MJK Automation A/S
Byageren 7
DK-2850 Nærum
Denmark
Tel.: +45 45 56 06 56
Fax: +45 45 56 06 46
mjk@mjk.com
www.mjk.com
Ultrasonic Level Transmitter
and Sensor
GB Shuttle Manual 100316
User Manual
1
New
All MJK’s newest ultrasonic
sensors covered and described
in this manual
New setup procedure.
See page 14 for choosing correct
sensor type at initial setup.
SW 838023
Ultrasonic Level Transmitter and Sensor
IMPORTANT
The first time power is applied to the mounted Shuttle® level transmitter and ultrasonic
sensor, the level transmitter must be configured for the connected sensor type.
The procedure is located on page 14, "Applying power".
If, at a later time, another or a newer sensor type is connected to the transmitter,
the level transmitter must be re-configured accordingly.
The procedure is located on page 69, "Appendix F New sensor / changing sensor".
June 2007
CE Certificate of Conformity
This product complies with the requirements concerning electromagnetic compatibility (EMC)
stipulated in Council directive no. 89/336/EEC of 3rd May 1989, altered at directive no.
92/31/EEC, on the approximation of the laws of the Member States relating to electromagnetic compatibility.
CE approvals
We declare that the Shuttle
®
transmitter and ultrasonic sensors comply with the values stipu-
lated in EN 50081-1 and EN 50082-1.
Ex approval of ultrasonic sensors
®
Shuttle
ultrasonic sensors are approved for mounting in explosive amospheres.
Types 200630/31/40/41: FM Class 1, Div. 1, Group A-G
GB Shuttle Manual 100316
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Ultrasonic Level Transmitter and Sensor
Table of Contents
Introduction .................................5
About this manual .............................5
Main sections .........................................5
Illustrations .............................................5
Safety instructions .............................6
Repair ....................................................6
Ex equipment .........................................6
Product identification .........................6
Mounting ......................................7
General .............................................7
Explosion hazardous areas ................7
Mechanical mounting ........................7
Level transmitter .....................................7
Ultrasonic sensor ....................................8
Electrical mounting ............................9
Level transmitter .....................................9
Ultrasonic sensor ..................................10
Cutting the cable ..................................10
Display and keyboard ...............11
General ...........................................11
The display symbols ........................12
Displayed during programming .............12
Displayed during normal service ...........12
The keyboard .................................. 13
Basic settings .......................................13
Special settings ....................................13
Get started .................................14
Applying power ...............................14
Sensor type selection ...........................14
- the well is empty… .............................15
- the well is not empty… .......................15
Basic settings ............................16
Units of measurement ..........................17
Sensor to zero point distance ...............18
Level read-out ......................................19
The well is not empty ............................19
mA output ............................................20
Relay outputs .......................................21
Selection of relays 1 and 2 ....................21
Pump control with relays 1 and 2..........22
Level control with relay 1 ......................23
System alarm on relay 1 .......................24
Selection of relay function for relay 2 .....25
Level control with relay 2 ......................26
System alarm on relay 2 .......................27
Start of the learning function ............28
First time activation ...............................28
Activating the learning function ........29
Activation / deactivation ........................29
Settings ......................................30
User settings ................................... 30
User and factory settings ..........30
Factory settings ...............................30
Possible settings .............................31
Fault finding ...............................32
General ...........................................32
Indications on system errors ............32
Normal read-out ...................................32
Too weak or missing echo ....................32
System (sensor) error............................32
Temperature error .................................32
Internal stack error ................................32
EE-PROM error ....................................33
Power failure.........................................33
Fault finding table ............................ 33
GB Shuttle Manual 100316
Ex Instructions ...........................35
3
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Ultrasonic Level Transmitter and Sensor
A Technical specifications ............... 37
Dimensions ..........................................37
Shuttle® Ultrasonic Sensors ..................38
Standard Range Version .......................38
Standard Range Version/FM Approved .39
Extended Range Version ......................40
Chemical Resistant Version ..................41
B Changing supply voltage ............. 42
Conversion from 230 to 115 V AC ........42
Conversion from 115 to 230 V AC ........42
C Sensor mounting considerations .43
General ................................................43
Signal spread .......................................43
Measurements......................................44
Along a wall / other surface ................44
Through a concrete deck ....................44
In a tank / container ............................44
Through pipe for foam protection .......44
D Service menu ..............................45
E Special menus ............................46
Bar graph read-out ...............................47
Active measuring range ........................48
Response time .....................................49
Measuring method (application) ............50
mA output signal during system error ...51
Calibration of the level measurement ....52
Offset level readout ...............................53
Indication of echo quality ......................54
Indication of signal amplification ............55
Indication of time period without echo ..56
Select factory settings ..........................57
Access code ........................................58
Readout of version numbers .................59
Find zero level at next power-up ...........60
Fixed mA signal ....................................61
Investigative measurement intervals ......62
System alarm delay ..............................63
Averaging the level measurement .........64
Max. amplification level .........................65
Min. level for accept of ultrasonic echo .66
Sensitivity of the learning function .........67
Changing the access code ...................68
F New sensor / changing sensor .... 69
Open the choose sensor menu.............69
GB Shuttle Manual 100316
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SW 838023
Introduction
Introduction
Thank you for choosing a Shuttle® Ultrasonic Level Transmitter.
We have done everything possible to make
a level transmitter that can fulfill all your
demands.
®
Shuttle
is suitable for all kinds of level
measurements with ultrasound and can
control and supervise levels in wells and
tanks - including aggressive and polluted
media.
The level meter is both easy to install and
put into service, but read this manual first then you will get the most benefits from the
®
Shuttle
Ultrasonic Level Transmitter right
from the beginning.
You can always contact your representative
or the MJK Service Hotline for advice and
guidance.
Also, take a look at http\\:www.mjk.com.
®
Shuttle
is registered trademark of MJK.
About this manual
Main sections
This manual is divided into the following
three main sections:
1: Introduction
presentation of the Shuttle
manual
2: Mounting
information for performing mechanical
and electrical mounting.
3: Basic settings
a look through the most common set-
tings
®
and this
Illustrations
®
All the Shuttle
display read-outs are illustrated in this manual. Some of the display
segments will flash, and in this manual the
display read-outs with flashing segments are
coloured white and the fixed segments are
coloured black.
Example: Normal display read-out -
none of the segments are flashing.
Example: Missing echo -
the bar on the right hand side is flashing.
Section "Display" gives a more detailed
description of the display symbols shown
during programming and during normal
service. Furthermore, the menu explanations
show all the display indications belonging
to the specific menu during programming of
the Shuttle® Ultrasonic Level Transmitter.
GB Shuttle Manual 100316
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Introduction
Safety instructions
1: Read this manual carefully.
2: Be aware of the environment at the in-
stallation site. Wear necessary protective
equipment and follow all current safety
regulations.
3: Shuttle
4: There is a risk of lethal electrical shock
Repair
1: Repair of Ex approved equipment (ul-
Ex equipment
1: All current local and national standards,
®
can provide a start signal for
dangerous machinery. Always ensure
that connected machinery and other
equipment are effectively being put
out of service (i.e. removal of main
fuses, lock main- and/or security
switches in off position) before commencing setting, fault finding, service
and maintenance work etc.
from terminal 1 to 5 and L-N. Be careful
not to touch these while Shuttle
service.
trasonic transmitter) must only be made
by MJK or by a service representative
approved by MJK.
regulations regarding installation and use
of Ex approved equipment, certifications
and safety instructions for Ex equipment,
that have been used together with the
installation of Shuttle
observed.
®
must be strictly
®
is in
Product identification
Check that the item(s) delivered corresponds to the ordered item(s). The item
number is printed on a label that is sticked
onto the packing. Shown below is the label
for a delivery including a level transmitter
and a ultrasonic sensor:
➀
➁
➀
➂
➁
➂
➀ Item number
➂ Serial number
➁ Item description
An identical marking can be found on the
right hand side of the level transmitter
cabinet:
GB Shuttle Manual 100316
6
SW 838023
Mounting
Mounting
General
®
Shuttle
measures the level by sending an
ultrasonic signal against the surface and
measuring the delay time of the received
echo.
Although Shuttle
advanced system for eliminating measuring errors, the ultrasonic sensor must - as
much as possible - be mounted so that the
ultrasonic signal is not disturbed by liquid
being pumped in or by mixers, ladders or
other installations in the tank.
The liquid surface should also be calm and
without waves and possibly without foam
that may muffle the ultrasonic echo too
much.
