MKN SpaceCombi Compact MagicPilot, SpaceCombi Junior MagicPilot Operating Instructions Manual

Operating instructions
Combisteamer
Fold out the cover page to view the operating, control and display elements.
Unit Model Type of energy Version
SpaceCombi Compact MagicPilot
SpaceCombi Junior MagicPilot
Translation from the original document • 10015160-0ABDE-- • 02/10/2014
6.10 Electric HandClean
6.23
WaveClean
1-point core temperature sensor
4-point core temperature sensor (optional)
Software version: 1.49.0.0.
10015160-0ABBE-- en-GB
Operating instructions

Operating and display elements

a b c d
efghi
a
On Off "I O"
b
Back
c Information bar h "Automatic cooking" button d
Help
e
Language selection
button f "Manual cooking" button
button g "Equipment functions" button
button i Operating element with touch-
screen
button
Operating instructions Operating instructions
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG Halberstädter Straße 2a 38300 Wolfenbüttel, Germany
Telephone +49 53 31 / 89-0 Fax +49 53 31 / 89-280
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent of MKN. Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG.
10015160-0ABBE--
Directory of contents
1Introduction........................................................................... 7
1.1About this manual............................................................................... 7
1.1.1Explanation of signs ................................................................................... 8
1.2Intended use....................................................................................... 9
1.3Warranty............................................................................................. 9
2Safety information............................................................... 10
3Description of the unit......................................................... 13
3.1Overview of the unit.......................................................................... 13
3.2Features ........................................................................................... 13
3.2.1Characteristics.......................................................................................... 13
3.2.2Operating modes...................................................................................... 14
3.2.3Types of cooking ...................................................................................... 14
3.2.4Expanded cooking functions .................................................................... 15
3.2.5Core temperature measurement .............................................................. 17
3.2.6Barcode scanner ...................................................................................... 17
3.2.7USB port................................................................................................... 18
3.2.8HACCP logging ........................................................................................ 18
3.2.9VideoAssist............................................................................................... 18
3.2.10WaveClean automatic cleaning.............................................................. 18
3.2.11CombiDoctor (self-diagnostic program).................................................. 18
3.3Operating, control and display element functions ............................ 18
3.4Application........................................................................................ 19
3.4.1Plate capacity during regeneration........................................................... 19
3.4.2Temperature standard setting .................................................................. 19
3.4.3Core temperature standard setting........................................................... 19
3.5MagicPilot equipment controls.......................................................... 20
3.5.1Touchscreen operation............................................................................. 22
3.5.2Display elements ...................................................................................... 22
4Putting the unit into service ................................................ 25
5Operating the unit............................................................... 26
5.1Switching the unit on and off ............................................................ 26
5.1.1Switching on ............................................................................................. 26
5.1.2Switching off ............................................................................................. 26
5.2Opening and closing the cooking zone door .................................... 26
5.2.1Open......................................................................................................... 26
5.2.2Close ........................................................................................................ 27
5.3Loading and emptying the unit ......................................................... 27
5.3.1Loading..................................................................................................... 27
5.3.2Emptying .................................................................................................. 27
5.4Using the core temperature sensor .................................................. 28
5.4.1Measuring with the 1- and 4-point core temperature sensor.................... 28
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3Operating instructions
Directory of contents
5.4.2Measuring the core temperature when cooking frozen food .................... 28
5.5Making the basic settings ................................................................. 29
5.5.1Opening the Setting menu........................................................................ 29
5.5.2Retrieving equipment information............................................................. 30
5.5.3Setting the date and time ......................................................................... 31
5.5.4Presetting the language selection ............................................................ 32
5.5.5Activating and cancelling inhibit operation ............................................... 33
5.6Basic functions ................................................................................. 34
5.6.1Setting the cooking temperature .............................................................. 34
5.6.2Setting the cooking time and continuous operation.................................. 35
5.6.3Setting the core temperature.................................................................... 37
5.6.4Setting the fan speed and direction of rotation......................................... 38
5.6.5Inserting and removing a USB flash drive................................................ 38
5.6.6Exporting the HACCP log......................................................................... 39
5.7Equipment functions......................................................................... 39
5.7.1Opening the Equipment function menu.................................................... 39
5.8Manual cooking ................................................................................ 39
5.8.1Opening the Manual cooking menu.......................................................... 39
5.8.2Creating a cooking program ..................................................................... 40
5.9User's own cooking programs .......................................................... 40
5.9.1Creating a cooking program ..................................................................... 40
5.9.2Saving the cooking program..................................................................... 43
5.9.3Exporting a cooking program ................................................................... 45
5.10Automatic cooking (autoChef) ........................................................ 46
5.10.1Opening the Automatic cooking menu ................................................... 46
5.10.2Finding and opening a cooking program................................................ 46
5.10.3Starting the cooking program ................................................................. 48
5.10.4Ending the cooking program .................................................................. 48
5.10.5Modifying the cooking program .............................................................. 49
5.10.6Deleting a cooking program ................................................................... 50
5.10.7Exporting and importing cooking programs............................................ 50
5.11Pausing and finishing use............................................................... 52
6Cleaning and caring for the unit ......................................... 53
6.1Preventing corrosion......................................................................... 53
6.2Remove rust spots............................................................................ 53
6.3Cleaning the housing........................................................................ 54
6.4Cleaning the door handle, operating elements and control panel .... 54
6.5Cleaning the touchscreen................................................................. 54
6.6Cleaning the door seal...................................................................... 55
6.7Cleaning the cooking zone door....................................................... 55
6.8Cleaning the steam outlet................................................................. 55
6.9Removing calcium deposits from the unit......................................... 56
6.10Cleaning the cooking zone automatically with WaveClean ............ 57
4 Operating instructions
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Directory of contents
6.10.1Preparing for cleaning ............................................................................ 57
6.10.2Selecting the cleaning level.................................................................... 57
6.10.3Inserting the cleaning cartridge .............................................................. 58
6.10.4Starting automatic cleaning.................................................................... 58
6.10.5Cancelling automatic cleaning................................................................ 58
6.10.6Ending automatic cleaning ..................................................................... 59
6.11Cleaning the cooking zone manually.............................................. 59
6.11.1Preparing the cooking zone.................................................................... 59
6.11.2Starting the cleaning program ................................................................ 59
6.11.3Spraying the cleaner .............................................................................. 60
6.11.4Allowing the cleaner to act ..................................................................... 60
6.11.5Starting cleaning..................................................................................... 60
6.11.6Drying the cooking zone......................................................................... 60
6.12Rinsing the cooking zone door with AutoShower ........................... 61
6.12.1Starting AutoShower .............................................................................. 61
6.12.2Stopping AutoShower............................................................................. 61
6.13Removing and installing the air diverter ......................................... 62
6.14Inspecting the unit .......................................................................... 62
6.14.1Performing a visual inspection ............................................................... 62
7Troubleshooting.................................................................. 63
7.1Emergency mode ............................................................................. 63
7.2Causes of errors and remedies ........................................................ 63
7.3Running CombiDoctor (self-diagnostic program) ............................. 63
7.4Nameplate ........................................................................................ 64
8Dispose of unit in an environmentally responsible manner  65
9Manufacturer's declaration ................................................. 66
10015160-0ABBE--
5Operating instructions
Directory of contents
6 Operating instructions
10015160-0ABBE--

