Mitsumi electronic PLA-ABA User Manual

Air-Conditioners
PLA-A·BA
INSTALLATION MANUAL
For safe and correct use, read this manual and the outdoor unit installation manual thoroughly before installing the air-conditioner unit.
Avant d’installer le climatiseur, lire attentivement ce manuel, ainsi que le manuel d’installation de l’appareil exté­rieur pour une utilisation sûre et correct.
MANUAL DE INSTALACIÓN
Para un uso seguro y correcto, lea detalladamente este manual de instalación antes de montar la unidad de aire acondicionado.
FOR INSTALLER
POUR L’INSTALLATEUR
PARA EL INSTALADOR
English
Français
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Contents
1. Safety precautions .....................................................................................2
2. Installation location .................................................................................... 3
3. Installing the indoor unit ............................................................................3
4. Installing the refrigerant piping .................................................................. 5
5. Drainage piping work .................................................................................6
1. Safety precautions
Before installing the unit, make sure you read all the “Safety precau­tions”.
Please report to your supply authority or obtain their consent before connecting this equipment to the power supply system.
Warning: Describes precautions that must be observed to prevent danger of injury or death to the user.
Caution: Describes precautions that must be observed to prevent damage to the unit.
Warning:
• Ask a dealer or an authorized technician to install the unit.
• For installation work, follow the instructions in the Installation Manual and
use tools and pipe components specifi cally made for use with refrigerant specifi ed in the outdoor unit installation manual.
• The unit must be installed according to the instructions in order to mini-
mize the risk of damage from earthquakes, typhoons, or strong winds. An incorrectly installed unit may fall down and cause damage or injuries.
The unit must be securely installed on a structure that can sustain its weight.
• If the air conditioner is installed in a small room, measures must be taken
to prevent the refrigerant concentration in the room from exceeding the safety limit in the event of refrigerant leakage. Should the refrigerant leak and cause the concentration limit to be exceeded, hazards due to lack of oxygen in the room may result.
6. Electrical work ...........................................................................................7
7. Test run ....................................................................................................13
8. System control ........................................................................................16
9. Installing the grille ....................................................................................16
10. Easy maintenance function .....................................................................18
After installation work has been completed, explain the “Safety Precautions,” use, and maintenance of the unit to the customer according to the information in the Operation Manual and perform the test run to ensure normal operation. Both the Installation Manual and Operation Manual must be given to the user for keeping. These manuals must be passed on to subsequent users.
: Indicates a part which must be grounded.
Warning:
Carefully read the labels affi xed to the main unit.
• Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a fl ame, poisonous gases will be released.
• All electric work must be performed by a qualifi ed technician according to local regulations and the instructions given in this manual.
• Use only specifi ed cables for wiring.
• The terminal block cover panel of the unit must be fi rmly attached.
• Use only accessories authorized by Mitsubishi Electric and ask a dealer or an authorized technician to install them.
• The user should never attempt to repair the unit or transfer it to another location.
• After installation has been completed, check for refrigerant leaks. If refrig­erant leaks into the room and comes into contact with the fl ame of a heater or portable cooking range, poisonous gases will be released.
1.1. Before installation (Environment)
Caution:
Do not use the unit in an unusual environment. If the air conditioner is in­stalled in areas exposed to steam, volatile oil (including machine oil), or sulfu­ric gas, areas exposed to high salt content such as the seaside, the perform­ance can be signifi cantly reduced and the internal parts can be damaged.
• Do not install the unit where combustible gases may leak, be produced, fl ow, or accumulate. If combustible gas accumulates around the unit, fi re or explosion may result.
• Do not keep food, plants, caged pets, artwork, or precision instruments in the direct airfl ow of the indoor unit or too close to the unit, as these items can be damaged by temperature changes or dripping water.
1.2. Before installation or relocation
Caution:
• Be extremely careful when transporting the units. Two or more persons are needed to handle the unit, as it weighs 20 kg, 40 lbs or more. Do not grasp the packaging bands. Wear protective gloves as you can injure your hands on the fi ns or other parts.
• Be sure to safely dispose of the packaging materials. Packaging materials, such as nails and other metal or wooden parts may cause stabs or other injuries.
1.3. Before electric work
Caution:
• Be sure to install circuit breakers. If not installed, electric shock may result.
• For the power lines, use standard cables of suffi cient capacity. Otherwise, a short circuit, overheating, or fi re may result.
• When installing the power lines, do not apply tension to the cables.
• When the room humidity exceeds 80% or when the drainpipe is clogged, water may drip from the indoor unit. Do not install the indoor unit where such dripping can cause damage.
• When installing the unit in a hospital or communications offi ce, be prepared for noise and electronic interference. Inverters, home appliances, high­frequency medical equipment, and radio communications equipment can cause the air conditioner to malfunction or breakdown. The air conditioner may also affect medical equipment, disturbing medical care, and communi­cations equipment, harming the screen display quality.
Thermal insulation of the refrigerant pipe is necessary to prevent condensation. If the refrigerant pipe is not properly insulated, condensation will be formed.
• Place thermal insulation on the pipes to prevent condensation. If the drain­pipe is installed incorrectly, water leakage and damage to the ceiling, fl oor, furniture, or other possessions may result.
• Do not clean the air conditioner unit with water. Electric shock may result.
• Tighten all fl are nuts to specifi cation using a torque wrench. If tightened too much, the fl are nut can break after an extended period.
Be sure to ground the unit. If the unit is not properly grounded, electric shock may result.
Use circuit breakers (ground fault interrupter, isolating switch (+B fuse), and molded case circuit breaker) with the specifi ed capacity. If the circuit breaker capacity is larger than the specifi ed capacity, breakdown or fi re may result.
1.4. Before starting the test run
Caution:
• Turn on the main power switch more than 12 hours before starting opera­tion. Starting operation just after turning on the power switch can severely damage the internal parts.
• Before starting operation, check that all panels, guards and other protective parts are correctly installed. Rotating, hot, or high voltage parts can cause injuries.
2
• Do not operate the air conditioner without the air fi lter set in place. If the air fi lter is not installed, dust may accumulate and breakdown may result.
• Do not touch any switch with wet hands. Electric shock may result.
• Do not touch the refrigerant pipes with bare hands during operation.
After stopping operation, be sure to wait at least fi ve minutes before turning off the main power switch. Otherwise, water leakage or breakdown may result.
2. Installation location
Refer to the outdoor unit installation manual.
3. Installing the indoor unit
3.1. Check the indoor unit accessories (Fig. 3-1)
The indoor unit should be supplied with the following accessories.
Accessory name Q'ty Installation template 1 Washers (with insulation)
Washers (without insulation) Pipe cover (for refrigerant piping joint) Small diameter Large diameter Band 8 Screw with washer (M5 × 25) for mounting grille 4 Drain socket 1 Insulation 1
4 4
1 1
A
3-17/32
6-11/16
5-1/2
*
Fig. 3-1
25/32 to 1-25/32 25/32 to 1-25/32
6-5/16
33-1/16
5-29/32
3-17/32
5-5/16
+3/16
0
11/16
37-3/8
33-27/32 to 35-13/16
31-7/8
6-5/16
7-3/8
33-1/16
Min. 98-7/16
Fig. 3-2
Models
15/16
7-15/32
*
B
2-3/8
11-3/16 14-27/32
*
A12, A18, A24, A30 80, 3-5/32 A36, A42 85, 3-11/32
Fig. 3-3
6-5/16
-3/16
23-13/16
6-5/16
4-1/8
1-15/16
*
*
to 2-3/4
+3/16
Min. 19-11/16
A
25/32 to
1-25/32
(5/16)(5/16)
+1-3/8
24-13/32
37-3/8
33-27/32 to 35-13/16
25/32 to
1-25/32
C
D
0
1-3/8
11/16
74, 2-29/32 77, 3-1/32
(inch)
(mm, inch)
B
3.2. Ceiling openings and suspension bolt installation
locations (Fig. 3-2)
Caution: Install the indoor unit at least 2.4m (94-1/2inch) above fl oor or grade level. For appliances not accessible to the general public.
• Using the installation template (top of the package) and the gauge (supplied as
an accessory with the grille), make an opening in the ceiling so that the main unit can be installed as shown in the diagram. (The method for using the template and the gauge is shown.)
* Before using, check the dimensions of template and gauge, because they
change due to fl uctuations of temperature and humidity.
* The dimensions of ceiling opening can be regulated within the range shown
in Fig.3-2; so center the main unit against the opening of ceiling, ensuring that the respective opposite sides on all sides of the clearance between them becomes identical.
• Use M10 (3/8") suspension bolts.
* Suspension bolts are to be procured at the fi eld.
• Install securely, ensuring that there is no clearance between the ceiling panel &
grille, and between the main unit & grille.
Outer side of main unit Grille Bolt pitch Ceiling opening Multi function casement (option) Outer side of Grille
* Note that the space between ceiling panel of the unit and ceiling slab, etc. must be 10 to 15 mm,
25/64 to 19/32 inch.
When the optional multi-functional casement is installed, add 135 mm, 5-5/16
*
inch to the dimensions marked on the fi gure.
Ceiling
Entire periphery
(mm, inch)
Models C D
A12, A18, A24, A30 241, 9-1/2" 258, 10-3/16"
A36, A42 281, 11-1/16" 298, 11-3/4"
3.3. Refrigerant and drainage piping locations of indoor unit
The fi gure marked with * in the drawing represent the dimensions of the main unit excluding those of the optional multi function casement. (Fig. 3-3)
Drain pipe Ceiling Grille Refrigerant pipe (liquid) Refrigerant pipe (gas) Water supply inlet Main unit
When the optional multi-functional casement is installed, add 135 mm, 5-5/16inch
*
to the dimensions marked on the fi gure.
3
3. Installing the indoor unit
3-17/32 3-17/32
3-15/16 3-15/16
70°
13-25/32
*6-7/32
3-15/16
5-1/8
120
6-3/32*6-9/16
*
120
(inch)
3.4.
Branch duct hole and fresh air intake hole (Fig. 3-4)
At the time of installation, use the duct holes (cut out) located at the positions shown in Fig3-4, as and when required.
• A fresh air intake hole for the optional multi function casement can also be made.
Note: The fi gure marked with * in the drawing represent the dimensions of the main unit excluding those of the optional multi function casement. When installing the optional multi function casement, add 135 mm, 5-5/16 inch to the dimensions marked on the fi gure. When installing the branch ducts, be sure to insulate adequately. Otherwise condensation and dripping may occur.
Branch duct hole 14-ø2.8 mm, ø1/8 inch burring hole Indoor unit Fresh air intake hole Drain pipe Refrigerant pipe Branch duct hole diagram
(view from either side)
ø150 mm, ø5-29/32 inch cut out hole ø175 mm, ø6-7/8 inch burring hole pitch Fresh air intake hole diagram 3-ø2.8 mm, ø1/8 inch burring hole ø125 mm, ø4-29/32 inch burring hole pitch ø100 mm, ø3-15/16 inch cut out hole Ceiling
Ceiling Rafter Beam Roof beam
+3/16
0
11/16
Fig. 3-6
23-13/16
31-57/64
Min. 1-3/16
4-1/8 (9-29/64)
Fig. 3-4
Use inserts rated at 100-150 kg, 220
-331 lbs each (procure locally) Suspension bolts M10(3/8") (procure locally) Steel reinforcing rod
Fig. 3-5
Suspension bolt Ceiling Nut Washer (with insulation) Mounting plate Washer (without insulation) Check using the Installation gauge
+3/16
0
A=11/16
Main unit Ceiling Gauge Ceiling opening dimensions
Fig. 3-8
Unit Grille Pillar
(inch)
(inch)
Fig. 3-7
Main unit Ceiling Installation template (top ofthe package) Screw withwasher(Accessory)
3.5. Suspension structure (Give site of suspension strong structure) (Fig. 3-5)
• The ceiling work differs according to the construction of the building. Building constructors and interior decorators should be consulted for details.
(1) Extent of ceiling removal: The ceiling must be kept completely horizontal and
the ceiling foundation (framework: wooden slats and slat holders) must be rein-
forced in order to protect the ceiling from vibration. (2) Cut and remove the ceiling foundation. (3) Reinforce the ends of the ceiling foundation where it has been cut and add ceil-
ing foundation for securing the ends of the ceiling board. (4) When installing the indoor unit on a slanted ceiling, attach a pillar between the
ceiling and the grille and set so that the unit is installed horizontally.
Wooden structures
• Use tie beams (single storied houses) or second fl oor beams (two story houses)
as reinforcing members.
• Wooden beams for suspending air conditioners must be sturdy and their sides
must be at least 6 cm, 2-3/8 inch long if the beams are separated by not more than 90 cm, 35-7/16 inch and their sides must be at least 9 cm, 3-9/16 inch long if the beams are separated by as much as 180 cm, 70-7/18 inch. The size of the suspension bolts should be ø10 (3/8"). (The bolts do not come with the unit.)
Ferro-concrete structures Secure the suspension bolts using the method shown, or use steel or wooden hangers, etc. to install the suspension bolts.
3.6. Unit suspension procedures (Fig. 3-6)
Suspend the main unit as shown in the diagram. Figures given in parentheses represent the dimensions in case of installing optional multi function casement.
1. In advance, set the parts onto the suspension bolts in the order of the washers
(with insulation), washers (without insulation) and nuts (double).
• Fit the washer with cushion so that the insulation faces downward.
• In case of using upper washers to suspend the main unit, the lower washers (with insulation) and nuts (double) are to be set later.
2. Lift the unit to the proper height of the suspension bolts to insert the mounting plate between washers and then fasten it securely.
3. When the main unit can not be aligned against the mounting hole on the ceiling, it is adjustable owing to a slot provided on the mounting plate.
• Make sure that A is performed within 17-22 mm, 11/16 to 7/8 inch. Damage could result by failing to adhere to this range. (Fig. 3-7)
Caution: Use the top half of the box as a protective cover to prevent dust or debris from getting inside the unit prior to installation of the decorative cover or when applying ceiling materials.
3.7. Confi rming the position of main unit and tightening the suspension bolts (Fig. 3-8)
• Using the gauge attached to the grille, ensure that the bottom of the main unit is
properly aligned with the opening of the ceiling. Be sure to confi rm this, otherwise condensation may form and drip due to air leakage, etc.
