Page 1
Bead Roller
Operating, Servicing, and
Safety Instruction Manual
CAUTION: Read and Understand
These Operating, Servicing, and
Safety Instructions, Before Using
This Machine.
1-800-467-2464
10 Cooperative Way Wright City, MO 63390
P.O. Box 110 Foristell, MO 63348
1-636-745-7757 Fax 1-636-745-2874
www.mittlerbros.com
Page 2
Table of Contents
Safety Pg.3
Machine Set Up Pg.4-6
Operation Pg.7
Technical Diagrams Pg.8-12
Bead Roller Accessories Pg.13
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Depth Stop Installation Instructions Pg.14
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SAFETY
The purpose of the safety section of this manual is to inform operators and
maintenance personnel of the precautions to be taken while operating or servicing the
machine. The following are a few basic guidelines to follow, but as with any type of machinery
good judgment and a safe attitude should be applied at all times.
1 Always disconnect power, lock-out and tag-out machine per OSHA regulations before attempting
to service this machine.
2. Always wear safety glasses or other approved eye protection while operating or servicing the
machine.
3. Keep all body parts and any foreign objects away from moving parts. Do not reach into the
machine without first disconnecting all power sources.
4. Do not attempt to override any safety device on the machine.
5. Do not operate the machine if it has been damaged or is not operating properly.
6. Do not wear jewelry (watches, rings, necklaces, etc.), or loose fitting clothing while operating or
servicing the machine.
7. The machine should only be operated or serviced by properly trained, authorized personnel.
8. Replacement parts should have the same specification and operation as the original parts on the
machine.
9. All guards and covers must be in place before operating the machine.
10. Before starting the machine be sure it is set up properly.
11. Make sure the machine is properly grounded.
12. The machine and work area should be kept neat and clean.
13. Do not operate or service any machine while under the influence of drugs or alcohol.
NOTE: THESE SAFETY RULES ARE FOR YOUR BENEFIT TO HELP PREVENT INJURY TO YOURSELF
AND/OR YOUR CO-WORKERS. REVIEW ALL SETUP AND OPERATING PROCEDURES, WHETHER
COVERED OR NOT, IN THIS MANUAL TO HELP INSURE SAFE OPERATION
OF THE MACHINE.
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Floor Stand Assembly Instructions
1. Remove machine from packaging.
2. Assemble stand by installing 1/2-13 socket head cap screw (SHCS) through the bottom
of the H-frame or caster base plate.
3. Install 2) 5/16-18 bolts through top of gusset.
4. Install rigid casters on back of base plate.
5. Install swivel casters on front of base plate.
6. Place machine on top of the bead roller stand and secure using (2) 3/8-16 x 1”
socket head cap screws.
Stationary Floor Stand Assembly
#200-031
1/2 -13 SHCS thru
Stand Bottom
MACHINE SET UP
3/8-16 SHCS Bolts To
Secure Stand To Bead
Roller Frame From Side
5/16-18 Bolts thru
Bead Roller Frame
Page 5
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p
FLOOR STAND with CASTERS
#200-150
1/2- 13 SHCS thru
5/16- 18 SHCS
Bolts from To
Page 6
Bead Depth Adjuster
SHCS Bolts and
Washers to
Secure Rolls
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MACHINE SET UP (cont.)
Turn Counter-clockwise to Open
MB Logo to
Variable Speed
Foot Pedal
115 Volt
Plug
1. Remove shoulder bolt holding the aluminum handle to bottom of the bead depth adjuster.
2. Install aluminum handle on top of bead depth adjuster and secure using the shoulder bolt.
3. Remove the (2) 3/8-16 x 1” bolts and washers from the ends of the shafts.
4. Turn the bead depth adjuster counter-clockwise a 1 - 2 turns to allow clearance for rolls to slide
onto the shafts.
Place the bead rolls on the shafts with the MB logo stamp facing toward the machine.
5.
Either roll can be put on either shaft, but we usually recommend the male Bead Roll go
on the top.