1 Introduction

1.1 About this manual

Introduction
The instruction manual is part of the unit and contains information:
on safe operation
on cleaning and care
on remedial actions in case of faults
Observe and adhere to the following instructions:
Read the instruction manual completely before operating the unit for the first time.
Make the instruction manual available to the operator at all times at the operating site of the unit.
Insert any supplements from the manufacturer.
Preserve the instruction manual throughout the service life of the unit.
Target group
Figures
Pass on the instruction manual to any subsequent operator of the unit.
The target group of the instruction manual is the operator, who is entrusted with the operation, cleaning and care of the unit.
All figures in this manual are intended as examples. Discrepancies between these and the actual unit can arise.
10015160-0ABBE--
7Operating instructions
Introduction

1.1.1 Explanation of signs

DANGER Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to observe precautions can result in slight to moderately severe injuries.
ATTENTION Material damage
Failure to comply can cause material damage.
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
1.
2.
Listing of information.
Action steps, which can be performed in any sequence.
Action steps, which must be performed in the specified sequence.
Result of an action performed.
8 Operating instructions
10015160-0ABBE--

1.2 Intended use

Introduction
This unit is intended to be used solely for commercial purposes, particularly in commercial kitchens.
This unit may only be used with suitable accessories and for the cooking of food.
It is forbidden to use the unit for purposes, which include the following:
Washing dishes
Storing supplies
Drying cloths, paper or dishes
Heating acids, alkaline solutions or other chemicals
Heating preserved food
Heating flammable liquids
Heating rooms
Cleaning air filters

1.3 Warranty

This unit is not intended for the US and Canadian markets. It is not permitted to be used there.
The warranty is void and safety is no longer assured in the event of:
Modifications or technical changes to the unit,
Improper use,
Incorrect startup, operation or maintenance of the unit,
Problems resulting from failure to observe these instructions.
10015160-0ABBE--
9Operating instructions
Safety information

