Mitsumi electronic MELSEC FX1S User Manual

HARDWARE MANUAL

FX1S SERIES PROGRAMMABLE CONTROLLERS

FX1S Series Programmable Controllers

Foreword

• This manual contains text, diagrams and explanations which will guide the reader in the correct installation
and operation of the FX
attempting to install or use the unit.

• Further information can be found in the FX Series Programming Manual II.

1S

Series Programmable Controllers. It should be read and understood before

• If in doubt at any stage of the installation of an FX

Series Programmable Controller always consult a

1S

professional electrical engineer who is qualified and trained to the local and national standards which apply to
the installation site.

• If in doubt about the operation or use of FX

Series Programmable Controller please consult the nearest

1S

Mitsubishi Electric distributor.

• This manual is subject to change without notice.

FX1S Series Programmable Controllers

FX

Series Programmable Controllers

1S

Hardware Manual

Manual number : JY992D83901

Manual revision : L

Date : June 2009

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent
licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial
property rights which may occur as a result of using the contents noted in this manual.

i

FX1S Series Programmable Controllers

Guidelines for the Safety of the User and Protection of the FX1S.

This manual provides information for the use of the FX1S. The manual has been written to be
used by trained and competent personnel. The definition of such a person or persons is as
follows:

a) Any engineer who is responsible for the planning, design and construction of automatic

equipment using the product associated with this manual, should be of a competent
nature, trained and qualified to the local and national standards required to fulfill that
role. These engineers should be fully aware of all aspects of safety with regards to
automated equipment.

b) Any commissioning or service engineer must be of a competent nature, trained and

qualified to the local and national standards required to fulfill that job. These engineers
should also be trained in the use and maintenance of the completed product. This
includes being completely familiar with all associated documentation for said product. All
maintenance should be carried out in accordance with established safety practices.

c) All operators of the completed equipment (see Note) should be trained to use this

product in a safe manner in compliance to established safety practices. The operators
should also be familiar with documentation which is associated with the operation of the
completed equipment.

Note :

The term ‘completed equipment’ refers to a third party constructed device which
contains or uses the product associated with this manual.

ii

FX1S Series Programmable Controllers

Notes on the Symbols Used in this Manual

At various times throughout this manual certain symbols will be used to highlight points which
are intended to ensure the users personal safety and protect the integrity of equipment.
Whenever any of the following symbols are encountered its associated note must be read and
understood. Each of the symbols used will now be listed with a brief description of its meaning.

Hardware Warnings

1) Indicates that the identified danger

2) Indicates that the identified danger could
damage.

3) Indicates a point of further interest or further explanation.

Software Warnings

4) Indicates special care must be taken when using this element of software.

5) Indicates a special point which the user of the associate software element should
be aware.

6) Indicates a point of interest or further explanation.

WILL

cause physical and property damage.

POSSIBLY

cause physical and property

iii

FX1S Series Programmable Controllers

• Under no circumstances will Mitsubishi Electric be liable responsible for any consequential
damage that may arise as a result of the installation or use of this equipment.

• All examples and diagrams shown in this manual are intended only as an aid to
understanding the text, not to guarantee operation. Mitsubishi Electric will accept no
responsibility for actual use of the product based on these illustrative examples.

• Please contact a Mitsubishi Electric distributor for more information concerning applications
in life critical situations or high reliability.

iv

FX1S Series Programmable Controllers

Marine standard

The FX1S Series conforms to the marine standards listed below.

Overall, regulation conformity restrictions on various equipment are reduced when the FX

1S

Series installation setup complies with marine standards.

Please consult with Mitsubishi Electric for the latest information on marine standard practices
and the corresponding types of equipment.

