MK Sound MK-5009G, MK-5010G, MK-5013G Owner's Manual
www.mkdiamond.com
MK-5000 GAS SERIES
OWNER'S MANUAL &
OPERATING INSTRUCTIONS
Revision 110
Manual Part# 160958
Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
02.2018
INTRODUCTION
Congratulations on your purchase of a MK-5000 Gas Block Saw. We are certain that you will be
pleased with your purchase. MK Diamond takes pride in producing the nest construction power
tools and diamond blades in the industry.
Operated correctly, your MK-5000 Gas Block Saw should provide you with years of service. In order
to help you, we have included this manual. This owners manual contains information necessary to
operate and maintain your MK-5000 Gas Block Saw safely and correctly. Please take the time to
familiarize yourself with the MK-5000 Gas Block Saw by reading and reviewing this manual.
Read and follow all safety, operating and maintenance instructions.
If you should have questions concerning your MK-5000 Gas Block Saw, please feel free to call our
friendly customer service department at: 800 421-5830
Regards,
MK Diamond
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
NOTE: For your (1) one year warranty to be effective, complete the warranty card
(including the Serial Number) and mail it in as soon as possible.
2
TABLE OF CONTENTS
SAFETY
Safety Messages 4
Damage Prevention Message 4
General Safety Precautions and Hazard Symbols 4
Rules for Safe Operation 7-8
California Proposition 65 Message 8
Maintenance Safety 8
Safety Label Locations 9
Brick Saw Specic Warnings 9
Product Specications 10
UNPACKING, TRANSPORT and ASSEMBLY
Unpacking 11
Contents 11
Transport 11
Assembly 12
SETUP, STARTUP, ADJUSTMENT, OPERATION and SHUTDOWN
Setup 14-15
Startup 16
Water Pump Setup 17
Cutting Setup 18-21
Operation 19-22
Cleanup 22
MAINTENANCE AND TROUBLESHOOTING
Maintenance 23-33
Troubleshooting 34-36
EXPLODED VIEW AND PARTS LIST
Exploded View & Parts List 38-52
ACCESSORIES ORDERING and RETURN INSTRUCTIONS
Accessories 53
Ordering Information 54
Return Material Policy 54
Packaging Instructions 54
Authorized Service Centers 54
Contact 55
Limited Warranty 55
3
MK-5000G SAFETY
Safety precautions should be followed at all times when operating this equipment. Failure to read and
understand the Safety Precaution and Operating Instructions could result in injury to yourself and
others.This Operation and Parts Manual has been developed to provide complete instructions for the
safe and efcient operation of the MK-5000G Block Saw.
Before using this saw, ensure that the person operating the equipment has read and understands all instructions in this manual.
SAFETY MESSAGE / ALERT SYMBOLS
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER
You WILL be KILLED or SERIOUSLY INJURED if you do not follow directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you do not follow directions.
CAUTION
You CAN be INJURED if you do not follow directions. It may also be used
to alert against unsafe practices.
Each message tells you what the hazard is, what can happen, and what you can do to avoid or
reduce injury. Other important messages are preceded by the word NOTICE.
NOTICE
You can cause PROPERTY DAMAGE to your machine if you don’t follow directions.
The safety labels should be periodically inspected and cleaned by the user to maintain good legibility
at a safe viewing distance. If the label is worn, damaged or illegible, it should be replaced. Contact
MK Diamond or your dealer for replacement.
DAMAGE PREVENTION AND INFORMATION MESSAGES
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
note, as in the example below.
NOTE: Equipment and/or property damage may result if these instructions are not followed.
GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS
In order to prevent injury, the following safety precautions and symbols should be followed at all times!
SAFETY PRECAUTIONS
KEEP GUARDS IN PLACE
In order to prevent injury, keep guards in place and in working order at all times.
EXPLOSIVE FUEL!
Gasoline is extremely ammable, its vapors can explode if ignited; store only in approved containers, in well-ventilated, unoccupied buildings and away from sparks or ames. Do not ll the
fuel tank while the engine is running or hot. Spilled fuel could ignite if it contacts hot parts or
sparks from ignition. Do not start the engine near spilled fuel. Never use gasoline as a cleaning agent.
4
(
(
)
)
on
MK-5000G SAFETY
LETHAL EXHAUST GASES!
Engine exhaust gasses contain poisonous carbon monoxide, an odorless colorless gas that
can cause death if inhaled. Avoid inhaling exhaust fumes, and never run the engine in a
closed building or conned area.
