Mocom Milldrop User Manual
DEMINERALIZZATORE D’ACQUA
WATER DEMINERALIZER
DEMINERALISATEUR D’EAU
UMKEHROSMOSEANLAGE
DESMINERALIZADO
R DE AGUA
Manuale Operatore
User Manual
Manuel d’utilisation
Bedienerhandbuch
Manual Operador
®
®
Via Saliceto, 22 • 40012 Castel Maggiore (BO) Italy • www.mocom.it
cod. 97050402
ITALIANO
DEMINERALIZZATORE D’ACQUA
Manuale Operatore
WATER DEMINERALIZER
User Manual
DEMINERALISATEUR D’EAU
Manuel d’utilisation
UMKEHROSMOSEANLAGE
Bedienerhandbuch
DESMINERALIZADOR DE AGUA
Manual Operador
ENGLISHFRANÇAIS DEUTSCH ESPAÑOL
i
ENGLISH
WATER DEMINERALIZER
USER MANUAL
REVISIONS
The following table lists subsequent editions/revisions of the manual.
The “Description” field brief explains the subject of the latest revision.
Code Rev. Date Description
D#0MDAA1000X 0 09-2005 First issue
D#0MDAA1000X 1 10-2006 Modified resin filter assembly and maintenance procedures
D#0MDAA1000X 2 06-2007 Modified the external graphics
D#0MDAA1000X 3 05-2008 New hydraulic and electrical drawing
New installation and maintenance procedures
97050402 4 05-2011 Address and code updating on Mocom use and maintenance manuals
97050402 5 07-2011 Correcting the board setting indication
TABLE OF CONTENTS
INTRODUCTION ................................................................................................................................................................ 1
APPLICABLE EUROPEAN DIRECTIVES ............................................................................................................... 1
INTENDED USE ...................................................................................................................................................... 1
PURPOSE OF THE MANUAL ................................................................................................................................. 2
GENERAL DIRECTIONS ........................................................................................................................................ 2
PACKAGE CONTENT........................................................................................................................................................ 3
SIZE AND WEIGHT ................................................................................................................................................. 3
HANDLING THE PRODUCT ................................................................................................................................... 3
CONTENT DESCRIPTION ...................................................................................................................................... 3
PRODUCT INFORMATION ................................................................................................................................................ 4
INTRODUCTION ..................................................................................................................................................... 4
GENERAL FEATURES ........................................................................................................................................... 4
FRONT PANEL ....................................................................................................................................................... 5
REAR PANEL .......................................................................................................................................................... 5
FUNCTIONING ........................................................................................................................................................ 5
INSTALLATION ................................................................................................................................................................. 6
INTRODUCTION ..................................................................................................................................................... 6
POWER SUPPLY .................................................................................................................................................... 6
SIZE OF EMBEDDING CHAMBER ......................................................................................................................... 6
GENERAL INSTALLATION PRECAUTIONS .......................................................................................................... 7
POWER SUPPLY .................................................................................................................................................... 7
INSTALLATION ONTO A WALL .............................................................................................................................. 8
HYDRAULIC AND ELECTRICAL CONNECTIONS ................................................................................................. 9
Initial installation ................................................................................................................................................. 9
Purging the internal hydraulic circuit .................................................................................................................. 9
Case 1: Direct connection to a sterilizer series Millenium ................................................................................ 11
ii
Case 2: Connection to an external feeding tank (optional) ............................................................................... 12
Case 3: Connection to an electric-type drawing tap (option) ............................................................................ 13
FIRST STARTUP .............................................................................................................................................................. 14
MILLDROP CONNECTED TO THE STERILIZER SERIES MILLENNIUM ............................................................ 14
