MLCS Marvel 60, Marvel 62 Instructions Manual

MLCSMLCS

Marvel 60 & 62 Router

instructions

TO AVOID CONFUSION DURING INSTALLATION follow steps 1 through 5 listed below

Step 1. Remove pages 2 through 6 from book Step 2. Remove your router install pages Step 3. Return extra pages to box Step 4. For smoothest plunging action purchase

STP® before installation. SEE PAGE 3 Step 5. See page 2 for parts diagram

Router Install Pages

MLCS Marvel 60

MLCS Marvel 62

7-8-9 10-11-12

For Parts or Installation Assistance Contact

MLCS Woodworking 1-800-533-9298 mlcswoodworking.com

Page 1

METRIC EQUIVILANTS FOR INTERNATIONAL CUSTOMERS

Note: The following metric drill bit or wrench sizes may be substituted

for all operations other than drilling hole for #30 Dust Cover Insert.

1/8” = 0.125" 3.20mm = 0.126"

3/32" = 0.093 2.4mm = 0.094

5/32" = 0.156" no metric equivilant, this hole must be drilled to 5/32"

7/32" = 0.218" 5.5mm = 0.216"

5/16" = 0.312" 8.0mm = 0.315

21/64" = 0.328" 8.3mm = 0.326" or 8.5mm = 0.334"

1/2" = 0.500" 12.8mm = 0.503 or 13mm = 0.511

11/16"= 0.687" 17.5mm = 0.689" or 18mm = 0.708"

3/4" = 0.750" 19.0mm = 0.748

# 30 Dust Cover Insert must be 0.500" use a 12.5mm bit and sand hole to fit cover. 12.5mm = 0.492"

This instruction manual covers several different makes and models of plunge routers. The instructions are written for a person with some mechanical ability. If you understand the parts and operation of a plunge router, installing the Router Raizer is not difficult. Before beginning installation compare the illustrations and photos to your router, original subbase or router table insert plate. Understand the location and function of both original and Router Raizer parts. Keep all spare parts, instruction manual and templates for future reference.

Responsibility of the Owner

Important: Read, understand and follow instructions to avoid personal injury.

1. The responsibility of the owner is to follow the instructions, cautions, and warnings bellow and in the instructions

2. Know and understand the location of both original and Router Raizer parts.

3. Follow all the assembly instructions carefully.

4. Correctly adjust the components making sure the plunge action is smooth and plunge lock operates properly.

5. Carefully read and follow all notes, tips, cautions and warnings.

6. Make sure all operators of the Router Raizer know how to correctly use it.

Caution: Before and during installation of Router Raizer make sure power switch is in the off position and tool is

disconnected from power source to avoid accidental starting of the tool which may result in personal injury.

Caution: Always make sure router power switch is in the off position and disconnected from power source

before and during any adjustments to the router or Router Raizer.

Warning: Never remove or reinstall #31 dust cover or make any depth of cut adjustments from either end of

#1 mainshaft until router power switch is off, cutting tool has completely stopped rotating and tool is disconnected from power source.

Caution: Always secure plunge lock before and during routing operations.

ROUTER TECHNOLOGIES LIMITED TWO YEAR WARRANTY

Router Technologies warrants the Router Raizer to be free from defects in material and workmanship for a period of Two ( 2 ) Years from the original date of purchase to original owner. Our responsibility under this warranty is to replace, at no cost, any part which upon inspection at our facility is found to be defective in either material or workmanship. This warranty does not imply that the product is fit for a particular use or application, this warranty does not apply to parts which have been modified, altered, misused, damaged by improper storage. It also does not cover loss of parts during use, or mechanical adjustments which are covered in the instruction manual. In no event shall Router Technologies be liable for any indirect, incidental or consequential damages from the sale or use of the product. This disclaimer applies both during and after the term of the warranty.

This warranty is your only remedy and parts are to be returned prepaid to our facility for inspection at Router Technologies, 2729 Delaware Ave, Des Moines, IA. 50317. This warranty gives you specific legal rights, and you may have other rights which may vary from state to state. Any legal actions must be brought in Polk County Iowa.

#14 Steel

3/16" Washer

#12 Green

Nylon

Bushing

Parts Shown Full Size

#10 Black

Nylon

Bushing

#30 Dust Cover

Insert

#24 Thumb

Screw

#31 Dust Cover

one extra included

#27 Yellow

Set Screw

( 10 / 32 )

Page 2

Magnet

#9 Red

Nylon

Bushing

MLCS Marvel Parts Diagram

#15 Retainer

three extra

included

#25 Optional Black

Set Screw ( 10 / 32 )

Top

View

Side

View

#23 Rubber

O-ring

Collar

#22 Rapid

#21 Lead Screw

#40 Housing

Bushing

#19 Short

Drive Nut

#26 Top Drive

#29 Speed Wrench

#28 Allen Wrench

Note; Actual mainshaft length 13 1/2"

Caution: Before and during installation of Router Raizer make sure power switch is in the off position and tool is

disconnected from power source to avoid accidental starting of the tool which may result in personal injury.

#1 Mainshaft

#7 Brass

Washer

#18 Drive Nut

Washer

#13 Brass

Spring Guide

#46 Allan Screw Locating Pin

READ THIS PAGE BEFORE INSTALLATION

1. Remove Pages From Book

Before installation please remove the pages required for your router from this book.

Failure to due so can result in referring to the wrong page, confusion and damaged parts!

2. Installation

The Router Raizer is designed to make the plunge router easy and enjoyable to adjust . It may appear to be complex and difficult to install, but the plunge router is an easy tool to disassemble and reassemble. Allow approximately 1 / hours for installation.

Page 3

3. Multiple Parts

Thisl kit contains parts for all MLCS Marvel routers. Each instruction page lists the parts required for installation into that router. We advise keeping and storing all the extra parts and instructions.

4. STP® for Lubricating The Plunging Action

( After installation you will have extra parts )

( All Plunge Routers )

For maximum performance and smoothest plunging action all plunge posts require a light film of lubrication. We only recommend using STP® MOTOR OIL TREATMENT.

Before beginning the installation please purchase a bottle of STP®. Apply a light film to the posts and inside the post bushings just before reassembling the router.

1. Install the Router Raizer components into the base and motor housing of the router.

2. Before reinstalling the motor housing onto the base, use a Q tip, brush or little finger

to apply a film of STP® to the inside of both post bushings and the outside of both plunge posts.

NOTE: STP® on the posts can attract dust, but the lubricating properties are not affected. periodically wiping the posts clean and reapplying STP® to the posts only will keep the router operating smoothly.

Post Bushings

Apply light film on the inside surface of both post bushings.

Plunge Posts

Apply light film to the outside surface of both plunge posts.

+ 9 hidden pages

MLCS Marvel 60, Marvel 62 Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual