MKN OPEMPF, OPEKBP, O7EMPF, OIEMPF, OIEKBP Operating Instructions Manual

Read the operating instructions prior to commissioning
Operating instructions
Bratt pan
Unit Type of energy Version Model
Bratt pan Electric Without tilting, EcoControl OPEMPF...
Side arm, manual tilting, EcoControl
Side arm, motorised tilting, EcoControl
Translation from the original document • 2021441-20ABDE-B • 12/09/2016
O7EMPF...
OIEMPF...
OPEKBP...
OPEKBP...
2021441-20ABBE-B en-GB

Operating and display elements

1 2 3
on
off
start
stop
°C/F
h min
Prog.
g r i l l
cook soft
start
auto
Eco Control
M
KN
a b
c
d
e
f
g
hjln
ikmo
a "Cooking temperature/level"
i "Auto start" indicator light
display
b "Cooking temperature/level"
j "grill" button
button c "Cooking time" display k "grill" indicator light d "Cooking time" button l "Soft" button e "On Off" button m "Soft" indicator light
f "Start Stop" button n "Cook" button g "Start Stop" indicator light o "Cook" indicator light h "Auto start" button
Image: Handwheel for manual tilting
Image: Control knob for motorised tilting
2 Operating instructions
2021441-20ABBE-B
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG Halberstädter Strasse 2a 38300 Wolfenbüttel Germany
Phone +49 5331 89-0 Fax +49 5331 89-280 Internet www.mkn.eu
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent of MKN. Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG.
3Operating instructions
Directory of contents
1Introduction......................................................................... 7
1.1About this manual ............................................................................ 7
1.1.1Explanation of signs ..................................................................................  8
1.2Intended use ..................................................................................... 9
1.3Warranty............................................................................................ 9
2Safety information............................................................ 10
3Description of the unit ..................................................... 13
3.1Overview of the unit ....................................................................... 13
3.1.1Floor-standing unit...................................................................................  13
3.1.2Suspended unit .......................................................................................  16
3.2Function of the operating and display elements......................... 17
3.3Operating temperature................................................................... 19
3.4Fill quantity ..................................................................................... 20
4Operating the unit............................................................. 21
4.1Initial commissioning..................................................................... 21
4.2Switching the unit on and off ........................................................ 21
4.2.1Switching on ............................................................................................  21
4.2.2Switching off ............................................................................................  21
4.3Performing basic control setting .................................................. 22
4.3.1Changing the EcoControl basic control setting - Level 1.........................  23
4.3.2Changing the EcoControl basic control setting - Level 2.........................  25
4.3.3Changing the EcoControl basic control setting - Level 3.........................  25
4.4Basic functions............................................................................... 26
4.4.1Setting the temperature...........................................................................  26
4.4.2Setting the temperature for low-temperature cooking .............................  26
4.4.3Setting start-time preselection.................................................................  27
4.4.4Setting the cooking time ..........................................................................  28
4.4.5Starting the cooking mode.......................................................................  29
4.4.6Ending the cooking mode........................................................................  29
4.4.7Selecting cooking mode ..........................................................................  30
4.4.8Setting the level.......................................................................................  31
4.4.9Setting the continuous cooking temperature ...........................................  32
4.4.10Tilting the pan........................................................................................  32
4.5Cooking ........................................................................................... 33
4.5.1Cooking with the cooking insert...............................................................  35
4.6Steaming ......................................................................................... 35
4.7Soft cooking.................................................................................... 37
4.8Low-temperature cooking ............................................................. 38
4.9Keeping food warm ........................................................................ 39
4.10Burning-in a frying surface made of steel ................................. 41
4.11Frying ............................................................................................ 42
4 Operating instructions
2021441-20ABBE-B
Directory of contents
4.12Braising ......................................................................................... 44
4.13Emptying the unit ......................................................................... 46
4.13.1Emptying a unit with drain valve............................................................  46
4.13.2Emptying with a ladle ............................................................................  46
4.13.3Emptying with manual tilting..................................................................  47
4.13.4Emptying with motorised tilting..............................................................  48
4.14Pausing and end of use ............................................................... 48
5Cleaning and caring for the unit ..................................... 49
5.1Preventing corrosion ..................................................................... 49
5.1.1Protecting a frying surface made of steel ................................................  49
5.2Removing rust spots...................................................................... 50
5.3Cleaning the housing..................................................................... 50
5.4Cleaning the frying surface between cooking processes  ......... 50
5.5Cleaning the pan ............................................................................ 51
5.5.1Cleaning a non-tiltable pan......................................................................  51
5.5.2Cleaning a tiltable pan.............................................................................  52
5.6Cleaning the drain valve ................................................................ 53
5.6.1Removing and attaching the drain valve .................................................  53
5.6.2Disassembling and assembling the drain valve ......................................  54
5.6.3Changing the seals..................................................................................  56
5.7Inspecting the unit.......................................................................... 57
5.7.1Performing a visual inspection ................................................................  57
6Troubleshooting ............................................................... 58
6.1Cause of failure and the remedy................................................... 58
6.2Nameplate ....................................................................................... 58
7Carrying out maintenance ............................................... 59
7.1Carrying out recommended maintenance ................................... 59
7.1.1Lubricating the lid hinge ..........................................................................  59
8Dispose of unit in an environmentally responsible
manner ................................................................................. 61
9Manufacturer's declaration.............................................. 62
2021441-20ABBE-B
5Operating instructions
Directory of contents
6 Operating instructions
2021441-20ABBE-B

