MKN FKECOD615, FlexiCombi MagicPilot Series, FKECOD121, FKECOD621, FKECOD215 Installation Instructions Manual
...
Read the operating instructions prior to
commissioning
Installation instructions
Combisteamer
Unit Type of energy Unit type Model
FlexiCombi MagicPilot Electric Countertop unit FKECOD615
Translation from the original document • 10013865-0AIDE-B • 14/10/2016
FKECOD621
FKECOD115
FKECOD121
Floor-standing unit FKECOD215
FKECOD221
10013865-0AIBE-B en-GB
Manufacturer
MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG
Halberstädter Strasse 2a
38300 Wolfenbüttel
Germany
Phone +49 5331 89-0
Fax +49 5331 89-280
Internet www.mkn.eu
Copyright
All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt
Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent
of MKN.
Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG.
2 Installation instructions
Directory of contents
1Introduction......................................................................... 5
1.1About this manual ............................................................................ 5
1.1.1Explanation of signs .................................................................................. 6
1.2Use of the unit................................................................................... 7
1.3Warranty............................................................................................ 7
2Safety information.............................................................. 8
3Description of the unit ..................................................... 10
3.1Overview of the unit ....................................................................... 10
3.2Planning drawing............................................................................ 12
3.3Equipment and connection data................................................... 13
4Transporting the unit ....................................................... 18
4.1Transporting the unit to the installation site ............................... 18
4.2Unpacking the unit ......................................................................... 19
5Setting up the unit............................................................ 20
5.1Maintaining minimum clearances................................................. 21
5.2Lifting the unit off the pallet .......................................................... 22
5.3Setting up the unit on the equipment legs................................... 22
5.4Setting up the unit on a base frame.............................................. 23
5.4.1Installing the support rack ....................................................................... 24
5.5Aligning the unit ............................................................................. 24
5.5.1Aligning countertop unit........................................................................... 24
5.5.2Aligning floor-standing units .................................................................... 24
6Connecting the unit.......................................................... 26
6.1Opening and closing the housing................................................. 26
6.1.1Removing and attaching side wall........................................................... 26
6.2Making the power connection....................................................... 27
6.2.1Matching the unit to the connection voltage ............................................ 29
6.2.2Connecting the power connection cable ................................................. 31
6.2.3Connecting the power optimisation system............................................. 32
6.2.4Connecting to the potential equalisation circuit ....................................... 33
6.3Connecting the kitchen management system ............................. 33
6.4Making the basic control setting................................................... 35
6.4.1Changing the basic control setting .......................................................... 35
6.5Making the water connection ........................................................ 36
6.5.1Connecting the tap water connection line ............................................... 37
6.5.2Connecting softened tap water to both connections ............................... 38
6.6Making the wastewater connection .............................................. 39
6.6.1Connecting the wastewater line to a permanent connection................... 39
6.7Making the exhaust air connection .............................................. 40
6.7.1Connecting the exhaust air line ............................................................... 40
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3Installation instructions
Directory of contents
7Testing the function ......................................................... 41
7.1Checking the controls.................................................................... 41
7.2Checking the monitoring of the cooking zone door ................... 42
7.3Running the self-diagnosis ........................................................... 42
8Putting the unit into service ............................................ 43
8.1Filling out the Commissioning report........................................... 43
4 Installation instructions
10013865-0AIBE-B
1 Introduction
1.1 About this manual
Introduction
The instruction manual is part of the unit and contains information on
safe installation of the unit.
Observe and adhere to the following instructions:
• Read the instruction manual in its entirety prior to installation.
• Make the instruction manual available to the installer at the
operating site at all times.
• Preserve the installation manual throughout the service life of the
unit.
• Insert any supplements from the manufacturer.
• Pass on the installation manual to any subsequent operator of the
unit.
Target group The target group for the installation manual is trained technical
personnel that is familiar with installing and operating the unit.
Figures All figures in this manual are intended as examples. Discrepancies
between these and the actual unit can arise.
10013865-0AIBE-B
5Installation instructions
Introduction
1.1.1 Explanation of signs
DANGER
Imminent threat of danger
Failure to comply will lead to death or very severe injuries.
WARNING
Possible threat of danger
Failure to comply can lead to death or very severe injuries.
CAUTION
Dangerous situation
Failure to comply can lead to slight or moderately severe
injuries.
ATTENTION
Physical damage
Failure to comply can cause physical damage.
Notes for better understanding and operation of the unit.
Symbol / sign Meaning
• Listing of information.
Action steps, which can be performed
in any sequence.
1.
2.
Action steps, which must be performed
in the specified sequence.
Result of an action performed or
additional information about it.
6 Installation instructions
10013865-0AIBE-B
1.2 Use of the unit
1.3 Warranty
Introduction
This unit is intended to be used solely for commercial purposes,
particularly in commercial kitchens.