• Confi rm that the main unit is horizontally levelled, using a level or a vinyl tube
fi lled with water.
• After checking the position of the main unit, tighten the nuts of the suspension
bolts securely to fasten the main unit.
• The installation template (top of the package) can be used as a protective sheet to
prevent dust from entering the main unit when the grilles are left unattached for a while or when the ceiling materials are to be lined after installation of the unit is fi n­ished.
* As for the details of fi tting, refer to the instructions given on the Installation tem-
plate.
4
4. Installing the refrigerant piping
45 2
A
90 0.5
Flare cutting dimensions
Copper pipe O.D. Flare dimensions
(mm, inch) A dimensions (mm, inch)
R1/64 to R1/32
Fig. 4-1
6.35, 1/4 8.7 - 9.1, 11/32 - 23/64
9.52, 3/8 12.8 - 13.2, 1/2 - 33/64
12.7, 1/2 16.2 - 16.6, 41/64 - 21/32
15.88, 5/8 19.3 - 19.7, 49/64 - 25/32
19.05, 3/4 23.6 - 24.0, 15/16 - 61/64
B
Die Copper pipe
4.1. Precautions
For devices that use R410A refrigerant
• Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigera­tion oil applied to the fl ared sections.
• Use C1220 copper phosphorus for copper and copper alloy seamless pipes, to connect the refrigerant pipes. Use refrigerant pipes with the thicknesses specifi ed in the table below. Make sure the insides of the pipes are clean and do not contain any harmful contaminants such as sulfuric compounds, oxidants, debris, or dust.
Warning: When installing or moving the air conditioner, use only the specifi ed refriger­ant (R410A) to charge the refrigerant lines. Do not mix it with any other refrig­erant and do not allow air to remain in the lines. Air enclosed in the lines can cause pressure peaks resulting in a rupture and other hazards.
A12, A18 A24, A30, A36, A42
Liquid pipe
Gas pipe
• Do not use pipes thinner than those specifi ed above.
ø6.35 mm, ø1/4 inch
thickness 0.8mm, 1/32 inch
ø12.7 mm, ø1/2 inch
thickness 0.8mm, 1/32 inch
ø9.52 mm, ø3/8 inch
thickness 0.8mm, 1/32 inch
ø15.88 mm, ø5/8 inch
thickness 1.0mm, 3/64 inch
4.2. Connecting pipes (Fig. 4-1)
• When commercially available copper pipes are used, wrap liquid and gas pipes
with commercially available insulation materials (heat-resistant to 100 °C, 212 °F or more, thickness of 12 mm, 1/2 inch or more).
• The indoor parts of the drain pipe should be wrapped with polyethylene foam
insulation materials (specifi c gravity of 0.03, thickness of 9 mm, 23/64 inch or more).
• Apply thin layer of refrigerant oil to pipe and joint seating surface before tighten-
ing fl are nut.
• Use two wrenches to tighten piping connections.
• Use refrigerant piping insulation provided to insulate indoor unit connections. In-
sulate carefully.
Flare nut tightening torque
Copper pipe O.D.
(mm, inch)
ø6.35, 1/4 17, 43/64 14-18, 10-13 ø6.35, 1/4 22, 7/8 34-42, 25-30 ø9.52, 3/8 22, 7/8 34-42, 25-30 ø12.7, 1/2 26, 1-3/64 49-61, 35-44
ø12.7, 1/2 29, 1-9/64 68-82, 49-59 ø15.88, 5/8 29, 1-9/64 68-82, 49-59 ø15.88, 5/8 36, 1-27/64 100-120, 71-86 ø19.05, 3/4 36, 1-27/64 100-120, 71-86
Apply refrigerating machine oil over the entire fl are seat surface. Use correct fl are nuts meeting the pipe size of the outdoor unit.
Flare nut O.D.
(mm, inch)
Tightening torque
(N-m, ftlbs)
Copper pipe O.D.
mm (inch)
6.35 (1/4")
9.52 (3/8")
12.7 (1/2")
15.88 (5/8")
19.05 (3/4")
Fig. 4-2
B (mm, inch)
Flare tool for R410A
Clutch type
1.0 - 1.5, 3/64 - 1/16
1.0 - 1.5, 3/64 - 1/16
1.0 - 1.5, 3/64 - 1/16
1.0 - 1.5, 3/64 - 1/16
1.0 - 1.5, 3/64 - 1/16
Available pipe size
Liquid side ø6.35 ø9.52
Gas side
: Factory fl are nut attachment to the heat exchanger.
A12, A18 A24, A30, A36, A42
ø12.7
ø15.88
5
4. Installing the refrigerant piping
Refrigerant pipe and insulating material
Pipe cover (large)
Pipe cover (small)
Refrigerant pipe (gas)
Refrigerant pipe (liquid)
Band
Cross-sectional view of connection
Pipe
Insulating material
Squeeze
,
4.3. Indoor unit (Fig. 4-3)
Heat insulation for refrigerant pipes:
1 Wrap the enclosed large-sized pipe cover around the gas pipe, making sure that
the end of the pipe cover touches the side of the unit.
2 Wrap the enclosed small-sized pipe cover around the liquid pipe, making sure
that the end of the pipe cover touches the side of the unit.
3 Secure both ends of each pipe cover with the enclosed bands. (Attach the
bands 20 mm, 25/32 inch from the ends of the pipe cover.)
• After connecting the refrigerant piping to the indoor unit, be sure to test the pipe connections for gas leakage with nitrogen gas. (Check that there is no refrigerant leakage from the refrigerant piping to the indoor unit.)
4.4. For twin/triple combination
Refer to the outdoor unit installation manual.
Fig. 4-3
5. Drainage piping work
Max. 65 ft
5 to 7 ft
Fig. 5-1
7/16
111
Fig. 5-2
Max. 6 inch
(inch)
5.1. Drainage piping work (Fig. 5-1)
• Use VP25 (O.D. ø32 mm, 1-1/4 inch PVC TUBE) for drain piping and provide 1/100 or more downward slope.
• Be sure to connect the piping joints using a polyvinyl type adhesive.
• Observe the fi gure for piping work.
• Use the included drain hose to change the extraction direction.
Correct piping Wrong piping Insulation (9 mm, 23/64 inch or more) Downward slope (1/100 or more) Odor trap
Grouped piping
O.D. ø32 mm, 1-1/4 inch PVC TUBE Downward slope (1/100 or more) Make it as large as possible Indoor unit
Make the piping size large for grouped
piping.
1.Connect the drain socket (supplied with the unit) to the drain port. (Fig. 5-2)
(Fix the tube using PVC adhesive then secure it with a band.)
2.Install a locally purchased drain pipe (PVC pipe, O.D. ø32mm, 1-1/4 inch).
(Fix the pipe using PVC adhesive then secure it with a band.)
3.Insulate the tube and pipe. (PVC pipe, O.D. ø32mm, 1-1/4 inch and socket)
4.Check that drain fl ows smoothly.
5.Insulate the drain port with insulating material, then secure the material with a
band. (Both insulating material and band are supplied with the unit.)