2 Safety information

The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings.
The operator must be familiar with regional regulations and observe them.
Operation
Hot surfaces Risk of burns from hot surfaces
Hot liquids Risk of burns from hot liquids
During operation, the following group of individuals must be supervised by an individual who is responsible for safety:
Individuals with physical, sensory, or mental handicaps, or who lack the knowledge and experience to operate the unit properly.
The supervising individual must be familiar with the unit and the risks associated with it.
Protect arms and hands by wearing suitable protective gloves.
Allow surfaces to cool prior to cleaning.
Remove hot cookware only with suitable protective gloves or potholders.
Remove containers and baking sheets only with suitable protective gloves or potholders.
Protect arms and hands by wearing suitable protective gloves.
Remove, transport and empty containers carefully.
Risk of chemical burns from evaporating cleaners
Follow the instructions of the cleaning agent manufacturer.
Allow the cooking so to clean to a temperature below 60 °C and then clean.
Risk of burns from steam
Protect arms and hands by wearing protective gloves.
Do not hold hands in front of the extractor hood.
First open the cooking zone door slightly and allow the steam to escape. Then open the cooking zone door completely.
Dry unit completely after cleaning it.
Defective unit Risk of injury from a defective unit
Disconnect a defective unit from the electric mains.
Do not operate a defective unit.
Allow only an authorized technician to repair the unit.
10 Operating instructions
10015160-0ABBE--
Fire prevention Risk of fire from dirt and grease deposits
Clean the unit when finished using it.
Do not use the unit as a deep fat fryer.
Risk of fire from overheating
Do not store any combustible objects or plastic containers in the cooking zone.
Firefighting
In the event of a fire, disconnect the unit from the electric mains.
Use a Fire Class F fire extinguisher, never water, to extinguish grease fires. Other fires, for instance, can be extinguished with fire extinguishers suitable for Fire Classes A, B, C, CO2 fire extinguishers or extinguishing media suitable for the fire class confronted.
Safety information
Unit on casters Risk of injury from a unit on casters
Move the unit only for cleaning or maintenance.
Lock casters during operation.
Only move an empty unit.
Risk of electric shock from live components
Security electric power cable to the wall at the installation location by means of a chain as strain relief.
Improper cleaning Risk of chemical burns from cleaning agent
Follow the instructions of the cleaning agent manufacturer.
Take appropriate protective measures when handling aggressive cleaning agents.
Risk of falling on smooth floors
Keep the floor in front of the unit clean and dry.
Risk of injury from improper cleaning
10015160-0ABBE--
Clean the cooking zone carefully. The cooking zone sensor protrudes into the cooking zone.
Risk of physical damage from improper cleaning
Clean the unit after using it.
Do not clean the unit with a high-pressure cleaner.
Do not clean the housing with highly abrasive or chemically aggressive cleaning agents.
Do not clean the housing with highly abrasive sponges.
11Operating instructions
Safety information
Follow the instructions of the cleaning agent manufacturer.
Do not cool shock the unit by cooling it abruptly.
Clean the cooking zone carefully. The cooking zone sensor protrudes into the cooking zone.
Do not use any bleaching or chlorine-containing cleaners.
Remove rust spots with an abrasive.
Keep the unit free of calcium deposits.
Hygiene Health risk from insufficient hygiene
Observe applicable regional hygiene regulations.
Core temperature
measurement
Risk of injury from overheated core temperature sensor
Do not heat the core temperature sensor over an open flame.
Improper use Risk of physical damage from improper use
Use only original accessories.
Train operators regularly.
Do not heat food warmer plates or tins of preserved food.
Do not cover air inlet and outlet openings.
Do not operate the unit at temperatures below 4° C.
Remove the core temperature sensor before the cooked food is removed.
Insert the core temperature sensor back into the holder after use.
12 Operating instructions
10015160-0ABBE--

3 Description of the unit

n
m
l
k
j
i
h
g
f
e
d
c
b
a

3.1 Overview of the unit

Description of the unit
Image: SpaceCombi with base frame
a Operating control h Core temperature sensor
(covered) b Support rack i USB port (covered) c Insulated window j Frame foot (adjustable) d Cooking zone door k Base frame (optional) e Door handle l Housing
f Discharge chute, door m Steam outlet connection fitting
g Discharge chute, unit n Air intake connection fitting

3.2 Features

3.2.1 Characteristics

1-point core temperature sensor
4-point core temperature sensor (optional)
Cooking zone door with hygienic glazing
Single-stage door latch
Power optimisation system (optional)
10015160-0ABBE--
13Operating instructions
Description of the unit

3.2.2 Operating modes

Cooking zone door hinged at right
Cooking zone door hinged at left (optional)
WaveClean
AutoShower
Barcode scanner (optional)
Steam Exhaust System (SES)
Manual cooking
In the Manual cooking mode, individual cooking modes and equipment functions can be actuated directly. The various cooking modes and equipment functions can be modified individually.
Automatic cooking (autoChef)
In the automatic cooking mode, stored cooking programs can be actuated and adapted as necessary.