The use of the unit is prohibited in the following countries:
• USA
• Canada
The warranty is void and safety is no longer assured in the event of:
• Improper conversion or technical modifications of the unit,
• Improper use,
• Incorrect startup, operation or maintenance of the unit,
• Problems resulting from failure to observe these instructions.
10013865-0AIBE-B
7Installation instructions
Safety information
2 Safety information
The unit complies with applicable safety standards. Residual risks
associated with operation or risks resulting from incorrect operation
cannot be ruled out and are mentioned specifically in the safety
instructions and warnings.
The installer must be familiar with regional regulations and observe
them.
The installer must observe the safety instructions in these mounting
instructions and in the "Safety information" chapter of the operating
instructions.
Ensuring conformity with
standards
Improper installation Risk of property damage and personal injury from improper
Transportation and storage Risk of personal injury and property damage from improper
Observe applicable international, European and national laws,
regulations, standards and directives for the unit when transporting,
setting up and connecting it.
installation
• Install the unit only as specified in these installation instructions.
• Do not add anything to the unit or modify the unit.
• Use only original spare parts.
transportation and improper storage
• Store the unit in a dry, frost-free environment.
• Observe the safety regulations for the lifting gear used.
• Attach the unit to the lifting gear securely during transport and
setup, and prevent it from dropping.
• Transport the unit in an upright position, do not tilt or stack.
• Pay attention to protruding parts when transporting the unit
without packaging.
Fire prevention Risk of fire from combustible surfaces
• Observe general fire prevention regulations.
Organisational measures Risk of property damage and personal injury from lack of
organizational measures
• Identify hazard areas when transporting, setting up and
connecting the unit.
• Prior to starting the installation work, notify any operators present
about the procedure.
• Prior to starting the installation work, discuss how to behave in an
emergency.
• Use equipment and protective gear suitable for the activity.
• Brace housing components to prevent them from falling over and
dropping.
8 Installation instructions
10013865-0AIBE-B
Setup Risk of property damage and personal injury from improper
setup
• Ensure that the installation area has adequate load-bearing
capacity.
• Wear safety shoes and protective gloves.
Electrical connection Risk of fire from improper connection
• Observe applicable regional regulations of the electrical utility.
• Ensure that only electricians licensed by the electric utility connect
the unit.
• Ensure that the electrical system is earthed by a protective
earthing conductor.
• Note the information on the nameplate.
Risk of electric shock from live components.
• Prior to working on the electrical system, switch off the unit,
disconnect the electrical system from the mains and prevent
power from being switched on again. Check to ensure absence of
voltage.
Safety information
• Use only insulated tools.
Risk of electric shock
• The unit must be incorporated into the potential equalisation circuit
through use of the specified minimum wire sizes.
Unit on casters Risk of a line breaking if subjected to high tensile load
• Secure the unit with a chain as a strain relief for the power
connection at the installation site so that no tensile load is applied
to the power connection if the unit is moved.
Commissioning Risk of property damage and personal injury from improper
commissioning
• Read the operating instructions prior to commissioning. Observe
the safety instructions in this installation manual and in the "Safety
information" chapter of the operating instructions.
• Put the unit into service only after a successful function test
following assembly.
• Put the unit into service only after it has reached room
temperature.
10013865-0AIBE-B
• Observe the units during operation.
9Installation instructions
Description of the unit
s
r
q
p
o
n
m
l
k
j
i h g f
e
d
c
b
a
3 Description of the unit
3.1 Overview of the unit
Image: Unit with tray rack trolley
a Tray rack k Nameplate
b Insulated window l Base frame (optional)
c Door handle m Equipment leg
d Cooking zone door n Control unit
e Tray rack trolley (optional) o Housing
f Steam drain channel, door p Air inlet
g Steam drain channel, unit q Steam outlet
h Guide rail for tray rack (optional) r Core temperature sensor
(optional)
i USB port (covered) s Connection for core temperature
sensor (optional)
j Hand shower (optional)
10013865-0AIBE-B
10 Installation instructions
Description of the unit
a
d
e
c
b
k
j
i h g f
q
p
o
n
m
l
r
Image: Unit with tray trolley
a Tray rack j Hand shower
b Insulated window k Nameplate
c Door handle l Equipment leg
d Cooking zone door m Control unit
e Guide rail (right) n Housing
f Tray trolley o Air inlet
g Push handle p Steam outlet
h Guide rail (left) q Core temperature sensor
(optional)
i USB port (covered) r Connection for core temperature
sensor (optional)
10013865-0AIBE-B
11Installation instructions
Description of the unit
F
BA
C
D
E
H
G
A
H
B C D
E
3.2 Planning drawing
Image: Size 6XX and 1XX
Image: Size 2XX
Size 615, 621 115, 121 215, 221
A 50 50 50
B 997 997 1075
C 50 50 50
D 50 50 50
12 Installation instructions
E 799 799 813
F 790 1060 ---
G 850 580 ---
H 1640 1640 1960
All dimensions in mm
10013865-0AIBE-B
Description of the unit
3.3 Equipment and connection data
Model: FKECOD
Size 615 621 115 121 215 221
Dimensions
Unit
Length x Width x Height (mm)
Weight
(kg) unit 120 125 140 145 305 313
Emissions
Latent heat (W) 1780* 3670* 2750* 5400* 5510* 10200
Sensible heat (W) 1190 2450 1840 3600 3670 7100
Noise level (db(A)) < 70
* The stated value is reduced by 80% when operating with a condensation hood; the sensible heat is increased by the
amount of the reduction.