Note: On 1-1/2” or 2” wide Bead Rolls, the socket head cap screw (SHCS) & washer
MUST be installed in the Bead Roll recessed cavity.
6. Secure the rolls to the shafts with the SHCS & washers removed in step #7 and tighten
both SHCS.
7. Place power cord and variable speed foot pedal on floor.
8. Plug into 115 volt, 1 phase, 60 hertz power outlet.
9. Machine is now ready for use.
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Bead Depth
OPERATION
Forward
Reverse
Switch
Variable Speed
115 Volt
Plug
1. Step on the foot pedal to determine the direction Bead Rolls are turning.
Note: The foot pedal controls the speed – variable speed.
2. Release the foot pedal to stop machine.
3. Flip the forward / reverse switch to change bead roll rotation.
Caution: Release the foot pedal to stop the machine before changing from forward
to reverse direction.
Note: Some experimentation will be required to become comfortable with regulating the foot
pedal variable speed and determining the proper bead depth. It is recommended that you
use a scrap piece of the same material you want to bead roll.
4. Place a scrap piece of metal between the open Bead Rolls. Note: Do not start with the rolls
completely closed as you may find that the rolls are too close together and it is difficult to feed
the metal.
5. Turn the Bead Depth Adjuster handle clockwise to lower the upper Bead Roll until the Bead
Rolls contacts the metal.
6. Rotate Bead Depth Adjuster clockwise ½ additional turn to force pressure on metal.
7. Lightly step on the foot pedal and feed the metal between the rolls for approximately 2” of
travel and release the foot pedal to stop machine.
8. Rotate Bead Depth Adjuster another ½” turn clockwise (tighten pressure) and run another 2” of
travel. Continue turning Bead Depth Adjuster in ½” turn increments and run 2” long
increments until you can not turn the Bead Depth Adjuster any further.
Note:
This will allow you to determine how many turns on the Bead Depth Adjuster are
required to obtain the desired Bead Pattern depth. Usually 1 to 2 turns will provide the
desired Bead depth.
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PART NO.QTY.ITEM NO.
200-060 Frame11
12
200-022L Lower Shaft
23
14
23
200-024 Drive Gear
44
200-501 Flanged Bronze Bushing
15
200-022U Upper Shaft
PRICE
11
200-016 Adjustable Bearing Block16
200-017 Adjustable Bearing Block17
11
4
7
5
3
12
20
27
24
30
19
28
16
15
17
18
10
10
3
11
4
2
21
20
24" BEAD ROLLER PARTS LIST
200-026 Handle Mount18
200-023 T-Nut19
210
200-519 1/4" x 2" Roll Pin
21
25
13
8
1
9
26
4
11
21
PART NO.QTY.ITEM NO.
4
200-502 Set Collar
200-013 Motor Mount Plate112
200-110 Aluminum Handle113
200-506 Motor114
115
200-505 Spider
116
200-503 1/2" Coupling Half
117
200-504 3/4" Coupling Half
118
3/16" Key Stock
119
200-048 Switch Box Cover
620
HX-SHCS 3/8"-16x1"
4
FW 3/8"
323
HX-SHCS 1/4"-20x3/4
224
SBHCSCREW 10-32x3/8"
325
200-516 5/16" x 1 3/4" Handle Bolt
226
200-514 Lock Screw
127
200-507 Reversing Switch
128
200-517 1/2" Romex Connector
129
200-520 Foot Pedal, Variable Speed
130
Power Cord 16/3
6
4
11
21
20
20
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PART NO.QTY.ITEM NO.
200-070 Frame11
12
200-061L Lower Shaft
23
14
23
200-024 Drive Gear
200-501 Flanged Bronze Bushing44
15
200-061U Upper Shaft
PRICE
11
200-016 Adjustable Bearing Block16
200-017 Adjustable Bearing Block17
11
4
7
5
3
12
20
27
24
30
19
28
16
15
18
10
17
3
10
11
4
2
21
20
36" BEAD ROLLER PARTS LIST
200-026 Handle Mount18
200-023 T-Nut19
210
200-519 1/4" x 2" Roll Pin
25
13
8
1
9
26
4
11
21
PART NO.QTY.ITEM NO.
