Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
06.2013
U.S. Patent No. 7,419,538
INTRODUCTION
Congratulations on your purchase of a MK-101 Pro24 JCS. We are certain that you will be
pleased with your purchase. MK Diamond takes pride in producing the nest construction
power tools and diamond blades in the industry.
Operated correctly, your MK-101 Pro24 JCS should provide you with years of service. In order
to help you, we have included this manual. This owners manual contains information necessary
to operate and maintain your MK-101 Pro24 JCS safely and correctly. Please take the time to
familiarize yourself with the MK-101 Pro24 JCS by reading and reviewing this manual.
Read and follow all safety, operating and maintenance instructions.
If you should have questions concerning your MK-101 Pro24 JCS, please feel free to call our
friendly customer service department at: 800 421-5830
Regards,
MK Diamond
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
NOTE: For your (1) one year warranty to be effective, complete the warranty card
(including the Serial Number) and mail it in as soon as possible.
2
TABLE OF CONTENTS
SAFETY
Safety Messages 4
Damage Prevention Message 4
General Safety Precautions and Hazard Symbols 4-7
California Proposition 65 Message 8
Electrical Requirement & Grounding Instructions 9-10
Electric Motor Safety 11
Safety Label Locations 12
Lockout 12
Product Specications 13
UNPACKING, TRANSPORT and ASSEMBLY
Unpacking 14
Contents 14
Transport 15
JCS Stand Setup 16-18
Assembly 19-21
Accessories 55
Ordering Information 56
Return Material Policy 56
Packaging Instructions 56
Authorized Service Centers 56
Contact 57
Warranty 57
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MK-101 Pro24 JCS SAFETY
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Read and follow all safety, operating and maintenance instructions. Failure to read and follow
these instructions could result in injury or death to you or others. Failure to read and follow these
instructions could also result in damage and/or reduced equipment life. Safety warnings and
guidelines do not by themselves eliminate danger. They are not substitutes for proper accident
prevention procedures and good judgement.
SAFETY MESSAGES
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGERYou WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
You CAN be INJURED if you DO NOT follow directions. It may also be used to
CAUTION
alert against unsafe practices.
DAMAGE PREVENTION AND INFORMATION MESSAGES
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information Messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
NOTE, as in the example below.
NOTE:
Equipment and/or property damage may result if these instructions are not followed.
GENERAL SAFETY PRECAUTIONS AND HAzARD SYMBOLS
In order to prevent injury, the following safety precautions and symbols should be followed at all times!
ALWAYS read this Owner’s Manual before operating the machine. DO NOT operate or
service this equipment before reading this entire manual. Read and understand all warnings, instructions and controls on the machine. Know how to stop the equipment quickly in
case of emergency. It is the operators responsibility to use this machine under safe working conditions and conform with federal, state and local codes or regulations pertaining to
safety, air, pollution, noise etc...
ALWAYS keep the Blade and Belt Guards in place. DO NOT operate this machine with any
guard or safety device removed. A Guard, or any damaged part should be repaired or
replaced immediately.
REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and adjusting wrenches are removed from the
power tool before it is turned on.
KEEP WORK AREA CLEAN
Cluttered work areas and benches invite accidents.
DO NOT USE IN DANGEROUS PLACES
DO NOT use power tools in damp or wet locations nor expose them to rain. Always keep
the work area well lighted.
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MK-101 Pro24 JCS SAFETY
KEEP CHILDREN AWAY
All visitors and children should be kept a safe distance from work area.
MAKE THE WORKSHOP KID PROOF
Make the workshops kid proof by using padlocks, master switches or by removing starter keys.
DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at the rate for which it was designed.
USE THE RIGHT TOOL
DO NOT force a tool or an attachment, to do a job that it was not designed to do.
USE THE PROPER EXTENSION CORD
If using an extension cord make sure it is in good condition rst. When using an extension
cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage that will result in a loss of power and overheating.
Page 9 shows the correct AWG size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier
the cord.
USE PROPER APPAREL
DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be
caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to
contain long hair.
