MIXER PLUS, PLUS MONO STANDARD, PLUS MONO 3 KW, PLUS MONO 2, 2 KW Instruction Manual
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MIXING PUMP MIXER PLUS
MANUAL INSTRUCTIONS
ORIGINAL INSTRUCTIONS
Revision n…… of ……
MIXER TECHNOLOGY srl
Via dei Carabinieri, 45, 36040
Torri di Quartesolo (VI) Italy
www.mixersrl.com
GENERAL INDEX
MIXING PUMP MIXER PLUS ............................................................................................................ 1
MANUAL INSTRUCTIONS ............................................................................................................... 1
GENERAL INDEX ........................................................................................................................... 2
CE MARKING ................................................................................................................................ 3
FINAL TESTING AND COMMISSIONING ............................................................................................ 3
RESERVED RIGHTS ....................................................................................................................... 3
DECLARATION OF CONFORMITY ..................................................................................................... 4
TECHNICAL DATA ......................................................................................................................... 4
DIMENSIONS OF THE MACHINE ...................................................................................................... 5
PARTS LIST .................................................................................................................................. 7
PACKAGING ................................................................................................................................. 8
UNPACKING ................................................................................................................................. 9
USE DESTINATION ........................................................................................................................ 9
DISPOSAL .................................................................................................................................... 9
MACHINE TRANSPORT ................................................................................................................. 10
SAFETY INSTRUCTIONS ............................................................................................................... 11
RESIDUAL RISKS ........................................................................................................................ 12
FORESEEABLE INCORRECT USE .................................................................................................... 12
ASSEMBLING OF ROTOR AND MIXER............................................................................................. 13
WATER CONNECTION .................................................................................................................. 15
CONNECTION OF THE MATERIAL CONVEYING TUBE ........................................................................ 15
CONNECTION OF THE AIR TUBE TO THE COMPRESSOR ................................................................... 16
CONNECTION OF THE MATERIAL CONVEYING AND AIR TUBES TO THE SPRAYING NOZZLE .................. 16
ELECTRICAL CONNECTIONS ......................................................................................................... 17
CONTROL PANEL......................................................................................................................... 18
PLUS-MONO MODEL .................................................................................................................... 18
PLUS-TOP MODEL ....................................................................................................................... 18
PLUS STANDARD CONTROL PANEL ................................................................................................ 20
CHECKS BEFORE SWITCHING ON ................................................................................................. 22
MACHINE PREPARATION .............................................................................................................. 23
SPRAYING OF THE MATERIAL ....................................................................................................... 25
MACHINE SWITCHING OFF .......................................................................................................... 25
CLEANING OF CHAMBER MIXING .................................................................................................. 26
CLEANING OF THE HOPPER .......................................................................................................... 27
CLEANING OF THE SPRAYING NOZZLE AIR TUBE ............................................................................ 28
SWATER DRAINAGE DURING WINTER PERIOD ............................................................................... 28
RESEARCH OF MALFUNCTIONS ..................................................................................................... 29
ROUTINE MAINTENANCE ............................................................................................................. 31
REPLACEMENT OF THE ROTOR STATOR ......................................................................................... 32
WARRANTY ................................................................................................................................ 33
Manual instruction Mixer Plus Mixer Technology srl pag.2
CE MARKING
FINAL TESTING AND COMMISSIONING
(by the Manufacturer or the authorized Dealer)
The machine is already tested at the Manufacturer's premises.
The commissioning of the machine at the client is carried out by Manufacturer
or the Authorized Dealer.
At the end of the testing, the Manufacturer or Authorized Dealer fills in the
testing and commissioning certificate on page 2, which is signed by the testing
technician, the operator in charge (or any other authorized operator), and by
the safety manager, who shall certify the positive result of the same.
RESERVED RIGHTS
The contents on this manual can’t be reproduced and disclosed (totally or
partially) without written authorization of the Manufacturer.