Standard practice abbreviation Standard practice name Candidate country

GL Germanischer Lloyd Germany

RINA REGISTRO ITALIANO NAVALE Italy

ABS American Bureau of Shipping United States

Lloyd Lloyd's Register of Shipping Britain

BV Bureau Veritas France

v

FX1S Series Programmable Controllers

Note Concerning the CE Marking

This note does not guarantee that an entire mechanical module produced in accordance with
the contents of this note will comply with the following standards. Compliance to EMC directive
and LVD directive of the entire mechanical module should be checked by the user /
manufacturer. For more details please contact the local Mitsubishi Electric sales site.

Programmable logic controllers are open-type devices that must be installed and used within
conductive control boxes.
Please use the FX

1S

Series programmable logic controllers while installed in conductive
shielded control boxes.
Please secure the control box lid to the control box (for conduction).
Installation within a control box greatly affects the safety of the system and aids in shielding
noise from the programmable logic controller.

vi

FX1S Series Programmable Controllers

EMC

The following products have shown compliance through direct testing (of the identified
standards below) and design analysis (through the creation of a technical construction file) to
the European Directive for Electromagnetic Compatibility (89/336/EEC) when used as directed
by the appropriate documentation.
Refer to a manual or related material of each product for details concerning products not
included below.

Type: Programmable Controller (Open Type Equipment)
Models : MELSEC FX

from March 1st, 2000 FX

from September 1st, 2000 FX

from July 1st, 2001 FX

Models : MELSEC FX

from March 1st, 2000 FX

from June 1st, 2001 FX

Models : MELSEC FX

from May 1st, 1996 FX

1S

series manufactured

1S

-MR-ES/UL

1S

-MR-DS FX1S-MT-DSS

1S

-MT-ESS/UL

Where  indicates:10,14,20,30

1N

series manufactured

1N

-232-BD FX1N-485-BD FX1N-422-BD

1N

FX
FX

1N
1N

FX

0N

series manufactured

0N

-8AV-BD FX1N-5DM FX1N-EEPROM-8L

1N

-CNV-BD

-4EX-BD FX1N-2EYT-BD FX1N-2AD-BD

-1DA-BD

-232ADP FX0N-485ADP

vii

FX1S Series Programmable Controllers

Models : MELSEC FX

from October 1st, 2002 FX

Standard Remark

EN50081-2:1993 Electromagnetic compatibility
EN61000-6-4:2007 - Generic emission standard

EN61000-6-2:2005 Electromagnetic compatibility

2NC

series manufactured

2NC

-232ADP FX

Industrial environment

- Generic immunity standard
Industrial environment

2NC

-485ADP

Compliance with all relevant aspects of the
standard.
(Radiated Emissions and Mains Terminal Voltage
Emissions)

Compliance with all relevant aspects of the
standard.
(RF immunity,Fast Transients,ESD,Conducted,
Surge,Power magnetic fields,Voltage dips and
Voltage interruptions)

viii

FX1S Series Programmable Controllers

LV D

The following products have shown compliance through direct testing (of the identified
standards below) and design analysis (through the creation of a technical construction file) to
the European Directive for Low Voltage (73/23/EEC) when used as directed by the appropriate
documentation.
Refer to a manual or related material of each product for details concerning products not
included below.

Type : Programmable Controller (Open Type Equipment)
Models : MELSEC FX

from March 1st, 2000 FX

from September 1st, 2000 FX

from July 1st, 2001 FX

1S

series manufactured

1S

-MR-ES/UL

1S

-MR-DS

1S

-MT-ESS/UL

Where  indicates:10,14,20,30

Standard Remark

EN61010-1:2001 Safety requirements for electrical

equipment for measurement,
control,and laboratory use

- General requirements

The equipment has been assessed as
a component for fitting in a suitable enclosure
which meets the requirements of
EN61010-1:2001

ix

FX1S Series Programmable Controllers

Associated Manuals

The following manuals are recommended as essential reference material for the correct operation of a
FX

series Programmable controller

1S

.