PERSONAL PROTECTIVE EQUIPMENT
ALWAYS wear approved respiratory, head, ear and eye protection
when operating this machine.
SECURE WORK
Clamps or a vise should be used to hold work whenever practical. Keeping your hands free
to operate a power tool is safer.
DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.
MAINTAIN TOOLS WITH CARE
Keep tools clean for the best and safest performance. Always follow maintenance instructions for lubricating, and when changing accessories.
DISCONNECT TOOLS
Power tools should always be disconnected before servicing or when changing accessories,
such as blades, bits, cutters, and the like.
ON / OFF
ALWAYS place the power ON/OFF switch in the OFF position when the saw is not in use.
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MK-101 Pro24 JCS SAFETY
USE RECOMMENDED ACCESSORIES
Consult the owner’s manual for recommended accessories. Using improper accessories
may increase the risk of personal or by-stander injury. Unauthorized equipment
modifications will void all warranties. Manufacturer does not assume responsibility for any
accident due to equipment modifications.
AlwAys ensure that the machine is on level ground before using.
NEVER STAND ON THE TOOL
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted.
TRANSPORT
When loading or unloading the machine, use caution. Remove the blade prior to hoisting,
loading and transporting the machine.
CHECK FOR DAMAGED PARTS
Before using a power tool, check for damaged part. A guard or any other part that is damaged
should be carefully checked to determine if would operate properly and perform its intended
function. Always check moving parts for proper alignment or binding. Check for broken parts
and mountings and all other conditions that may affect the operation of the power tool. A
guard, or any damaged part, should be properly repaired or replaced.
DIRECTION OF ROTATION
A blade or cutter should always be installed so that rotation is in the direction of the
arrow imprinted on the side of the blade or cutter. It should correspond with the rotational
direction of the motor. Always feed work into a blade against the direction of rotation.
NEVER LEAVE A TOOL UNATTENDED
TURN POWER OFF - Do not leave a tool until it comes to a complete stop. Always turn a
power tool OFF when leaving the work area, or, when a cut is nished.
NEVER disconnect any "emergency or safety devices". These devices are intended for
operator safety. Disconnection of these devices can cause severe injury, bodily harm, or
even death! Disconnection of any of these devices will void all warranties. Unauthorized
equipment modifications will void all warranties. Manufacturer does not assume
responsibility for any accident due to equipment modifications.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
Check the chemical properties of the material to be cut/grinded and follow all EPA/OSHA
Regulations.
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MK-101 Pro24 JCS SAFETY
WARNING
Diamond Blades improperly used are dangerous. Comply with American National Standards Institute
Safety Code, B7.1 and, Occupational Safety and Health Act covering Speed, Safety Guards, Flanges,
Mounting Procedures, General Operating Rules, Handling, Storage and General Machine Conditions
ELECTRICAL SHOCK
NEVER touch electrical wires or components while the engine is running. Exposed,
frayed or worn electrical wiring and plugs can be sources of electrical shock which could
cause severe injury or burns. Do not touch the plug with wet hands.
ROTATING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never
operate the motor with covers, shrouds, or guards removed.
OVER SPEED
NEVER tamper with the governor components or settings to increase the maximum
speed. Severe personal injury and damage to the engine or equipment can result if operated at speeds above maximum.
DO NOT EXPOSE TO RAIN
DO NOT expose to rain or use in damp locations.
7
MK-101 Pro24 JCS SAFETY
SILICA DUST WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,
brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of
airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance
known to cause cancer. When cutting such materials, always follow respiratory precautions.
Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks
or surgical masks without a NIOSH approval number are not recommended because they do little to
protect the worker. For more information about respirator programs, including what respirators have
received NIOSH approval as safe and effective, please visit the NIOSH website at:
http://www.cdc.gov/niosh/topics/respirators
Observe OSHA regulations for respirator use (29 C.F.R.§1910.134 and §1503.1).
Visit http://www.osha.gov for more information.
CALIFORNIA PROPOSITION 65 MESSAGE
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as the dust masks that are specially designed to lter out microscopic particles.