MILLDROP CONNECTED TO THE FEEDING TANK ............................................................................................ 14
MILLDROP CONNECTED TO THE MANUAL DRAWING TAP ............................................................................. 15
STAND-BY STATUS .............................................................................................................................................. 15
APPENDIX A – TECHNICAL CHARACTERISTICS ........................................................................................................ 16
SUMMARY TABLE ................................................................................................................................................. 16
CHARACTERISTICS OF THE DEMINERALISED WATER ................................................................................... 17
APPENDIX B - MAINTENANCE ....................................................................................................................................... 18
INTRODUCTION .................................................................................................................................................... 18
ORDINARY MAINTENANCE PROGRAMME......................................................................................................... 18
GENERAL MAINTENANCE PROCEDURES ......................................................................................................... 18
REPLACING THE FILTERS ................................................................................................................................... 19
Resin filter cartridges ........................................................................................................................................ 19
Osmotic membrane and active carbon filter cartridge ....................................................................................... 20
REPLACING THE FLOW RESTRICTOR ............................................................................................................... 22
DISPOSAL AT END-OF-LIFE ................................................................................................................................ 22
APPENDIX C – TROUBLESHOOTING ............................................................................................................................ 23
INTRODUCTION .................................................................................................................................................... 23
ANALYSIS AND RESOLUTION OF PROBLEMS .................................................................................................. 23
APPENDIX D - DIAGRAMS .............................................................................................................................................. 25
ELECTRIC DIAGRAM ............................................................................................................................................ 25
HYDRAULIC DIAGRAM ......................................................................................................................................... 26
APPENDIX G – DECLARATION OF CONFORMITY ....................................................................................................... 27
APPENDIX H - NOTES ..................................................................................................................................................... 28
APPENDIX Z – TECHNICAL ASSISTANCE .................................................................................................................... 29
INTRODUCTION
1
ENGLISH
INTRODUCTION
Symbols
Dear Client
Thank you for choosing this product from M.O.COM. Srl. We hope that you will find it
completely satisfactory.
This manual describes all procedures for the correct installation and use of the
equipment.
Should you have any questions or suggestions concerning this product or our support, do
not hesitate to contact us.
NOTE
PAY SPECIAL ATTENTION; NOTES FOR PROPER INSTALLATION AND MAINTENANCE
PROCEDURES AND USE METHODS
.
WARNING
THIS SYMBOL INDICATES A POTENTIAL DANGER OF INJURY.
FOLLOW THE PROCEDURES DESCRIBED IN THE MANUAL TO
AVOID INJURING THE USER AND/OR OTHERS.
DANGER
THIS SYMBOL SIGNALS A POSSIBLE DANGER FOR PEOPLE.
FOLLOW THE SUGGESTED PROCEDURE IN ORDER TO PREVENT
POSSIBLE DAMAGE TO USERS AND/OR OTHERS.
THE MATERIAL THE DEMINERALIZER IS COMPOSED OF MUST BE
DISPOSED ACCORDING TO THE DIRECTIVE 2002/96/CEE
APPLICABLE
EUROPEAN
DIRECTIVES
The product described in this manual is manufactured in accordance with the highest
safety standards and doesn't represent any danger for the operator if used according to
the following instructions. The product is in accordance with the following European
Directive as applicable:
2006/95/CE
, for the approximation to the legislation of the Members States related to
low voltage equipment.
2004/108/CE, for the approximation to the legislation of the Members States related to
the electromagnetic compatibilità.
INTENDED USE
Important notes
The equipment is meant for professional use and can be employed only the purpose it
was designed for, that is the demineralization of the public water, and its use for the
water steam sterilizer feeding.
WARNING
THE DEVICE MUST ONLY BE USED BY QUALIFIED PERSONNEL.
IT MAY NOT BE USED OR HANDLED BY INEXPERT AND/OR
UNAUTHORIZED PERSONNEL FOR ANY REASON.
NOTES
THE INFORMATION INCLUDED IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT
NOTICE
.
M.O.COM. S
RL SHALL NOT BE RESPONSIBLE FOR DIRECT, INDIRECT,
ACCIDENTAL OR CONSEQUENTIAL DAMAGE OR OTHER DAMAGES RELATED TO
THE SUPPLY
/USE OF THIS INFORMATION.
T
HIS DOCUMENT MAY NOT BE REPRODUCED, ADAPTED OR TRANSLATED, IN
WHOLE OR IN PART
, WITHOUT THE PRIOR, WRITTEN AUTHORIZATION OF
M.O.COM. SRL
IS REGISTERED TRADEMARK OF M.O.COM. SRL.