Unit
Insulating material Band Drain port (transparent) O.D. ø32 mm, 1-1/4 inch PVC TUBE (Slope
Insertion margin Matching
Support metal Air bleeder Raised
O.D. ø38 mm, 1-1/2 inch PVC TUBE for
grouped piping.(9 mm, 23/64 inch or more insulation)
Up to 850 mm, 33-7/16 inch
Drain pipe (O.D. ø32mm, 1-1/4inch PVC
TUBE) Insulating material (purchased locally) Transparent PVC pipe
1/100 or more)
Drain socket
6
6. Electrical work
Fig. 6-1
6.1.1. Indoor unit power supplied from outdoor unit
The following connection patterns are available. The outdoor unit power supply patterns vary on models.
D
L
AB C
N
S1 S2 S3
1 System
E
F
6.1. Indoor unit (Fig. 6-1)
1. Remove the electrical wiring service panel.
2. Remove the electrical box cover.
3. Wire the power cable and control cable separately through the respective wiring entries given in the diagram.
• Do not allow slackening of the terminal screws.
• Leave excess cable so that the electrical box cover can be suspended below the
unit during servicing. (Approx. 50 to 100 mm, 2 to 4 inch)
Entry for control cable Entry for power Clamp Electrical box cover Service panel for electrical wiring Temporary hook for Indoor / Outdoor unit connecting terminals Remote controller connector
Secure with the clamp Earth terminal Conduit
1:1 System
G
S1 S2 S3
1 2
A Outdoor unit power supply B Ear th leakage breaker C Wiring circuit breaker or isolating switch D Outdoor unit E Indoor unit earth F Remote controller G Indoor unit
electrical box cover
* Affi x label A that is included with the manuals near each wiring diagram for the indoor and outdoor units.
Simultaneous twin system
F
GG
S1
S1
S2
S2
S3
S3
2
1
1
2
A Outdoor unit power supply B Ear th leakage breaker C Wiring circuit breaker or isolating switch D Outdoor unit E Indoor unit earth F Remote controller G Indoor unit
E
D
L
ABC
N
S1 S2 S3
E
* Affi x label A that is included with the manuals near each wiring diagram for the indoor and outdoor units.
Indoor unit model PLA-A12, 18, 24, 30 PLA-A36, 42 Minimum circuit ampacity 1A 2A Maximum rating of overcurrent protective device 15A 15A
Indoor unit-Outdoor unit *1 3 × AWG16 (polar) 3 × AWG16 (polar)
Indoor unit earth 1 × Min. AWG16 1 × Min. AWG16
Wiring
Remote contoroller-Indoor unit *2 2 × AWG22 (Non-polar) 2 × AWG22 (Non-polar)
Wire No. × size
Indoor unit-Outdoor unit S1-S2 *3 AC 208/230 V AC 208/230 V Indoor unit-Outdoor unit S2-S3 *3 DC24 V DC24 V
rating
Circuit
Remote controller-Indoor unit *3 DC12 V DC12 V
*1. Max. 50 m, 165 ft *2. The 10m, 30 ft wire is attached in the remote controller accessory. Max. 500 m, 1500ft *3. The fi gures are NOT always against the ground. S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are not electrically insulated by the transformer or other device.
Notes: 1. Wiring size must comply with the applicable local and national code.
2.
3. Use wires rated 300V or more for the power supply cables and the indoor unit/outdoor unit connecting cables.
Use copper supply wires.
4. Install an earth longer than other cables.
7
6. Electrical work
1-3/16
1-37/64
3-9/32
Fig. 6-2
B-1. B-2.
Fig. 6-5
MODEL SELECT
ON/OFF TEMP
FAN
VAN E
MODE
CHECK
LOUVER
TEST RUN
RESETSET CLOCK
Fig. 6-7
1-3/161-3/16
4-23/32
AUTO STOP
AUTO START
h
min
Fig. 6-3
Fig. 6-4
BTB
A6
MODEL SELECT
ON/OFF TEMP
FAN
AUTO STOP
VAN E
LOUVER
RESETSET CLOCK
AUTO START
h
min
MODE
CHECK
TEST RUN
Fig. 6-6
6.2. Remote controller
6.2.1. For wired remote controller
1) Installing procedures
(1) Select an installing position for the remote controller. (Fig. 6-2) The temperature sensors are located on both remote controller and indoor unit.
Procure the following parts locally:
Two piece switch box Thin copper conduit tube Lock nuts and bushings
[Fig.6-2]
Remote controller profi le Required clearances surrounding the remote controller Installation pitch
(2) Seal the service entrance for the remote controller cord with putty to prevent
possible invasion of dew drops, water, cockroaches or worms. (Fig. 6-3) For installation in the switch box For direct installation on the wall, select one of the following:
• Prepare a hole through the wall to pass the remote controller cord (in order to run the remote controller cord from the back), then seal the hole with putty.
• Run the remote controller cord through the cut-out upper case, then seal the cut­out notch with putty.
B-1. To lead the remote controller cord from the back of the controller B-2. To run the remote controller cord through the upper portion [Fig.6-3]
Wall Switch box Conduit Remote controller cord Lock nut
Seal with putty
Bushing Wood screw
2) Connecting procedures (Fig. 6-4)
Connect the remote controller cord to the terminal block.
To TB5 on the indoor unit TB6 (No polarity)
3) Two remote controllers setting
If two remote controllers are connected, set one to “Main” and the other to “Sub”. For setting procedures, refer to “Function selection of remote controller” in the op­eration manual for the indoor unit.
6.2.2. For wireless remote controller
1) Installation area
• Area in which the remote controller is not exposed to direct sunshine.
• Area in which there is no nearby heating source.
• Area in which the remote controller is not exposed to cold (or hot) winds.
• Area in which the remote controller can be operated easily.
• Area in which the remote controller is beyond the reach of children.
2) Installation method (Fig. 6-5)
Attach the remote controller holder to the desired location using two tapping screws.
Place the lower end of the controller into the holder.
Remote controller Wall Display panel Receiver
• The signal can travel up to approximately 7 meters (in a straight line) within 45 degrees to both right and left of the center line of the receiver.
3) Setting (Fig. 6-6)
Insert batteries. Press the SET button with something sharp at the end.
MODEL SELECT
4)Automatic fan speed setting (For wireless remote controller) (Fig. 6-7)
(Setting No.02:with automatic fan speed )
blinks and Model No. is lighted.
Press the temp
If you mistook the operation, press the ON/OFF
buttons to set the Model No.
button and operate again
from procedure .
Press the SET button with something sharp at the end.
MODEL SELECT
and Model No. are lighted for three seconds, then turned off.
Indoor Outdoor Model No.
PLA
heat pump models 001
cooling only models 033
It is necessary to set for wireless remote controller only when automatic fan speed is not set at default setting. It is not necessary to set for wired remote controller with automatic fan speed at default setting.
Press the SET button with something sharp at the end.
Operate when display of remote controller is off.
MODEL SELECT
Press the AUTO STOP
blinks and Model No. is lighted.
button.
blinks and setting No. is lighted.
(Setting No.01: without automatic fan speed )
Press the temp.
buttons to set the setting No.02.
If you mistook the operation, press the ON/OFF button and operate again from procedure .
Press the SET button with something sharp at the end.
