Read the operating instructions prior to
commissioning
Operating instructions
Cooker
UnitType of
energy
Cooker with simmer plateGasFloor-standing unitOPGHEG1...
Translation from the original document • 2063501-20ABDE-A • 08/06/2017
Unit typeModel
Suspended unitOIGHEG1...
2063501-20ABBE-Aen-GB
Operating and display elements
cab
Cooker
a Inspection portc
b
Piezo pilot ignitor
button
Burner
control knob
2Operating instructions
2063501-20ABBE-A
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Halberstädter Strasse 2a
38300 Wolfenbüttel
Germany
Phone +49 5331 89-0
Fax +49 5331 89-280
Internet www.mkn.eu
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt
Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent
of MKN.
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG.
The operating instructions are part of the unit and contain information:
•On safe operation,
•On cleaning and care,
•On remedies in case of faults.
Be aware of the following notes and adhere to them:
•Read the operating instructions completely before operating the
unit for the first time.
•Make the operating instructions available to the operator at all
times at the operating site of the unit.
•Insert any supplements from the manufacturer.
•Keep the operating instructions throughout the service life of the
unit.
•Pass on the operating instructions to any subsequent operator of
the unit.
Target group The target group of the instruction manual is the operator, who is
entrusted with the operation, cleaning and care of the unit.
Figures All figures in this manual are intended as examples. Discrepancies
between these and the actual unit can arise.
2063501-20ABBE-A
7Operating instructions
Introduction
1.1.1 Explanation of signs
DANGER
Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING
Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION
Dangerous situation
Failure to comply can lead to slight or moderately severe
injuries.
ATTENTION
Physical damage
Failure to comply can cause physical damage.
Notes for better understanding and operation of the unit.
Symbol / signMeaning
•Listing of information.
Action steps, which can be performed
in any sequence.
1.
2.
Action steps, which must be performed
in the specified sequence.
Result of an action performed or
additional information about it.
8Operating instructions
2063501-20ABBE-A
1.2 Intended use
Introduction
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
This unit may only be used with suitable accessories and for the
cooking of food.
It is forbidden to use the unit for purposes, which include the
following:
•Operating without simmer plate
•Frying directly on the simmer plate
•Heating rooms
•Heating flammable liquids
•Heating acids, alkaline solutions or other chemicals
•Heating of warmer plates, containers and tins
•Drying cloths, paper or dishes
1.3 Warranty
•As set-down area or working surface
The use of the unit is prohibited in the following countries:
•USA
•Canada
The warranty is void and safety is no longer assured in the event of:
•Improper conversion or technical modifications of the unit,
•Improper use,
•Incorrect startup, operation or maintenance of the unit,
•Problems resulting from failure to observe these instructions.
2063501-20ABBE-A
9Operating instructions
Safety information
2 Safety information
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The operator must be familiar with regional regulations and observe
them.
Operation During operation, the following group of individuals must be
supervised by an individual who is responsible for safety:
•Individuals with physical, sensory, or mental handicaps, or who
The supervising individual must be familiar with the unit and the risks
associated with it.
Hot surfaces Risk of burns from hot surfaces
•Protect arms and hands by wearing suitable protective gloves.
lack the knowledge and experience to operate the unit properly.
Hot liquids Risk of chemical burns from evaporating cleaners
Defective unit Risk of injury from a defective unit
Escaping gas or exhaust
gas
•Do not touch heating elements, hot surfaces or accessories
immediately after use.
•Allow surfaces to cool prior to cleaning.
•Follow the instructions of the cleaning agent manufacturer.
•Use gas shut-off valve to isolate unit from gas supply.
•Do not operate a defective unit.
•Allow only an authorized technician to repair the unit.
Risk of asphyxiation and explosion from escaping gas
•Follow the rules of conduct when the smell of gas is detected (see
"Rules of conduct when the smell of gas is detected").
Risk of asphyxiation and poisoning from exhaust gases
•Ensure that air inlet openings are free and that a sufficient amount
of the necessary combustion air is supplied.
•Ensure that the exhaust gas outlet openings are free and that the
exhaust gases are discharged properly.
