Mod Trill Tremolo User Manual

Page 1
THE TRILL TREMOLO (K-960)
DEPTH
TO
AMP
IN
The Trill Tremolo
Modkitsdiy.com
SPEED
Unplug when not in use
to save battery life.
FROM
GUITAR
OUT
Use these instructions to learn:
How to build an effects pedal for tremolo.
The Trill Tremolo pedal offers classic tremolo tones in an easy to build kit. The Speed knob provides a wide range from very slow to a rapid fire effect. The Depth knob varies the ratio between effected and dry signal. Using modern, low noise transistors makes operation of the Trill quiet with no signal drop when engaged as in some vintage style tremolo pedals.
Warning: This circuit was designed for use with a 9 VDC power supply only.
1 Copyright © 2012 by modkitsdiy.com
Page 2
TABLE OF CONTENTS
TOOL LIST ……………………………………………………………………………………….2
PARTS LIST DRAWINGS……………………………………………………………………...3, 4
SOLDERING TIPS ……………………………………………………………………………….5
STEP BY STEP ASSEMBLY INSTRUCTIONS ……………………………………………….6
Section 1 – Mount Potentiometers, Terminal Strips and Footswitch ……………………6 Section 2 – Mount Input & Output Capacitors, ¼” Jacks and Wire the Footswitch ………..6 Section 3 – Strip, Tin and Connect the Remaining Wires ………..………………………7
Section 4 – Mount the Components ......………………………………………………….8
ASSEMBLY DRAWINGS (6 Drawings) …………………………………………….10 - 12 These are the last 3 pages. They should be separated and used as a reference to help assemble the kit correctly.
Visit www.modkitsdiy.com if you have any problems when first turning on your pedal for troubleshooting help. Remember to use caution when applying power to the pedal to avoid electric shock.
TOOL LIST
Wire Strippers Needle Nose Pliers Cutting Pliers Desoldering Pump Solder (60/40 rosin core) Soldering Station Phillips Head Screwdrivers Slotted tip screwdrivers (3 mm tip) Channellock Pliers (or similar type) Ruler Hobby Vise (or other means to secure box while working)
2
Page 3
PARTS LIST 1
Stranded Wire (22 AWG) - Red
K-PUL1569 (3 FT)
Enclosure
P-H1590BCE-O (1)
Knob (Black with Line)
P-K345 (2)
DPDT Foot Switch
P-H498 (1)
Potentiometers: 1ML and 250KL
R-VA1ML (1)
R-VA250KL (1)
1
2
3
Terminal Strip with 5 Terminals
Battery Clip
S-H155 (1)
¼” Mono Jack (Output Jack)
W-SC-11-T (1)
GROUND LUG
TIP LUG
¼” Stereo Jack (Input Jack)
P-0501H01 (1)
Terminal Strip with 8 Terminals
P-0802H (2)
#4 Screw (1/4" long)
S-HS440-14 (5)
#4 Nut
S-HHN440 (5)
W-SC-12B (1)
SLEEVE LUG
TIP LUG
RING LUG
#4 Lock Washer
S-HLW4 (5)
3
Page 4
PARTS LIST 2
NPN BJT (MPSA18)
P-QMPSA18 (3)
MPS A18
E B C
10µF Polarized Capacitor 50V
C-ET10-50 (1)
10µF 50V
0.1µF Capacitor 100V
C-PEID1-100 (3)
104J
1.5kΩ Resistor ½ W
R-A1D5K (1)
1.5K
brown
green
red
gold
15kΩ Resistor ½ W
R-A15K (1)
15K
brown
green
orange
gold
3MΩ Resistor ½ W
R-A3M (1)
orange
3M
black
green
gold
0.22µF Capacitor 100V
C-PEID22-100 (3)
224J
1MΩ Resistor ½ W
R-A1M (2)
1M
brown
black
green
gold
100kΩ Resistor ½ W
R-A100K (4)
100K
brown
black
yellow
gold
330kΩ Resistor ½ W
R-A330K (1)
330K
orange
orange
yellow
gold
4.7kΩ Resistor ½ W
R-A4D7K (1)
4.7K
yellow
violet
red
gold
5.6kΩ Resistor ½ W
R-A5D6K (1)
5.6K
green
blue
red
gold
4
Page 5
SOLDERING TIPS
It is important to make a good solder joint at each connection point. A cold solder joint is a connection that may look connected but is actually disconnected or intermittently connected. (A cold solder joint can keep your project from working.)
Follow these tips to make a good solder joint. Take your time with each connection and make sure that all
components are connected and will remain connected if your project is bumped or shaken.
Bend the component lead or wire ending and wrap it around the connection point.
Make sure it is not too close to a neighboring component which could cause an unintended connection.
2. Wrap the component lead so that it can hold itself to the connection point. Touch the soldering iron to both the component lead and the connection point allowing both to warm up just before applying the solder to them. Be sure to adequately cover both component lead and connection point with melted solder.
Remove the soldering iron from your work and allow the solder joint to cool. (The solder joint should be shiny and smooth after solidifying.) Cut off any excess wire or component leads with cutting pliers. Clean the soldering iron's tip by wiping it across the wet sponge again after making the solder joint.