MODEL SELECT
and Model No. are lighted for 3 seconds, then turned off.
8
6. Electrical work
TEMP.
MENU
ON/OFF
BACK DAY
MONITOR/SET
PAR-21MAA
CLOCK
OPERATION
MODEL SELECT
ON/OFF TEMP
FAN
VANE
MODE
LOUVER
CHECK
TEST RUN
RESETSET CLOCK
Fig. 6-8
ON/OFF
FILTER
CHECK
TEST
CLEAR
Fig. 6-9
AUTO STOP
AUTO START
h
min
Mode number
Setting number
Refrigerant address
Unit number
5) Assigning a remote controller to each unit
Each unit can be operated only by the assigned remote controller. Make sure each pair of an indoor unit PC board and a remote controller is assigned to the same pair No.
6) Wireless remote controller pair number setting operation (Fig. 6-8)
Press the SET button with something sharp at the end.
Start this operation from the status of remote controller display turned off.
MODEL SELECT
blinks and Model No. is lighted.
Press the
Pair No.
Press the temp
If you mistook the operation, press the ON/OFF
min
button twice continuously.
“0” blinks.
buttons to set the pair number you want to set.
button and operate again
from procedure 2.
Press the SET button with something sharp at the end.
Set pair number is lighted for three seconds then turned off.
A Pair No. of wireless remote controller Indoor PC board
6.3. Function settings
6.3.1. Function setting on the unit (Selecting the unit functions)
0 Factory setting 1 Cut J41 2 Cut J42
3-9 Cut J41, J42
1) For wired remote controller (Fig. 6-9)
Changing the power voltage setting
• Be sure to change the power voltage setting depending on the voltage used.
Go to the function setting mode.
Switch OFF the remote controller. Press the FILTER and TEST RUN
buttons simultaneously and
hold them for at least 2 seconds. FUNCTION will start to blink. Use the buttons to set the refrigerant address (3) to 00. Press
button and [--] will start to blink in the unit number (4) display. Use the buttons to set the unit number (4) to 00. Press the MODE button to designate the refrigerant address/unit number. [--]
will blink in the mode number (1) display momentarily. Press the buttons to set the mode number (1) to 04. Press the button and the current set setting number (2) will blink.
Use the
button to switch the setting number in response to the power supply
voltage to be used.
Power supply voltage 230 V : setting number = 1 208 V : setting number = 2
Press the MODE button and mode and the setting number (1) and (2) will
change to being on constantly and the contents of the setting can be confi rmed. Press the FILTER and TEST RUN buttons simultaneously for at least two
seconds. The function selection screen will disappear momentarily and the air
conditioner OFF display will appear.
CHECK
ON/OFF TEMP
FAN
VANE
MODE
LOUVER
CHECK
TEST RUN
RESETSET CLOCK
AUTO STOP
AUTO START
h
min
CHECK
Fig. 6-10
CHECKCHECK
CHECK
2) For wireless remote controller (Fig. 6-10)
Changing the power voltage setting
• Be sure to change the power voltage setting depending on the voltage used. Going to the function select mode
Press the
CHECK
button twice continuously.
(Start this operation from the status of remote controller display turned off.)
CHECK
is lighted and “00” blinks. Press the toward the receiver of the indoor unit and press the
temp button once to set “50”. Direct the wireless remote controller
h
button .
Setting the unit number Press the less remote controller toward the receiver of the indoor unit and press the
temp buttons and to set the unit number “00”. Direct the wire-
min
but-
ton .
Selecting a mode Enter 04 to change the power voltage setting using the
. Direct the wireless remote controller toward the receiver of the indoor unit and
h
press the
button .
temp buttons and
Current setting number: 1 = 1 beep (one second) 2 = 2 beeps (one second each) 3 = 3 beeps (one second each)
Selecting the setting number Use the V). Direct the wireless remote controller toward the sensor of the indoor unit and press the
To select multiple functions continuously Repeat steps
temp buttons and to change the power voltage setting to 01 (240
h
button .
and to change multiple function settings continuously.
Complete function selection Direct the wireless remote controller toward the sensor of the indoor unit and press the
button .
Note: Whenever changes are made to the function settings after installation or maintenance, be sure to record the changes with a mark in the “Setting” column of the Function table.
6.3.2. Function setting on the remote controller
Refer to the indoor unit operation manual.
9
6. Electrical work
Function table
Select unit number 00
Mode Power failure automatic recovery
Indoor temperature detecting
LOSSNAY connectivity
Power voltage
Select unit numbers 01 to 03 or all units (AL [wired remote controller]/07 [wireless remote controller])
Mode Filter sign
Fan speed
No. of air outlets
Installed options (high-performance fi lter)
Up/down vane setting
*1 When the power supply returns, the air conditioner will start 3 minutes later. *2 Power failure automatic recovery initial setting depends on the connecting outdoor unit.
Settings Not available Available *1 Indoor unit operating average Set by indoor unit’s remote controller Remote controller’s internal sensor Not Supported Supported (indoor unit is not equipped with outdoor-air intake) Supported (indoor unit is equipped with outdoor-air intake) 230 V 208 V
Settings 100Hr 2500Hr No fi lter sign indicator Silent Standard High ceiling 4 directions 3 directions 2 directions Not supported Supported Equipped with vanes (vanes angle setup Equipped with vanes (vanes angle setup ) Equipped with vanes (vanes angle setup )
Mode no. Setting no. 01 1 2 1 02 2 3 1 03 2 3 04 1 2
Mode no. Setting no. 1 07 2 3 1 08 2 3 1 09 2 3 10 1 2
)
1 11 2 3
Initial setting
Initial setting
setting
setting
6.3.3 How to set the fi xed up/down air direction (Only for wired remote controller and PUZ-A/PUY-A•NHA application)
• Only the particular outlet can be fixed to certain direction with the
procedures below. Once fi xed, only the set outlet is fi xed every time air conditioner is turned on. (Other outlets follow UP/DOWN air direction setting of the remote controller.)
Explanation of word
• "Refrigerant address No." and "Unit No." are the numbers given to
each air conditioner.
• "Outlet No." is the number given to each outlet of air conditioner.
(Refer to the right.)
• "Up/Down air direction" is the direction (angle) to fi x.
Reset 1
horizontal
2345
Horizontal airflow
Remote controller setting
The airflow direction of this outlet is controlled by the airflow direction setting of remote contoller.
Outlet No.3
Outlet No.2
Note: "0" indicates all outlets.
Downward
Fixed setting
The airflow direction of this outlet is fixed in particular direction.
When it is cold because of direct airflow, the airflow direction can be fixed horizontally to avoid direct airflow.
Outlet No.4
MITSUBISHI
ELECTRIC
label
Outlet No.1
10
6. Electrical work
TEMP.
MENU
BACK DAY
PAR-21MAA
ON/OFF
MONITOR/SET
CLOCK
Mode button (Return button)
Moves between the selected(blinking) parts.
Unit No. Outlet No.
Operation buttons (During the fi xed airfl ow direction mode)
Press the button with either refrigerant address No., unit No. or outlet No. blinking, ...
Only the air conditioner with the No. on remote controller and its outlet are set to the setting 5 of the airflow direction. (Other outlets are closed.)