Fire prevention Risk of fire from dirt and grease deposits
•Clean the unit when finished using it.
Risk of fire from overheating
•Observe the unit during operation.
10Operating instructions
2063501-20ABBE-A
Risk of fire from objects
•Do not obstruct the exhaust gas duct.
Firefighting
•In the event of a fire, use the gas shut-off valve to isolate the unit
from the gas supply.
•Use a Fire Class F fire extinguisher, never water, to extinguish
grease fires. Other fires, for instance, can be extinguished with fire
extinguishers suitable for Fire Classes A, B, C, CO2 fire
extinguishers or extinguishing media suitable for the fire class
confronted.
Improper cleaning Risk of chemical burns from cleaning agent
•Follow the instructions of the cleaning agent manufacturer.
•Take appropriate protective measures when handling aggressive
cleaning agents.
Risk of falling on smooth floors
Safety information
•Keep the floor in front of the unit clean and dry.
Risk of physical damage from improper cleaning
•Clean the unit after using it.
•Do not clean the unit with a high-pressure cleaner or water jet.
•Do not clean the housing with highly abrasive or chemically
aggressive cleaning agents.
•Do not clean the housing with highly abrasive sponges.
•Follow the instructions of the cleaning agent manufacturer.
•Do not cool shock the unit by cooling it abruptly.
•Do not block the openings in the simmer plate.
Hygiene Health risk from insufficient hygiene
•Observe applicable regional hygiene regulations.
•Follow the cleaning instructions.
Improper use Risk of physical damage from improper use
•Do not operate the unit outdoors.
2063501-20ABBE-A
•Use only original accessories.
•Train operators regularly.
•Do not heat food warmer plates or tins of preserved food.
•Observe the unit during operation.
•Use only cookware that is dry outside.
•Use only appropriate and undamaged cookware.
•Remove spices, overcooked food or the like immediately.
11Operating instructions
Safety information
•Do not fry directly on the simmer plate.
•Do not operate the unit without the simmer plate.
12Operating instructions
2063501-20ABBE-A
Rules of conduct when the smell of gas is detected
3 Rules of conduct when the smell of gas is detected
DANGER
Risk of asphyxiation and explosion from escaping gas
Follow the rules of conduct when the smell of gas is detected.
•Remain calm.
•Open windows and doors and ventilate rooms.
•Avoid rooms with the smell of gas.
•Do not smoke.
•Do not ignite any flames. Extinguish flames.
•Do not create any sparks. Do not operate any switches, electrical
devices or use telephones.
•Remove mobile phones and radio-controlled devices from the
hazard area.
•Close gas shut-off valves at the gas meter, at the main supply
and, if possible, at the units.
•Warn other individuals in the building. Call out and knock, do not
ring doorbells.
•Leave the building and prevent entry by others.
–Notify the gas utility stand-by service.
–Do not try to eliminate damage to the gas system by yourself.
•Observe the safety instructions of the gas utility.
•Once outside the building, notify the responsible parties:
–If the smell of gas comes from the unit, notify Customer
service.
–If the source of the gas smell can not be localised immediately,
notify the gas utility.
–If the escaping gas is audible, leave the building immediately,
prevent others from entering and notify the fire brigade, police
and gas utility.
–If the smell of gas comes from inaccessible rooms, notify the
fire brigade, police and gas utility.
2063501-20ABBE-A
13Operating instructions
Description of the unit
a
b
d
c
e
4 Description of the unit
4.1 Overview of the unit
The unit is intended for universal use in commercial kitchens for
cooking food in pots and pans on a surface. Possible uses are
cooking, stewing, frying, braising, boiling and combined frying and
cooking.
4.1.1 Floor-standing unit
Image: Cooker with simmer plate
a Exhaust gas ductd Nameplate and gas type
b Simmer platee Equipment leg (optional)
c Control panel
14Operating instructions
supplemental label
2063501-20ABBE-A
e
a
a
d
c
b
Image: Cooker with simmer plate, "open" simmer plate
a Lifting handled Burner
b Insert platee Pilot burner
c Swivel mechanism locking lever
Description of the unit
2063501-20ABBE-A
15Operating instructions
Description of the unit
a
b
d
c
e
4.1.2 Suspended unit
Image: Cooker with simmer plate
a Exhaust gas ductd Nameplate and gas type
supplemental label
b Simmer platee Suspension mounting
c Control panel
4.2 Function of the operating and display elements
IgnitionGas supply for pilot burner is released, the
burner is switched off
...