Manual Name Manual Number Description

FX Programming Manual II JY992D88101

FX Series
User’s Manual-Data

JY997D16901

Communication Edition

1N

FX

-5DM User’s Manual JY992D84901

FX-10DM-E User’s Manual JY992D86401

1N

FX

FX

-422-BD JY992D84101

1N

-485-BD
JY992D84201

User’s Guide

This manual contains instruction explanation about
FX

1S

, FX1N, FX2N and FX

2NC

Series PLC.

This manual contains explanation for N:N network,
parallel link, no protocol communication and
computer link

This manual contains hardware explanation for
installation, specification and operation.

This manual contains hardware explanation for
installation, specification and operation.

This manual contains hardware explanation for
installation and specification.

This manual contains hardware explanation for
installation and specification.

1N

FX

-232-BD

User’s Guide

1N

FX

-4EX-BD

User’s Manual

1N

FX

-2EYT-BD

User’s Manual

JY992D84401

This manual contains hardware explanation for
installation and specification.

This manual contains explanation for installation,

JY992D95001

specification and special auxiliary relay allocation.

This manual contains explanation for installation,

JY992D95201

specification and special auxiliary relay allocation.

x

FX1S Series Programmable Controllers

Manual Name Manual Number Description

FX1N-2AD-BD
Users Manual

1N

FX

-1DA-BD

Users Manual

1N

FX

FX

-8AV-BD JY992D84601

1N

-CNV-BD JY992D84701 This manual contains explanation for installation.

JY992D96201

This manual contains explanation for installation,
specification and special auxiliary relay allocation.

This manual contains explanation for installation,

JY992D96401

specification and special auxiliary relay allocation.

This manual contains hardware explanation for
installation and specification.

xi

FX1S Series Programmable Controllers

MEMO

xii

FX1S Series Programmable Controllers

Table of Contents

Guideline ...................................................................................................ii

Associated Manuals ..................................................................................x

1. Introduction................................................................................................. 1-1

1.1 Model Name .............................................................................................................. 1-5

1.2 World Specification.................................................................................................... 1-6

1.3 Serial Numbers.......................................................................................................... 1-7

1.4 Configuration ............................................................................................................. 1-8

1.4.1 Note for Using Expansion Board .................................................................................... 1-11

1.5 Backup Data ............................................................................................................ 1-12

1.5.1 Data Backup ................................................................................................................... 1-12

1.5.2 Capacitor backup ...........................................................................................................1-12

2. Terminal Layouts........................................................................................ 2-1

2.1 FX1S-**MR-ES/UL ..................................................................................................... 2-1

2.2 FX

2.3 FX

2.4 FX

1S

-**MR-DS........................................................................................................... 2-2

1S

-**MT-DSS......................................................................................................... 2-3

1S

-**MT-ESS/UL ................................................................................................... 2-4

xiii

FX1S Series Programmable Controllers

3. Installation Notes........................................................................................ 3-1

3.1 Product Outline.......................................................................................................... 3-2

3.2 FX

1S

RUN/STOP Control .......................................................................................... 3-3

3.3 General Specifications............................................................................................... 3-4

3.4 PLC Mounting Arrangements .................................................................................... 3-5

3.5 DIN Rail Mounting ..................................................................................................... 3-8

3.6 Direct Mounting ......................................................................................................... 3-8

3.7 Termination of Screw Terminals.............................................................................. 3-10

3.8 Installing Optional Units........................................................................................... 3-13

3.8.1 Expansion Boards .......................................................................................................... 3-13

3.8.2 FX

1N

-5DM Display Module............................................................................................. 3-15

4. Power Supply ............................................................................................. 4-1

4.1 Wiring Techniques..................................................................................................... 4-1

4.2 Wiring Cautions ......................................................................................................... 4-1

4.3 Power Supply ............................................................................................................ 4-2

4.4 Power Supply Characteristics.................................................................................... 4-3

4.5 Power Supply Wiring ................................................................................................. 4-4