Since the ultrasonic beam is extremely
narrow (between 3 - 7 ° depending on
the sensor type), Shuttle
measurements in very narrow tanks or wells.
This requires that the ultrasonic sensor is
mounted so it points absolutely vertical
against the surface - or the ultrasonic echo
will simply miss the sensor.
Explosion hazardous areas
The ultrasonic sensor is Ex approved in
accordance with EN 50021:1999 and can
be mounted in Zone 2 without the need of
a zener barrier. Please check local requirements before installing in hazarduous
locations.
The level transmitter (= the electronic
box with display) must not be mounted in
explosive hazardous areas.
®
is equipped with a very
®
can be used for
Mechanical mounting
Level transmitter
®
Shuttle
is in IP65 enclosure and can be
mounted outdoors directly on a wall, a
railing or a banister with mounting plate
200240 and universal bracket 200205.
Shuttle® Ultrasonic Level Transmitter
mounted directly on a wall.
Shuttle® Level Transmitter mounted on the plant
with mounting plate 200240 and universal bracket
200205.
Shuttle® must be mounted
vertically in order to observe the
NEMA4X standard.
GB Shuttle Manual 100316
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Mounting
Ultrasonic sensor
Two things are extremely important when
mounting the ultrasonic transmitter: (See
also appendix C!)
1: It should be mounted securely.
2: It should be mounted absolutely vertical.
Use a spirit level in TWO directions.
To ensure a reliable and precise level measurement it
is of vital importance that the ultrasonic sensor points
down absolutely vertical against the liquid surface.
The ultrasonic sensor should be mounted
so the ultrasonic signal has no obstructions
between sensor and surface, i.e. no pipes,
cables, grates etc.
The ultrasonic sensor is equipped with a
nut for bracket mounting. Note the recess
on the nut - it must be fitted safely in the
bracket for firm fixing to the bracket:
For the highest accuracy, the ultrasonic
sensor should be mounted as close as
possible to the highest possible level that
can occur + 35 cm (types 200570, 200640
and 200660) or 80 cm (type 200630). See
below:
Min. 35 cm (200570,
200640,200660)
Highest pos-
sible level
Min. 80 cm (200630)
We deliver two types of sensor brackets that can be
used in almost any installation. The bracket shown is a
standard universal mounting bracket (200220).
GB Shuttle Manual 100316
Max. measuring range:
200570: 15 m
200640: 12 m
200630: 25 m
200660: 10 m
Bottom
8
Total distance: Max. + Min.
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Mounting
Electrical mounting
Level transmitter
The Shuttle
the power supply before the ultrasonic
sensor is mounted and connected cor-
When the cover has been removed, the
green plastic film with the menu symbols is
tipped up to gain access to the terminals.
Shuttle
on terminal 10 and 12 or with 230 / 115 V
AC on terminal L and N.
Current regulations for conductor and
fuse dimensions should always be ob-
Always confirm that the Shuttle
rating match the present voltage.
If Shuttle
it will be indicated with a label below the
leftmost terminal block as shown here:
®
must not be connected to
rectly.
®
can be supplied with 10 - 30 V DC
served.
®
voltage
®
is delivered for 115 V AC supply,
Mount the wires according to the terminal
numbers on the reverse side of the green
plastic film:
Terminal: Designation:
1 - 5 Ultrasonic sensor
6 - 7 Relay output 1
(Max. 50 V, 1 A resistive load)
8 - 9 Relay output 2
(Max. 50 V, 1 A resistive load)
10 and 11 4-20 mA output
(Max. 500 Ω load)
10 and 12 10 - 30 V DC supply
L 230 / 115 V AC live
N 230 / 115 V AC neutral
Shuttle® is intended Shuttle® is intended
for 230 V AC. for 115 V AC.
GB Shuttle Manual 100316
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Mounting
Ultrasonic sensor
The ultrasonic sensor is delivered as standard with 12 metres of cable. The ultrasonic
sensor can be delivered with up to 100 m of
cable on order, or the standard 12 m cable
can be extended to max. 100 m.
The cable is a special low capacity cable,
so extensions should always
be made with the same type of cable.
On of the most common faults on a Shuttle
installation is bad or faulty cable connections or using cables that dose not meet the
required specifications.
It is recommended to use connection
box 200590 if the sensor cable must be
extended.
To ultrasonic
sensor
Max.
To Shuttle
level
transmitter
100 m !
Cutting the cable
The cable is delivered with the wires
stripped as shown with the black wire (no.
5) soldered to the shield:
®
When the cable is cut, only 4 wires will
appear:
®
The ultrasonic sensor cable has 5 wires with
both color code and number:
Number: Color: Designation:
1 Brown Ultrasonic pulse
2 Red
3 Orange Temperature compensation
4 Yellow
5 Black Shield ➀
➀ This wire is connected to the cable shield.
The wires are mounted according to the
terminal markings on the connection box
PCB and on the Shuttle® respectively.
GB Shuttle Manual 100316
When the cable has been cut, the shield
should be mounted in terminal 5 instead
of the black wire !
When the ultrasonic sensor is mounted and
connected correctly, the Shuttle
®
can be
connected to the power supply.
See section 'Get started'.
10
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Display and keyboard
Display and keyboard
General
The keyboard is used only for the initial programming of the Shuttle
behind the front lid. The keys are marked with symbols indicating their function.
The same symbols are used throughout this manual under the explanation of the individual
menus.
LCD-display with
symbols for indica-
tion during program-
ming, servicing and
normal operation.
®
, and is therefore hidden
Keyboard for
programming the
Shuttle
A brief program-
ming instruction.
The lower part can
be tipped up to
show the connec-
tion terminals and
their designations.
Interface used during
®
manufacturing and
for test purposes.
GB Shuttle Manual 100316
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Display and keyboard
The display symbols
The different display segments indicates the actual level, the state of the output relays etc.
during normal service and indicates limit values, selection of measuring unit and other settings during programming.
The segments shown will be lit during
programming of the Shuttle®.
Displayed during programming
Numerical read-out of limit values.
delays and other numerical settings
and selections. Is also used to show
an initial letter code at start up of the
special settings.
See also pages 46 - 69.
Displayed when selecting the desired measuring unit (see page 17)
and when selecting time delays.
Start / activation of the learning
function. See also pages 28 - 29.
Flashes when setting the time
delays.
See also pages 22 - 24, 26 and 27.
Displayed when programming the
output relays.
See also pages 23 - 24, 26 and 27.
Displayed when setting the start and
stop levels for the output relays.
See also pages 21 - 23 and 25 -26.
Displayed when setting the zero
point and span for the mA output.
See also page 20.
Displayed when setting the distance
between sensor and zero point and
setting of level read-out.
See also pages 18 - 19.
The segments shown will be lit when
®
are in normal service.
Shuttle
Displayed during normal service
Numerical read-out of the actual
level.
Bar graph for indication of the signal
level on the mA-output or for indication of the actual level.
Alarm symbol. The symbol is shown
if a system error should occur on the
®
Shuttle
.
See also pages 24 and 27.
Indication of the status of the output
relays and whether the output relays
are in use. The round dot below
the relay number will appear steady
when the relay is activated and will
appear flashing when the relay is
about to be activated after a preset
time delay.
See also pages 22 - 24, 26 and 27.
This group of symbols indicates the
strength of the received ultrasonic
echo. A good measuring signal is
indicated by three or more sets of
archs.
See also page 32.
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Display and keyboard
The keyboard
From the Shuttle
6 basic settings and 15 special settings.
There is direct access to the menus for basic settings by pressing one the keys A to F.
See appendix E for instructions for access to the special settings.
When a menu has been selected, settings are made with the UP and DOWN keys and
the selection is confirmed with the ENTER key (
read-out. To leave any menu without changing the settings, press the UP and DOWN keys
simultaneously (ESCape, ➂).
®
keyboard the keys marked A - F (➀) gives access to 21 menus divided in
➃) whereafter Shuttle
®
reverts to normal
➀ ➁
➂
➃
Basic settings
A (LEARNING)
Start and activation/deactivation of the
learning function.
B (UNIT)
Selection of measuring unit.
C (ZERO ADJUST)
Setting of sensor distance and zero
point.
D (mA OUTPUT)
Setting of the mA output.
E (RELAY 1)
Setting of the functions for relay
output # 1.
F (RELAY 2)
Setting of the functions for relay
output # 2.