Piezo pilot ignitor
Flame monitoring
port
Inspection portMonitor ignition and flame pattern
buttonIgnite pilot burner
inspection
OutputSet the burner output
Monitor flame
16Operating instructions
2063501-20ABBE-A
5 Operating the unit
DANGER
Risk of burns from escaping hot food being cooked
Ensure that cookware can not tilt.
CAUTION
Risk of burns from hot surfaces
•Protect arms and hands by wearing suitable protective
5.1 Tips for use
In order to use the unit to its optimum and avoid heat loss:
•Use suitable cooking utensils.
Operating the unit
gloves.
–Suitable cooking utensils are those made of metal, such as for
example steel, stainless steel, copper or cast iron, and they
should have a flat bottom.
–Unsuitable cooking utensils are those made of plastic, glass or
ceramics.
•The shape and size of the cooking utensil can be freely selected.
•Utilize stored heat by switching back at an early stage.
•Avoid overcooking.
•Place the pan lid on when cooking.
5.2 Switching the unit on and off
5.2.1 Switching on
Requirements Gas shut-off valve on the unit is closed
1. Open the gas shut-off valve on the unit.
2. Press the
3. Keep the
Gas flows to the pilot burner.
4. After about 5 seconds also press the
The pilot burner is ignited.
5. Observe the ignition procedure through the inspection port.
Burner
Burner
control knob and turn it to the "" setting.
control knob pressed on the "" setting.
Piezo pilot ignitor
button.
2063501-20ABBE-A
Ignition flame is burning.
6. After 10 seconds let go of the
The pilot burner continues to burn automatically.
Unit switched on and ready for use.
Burner
control knob.
17Operating instructions
Operating the unit
If there is no ignition, repeat the procedure.
7. Press the
The burner is ignited.
The burner burns at full load.
Heat zone is on.
5.2.2 Switching off
During operation the
unintentional shifting to the "
Press the
The gas supply is disconnected.
The burner is switched off.
The pilot burner is switched off.
The unit is off.
5.3 Burning-in the simmer plate
When using for the first time, heat the simmer plate to maximum
output in order to eliminate unpleasant smells.
Burner
Burner
control knob and turn it to the "" setting.
Burner
control knob and turn it to the " " setting.
control knob is safeguarded against
" setting.
Smoke can develop when particles are incinerated on the heat
zone.
•Ventilate the room well.
The simmer plate can turn a bluish colour during operation. Do
not remove the oxide layer. It provides additional corrosion
protection.
Requirement Simmer plate without cooking utensils
1. Switch on the unit (see "Switching the unit on and off").
2. Heat at maximum output for approx. 10 minutes.
3. Switch off the unit (see "Switching the unit on and off").
4. Clean the unit (see "Cleaning the unit").
Simmer plate is burned-in.
18Operating instructions
2063501-20ABBE-A
5.4 Basic functions
5.4.1 Adjusting the output
Operating the unit
5.5 Cooking
During operation the
unintentional shifting to the "
Increase output: Turn the
direction.
Reduce output: Turn the
direction.
The output can be freely adjusted between the maximum and
minimum output.
Requirements Heat zone is on
1. Press the
The burner is ignited.
The unit operates at maximum output.
2. Turn the
The unit operates at minimum output.
Burner
Burner
Burner
control knob and turn it to the "" setting.
control knob to the " " setting.
control knob is safeguarded against
" setting.
Burner
Burner
control knob in the ""
control knob in the " "
CAUTION
Risk of burns from hot surfaces
The temperature of the simmer plate is very hot in the area of
the exhaust gas routing.
•Protect arms and hands by wearing suitable protective
gloves.
CAUTION
Risk of scalding from hot steam or hot food that is being
cooked
Scalding from hot escaping steam or hot food being cooked can
occur, when cooking utensils are being opened, closed or
moved.
•Cooking utensils must be carefully opened, closed and
moved.
•Protect arms and hands by wearing suitable protective
gloves.
Cooking encompasses a number of cooking modes, such as for
example cooking, frying and braising.
2063501-20ABBE-A
19Operating instructions
Operating the unit
Requirements Simmer plate without cooking utensils
Image: Temperature distribution, exhaust gas duct on the right (dark colour = high
temperature)
1. Switch on the unit (see "Switching the unit on and off").
2. Set the maximum output (see "Basic functions").
3. Set up the cooking utensil.
4. Use the
functions") or regulate the cooking temperature by moving the
cooking utensil.
5. Depending on the desired cooking mode, continue with the
cooking of the food.
6. Switch off the unit (see "Switching the unit on and off").
7. Remove the cooking utensil from the heat zone.
5.6 Pausing and end of use
Switch off the unit during pauses and at end of use.
5.6.1 Short pause
WARNING
Risk of injury from flash fire
The heat zone is heated.
The heat zone is completely heated after approx. 30 minutes.
The cooking utensil is heated.
Burner
control knob to adjust the output (see "Basic
The heat zone cools down.
When switching on the burner after a pause in operation, check
the function of the pilot burner to ensure that it ignites properly.
1. Press the
Burner
control knob and turn it to the "" setting.
The burner is switched off.
The pilot burner remains on.
2. Continuing after a pause in operation:
20Operating instructions
2063501-20ABBE-A
Operating the unit
3. Press the
Heat zone is on.
5.6.2 Long pause and end of use
After being out of operation for a longer period of time, the unit
must be checked by an expert, who is approved by the gas
utility.
1. Press the
2. Close the gas shut-off valve on the unit.
Unit not in operation.
Burner
control knob and turn it to the "" setting.
The burner is ignited.
The burner burns at full load.
Burner
control knob and turn it to the " " setting.
The burner is switched off.
The pilot burner is switched off.
The unit is off.
2063501-20ABBE-A
21Operating instructions
Cleaning and caring for the unit
6 Cleaning and caring for the unit
CAUTION
Risk of burns from hot surfaces
•Allow surfaces to cool prior to cleaning.
ATTENTION
Risk of physical damage from extremely abrupt cooling
•Do not cool shock the unit by cooling it abruptly.
ATTENTION
Risk of physical damage from improper cleaning
•Do not clean the unit with a high-pressure cleaner or water
jet.
ATTENTION
Risk of physical damage through penetration of water
Image: Discharge channel
6.1 Preventing corrosion
•Keep the surfaces of the unit clean and with access to air.
•Remove lime, grease, starch and protein deposits from the
•Remove salt accumulations.
•Only expose parts made from non-rusting steel to brief contact
•Avoid damaging the stainless steel surface with other metal items,
•Do not close the discharge channel and do not fill with water.
surfaces of the unit.
with highly acidic foods, spices, salts or the like.
such as for example steel spatulas or steel wire brushes.
•Avoid contact with iron and steel, such as for example steel wool
and steel spatulas.
•Do not use bleaching or chlorine-containing cleaning agents.
•Clean the contact surfaces with water.
•Always keep the simmer plate dry.
22Operating instructions
2063501-20ABBE-A
•If the simmer plate is not to be used for a longer period of time,
6.2 Removing rust spots
•Remove fresh rust spots with a mild abrasive or fine sandpaper.
•Always remove rust spots completely.
•Expose treated areas to fresh air for at least 24 hours. During this
6.3 Cleaning the housing
Cleaning and caring for the unit
protect it with a special care product or thinly applied film of oil.
time, do not allow any contact with greases, oils or foods so that a
new protective layer can form.
ATTENTION
Risk of physical damage from improper cleaning
•Do not clean the housing with highly abrasive or chemically
aggressive cleaning agents.
•Do not clean the housing with highly abrasive sponges.
Requirement Unit switched off and cooled down
Clean the housing with warm water and commercially available
washing-up liquid.
6.4 Opening and closing the simmer plate
CAUTION
Risk of squashing when opening and closing the simmer
plate
•Open and close the simmer plate carefully with the lifting
handle.
•Always secure the simmer plate by means of the swivel
mechanism locking lever.
2063501-20ABBE-A
23Operating instructions
Cleaning and caring for the unit
a
b
c
a
b
c
d
6.4.1 Opening the simmer plate
Image: Opening the simmer plate
Requirements Unit switched off and cooled down
1. Open the simmer plate with the lifting handle.
2. Secure the simmer plate in the "open" position with the swivel
6.4.2 Closing the simmer plate
a Extraction handlec Swivel mechanism locking lever
b Simmer plate
mechanism locking lever.
Image: Closing the simmer plate
a Extraction handlec Swivel mechanism locking lever
b Simmer plated Adjusting screw
24Operating instructions
2063501-20ABBE-A
Requirements Unit switched off and cooled down
1. Hook the lifting handle into the simmer plate.
2. Raise the simmer plate slightly with the lifting handle.
3. Release the swivel mechanism locking lever.
4. Put the simmer plate down.
5. Unhook the lifting handle from the simmer plate.
6.5 Cleaning the simmer plate
CAUTION
Risk of squashing when opening and closing the simmer
plate
•Open and close the simmer plate carefully with the lifting
handle.
•Always secure the simmer plate by means of the swivel
mechanism locking lever.
Cleaning and caring for the unit
ATTENTION
Risk of physical damage from distortion of the simmer plate
The simmer plate can become distorted if the openings are
blocked.
•Always keep the openings in the simmer plate free and
clean.
Image: Simmer plate openings
Requirements Unit switched off and cooled down
1. Clean the top of the simmer plate.
2. Wipe off light contamination with a damp cloth.
Use a mild cleaning agent.
3. Remove heavy contamination with a stainless steel spatula or
steel wire pad.
4. Rinse thoroughly with clear water.
5. Wipe dry with a lint-free cloth.
6. If required, poke a suitable tool into the simmer plate openings to
free them.
2063501-20ABBE-A
Always keep the openings in the simmer plate free and clean.
7. Lift the insert plate out with the lifting handle.
Clean the insert plate support in the same way.
25Operating instructions
Cleaning and caring for the unit
a
b
8. Open the simmer plate (see "Opening and closing the simmer
plate").
9. Clean the burner (see "Cleaning the burner").
10.Close the simmer plate (see "Opening and closing the simmer
plate").
11.Put in the insert plate.
6.6 Cleaning the burners
CAUTION
Risk of squashing when opening and closing the simmer
plate
•Open and close the simmer plate carefully with the lifting
•Always secure the simmer plate by means of the swivel
Clean the underside of the simmer plate in the same way.
handle.
mechanism locking lever.
The pilot burner discharge openings must be free.
To ensure the reliable function of the unit, clean the burner and pilot
burner.
Image: Burner with pilot burner
a Burner
b Pilot burner
Requirements Unit switched off and cooled down
1. Open the simmer plate (see "Opening and closing the simmer
plate").
2. Clean the pilot burner and burner nozzles with a soft brush.
3. Clean the burner chamber.
Remove dry particles with a soft brush and vacuum cleaner.
4. Wipe off light contamination with a damp cloth.
Use a mild cleaning agent.
5. Remove heavy contamination with a steel wire pad.
6. Rinse thoroughly with clear water.
7. Wipe dry with a lint-free cloth.
26Operating instructions
2063501-20ABBE-A
8. Close the simmer plate (see "Opening and closing the simmer
plate").
6.7 Drying the simmer plate and burner
Dry the burner and pilot burner by heating them up.
Dry the simmer plate and insert plate by heating them.
Requirements Burner and pilot burner cleaned
Simmer plate cleaned and closed
Insert plate put in
1. Switch on the unit (see "Switching the unit on and off").
2. Heat the burner at maximum output for several minutes.
3. Switch off the unit.
Cleaning and caring for the unit
Tip
The burner and simmer plate are dry.
The burner and simmer plate are protected against corrosion.
In order to care for the rust protection, or if it has been worn
away, apply a special care product or thin oil film.
2063501-20ABBE-A
27Operating instructions
Troubleshooting
7 Troubleshooting
DANGER
Risk of fatal injury from escaping gas
•Gas installation work on the gas system and unit may only
be performed by an expert approved by the gas utility. The
applicable regional regulations of the gas utility must be
observed.
7.1 Cause of failure and the remedy
FailurePossible causesRemedy
Operating element does not
react
The unit does not heat upGas supply interrupted• Restore gas supply.
Insufficient heat output
Burner
control knob is defective• Close the gas shut-off valve on the
unit.
• Contact Customer service.
• Open the gas shut-off valve on the
unit.
• Contact Customer service.
Burner
control knob is on the "" setting
Burner
control knob is defective• Close the gas shut-off valve on the
Piezo pilot ignitor
Unit defective• Close the gas shut-off valve on the
Burner
control knob is defective• Close the gas shut-off valve on the
Unit defective• Close the gas shut-off valve on the
button is defective• Close the gas shut-off valve on the
• Set the output.
unit.
• Contact Customer service.
unit.
• Contact Customer service.
unit.
• Contact Customer service.
unit.
• Contact Customer service.
unit.
• Contact Customer service.
Smell of gasGas is escaping• Follow the rules of conduct when the
smell of gas is detected.
7.2 Nameplate
When contacting Customer service, please always provide the
following data from the nameplate:
Serial number
(SN)
Type number
(TYP)
28Operating instructions
2063501-20ABBE-A
8 Carrying out maintenance
The unit is maintenance-free, there are no maintenance
requirements.
In order that the value of the unit is retained, the manufacturer
recommends that maintenance is carried out on a needs basis by a
maintenance company, which is approved by the gas utility.
Carrying out maintenance
2063501-20ABBE-A
29Operating instructions
Disposing of the unit in an environmentally responsible manner
9 Disposing of the unit in an environmentally responsible
manner
Do not dispose of unit or the unit's components together with nonrecyclable waste. If the unit is disposed of together with nonrecyclable waste or treated improperly, toxic substances contained in
the unit can damage health and pollute the environment.
Dispose of the unit in accordance with local regulations for used
appliances. Clarify any open questions with the responsible agencies
(for instance, solid waste management).
Cleaning agents Dispose of leftover cleaning agents and cleaning agent containers in
accordance with the information provided by the cleaning agent's
manufacturer. Observe applicable regional regulations.
30Operating instructions
2063501-20ABBE-A
10 Manufacturer's declaration
EC Declaration of Conformity
1 / 1
2063501--0KOBE-Ben-GB
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG • Halberstädter Straße 2a • 38300 Wolfenbüttel,
Germany
We hereby declare, that the following product:
Description of the unit
Unit for cooking food in commercial applications
Designation / Unit type
Gas cooker with simmer plate / XXGHEG...
Unit number
076350110014100146350120635013063501
complies with the relevant provisions of the following directives and regulations, but does not contain any
assurance of properties:
• Directive 2009/142/EC, dated 30 November 2009, relating to appliances burning gaseous fuels
• Directive 2011/65/EU (RoHS) dated 01 July 2011
• REGULATION (EC) No. 1935/2004 dated 27 October 2004 on materials and objects, which are intended to
come into contact with food
We hereby declare, that the listed units comply with the type of construction described in the EU Type
Examination Certificate, and that they meet the requirements of the specified Gas Appliances Directive.
Product identification number of the EU type examination certificate:
CE-0085CL0515
Adduced basis for verification
EN 203-1:2014
EN 203-2-9:2006
EN 203-3:2009
The manufacturer bears the sole responsibility for issuing this Declaration of Conformity. This Declaration of
Conformity becomes invalid, if changes are made which are not agreed with us.
Wolfenbüttel, 14/03/2017
Person authorised to compile the technical documents:ppa. Peter Helm,Chief Technical Officer (address as
manufacturer)
Translation from the original document • 2063501--0KODE-B
Manufacturer's declaration
2063501-20ABBE-A
31Operating instructions
Manufacturer's declaration
32Operating instructions
2063501-20ABBE-A
www.mkn.eu
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.