1. Bend the component lead and wrap it around the
connection point.
1. Heat up old solder joint with the soldering iron.
2. Wrap the component lead so that it can hold itself to the
De-Soldering Tip
connection point.
3. Heat up both component
lead and connection point with
2. Apply fresh solder to mix in with old solder joint
5
the soldering iron.
3. Use a de-soldering tool to remove the old solder joint
while it is heated.
4. Apply solder to both component lead and
connection point.
Page 6
SECTION 1 – Mount Potentiometers, Terminal Strips and Footswitch
Please refer to DRAWING 1 and DRAWING 2.
Alignment
Tab
Orient the box with ½” hole nearest you.
Bend back and remove the alignment tab on the top of each potentiometer using a pair of pliers before mounting the pots so that they can mount flush against the enclosure surface.
Mount the 1ML potentiometer in the 5/16" hole on the top right side of the box. Orient this pot so that lug “1” is pointing down toward the bottom of the box. Fasten the nut and tighten.
Mount the 250KL pot in the 5/16" hole on the top left side of the box. Make sure that all three lugs are facing down toward the bottom of the box. Fasten the nut and tighten.
Using the hardware provided, mount the terminal strips as shown in DRAWING 2. The lock washers go underneath
outside box
each respective hex nut for a tight grip.
Please note that each terminal has been numbered as illustrated in DRAWING 2 and will be referred to as a “Terminal #_” when connecting different components and wires throughout the assembly instructions.
Terminal Strip
inside box
Mounting
Bracket
Mount the footswitch in the ½” hole as shown in DRAWING 2 using hardware provided. The large nylon washer goes under mounting nut on the outside of the box. The lock washer mounts on the inside between the box surface and the other nut. Make sure the footswitch solder lugs are oriented as shown in the drawing.
SECTION 2 – Mount Input & Output Capacitors, ¼” Jacks and Wire the Footswitch
Please refer to DRAWING 3.
Unless noted otherwise, “connect” means to trim the component’s leads to a reasonable length, wrap them tightly around their connection points and solder. (See “Soldering Tips” on page 5).
You might find it easier to mount the capacitors upside-down with the insulated top end of each cap touching the enclosure surface.
Connect one of the 0.1µF capacitors from Lug “1” of the footswitch to Terminal #2 as shown in DRAWING 3.
Connect one of the 1M resistors from Lug “1” of the footswitch to Terminal #1.
Connect another 0.1µF capacitor from Lug “4” of the footswitch to Terminal #6 as shown.
Only solder the connection at Lug “4” at this point. (There will be three more components connected to Terminal #6).
Connect the other 1M resistors from Lug “4” of the footswitch to Terminal #8.
Mount the input jack in the 3/8" hole on the left side of the box. The washer goes under the nut on the outside of the box. Make sure to center the “ground” lug of the input jack so that it is facing up towards the enclosure opening. This will make soldering the connections easier.
6
Page 7
Mount the output jack in the 3/8" hole on the right side of the box. Make sure the “tip” lug of the input jack is facing up towards the enclosure opening.
Stripping and tinning wire and soldering. Throughout these instructions you will be told to strip and tin a length of wire numerous times. Unless noted otherwise, cut the wire to the length stated in the instructions. Then strip ¼” of insulation off each end. Twist each end of the stranded wire, and apply a small amount of solder to each end (tin the wire ends). This will prevent the stranded wire from fraying and will make the final soldering much easier.
Strip and tin a 1 ½” piece of wire and connect footswitch lug “2” to input jack “tip” lug.
Strip and tin a 1 ½” piece of wire and connect footswitch lug “5” to output jack “tip” lug.
Strip and tin a 1 ½” piece of wire and connect footswitch lugs “3” and “6” to each other.
Push this wire down so that it rests against the back of the switch. This should be done to provide an insulating barrier between the 9 volt battery and the terminals of the footswitch.
Locate the battery clip. Twist its leads together a few times and connect the black lead to the ring lug of the input jack. Connect the red lead to Terminal #7 as shown in DRAWING 3.
SECTION 3 – Strip, Tin and Connect the Remaining Wires
Please refer to DRAWING 4.
Wire leads should be routed as close to the bottom of the box as possible in order to make mounting the components easier later in the assembly process. Consider making wire connections to the lower terminal holes and leaving the upper part of the terminals for component connections.
lower holes
Strip and tin a 4” piece of wire and connect Terminals #7 and #18 to each other.
Strip and tin a 4 ½” piece of wire. Strip ½” of insulation off of one end and use it to connect the 1ML pot lugs “2” and “3” to each other. Connect the other wire end to Terminal #14.
Strip and tin a 2 ¼” piece of wire and connect Terminals #10 and #19 to each other.
Strip and tin a 2” piece of wire. Strip ½” of insulation off of one end and use it to connect the 250KL pot lugs “2” and “3” to each other. Connect the other wire end to Terminal #13.
Only solder the pot lug connections at this point. (Terminal #13 will have another wire connected next).