(see pages 14 - 29)
Special settings
Shift + A (bA - bar graph readout)
Shift + B (rA - Active measuring range)
Shift + C (rE - response time for level
changes)
Shift + D (AP - Application setup)
Shift + E (S. Err - System error indication)
Shift + F (LE - Level readout calibration)
Esc + A (nAP - Setting of reference level)
Esc + B (Qu - Indication of signal quality)
Esc + C (Sh - Indication of signal amplifi-
cation)
Esc + D (dE - Period without echo)
Esc + E (Choose sensor)
Esc + F (FA - Factory settings)
AxsC + A (S. Ln - HW/SW/Serial numbers)
AxsC + B (S.St - Find zero level at next
power-up)
AxsC + C (12nA - Constant mA signal out)
AxsC + D (nS - Investigative measurements
interval)
AxsC + E (S. Al - System alarm delay)
(see Appendix E)
GB Shuttle Manual 100316
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SW 838023
Display and keyboard
Get started
Applying power
When Shuttle
lowing texts (Choose Sensor Press Enter) will appear across
the display:
Press "Enter" once to select the required sensor type.
Sensor type selection
When "No Sensor" (no S) is displayed, press the 'Up' or
'Down' arrow key to leaf through the different sensor types:
2005xx and 2006xx.
When the required sensor type appears on the display (here:
200570), press "Enter" once.
®
is connected to power for the first time, the fol-
The sensor type is now registered by the level transmitter,
and "Press Enter" passes across the display to indicate that
you may continue with setting/measuring a level of 0 meter
(nil, empty tank).
Press "Enter" once to proceed with the initial settings.
Notes:
When a sensor type has been selected, the factory settings will have no influence on this selection.
If you choose "No Sensor" (no S), the Shuttle will
invoke the choose sensor menu at start-up. From this
point the correct sensor type can be selected.
GB Shuttle Manual 100316
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Display and keyboard
®
At the same moment Shuttle
level that is present in the tank or well.
Furthermore, the mA output is set to 4 mA at the current zero point and 20 mA at a level corresponding to a distance of 35 cm from the ultrasonic sensor.
- the well is empty…
Level read-out = distance
between sensor and bottom
- (minus) the distance between sensor and surface.
- the well is not empty…
registers an echo, the zero point is automatically set to the
35 cm from sensor (types 200570,
200640 and 200660)
80 cm from sensor (type 200630)
0.00 m
4 mA 20 mA
The distance from the sensor to the zero point or the
35 cm from sensor
level read-out must be set
manually - see page 18.
Note: The dead band
varies for the different
sensor types: 35 cm for
types 200570, 200640 and
200660, and 80 cm for type
200630.
See also Appendix A, Technical Specifications begining on
page 37.
Shuttle® will now indicate the current level in the tank or well
(0 m immediately after initial startup) and is now in service
as a regular level meter, i.e. without the use of the relays and
the analog output for control / alarm.
See the next section for basic settings.
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SW 838023
Display and keyboard
Basic settings
The automatic setting of the zero point and the mA output made by Shuttle® during initial
startup may be adequate.
If changes of the zero point read-out and mA output setting should be necessary, and when
®
Shuttle
is to be used as a pump controller or for level monitoring, an additional 5 settings
should be made. These settings are described in detail on the following pages.
Proceed with set-up in the order listed below:
1: Setting units of measurement See page 17.
2: Setting the distance from sensor to zero point and
Setting the level read-out: See pages 18 - 19.
3: Setting the mA output: See page 20.
4: Setting the the relay limits: See page 21.
5: Start of the learning function: See pages 28 - 29.
When the settings are made, Shuttle® is ready to be put into service.
Bar graph
The bar graph can
be set to indicate
either the level
read-out or the mA
output.
Alarm
A flashing bell
indicates, that a
level is exceeded
or that Shuttle
®
is
not certain that the
measured level is
correct.
MJK
will always be at
your disposal.
Display
®
Shuttle
continuosly reads
out the current level with
bright and easy-to-read
figures.
Echo strength
®
Shuttle
indicates
that the ultrasonic
echo is sufficient
for a reliable level
measurement.
Relay outputs
When Shuttle
®
measures a level
that has exceeded
a setpoint limit, the
relays are activated
and their current position are indicated
here. (Relay no. 2 is
activated.)
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Display and keyboard
Units of measurement
If the measuring unit is changed, all other values in menus
and settings will automatically be converted to the new
measuring unit.
In this example the measuring unit is changed from metres
to feet.
The settings will be rounded off automatically.
Select unit with the arrow keys.
The dot indicates the position of the decimal separator.
2,00 m
0,00 m
6,59 ft
0,0 ft
Note: 'mm' or 'in' cannot be selected if it could cause
overrun in the display read-out.
Shuttle® reverts to normal read-out with the new measuring
unit.
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Display and keyboard
Sensor to zero point distance
The level read-out (zero point) can be adjusted as required.
This is almost always required if the well was not empty during initial startup.
Note: The learning function settings will be erased and
In this example, the level read-out is changed to be 1.50 ft
from the bottom of the well / tank.
Set the new zero point with the arrow keys.
the relays will be deactivated if the zero point setting is changed.
2,00 m
0,50 m
0,00 m
If the learning function has been activated, Shuttle® will deactivate the learning function and erase the suspicious levels
that were found last time the learning function was activated.
The learning function must therefore both be started and
reactivated again.
If the relay outputs are configured for pump control, the
relays will be deactivated, but their limit settings will not be
erased. Also, delay settings and other settings will not be
erased.
Shuttle® will now read out - 0,50 m when the well is empty.
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Display and keyboard
Level read-out
The well is not empty
With this function the level read-out can be increased or
decreased on demand. This is almost always required if the
well was not empty during initial startup.
Note: The learning function settings will be erased and
In this example, the actual level is 80 cm, but Shuttle
out 0 m.
Select the desired level read-out with the arrow keys.
Shuttle
the relays will be deactivated if the zero point setting is changed.
®
®
will now read out 0,00 m when the well is empty.
reads
1,20 m
0,00 m
- 0,80 m
2,00 m
0,80 m
0,00 m
If the learning function has been activated, Shuttle® will deactivate the learning function and erase the suspicious levels
that were found last time the learning function was activated.
If the relay outputs are configured for pump control, the
relays will be deactivated, but their limit settings will not be
erased.
Also, delay settings and other settings will not be erased.
Shuttle® will now revert to normal level read-out with a
increased read-out value.
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Display and keyboard
mA output
When Shuttle
®
is connected to the power supply for the first
time, the mA-output is automatically set to provide 4 mA
at zero level and 20 mA at a level corresponding to 35 cm
below the ultrasonic transmitter.
In this example the range of the mA output is changed from
0 - 1,65 m to 0,5 - 1,5 m. Changes made will not affect the
relay settings.
Note: Both values can be set over the whole range thus
making it possible to decrease the mA signal at
rising levels and vice versa.
2,00 m
1,65 m
0,00 m
4 mA 20 mA
2,00 m
1,50 m
0,50 m
0,00 m
4 mA 20 mA
Shuttle® reverts to normal read-out.
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Display and keyboard
Relay outputs
Selection of relays 1 and 2
Three functions are available:
- pump control with alternation of two pumps
- level control
- system alarm
Note: If Pump Control is selected, the start and stop
If Level Control is selected, the start and stop set-
Select the desired function with the arrow keys.
Pump control:
Continue on the facing page.
settings cannot be set any closer than 10 cm.
tings cannot be set any closer than 1 cm.
Note: If pump control is selected, both relays are set in this menu and relay 2 will not be
The relays can control both pumping in and pumping out, but both relays will have
If it is later desired to change the setting, simply change the setting for relay 1 after
If the relays are configured for pump control, they will always be deactivated on
Level control:
See page 23.
System alarm:
See page 24.
available for other functions.
the same function. The function is selected automatically when relay 1 is set according to the start and stop levels. If the start level is set higher than the stop level,
both relays will then be configured for pumping in. On the other hand, if the start
level is set lower than the stop level, both relays will be configured for pumping in.
which the start and stop setting for relay 2 will be switched automatically.
system errors after 30 seconds independent of the selected time delay to prevent
dry run of the pumps.
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Display and keyboard
Pump control with relays 1 and 2
Start and stop level for pump no. 1 is set to
1,00 and 0,75 m respectively.
1,00 m
0,75 m
Select the time delay for relay 1 with the arrow keys.
Start and stop level for pump no. 2 is set to 1,25
and 0,50 m respectively.