It is used to identify the air conditioner and outlet to set.
Press the button with Up/Down air direction indicater blinking, ...
Attention
Only the air conditioner with the No. on Remote controller and its outlet are fixed at "Up/Down air direction" which is blinking.
This is used only to decide direction conclusively. Attention: Be careful not to set wrong air conditioner.
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
Up/Down air direction
ON/OFF button
Resets the fixed airflow direction mode.
Fan Speed button
Press for 2 seconds to change / cancel "Fixed airflow
TEST
Filter button (<Enter> button)
Sends the information on remote controller display.
Check button (Clear button)
·Refer to the next page for details.
Refrigerant addres No.
direction mode".
Set temperature buttons
Changes the selection(No.).
Unit No.
"1-4"
Outlet No.
"1-4"or "0"
Down
Up/Down air direction
5 steps or
cancel
Up
Refrigerant address No.
"00-15"
< Process for setting >
[1] To turn off air conditioner and change the remote controller to "Fixed airfl ow direction mode"
1.Press ON/OFF button
2.Press Fan Speed button seconds simultaneously and it becomes the fi xed airfl ow direction mode after a while.
"Fixed airflow direction mode" display
Air blows downward after it becomes "fixed airflow direction mode"
[2] To select and identify the outlet to set
1.Press Set Temperature button blinking. Select outlet No. to set.
Unit No.
to turn off the air conditioner.
and Filter button
to change number with the outlet No.
Outlet No.
Up/Down air direction
Refrigerant addres No.
for more than 2
2.Press Filter
button to send the information on remote controller.
3. Wait for 15 seconds . How does the air conditioner run? Only the air from the selected outlet blows downward. Go to step[3]. Air from the wrong outlet blows downward. Repeat 1 and set again. All outlets are closed. The numbers of the air conditioner (refrigerant address No., Unit No.) are wrong. Refer to How to fi nd air conditioner No..
[3] To fi x air direction
1.Press Mode button (Return button) to blink Up/Down air direction indicater.
2.Press Set Temperature button until the direction to set is chosen.
3.Press Filter button to send the information on remote controller to air conditioner.
4.Wait for 15 seconds . How does the air conditioner run? Airfl ow direction is set in the selected direction. The fi xed setting completed (Go to step [4].) Airfl ow direction is set in the wrong direction. Repeat 2. and set again.
Outlet No.3
Outlet No.2
Outlet No.4
Outlet No.1
Note: "0" indicates
MITSUBISHI
ELECTRIC
all outlets.
label
Unit No. Outlet No.
Air direction changes
This indicates NO FIXED SETTING(canceled)
Up/Down air direction
Refrigerant addres No.
[4] To cancel "Fixed airfl ow direction mode"
1.Press ON/OFF button to cancel "Fixed airfl ow direction mode". It is also canceled by pressing Fan Speed button
and Filter button
for more than 2 seconds simultaneously.
2.Do not operate remote controller for 30 seconds after the "Fixed airfl ow direction mode" is canceled. It does not accept even if it is operated.
11
6. Electrical work
How to fi nd air conditioner No.
Each air conditioner has its own refrigerant address No. and unit No. (Example below). To fi nd air conditioner No. to set, refer to the procedures below. Air conditioner No. is found by its airflow direction with the unit No. changed one after the other.
Flow of procedure
Unit No."1" Unit No."1"Unit No."2" Unit No."2"
As for this air conditioner, air conditioner No. is "unit No. 1" of refrigerant address "0".
Check from refrigerant address 00 at first.
Refrigerant
address
No."00"
Remote controller
Refrigerant
address No."01"
Adjust to the next unit No.with Set Temperature button
.
(refrigerant address No.00 is remained.)
2. Press Filter
button
to send the information on remote controller.
3. Wait for 15 seconds . How does the air conditioner run? Only air from the outlet which No. displayed on remote controller blows
downward. No. displayed in remote controller is air conditioner No. (Checking completed)
All outlets are closed. Repeat [1] and check. (If all the numbers are checked up to No.4 and is not found, go to [3].) "Err" is displayed on remote controller. The refrigerant address does not have further unit No.. (Go to [3].)
Err
[3] To check Unit No. of following refrigerant address No.(Maxmum
refrigerant address No. is 15)
Change to unit No.1 and check
Change to unit No.2 and check
Change to unit No.3 and check
Change to unit No.4 and check
Change to unit No.1 and check
Change to unit No.2 and check
Change to unit No.3 and check
Change to unit No.4 and check
When "Err" is displayed, refrigerant address does not have further "unit No.".
Change to the next "refrigerant address No.. (Refrigerant No "00"~max. No."15")
Change to unit No.1 and check
Change to unit No.2 and check
Change to unit No.3 and check
Change to unit No.4 and check
Change to unit No.1 and check
Change to unit No.2 and check
Change to unit No.3 and check
Change to unit No.4 and check
<Process to fi nd air conditioner No.>
[1] To check refrigerant address No. and unit No.
1.Press Mode button (Return button) address No. blinks.
Adjust refrigerant address No.to "00" and unit No."1" with Set Temperature button
and unit No. or refrigerant
1.Press Mode button (Return button)
to blink refrigerant address No..
Adjust refrigerant No. with Set Temperature button . * By changing refrigerant address, unit No. and outlet No. turn to initial
display.
2.Go back to [2] and check Unit No. again from Unit No. 1 in order.
Unit No.
Outlet No.
Up/Down air direction
Refrigerant addres No.
To clear fi xed setting
To clear all fi xed setting(reset to factory default), press check button(clear botton)
for more than 3 seconds in fi xed airfl ow direction mode.
Display of remote controller blinks and the set information is cleared.
Note: This operation clears the fixed setting information of all air conditioner connected to the remote controller.
Unit No.
2.Press Filter
Outlet No.
button to send the information on remote controller.
Up/Down air direction
Refrigerant addres No.
3. Wait for 15 seconds . How does the air conditioner run? Only air from the outlet of which No. displayed on remote controller
blows downward.
Refrigerant address No.00 and unit No.1 are the air conditioner No..
All outlets are closed.
Go to step [2].
[2] To check by changing unit No. one after the other (Maximum unit No. is 4)
1.Press Mode button (Return button)
Unit No.
Outlet No.
and unit No. blinks.
Up/Down air direction
Refrigerant addres No.
12
7. Test run
7.1. Before test run
After completing installation and the wiring and piping of the indoor and out-
door units, check for refrigerant leakage, looseness in the power supply or control wiring, wrong polarity, and no disconnection of one phase in the supply.
Use a 500-volt megohmmeter to check that the resistance between the
power supply terminals and ground is at least 1.0 M
TEST RUN COOL, HEAT
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
TEMP.
CLOCK
°F
°F
ON/OFF
OPERATION
SIMPLE
ON/OFF
FILTER
CHECK
CLEAR
TEST
.
ON/OFF button
Test run display
Indoor temperature liquid pipe temperature display
ON/OFF lamp
Power display
Error code display
Test run remaining time display Set temperature button Mode selection button Air direction button
TEST button Fan Speed button
Louver button
Do not carry out this test on the control wiring (low voltage circuit) termi-
nals.
Warning:
Do not use the air conditioner if the insulation resistance is less than 1.0 M
7.2. Test run
The following 3 methods are available.