1 Introduction

1.1 About this manual

Introduction
The operating instructions are part of the unit and contain information:
On safe operation,
On cleaning and care,
On remedies in case of faults.
Be aware of the following notes and adhere to them:
Read the operating instructions completely before operating the unit for the first time.
Make the operating instructions available to the operator at all times at the operating site of the unit.
Insert any supplements from the manufacturer.
Keep the operating instructions throughout the service life of the
unit.
Pass on the operating instructions to any subsequent operator of the unit.
Target group The target group of the instruction manual is the operator, who is
entrusted with the operation, cleaning and care of the unit.
Figures All figures in this manual are intended as examples. Discrepancies
between these and the actual unit can arise.
2021441-20ABBE-B
7Operating instructions
Introduction

1.1.1 Explanation of signs

DANGER Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION Dangerous situation
Failure to comply can lead to slight or moderately severe injuries.
ATTENTION Physical damage
Failure to comply can cause physical damage.
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
Listing of information.
Action steps, which can be performed in any sequence.
1.
2.
Action steps, which must be performed in the specified sequence.
Result of an action performed or additional information about it.
8 Operating instructions
2021441-20ABBE-B

1.2 Intended use

Introduction
This unit is intended to be used solely for commercial purposes, particularly in commercial kitchens.
This unit may only be used with suitable accessories and for the cooking of food.
It is forbidden to use the unit for purposes, which include the following:
As set-down area or working surface
Storing supplies
Drying cloths, paper or dishes
As a basin for keeping things warm
Heating rooms
For heating cooking utensils on the frying surface

1.3 Warranty

Heating preserved food
Heating acids, alkaline solutions or other chemicals
For smoking fish or meat
Heating of warmer plates and GN containers
Heating flammable liquids
Deep-frying
The use of the unit is prohibited in the following countries:
USA
Canada
The warranty is void and safety is no longer assured in the event of:
Improper conversion or technical modifications of the unit,
Improper use,
Incorrect startup, operation or maintenance of the unit,
Problems resulting from failure to observe these instructions.
2021441-20ABBE-B
9Operating instructions
Safety information

2 Safety information

The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings.
The operator must be familiar with regional regulations and observe them.
Operation During operation, the following group of individuals must be
supervised by an individual who is responsible for safety:
Individuals with physical, sensory, or mental handicaps, or who
The supervising individual must be familiar with the unit and the risks associated with it.
Hot surfaces Risk of burns from hot surfaces
Protect arms and hands by wearing suitable protective gloves.
lack the knowledge and experience to operate the unit properly.
Do not touch heating elements, hot surfaces or accessories immediately after use.
Allow surfaces to cool prior to cleaning.
Open the lid carefully.
Remove containers only with suitable protective gloves or
potholders.
Hot liquids Risk of burns from hot liquids
Protect arms and hands by wearing suitable protective gloves.
Observe the maximum filling quantity.
Risk of chemical burns from evaporating cleaners
Follow the instructions of the cleaning agent manufacturer.
Risk of burns from steam
Protect arms and hands by wearing protective gloves.
First open the lid slightly and allow the steam to escape. Then
open the lid completely.
Open the drain valve carefully and empty the unit.
Defective unit Risk of injury from a defective unit
Disconnect a defective unit from the electric mains.
Do not operate a defective unit.
Allow only an authorized technician to repair the unit.
10 Operating instructions
2021441-20ABBE-B
Fire prevention Risk of fire from dirt and grease deposits
Clean the unit when finished using it.
Do not use the unit as a deep fat fryer.
Risk of fire from overheating
Observe the unit during operation.
Observe the maximum filling quantity.
Firefighting
In the event of a fire, disconnect the unit from the electric mains.
Close the lid to smother a fire.
Use a Fire Class F fire extinguisher, never water, to extinguish
grease fires. Other fires, for instance, can be extinguished with fire extinguishers suitable for Fire Classes A, B, C, CO2 fire extinguishers or extinguishing media suitable for the fire class confronted.
Safety information
Unit on casters Risk of injury from a unit on casters
Move the unit only for cleaning or maintenance.
Lock casters during operation.
Only move an empty unit.
Risk of a line breaking if subjected to high tensile load
Secure the unit with a chain as a strain relief for the power
connection at the installation site so that no tensile load is applied to the power connection if the unit is moved.
Improper cleaning Risk of chemical burns from cleaning agent
Follow the instructions of the cleaning agent manufacturer.
Take appropriate protective measures when handling aggressive
cleaning agents.
Risk of falling on smooth floors
Keep the floor in front of the unit clean and dry.
2021441-20ABBE-B
11Operating instructions
Safety information
Risk of physical damage from improper cleaning
Clean the unit after using it.
Do not clean the unit with a high-pressure cleaner or water jet.
Do not clean the housing with highly abrasive or chemically
aggressive cleaning agents.
Do not clean the housing with highly abrasive sponges.
Follow the instructions of the cleaning agent manufacturer.
Do not cool shock the unit by cooling it abruptly.
Use only a stainless steel scraper or stainless steel spatula for
cleaning.
Remove rust spots with an abrasive.
Keep the unit free of calcium deposits.
Hygiene Health risk from insufficient hygiene
Observe applicable regional hygiene regulations.
Follow the cleaning instructions.
Observe food processing regulations when keeping food warm.
Improper use Risk of physical damage from improper use
Do not operate the unit outdoors.
Use only original accessories.
Train operators regularly.
Do not heat food warmer plates or tins of preserved food.
Observe the unit during operation.
Do not use the frying surface as a heating surface for pots.
Do not use or cook any aggressive or caustic substances.
Operate the unit only by hand.
12 Operating instructions
2021441-20ABBE-B

3 Description of the unit

a
b
c
d
e
i
h
g
f

3.1 Overview of the unit

The unit is intended for universal use in commercial kitchens for cooking food in a pan. Possible uses are cooking, stewing, frying, braising and boiling.
The pan with drain valve is permanently built-in. The pan with motorised or manual tilting can be turned in the left and right side arms, and the bearing of the pivoting point is located right at the front for optimum pouring.

3.1.1 Floor-standing unit

Description of the unit
2021441-20ABBE-B
Image: Bratt pan with EcoControl
a Lid handle f Equipment leg b Pan g c Operating element h Lid hinge d Drain valve i Lid e Nameplate
Maximum fill level
mark
13Operating instructions
Description of the unit
a
c
e
f
g
k
j
i
d
b
h
Image: Bratt pan with EcoControl, manual tilting and mixer tap
a Lid handle g Nameplate b
Maximum fill level
c Operating element i Mixer tap (optional) d Pan j Lid hinge e Operating element for
f Spout
mark h Equipment leg
tilting
k Lid
14 Operating instructions
2021441-20ABBE-B
Description of the unit
a
b
d
e
f
j
i
h
g
c
Image: Bratt pan with EcoControl and motorised tilting
a Lid handle f Nameplate b Operating element g Equipment leg c Pan h d Operating element for e Spout j Lid
tilting
Maximum fill level
i Lid hinge
mark
2021441-20ABBE-B
15Operating instructions
Description of the unit
a
c
e
g
f
j
i
h
d
b

3.1.2 Suspended unit

Image: Bratt pan with EcoControl and manual tilting
a Lid handle f Nameplate b
Maximum fill level
c Operating element h Suspension mounting d Pan i Lid hinge e Operating element for
mark g Spout
tilting
j Lid
16 Operating instructions
2021441-20ABBE-B