3.75 ft
1.50 ft
Select the time delay for relay 2 with the arrow keys.
With these start and stop levels Shuttle® is now configured
for pumping out and reverts to normal read-out.
GB Shuttle Manual 100316
22
SW 838023
Display and keyboard
Level control with relay 1
In this menu the level for activation (set) of relay 1 is changed from 1,65 to 1,00 m and deactivation (reset) of the relay output is changed from 0,00 to 0,50 m.
Select the activation (set)
level for relay 1 with the
arrow keys.
1,00 m
(activate)
0,50 m
(deactivate)
Select the deactivation (reset)
level for relay 1 with the arrow keys.
Select the time delay.
Select relay mode.
('n.c' = normally closed,
'n.o' = normally open).
Shuttle® reverts to normal read-out.
GB Shuttle Manual 100316
23
SW 838023
Display and keyboard
System alarm on relay 1
In this menu the time delay is set for the activation of relay 1 when a system error occurs
together with the reset position of the relay (normally open / normally closed):
Select the time delay.
Select relay mode.
('n.c' = normally closed,
'n.o' = normally open).
®
Note: If 'n.c' is selected, Shuttle
will also give alarm in case of power failure.
®
Shuttle
reverts to normal read-out.
GB Shuttle Manual 100316
24
SW 838023
Display and keyboard
Selection of relay function for relay 2
Two functions are available:
- level control
- system alarm
Note: Both relays are already in use if pump control has
Select the desired function.
Level control:
Continue on the facing page.
System alarm:
See page 27.
been selected earlier.
GB Shuttle Manual 100316
25
SW 838023
Display and keyboard
Level control with relay 2
In this menu the level for activation (set) of relay 1 is changed from 1,65 to 1,00 m and deactivation (reset) of the relay output is changed from 0.00 to 1.50 ft.
Select the activation (set)
level with the arrow keys.
1,00 m
0,50 m
Select the deactivation
(reset) level with the arrow
keys.
Select the time delay.
Select relay mode.
('n.c' = normally closed,
'n.o' = normally open).
Shuttle® reverts to normal read-out.
GB Shuttle Manual 100316
26
SW 838023
Display and keyboard
System alarm on relay 2
In this menu the time delay is set for the activation of relay 1 when a system error occurs
together with the reset position of the relay (normally open / normally closed):
Select the desired time delay.
Select relay mode.
('n.c' = normally closed,
'n.o' = normally open).
®
Note: If 'n.c' is selected, Shuttle
will also give alarm in case of power failure.
Shuttle® reverts to normal read-out.
GB Shuttle Manual 100316
27
SW 838023
Display and keyboard
Start of the learning function
First time activation
With this function Shuttle
bances in the well or tank that could appear as a true echo.
Disturbances can result from inlet pipes, the pump installation, a slanted bottom, etc.
®
Shuttle
stores the levels of the false echoes, which will
practically eliminate the chance of locking on a false echo.
®
Shuttle
will look for a maximum of 15 echos.
Select the function with the arrow keys.
Note: Only this selection is available if the learning
function settings have been erased earlier or the
function has never been activated before.
Shuttle® starts to investigate the tank / well for disturbances.
The investigation is finished when all segments in the bar
graph are lit.
Note: According to the number of disturbing elements,
this process may take several minutes.
®
learns if there are any distur-
In this example, Shuttle®
has found two false echos
➀ (the inlet) and ➁ (from the
pump intallation) and also
2,00 m
the correct echo from the
bottom of the well / tank.
Select the level closest to
1,75 m
the correct level +/- 15 cm
(➂).
If none of the echoes are
from a true level meas-
0,18 m
0,00 m
urement, but are all false
echoes (e.g. a slanted well
bottom), select 'nf'
(= none found).
Shuttle® now reverts to normal read-out.
Note: If 'nf'was selected as explained above, Shuttle
will normally indicate system error until a varying
echo from a true level surface is detected.
GB Shuttle Manual 100316
28
➀
➁
➂
®
SW 838023
Display and keyboard
Activating the learning function
Activation / deactivation
This function activates or deactivates the learning function.
Select with the arrow keys.
If 'OFF' (deactivation) is selected, Shuttle
®
will still remember the levels of the false echos but will not take them into
consideration.
If 'ON' (activation) is selected, Shuttle
®
will take the false
echo levels into consideration.
If 'LRN' is selected, Shuttle
®
will start a new learning proc-
ess.
Note: All levels found earlier will be erased.
If 'OFF' (or later 'ON') is selected, Shuttle® will revert to
normal read-out.
GB Shuttle Manual 100316
29
SW 838023
User and factory settings
Settings
User settings
Learning function:
Measuring unit:
Sensor / zero point distance:
Level read-out setting:
mA output: 4 mA =
20 mA =
Relay outputs: 1 2
Off:
Pump control: ❒
Level control: ❒ ❒
System alarm: ❒ ❒
Start level:
Stop level:
Relay delay: sec.
NO/NC:
❒ Off ❒ On
❒ m ❒ in ❒ ft ❒ mm ❒ cm
❒ ❒
❒ (NC) ❒ (NC)
Factory settings
❒ Off
❒ m
± 0
± 0
Zero point
35 cm from sensor
1 2
❒ ❒
-
- -
- -
- -
- -
30 sec. 30 sec.
❒ (NC) ❒ (NC)
bA
rA
rE
AP
S.Err
LE
Bar graph read-out:
Active measuring
range:
Response tme: mm/s
Measuring method:
mA signal at
system error:
Calibration of
level readout:
❒ Off ❒ mA output ❒
read-out
❒ 1 (Fluid) ❒ 2
❒ Freeze ❒ Fixed signal, mA
User and factory settings
GB Shuttle Manual 100316
Level
(Sludge and
granulate)
30
❒ mA output
From zero point to
35 cm from sensor
100 mm/s
❒ 1 (Fluid)
❒ Freeze
± 0
SW 838023
User and factory settings
Possible settings
Learning function: On / Off
Measuring unit: m / in / ft / mm / cm
Sensor / zero point distance: ± 60 m
➀
Level read-out setting: ➀ ± 60 m
mA output: ➀ ± 14,64 m
➁
➁ ± 15 m
Start level: From (zero point + distance to sensor) to (max. range - zero point)
Stop level: From (zero point + distance to sensor) to (max. range - zero point)
Relay delay: 0 to 300 sec.
NO/NC: NO / NC
Bar graph read-out: Off / mA output / level read-out
Active
measuring range:
Response time: 0,1 to 300 mm/s
Measuring method 1 (Fluid) / 2 (Sludge and granulate)
mA signal at
system error:
Calibration of level readout: - 30 til 0,29 m
GB Shuttle Manual 100316
Freeze / Fixed signal. (Fixed signal can be set from 3,5 to 20,5 mA)
0,1 to max. range
31
SW 838023
Fault finding
Fault finding
General
Almost all system errors are due to the echo from the ultrasonic sensor being either too weak
or missing. This is normally caused by incorrect installation of the ultrasonic sensor, a faulty
ultrasonic sensor or by faults on the cable between the ultrasonic sensor and the Shuttle
level meter. Other factors also have an influence on the ultrasonic level measurement. But
always check first that the ultrasonic sensor is installed correctly and is working properly. See
also the fault finding table on the facing page.
Indications on system errors
First, Shuttle
®
will indicate that the echo is too weak or missing. After 5 minutes Shuttle® displays 'S.Err', and if one of the relays is set to be activated on a system error, the relay will be
activated after the delay time. At the same time the signal from the mA output will be either
locked on the last known value or provide a preset signal value (3.5 - 20.5 mA). Other valid
error types are temperature errors, internal stack errors and EE-PROM errors (see below).
If the problem disappears, Shuttle
®
will change back to normal read-out. At the same moment, the relay output set as alarm output will switch back to its normal position and the mA
output will provide a normal signal.
Normal read-out
®
Shuttle
receives an echo
that has sufficient strength
for a safe and reliable level
measurement.
Too weak or missing echo
The received echo is too
weak for Shuttle
®
to perform a safe and reliable level
measurement.
®
System (sensor) error
If echo is still weak after 5
minutes, Shuttle
®
enters
system error mode and
sends an alarm. Also, relays
configured for pump control
will be deactivated.
Temperature error
Contack an MJK service
representative, if a temperature error appers.
Internal stack error
Contack an MJK service
representative, if an internal
stack error appers.
GB Shuttle Manual 100316
32
SW 838023
Fault finding
EE-PROM error
Contack an MJK service
representative, if an EEPROM error appers.