Manual instruction Mixer Plus Mixer Technology srl pag.3
MIXER TECHNOLOGY srl
Via dei Carabinieri, 45, 36040
Torri di Quartesolo (VI) Italy
www.mixersrl.com
DECLARATION OF CONFORMITY
In accordance with the Directive 2006/42/CE – D.Lgs 17/2010
DECLARES UNDER ITS OWN RESPONSIBILITY THAT THE MACHINE
Type ……………………………………………………………………
Serial number /Model ……………………………………………………………………
Year of construction ……………………………………………………………………
It’s conform to the following European Directives and the following modifications:
Directive 2006/42/CE, recognize in Italy with D.Lgs. 17/2010 (Machinery
Directive)
Directive 2014/35/CE (Low Voltage Directive) recognize in Italy with D.Lgs. 19
Maggio 2016, n. 86
Directive 2014//30/CE (Electromagnetic Compatibility)
And the following standards:
EN 60204-1:2016 Safety standard of the electrical equipment of machines
EN 12100-1 and 2 Machinery Safety – Essential concepts, main design
principles
The technical dossier is keeped by Manufacturer.
……………………. date …………………... Signed
TECHNICAL DATA
Manual instruction Mixer Plus Mixer Technology srl pag.4
The models available of the machine: MIXING PUMP MIXER PLUS
MODELS
POWER SUPPLY
POWER
WATER SUPPLY
PLUS MONO 2,2 KW
2 x 230 Volt
3,7 kw
Water
PLUS MONO 3 KW
2 x 230 Volt
3,7 kw
Water
PLUS MONO
STANDARD
3 x 400 Volt
7,4 kw
Water
PLUS MONO TOP
3 x 400 Volt
7,4 kw
Water
PLUS MONO CD25
3 x 400 Volt o 2 x
230 Volt
3,7/7,4
kw
Water
MODEL
DIMENSIONS (cm)
WEIGHT
(without tubes)
PLUS MONO 2,2 KW
A=155 B=110 C=66
215 kg
PLUS MONO 3 KW
A=155 B=110 C=66
215 kg
PLUS STANDARD
A=155 B=110 C=72
240 kg
PLUS TOP
A=155 B=110 C=72
240 kg
PLUS CD25
A=155 B=110 C=72
240 kg
Operating temperature: minimum+5°C, maximum +35°C
Protection grade of switchboard: IP44
Water pump flow rate: 40 litres/min
Compressor air flow rate: 240 litres /min
Flow rate: 6-50 litres /min
Hopper capacity: 80 litres
Max. served distance: 40 meters
Weighted noise pressure level “A”: 92 dB
If the withdraw water is from a deposit, tub or well, it’s require insert a cleaner upline
of the machine.
Accessories upon request: Fairing for feeding from silo
DIMENSIONS OF THE MACHINE
Manual instruction Mixer Plus Mixer Technology srl pag.5
A= Height B= Width C= Depth
1 2 3
4
5 6 7
8
13
9
10
11
12
14
15
16
1718202122
232425
14
1
10 9 26
3
25
27
19
Manual instruction Mixer Plus Mixer Technology srl pag.6
PARTS LIST
1. Mixing chamber locking lever
2. Hopper protection grating with bag cutting blade
3. Compressor
4. Hopper discharge door
5. Water pump
6. Water inlet
7. Cell wheel gearmotor
8. Service tap
9. Pivoting wheels
10. Lifting handles
11. Water pressure reduction unit
12. Water line pressure gauge
13. Water adjustment valve
14. Mixing assembly gearmotor
15. Water inlet in the mixing chamber (light products)
16. Water inlet in the mixing chamber (all products, except for light ones)
17. Flow meter
18. Water drain tap
19. Stator (plenum chamber)
20. Material output connection
21. Material output pressure gauge
22. Gearmotor power supply outlet (only mod. Plus Mono)
23. Trunket
24. Mixing chamber
25. Gearmotor assembly locking device
26. Main power supply plug
27. Rear connection points for the fairing
Manual instruction Mixer Plus Mixer Technology srl pag.7
PACKAGING
Usually the machine is packaged by the Manufacturer on wooden pallet, fastened with
straps and wrapped with a film.