ELECTRICAL SHOCK!
Never touch electrical wires or components while the motor is running. Exposed, frayed or
worn electrical motor wiring can be sources of electrical shock that could cause severe injury
or burns.
ENGINE OVER-SPEED.
Never tamper with the governor components or settings to increase the maximum speed of
the machine. Severe personal injury and/or equipment damage could result if the equipment is operated speeds above design maximum.
ACCIDENTAL STARTS!
Before starting the engine, be sure the ON/OFF switch is in the “OFF” position to prevent
accidental starting. Place the ON/OFF switch in the OFF position before performing any
service operation.
ROTATING OR MOVING PARTS!
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never
operate a power tool with shrouds or guards removed.
HOT PARTS!
Engine components can become extremely hot from operation. To prevent severe burns, do
not touch these areas while the engine is running, or immediately after it is turned off. Never
operate the engine with heat shields removed.
ALWAYS USE SAFETY GLASSES!
Safety glasses should always be worn when working around power tools. Everyday eye-
glasses only have impact resistant lenses and may not prevent eye injury; they are NOT
safety glasses.
ALWAYS USE RESPIRATORY PROTECTION!
Exhaust gases may be harmful if inhaled. Do not operate gas-powered equipment in enclosed spaces. Respiratory protection should be worn when operating gas powered equipment.
ALWAYS USE HEARING PROTECTION!
To reduce the possibility of hearing loss, always use hearing protection when operating
equipment.
REMOVE ADJUSTING KEYS AND WRENCHES.
Form a habit of checking to see that keys and adjusting wrenches are removed from the power tool
before it is turned on.
KEEP WORK AREA CLEAN.
Cluttered work areas and benches invite accidents.
DO NOT USE IN DANGEROUS ENVIRONMENTS.
Do not operate equipment in dangerous environments. Always keep the work area well lighted.
5
MK-5000G SAFETY
KEEP CHILDREN AWAY.
All visitors and children should be kept a safe distance from work area.
MAKE WORKSHOP KID PROOF.
Make the workshops kid proof by using padlocks, master switches or by removing starter keys.
DO NOT FORCE THE TOOL.
A power tool will do a job better and safer operating at the rate for which it was designed.
USE THE RIGHT TOOL.
Do not force a tool or an attachment, to do a job that it was not designed to do.
WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be caught in
moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
SECURE WORK.
Clamps or a vise should be used to hold work whenever practical. Keeping your hands free to operate a power tool is safer.
DO NOT OVERREACH.
Keep proper footing and balance at all times by not overreaching.
MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for the best and safest performance. Always follow maintenance instructions for lubricating and when changing accessories.
SHUTDOWN TOOL.
The saw should always be shutdown before servicing or when changing accessories such as
blades, bits, cutters, and the like.
USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury.
NEVER STAND ON THE TOOL.
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted.
NEVER LEAVE TOOL RUNNING UNATTENDED – TURN POWER OFF.
Do not leave a tool until it comes to a complete stop. Always turn a power tool OFF when leaving
the work area, or, when a cut is nished.
CHECK FOR DAMAGED PARTS.
Before using a power tool, check for damaged parts. A guard or any other part that is damaged
should be carefully checked to determine it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding. Check for broken parts, mountings and all other conditions that may affect the operation of the power tool. A guard or any damaged part should be properly repaired or replaced.
6
MK-5000G SAFETY
DIRECTION OF FEED.
Always feed work into a blade or cutter against the direction of rotation. A blade or cutter should always be installed such that rotation is in the direction of the arrow imprinted on the side of the blade or
cutter.
SILICA DUST WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,
brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of
airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance
known to cause cancer. When cutting such materials, always follow respiratory precautions.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica, from bricks and cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
http://www.osha.gov/dsg/topics/silicacrystalline/index.html
http://www.cdc.gov/niosh/docs/96-112/
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to lter out microscopic particles.
RULES FOR SAFE OPERATION
DANGER
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment
is to be operated by trained and qualied personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the MK-5000G Block Saw.
GENERAL SAFETY
• DO NOT operate or service this equipment before reading this entire manual.
• This equipment should not be operated by persons under 18 years of age.
• NEVER operate this equipment when not feeling well due to fatigue, illness or taking
medicine.
• NEVER operate this equipment under the inuence of drugs or alcohol.
7
MK-5000G SAFETY
• Whenever necessary, replace nameplate, operation and safety decals when they become
difcult to read.
ON / OFF
• ALWAYS store equipment properly when it is not being used. Equipment should be stored in
a clean, dry location out of the reach of children.
