MobiE MB7500-110 Operating Manual

MB7500-110

- the Mobile Power Generating Systems
for Motor Vehicles

Operating Manual

M. Becker

Benzstraße 6
70839 Gerlingen
Telefon [phone]
Telefax 07156-17 00 09
email:

[e-mail]

http://www.mobie.de

Edition 11 / 2010

The right to technical modifications is reserved

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Important Safety Information

MB7500-110 are high-performance power generating systems and may

be responsible for providing conditions, which may cause serious
injuries. It is therefore highly recommended, that you carefully read the
following safety information, before you install or take into operation
the system or any part thereof:

• Read and obey carefully all warning signs, mounted on each of the

systems components.

• The generator heats up during operation and may only be touched

after an extensive cool-off period.

• Ensure that correct earthing is provided for parts, for which it is

intended. Correct earthing ensures safe operation and reduces the risk
of electric shock.

• No component of the system, except the generator, shall be serviced

by the user.

• No component shall be opened for reasons of inspection, unless this

is explicitly requested and explained by this operating manual.

A special note:

MB7500-110 generate voltages, which are life-threatening.
MB7500-110 are therefore equipped with protective measures

(insulation monitoring) in accordance with standard DIN VDE 0100­410 (VDE 0100 part 410).

About this operating manual:

This operating manual has been compiled with the greatest possible
care. Nevertheless, errors and mistakes cannot be entirely ruled out.
The Becker company assumes no liability whatsoever for any injury to
persons or damage to property which may be sustained as a result of
faults or errors in these operating instructions.

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Standards and Regulations

MB7500-110 systems are developed and manufactured in compliance

with all appropriate standards and regulations. In addition, the relevant
application standards have been taken into consideration:



DIN VDE 0100-410 (VDE 0100-410):2007-06
Low-voltage electrical installations - Part 4-41: Protection for
safety - Protection against electric shock (IEC 60364-4-41:2005,
modified); German implementation HD 60364-4-

41:2007

0100-



DIN 14687:2007-02 firefighting systems ­Integral power generating systems < 12 kVA used in fire brigade
vehicles

 DIN IEC 61326-2-4; VDE 0843-20-2-4:2010-05:2010-05

Electrical equipment for measurement, control and laboratory
use - EMC requirements - Part 2-4: Particular requirements - Test
configurations, operational conditions and performance criteria
for insulation monitoring devices according to IEC 61557-8 and
for equipment for insulation fault location according to
IEC 61557-9 (IEC 65A/566/CD:2010)

 GW 308

DVGW e.V.

 Recommendations by the professional and trade associations and

co-operatives

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Contents

1 SAFETY INFORMATION, LIABILITY .............................................. 6

1.1 T

RANSPORT PACKAGING

.................................................................. 6

1.2 I

NTENDED PURPOSE

....................................................................... 6

1.3 H

AZARDS AND DANGERS

................................................................. 8

1.4 .W

ARRANTY

................................................................................. 8

1.4 W

ARRANTY

.................................................................................. 9

2 THE POWER GENERATING SYSTEMS MB7500-110 .................... 11

2.1 W

HY A MOBIE SYSTEM

? .............................................................. 11

2.2 P

RODUCT DESCRIPTION

................................................................. 12

2.3 D

ISPLAY MODULE

MB6001F ........................................................ 13

2.4 2.4 F

UNCTION

............................................................................ 17

2.4.1 The green LED I/O signals, that the system is operational.

Insulation Monitoring ................................................................. 17

2.4.1 Insulation Monitoring ..................................................... 18

2.5 C

OMMISSIONING

......................................................................... 19

2.6 C

OMMISSIONING OF

MB7500

WITH

MB6001F: .............................. 19

2.6.1 Commissioning of MB7500 with “Low cost“ master-switch

(without operator panel MB6001F): ........................................... 20

2.7 T

ROUBLE SHOOTING

..................................................................... 21

3 TECHNICAL CHARACTERISTICS .................................................. 22

3.1 O

UTPUT LINE

.............................................................................. 24

3.2 S

ERVICE INFORMATION

................................................................. 25

3.2.1 Voltage and Insulation Tests ........................................... 26

3.3 W

IRING DIAGRAMS

...................................................................... 27

3.3.1 AC – Modul MB7500-110 ............................................... 27

3.3.2 Operator panel MB6001F ............................................... 28

3.3.3 Generator ....................................................................... 29

3.3.4 Connection diagram ........................................................ 30

3.4 O

RDER DETAILS

........................................................................... 31

4 CONTACT ................................................................................. 32

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1 Safety Information, Liability

1.1 Transport Packaging

Inspect the transport and equipment packaging for damages and
compare the contents of the package with the delivery
documentation. Transport damages have to be reported
immediately to the supplier. MB7500-110 shall only be stored in
rooms where it is protected from dust, moisture, spraying and
dripping water and where the designated storage temperature is
maintained.