Power failure
If one of the relay outputs is
set to NC (normally closed),
an external alarm is immediately sent out at power
failure.
Fault finding table
Problem Cause Remedies
The display
is not lit
Shuttle
indicates
system error
Power supply W ire mounting Is min. 10 mm of the insulation removed and firmly
®
Liquid
surface
Ultrasonic
sensor
mounted?
AC supply Is correct live voltage present between terminals L and
N?
Is the right-hand fuse (40 mA@230 VAC, 100 mA@115
VAC) intact? Exchange if necessary.
DC supply Is 10 - 30 VAC present between terminals 10 and 12,
and is the polarity correct?
Is the left-hand fuse (200 mA) intact? Exchange if
necessary.
Measuring Is the liquid surface foamy? Try changing the setting
method for measuring method from 'AP 1' to 'AP 2'.
(Shift + D)
Wire mounting Is a minimum of 10 mm of the insulation removed and
the wires firmly mounted?
Are the wires connected to the correct terminals? See
the connection diagram.
Cable Are there water in the connections, and are the
extensions extensions made correctly?
Condition Is the black part of the sensor miscoloured or
cracked? Miscolouring indicates that the sensor is not
suited for the environment on the installation site.
Function Is the sensor transmitting clicking sounds? If not, the
sensor is faulty.
Sensor Is the sensor mounted ABSOLUTELY VERTICAL?
mounting It is extremely important that the sensor is firmly
mounted in a vertical position. See the section
'Mechanical mounting of sensor'.
Measuring Is the sensor mounted so that the measuring distance
distance is less than the deadband and more that the max.
range? The max./min. measuring range must not be
exceeded.
GB Shuttle Manual 100316
33
SW 838023
Fault finding
Shuttle®
indicates
system error
constantly
Level readout is not
changing
Level readout is wrong
Level
read-out is
unstable
®
Shuttle
Ultrasonic
sensor
Ultrasonic
sensor
®
Shuttle
Ultrasonic
sensor
®
Shuttle
Setting Is the setting of the active measuring range (Shift + B)
correct? The active measuring range must not be set
lower than the max. possible level.
Sensor Is the sensor mounted ABSOLUTELY VERTICAL?
mounting It is extremely important that the sensor is firmly
mounted in a vertical position. See the section
'Mechanical mounting of sensor'.
Installation Are there for example bit, fatty accumulations or other
site objects disturbing the ultrasonic signal?
Setting Has the learning function been activated? If the
learning function has not been activated, Shuttle
lock on a false echo.
®
may
Sensor Is the sensor mounted ABSOLUTELY VERTICAL?
mounting It is extremely important that the sensor is firmly
mounted in a vertical position. See the section
'Mechanical mounting of sensor'.
Cable Is the sensor cable extended with a not-approved
cable type and/or extended beyond 100 m?
Installation Does the ultrasonic sensor have the same temperature
as the ambient air? Deviations will produce measuring
errors!
Setting Shuttle® level readout may need adjustment.
Sensor Is the sensor mounted ABSOLUTELY VERTICAL?
mounting It is extremely important that the sensor is firmly
mounted in a vertical position. See the section
'Mechanical mounting of sensor'.
Is the sensor mounted firmly? The sensor should be
mounted on a suitable bracket.
Installation Turbulence on the surface.
site Objects on the surface that disturb the measurement.
Strong winds can bend off the echo, so it misses the
ultrasonic sensor.
Setting Response time (Shift + C) is set too low.
GB Shuttle Manual 100316
34
SW 838023
Ex Instructions
Ex Instructions
Quick Installation Guide - FM-approved MJK Ultrasonic Sensors
MJK Ultrasonic Sensor Installation
MJK Automation A/S offers a variety of FM-approved ultrasonic sensors for the MJK Shuttle® Level Converter, the
MJK 704 Pump Controller and the MJK 713 Open Channel Flow Converter.
This quick guide solely covers mounting and installation of the FM-approved MJK Shuttle sensors in hazardous
locations.
Shuttle® Ultrasonic Sensor Type 200630 - Extended Range w/ 39 ft. cable
•
Shuttle® Ultrasonic Sensor Type 200631 - Extended Range w/ 150 ft. cable
•
Shuttle®Ultrasonic Sensor: 200630 (200631)
Range: 75 ft. (fluids), 30 ft. (solids)
Frequency: 30 kHz
Spread: 6°
Deadband: 32"
Temperature: - 5 °F to + 150 °F
Shuttle® Ultrasonic Sensor Type 200640 - Standard Range w/ 39 ft. cable
•
Shuttle® Ultrasonic Sensor Type 200641 - Standard Range w/ 150 ft. cable
•
Shuttle® Ultrasonic Sensor Type 200650 - Short Range w/ 39 ft. cable
•
Shuttle® Ultrasonic Sensor Type 200651 - Short Range w/ 150 ft. cable
•
Materials: PBF/ceramic
Shuttle®Ultrasonic Sensor: 200640 (200641)
Range: 35 ft. (fluids), 15 ft. (solids)
Frequency: 40 kHz
Spread: 7°
Deadband: 14"
Temperature: - 5 °F to + 150 °F
Materials: PBF/ceramic
Shuttle®Ultrasonic Sensor: 200650 (200651)
Range: 10 ft. (fluids), 4 ft. (solids)
Frequency: 75 kHz
Spread: 7°
Deadband: 14"
Temperature: - 5 °F to + 150 °F
Materials: PBF/ceramic
-40
-30
-20
-10
-40
-30
-20
-10dB
-40
-30
-20
-10dB
dB
0
0
0
3030
3030
3030
9090
6060
9090
6060
9090
6060
See comprehensive information about the MJK Shuttle® Level Converter, the MJK 704 Pump Controller and the
MJK 713 Open Channel Flow Converter in their respective data sheets, installation and user manuals.
Sensor Installation in Class I, II and III, Div. 1 & 2, A, B, C, D, E, F, G Hazardous Locations
UltraSonic Sensor Installation DWG 5049 070327
GB Shuttle Manual 100316
Page 1 of 2
35
MJK North America, Inc.
37 Sherwood Terrace, #126
Lake Bluff, IL 60044
Tel: 847-482-8655
877 MJK LINK
Fax: 847-482-8654
mjkusa@mjk.com
www.mjk.com
SW 838023
Ex Instructions
Quick Installation Guide - FM-approved MJK Ultrasonic Sensors
Class I, II and III, Div. 1 & 2,
A, B, C, D, E, F, G
hazardous location
User supplied conduits
and materials, see notes.
Max. 18 inches
User supplied conduit and
connection box, see notes.
To MJK ultrasonic
sensor
To MJK transmitter
Optional MJK
extension cable
p/n 690010
Integral sensor cable,
see notes.
Required for Class I, II and III,
Div. 1 & 2 locations sealing fittings,
sealing cement and fiber kit.
See notes
Class I, II and III, Div. 1 & 2,
A, B, C, D, E, F, G
hazardous location
Required for Class I, II and III,
Div. 1 & 2 locations sealing fittings,
sealing cement and fiber kit.
See notes
Notes for customer supplied materials and services
Cables, fittings and conduits must be installed by the customer in accordance with NEC 501-4, 502-4 or 503-3.
1.
In Class I, II and III, Div. 1 & 2, A, B, C, D, E, F, G hazardous (classified) locations all seal fittigs, sealing com-
2.
pounds, connections boxes, conduits, fittings, etc. must be certified and approved for use in the above mentioned locations.
Minimum thread engagement between all threaded joints must be a maximum of 5 full threads.
3.
Interconnecting cable conduits and fittings must be grounded to a proper electrical ground. Bonding between all
4.
conduit connections must be provided and installed by the customer as part of installation.
The sensors are provided with an integral cable. An extension cable must MJK cable, part no. 690010.
5.
The cable must be run in accordance with NEC (ANSI/NFPA 70), CEC pt. I and/or applicable local code require-
6.
ments.
This installation guide is under MJK control, and modifications are not allowed without consent from the certifying
7.
authority.