Where use of a dust extraction device is possible, it should be used. To achieve a high level of dust
collection, use an industrial vacuum cleaner.
WARNING
Sawing and drilling generates dust. Excessive airborne particles may cause irritation to eyes, skin
and respiratory tract. To avoid breathing impairment, always employ dust controls and protection suitable to the material being sawed or drilled; See OSHA (29 CFR Part 1910.1200).
8
MK-101 Pro24 JCS SAFETY
ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS
In order to prevent potential electrical shock and injury, the following electrical safety precautions and
symbols should be followed at all times!
WARNING
In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
• Do not modify the plug provided – if it will not t the outlet; have the proper outlet installed by a
qualied electrician
• Improper connections of the equipment-grounding conductor can result in a risk of electric
shock. The equipment-grounding conductor is the insulated conductor that has an outer
surface that is green, with or without yellow stripes. If repair or replacement of the electric cord
or plug is necessary, do not connect the equipment-grounding conductor to a live terminal
• Check with a qualied electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that
accept the tool’s plug
• Repair or replace a damaged or worn cord immediately
WARNING
This tool is intended for use on a circuit that has an outlet that looks like the one shown in Sketch A.
The tool has a grounding plug that looks like the plug illustrated in Sketch A. A temporary adapter,
which looks like the adapter illustrated in sketches B and C, may be used to connect this plug to a
2-pole receptacle as shown in Sketch B, if a properly grounded outlet is not available. The temporary
adapter should be used only until a properly grounded outlet can be installed by a qualied electrician. The green-colored rigid ear, lug, and the like, extending from the adapter, must be connected to
a permanent ground such as a properly grounded outlet box.
NOTE: Use of a temporary adapter is not permitted in Canada.
Metal Screw
Grounding
Pin
(A)
ADAPTER
Grounding
Means
(C)
Cover of
Grounded
Outlet Box
Grounding
Pin
(B)
(D)
Circuit and Adapter Information
9
MK-101 Pro24 JCS SAFETY
WARNING
The “drip loop” is that part of the cord below the level of the receptacle,
or the connector, if an extension cord is used. This method of positioning the cord prevents the travel of water along the power cord and
coming in contact with the receptacle.
If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker that supplies power to the tool. Then
unplug and examine for presence of water in the receptacle.
WARNING
Use only extension cords that are intended for outdoor use. These extension cords are
identied by a marking “Acceptable for use with outdoor appliances; store indoors while not
in use." Use only extension cords having an electrical rating not less than the rating of the
product. Do not use damaged extension cords. Examine extension cords before using and
replace if damaged. Do not abuse extension cords and do not yank on any cord to disconnect. Keep cords away from heat and sharp edges. Always disconnect the extension cord
from the receptacle before disconnecting the product from the extension cord.
Drip Loop Information
WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch
the plug with wet hands.
WARNING
Use of under sized extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing
signs of being run in a low voltage condition, through the use of undersized extension cords will
be repaired or replaced totally at the customer's expense. There will be no warranty claim.
To choose the proper extension cord,
• Locate the length of extension cord needed in the table below.
• Once the proper length is found, move down the column to obtain the correct AWG
size required for that length of extension cord.
EXTENSION CORD LENGTH
Nameplate
Amperes
0 - 5161616141212
115V25'50'75'100'150'200'
250V50'100'150'200'300'400'
5.1 - 81616141210•
8.1 - 1214141210••
12.1 - 1512121010••
15.1 - 20101010•••
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MK-101 Pro24 JCS SAFETY
ELECTRIC MOTOR SAFETY
For maintenance care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the electric motor. Protect the electric motor from dust as much as possible and keep
ventilating openings clean. Before plugging in the machine, make sure that the outlet voltage is within
the voltage marked on the machines's data plate.
CAUTION
DO NOT spray water on the electric motor. DO NOT touch the plug with wet hands. To reduce
the risk of electrocution, keep all connections dry and off the ground.
DO NOT operate electric motor in an explosive environment.
DO NOT EXPOSE TO RAIN
DO NOT expose to rain or use in damp locations.