1.2 Intended Purpose

The intended use of MB7500-110 is the generation of alternating
voltage AC 230V by generators, powered by combustion
engines. The conversion of the generator voltage to a stable 50Hz
alternating voltage occurs via power electronic, which is
incorporated in a metal enclosure. Any other or surpassing
application is not deemed to be the purpose for which it is
intended. The M.Becker company is not liable for damages
sustained as a result from this.

The intended purpose includes:

• Compliance of all notes and warnings in this operating

manual.

• Compliance of test intervals.

Only appropriately qualified personnel shall be working with
MB7500-110. Qualified means here, that personnel is familiar
with installation, commissioning and operation of the product
and that they have undergone training, which is appropriate to
their activities. The personnel must have read and understood the
safety information and the warnings in these operating
instructions.

Prerequisite for the safe handling and trouble-free operation of
MB7500-110 is the knowledge of the principle safety
instructions and safety regulations.

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This operating manual, and especially the safety instructions,
have to be observed by all persons, who work with MobiE.
Above that, the rules and regulations concerning accident
prevention which are valid for the operating location must be
obeyed.

The MB7500-110 are constructed according to the state-of-the­art and recognised safety engineering rules nevertheless, when it
is being applied, hazards may occur to the life and limb of the
user or third parties, or there may be adverse effects on the
MB7500-110 or on other valuable property. The power
generating systems MB7500-110 shall only be used

• for the purpose for which it is intended;

• when it is in perfect technical condition as far as safety is

concerned.

Any faults which may impair safety, shall be eliminated
immediately.

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1.3 Hazards and Dangers

The following designations and signs are used for hazards and warnings
in this documentation:

This symbol indicates an immediate danger to life
and health of persons. Failure to comply with this
warning means that death, serious physical injury
or substantial damage to property my ensure, if the
relevant precautions are not taken.

This symbol indicates an immediate danger to life
and health of persons. Failure to comply with this
warning means that death, serious physical injury
or substantial damage to property may ensue if the
relevant precautions are not taken.

This symbol gives important information about

the correct handling of the power generating
systems MB7500-110. Failure to comply with this
information may result in faults on MobiE or its
environment.

1.4 .

Note

Danger

Warning

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Warranty

The M.Becker company offers a warranty period of 12 months from
date of delivery on the power generating systems MB7500-110 and all
components for fault-free operation and flawless material quality under
normal storage and operating conditions. This warranty does not extend
to maintenance or service work, no matter what nature. The warranty is
only valid for the first purchaser and does not apply to products or
single components, which have been inappropriately used or on which
alterations have been carried out. Any warranty claim expires if the
operation of MB7500-110 was not for its intended purpose or under
abnormal conditions and repairs or alterations have been carried out,
which were unauthorised by the M.Becker company.

The warranty liability is limited to repairs or the replacement of a
product, which has been send to the M.Becker company within the
warranty period. It is a prerequisite that the M.Becker company
acknowledges the device as faulty, and the fault did not come from
inappropriate use or alterations to the device, application for which the
device was not intended or from abnormal operation.

The above warranty regulations are valid exclusively and take the place
of all other contractual or legal warranty obligations, including, but not
limited to, the legal warranty regulations governing marketability,
appropriate use and expediency for a particular use.

The M.Becker company does not take any liability for damages that are
not directly related to the application of the device, where they
immediate or indirect, independent of it, whether they came from
legitimate or illegitimate or any other actions.

Warranty and liability claims in cases of damage to persons or property
shall be excluded, if they are attributable to one or more of the
following causes:

• Use of the MB7500-110 other than for the intended purpose;

• Incorrect assembly, installation, commissioning, operation and

maintenance of the MB7500-110

• Operation of the MB7500-110 if the installations for safety purposes

are defective or if the safety and protective measures are not installed
or are not operational.

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• Failure to comply with the information in the operating instructions

regarding transport, commissioning, operation and maintenance of
the MB7500-110.

• Unauthorised structural alterations to the MB7500-110.

• Failure to comply with the technical data.

• Inappropriate repairs and the use of replacement parts or accessories

not recommended by the manufacturer.

• Cases of catastrophe and force majeure.