GB Shuttle Manual 100316
Page 2 of 2
36
Denmark
www.mjk.dk
mjk@mjk.dk
+45 45 56 06 56
Norway
www.mjk.no
mjk@mjk.no
+47 69 20 60 70
MJK offices:
The Netherlands
www.mjk.com
mjknl@mjk.com
+31 251 672171
Sweden
www.mjk.se
kontoret@mjk.se
+46 53 31 77 50
North America
www.mjk.com
mjkusa@mjk.com
+1 847 482 8655
Australia
www.mjk.com
mjk@mjk.com
+61 3 9755 1529
SW 838023
Appendix
A Technical specifications
Shuttle® Level Transmitter
Measuring range 0 - 25 m
Span From 0 - 10 cm to 0 - 25 m
Power supply 230 / 115 V AC, 10 - 30 V DC
Consumption 2 W
Temperature - 20 to + 60 °C
Input From ultrasonic sensor
Accuracy
Outputs Analogue: 1 pc. 4 - 20 mA, max. 500 Ω loop impedance.
Display LCD with 4 digits and symbols
Operation Function keys behind the front cover
Enclosure IP65
CE approvals EN 50081-1, EN 50082-1
The accuracy is stated for the selected measuring range with the sensor mounted 35 cm above highest possible
➀
level and with subsequent calibration of level readout as explained on page 52 and when measuring on an even
surface without foam build-up or other disturbing objects.
Dimensions
Better than ± 0,2% ➀
Digital: 2 pcs. relays with connect or disconnect function (NO/NC).
Max. 50 V DC, 1 A ohmic / 50 V AC, 50 VA.
Shuttle® Level Transmitter
Universal bracket
Short sensor bracket
GB Shuttle Manual 100316
Standard sensor bracket
37
Shuttle® Ultrasonic Sensor
500 mm
50 mm
115 mm
550 / 950 mm
Sensor bracket for channel or flume
SW 838023
Appendix
9090
6060
3030
0
-40
-30
-20
-10
dB
Shuttle® Ultrasonic Sensors
Standard Range Version
Shuttle® Ultrasonic Sensor Type 200570
Measuring range 15 m (liquids), 6 m (solids)
Frequency 30 KHz
Spread 3 °
Dead band 35 cm
Sensitivity See figure below
Temperature - 20 to + 60 °C
Materials PP (green), POM (black)
Cable Shielded, insuated with oil resistant PVC,
length 12 m
(Max. 100 m with 690010 cable)
Enclosure IP 68, water-proof, withstands sub-
merging, max. 1 bar
CE approvals EN 50081-1, EN 50082-1
GB Shuttle Manual 100316
38
SW 838023
Appendix
Standard Range Version/FM Approved
Shuttle® Ultrasonic Sensor Types 200640 / 200641
Measuring range 12 m (liquids), 6 m (solids)
Frequency 40 KHz
Spread 7 °
Dead band 35 cm
Sensitivity See figure below
Temperature - 20 to + 60 °C
Materials VALOX
Cable 200640:
Cable 200641:
Enclosure IP 68, water-proof, withstands sub-
CE approvals EN 50081-1, EN 50082-1
Ex approvals FM Class 1, Div. 1, Group A-G
Shielded, insuated with oil resistant PVC,
length 12 m.
Shielded, insuated with oil resistant PVC,
length 50 m
(Max. 100 m with 690010 cable)
merging, max. 1 bar
9090
GB Shuttle Manual 100316
39
-10
-40
-30
-20
6060
dB
3030
0
SW 838023
Appendix
Extended Range Version
Shuttle® Ultrasonic Sensor Types 200630 / 200631
Measuring range 25 m (liquids), 10 m (solids)
Frequency 30 KHz
Spread 6 °
Dead band 80 cm
Sensitivity See figure below
Temperature - 20 to + 60 °C
Materials VALOX
Cable 200630:
Cable 200631:
Enclosure IP 68, water-proof, withstands sub-
CE approvals EN 50081-1, EN 50082-1
Ex approvals FM Class 1, Div. 1, Group A-G
Shielded, insuated with oil resistant PVC,
length 12 m.
Shielded, insuated with oil resistant PVC,
length 50 m
(Max. 100 m with 690010 cable)
merging, max. 1 bar
9090
GB Shuttle Manual 100316
40
-40
-30
-20
-10dB
0
6060
3030
SW 838023
Appendix
Chemical Resistant Version
Shuttle® Ultrasonic Sensor Type 200660
Measuring range 10 m (liquids), 5 m (solids)
Frequency 50 KHz
Spread 6 °
Dead band 35 cm
Sensitivity See figure below
Temperature - 20 to + 60 °C
Materials PP, PVDF
Cable Shielded, insuated with oil resistant PVC,
length 12 m
(Max. 100 m with 690010 cable)
Enclosure IP 68, water-proof, withstands sub-
merging, max. 1 bar
CE approvals EN 50081-1, EN 50082-1
GB Shuttle Manual 100316
41
SW 838023
Appendix
B Changing supply voltage
1: Remove the lid, detach the wires from
the terminal blocks and remove the four
screws that hold the electronics in the
cabinet.
2: Take out the electronics and turn it
around.
Look at the upper left corner and look
if two soldering branches (pos. B) are
mounted and if the conducting branch
(pos. A) is broken or not.
- no soldering branches is mounted
(pos B) and the conducting branch
(pos. A) is not broken: Shuttle
®
is
intended for 230 V AC.
- two soldering (lus) are mounted (pos.
B) and the conducting branch (pos. A)
is broken: Shuttle
®
is intended for
115 V AC.
Conversion from 230 to 115 V AC
Mount two soldering brackets between
the soldering points (pos. B) and break
the conducting branch or drill out the
soldering point (pos A).
Turn around the electronics and ex-
change the left fuse to a 100 mA fuse.
Conversion from 115 to 230 V AC
Remove the two soldering brackets
between the soldering points (pos. B).
Close the conducting branch (pos A).
Turn around the electronics and ex-
change the right fuse to a 40 mA fuse.
The rightmost fuse should be rated
40 mA @ 230 VAC or 100 mA @ 115 VAC.
3: Mount the electronics in the cabinet,
mount the wires in the terminal blocks
and mount the lid.
A A
230 V AC 115 V AC
GB Shuttle Manual 100316
BB
42
SW 838023
Appendix
C Sensor mounting considerations
General
The ultrasonic sensor is characterized by a
very narrow spread of the ultrasonic signal
(3 ° - 7 ° depending on the type of sensor),
which makes it possible to use the ultrasonic sensor under very tight conditions, i.e. in
narrow wells or tanks. 80 % of the ultrasonic
signal is concentrated within this area, which
will give a sufficient echo that is sufficient in
the far most cases.
It is required, though, that the ultrasonic
signal is not being muffled or disturbed by
gratings, pipes, cables etc., and that the
ultrasonic sensor is not mounted so the
ultrasonic signal is sent too close to a tank
wall or well wall.
Signal spread
The illutration to the left shows the spread
of the ultrasonic sensor in conjunction with
the measuring distance, the ultrasonic signal
spread will be 57 cm at a measuring distance of 9 m. It will appear, that increasing
the measuring distance the distance from
the center line to a smooth wall should be
increased accordingly.
Distance
Table 1: The ultrasonic signal spread along a smooth
Spread (cm) Min. dist. from wall (cm)
(m)
3° 6° 7° at 3° at 6° at 7°
15 20 22 8 10 11
1
20 31 34 10 15 17
2
26 41 47 13 21 23
3
31 52 59 15 26 29
4
36 62 71 18 31 36
5
41 73 83 21 36 42
6
47 83 96 23 42 48
7
52 94 108 26 47 54
8
7 104 120 29 52 60
5
9
62 115 132 31 57 66
10
68 125 145 34 63 72
11
73 136 157 36 68 78
12
78 146 169 39 73 85
13
83 157 181 42 78 91
14
89 167 194 44 84 97
15
wall and minimum distance to center line in
conjunction to the measuring distance.
NB!
Max. measuring
distance is
31½ ft when us-
ing a standard
sensor bracket !
For greater
distances the
bracket should
be extended
further out over
the well or tank.
Figure 1: The signal spread in conjunction with the
measurement distance. The spread value
should be increased by 50 - 100 % if the
surface is not smooth!
GB Shuttle Manual 100316
43
SW 838023
Appendix
Measurements
Along a wall / other surface
The values in table 1 assume the ultrasonic
signal is sent along a smooth surface like
a wall or plane without any projections,
joints, butts etc.
If the surface is not smooth or has projections (i.e. joints on prefab elements), the
ultrasonic signal will be impedeaded too
much, and for that reason
the values for minimum distance to wall in
table 1 should be increased with
50 - 100 % !
Through a concrete deck
When the ultrasonic sensor is measuring
through a concrete deck, the dimension
of the opening should be made as shown
below: (See table 1 for the sensor spread.)