7.2.1. Using wired remote controller (Fig. 7-1)
Turn on the power at least 12 hours before the test run. Press the [TEST] button twice. “TEST RUN” liquid crystal display Press the [Mode selection] button and switch to the cooling (or heating) mode.
Make sure that cold (or warm) wind is blown out. Press the [Fan speed] button. Make sure that the wind speed is switched. Press the [Air direction button] or [Louver button].
Check operation of the vane or louver. Check operation of the outdoor unit fan. Release test run by pressing the [ON/OFF] button. Stop Register a telephone number.
The telephone number of the repair shop, sales offi ce, etc., to contact if an error
occurs can be registered in the remote controller. The telephone number will be displayed when an error occurs. For registration procedures, refer to the opera­tion manual for the indoor unit.
.
TEMP.
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
ERROR CODE
ON/OFF
CLOCK
OPERATION
ERROR CODE
ERROR CODE
Fig. 7-3
,
ON/OFF
FILTER
CHECK
CLEAR
Fig. 7-1
ON/OFF TEMP
MODE
CHECK
TEST RUN
Fig. 7-2
TEST
TEST RUN
FAN
VANE
LOUVER
RESETSET CLOCK
AUTO STOP
AUTO START
h
min
CHECK
ON/OFF TEMP
FAN
VANE
MODE
LOUVER
CHECK
TEST RUN
RESETSET CLOCK
Fig. 7-4
AUTO STOP
AUTO START
h
min
7.2.2. Using wireless remote controller (Fig. 7-2)
Turn on the power to the unit at least 12 hours before the test run. Press the
(Start this operation from the status of remote controller display turned off.)
Press the
cool air is blown out from the unit.
Press the
warm air is blown out from the unit.
Press the Press the
Press the ON/OFF button to stop the test run.
Note:
• Point the remote controller towards the indoor unit receiver while following steps
• It is not possible to run the TEST RUN in FAN, DRY or AUTO mode.
TEST RUN
button twice continuously.
and current operation mode are displayed.
TEST RUN
MODE
button to activate mode, then check whether
MODE
button to activate mode, then check whether
FAN
button and check whether fan speed changes.
VANE
button and check whether the auto vane operates properly.
to .
7.2.3. Using SW4 in outdoor unit
Refer to the outdoor unit installation manual.
7.3. Self-check
7.3.1. Wired remote controller (Fig. 7-3)
Turn on the power. Press the [CHECK] button twice. Set refrigerant address with [TEMP] button if system control is used. Press the [ON/OFF] button to stop the self-check.
CHECK button Refrigerant address TEMP. button IC: Indoor unit
OC: Outdoor unit Check code Unit address
7.3.2. Wireless remote controller (Fig. 7-4)
Turn on the power. Press the
(Start this operation from the status of remote controller display turned off.)
While pointing the remote controller toward the unit’s receiver, press the h
button. The check code will be indicated by the number of times that the buzzer sounds from the receiver section and the number of blinks of the operation lamp.
Press the ON/OFF button to stop the self-check.
CHECK
button twice.
begins to light. “00” begins to blink.
13
7. Test run
• Refer to the following tables for details on the check codes. (Wireless remote controller) [Output pattern A]
Beeper sounds
OPERATION INDICATOR lamp blinking pattern
[Output pattern B]
Beeper sounds
OPERATION INDICATOR lamp blinking pattern
[Output pattern A] Errors detected by indoor unit
Wireless remote controller
Beeper sounds/OPERATION
INDICATOR lamp blinks
Beep
Off
Self-check starts (Start signal received)
Self-check starts (Start signal received)
Approx. 2.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
Beep Beep Beep Beep Beep Beep Beep
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.On0.5 sec.
Beep Beep Beep Beep Beep Beep
1st2nd3
Number of blinks/beeps in pattern indicates the check code in the following table (i.e., n=5 for “P5”)
rd
Number of blinks/beeps in pattern indicates the check code in the following table (i.e., n=5 for “U2”)
th
n
On
0.5 sec.
1st2nd3
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.
rd
Wired remote
controller
Check code
(Number of times)
1 P1 Intake sensor error
2
P2 Pipe (TH2) sensor error
P9 Pipe (TH5) sensor error 3 E6, E7 Indoor/outdoor unit communication error 4 P4 Drain sensor error / Float switch connector open
5
P5 Drain pump error
PA Forced compressor error 6 P6 Freezing/Overheating protection operation 7 EE Communication error between indoor and outdoor units 8 P8 Pipe temperature error 9 E4 Remote controller signal receiving error
10 — 11
12 Fb Indoor unit control system error (memory error, etc.) No sound E0, E3 Remote controller transmission error No sound E1, E2 Remote controller control board error No sound – – – – No corresponding
nd
1st2
Number of blinks/beeps in pattern indicates the check code in the following table
th
n
On
0.5 sec.
· · · Repeated
nd
1st2
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.
Number of blinks/beeps in pattern indicates the check code in the following table
· · · Repeated
Symptom Remark
[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)
Wireless remote controller
Beeper sounds/OPERATION
INDICATOR lamp blinks
Wired remote
controller
Symptom Remark
Check code
(Number of times)
1 E9 Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit) 2 UP Compressor overcurrent interruption 3 U3, U4 Open/short of outdoor unit thermistors 4 UF Compressor overcurrent interruption (When compressor locked) 5 U2 Abnormal high discharging temperature/49C worked/insuffi cient refrigerant 6 U1, Ud Abnormal high pressure (63H worked)/Overheating protection operation 7 U5 Abnormal temperature of heat sink 8 U8 Outdoor unit fan protection stop 9 U6 Compressor overcurrent interruption/Abnormal of power module
For details, check the LED display of the outdoor controller board.
10 U7 Abnormality of super heat due to low discharge temperature
11 U9, UH
Abnormality such as overvoltage or voltage shortage and abnormal
synchronous signal to main circuit/Current sensor error 12 — 13 — 14 Others Other errors (Refer to the technical manual for the outdoor unit.)
*1 If the beeper does not sound again after the initial two beeps to confi rm the self-check start signal was received and the OPERATION INDICATOR lamp does not come
on, there are no error records.
*2 If the beeper sounds three times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial two beeps to confi rm the self-check start signal was received, the
specifi ed refrigerant address is incorrect.
• On wireless remote controller The continuous buzzer sounds from receiving section of indoor unit. Blink of operation lamp
• On wired remote controller Check code displayed in the LCD.
14
7. Test run
• If the unit cannot be operated properly after the test run has been performed, refer to the following table to remove the cause.
Wired remote controller LED 1, 2 (PCB in outdoor unit
PLEASE WAIT
PLEASE WAIT Error code
Display messages do not appear even when operation switch is turned ON (operation lamp does not light up).
On the wireless remote controller with condition above, following phenomena take place.
• No signals from the remote controller are accepted.
• Operation lamp is blinking.
• The buzzer makes a short ping sound.
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.