3.2.3 Types of cooking

Steaming
Steaming is a cooking mode where the food to be cooked is cooked gently in steam in a temperature range of 30°C to 130°C.
Combisteaming
Combisteaming is a cooking mode that can be used to cook large roasts, casseroles and baked goods in a temperature range of 30°C to 250°C.
Hot air
Hot air is a cooking mode where the food to be cooked is cooked without additional moisture in a temperature range of 30°C to 300°C.
Perfection (regeneration)
Perfection is a cooking mode that can be used to prepare cooled cooked food quickly in a temperature range of 30°C to 150°C and then keep it warm.
Delta-T cooking
Delta-T cooking is a cooking mode where the cooking temperature depends on the core temperature of the food being cooked.
14 Operating instructions
10015160-0ABBE--
Description of the unit
The cooking temperature is always higher than the current core temperature by the set value (Delta-T value, cooking temperature difference). The resulting cooking time is longer than with other cooking modes.
Delta-T cooking is especially well-suited for general cooking. The food being cooked remains tender and juicy with little weight loss.
Low-temperature cooking
Low-temperature cooking is a cooking mode where the food to be cooked is cooked in an especially gentle manner in a temperature range of 30°C to 100°C.
The cooking time is considerably longer than at higher temperatures, but no supervision is required and the cooking time can be extended considerably without any loss in quality.
The food being cooked remains tender and juicy with little weight loss.
Baking
Baking is a cooking mode where the food to be cooked is cooked and browned by hot air in a temperature range of 30°C to 220°C; this opens up the texture of the food. Humidification and an associated idle time may precede baking.

3.2.4 Expanded cooking functions

Expanded cooking functions can be used to modify individual cooking steps for the particular food being cooked.
The following expanded cooking functions are available:
PerfectHold
PerfectHold is a cooking function where the prepared food is held in the unit in a temperature range of 50°C to 100°C after the actual cooking process until it is ready to be served.
Ready2Cook (preheating)
For many cooking programs such as baking, for instance, the correct starting temperature is important.
10015160-0ABBE--
With Ready2Cook, the cooking zone can automatically be heated or cooled to the correct starting temperature.
15Operating instructions
Description of the unit
Start time delay
When using the start time delay, temperatures that promote the growth of harmful microorganisms on the food being cooked can occur in the cooking zone. Observe food processing regulations.
The start time delay can be used to set a waiting period until the program starts.
In this way, bottlenecks in production and preparation can be avoided.
The prepared food to be cooked can be loaded into the unit and the desired cooking program selected.
Steam Exhaust System (SES)
This function is activated by default for all cooking programs that have a cooking time longer than 6 minutes.
The Steam Exhaust System (SES) is activated automatically shortly before the end of cooking.
After the cooking time, the Steam Exhaust System (SES) extracts the steam from the cooking zone. It is then possible to open the cooking zone door without risk of injury.
RackControl
With the expanded cooking function RackControl, different foods such as potatoes, cauliflower, peas, carrots and meat can be cooked simultaneously for different times.
RackControl monitors the various cooking times in one process. When one cooking time has elapsed, a signal sounds and the food being cooked can be removed. RackControl is ideal for rolling cooking.
FamilyMix
With the expanded cooking function FamilyMix, the appropriate cooking programs are displayed in the
Automatic cooking (autoChef)
menu for the currently set cooking mode. The cooking programs displayed have the same cooking climate and an identical or shorter cooking time. Tapping the individual suggestions transfers the cooking times for the individual products to the RackControl function and these can then be started when desired during the cooking process.
Manual humidification
Manual humidification allows the cooking zone humidity to be increased during operation.
16 Operating instructions
10015160-0ABBE--
Manual humidification can be used only in the hot air and Delta-T hot
80 °C
60 °C
40 °C
120 °C
60 °C
air cooking modes.
Idle time
With the idle time expanded cooking function, a cooking step can be inserted during which the heating and the fans are programmed to switch off for a certain period of time.
The info step can be used to display addition information while a cooking program is running.