Min. diameter (D)
= sensor spread +
100 %
In a tank / container
If the ultrasonic sensor is mounted for
measurement of the level in a closed tank or
container, it should measure through a pipe
with a cutoff as shown below:
Min. diameter (D) =
sensor spread + 100 %
Min. 14 in
30 - 45 °
Measurement in a closed container or tank.
Through pipe for foam protection
When measuring on liquids prone to building
up foam on the surface, it is often necessary
to measure through a pipe, since the build
up of foam rarely will occur inside the pipe.
Measurement through a concrete deck with
Measurement through a concrete deck with
GB Shuttle Manual 100316
sharp edge.
Min. diameter (D) =
45 - 60 ° edge cutoff.
sensor spread
+ 50 %
Min. diameter (D) =
sensor spread + 100 %
Measurement through a pipe for foam protection.
44
SW 838023
Appendix
D Service menu
®
Shuttle
has a service menu that gives access to settings that normally are not altered
by the user and therefore are protected by a
password.
The service menu includes:
- adjustment of the 4-20 mA output
- adjustment of the temperature compen-
sation
- functional control of keyboard and
display
- relay check
- changing of serial number and hard-
ware/software numbers
- self test function
Refer to 'Shuttle
information of the functions in the service
menu.
®
Service Manual' for further
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Appendix
E Special menus
Under certain circumstances it may be necessary to make adjustments and to make
readings in the following special menus.
It is recommended that only experienced
users and MJK service technicians make
alterations in these menus.
The following menus are not protected with
an access code:
Bar graph read-out
Active measuring range
Response time
Measurement method
mA output value during system error
Calibraton of level readout
Offset level readout
Indication of echo signal quality
Indication of signal amplification
Indication of period length without echo
Selection of factory presets
The following menus are protected with an
access code:
Readout of version numbers
Find zero level on next power-up
Fixed mA signal
Interval between investigative
measurements
System alarm delay
Averaging the level measurement
Max. amplification level
Min. level for accept of ultrasonic echo
Sensitivity of the learning function
Changing the access code
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Appendix
Bar graph read-out
This function is used to select whether the bar graph should
follow the analog output or the level read-out.
Changes will not have influence on the relay settings.
The bargraph follows the analog output.
Note: If the mA settings are inverted (the level reference
The bar graph follows the level read-out.
Note: If the active measuring range has been decreased
The bar graph is deactivated.
at 4 mA is set higher than the level reference at
20 mA), the bar graph will increase when the level
decreases and vice versa.
to e.g. 1,45 - 3 m (see next page), the range of
the bar graph will be changed accordingly (all segments lit at 3 m and all segments off at 1,45 m.)
Shuttle® reverts to normal read-out.
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Appendix
Active measuring range
®
Shuttle
's measuring range is normally set automatically to
a distance corresponding to the ultrasonic sensor's distance
to zero level + 45 cm.
It may become necessary to decrease the active measuring
range so it corresponds to the highest and lowest possible
levels in the well /tank - especially if the ultrasonic sensor is
mounted above a steel grating or an opening in a well cover.
In this example, the Shuttle
®
's active measuring range are
decreased from 0,35 cm - 15 m to 1,45 - 3m measured
from the sensor - that is 3,00 m from the bottom to 10 cm
below the grating or cover.
Set the start distance of the measuring range measured
from the ultrasonic sensor (i.e. the highest possible level).
0 m
0,35 m
Normal
measuring
range
15,00 m
0 m
(1,35 m)
1,45 m
Reduced
measuring
range
3,00 m
Set the stop distance of the measuring range measured from the
ultrasonic sensor (i.e. the lowest possible level).
Shuttle® reverts to normal read-out.
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Appendix
Response time
When the level changes, the display read-out will change
accordingly with a pre-programmed delay.
The response time is set to 100 mm/sec. from the factory,
which means that an actual level change will not be shown
in the display at a faster rate than 4 in per second.
When measuring on turbulent surfaces, it may become
necessary to increase the response time in order to obtain a
more stable level measurement and also relay function.
Select the desired response time with the arrow keys.
Note: Changing the response time will also change the
Shuttle® reverts to normal read-out.
response time for the mA output and the time for
exceeding the set/reset levels.
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Measuring method (application)
®
Shuttle
's high accuracy is partly obtained by controlling the
strength of the ultrasonic pulse based on the strength of the
received echo. (AP 1)
When performing level measurements on foaming surfaces,
granulate, sludge etc., the received echo is generally so
weak that it would be better to let Shuttle
ultrasonic pulses with full strength constantly. (AP 2)
Also, when performing level measurements on surfaces with
very rapid level changes, it can be necessary to moderate
the influence of the learning function (see also page 28) to
prevent Shuttle
®
from locking on false echos. (AP 3)
Select measuring method with arrow keys.
If 'AP 1' is selected, the ultrasonic pulse will be controlled in
accordance with the strength of the received echo.
'AP 1' should normally be selected for fluid applications.
®
send out the
If 'AP 2' is selected, Shuttle
®
will transmit with full strength
constantly.
'AP 2' should normally be selected for sludge / granulate
applications.
If 'AP 3' is selected, Shuttle
®
will be better to catch rapid
level changes.
'AP 3' should normally be selected for measuring in sludge
containers, grating matter or other aqueous matter.
Shuttle® reverts to normal read-out.
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Appendix
mA output signal during system error
This function determines how the mA output should act in
case of a system error.
System errors are most often caused by a weak or missing
ultrasonic echo, but may also occur by failure of the ultrasonic sensor or failure in Shuttle
Select the desired condition with the arrow keys.
The mA output will be locked on the last known value when
a system error occurs.
The mA output will give a fixed signal when a system error
occurs.
Select the desired value (0.35 to 20.5 mA) of the fixed signal
with the arrow keys.
®
's internal circuits.
Shuttle® reverts to normal read-out.
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Calibration of the level measurement
If the distance of the ultrasonic sensor above the surface is
known, it will be possible make a calibration of Shuttle
level read-out.
The calibration will only have influence on the level read-out
- not on relay setpoints for pump control, alarms etc.
Note: Because of the built-in temperature compensation,
it is important that the ultrasonic sensor has the
same temperature as the surrounding air. Leave
the sensor in the surrounding air for minimum 1
hour.
Select the desired correction with the arrow keys.
If the learning function has been activated, Shuttle® will deactivate the learning function and erase the suspicious levels
that were found last time the learning function was activated.
The learning function must therefore both be started and
reactivated again.
If the relay outputs are configured for pump control, the
relays will be deactivated, but their limit settings will not be
erased. Also, delay settings and other settings will not be
erased.
®
's
®
Shuttle
reverts to normal read-out.
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Appendix
Offset level readout
®
Shuttle
can display the levels with reference to a selectable
offset level.
This means that the normal zero level (when the tank is
empty) is displaced up or down.
Note: It is very important, that the distance from sensor
Shuttle® wil now display the
level as the distance from
sensor to zero.
to zero is set correctcly (see page 18), and that the
active measuring range (see page 48) is set to a
distance, that corresponds to the longest meaasuring distance that can occur.
2,00 m
Zero refer-
Select the desired zero reference with the arrow keys
and confirm with 'Enter'.
Zero refer-
Shuttle® reverts to normal
read-out. Every 5 seconds
the display indicates that
the level readouts are displaced from zero.
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0,00
1,00 m
0,00 m
-1,00 m
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Appendix
Indication of echo quality
This menu is used to indicate the strength of the received
ultrasonic echo.
If there are frequent system errors (see page 32), this function can be used to check if the ultrasonic echo is being
weakened too much under the current working conditions
- i.e. foam, waves etc.
There are no specific limits indicating that the echo is too
weak, since it depends highly on the current working conditions. Please contact MJK for advice.
The strength of the received ultrasonic echo is displayed
immediately.
(The strenght is shown in percent.)
Shuttle® reverts to normal read-out.
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Indication of signal amplification
This menu is used to display the amplification level of the
received ultrasonic echo. The function can give an indication
og the strength of the received echo.
If the amplification level is low (below. 20 dB), the echo
strength is good and vice versa.
A high amplification level (max. 50 dB) indicate that the
ultrasonic echo is weak (foam or waves).
High amplification may in certain situations create other
problems with electrical noise from other equipment at the
installation site.
The amplification level is displayed immediately.
(The level is displayed in dB)
Shuttle® reverts to normal read-out.
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Indication of time period without echo
This menu is used to display the longest time period during
which Shuttle
also how many days has passed since this occurred.