4.6 Service Power supply ................................................................................................ 4-6

4.7 Earthing / Grounding ................................................................................................. 4-6

xiv

FX1S Series Programmable Controllers

5. Inputs.......................................................................................................... 5-1

5.1 24V DC Input Specifications...................................................................................... 5-1

5.2 Wiring Diagrams ........................................................................................................ 5-2

5.2.1 Input Wiring ...................................................................................................................... 5-2

5.2.2 Input Circuit Connection ...................................................................................................5-3

5.2.3 Diodes and Inputs Connected in Series ........................................................................... 5-3

5.2.4 Resistors and Inputs Connected in Parallel ..................................................................... 5-4

6. Outputs....................................................................................................... 6-1

6.1 Output Specifications................................................................................................. 6-1

6.2 Relay Output Example............................................................................................... 6-2

6.2.1 Product life of relay contacts ............................................................................................ 6-3

6.2.2 Output circuit configuration...............................................................................................6-5

6.3 Transistor Output Examples ...................................................................................... 6-7

6.3.1 Response Times .............................................................................................................. 6-8

6.3.2 External wiring precaution ................................................................................................ 6-9

xv

FX1S Series Programmable Controllers

7. Diagnostics................................................................................................. 7-1

7.1 Preliminary Checks.................................................................................................... 7-1

7.2 ERROR LED ON (CPU ERROR) .............................................................................. 7-2

7.3 Common Errors ......................................................................................................... 7-3

7.4 Maintenance .............................................................................................................. 7-3

7.5 Operation and Error Flags ......................................................................................... 7-4

7.6 PLC Status Registers ................................................................................................ 7-5

7.7 Error Registers .......................................................................................................... 7-6

7.8 Error Codes ............................................................................................................... 7-7

7.9 Instruction List ........................................................................................................... 7-8

7.10 Device List ............................................................................................................... 7-11

8. Discontinued model.................................................................................... 8-1

xvi

FX1S Series Programmable Controllers

1 INTRODUCTION

2 TERMINAL LAYOUTS

3 INSTALLATION NOTES

4 POWER SUPPLY

5 INPUTS

1

2

3

4

5

6OUTPUTS

7 DIAGNOSTICS

8 DISCONTINUED MODEL

6

7

8

xvii

FX1S Series Programmable Controllers

1 INTRODUCTION

2 TERMINAL LAYOUTS

3 INSTALLATION NOTES

4 POWER SUPPLY

5 INPUTS

6OUTPUTS

7 DIAGNOSTICS

8 DISCONTINUED MODEL

xviii

FX1S Series Programmable Controllers Introduction 1

1. Introduction

This manual covers the hardware installation instructions for the FX1S Series Programmable

1

(Logic) Controller.

Table 1.1: AC Power, Relay Output Units

INPUT OUTPUT

MODEL

QTY TYPE QTY TYPE

FX1S-10MR-ES/UL 6

FX1S-14MR-ES/UL 8 6

24V DC

FX1S-20MR-ES/UL 12 8

FX1S-30MR-ES/UL 16 14

Sink /

Source

4

Relay

POWER

SUPPLY

85 - 264

VAC

DIMENSIONS

mm (inches)

W H D

60

(2.37)

75

(2.96)

100

(3.94)

90

(3.55)75(2.96)

MASS (WEIGHT)

kg (lbs)

0.30

(0.66)

0.40

(0.88)

0.45

(0.99)

2

3

4

5

Table 1.2: AC Power, Transistor Output Units

DIMENSIONS

mm (inches)

W H D

MASS (WEIGHT)

kg (lbs)

6

MODEL

INPUT OUTPUT

QTY TYPE QTY TYPE

POWER

SUPPLY

FX1S-10MT-ESS/UL 6

FX1S-14MT-ESS/UL 8 6

24V DC

FX1S-20MT-ESS/UL 12 8

FX1S-30MT-ESS-UL 16 14

Sink /

Source

4

Transistor

(Source)

