MK Plastics Venturi IO&M User Manual

Bulletin 50-November-02-05
MVT PLASTIFER®
Perchloric Acid Fume Hood Exhaust System
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
This publication contains the installation, operation and maintenance instructions for the MVT Plastifer Perchloric Acid Exhaust System.
M.K. Plastics catalogs and reference material on the above system, provides additional information describin g the equipment, performance, available accessories, and specifications.
For Information on special application requirements, contact M.K. Plastic’s corporate office at (514) 871-9999.
Fig. 1 – MVT Venturi Layout
1
Receiving and Inspection
Carefully inspect the venturi/blower and accessories for any damage and shortage immediately upon receipt of the fan.
Turn the blower wheel by hand to ensure it turns freely and does not bind.
Inspect the PVC manual control damper for free operation of all moving parts.
Record on the Delivery Receipt any visible sign of damage.
This manual deals primarily with the installation and maintenance of the Venturi system in conjunction with it’s FRP blower. For further, more complete operational & maintenance details on the FRP blower (fan), please refer to MK Plastics Bulletin ‘Installation, Operation, and Maintenance Manual’ for FRP centrifugal & Inline fans.
WARNING The venturi blower has rotating parts. Safety precautions should be exercised at all times during installation, operation, and maintenance. ALWAYS
disconnect power prior to working on fan.
Venturi Installation
1. Set the Venturi carefully on the curb, avoiding damage to the water pipe and the electrical heater strip (if supplied). Confirm that the Venturi stack is 100% vertical for proper washing operation.
2. The water line for the washing ring, spray nozzle and the 120-volt electrical po wer supply for the heater strip must be below the roof.
3. Provide piping to the water lines, (washing ring and spray nozzle); install a pressure gauge and a 3-way solenoid valve per washing line. See page .5 for details on the valves.
4. The Ø1/2” copper pipe for the Venturi washing ring runs down the length of the stack, protrudes through the curb cap and stops short of the inlet flange for connection. The end of the pipe will be unthreaded. For the spray nozzle attachment, there will be a Ø1/2” sch. 80 CPVC female adapter for the incoming water line. Insure there is no debris in the adapter prior to piping connection. See Fig. 2 for details. The heater cable will have a standard 120-volt plug for outlet electrical connection.
Fig. 2 – Spray Nozzle Detail
5. The installation of the solenoid valves should be as close as possible to the washing units, (spray nozzles/washing rings), as detailed in the submittal. The control timer can be located as required. F or further details regarding the washing sequence, see Fig. 4 & Fig .5.
6. Connect the Venturi stack to the perchloric acid hood by means of ductwork. Use 316 stainless steel, unplasticized PVC or FRP ducting for corrosion resistance. Avoid any metal contact with the exhausted fumes, such as fastening bolts or screws. Use only gasketing that is resistant to perchloric acid.
7. The weight of the ductwork should not be used to support the weight, similar to as shown in Fig. 3.
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supported by the ventruri stack. Additional supports must be
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