Strip and tin a 2 ½” piece of wire and connect Terminals #13 and #16 to each other.
Strip and tin a 2 ½” piece of wire and connect Terminals #17 and #20 to each other.
7
Page 8
SECTION 4 – Mount the Components
Please refer to DRAWING 5.
Connect the 1.5K resistor to Terminals #1 & #4.
Connect a 100K resistor to Terminals #2 & #3.
Only solder the connection at Terminal #2 at this point. (There will be two more components connected to Terminal #3).
Connect the 0.1 µF capacitor to Terminals #3 & #5.
Don’t solder these connections, yet. (There will be one more component added to #3 and two more added to #5).
Connect the 4.7K resistor to Terminals #3 & #15.
Only solder the #3 connection, now. (There will be two more component added to #15).
Mount one MPSA18 transistor to Terminals #4, #5 and #6.
MPS
Only solder the #4 connection, now. (There will be more components added to #5 and #6).
A18
Terminals #4: Emitter
Terminals #5: Base
Terminals #6: Collector
Connect the 330K resistor to Terminals #5 & #6.
Only solder the #5 connection, now. (There will be one more component added to #6).
Connect the 15K resistor to Terminals #6 & #7.
Connect a 0.22 µF capacitor to Terminals #11 & #12.
Do not solder these connections, yet. (There will be two more components added to each terminal).
Connect another 0.22 µF capacitor to Terminals #10 & #11.
Only solder the #10 connection, now. (There will be one more component added to #11).
Connect the remaining 0.22 µF capacitor to Terminals #12 & #17.
Only solder the #17 connection, now. (There will be one more component added to #12).
Connect a 5.6K resistor to Terminal #12 & 250KL pot lug “1”.
Mount another MPSA18 transistor to Terminals #13, #14 and #15.
Only solder the #14 connection, now. (There will be one more component added from #13 to #15).
E B C
MPS
A18
Terminals #13: Emitter
Terminals #14: Base
Terminals #15: Collector
Connect a 100K resistor to Terminals #13 & #15.
E B C
8
Page 9
Connect another 100K resistor to Terminals #18 & #19.
Only solder the #18 connection, now. (There will be three more components added to #19).
Connect the 3M resistor to Terminals #19 & #20.
Do not solder these connections, yet. (There will be more components added to each terminal).
Mount another MPSA18 transistor to Terminals #19, #20 and #21.
MPS
Only solder the #20 & #21 connections, now. (There will be one more component added to #19).
A18
Terminals #21: Emitter
Terminals #20: Base
E B C
Terminals #19: Collector
Connect the 10 µF capacitor with its positive (+) lead at the 1ML
-
10µF 50V
+
pot lug “1” and its negative (-) lead at Terminal #19.
Connect the remaining 100K resistor to Terminals #9 & #11.
DRAWING 6 offers an enlarged view of the terminal strip components to help with double-checking your work.
Finish it off by double-checking all of your connections, connect and insert a 9V battery, screw the lid on and fasten the knobs to both pot shafts.
9
Page 10
DRAWING 1
TOP
1/8"
5/16"5/16"
LEFT SIDE
1/8"
1/8"
INSIDE VIEW OF THE
ENCLOSURE
1/8"
3/8" 3/8"
1/2"
1/8"
DRAWING 2
SPEED
POT
21
DEPTH
POT
RIGHT SIDE
20
19
1
2
3
18
17
16
2 3 4 5 6 7
1
1
2
3
10
1ML250KL
3
1
2
9101112131415
4
5
6
8
Page 11
DRAWING 3
GROUND
LUG
SPEED
POT
21
20
1ML250KL
19
1
2
3
18
1
DEPTH
POT
2
3
17
910111213141516
INPUT OUTPUT
RING LUG
TIP LUG
2 3 4 5 6 7
1
1M
.1µF
1
3
GROUND
.1µF
4
1M
8
6
RED
LUG
TIP
LUG
BLK
DRAWING 4
SPEED
POT
21
1ML250KL
1
2
1 8
1M
.1µF
3
17
12
5
1
.1µF
1M
DEPTH
POT
3
1
2
916
3
11
6
Page 12
DRAWING 5
SPEED
POT
1
100K
1 8
1M
1.5K
.1µF
5
.
6
100K
MPS
4
.
7
3
K
A18
K
.1µF
1
3
1
.22µF
E B
21
MPS
A18
1ML250KL
M
3
1
0
µ
F
5
0
V
0
0
K
17
.22µF
12
.22µF
MPS
A18
K
0
3
3
15K
5
.1µF
1M
6
1
100K
DEPTH
POT
2
916
3
100K
C
1.5K
5
.
6
K
100K
MPSA18
4
.
7
K
DRAWING 6
Q2
E
Q1
.1µF
E C
1
.22µF
0
0
K
12
MPSA18
21
E
MPSA18
Q3
M
3
C
1
0
µ
F
5
0
V
17
.22µF
.22µF
3
3
100K
K
0
15K
916
1 8
1M
.1µF
5
12
.1µF
1M
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