3.2 Function of the operating and display elements

1 2 3
°C/F
h min
Prog.
a
b
c
d
e
on
off
start stop
auto start
grill
Image: Display field
Description of the unit
a Decimal point for "Cooking
temperature/level"
b Decimal point for "Cooking time" e
c
Time display
Symbol Operating/display element Function
"On Off" button Switch on the unit.
"Start Stop" indicator light Illuminates when the cooking pro-
"Start Stop" button Start the cooking mode.
"Auto start" indicator light Flashes when the start time is being
"Auto start" button Set the start-time preselection.
indicator light
d Indicator light for
display Status display
Switch off the unit.
cess is active.
End the cooking mode.
set.
Illuminates when the start-time preselection is active.
heating status
indicator light
2021441-20ABBE-B
"grill" indicator light Flashes when the temperature for
"Frying" cooking mode is being set.
"grill" button Select the settings for the "Frying"
Illuminates when the "Frying" cook­ing mode is selected.
cooking mode.
17Operating instructions
Description of the unit
soft
cook
1 2 3
°C/F
Prog.
h min
h min
Symbol Operating/display element Function
"Soft" indicator light Flashes when the temperature for
the "Soft cooking" mode is being set.
Illuminates when the "Soft cooking" mode is selected.
"Soft" button Select the settings for the "Soft cook-
ing" mode.
"Cook" indicator light Flashes when the temperature or
level for "Cook" mode is being set.
Illuminates when the "Cook" mode is selected.
"Cook" button Select the settings for the "Cook"
mode.
"Cooking temperature/level" display Shows the selected level when set-
ting a cooking program.
Shows the selected cooking temper­ature for all cooking modes.
Decimal point for "Cooking
No further function
temperature/level"
Status display
indicator light Illuminates during the heating phase
when the unit is started.
Goes out when the unit has reached the desired continuous cooking level.
Indicator light for
heating status display
Illuminates when heating is active.
Goes out when the heating is inact-
ive, for example if the set temperat­ure has been reached.
Flashes if activation of the unit is in­terrupted, for example in the case of a tilted pan (unit with tilting), activ­ated power optimisation system (unit with power optimisation system) or pressure build-up (pressurised unit).
"Cooking temperature/level" button Save the cooking program or select
the saved cooking program.
Increase the temperature.
Reduce the temperature.
18 Operating instructions
"Cooking time" display Shows the selected preselection
time or cooking time as the remain­ing time for the cooking mode in hours and minutes.
2021441-20ABBE-B
Symbol Operating/display element Function
Description of the unit
Time display
The "Cooking time" decimal point jumps between two positions and displays either the waiting time (decimal point on the right) or the cooking time (decimal point on the left).
"Cooking time" button Increase the cooking time.
indicator light Flashes while the preselection time
or cooking time elapses.
Goes out when the desired time has elapsed.
Shows the waiting time before the start of a cooking program in 10­minute increments.
(Example: 30 minutes)
Shows the cooking time for a running
cooking program in 1-minute incre­ments.
(Example: 1 hour and 3 minutes)
Reduce the cooking time.

3.3 Operating temperature

Cooking mode Temperature
Low-temperature cooking ("Slow")
Soft cooking ("Soft")
Cooking ("Cook") 100°C
Frying ("Grill") 50 — 300°C
50 — 100°C
2021441-20ABBE-B
19Operating instructions
Description of the unit

3.4 Fill quantity

The fill quantity depends on the model and pan size.
Model Pan size Quantity (l)*
Without tilting 2/1 GN 77
2/1 GN – 300 96
3/1 GN 113
3/1 GN – 300 143
With tilting 2/1 GN 65
2/1 GN – 300 96
3/1 GN 94
3/1 GN – 300 143
* Maximum fill quantity in accordance with DIN 18857
20 Operating instructions
2021441-20ABBE-B

4 Operating the unit

CAUTION Risk of burns from hot surfaces
Protect arms and hands by wearing suitable protective gloves.

4.1 Initial commissioning

The following work must be carried out before the initial commissioning:
1. Perform the basic settings (see "Performing basic control settings").
2. Unit with steel frying surface: Burn-in the frying surface (see "Burning-in a steel frying surface").

4.2 Switching the unit on and off

Operating the unit

4.2.1 Switching on

4.2.2 Switching off

Press the "On Off" button.
Unit is ready for use.
Heating is off.
"Cooking temperature/level" display briefly shows "200°C".
The "grill" indicator light flashes.
After several seconds the "Cooking temperature/level" display shows the actual temperature.
"Cooking time" display shows "– –. –.".
The "grill" indicator light illuminates.
The unit is on.
The unit is on Desired cooking mode or cooking program has ended
1. Press the "Start Stop" button.
"Start Stop" indicator light goes out.
2021441-20ABBE-B
"Cooking time" display shows "– –. –.".
Unit switches to operating readiness.
"Cooking temperature/level" display shows the actual temperature.
21Operating instructions
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