MLCS 2387, 9460 Instruction Manual
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This manual may not be copied or reproduced in any way without the express written
consent of MLCS Woodworking.
Copyright 2009. MLCS Woodworking. Page 1
HEAVYWEIGHT ROUTER TABLE
(Item #2387/#9460)
INSTRUCTION MANUAL
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This manual may not be copied or reproduced in any way without the express written
consent of MLCS Woodworking.
Copyright 2009. MLCS Woodworking. Page 2
TABLE OF CONTENTS
SECTION 1: HEALTH WARNING AND SAFETY……………….3
SECTION 2: INTRODUCTION……………………………………..7
SECTION 3: CIRCUIT REQUIREMENTS..……………….………8
SECTION 4: MACHINE FEATURES AND SPECIFICATIONS…9
SECTION 5: SET-UP………………………………………………..11
Small Parts Listing……………………….………………………11
Cleanup………………………….………….……………………12
Site Consideration…………………………….………………….12
Assembly…………………………………………………………13
Cross Supports……………………………….…………………...14
Stand……………………………….……………………………..15
Table Lifting Struts……..…………..…………………………….17
Fence………………………………..…………………………….18
Fence Hold-Downs………………………….……………………19
Switch……………………………………………………………..20
Mounting The Router……………………………………….…….20
Dust Port Hook-Up………………..…………….……………..….21
SECTION 6: OPERATIONS………………………………………..22
SECTION 7: REFERENCE INFORMATION…………………….24
SECTION 8: WARRANTY AND RETURN PROCEDURES…….25
SECTION 9: EXPLODED DIAGRAM AND PARTS LIST………26
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This manual may not be copied or reproduced in any way without the express written
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Copyright 2009. MLCS Woodworking. Page 3
SECTION 1: HEALTH WARNING AND SAFETY
HEALTH WARNING
Sanding, sawing, routing, drilling, and other activities may create airborne dust particles
containing chemicals known to cause cancer, birth defects, and other health
complications. For example: lead from paints, crystalline silica in masonry products like
brick and cement, arsenic and chromium from treated lumber.
Level of risk varies depending on frequency of exposure. To help mitigate detrimental
effects, always work in an area with adequate ventilation using approved safety
equipment, such as dust masks specifically rated to filter out microscopic particles.
SAFETY PRECAUTIONS WHEN WORKING WITH
POWER TOOLS
Make sure all guards are properly positioned and working correctly.
Be sure that all adjusting wrenches and keys have been removed prior to turning
on your machine.
Maintain a clean work area. Clutter can lead to unsafe conditions and accidents.
Only use power tools in a safe environment. Never operate in damp conditions or
in unventilated areas where noxious or flammable fumes may collect. Always
work in a well-lighted area.
All visitors and children should be kept away from the work area.
Childproof your work area using locks, master switches, remove starter keys, and
other devices.
Don’t force a tool beyond its capabilities. Use a tool for the job in which it was
designed and do not exceed the proper rate of use.
Wear proper clothing. NEVER wear dangling or loose clothing, necklaces,
bracelets, neckties, or other articles that could be caught in moving parts.
Likewise, cover long hair. Non-slip footwear also increases safety.
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This manual may not be copied or reproduced in any way without the express written
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Copyright 2009. MLCS Woodworking. Page 4
Wear safety glasses and face or dust mask. Remember: eyeglasses do NOT
provide the same protection as safety glasses.
Extension Cord Safety: Extension cord should be in good condition and meet the
minimum wire gauge requirements listed below:
LENGTH
AMP RATING
25ft
50ft
100ft
0-61616
16
7-10
161614
11-12
161614
13-16
141212
17-20
121210
21-30
1010No
WIRE GAUGE
An undersized cord decreases line voltage, causing loss of power and overheating.
All cords should use a ground wire and plug pin. Replace any damaged cords
immediately.
Secure Your Work. When possible, use a clamp or a vise for added safety. This
keeps both hands free to operate your tool more securely.
Never Over-Reach. Proper footing and balance must be kept at all times to avoid
a dangerous fall.
Keep Your Tools Well-Cared For. Tools that are kept sharp and clean work best
and safest. Lubricate tools and change out accessories as instructed by the tool
manual.
Use Approved Accessories Only. Using accessories other than those
recommended in the Owner's Manual can cause damage and injury.
Avoid Unintentional Starts. To reduce the risk of accidental starts, machinery
should ALWAYS be unplugged prior to making adjustments or performing
service. Verify that the switch is in the OFF position before reconnecting the
power.
Inspect Damaged Parts. Any damaged parts must be thoroughly inspected before
continued use to ensure proper functioning. Pay close attention to alignment and
binding of moving parts, breakage, mounting and other potentially problematic
conditions. Promptly repair and replace any damaged parts.
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This manual may not be copied or reproduced in any way without the express written
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Copyright 2009. MLCS Woodworking. Page 5
Shut Off Your Tool Before Leaving. A running tool should NEVER be left
unattended. Wait for the machine to come to a COMPLETE stop before leaving.
Stay Alert! Machinery should not be used without full mental alertness. For
example, never use machinery while tired or under the influence of drugs or
alcohol.
If you have a problem, stop using the tool immediately and contact service for
further instructions.
SAFETY INSTRUCTIONS FOR ROUTER TABLE USE
Keep your hands safe.