• NEVER leave the machine unattended. Turn off electric motor when unattended.
CAUTION must be observed while servicing the machine. Rotating parts can cause injury if contacted.
• NEVER operate the machine in an explosive atmosphere.
Before starting the machine, ALWAYS check that all guards are in position and correctly tted. Check
the machine for loose bolts before starting.
Keep area around the machine clear of obstructions which could cause persons to fall onto moving parts.
ALWAYS ensure that the machine is on level ground before using.
Know how to stop the machine quickly in case of emergency. NEVER try to stop a moving blade with
your hands.
• NEVER disconnect any “emergency or safety devices”. These devices are intended for operator
safety. Disconnection of these devices can cause severe injury, bodily harm or even death!
Disconnection of any of these devices will void all warranties.
• Unauthorized equipment modications will void all warranties. Manufacturer does not assume re
sponsibility for any accident due to equipment modications.
• NEVER use accessories or attachments, which are not recommended by MK Diamond for this
equipment. Damage to the equipment and/or injury to user may result.
WARNING
DO NOT use woodcutting, or carbide blades on this machine! Use ONLY Diamond blades on ma-
chine. Use machine only to cut tile and masonry products. DO NOT use machine to cut wood or
wood products.
MAINTENANCE SAFETY
• NEVER lubricate components or attempt service on a running machine.
• Keep the machinery in proper running condition.
• Fix damage to the machine immediately and always replace broken parts, or missing decals.
8
MK-5000G SAFETY
OPERATION & SAFETY DECALS
The MK-5000G Block Saw is equipped with a number of safety decals. These decals are provided for
operator safety and maintenance information. Should any of these operation or safety decals become
unreadable, replacements can be obtained by calling (800) 262-1575.
WARNING
!
•Thisequipmentmayproducedustormistscontaining
crystallinesilica.
•Silicaisabasiccomponentofmasonry,concrete,and
othermaterials.
•Repeatedand/orsubstantialinhalationcancause
seriousorfatalrespiratorydiseasesincludingsilicosis.
•RespirablecrystallinesilicaislistedbyCaliforniaand
otherauthoritiesasasubstanceknowntocausecancer.
•Employdustcontrolsandprotectionper
OSHA/NIOSH/MSHA.
Part # 164202
A
WARNING
!
In the event of blade
failure, replace
blade guard
immediately.
Part # 155588
F
CAUTION
!
DO NOT
operate without
guards in place.
Part # 155587 (2)
G
WARNING
!
DO NOT operate
this equipment
before reading the
owner’s manual.
Part # 154398
B C
CAUTION
!
Accidental start hazard.
Disconnect spark plug prior
to servicing.
Part # 155579
H
DANGER
Lethal exhaust
gases. Use only
in well ventilated
areas. DO NOT
use indoors.
Part # 155582
Part # 155578
CAUTION
!
DO NOT
touch hot
surface.
I
FOR INFORMATION ON
SERVICE OR
WARRANTY
PLEASE CALL
1-800-474-5594
Part # 155038
D
Part # 155580
DANGER
!
The exhaust from this product contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
Part # 155581
E
WARNING
!
When refueling
stop engine and
allow to cool.
DO NOT
overll tank.
J K
Scan for manuals
Part # 170480
K
A
C E J
I
D
G B H
G
F
Decal Location Description
A Belt Guard Warning - Silica
B Cutting Head Warning - Read Manual
C Gas Tank - Front Danger - Exhaust/Cancer
D Back Service/Warranty
E Gas Tank - Front Danger - Exhaust/Cancer
F Blade Guard Warning - Replace Blade Guard
G Blade Guard Caution - Guards in Place
G Belt Guard Caution - Guards in Place
H Air Filter Caution - Spark Plug
I Gas Tank - Side Caution - Do Not Touch
J Gas Tank - Front Warning - Overll
K Belt Guard QR Codes for Manuals
9
MK-5000G PRODUCT SPECIFICATION
PRODUCT SPECIFICATIONS
The MK-5000G is a versatile gas powered Block Saw. Operated and used according to this manual,
the MK-5000G will provide years of dependable service.
Engine Specications
Engine specications for the different models of the MK-5000G are listed in the tables below.
