it to an
fix eyebolt in the deck close to the bulwark or on top of the cap rail directly in line with the line on the plan.
The main boom sheet (45) lo
wer block is fit­ted with a ring around the traveler rod on the transom.
The running end can be belayed port or starboard to the cavils on the bulwark stan­chions. The lead block on the deck can be considered optional.
7. Anchor Tackle
Figure H-12 shows the anchors, port and star­board, rigging and stowage. Coil the anchor cables on the deck.
8. Final Touches
After all the rigging is in place, re-check every line, and make sure all the seizings are sound. If necessary, add another touch of CA glue to seizings. Check to see if there are any shiny places on the rigging. If necessary, tough-up standing rigging with black paint, or black liq­uid shoe polish. For running rigging, use a tan stain, or brown liquid shoe polish.
Check to see if any of the painted wooden parts were marred or scratched during the rig­ging process and touch-up as necessary.
Congratulations—you’ve done it! We look for­ward to helping you with your next ship modeling project.
FIG. H-5 YARD LIFTS
FIXED
TACKLE
T DECK
A
MAIN TOPSAIL
& FORE TOPGALLANT
OPTION
RUNNING
RUNNING
ACKLE
T
AT DECK
OPTION 1
FIG. H-6 TOPSAIL YARD CLEWLINES & SHEETS
TOPSAIL
YARD
BELAY AT
BULWARK
PIN RAIL
CLEWLINE
FIXED
OPTION 1
NO BLOCKS
LOWER YARDS
& FORE TOPSAIL
HOOK TOGETHER
SHEET
AT CAP
Below and on the following pages are photos of the Dapper Tom rigging on our prototype model.
FIG.
LOWER
YARD
Y
H-7
REAL SHIP
BELAY TO
DECK B ITTS
ARD P
ARRELS
MAST
BEADS (10 PER YARD)
SHEET LEAD BLOCK
T FIFE RAIL
A
Y
BELA
YARD
RIBS (6 PER
YARD)
COULD ELIMINATE THE HAULING END
MODEL OPTION
ALSO
19
FIG. H-8 TOPSAIL, YARD TYE & HALLIARD
RUNNER
HOLE IN MAST
TYE
EYEBOLT IN
CHANNEL
TACKLE PORT AT MAINMAST
ARBOARD
& ST
FOREMAST
T
A
FIG. H-9 YARD BRACES
LASH LINES &
BLOCKS TO
LOWER SHROUDS
MAIN TOPMAST
FORE TOPSAIL
YARD BRACE
HALLLIARD
YTO
BELA
PIN RAIL
CHANNEL
FORE TOPGALLANT
OPTION-COLLAR
AROUND MAST
MAIN TOPSAIL
YARD BRACE
YARD BRACE
MAIN LOWER YARD BRACE
MAIN TOP FORE TOP
FORE LOWER
YARD BRACE
ALL BRACES PORTS & STARBOARD
20
FIG. H-10 GAFF THROAT & PEAK HALLIARDS
D
PEAK HALLIARD
O STARBOARD SIDE
T
S
THROAT
HALLIARD
D
S
FIG. H-11 GAFF VANGS, BOOM TOPIPNG LIFTS & SHEET
COLLAR
AROUND
MAST
OF MAST
TO PIN
IN FIFE RAIL
COLLAR
AROUND
TRESTLE
TREE
O PORT SIDE
T
OF MAST TO PIN
IN FIFE RAIL
VANGS
P/S
TOPPING LIFT
P/S
BELAYTO BULWARK
PIN RAIL
EYEBOLT IN DECK
OR IN RAIL
FIG. H-12 ANCHOR TACKLE
LASH TO
WARK
BUL
CLEAT
INBOARD
BELAY TO PIN
RAIL OR A CLEAT ON
THE CATHEAD
BELAY TO PINS
ON BULWARK
PIN RAILS
TRAVELER ROD
ON TRANSOM
BOOM SHEET
RING
LEAD BLOCK
P/S
(OPTIONAL)
CAVIL
21
BIBLIOGRAPHY
1. The Baltimore Clipper
by Howard I. Chapelle. Marine Research Society 1930. Reprinted by Bonanza Books, Crown Publishing. This is a complete history of the Baltimore Clipper type. It contains many plans of contemporary schooners.
2. The Young Sea Officer’s Sheet Anchor
by Darcy Lever. 1819 (reprinted) Block and spar details, and typical rigging techniques of the period.
3. Steel’s Elements of Mastmaking, Sailmaking and Rigging
by David Steel. 1794 (reprinted) Details of masts and spars, block, rigging practices, and rigging sizes.
5. The Art of Rigging
by George Biddlecombe. 1848 (reprinted) There is essentially an update of David Steel’s earlier work.
6. The Neophyte Shipmodeller’s Jackstay
by George F. Campbell. Model Shipways, 1962. Excellent visuals and background information on building models from kits. Good detail on hulls and rigging. Great for beginners.
7. How to Built First-Rate Ship Models From Kits
by Ben Lankford. Model Expo 2002. Comprehensive reference covers construction methods for solid hull, plank-on-bulkhead, and plank-on-frame kits. The book is profusely illustrated and includes glossary of nautical terms.
Note: Many books are available through Model Expo at www.modelexpo-online.com.
Please check current catalog or website for availability.
22
MODELER'S LOG
Date Time Notes
23
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