85 - 264

VAC

60

(2.37)

75
(2.96)

100

(3.94)

90

(3.55)75(2.96)

0.30

(0.66)

0.40

(0.88)

0.45

(0.99)

1-1

7

8

FX1S Series Programmable Controllers Introduction 1

Table 1.3: DC Power, Relay Output Units

INPUT OUTPUT

MODEL

QTY TYPE QTY TYPE

FX1S-10MR-DS 6

FX1S-14MR-DS 8 6

24V DC

FX1S-20MR-DS 12 8

FX1S-30MR-DS 16 14

Sink /

Source

4

Relay

Table 1.4: DC Power, Transistor Output Units

INPUT OUTPUT

MODEL

QTY TYPE QTY TYPE

FX1S-10MT-DSS 6

FX1S-14MT-DSS 8 6

24V DC

FX1S-20MT-DSS 12 8

FX1S-30MT-DSS 16 14

Sink /

Source

4

Transistor

(Source)

POWER

SUPPLY

24 VDC

+10%,

-15%

POWER

SUPPLY

24 VDC

+10%,

-15%

DIMENSIONS

mm (inches)

W H D

60

(2.37)

75

(2.96)

100

(3.94)

DIMENSIONS

mm (inches)

90

(3.55)49(1.93)

W H D

60

(2.37)

75

(2.96)

100

(3.94)

90

(3.55)49(1.93)

MASS (WEIGHT)

kg (lbs)

0.22

(0.48)

0.30

(0.66)

0.35

(0.77)

MASS (WEIGHT)

kg (lbs)

0.22

(0.48)

0.30

(0.66)

0.35

(0.77)

1-2

FX1S Series Programmable Controllers Introduction 1

Figure 1.1: FX1S Outline Drawing

Dimensions: mm (inches)

W

ES/UL,ESS/UL:75(2.96")
DS,DSS :49(1.93")

W-8(0.32")

‘bWT
‘QUSu

bnl

bnlO

xO xQxP

bnl

bnlQbnlPQS{

wT

wVwP wR

wS

wUk m wO wQ

01

23

6754

hm

POWER

RUN

ERROR

ew@|PSlq

Pr

01

45

xS

PSlq

xR

xT

OUT

23

82(3.23")

90(3.55")

27.3
(1.08")

DIN Rail:
35(1.37")

27.3
(1.08")

2-φ4.5
(0.17")

The distance between the vertical centerlines is 8mm (0.32") less than the width of the unit.
Please see previous page for each model’s width measurement.

1

2

3

4

5

6

1-3

7

8

FX1S Series Programmable Controllers Introduction 1

Table 1.5: Expansion Board and Communication Adapter

POWER

MODEL DESCRIPTION

SUPPLY

(External

24V DC)

FX1N-4EX-BD Four point special input -

-2EYT-BD Two point special output -

FX

1N

-2AD-BD Two channel special analog to digital converter -

FX

1N

FX

-1DA-BD One channel special digital to analog converter -

1N

-232-BD RS-232C communication interface -

FX

1N

-422-BD RS-422 communication interface -

FX

1N

-485-BD RS-485 communication interface -

FX

1N

FX

-8AV-BD Analog potentiometer -

1N

-CNV-BD Communication adapter connection interface -

FX

1N

FX

-232ADP

2NC

*1

RS-232C communication adapter -

DIMENSIONS

mm (inches)

W

H D

Mounts directly into

top of PLC

19.1

(0.76)

85

(3.35)

MASS

(WEIGHT)

kg (lbs)

Mounts

directly into

top of PLC

FX

FX

FX

-232ADP

0N

-485ADP

2NC

-485ADP

0N

*1

*1

*1

RS-232C communication adapter -

RS-485 communication adapter -

RS-485 communication adapter 50mA

43

(1.70)

19.1

(0.76)

43

(1.70)

90

(3.55)

68

(2.68)

78

(3.08)

87

(3.43)

0.1 (0.22)

0.3 (0.66)

*1 The communication adapter needs to connect via an FX1N-CNV-BD to the FX1S Series

PLC.