INTRODUCTION
2
PURPOSE OF THE
MANUAL
The purpose of this manual is to provide directions for:
- becoming familiar with the product;
- its appropriate installation;
- its secure and efficient employment.
The appendixes provide information regarding:
- technical characteristics;
- maintenance procedures;
- analysis and solution of problems;
- further miscellaneous documentation.
GENERAL
DIRECTIONS
The product must always be used in compliance with the procedures set out in this
manual and never for purposes that are different from the foreseen ones.
WARNING
THE USER IS RESPONSIBLE FOR ALL LEGAL OBLIGATIONS
LINKED TO THE PRODUCT’S INSTALLATION AND USE. IF THE
PRODUCT IS NOT INSTALLED OR USED PROPERLY, OR CORRECT
MAINTENANCE/ SERVICING IS NOT CARRIED OUT, IT SHALL NOT
BE POSSIBLE TO DEEM THE MANUFACTURER RESPONSIBLE FOR
ANY POSSIBLE BREAKAGE, MALFUNCTIONING, DAMAGES TO
THINGS, OR INJURIES TO PERSONS.
Please observe the following precautions in order to avoid injury or property damage; in
particular:
- Before connecting the power supply cable, ensure
that nominal mains voltage is
equal to the one indicated on the label. Voltages differing from indicated ones, may
damage the apparatus’s electric parts.
- Be sure the electric plant is provided with a grounding
conforming to laws and/or
rules in force.
- When getting started, carry out the “hydraulic circuit purging” so that possible
processing residuals will be expelled (see “Initial installation”).
DANGER
ALWAYS REMOVE THE MAINS CABLE FROM THE POWER OUTLET,
BEFORE CARRYING OUT ANY KIND OF MAINTENANCE. SHOULD
THAT NOT BE POSSIBLE, OR WHENEVER THE EXTERNAL
BREAKER IS FAR AWAY OR, AT ANY RATE, NOT VISIBLE TO THE
MAINTAINER, PLACE A WORK IN PROGRESS SIGN ON THE
EXTERNAL BREAKER AFTER TURNING IT OFF .
- Do not remove any label or nameplate from the device; should you need any new
ones, apply for them.
- Do not
use corrosive products, acids, steel wool or brushes for cleaning the
equipment.
- Do not
wash the equipment with direct water jets.
- Use only
original spare parts.
PACKAGE CONTENT
3
ENGLISH
PACKAGE
CONTENT
SIZE AND WEIGHT
Package:
Overall weight about 18 Kg
Once the package is opened, check that:
- the supply matches the specifications of the order (see the accompanying
document);
- there is no obvious product damage.
NOTE
SHOULD THE SUPPLY BE ERRONEOUS, ANY PART BE MISSING OR THERE BE
DAMAGES OF ANY KIND
, INFORM THE RETAILER AND THE TRANSPORTER THAT
CARRIED OUT DELIVERY AT ONCE AND IN DETAIL
.
HANDLING THE
PRODUCT
The product must be handled according to directions provided on the packaging.
We recommend to transport and store the device at temperatures not lower than 5°C.
Prolonged exposure to low temperature can damage the product.
Keep the original packaging and use it whenever the device is to be transported. The use
of different packaging could damage the product during shipment.
Keep the plugs mounted on the demineralizer’s pipe fittings (to be reapplied in case of
subsequent shipment).
CONTENT
DESCRIPTION
The package contains the following items:
• Demineralizer equipment (Ref. 1):
• Kit for the installation of the
draining pipe (Ref. 2);
• Draining pipe (red) - Ref. 3;
• Feeding pipe (blue),
complete with gaskets –
Ref. 4;
• Reinforced silicone pipe
(Ref. 5) for connecting
Milldrop to sterilizer,
external tank or tap;
• Power supply cable – Ref.
6;
• Kit (Ref. 7) containing:
start/stop signal cable, nr. 2
pipes union, nr. 4 clamps,
jack plug and key for
purging tap;
• Operator’s Manual and
Warranty Certificate – Ref.
8.