®
has been missing an acceptable echo, and
The longest time period that Shuttle
®
has been missing an
acceptable echo is displayed immediately.
(In seconds.)
Next, the number of days since the occurrence is displayed.
The longest period with echo failure will be erased after 14
days.
Shuttle® reverts to normal read-out.
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Appendix
Select factory settings
All settings - except calibration of the level measurement
- made after initial startup will be reset to factory settings
with this function.
The zero point setting will also be adjusted to the immediate
level in the well / tank. Furthermore, the mA output is set to
4 mA at the current zero point and 20 mA at a level corresponding to a distance of 14 in from the ultrasonic sensor.
Note: The function will cause Shuttle
same way it did when the supply power was
turned on for the first time..
Select 'ON' with the arrow keys.
®
to start up the
This is shown in the display until Shuttle
®
detects a valid
echo again.
... after which Shuttle® returns to normal read-out.
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Appendix
Access code
To gain acces to the remaining menus, an access code is
required.
Press and hold 'Escape' at least for 5 seconds:
The access code can now be selected:
Use the arrow keys to select…
(Standard access code is 100:)
…and confirm with 'ENTER':
All password protected menus can now be selected.
®
Shuttle
will display the current level readings between menu
selections.
Shuttle® will revert to normal readout if:
1: the keyboard has not been used within 5 minutes.
2: 'Escape' is pressed.
The acces code must then be entered again for access to
the password protected menus.
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Appendix
Readout of version numbers
Enter the access code (see page 58) and press'A':
This menu is used to display version numbers for software
and hardware and the unit's serial number.
The hardware version number
is displayed first:
(Ex.: HW version 838003)
Use the up-arrow to proceed.
The software version number is
displayed next:
(Ex.: SW version 838014)
Use the arrows to proceed.
At last the Shuttle
®
's serial
number is displayed:
(Ex.: serial no. 029400)
Use the down-arrow to proceed.
®
Shuttle
is ready for a new selection of a password protect-
ed menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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Find zero level at next power-up
Enter the access code (see page 58) and press 'B':
This menu is used to force Shuttle
matic zero level setting at the next power-up. (See page 14.)
The function is useful if ie. Shuttle
control panel and has been set-up for a particular application. Shuttle® will then start up as it would when delivered
from the factory, but the selected functions and setpoints will
not be reset.
Use the arrow keys to select:
Confirm the new setting:
®
to start up with an auto-
®
has been build into a
Shuttle® is ready for a new selection of a password protected menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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Fixed mA signal
Enter the access code (see page 58) and press 'C'.
This menu is used to make Shuttle
mA signal independent of the actual level readout.
The function can be useful during fault finding on external
equipment.
Note: The output signal is constant 12 mA as long as
this display is shown:
Shuttle® is ready for a new selection of a password protected menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
®
give out a constant 12
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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Investigative measurement intervals
Enter the access code (see page 58) and press 'D':
®
Shuttle
will normally perform an investigative measurement
every 5 minutes in order to ensure that the unit has not
locked on a false echo - i.e. a level signal which is not the
actual level.
®
If Shuttle
interval, the interval for investigative measurements can be
changed in this menu.
The actual setting is shown immediately:
(Value in seconds.)
Use the arrow keys to select a new value:
Confirm the new setting:
often locks onto solid objects within the normal
Shuttle® is ready for a new selection of a password protected menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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System alarm delay
Enter the access code (see page 58) and press 'E':
®
Shuttle
will give a system alarm (see page 32), if an acceptable echo has not been present within a preset period of
time.
If it is very important to know that the level measurement is
valid at all times, the delay should eventually be decreased.
The actual setting is shown immediately:
(Value in seconds.)
Use the arrow keys to select a new value:
Confirm the new setting:
Shuttle® is ready for a new selection of a password protected menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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Averaging the level measurement
Enter the access code (see page 58) and press 'F':
When measuring on very turbulent liquid surfaces, it may be
needed to average the level changes in order to gain a more
steady level readout and level signal.
This menu is used to set the time from a level change is
measured and until the reading will be 99 % of the level
change.
See also page 49, 'Response time'.
The actual setting is shown immediately:
(Value in seconds.)
Use the arrow keys to select a new value:
Confirm the new setting:
Note: The variation on the mA output will change ac-
cordigly.
Shuttle® is ready for a new selection of a password protected menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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Max. amplification level
Enter the access code (see page 58) and press 'Shift' + 'A':
If Shuttle
readout jumps to a high or low level during measuring in
favourable conditions, it may be necessary to limit the amplification of the received echo. (See also page 66.)
The effect from electrical noise can also be reduced or eliminated with this function.
Note: A reduction in the amplification level may affect the
The actual setting is shown immediately:
(Value in dB.)
Use the arrow keys to select a new value:
(5 dB increments.)
Confirm the new setting:
®
periodically has a system error and/or the level
maximum measuring range.
Shuttle® is ready for a new selection of a password protected menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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Min. level for accept of ultrasonic echo
Enter the access code (see page 58) and press 'Shift' + 'B':
®
If Shuttle
readout jumps to a high or low level during measuring in favourable conditions, it may be necessary to increase the limit
for accept of the ultrasonic echo. (See also page 65.)
On the contrary, it can be necessary to decrease the limit,
if it is difficult to get a good echo, e.g. long measuring distances on difficult surfaces.
Note: Changes may affect the possible measuring range.
The actual setting is shown immediately:
(Value in seconds.)
Use the arrow keys to select a new value:
Confirm the new setting:
periodically has a system error and/or the level
Shuttle® is ready for a new selection of a password protected menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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Sensitivity of the learning function
Enter the access code (see page 58) and press 'Shift' + 'C':
If Shuttle
learning function has been activated (see page 28), it may be
necessary to increase the sensitivity of the acoustic image
that was stored in Shuttle® during the learning process.
On the contrary, under rare occasions it may be necessary
to decrease the sensitivity under particular acoustic occasions, where double echos may occur that causes Shuttle
to lock.
The actual setting is shown immediately:
(Value in percent.)
Use the arrow keys to select a new value:
Confirm the new setting:
®
periodically is locked on a false echo, even if the
®
Shuttle® is ready for a new selection of a password protected menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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Appendix
Changing the access code
Enter the access code (see page 58) and press 'Shift' + 'D'
The actual setting is shown immediately:
Use the arrow keys to select a new access code:
Confirm the new setting:
Shuttle® is ready for a new selection of a password protected menu after pressing 'Enter'.
(Re-entering the access code is not necessary if a menu
selection is made within 5 minutes.)
Press 'Escape' if no further password protected menu
selections are needed …
... or confirm with 'Enter' that the changes should be saved,
whereupon Shuttle
®
revert to normal read-out, and the next
password protected menu can be selected.
(Press 'Escape' if the changes should not be saved.)
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Appendix
F New sensor / changing sensor
®
Shuttle
will be shipped and delivered from about July 1,
2007 with 1 of 4 different sensor types.
If, at some other time, the sensor is to be replaced by another or a newer type, the following procedure can successfully be applied to re-configure the level transmitter.
Technical specifications are located on pages 37 - 40.
Open the choose sensor menu
Press 'Esc' + 'E'.
Consequently the (previously) selected sensor type is displayed (here: 20 and 0570 for sensor type 200570):
Press the 'Up' or 'Down' arrow key repeatedly until the following static display appears (no sensor):
Press 'Enter' twice whereafter the following menu travels
across the screen (Choose Sensor Press Enter):
Shuttle is now in the opening menu for a Shuttle delivered
without a sensor.
Press 'Enter' to enter the choose sensor menu, and press
the 'Up' or 'Down' arrow key repeatedly, until the required
sensor type appears.
Press 'Enter' to finish the configuration.
See also page 14, 'Get started'.
Note: Once a sensor type has been selected, the factory
settings will not alter this selection.
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Ultrasonic Level Transmitter and Sensor
DK: +45 45 56 06 56
NO: +47 69 20 60 70
SE: +46 53 31 77 50
NL: +31 251 672171
USA: +1 847 482 8655
AUS: +61 3 9758 8533
MJK Automation A/S
Liability
MJK Automation A/S are liable to the common rules of Danish law on product liability, however, the liability is reduced to coverage of our public liability
insurance of products. To the extent where nothing else follows in lines of
invariable rules of law, we are not liable for loss of profits and working deficits
or other indirect losses.
Changes
As our products are developed continuously, we reserve the right to make
any alterations without prior notice.
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