List of supplied loose components:
No. 1 Mixer;
No. 1 Rotor;
No. 1 "T" wrench;
No. 1 Spraying nozzle;
No. 1 Material conveying tube (ø est. 39 mm - L= 15 m);
No. 1 Air tube (ø est. 19 mm - L= 16 m);
No. 1 Water tube (ø est. 26 mm - L= 40 m);
No. 1 Power supply cable with outlet, without plug (L= 50 m).
Components positioned in the tool carrying box
No. 1 Instructions for use and maintenance;
No. 1 "Anti-grip" liquid bottle with sprayer;
No. 1 Cleaning device;
No. 1 Spraying nozzle air tube cleaning tool;
No. 1 Screwdriver;
No. 1 Fixed wrench (2 sizes 24 - 36 mm);
No. 1 Fixed wrench (3 sizes 30 - 13 - 10 mm);
No. 2 Diffuser rubber spare (nozzle) parts for spraying nozzle;
No. 2 Small foam rubber balls to clean the material conveying tube;
No. 2 Water tube fittings;
No. 2 Water tube clamps;
No. 2 Fittings (reduction units) for water inlet (1" - 3/4");
No. 1 Fast connection for cleaning the material transport tube;
No. 1 Cleaning device rod.
Manual instruction Mixer Plus Mixer Technology srl pag.8
UNPACKING
1) Remove the protective film;
2) With a proper tool, cut the straps paying attention not to be hit by the same due to
their elasticity;
3) Release the brake of the pivoting wheel;
4) With the help of a second operator, let the machine carefully get off the pallet
lifting it using the proper handles positioned on the machine sides;
5) Lock the brake of the pivoting wheel.
USE DESTINATION
The use destination of the machine is to use in building sector for the Mixing and
spraying of pre-mixed products having a max. granulometry of 5 mm, suitable for
plastering.
Can be used for the processing: Pre-mixed plasters, dry or in silo, having as base:
plaster, plaster lime, cement lime, finishing plasters, stoppers, coloured plasters,
gluing agents in general, foundation for floors and mortars.
Any other different use is potentially inappropriate.
DISPOSAL
At the disposal time of the machine, compulsorily observe the provisions of the
regulations in force.
Separate the parts making up the machine according to the different construction
materials (plastic, copper, iron, etc...).
Lubricant liquids and any other fluids shall absolutely not be dispersed in the
environment.
These products, deemed polluting and hazardous, shall be compulsory disposed
entrusting companies authorized and specialized for the different types of product.
Manual instruction Mixer Plus Mixer Technology srl pag.9
MACHINE TRANSPORT
In the drawing are visible the coupling points for the transport and handling of the
machine.
Manual instruction Mixer Plus Mixer Technology srl pag.10
SAFETY INSTRUCTIONS
1. The machine use is only reserved to qualified and trained staff in according to
the safety provision law.
2. Always remove the voltage, turning off master switch, before to do any
operation on the machine.
3. The master switch has also the stop emergency function in case of necessity.
4. Conform to use destination of the machine described in the in the specific
chapter.
5. The disconnection of the material conveying tube, it is compulsory to done only
with pressure at zero of pressure gauge.
6. Consult the instructions of pre-mixed products, before to use the machine
7. The machine is not suitable to use in environments with potentially explosive
atmospheres (Atex)
8. Only one operator at time on the machine
9. The machine has not been conceived for to transport and/or lift persons and
things.
10. Pay attention to transport the machine on slopes, danger to be run over
11. It is absolutely forbidden to tamper, disconnect and/or remove any safety
device existing in the machine.
12. Lock the brake of the pivoting wheel, just finished the movement.
13. For the safe use of the machine are recommended the following personal
protective equipment: safety footwear, protective gloves from chemicals,
goggles or face shield, earmuff.
14. Don’t introduce objects thought the hopper protection grating. Don’t use the
machine with the open grating.
15. It is absolutely forbidden to tamper the calibration of pressure reduction valve.
16. Don’t step or pull tubes and the electrical connections.
Manual instruction Mixer Plus Mixer Technology srl pag.11
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