NOTE
C
HECK THE INTEGRITY OF THE
PACKAGE UPON RECEIPT
.
330
570
320
4
5
6
7
8
1
2
3
PRODUCT INFORMATION
4
PRODUCT
INFORMATION
INTRODUCTION
“Milldrop” is M.O.COM.’s proposal in the field of water demineralization for water steam
sterilizer.
It is a sophisticated apparatus but easy to use, and adaptable to the user requirements by
means of different installation possibilities.
Thanks to the reverse osmosis membrane and resin filter, the equipment “transforms” the
water coming from water works into qualitatively excellent demineralized water.
“Milldrop” – which is considerably easy to use and small in size - represents the ideal
equipment to be put next to any water steam sterilizer.
GENERAL
FEATURES
“Milldrop” is a water demineralizer based on the reverse osmosis principle.
The equipment includes:
- active carbon filter, having a duration of about 800 liters of demineralized water
produced;
- two resin filters having a duration of about 500 liters of demineralized water
produced,
- osmotic membrane which, if regularly checked, can last more than 800 liters of
demineralized water produced.
NOTE
T
HE LIFETIME OF FILTERS AND OSMOTIC MEMBRANE DEPENDS ON THE QUALITY OF
THE WATER FEEDING THE
MILLDROP.
The limit values for the feeding water are reported in the following table:
Element/Feature Value
Turbidity < 1 NTU
Cholrine < 0.1 ppm
Ph 2-11
Salt density < 5 SDI
Specific conductivity at 20°C < 1000 µS/cm
Iron < 0.1 ppm
Temperature < 35°C
Total hardness < 30°F
NOTE
FOR A SPECIFIC HARDNESS HIGHER THAN 25°F, THE USE OF A RESIN SWEETENER
AND SALTS REGENERATION IS RECOMMENDED
; THIS IS REQUIRED IF THE
HARDNESS IS HIGHER THAN
30°F.
The equipment operation is controlled by an electronic board which also monitors any
alarm (leak and lack of water, quality of the output water, etc.).
“Milldrop” may be installed on a work plane, hung to a wall or set inside the washbasin
piece of furniture.
“Milldrop” offers different installation possibilities:
- direct connection to the sterilizer series Millennium (provided with automatic filling
feature and start/stop interface);
- direct connection to an external tank with automatic water filling feature (possibility
to connect up to 3 sterilizers);
- direct connection to a drawing tap (provided with electric button), to fill manually little
tanks.
For extra details please refer to chapter “Hydraulic connections”.
PRODUCT INFORMATION
5
ENGLISH
FRONT PANEL
REAR PANEL
A
C
B
S
L
T
MILLDROP
08 MD 0021
WWMD00D000 Year: 2008
FUNCTIONING
The Milldrop operation is very easy and automatic in any use.
1) Directly connected to a Millennium series sterilizer, it operates at the start of the
sterilizer’s water feeding pump, and until the pump stops.
2) Connected to the external tank, it starts working as the water level in the tank goes
down the maximum threshold, and stops as it is again reached.
3) Connected to the drawing tap (provided with electric device), it starts working as you
press the tap’s button and stops pressing it again.
NOTE
IF CONTINUALLY RUNNING FOR A TIME EXCEEDING 20 MINUTES, MILLDROP SHALL
STOP AUTOMATICALLY
.THE STOP IS SIGNALED BY THE BLINKING OF THREE
QUALITY WATER LED
’S AND THE ACOUSTIC INTERMITTENT ALARM.
TO RESTART THE DEMINERALIZER FROM A STOP STATUS, TURN IT OFF AND ON
AGAIN
.
t
green LED – good quality of the outlet water
yellow LED– sufficient quality
red LED– poor quality
red LED– lack of inlet water or low pressure
red LED– internal water leak
Solenoid valve filter
A - Connector and solenoid valve of the
water inlet
C – Quick connector for permeation product
S – Connector for sterilizer’s start/stop
cable
T – Connector for feeding tank/drawing tap
start/stop cable or purging jack plug
(service)
220Vac input – Fuses – Mains switch
B - Draining quick connector
L - Purging tube quick connector
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