Do not place hands in front of or over the cutter. As your
hand moves toward the cutter, you should arc it away toward the out feed side and
then place it back behind the cutter.
Use Long Enough Stock to Keep Hands from Blades
. Special jigs or fixtures,
such as a Safety Small Parts Holder, should always be used when routing stock
less than 12 inches. If you can, rout stock before cutting and then cut to size.
Keep the cutters below the workpiece whenever practical for added safety.
Check Rotation First.
Whenever you adjust your set-up, remove the machine
from the power supply and rotate the collet by hand to ensure that the cutters can
spin freely before starting the machine.
If not using the full depth of the cutter be sure to keep any excess cutting height
below the table surface.
Watch your depth of cut.
Removing too much material is dangerous and makes
a rougher cut. Using multiple light passes enhances safety and improves the
quality of the finished cut.
Stop when You Encounter Difficulty.
Any time you have a problem; you
should stop work immediately and contact service or check with a qualified expert
for additional instruction.
Choose the Right Safety Tools.
Often, push sticks are helpful safety devices.
However, they can also be dangerous. If a push stick touches a cutter on the end
grain, it can be forcefully ejected from your hand, causing possible serious injury.
Fixtures, jigs, and hold-downs are often better options. Always use a guard or
protective device of some sort.
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Copyright 2009. MLCS Woodworking. Page 6
Feed AGAINST
the rotation of the cutter at all times.
ALLERGY WARNING:
Certain types of wood can cause allergic reactions. Be
aware of possible reactions and use a respirator to minimize exposure to dust
particles.
You
MUST
read and fully understand the manual and operating guide for the
router to be used prior to working with it.
NEVER reach below the table while the router is running or plugged in.
!!WARNING!!
To avoid serious personal injury, please read this manual thoroughly and become very
familiar with its contents, including all safety precautions.
!!WARNING!!
In addition to these guidelines, additional precautions should be taken specific to your
own shop environment. Always use caution and common sense when operating
machinery to avoid the risk of serious injury.
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This manual may not be copied or reproduced in any way without the express written
consent of MLCS Woodworking.
Copyright 2009. MLCS Woodworking. Page 7
SECTION 2: INTRODUCTION
MLCS
is pleased to provide you with our Item #2387/#9460 Heavyweight Router Table,
one of our ever-expanding line of quality woodworking products and machines. The
Table will provide a long-life of trouble-free, easy operation when the guidelines in this
manual are followed. We're confident that this table will serve as proof of MLCS's
dedication to customer satisfaction and product quality.
This comprehensive manual was included to clearly cover the process of assembly,
general safety precautions, and general operating procedures. Please let us know if you
have any questions or comments regarding this documentation via the following
methods:
1) Mail to:
MLCS Ltd.
PO Box 165
Huntingdon Valley, PA 19006
2) Phone Toll-free
1-800-533-9298
3) E-mail
sawdust@mlcswoodworking.com
MLCS products are always guaranteed. For any service needs, warranty issues, or parts
requests, please contact us via one of the following methods:
1) Mail to:
MLCS Ltd.
PO Box 165
Huntingdon Valley, PA 19006
2) Phone Toll-free
1-800-533-9298
3) E-mail
sawdust@mlcswoodworking.com
Every effort is made to ensure that this manual and all its specifications, drawings, and
product diagrams are complete and correct at the time of publication. However, as we
continually modify and improve our products to better serve our customers, changes may
be made from time to time with no obligation from MLCS.
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This manual may not be copied or reproduced in any way without the express written
consent of MLCS Woodworking.
Copyright 2009. MLCS Woodworking. Page 8
SECTION 3: CIRCUIT REQUIREMENTS
This machine's Power Switch can be used with 2-prong double-insulated plugs or 3 prong
grounding plugs. The handy switch allows convenient and safe router control as you can
switch the power on and off from the front of the table without reaching under the table.
You can also power additional devices with the router turned on.
The power switch should be plugged into a properly grounded wall outlet.
!!WARNING!!
Improper wiring can cause a fire. Check that all system components (wiring, receptacle,
plug, and circuit breaker) are adequate for the power demands of your machinery. If you
cannot be certain, contact a qualified electrician for a review of your system and any
necessary upgrades. You should never replace a circuit breaker with one rated for a higher
amperage than other components of the circuit are designed for.
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This manual may not be copied or reproduced in any way without the express written
consent of MLCS Woodworking.
Copyright 2009. MLCS Woodworking. Page 9
SECTION 4: MACHINE FEATURES AND
SPECIFICATIONS
FEATURES
Accepts any brand of portable router from 3/4HP to 3-1/2HP.
Table top can be tilted 45 degrees to make router bit adjustments.
Precision split aluminum fence.
4” diameter dust hood.
Key switch prevents unauthorized operation.
Miter gauge with safety T-bar is supplied as a standard accessory.
Hold-down is supplied as a standard accessory.
SPECIFICATIONS
Suitable Portable Routers
3/4HP to 3-1/4HP
Main Table Surface
26-7/8” x 20-3/8”
Table Tilts
45 degrees
Table Inserts
2 pcs accept 1-3/8” guide template
Table Height
33-7/8”
Fence Sizes (each side)
10-5/8” x 1-31/32”
Dust Hood Outlet
4”OD
Net Weight
119 lbs
Gross Weight
123 lbs
Packing Dimensions
33-1/2” x 25-1/2” x 8-3/8”
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