Model MK-5009G MK-5009G
Engine Honda Kohler
Horsepower GX270 Cyclone CH395
Part # (14" Blade Guard) 158935-14 •
Part # (20" Blade Guard) 158935 168805
Part # (24" Blade Guard) 158935-24 168805-24
Weight 498 lbs. (225 kg) 498 lbs. (225 kg)
Model MK-5010G MK-5013G
Engine Vanguard Honda
Horsepower 19H200 GX390 Cyclone
Part # (20" Blade Guard) 169338 158936
Part # (24" Blade Guard) 169338-24 158936-24
Weight 513 lbs. (233 kg) 513 lbs. (233 kg)
General Specications
Arbor Size 1"
Motor RPM 3,600
Shaft RPM (14" Blade) 2,700
Shaft RPM (20" Blade) 1,851
Shaft RPM (24" Blade) 1,653
L x W x H 57" x 26" 72"
L x W x H (mm) 1,524 x 660 x 1,826
Depth of Cut 2/14" Blade 5"
Depth of Cut w/20" Blade 8"
Depth of Cut w/24" Blade 10"
Length of Cut 20"
Shipping Method Truck
Accessories Included with MK-5000 Series Saws
Centrifugal Water Pump
Rip Guide
10
MK-5000G PRODUCT SPECIFICATION
Masonry Types
The MK-5000G can cut a variety of masonry types including, cinder block, slump stone block, wall
brick, paver brick, concrete block and cylinders, roong tile, marble, granite, decorative rock or almost
any other non-ferrous material.
The MK-5000G is not designed to cut plastic or ferrous (metals) material. NOTE:
Spring Assisted Cutting Head
The MK-5000G is designed with a spring-assisted cutting head to allow for easier step cutting. The
Cutting Head can be locked in the down position when cutting smaller pieces.
Shaft Operated Water Pump
The MK-5000G has a exible shaft, belt driven water pump supplying cooling water to the blade for
wet cutting operations.
UNPACKING
Your MK-5000G has been shipped from the factory thoroughly inspected. Only minimal assembly is
required. If not done, completely remove the plastic wrapping from the MK-5000G. Remove the accessories box from the Water Basin and remove the contents from the box.
CONTENTS
In your container, you will nd one (1) MK-5000G, one (1) movable cutting table, one (1) adjustable
cutting guide, one (1) drain plug, one (1) blade wrench, one (1) owner’s manual, one (1) Engine
owner’s manual and one (1) warranty card.
MK-5000G
Block Saw
www.mkdiamond.com
Revision 108
Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
Manual Part# 160958
04.2015
MK-5000 GAS SERIES
OWNER'S MANUAL
PARTS LIST &
OPERATING INSTRUCTIONS
Owner's Manual
Movable Cutting
Table
Engine Owner's
Manual
Cutting Guide Drain Plug Blade Wrench
Warranty Card
11
MK-5000G UNPACKING & TRANSPORT
TRANSPORT
CAUTION
1. Never transport the MK-5000G with water in the Water Basin.
2. The MK-5000G series Block Saw weighs approximately 515 pounds, a forklift
should be used for transport.
NOTE:
Lock the Cutting Head in the DOWN position, and remove the Movable Cutting Table
when transporting the MK-5000G.
The MK-5000G is designed with forklift ears for ease of transport. To transport –
• Verify the Movable Cutting Head is locked in the down position and the Movable Cutting Table
is removed.
• Lift and transport the saw to the desired work location.
Remove Movable
Cutting Table
Cutting Head
Locked Down
Lift Point
Lift Point
12
MK-5000G ASSEMBLY
ASSEMBLY
Follow the assembly instructions to prepare your MK-5000G for operation.
Movable Cutting Table Installation
(A)
Position Movable Cutting Table.
Seat all four Roller Wheels on
Adjustable Cutting Guide Installation
(A)
Loosen the Thumbscrew. Align
the Adjustable Cutting Guide
above the Movable Cutting Table
Ruler/Stop.
Guide and tighten the Thumb-
(B)
the Guide Rails.
(B)
Seat the Adjustable Cutting
screw.
(C)
Verify correct seating of Roller
Wheels.
13
MK-5000G ASSEMBLY
Diamond Blade Installation
(A)
Unlock Cutting Head.
(D)
Install the Diamond Blade onto
the Blade Shaft.
(B)
Raise the Cutting Head by
turning the Depth Control Wheel
clockwise.
(E)
Verify the Blade is seated on
the Blade Shaft and direction of
rotation is correct.
(C)
Remove the Retaining Screw
and Outer Flange with the blade
wrench. Turn counter-clockwise
to loosen.
(F)
Install Retaining Screw and
Outer Flange.
(G)
Rotate Blade Wrench clockwise
to tighten.
14
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