WARNING
If operating the equipment in damp locations is unavoidable, ALWAYS use a Ground Fault
Circuit Interrupter, ALWAYS wear rubber gloves and footwear in damp conditions.
DO NOT abuse the cord. Never use the cord to carry the equipment or to pull the plug from
the outlet. Keep the cord away from heat, sharp edges, and moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.
WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault
Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this
machine. Receptacles are available having built-in GFCI protections and may be used for this
measure of safety. When using an extension cord, GFCI should be installed closest to the power
source, followed by the extension cord and lastly, the machine.
WARNING
The water pump requires a GFCI. To reduce risk of electrical shock when operating the machine
with the pump plugged into the 3-pole receptacle on the motor, connect the saw to a GFCI outlet.
See the pump manual and informational tags enclosed separately for all pump information.
WARNING
To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one
side of a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A
“drip loop,” shown in the picture below, should be arranged by the user to properly position the power
cord relative to the power source.
11
Tile Saws
MK-101 Pro24 JCS SAFETY
SAFETY LABEL LOCATIONS
The warning labels contain important safety information. Please read the information contained on
each safety label. These labels are considered a permanent part of your saw. If a label comes off or
becomes hard to read, contact MK Diamond or your dealer for a replacement.
CAUTION
!
Receptacle is for
water pump only.
125V, .6 amps max.
Label A
CAUTION
!
This saw is to be used
with a Ground Fault
Circuit Interrupter.
Label B
FORINFORMATIONON
SERVICE OR
WARRANTY
PLEASE CALL
1-800-474-5594
Label C
For manuals and parts
lists scan the QR code
with your smart phone
Label G
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in
their composition may give off dust or mists containing crystalline silica. Silica is a basic
component of sand, quartz, brick clay, granite and numerous other minerals and rocks.
Repeated and/or substantial inhalation of airborne crystalline silica can cause serious
or fatal respiratory diseases, including silicosis. In addition,California and some other
authorities have listed respirable crystalline silica as a substance known to cause cancer.
!
WARNING
For Your Own Safety Read Instruction Manual
Before Operating Saw.
Wear Eye Protection.
Disconnect Saw Before Servicing, when Changing
Cutting Wheels and Cleaning.
Use Tool Only with Smooth Edge Cutting Wheels
Free of Openings and Grooves.
Replace Damaged Cutting Wheel Before Operating.
Do Not Fill Water Bath Above Water Fill Line.
See Manual for Pump Replacement.
!
NOTICE
Most Motor Problems are caused by improper
voltage and extension cords. Cord should be
one-piece and short as possible. Cord
selection should match the following table.
In order to help prevent accidental starting and to help make
your work area “kidproof,” this machine is provided with a
means to deactivate the functioning of the motor switch. The
switch is equipped with a lockout tab that can be used with a
lock to prevent movement of the switch. With the switch unable to move the motor cannot be turned on. Removing the
lock reactivates the switch.
Service/ Warranty
F
12
MK-101 Pro24 JCS SAFETY
PRODUCT SPECIFICATIONS
• Integrated stand allows operator to set up or transport in a matter of seconds
• Multi-position motor post and cutting head for convenient cutting of various tile sizes
• Built-in water distribution system supplies water to both sides of blade
• Variable height cutting head allows for plunge cuts and use of blades smaller than 10" in diameter
• Accommodates 6" and 8" prole wheels
• Micro V-belt drive
• Blade shaft lock for easy blade removal
• Linear-bearing and chrome plated guide-bar assembly ensure precise cutting
• Cast aluminum blade guard and motor post
• Made in the USA
• One-year limited warranty
MotorBaldor (Electric)
Power 1-1/2 HP, 120V
AMP14.3
Blade RPM3450
Blade Capacity10” (254 mm)
Arbor5/8"
Depth of Cut3” (76 mm)
Length of Cut24" (610 mm)
Diagonally Cut18" (457 mm)
L x W x H (inches)48" x 24" x 29"
L x W x H (mm)1,219 x 610 x 737
Weight156 lbs. (71 kg)
Part #153243-JCS
Motor available in other electrical congurations.