Operating environment
Temperature (°C) 5 — 40
Relative humidity (%)
Non-condensing
Power connection
Protection class IPX5, IPX6 (optional)
Type of connection 3PE / AC 50/60Hz, 3NPE / AC 50/60Hz
Voltage (V) 200
997 x 799 x 790 997 x 799 x 1060 1075 x 813 x 1960
95
Connected load (kW) 10.1 16.3 14.7 25.5 29.4 50.9
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180
Voltage (V) 208
Connected load (kW) 10.2 17.4 15.7 27.3 31.4 54.6
Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180
Voltage (V) 220
Connected load (kW) 11.6 19.7 17.7 30.8 35.4 61.4
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 230
Connected load (kW) 12.6 21.4 19.3 33.6 38.6 67
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 240
Connected load (kW) 13.7 23.3 21 36.5 42 72.9
Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180
Voltage (V) 380
Connected load (kW) 9.4 18.9 14.4 27.6 28.7 55
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
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13Installation instructions
Description of the unit
Model: FKECOD
Size 615 621 115 121 215 221
Voltage (V) 400
Connected load (kW) 10.4 20.9 15.9 30.5 31.7 60.9
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 415
Connected load (kW) 11.2 22.5 17.1 32.8 34.1 65.5
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 440
Connected load (kW) 10.4 20.9 15.8 30.5 31.5 60.9
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Voltage (V) 480
Connected load (kW) 12.3 20.9 18.9 32.6 37.6 65.1
Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100
Soft water connection
Type of water Soft water, cold
Carbonate hardness
CaCO3(mmol/l (°dH))
Chloride Cl (mg/l) < 50
Iron Fe (mg/l) < 0.1
Connection pressure (kPa
(bar))
Connection (") R 3/4
Tap water connection
Type of water Tap water, cold
Carbonate hardness
CaCO3(mmol/l (°dH))
Connection pressure (kPa
(bar))
Connection (") R 3/4
Water consumption for steaming
Soft water (l/h) 16 21 18 24 36 48
Water consumption for Combisteaming
Soft water (l/h) 3,5 4,6 4 5,3 8 10,6
< 0,9 (5)
200 (2) — 600 (6)
< 4 (22)
200 (2) — 600 (6)
Water consumption for WaveClean cleaning program
Soft water (l) 3
Tap water (l) 32
Wastewater connection
Wastewater type Dirty water, maximum 80 °C
Connection to unit (mm) 50
Maximum length (m) 1
14 Installation instructions
10013865-0AIBE-B
Description of the unit
Model: FKECOD
Size 615 621 115 121 215 221
Temperature resistance (°C) 95
Maximum flow rate (l/min) 10
Exhaust air connection
Connection to unit (mm) 53 73
Maximum length (m) 2,5
Temperature resistance (°C) 180
Transformer voltage
Type of connection 3NPE / AC 50/60Hz
Voltage range (V) 200 — 240
Transformer T1
Marking or colour of the cores Blue Red
Voltage measured (V) Voltage at the transformer (V)
190 — 200 0 200
201 — 220 0 220
221 — 230 0 230
231 — 240 0 240
241 — 250 0 250
Type of connection 3NPE / AC 50/60Hz
Voltage range (V) 380 — 415
Transformer T1
Marking or colour of the cores Blue Red
Voltage measured (V) Voltage at the transformer (V)
370 — 380 0 220
381 — 400 0 230
401 — 420 0 240
Type of connection 3PE / AC 50/60Hz
Voltage range (V) 380 — 480
Transformer T0 T1
Marking or colour of the cores T0 - 0V T0 - 230V T0 - 400V Blue Red
Voltage measured (V) Voltage at the transformer (V)
370 — 380 0 219 400 0 230
381 — 415 0 230 400 0 230
416 — 450 0 230 440 0 230
451 — 490 0 230 480 0 230
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15Installation instructions
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