3.2.5 Core temperature measurement

When using core temperature measurement, the temperature inside the food being cooked is measured by means of a sensor.
The core temperature sensor measures the core temperature at one or more points, depending on the version. The temperature measured at the coldest spot is used to control the cooking process.
Description of the unit
As soon as the target core temperature has been reached, the cooking process is ended automatically or, in the case of a multi-step cooking program, advances to the next cooking step.
The use of core temperature measurement offers the following benefits:
Reduced energy and water consumption
No overcooking
Less weight lost by the food being cooked
The following core temperature sensors are available:
Image: Core temperature measurement with 1- or 4-point core temperature sensor
1-point core temperature sensor

3.2.6 Barcode scanner

10015160-0ABBE--
4-point core temperature sensor (optional)
The barcode scanner scans the barcode on the packaging of the food to be cooked and transmits it to the unit. The unit then searches for the appropriate cooking program for the food to be cooked. If several appropriate cooking programs are found, they are displayed in a list.
A prerequisite is that the cooking programs are assigned a corresponding identification when saved.
17Operating instructions
Description of the unit

3.2.7 USB port

The unit is equipped with a USB port (USB 2.0).
HACCP logs can be exported via the USB port.
A wireless or corded barcode scanner (optional) can be connected to the USB port.

3.2.8 HACCP logging

All cooling programs run are recorded in the HACCP log.
The data are exported via the USB port.

3.2.9 VideoAssist

VideoAssist can be used to display videos with additional explanations regarding operation.

3.2.10 WaveClean automatic cleaning

With WaveClean automatic cleaning,the cooking zone is cleaned with the aid of a cleaning cartridge intended specifically for the program and then rinsed clean.

3.2.11 CombiDoctor (self-diagnostic program)

CombiDoctor uses a selectable self-diagnostic program to check the components used for climate control and cleaning.

3.3 Operating, control and display element functions

To see the operating and display elements, fold out the page.
Symbol Operating and display element Function
On Off "I O"
"Automatic cooking" button
"Manual cooking" button
"Equipment functions" button
button
Switch unit on "I"
"O" switches off the unit
Opens the menu for selection of programs
Opens the for selection of the cooking modes
Opens the menu for selection of cleaning and settings
Automatic cooking
Manual cooking
Equipment function
menu
18 Operating instructions
10015160-0ABBE--
Symbol Operating and display element Function
Description of the unit

3.4 Application

3.4.1 Plate capacity during regeneration

Cooking time and cooking temperature depend on the number of plates.
Language selection
Back
button
Help
button
button
Indicates that the operating language for the unit can be selected here by tapping a country's flag
Selection and the number of se­lectable languages can be spe­cified in the menu in the "Languages" settings field.
Tapping once returns the user to the previous menu
Tapping twice returns the user directly to the main menu
Displays the help texts for the active menu or window.
Equipment functions
Version Plate diameter
6.10 12
6.23 6

3.4.2 Temperature standard setting

The setting range for the cooking zone temperature depends on the type of cooking.
Type of cooking Standard value
Steaming 100 30 - 130 1
Combisteaming 150 30 - 250 1
Hot air 180 30 - 300 1
Regeneration 50 30 - 150 1

3.4.3 Core temperature standard setting

(°C)
Setting range (°C)
Change increments (°C)
10015160-0ABBE--
The setting range for the core temperature depends on the type of cooking.
19Operating instructions
Description of the unit
a b c
defg
a b c
d
e
f
Type of cooking Standard value
Steaming 70 0 - 99 1
Combisteaming 70 0 - 99 1
Hot air 70 0 - 99 1
Regeneration 50 20 - 99 1

3.5 MagicPilot equipment controls

(°C)
Setting range (°C) Change incre-
ments (°C)
Image: Main menu
a
Back
button e "Manual cooking" button b Information bar f "Equipment functions" button c
FlexiHelp
d
Language selection
button g "Automatic cooking" button
button
Image: Equipment functions menu
20 Operating instructions
10015160-0ABBE--
a
a b c d e
fgh
a b c
def
Back
button d Window b Information bar e c
Help
button f N
Description of the unit
Manual cleaning
ext page
field
arrow symbol
Image: Automatic cooking, AutoChef menu
a
Back
button e b "autoChef" button f "Perfection" field c
Barcode scanner
d Information bar h Separating bar
button g
FlexiHelp
Next page
button
arrow symbol
10015160-0ABBE--
Image: Manual cooking menu
a
Back
b Information bar e c
FlexiHelp
button d "Hot air" field
Next page
button f Separating bar
arrow symbol
21Operating instructions
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