1-4

FX1S Series Programmable Controllers Introduction 1

1.1 Model Name

FX

A)

-14MR-ES/UL

1S

1

B)
C)

Table 1.6: Model Table

A)

B)

C)

D)

PLC type: FX

Total number of I / O channels

Unit type

M MPU - main unit

Output type

RRelay

T Transistor

1S

E)

F)

F)

E)
D)

Features

Omit AC Power Supply, Japanese specification

D DC Power Supply, Japanese specification

DS

DSS

ES

ESS

UL CE, UL registered product

DC Power Supply, World specification, Relay Out­put, CE & UL Registered

DC Power Supply, World specification, DC source
transistor output, CE & UL Registered

AC Power Supply, World specification, relay
output

AC Power Supply, World Specification, DC Source
Transistor Output

2

3

4

5

6

7

1-5

8

FX1S Series Programmable Controllers Introduction 1

1.2 World Specification

Table 1.7: World / Japanese Specifications

Input
Sink / Source

Outputs
Transistor

World spec models: SINK / SOURCE
Japanese models: ALWAYS SINK

World spec models: ALWAYS SOURCE
Japanese models: ALWAYS SINK

1-6

FX1S Series Programmable Controllers Introduction 1

1.3 Serial Numbers

SERIAL NO.: 9 X 3267

1)

e.g.
9=1999
0=2000

Table 1.8: Notes on Serial Numbers

1)

2)

3)

2)

1 - 9 = Jan - Sept
X= Oct
Y= Nov
Z= Dec

Production year

Production month

Production serial number

1

3)

2

3

4

5

1-7

6

7

8

FX1S Series Programmable Controllers Introduction 1

1.4 Configuration

Figure 1.2: Schematic System

1N

-2AD-BD

FX

FX1N-4EX-BD
FX1N-232-BD

1N

-485-BD

FX

1N

-8AV-BD

FX

1N

-CNV-BD + FX

FX

1N

-CNV-BD + FX0N-232ADP

FX
FX

1N

-CNV-BD + FX

1N

-CNV-BD + FX0N-485ADP

FX

FX

1N

-5DM

1N

-EEPROM-8L

FX

*1

FX1N-1DA-BD

*1

FX
FX1N-422-BD

*2

GX Developer
FX-PCS/WIN-E
GX IEC Developer
FX-PCS/AT-EE

1N

-2EYT-BD

2NC

-232ADP

2NC

-485ADP

1

*1

B

*1

1

1'

1S

-10MR-ES/UL

FX

1S

-14MR-ES/UL

FX

1S

-20MR-ES/UL

FX

1S

-30MR-ES/UL

FX

1S

-10MR-DS

FX

1S

-14MR-DS

FX

1S

-20MR-DS

FX

1S

-30MR-DS

FX

1S

-10MT-ESS/UL

FX

1S

-14MT-ESS/UL

FX

1S

-20MT-ESS/UL

FX

1S

-30MT-ESS/UL

FX

1S

-10MT-DSS

FX

1S

-14MT-DSS

FX

1S

-20MT-DSS

FX

1S

-30MT-DSS

FX

A

1" 2

C

GOT-900 Series

*3

FX-10DM-E

D

RS-232C
/RS-422
Converter
FX-232AW
FX-232AWC
FX-232AWC-H

F

FX-30P
FX-20P-E-SET0
FX-20P-E
FX-10P-E

FX-10DU-E
FX-20DU-E

FX-50DU-TKS-E
FX-40DU-TK-ES
FX-40DU-ES
FX-30DU-E
FX-25DU-E

H

H'E G

USB/RS-422
Converter
FX-USB-AW

F'

1-8