LED 1 (power for microcomputer) Indicates whether control power is supplied. Make sure that this LED is always lit. LED 2 (power for remote controller) Indicates whether power is supplied to the remote controller. This LED lights only in the case of the
LED 3 (communication between indoor and outdoor units) Indicates state of communication between the indoor and outdoor units. Make sure that this LED is
For about 2 minutes after power-on
Subsequent to about 2 minutes after power­on
Symptom
After LED 1, 2 are lighted, LED 2 is turned off, then only LED 1 is lighted. (Correct operation)
Only LED 1 is lighted.
Only LED 1 is lighted. LED 1 blinks twice, LED 2 blinks once.
indoor unit which is connected to the outdoor unit refrigerant address “0”.
always blinking.
LED 1, 2 blink.
•For about 2 minutes after power-on, operation of the remote controller is not possible due to system start-up. (Correct operation)
•Connector for the outdoor unit’s protection device is not connected. Reverse or open phase wiring for the outdoor unit’s power terminal block (L1, L2, GR)
• Incorrect wiring between indoor and outdoor units (incorrect polarity of S1, S2, S3)
•Remote controller wire short
Cause
Water supply pump Water (about 1000cc, 1/4 gal) Drain plug Pour water through outlet
.
Be carefule not to spray water
into the drain pump mechanism.
7.4. Check of drainage (Fig. 7-5)
• Ensure that the water is being properly drained out and that no water is leaking from joints.
When electric work is completed.
.
Pour water during cooling operation and check.
When electric work is not completed.
.
Pour water during emergency operation and check.
* Drain pan and fan are activated simultaneously when single phase 220-240V is
turned on to S1 and S2 on terminal block after the connecter (SWE) on controller board in the electrical branch box is set to ON.
Be sure to turn it back to the former state after work.
15
8. System control
Refer to the outdoor unit installation manual.
9. Installing the grille
20
Fig. 9-1
+3/16
0
A=11/16
Fig. 9-2
9.1. Checking the contents (Fig. 9-1)
• This kit contains this manual and the following parts.
Accessory name Q’ty Remarks Grille 1 Screw with captive washer 4 M5 × 0.8 × 25 Gauge 1 (Divided into four parts) Fastener 3 Screw 4 4 × 8 Screw 1 4 × 12 Wired remote controller 1 for PLP-42BAMD
950 × 950 (mm), 37-3/8 × 37-3/8 (inch)
9.2. Preparing to attach the grille (Fig. 9-2)
• With the gauge supplied with this kit, adjust and check the positioning of the unit relative to the ceiling. If the unit is not properly positioned relative to the ceil­ing, it may allow air leaks or cause condensation to collect.
• Make sure that the opening in the ceiling is within the following tolerances:
860
860 - 910 910 mm, 33-7/8 33-7/8 to 35-13/16 35-13/16 inch.
• Make sure that A is performed within 17-22 mm, 11/16-7/8 inch. Damage could result by failing to adhere to this range.
Main unit Ceiling Gauge (inserted into the unit) Ceiling opening dimensions
9.2.1. Removing the intake grille (Fig. 9-3)
• Slide the levers in the direction indicated by the arrows to open the intake grille.
• Unlatch the hook that secures the grille.
* Do not unlatch the hook for the intake grille.
• With the intake grille in the “open” position, remove the hinge of the intake grille from the grille as indicated by the arrows .
Blowout direction patterns
Blowout direction patterns
Fig. 9-3
Fig. 9-4
4-directional 3-directional
One pattern: 4 patterns: Factory setting One air outlet fully closed
2-directional
6 patterns: Two air outlet fully closed
9.2.2. Removing the corner panel (Fig. 9-4)
• Remove the screw from the corner of the corner panel. Slide the corner panel as indicated by the arrow
[Fig.9-3] [Fig.9-4]
Intake grille Grille Intake grille levers Grille hook Hole for the grille’s hook Corner panel Screw Detail
to remove the corner panel.
9.3. Selection of the air outlets
For this grille the discharge direction is available in 11 patterns. Also, by setting the remote controller to the appropriate settings, you can adjust the air-fl ow and speed. Select the required settings from the Table 1 according to the location in which you want to install the unit.
1) Decide on the discharge direction pattern.
2) Be sure to set the remote contoller to the appropriate settings according to the
number of air outlets and the height of the ceiling on which the unit will be in­stalled.
Note: For 3 and 2-directional, please use the air outlet shutter plate (option).
9.4. Installing the grille
9.4.1. Preparations (Fig. 9-5)
• Install the two enclosed screws with washer in the main unit (at the corner drain pipe area and at the opposite corner) as shown in the diagram.
16
Table 1
Fig. 9-5
Main unit Screw with
captive washer
19/32 to 25/32
(inch)
9. Installing the grille
Main unit Corner drain pipe area Screw with washer (for temporary use) Grille Screw with washer Socket Bell shaped hole
Fig. 9-6
Ceiling
Main unit
Grille
Make sure that there are no gaps
Adjust the nut of the main unit using a wrench, etc.
Fig. 9-7
Clamp of the main unit
Electrical box
Indoor controler board
Catch for bell mouth
Lead wire of grille
9.4.2. Temporary installation of the grille (Fig. 9-6)
• Temporarily secure the grille using the bell shaped holes by putting the socket of
the grille marked on the corner drain pipe area of the main unit.
* Make sure that the lead wiring of the grille does not get pinched between the
grille and the main unit.
9.4.3. Securing the grille (Fig. 9-7)
• Secure the grille to the main unit by tightening the previously installed two screws
(with captive washer) as well as the two remaining screws (with captive washer).
* Make sure that there are no gaps between the main unit and the grille or the
grille and the ceiling.
Fixing gaps between the grille and the ceiling
With the grille attached, adjust the height of the main unit to close the gap.
9.4.4. Wire connection (Fig. 9-8)
• Remove the 2 screws fi xing the cover of electrical branch box of the unit and open
the cover.
• Be sure to connect the connector(white, 20-pole) for vane motor of the grille to
CNV connector of contoller board of the unit.
• As for PLP-6BALM, the connector of wireless sensor cable is also connected to
connecor CN90 on indoor controller board.
The lead wire of grille is passed through the catch of bell mouth of the unit perfectly.
The remaining lead wire is tied with clamp of the unit and put the cover of the unit again with 2 screws.
Note: Do not put the remaining lead wire in electrical branch box of the unit.
9.5. Locking the up/down airfl ow direction (Fig. 9-9)
The vanes of the unit can be set and locked in up or down orientations depending upon the environment of use.
• Set according to the preference of the customer. The operation of the fi xed up/down vanes and all automatic controls cannot be
performed using the remote controller. In addition, the actual position of the vanes may differ from the position indicated on the remote controller.
Turn off the main power switch.
Injuries or an electrical shock may occur while the fan of the unit is rotating.
Disconnect the connector for the vane motor of the vent that you want to lock.
(While pressing the button, remove the connector in the direction indicated by
the arrow as shown in the diagram.) After removing the connector, insulate it with tape.
It also can be set by remote controller. Refer to 6.3.3.
Fig. 9-8
Fig. 9-9
9.6. Check
• Make sure that there is no gap between the unit and the grille, or between the
grille and the surface of the ceiling. If there is any gap between the unit and the grille, or between the grille and the surface of the ceiling, it may cause dew to col­lect.
• Make sure that the wires have been securely connected.
Button
Vane motor
Up/down vanes
Connector
17
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