4
200-502 Set Collar
200-013 Motor Mount Plate112
200-110 Aluminum Handle113
200-506 Motor114
115
200-505 Spider
116
200-503 1/2" Coupling Half
117
200-504 3/4" Coupling Half
118
3/16" Key Stock
119
200-048 Switch Box Cover
620
HX-SHCS 3/8"-16x1"
421
FW 0 3/8"
323
HX-SHCS 1/4"-20x3/4 "
224
SBHCSCREW 10-32x3/8"
325
200-516 5/16" x 1 3/4" Handle Bolt
226
200-514 Lock Screw
127
200-507 Reversing Switch
128
200-517 1/2" Romex Connector
129
200-520 Foot Pedal, Variable Speed
130
Power Cord 16/3
6
4
11
21
20
20
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PART NO.QTY.ITEM NO.
200-071 Frame11
12
200-062L Lower Shaft
23
14
23
200-024 Drive Gear
200-501 Flanged Bronze Bushing44
15
200-062U Upper Shaft
PRICE
11
200-016 Adjustable Bearing Block16
200-017 Adjustable Bearing Block17
11
4
7
5
3
12
20
27
24
30
19
28
16
15
18
17
10
10
3
11
4
2
21
20
42" BEAD ROLLER PARTS LIST
200-026 Handle Mount18
200-023 T-Nut19
210
200-519 1/4" x 2" Roll Pin
25
13
8
1
9
26
4
6
11
21
PART NO.QTY.ITEM NO.
4
200-502 Set Collar
200-013 Motor Mount Plate112
200-110 Aluminum Handle113
200-506 Motor114
115
200-505 Spider
116
200-503 1/2" Coupling Half
117
200-504 3/4" Coupling Half
118
3/16" Key Stock
119
200-048 Switch Box Cover
620
HX-SHCS 3/8"-16x1"
421
FW 0 3/8"
323
HX-SHCS 1/4"-20x3/4"
224
SBHCSCREW 10-32x3/8"
325
200-516 5/16" x 1 3/4" Handle Bolt
226
200-514 Lock Screw
127
200-507 Reversing Switch
128
200-517 1/2" Romex Connector
129
200-520 Foot Pedal, Variable Speed
130
Power Cord 16 /3
4
11
21
20
20
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Page 12
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Page 13
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Page 14
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#200-009 Depth Stop Installation Instructions
Purpose: Edge guide surface for flat or curved panels to assist in creating straight line bead
profiles.
#200-14NV Rotary
Requires a 3/8”x16-2 ¼” SHCS
200-10NV) Rotary
#
Requires a 3/8”x16-1 ¾”” SHCS
Requires a 3/8”x16-1 ¾”” SHCS
#210-24, #200-36, #200-42
INSTRUCTIONS:
1. Insert aluminum “T” block into machine throat opening from the right hand side.
2. (Looking at machine from bead roll end with motor in back).
3. Install proper length bolt and flat strap from the left hand side.
a. NOTE: The aluminum “T” block can be located anywhere within the length of the machine
throat to correspond with desired straight line position for creating a bead profile in metal.
4. Install round rod into the aluminum “T” block.
allow for fine-tuning desired location.
5. Tighten “T” handle to secure round rod and edge guide surfaces at desired location.
NOTE: Round rod will telescope through “T” block to
Page 15
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CAUTION: Read and Understand
These Operating, Servicing, and
Safety Instructions, Before Using
This Machine.
1-800-467-2464
10 Cooperative Way Wright City, MO 63390
P.O. Box 110 Foristell, MO 63348
1-636-745-7757 Fax 1-636-745-2874
www.mittlerbros.com
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