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MK-101 Pro24 JCS SAFETY
UNPACKING
Your saw has been shipped from the factory thoroughly inspected. Only minimal assembly is required.
CAUTION
Use proper lifting techniques when lifting the Saw.
CONTENTS
In your container, you will nd one (1) MK-101 frame and water basin, one (1) MK-101 Cutting Head,
one (1) 10-inch wet cutting continuous rim diamond blade, one (1) adjustable cutting guide, one (1) water
pump clamp and wing nuts, one (1) electric water pump, one (1) protractor, one (1) dual at 45° angle
guide, one (1) 45° miter, one (1) blade wrench, one (1) splash guard, one (1) cooling transfer tube, one (1) ow adjusting clamp, one (1) drain plug, one (1) dressing stone, one (1) side table, one (1) owners manual, one (1) pump manual, one (1) warranty card and one (1) JCS stand.
MK-101 Frame
and Water Basin
MK-101
Cutting Head
Diamond BladeAdjustable
Cutting Guide
Water Pump Clamp
and Wing Nuts
Electric Water
Pump
Splash Guard
Side Table
Protractor
Dual Flat 45°
45° Miter
Blade Wrench
Angle Guide
Cooling Transfer
Tube
www.mkdiamond.com
MK-101 Pro 24 JCS
OWNERS MANUAL
PARTS LIST &
OPERATING INSTRUCTIONS
Revision 100
01.2011
Manual Part#158808
Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
Flow Adjusting
Clamp
Drain Plug
Dressing Stone
Owners ManualPump ManualPump ManualJCS Stand
14
MK-101 Pro24 JCS TRANSPORT
TRANSPORT
CAUTION
1. The MK-101 weighs approximately two hundred and two (202) pounds.
2. Never transport the MK-101 with water in the Water Basin.
Lift the saw using the handle.
Wheels
Casters
Cutting Head
Handle
15
MK-101 Pro24 JCS STAND SET-UP
JCS STAND: Key Components for Set Up
NOTE:
Red Leg
Lock
Green
Knob
Familiarize with the following components before proceeding to SET UP.
Handle
Blue
Knob
Wheel
Lock
Front Leg
Cutting Head
Handle
Cross
Member
Air
Springs
Safety
Arm
Front
Legs
16
MK-101 Pro24 JCS STAND SET-UP
JCS STAND: Key Components for Set Up
CAUTION
THE MK-101 w/JCS stand weighs approximately two hundred and two pounds
(202 pds). Read and understand all instructions. Failure to follow all instructions in
SEQUENCE could result in serious injury.
(A)
Pull, turn & release pin to
lock Wheel.
(B)
Stand on left side of saw.
Pull Blue Knob and pull
Front Legs out slowly.
(C)
Pull legs until they are locked
by Red Leg Lock.
(D)
Place left foot on left wheel, left
hand on Handle and right hand
on Front Legs.
(G)
Lift saw up vertically with Cutting
Head Handle.
(E)
Tilt Saw forward and rest Front
Legs on ground.
(H)
Push down lightly on Cutting
Head Handle to ensure saw is
fully supported.
(F)
Move to rear end of Tile Saw.
Locate Cutting Head Handle.
(I)
Pull Green Knob to release
Safety Arm.
(J)
Ensure that Safety Arm rests on Rod.
17
MK-101 Pro24 JCS STAND TAKE-DOWN
JCS STAND - Take Down Instructions
(A)
Move table forward toward
operator.
(D)
Move Table back and
ensure table is secure.
(B)
Pull and hold Green Knob. Lift
Safety Arm until it hits bottom
of Frame.
(E)
Push down on Cutting Head
Handle to collapse the saw.
(C)
Release Green Knob to
secure Safety Arm.
(F)
Tilt Saw backwards to
upright position.
(G)
Hold up Front Legs, flip and hold
Red Leg Lock to unlock Front Legs.
(H)
Push Front Legs against frame
and lock with Blue Knob, push until
locking pin engages.
18
(I)
Pull back pin and place
behind retaining rod to
unlock wheel.
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