MLCS Rocky 30 9056 Instruction Manual

-------------------------------------------------------------------------------------------------------------------This manual may not be copied or reproduced in any way without the express written consent of

MLCS Woodworking.

MLCS Rocky 30

Trim Router

Instruction Manual

For #9056

WARNING:

Please read this manual fully and be sure you understand its instructions prior to assembling and operating this tool. Inspect for damage and missing parts upon receipt. Please contact MLCS Woodworking with any problems or questions.

-------------------------------------------------------------------------------------------------------------------This manual may not be copied or reproduced in any way without the express written consent of

MLCS Woodworking.

TABLE OF CONTENTS

SECTION 1: Technical Data………………………….…..2 SECTION 2: General Instructions…………………….….3-5 SECTION 3: Unpacking & Checking Contents..………..6

SECTION 4: Assembly, Adjustments & Operations…....7-13

SECTION 5: Maintenance..…………………………….…14

SECTION 6: Exploded Diagram & Parts List……………15-16

TECHNICAL DATA

Item number/name……………………………..9056/Rocky 30 Motor…………………………………120 Volts, 60 HZ, 6 Amps Rated power..……………………………………………..…1 hp No load speed………………………….. 10,000 - 30,000 RPM

Bit shank diameter…………………………………..1/4” or 3/8”

NOTE: If using an extension cord while operating this tool, observe the minimum gauge requirement as shown in the chart below. Use only UL listed extension cord.

Gauge Total Extension Cord Length in Feet

16 25 feet 14 25, 50 feet 12 25, 50, 100 feet

-------------------------------------------------------------------------------------------------------------------This manual may not be copied or reproduced in any way without the express written consent of

MLCS Woodworking.

General Instructions for 110V Routers

WARNING!! KEEP TOOLS AND EQUIPMENT OUT OF THE REACH OF YOUNG CHILDREN!!

Good Working Practices/Safety

The following suggestions will enable you to observe good working practices, keep yourself and fellow workers safe and maintain your tools and equipment in good working order.

Primary Precautions

This tool is supplied with a molded 15 Amp Plug and polarized 2 wire power cable. Before using the tool, inspect the cable and the plug to make sure that neither is damaged. If any damage is visible have the tool inspected/repaired by a suitably qualified person. If it is necessary to replace the plug, it is preferable to use an 'unbreakable' type that will resist damage on site. Only use a 15 Amp plug. Make sure the cable clamp is tightened securely. If extension cords are to be used, carry out the same safety checks on them, and ensure that they are correctly rated to safely supply the current that is required for your machine.

Workplace/Environment



Do not carry the router with a cutter installed and protruding below the base.



The router is not designed for use in any situation where it may get wet. If router is set up in the open and it starts to rain, cover it up or move it into a dry area. If the router has gotten wet, dry it off as soon as possible with a cloth or paper towel. Do not use ACpowered machines anywhere within a site area that is flooded or anywhere liquid is puddled, and do not trail extension cords across wet areas. Clean the router with a damp soapy cloth if needed. Do not use any solvents or cleaners, as these may cause damage to the plastic parts or to the electrical components.



Keep the work area as uncluttered as possible. This includes personnel as well as material. Under no circumstances should

CHILDREN

be allowed in work areas.



It is good practice to leave the router unplugged until work is about to begin. Make sure to unplug the machine when it is not in use or unattended. Always disconnect by pulling on the plug body and not the cord. Once you are ready to begin working, install the cutter and remove all tools used in the installation operations (if any) and place them safely out of the way.

-------------------------------------------------------------------------------------------------------------------This manual may not be copied or reproduced in any way without the express written consent of

MLCS Woodworking.



Clamp the work-piece to a stable work surface. Check to make sure that the “cutting path”' is unobstructed, and observe the old woodworkers' adage of “never placing your hands closer than one hand’s length to the cutting tool”. Do not attempt to machine any

small pieces or work any material that cannot be held securely in a clamp.



Make sure you are in a comfortable stance before you start to work, balanced, not reaching etc.



If the work you are carrying out is liable to generate flying dust or chips, wear the appropriate safety clothing, goggles, gloves, masks etc. If the work operation appears to be excessively noisy, wear ear protection. If you wear your hair in a long style, wearing a hat, cap, or safety helmet will minimize the possibility of your hair being caught up in the rotating parts of the tool. Likewise, consideration should be given to the removal of rings and wristwatches, since these are liable to be a 'snag' hazard.



Do not work with cutting tools of any kind if you are tired or if you are being subjected to distraction.



Do not use power tools within the designated safety areas where flammable liquids are stored or in areas where there may be flammable gases present.



Check that your cutting bits are undamaged and are kept clean and sharp, this will maintain their optimal operating performance and lessen the loading on the tool.



Above all, BE OBSERVANT. Make sure you know what is happening around you, and USE COMMON SENSE.

-------------------------------------------------------------------------------------------------------------------This manual may not be copied or reproduced in any way without the express written consent of

MLCS Woodworking.

Additional Safety instructions for use of Routers

1. Make sure you have read and fully understood the General instructions and safety precautions that are printed in the preceding pages of this manual.

2. Before connecting the router to the power supply, check the tool for obvious signs of damage, paying particular attention to the plug and the power cord. Correct any damage you discover. Be sure the router bit you are about to fit is the correct tool for the job. Check the bit for damage, make sure it is sharp and clean, check that you have the correct collet for the tool shank size you are about to fit, and ensure that a sufficient length of the shank is inserted in the collet to guarantee a secure hold of the bit. Make sure the tools you use to fit the router bit, or the accessories, are the correct ones. DO NOT risk damaging the tool by using the wrong size collet wrenches, allen keys, etc. Make sure the 'chip screens' (if available) are fitted securely. If dust extraction is available, connect it.

3. Check that there are no foreign objects, e.g. old nails, screws, small stones etc., embedded in the work-piece.

4. Set the depth of cut, either as a single depth or incrementally (for deep cuts). Install and set the guide fence if required.

5. Ensure the machine is switched off. ('0' showing) (Never turn on the power unless you are actually holding the machine). Plug the power cord into a correctly rated switched outlet. If you are working outside, check that any extension cords in use are rated for outside work.

6. Make sure you are holding the machine in a safe position, the cutter bit is not in contact with anything, and the 'cutting depth' is locked. Give the machine a quick "burst", to ensure that everything is working correctly, checking especially for vibration that might indicate that the cutter is incorrectly installed. If a vibration is present, disconnect the machine, re-install the cutter, and test again.

8. Make sure that the power cord is safely routed away from the operating area, and that the router movement during the operation will not drag it within range of the cutter.

MLCS Rocky 30 9056 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual