Mitsumi electronic G-50A, TG-2000A User Manual

Mitsubishi Electric Air Conditioning Network System Centralized Controller G-50A and Integrated Centralized Control Software TG-2000A Technical Manual
G-50A System Design Manual CONTENTS
1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.1 Centralized control with G-50A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.2 Centralized monitoring/controlling by Web browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.3 Centralized control by integrated software TG-2000A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.4 Remote monitoring/controlling - Transmitting of abnormal mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Comparison table of function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Products list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4.1 Centralized controller : G-50A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4.2 Power supply unit : PAC50KUA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 System design flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 Step 1 : Selection of air conditioning equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1 Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.1 Limitation on system composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.1.2 Limitation on group setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.2 Control objective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 Limitation on transmission line wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.1 M-NET transmission line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.3.2 A-control transmission line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.3.3 K-control transmission line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 Step 2 : Selecting system management parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1 M-NET system structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1.1 Concept of the system controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1.2 Regarding power supply within the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1.3 Selecting the power supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1.4 When managing a K-control model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1.5 Synchronized settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 External input/output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2.1 External input signal function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2.2 External output signal function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6 Step 3 : Construction of G-50A system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1 Centralized monitoring using a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1.1 About floors, blocks, and groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
6.1.2 Centralized control PC (local arrangement) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2 About password control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.1 Password control when using a web browser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2.2 Password control when using TG-2000A software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.3 About LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3.1 LAN types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3.2 About the hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3.3 LAN wire length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7 Step4 : Implementing annual/weekly schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7.1 Weekly schedule using the G-50A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.2 Annual/weekly schedule using web monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7.3 Weekly schedule of the integrated software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8 Step 5: Charging Function of Energy Charge Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.2 Selection of Charging Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.3 Basic Composition and Required Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.3.1 Manual input of electric power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.3.2 Watt-hour meter pulse counting (apportioning) method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.3.3 Measuring instrument pulse counting (direct reading) method . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.3.4 Power consumption PC direct reading system (Apportioning system). . . . . . . . . . . . . . . . . . . . . . . 49
8.4 Mechanism of Charge Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.4.1 Role of each item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.4.2 Apportioning calculation method of outdoor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.4.3 Apportioned calculation of indoor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
8.4.4 Manual input of electric power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.4.5 In the case of measuring instrument pulse counting (direct reading) method . . . . . . . . . . . . . . . . . 57
8.5 Output of Charging Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.6 Charging Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.7 Caution for Using Charging Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9 Step 6: Energy Saving/Peak Cut Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9.2 Energy Saving Control/Peak Cut Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.2.1 Energy saving control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.2.2 Peak cut control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.3 Energy Saving Control Status · History Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.3.1 Current energy saving control Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.3.2 Peak cut status history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.4 Energy Saving Control System Design Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
10 Step 7: Selection of Measuring Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
11 Step 8: General Purpose Equipment Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
11.1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
11.2 System Design Method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
11.2.1 Listing up of general-purpose equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
11.2.2 Determine the control items.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
11.2.3 PLC assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
11.2.4 Required materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
11.2.5 Setting of TG-2000A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12 Step 9: Determining Number of PLC Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
12.1 PLC Standard Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
12.2 PLC’s for Pulse Count Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
12.2.1 Restriction on the number of units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
12.2.2 Terminal connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
12.3 PLC for General-purpose Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
12.3.1 Restriction on the number of units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
12.3.2 Terminal connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
12.4 PLC Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
12.5 External View of Sequencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
12.6 PLC Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
13 Step 10:Determination of Address for Air Conditioning Instrument and PC for Control . . . . . . . . . . 85
13.1 Address Setting for Air Conditioning Instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
13.2 Setting of LAN System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
13.2.1 Setting method for connecting G-50A to exclusive LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
13.2.2 Setting method for connecting G-50A to existing LAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
13.3 Setting for Remote Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
13.4 Setting of Abnormal Mail Transmission System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
13.4.1 Preparations before performing abnormal mail transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
13.4.2 Setting to perform abnormal mail transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
13.5 System Using Optical Cable for LAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
14 Step 11: Confirmation of Other Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
14.1 Individual Browser Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
14.1.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
14.1.2 User registration from administrator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
14.1.3 Log-in from general users. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
14.2 Trend Data Output Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
14.2.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
14.2.2 Preparation for outputting parameter files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
14.2.3 How to output CVS files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
14.2.4 Example of CSV files output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
14.2.5 Graphing trend data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
15 Initial Setting Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
15.1 What is the Initial Tool?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
15.2 Composition of Initial Setting Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
15.2.1 PC for initial settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
15.2.2 Connection to G-50A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
16 Other function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
16.1 Auto-Changeover Function (Automatic Changeover of Cooling/Heating Operation) . . . . . . . . . . . . . 103
16.1.1 Auto-changeover mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
12.1.2 Typical air conditioner group assigning mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
1
1. Safety Precautions
Before using this unit, be sure you read “Safety Precaution” carefully for proper usage.
The “Safety Precautions” provide very important points regarding safety. Make sure you follow them.
Danger caused by erroneous operation and the resultant degree are classified in the fo llowing table.
Describes the items that cause serious danger of injury or death.
Describes the items that cause danger of injury or damage of household effects.
WARNING
CAUTION
NOTE: When handling your PC, peripheral equipment or air conditioning equipment, please observe
the warning and cautions of the installation manual and instruction manual.
The user should never attempt to conduct installation work or electrical/wiring work.
Ask these works for a specialist. Improper work may cause an electric shock or fire.
Confirm that the power source is of the rated.
Neglecting this may cause a fire or machine trouble.
Never attempt to reform or repair by yourself.
Improper reform or repair may cause an electric shock or fire. For repair, ask your dealer.
Stop operation at an abnormal state.
Continuing operation under abnormal state may cause an electric shock or fire. At abnormal state, stop operation and contact your dealer.
Do not dispose the unit by yourself.
To dispose the unit, ask your dealer.
For your PC or peripheral equipment, read the installation manual and instruction manual carefully.
Erroneous handling may cause the fire and machine trouble of the PC or peripheral equipment.
Do not place any dangerous matter around the unit.
Do not install the unit at a place where combustible gas may leak. Gas if stagnated around the unit may cause a fire or explosion.
Do not wash the unit with water.
This may cause an electric shock or machine trouble.
Do not spray pesticide or combustible gas to the unit.
Refrain from placing combustible spray can near the unit or spray it directly to the unit. Otherwise a fire or explosion may be caused.
Do not use the unit under a special environment.
Using at a place holding much machine oil, steam or sulfur gas may deteriorate the performance or damage the parts.
Do not press the switch with a sharp edge.
This may cause an electric shock or machine trouble.
Do not use for a special purpose.
This product is designed for Mitsubishi Building Air Conditioning Management system. Do not use for other air conditioners or applications. Neglecting this may cause erroneous operation.
Confirm installation status.
Confirm that the unit is fastened at a stable position not to allow it to fall down easily.
Do not move the unit by yourself.
Improper installation may cause an electric shock or fire. Ask your dealer.
Please read the installation manual and instruction manual of air conditioner controllers.
Erroneous handling may cause the fire or trouble of the controllers relating to the air conditioner.
WARNING
CAUTION
2
CAUTION
Do not touch the button with wet fingers.
An electric shock or machine trouble may be caused.
Do not disassemble this unit.
This may provide danger to touch the internal circuit board, or cause machine trouble.
Do not wipe the unit with benzene, thinner or chemical waste.
Neglecting this may change the color or machine trouble. When it is seriously dirty, first remove it with a squeezed cloth once damped with neutral detergent dissolved in water, and then clean with a dry cloth.
Do not use with other application or software.
Use this product exclusively for TG-2000A. Otherwise erroneous action may be caused.
When installing the unit in a hospital or communication station, provide sufficient protection against noise.
Erroneous operation or machine trouble may be caused by the effect of inverter equipment, private power generator, high-frequency medical equipment, wireless communication equipment, etc. Conversely it may affect such equipment, creating noise to disturb medical treatment or image broadcasting.
Please observe the operating temperature range.
Using under the environment outside of the operating temperature range may cause a serious trouble. Confirm the operating temperature range by the specification in the instruction manual. If not listed, use a range of 0 ~ 40°C.
Do not draw or twist the transmission line.
Neglecting this may cause a fire or machine trouble.
Use a standard wire meeting the current capacity for wiring.
Otherwise an electric leakage or fire may be caused.
Be careful for children.
The inspection or adjustment work may be accompanied with danger. Do not allow children to enter the site.
3
2. Outline of product
The G-50A is a centralized controller with higher function than that of conventional centralized controllers, realizing to use for Web, industry first. One set of this product can control and monitor the indoor unit up to 50 sets. Further this centralized controller can monitor and control even on the browser soft (Internet Explorer Ver5 or upper) of a PC connected with LAN or telephone circuit. Besides the basic control function of packaged air conditioners, the addition of the optional function offers “Annual schedule”, “Calculation of Air-Conditioning energy charging”, “Energy saving control” and other various function required by air conditioning management.
LAN
HUB
G-50A
PLC
40 sets max.
Branch office Bldg. A
Public telephone circuit network
PC for centralized control
Dial up router
Use of modem allows to monitor air conditioning equipment of plural buildings.
At the generation of abnormality, the content is received by e-mail.
PC (with modem)
Head office Bldg.
Internet provider
Transmits abnormality mail.
Branch office Bldg.B
G-50A
Indoor unit 50 sets max.
Figure 2-1 Composition image of G-50A system
4
2.1 Function
2.1.1 Centralized control with G-50A
The basic function of the G-50A unit is shown in the table below.
Table 2-1 List of centralized control function
Item Start/stop Operation mode Temperature setting
Air velocity Air direction
Start/stop of interlocked equipment Timer operation (Weekly)
Prohibition of local control
Filter sign display and reset Abnormality record External input function
External output function
*The above specification may be changed depending on the equipment connected or combined.
Content Switching start/stop collectively or for each group Switching cool/dry/fan/auto/heat collectively or for each group Setting room temperature collectively or for each group Set temperature range Cool/dry : 19°C ~ 30°C
Heat : 17°C ~ 28°C
Auto : 17°C ~ 28°C Switching air velocity in 4 steps collectively or for each group. Switching in 4 steps vertically and for swing collectively or for each group (Selectable air direction differs depending on the model.) Switching start (Hi/Lo)/stop collectively or for each group when connecting with interlocked equipment (Lossnay). (However, ventilation mode can not be selected for the interlocked equipment.) Setting schedule operation per week to each group.
Four operation patterns (P1~P4) can be set for one week. (Note that the pattern 4 is that prohibiting local remote controller operation)
Start/stop can be set three times a day.
“Temperature setting” or “Setback operation” interlocked with timer operation can be performed.
Selecting items for which local control is prohibited collectively or for each group. (The items include start/stop, operation mode, temperature setting and filter sign.) Resetting filter sign display collectively or for each group. Confirming the abnormality record for up to 64 cases in the past. Controlling all air conditioners being managed for emergency stop/normal, start/stop, local remote controller control prohibited/permitted by external charged contact signal (DV12V or DC24V). (Requires the external input/output adapter, PAC-YG10HAA.) Outputting “Run” when one or more air conditioners are under operation, while “Generating abnormality” when one or more air conditioners are under abnormal status. (Requires the external input/output adapter, PAC-YG10HAA.)
Notice
The control prohibition setting to K-control models is limited to start/stop, operation mode and set temperature only. These three items can not be permitted individually.
When this unit receives control prohibition from other system controller, you are kindly requested to set to “Local prohibition setting” of the function setting No.4 = Not permitted (ON).
For the group controlling Lossnay, prohibition setting is only applicable on the star t/stop and filter sign resetting control.
The control prohibition of filter sign is displayed only at the lighting of filter sign.
5
2.1.2 Centralized monitoring/controlling by Web browser
(1) Features
1 Without using a specific software, air conditioners can be controlled by your desk top PC by setting
the system (Web browser function is an optional and needs license registration).
2 On the one Web screen, operation status can be monitored in a unit of G-50A (maximum 50 sets of
indoor unit).
3 In addition to the control unit with G-50A, control setting in a unit of block can be performed. 4 Annual schedule setting (Please refer to section 2,3 for function licence.) is possible.
(2) Function list
In addition to the centralized control with G-50A unit, controlling in a unit of block can also be performed by using the Web browser perusal software. The license registration required to use the various optional function can be applied through this screen.
HUB
G-50A
Power supply unit
PC for centralized control
On the Web browser perusal software (Internet Explorer Ver5 or upper) of your PC, air conditioner operation status can be monitored and controlled in a unit of G-50A. By license registration, the annual/weekly schedule function can also be used.
Figure 2-2 Outline diagram of Web browser system composition
Table 2-2 List of Web monitoring function
Item Start/stop Operation mode Temperature setting
Air velocity Air direction
Start/stop of interlocked equipment (Lossnay) Prohibition of local control
Filter sign display and reset Malfunction history Annual/weekly schedule Malfunction e-mail history
*The above specification may be changed depending on the equipment connected or combined. *The block setting for Web display and the registration of block/group names require the initial setting tool. *Without prior notice, the content may be changed as it is under developing. *Please refer to section 2,3 for function licence.
Content Switching start/stop collectively or for each group Switching cool/dry/fan/auto/heat collectively or for each group Setting room temperature collectively or for each group Set temperature range Cool/dry : 19°C ~ 30°C
Heat : 17°C ~ 28°C
Auto : 19°C ~ 28°C Switching air velocity in 4 steps collectively or for each group. Switching in 4 steps vertically and for swing collectively or for each group (Selectable air direction differs depending on the model.) Switching start (Hi/Lo)/stop collectively or for each group when connecting with interlocked equipment (Lossnay). (However, ventilation mode can not be selected for the interlocked equipment.) Selecting the items for which local control is prohibited collectively or for each group. (Items include start/stop, operation mode, temperature setting and filter sign.) Filter sign display can be reset in each group or collectively. Malfunction history can be check up to 64 contents in both unit and communication error. Using the annual/weekly schedule function by license registration. E-mail history can be check up to 64 contents.
Notice
The initial setting tool is required for the block set registration to monitor with Web
browser. Setting of abnormal mail transmission and gateway address should be made through the initial setting tool.
6
(3) Screen image
The screen images at Web monitoring are shown below.
Screen of air conditioner operation status
(Batch display of all groups)
Control screen
Screen to set weekly schedule
Screen of air conditioner operation status
(Display in a unit of block)
Screen to display unit under abnormal state
Screen to set annual schedule
7
(4) Explanation of icons
The air conditioner icons on the Web screen are shown below.
2.1.3 Centralized control by integrated software TG-2000A
(1) Features
1 The indoor unit up to 2,000 sets (40 sets of G-50A) can be controlled/monitored. 2 The layout display of air conditioners provides convenience in managing and controlling. 3 Annual schedule can be set (requiring license registration in the optional function). 4
Thanks to the apportioned function of electric power (requiring license registration in the optional function), your PC may collect the electric power apportioned rate per indoor unit in CSV format. Then, you can calculate the air conditioning charge per group, block and area by inputting the WHM amount manually or summing up the value of WHM with the designated PLC (sequencer) and special program software (to count electric charge) or RS-485WHM. And also, electric (non Air conditioner), gas, water apportioned rate can be collected (In case of PLC and electric power apportioned rate software only).
5 Installing the exclusive software (for general equipment control) on PLC allows monitoring/operating
the air conditioners and system equipment of other makes.
6 The energy conservation/peak-cut control function (optional function requiring license registration
separately) can reduce the energy consumption of air conditioning equipment. By monitoring power consumption with PLC in addition, the peak-cut control corresponding to the power consumption can be performed.
Item Operation status of air conditioner group
Operation status of ventilation equipment group (Lossnay)
Operation status of interlocked equipment
Schedule status
Icon
Operating
Operating
Interlocked equipment operating
Schedule provided
Stopping
Stopping
Interlocked equipment stopping
Schedule not provided
Abnormality generated
Abnormality generated
Filter sign generated
Filter sign generated
HUB
G-50A
Power supply unit
Watt Hour Meter (WHM) with pulse oscillation device
Install the integrated software (TG-2000A).
By installing the integrated software (TG-2000A) on the PC for centralized control, the operation status of all air conditioners being managed can be monitored and controlled.*
1
Through the license registration in addition, the annual/weekly schedule function and electric power apportioning function can be used.
*1 Please refer to section 2,3 for function licence.
General equipment (Chiller, pump or the like) Monitoring, etc.
PLC (Counting power consumption)
PLC (Controlling general equipment)
Figure 2-3 Outline diagram of integrated soft system composition
1
The accounting block means a block for accounting configured by groups. As for details, refer to page 8.
(2) Caution against PC used with Integrated Software TG-2000A (Outline)
a) Items to be obser
ved in selecting PC
b) Items to be observed in use
8
Please select a PC of desktop type.
Since a program is required to always be operated under powered state depending on the functions to be used, it is recommended not to employ a note type PC but employ a desktop type PC. It is because that the note type PC tends to be filled with heat more easily than the desk top type PC.
Some note type models can not be operated for a long time.
Please prepare a PC/operating environment with specification allowing TG-2000A to exhibit its function fully.
Use the OS with the specified operating environment. With other OS than specified, TG-2000A may not possibly be operated.
Use a business model PC. In the case of the personal use model if employed, TG-2000A may not be installed or trouble may be induced in its operation due to confliction with other application.
Recommend to install a UPS system on your PC.
In order to prevent your data from being damaged or missed by the instantaneous stopping or failure of the power supply, it is recommended to install a UPS (Uninterrupted Power Source system) on your PC. Especially when using the power apportioned charging function, make sure to install the UPS without fail.
Do not place your PC unit at such places as below.
Otherwise erroneous operation or malfunction will be caused.
A dusty place; a place where shock or vibration is applied; a place with unstable foundation; a place near heating equipment; a place near strong magnetic field like speaker; a place exposed to direct sunlight for a long time; a place likely causing falling down; a highly humid place; a place with abrupt temperature change; a place where heat is stagnated
c) F
or others
Regarding PC and its peripheral equipment;
For the trouble of your PC or its peripheral equipment, ask the maker. Please note that our company is not responsible for such trouble.
Please do not clog the ventilation opening of your PC.
If clogged, the internal temperature will r ise, and a fire or machine trouble may be caused. Use your PC under well ventilated condition.
Do not touch the ventilation opening of your PC.
As the temperature of exhaust air through the ventilation opening is higher than the room temperature, a burn may be caused if touched.
When a note type PC is used, do not close its lid.
Otherwise, the internal temperature rises due to the stagnated heat which may cause a fire, burn or machine trouble. Use the PC with the lid opened under well ventilated condition.
For the PC and its peripheral equipment, be sure to read their installation manuals or instruction manuals.
Erroneous handling may cause a fire or trouble of the PC and its peripheral equipment.
Do not leave your PC unit or AC adapter being covered with clothes or bedclothes near or on a heating instrument.
If placed, the internal temperature will rise possibly causing a fire, burn or machine trouble.
When smoke, abnormal odor or sound is generated from the PC unit, or the unit is heated to such extent that you can not touch it directly with your hand, pull out the plug of the power cord from the plug socket immediately.
Continuing to use under such state may cause a fire, burn or electric shock. Consult your dealer or PC maker in such case.
Please observe the caution on handling of the hard disk, floppy disk and CD media.
Do not give shock or vibration to the hard disk, floppy disk or CD under operation.
Do not turn the power source off or restar t when the hard disk, floppy disk or CD is operating.
Please do not move your PC being powered.
9
(3) Function list
By utilizing the software (TG-2000A) and collecting the data of each G-50A, the operation control can be performed for up to 2000 sets in a unit of each floor or block on the PC screen.Please refer to section 2,3 for function licence. Additionally by using PLC (Programmable Logic Controller), general equipment can be controlled in addition to the electric power apportioning function and energy saving control.
Table 2-3 List of integrated software
Item Start/stop Operation mode Temperature setting
Air velocity Air direction
Start/stop of interlocked equipment (Lossnay)
Local control prohibition
Annual/weekly schedule
Apportioned charging of electric power (Manual input of WHM amount) Air conditioning energy charging (Pulse account)
Power apportioned charging (Direct collection of power consumption by PC) History record
Operation time monitoring
Masking of filter sign display
Defrost/Protection
Set temperature range limit
General purpose control function
Energy saving control
Peak cut control
Content Switching start/stop for whole building, or in a unit of block, floor or group Switching cool/dry/fan/auto/heat for whole building, or in a unit of block, floor or group. Setting room temperature for whole building, or in a unit of block, floor or group Set temperature range Cool/dry : 19°C ~ 30°C
Heat : 17°C ~ 28°C
Auto : 19°C ~ 28°C Switching air velocity in 4 steps for whole building, or in a unit of block, floor or group. Switching in 4 steps vertically and for swing for whole building, or in a unit of block, floor or group (Selectable air direction differs depending on the model.) Switching start (Hi/Lo)/stop for whole building, or in a unit of block, floor or group when connecting with interlocked equipment (Lossnay). (However, ventilation mode can not be selected for interlocked equipment.) For whole building, or in a unit of block, floor or group, items for which local control is prohibited can be selected. (The items include start/stop, operation mode, set temperature, filter sign reset.) License registration allows you to use the annual/weekly schedule function. Two seasonal setting (for summer and winter) can be used. Through the license registration of G-50A unit, the power apportioning rate data per indoor unit can be output in CSV format. Further by inputting the WHM amount manually, the power consumed by each tenant can be calculated easily. By registering license to G-50A, the air conditioning charge can be calculated through the apportioning of power consumption based on the air conditioner operating record per tenant by using PLC (Electric power counting software: PAC-YG11CDA) and WHM with pulse oscillation device. Through the registration of license number to G-50A unit, the power consumption of air conditioner by each tenant can be calculated by using PS-485 watt-hour meter (only for the designated models). The abnormal history record can be stored up to 3,000 and operation history record can be stored up to 10,000 respectively. The history record may be output as a daily and monthly record in CSV format. The integrated operation time of each indoor unit group*1 can be observed. It can be output as a file in CSV format. (This function is only effective when registering the charging function for license.) The automatic display of the filter sign may be suspended. (for a whole system collectively) In this case, the state of the filter sign can be checked by manual operation. With the schedule by a group unit, a temperature of 12 ~ 16˚C can be set under heating mode. However, only the M-NET indoor units are objected, while K-control and A-control indoor units are not objected. This function is effective only for ME remote controller system. It is possible to control the set temperature range from the hand remote controller or the browser screen of general users. The range limits include the lower limit value at cooling and the upper limit value at heating. By the way, this function is available only in the ME remote control system. By installing the general purpose control software to PLC, it is possible to schedule the operation and stop of other manufacturers’ air conditioners and facilities, and monitor them and monitor their error. By registering the license number to G-50A, energy saving control is available. By setting the control contents per block from TG-2000A, energy saving rotation operation is carried out in unit of group. By registering the license number to G-50A, energy saving peak cut operation is available according to the electricity use amount. This control requires PLC (electric power amount count software) separately, and by connecting an electric power meter, energy saving operation can be made according to the electricity use amount.
* The above functions are subject to change for improvement without notice.
1
Operation time of minimum address unit is displayed in group.
Notice
The operation prohibition settings to K control type are only operation/stop, operation mode, and temperature setting. Whether prohibition or permission on these 3 items cannot be set individually.
In the group controlling LOSSNAY, only operation/stop, and filter sign reset operation can be set for prohibition.
Registration of the license number is carried out in unit of G-50A from the Web screen.
10
(4) Screen images
The screen images on the integrated software are shown as follows.
Screen to display floor units
Screen to display whole building
Screen to display block units
Control setting screen
Screen to set annual schedule
Screen to set weekly schedule
11
(5) Explanation of icons
The air conditioner icons on the TG-2000A screen are as shown below.
2.1.4 Remote monitoring/controlling - Transmitting of abnormal mail
Remote controlling and monitoring can be performed from LAN, public telephone line and PHS if available. The control items are same as that of Web monitoring/controlling (except general purpose equipment). Contracting with an internet provider can transmit an error code to the address designated by you at the generation of abnormality.
Item Operation status of air conditioner group
Operation status of ventilation equipment group (Lossnay)
Operation status of interlocked equipment Interlocked equipment operating
Schedule status
Icon
Operating
Operating
Interlocked equipment operating
With schedule
Stopping
Stopping
Interlocked equipment stopping
Without schedule
Operation prohibition status
Others, system equipment status
Local remote controller
control prohibited
Operation prohibited
Abnormality G-50A
Abnormality K
transmission converter
Abnormality outdoor unit
Abnormality outdoor
auxiliary unit
Abnormality generated
Abnormality generated
Filter sign generated
Filter sign generated
Heat
Notice
The setting registration to transmit an error mail can only be made from the initial setting tool.
12
2.2 Comparison table of function
Table 4-2 compares the function of G-50A unit, Web browser and TG-2000A as follows.
Table 2-4 Function comparison table
Item
Start/stop Operation mode Set temperature
Set temperature range limiting function Air velocity switching Air direction switching Prohibition of local remote controller operation Group registration
Filter sign
Abnormality of air conditioner
Schedule
Interlocked ventilation Ventilation switching Malfunction record
Operation record Integrated operation time*
1
Electric power apportioning function*
1
Content
Start/stop Cool (Dry)/Heat/Fan/Auto Set temperature range (Unit 1°C) Cool (Dry) : 19°C ~ 30°C Heat : 17°C ~ 28°C Auto : 19°C ~ 28°C With the local remote controller (ME remote controller), the lowest temperature is limited to that above 19°C at cooling (dry) and the highest temperature below 28°C at heating. Air velocity (Hi/Med. 1/Med. 2/Lo) Air direction: Vertical/swing/fixed louver Prohibited items Start/stop, Operation mode, Set temperature, Filter resetting
Monitoring/displaying of filter sign, allowing reset operation after cleaning. Displays the condition of abnormality/normal of air conditioners, and allows to release the abnormality. [Weekly schedule] Set unit: 1 minute Daily operation frequency: 12 times Items: Start/stop, Operation
mode, Set temperature,
Local control prohibition [Annual schedule] Allows setting a special day for 50 times a year. [Daily schedule] Allows changing daily schedule only without changing weekly/annual schedules. [Weekly schedule] Set unit: 10 minute Daily operation frequency: 3 times Allows setting start/stop pattern for 3 times and permit/prohibition pattern for 1 time. Interlocked setting of indoor unit with ventilation equipment (Lossnay) Switching the stop/Lo/Hi of interlocked ventilation equipment (Lossnay). Observing malfunction history record about air conditioners.
Observing operation history record about air conditioners Observing integrated operation time per indoor unit. Allows printer and file outputting. Apportioning the electric power consumed by air conditioners based on the operation time of indoor /outdoor units.
Controlling*
7
: per unit :per group : per block : per G-50A :per floor : for whole building : Unable to comply with : Not provided
Monitoring*
7
G-50A
(Reset)
(Releasing
abnormality)
(Switching)
Web browser
(Reset)
(Releasing
abnormality)
(Switching)
TG-2000A
(Reset)
(Releasing
abnormality)
(Switching)
(Charge block)
G-50A
(Grouping
information
monitor)
(64 cases)
Web browser
(Grouping
information
monitor)
(64 cases)
TG-2000A
(Grouping
information
monitor)
(3000 cases) Allows outputting
CSV file.
(10,000 cases)
*
5
(Charge block)
*1 This is valid only when the week schedule/year schedule license is registered. *2 This is valid only when the electric power division license is registered. *3 Up to 64 error contents can be checked for unit errors and communication errors respectively. *4 Up to 3000 errors including errors (and others) detected by TG-2000A as well as unit errors and communication errors detected by G-
50A can be recorded. They can also be output in CSV format. *5 10000 cases of the contents operated from TG-2000A can be recorded. *6 Error release operation unit is as shown in the table, and all the erroneous units of G-50A system where error release operation is made
are released. *7 Please refer to section 2,3 for function licence.
*
6
*
6
*
6
*
4
*
3
13
2.3 Products list
The functions to be coped with by G-50A, and necessary components, software and so forth are listed in Table 2-5.
Table 2-5 Products list
Table 2-6 Function and license list
Name
Centralized control Web monitoring Individual browser Remote monitoring/operation Year/week schedule Simplified division accounting Full division accounting
*
13
Meter accounting (direct reading charging) General purpose device control Energy saving control Peak cut control
Centralized
controller
Transmission
line power
supply unit
Comprehensive
software
Pulse count
software
General
purpose control
software
License
registration Sequencer
Contract
with
provider
Other
System component Others
PLC method RS-485 method
*1
*6
*10 *10 *11 *10
*2 *3
*4
*5
*8 *9
*12
*7
*1 It is possible to use the week/year schedule function without comprehensive software. However, part of functions are not available. As for
details, refer to “Step 4 : Conduct of Week/Year Schedule” section. *2 The week/year schedule license is required. *3 The accounting license is required. *4 The accounting license is required. *5 The accounting license is required. *6 The control on only general purpose devices is not applied at present. It is necessary to connect G-50A without fail. *7 Other sequencer (PLC) than the pulse count software is required. *8 The energy saving control license is required. *9 The peak cut control license is required. *10 The Web monitoring license is required. *11 The individual browser and Web monitoring license is required. *12 RS-485WHM, and converters such as RS-232, RS-485 or the like are required. *13 Only either PLC type or RS-485WHM type can be used.
Necessary license
Function to be used
Web browser (Web for administrators) Individual browser (Web for general users) Error mail notification Year/week schedule Monitoring/operation of air conditioners Year/week schedule Electricity division accounting Air conditioner operation time accumulation Energy saving control Peak cut Monitoring/operation of general purpose devices (Ver. 1 series) Monitoring/operation of general purpose devices (Ver. 2 series) Maintenance tool (Ver. 4.02 -) Maintenance tool simplified version (Ver. 4.02D -)
Web
monitoring
Division
accounting
Year/week
schedule
Error mail
notification
Energy
saving
Energy
saving
(peak cut)
Individual
browser
General
purpose
control PLC
Maintenance
function
Maintenance
function simplified
version
G-50A
Maintenance tool
TG-2000A
14
2.4 Specification
2.4.1 Centralized controller: G-50A
Item Product dimension Mass Power source
Power consumption Operating environment Material External color
Mounting method
Detail
120 (H) × 300 (W) × 79 (22)(D) mm
1.0kg DC30V Supplied from M-NET transmission line. (Received from the power supply unit for transmission line or outdoor unit (TB3) through M-NET transmission line.)
0.2A Temperature: 0 ~ 40°C Humidity: 30 ~ 90%RH (No condensation allowed) ABS Cover section: White gray (MUNSELL 4.48Y7.92/0.66) Liquid crystal surrounding section: Medium gray (DIC551) Mount to a switch box for 5 pcs. (with cover, field supply). Transmission line should be of non-polarity two-wire and connected to transmission line for M-NET centralized control.
300
220
280
91 47
RS-232C
Detailed switch section
LAN
46 34
22 57
120
70
21
83.5
13
28
25
2.4.2 Power supply unit: PAC50KUA
Item Source power requirement
Output voltage/current Load capacity Environmental condition
Dimensions Weight Installation environment
Detail
Fuse: 2.0A Time-delay type (IEC127-2 S.S.5) M-NET : DC24V 0.45A (Maximum loading) DC power supply: DC12V 0.2A (Maximum loading) Number of the loading unit: G-50A Central Controller 1 unit
240(H) × 265(W) × 59.2(D) mm/9 1/2(H) × 10 7/16(W) ×2 3/8(D) in
2.3kg/5 1/8 lb In the control panel box (indoor) *This unit is installed and used in a business office or
equivalent environment.
EU: ~ 220V - 240V; 0.25A/50Hz Single-phase US: ~ 208V - 230V; 0.25A/60Hz Single-phase
Rated input voltage and current
Operating range 0 to 40˚C/32 to 104˚F Storage range –20 to 60˚C/–4 to 140˚F 30 ~ 90%RH (No condensation)
Temperature
Humidity
265 (10 7/
16)
59.2 (2
3
/
8)
150 (5 15/
16)
TB3 TB2
unit: mm (in)
UP
EU:~220V-240V; 0.25A 50Hz US:~208V-230V; 0.25A 60Hz
2.3 kg / 5 1/8 lb
Cable fixture
Cable fixture TB1
225 (8
7
/
8)
240 (9
1
/
2)
15
Step-1: Selection of air conditioning equipment (Objective equipment for control, limitations and the like)
Step-2: Selection of system control parts (Quantity of G-50A and other system controllers)
Step-3: Construction of G-50A system (Limitation on LAN wiring and the like)
Step 4: Optional function (With weekly/annual schedule employed)
Step 5: Optional function (With electric power apportioned charging)
Step 6: Optional functions (energy saving function, demand control function)
System 1: With centralized control by PC employed
(Connection of plural G-50A unit)
System 1: Applied weekly/annual schedule
by integrated software
System 2: Applied weekly/annual schedule
by Web monitoring
System 3: Annual schedule not
applied
Step 7: Selection of measuring instruments
Step 8: General purpose equipment control
Step 9: Determining number of PLC units
Step 10: Determination of address for air conditioning equipment and PC for control
Step 11: Confirmation of other functions
System 1: Energy saving control System 2: Peak cut control System 3: Not applied
System 1: Electric power
pulse counting
System 2: Electric power
manual inputting
System 3:
Measuring instrument (Direct reading method)
System 4: Electric power count by PC
direct connect (Watt Hour Meter (RS-485))
System 2: Without centralized control by PC employed
3. System Design Flow
The design flow to construct the G-50A system is given below.
16
4. Step 1:
Selection of Air Conditioning Equipment
In order to construct the system, air conditioning equipment should be selected firstly. This chapter introduces the air conditioners that can be controlled with G-50A and various limitations applicable. For the detail of air conditioning equipment, please refer to the manual of the relating air conditioner.
4.1 Limitations
4.1.1 Limitations on system composition
Table 4-1 Limitations on system composition
Item Controllable indoor unit quantity with 1 set of G-50A Connecting quantity of G-50A
Controlling quantity of integrated software
Detail 1 set of G-50A can control indoor unit up to 50 sets. Lossnay if connected should be included in this figure. As G-50A will be the upper system controller inside a centralized system, the quantity of G-50A connectable with the centralized system counts for 1 set only. The quantity of G-50A that can be controlled with the integrated software is 40 sets. This can be converted into air conditioner indoor unit of 2000 sets maximum.
Limitation
50 sets
1 set
40 sets of G-50A
4.2 Control objective devices
4.1.2 Limitation on group setting
Table 4-2 Limitation on group setting
Item Connectable remote controller within 1 group Connectable indoor unit within 1 group
Registration of system controller and local remote controller within 1 group Groups on 1 floor
Detail Except for the remote controllers of M-NET system, group setting is not necessary for this unit. (ME and MA remote controllers can not be used together within a same group.) The indoor unit, K-control indoor unit, A-control indoor unit and Lossnay can not be grouped. The setting that runs over G-50A can not be applied. Not including the quantity of G-50A
On the screen of whole building display, 50 groups maximum can be configured and displayed per floor. (At displaying of floor screen, it may not be displayed due to the floor diagram.)
Limitation
Up to 2 sets
Up to 16 sets
Up to 4 sets
Up to 50 groups
Table 4-3 Control objective devices
Function
Type
Monitoring/operation
Electricity division accounting
(without electric meter)
Electricity division accounting
(with electric meter)
Energy saving/
peak cut City Multi (free plan non heat reservation type)
LOSSNAY
Others
City Multi Y City Multi SET Y City Multi R2 City Multi WR2 City Multi WY City Multi S
Free plan LOSSNAY LOSSNAY with heating and moistening K control type
A control slim type Room air conditioner
*1 An adaptor is required separately. A control slim type: M-NET connection adaptor, K control type: K transf er converter, Room air conditioner: M-NET control interface. *2 The indoor units before free plan are not for electricity division accounting. (They are according to electricity amount pulse count method (direct reading method).) *3 Electric power division accounting is calculated in the same method as the indoor units of City Multi Y. Without consideration of night electric charge, but with the use operation parameters of indoor units as reference, electric power
division accounting is calculated. *4 This can be applied in the case of use by IC properties. *5 Application by FAN operation is possible. *6 Performance save control to outdoor units are not available. *7 Thermo OFF control to indoor units is not available, therefore ventilation operation control is carried out. *8 Only whether the set temperature control or the stop control can be made to RAC. *9 Only the stop control is valid. *10 In the case of use by IC properties, energy saving control similar to free plan indoor units can be carried out. With FU properties, same control as free plan LOSSNAY is available.
*2
*2 *2
*4 *4 *4 *4 *4
*6 *8 *9
*10
*7
*6 *1 *1
*1
*5 *5 *5 *5 *5
17
4.3 Limitation on transmission line wiring
The material and wiring limitation of transmission line and signal line are given in Table 4-4. For the detail of the limitation on each wiring length, please refer to Items 4.3.1.
4.3.1 M-NET transmission line
Figure 4-1 shows the wiring example of M-NET bus. When the centralized control system M-NET bus and indoor-outdoor transmission M-NET bus per one system are shown in relation with the wiring length limitation, the total wiring length in the following example can be expressed by the following equation. This represents the distance limitation to perform proper communication with other equipment on M-NET bus. If this distance is exceeded, M-NET signal can not reach the end equipment thus making the communication and control impossible.
a+b+d+e(f)500m a+b+c+g500m e(f)+d+c+g500m The local remote controller wiring length counts for 10m or less. When it exceeds 10m, add the exceeded length to the value of “total wiring length 500m or less.”
Table 4-4 Materials used for transmission/signal lines and limitation of wiring length
Transmission route Centralized control system M-NET bus Indoor-outdoor transmission system M-NET bus
Between timer kit and each ice heat storage outdoor unit Indoor-outdoor connecting line of A-control Slim air conditioner
K-control transmission line
Wire type
CVVS1.25mm
2
-2C or CPEVSf1.2-1P
CVVS1.25mm
2
-2C or CPEVSf1.2-1P In case when the wiring length of cable connecting to local remote controller is less than 10m, use 2-core cable of 0.3 ~
1.25mm
2
(recommend to use 0.75mm2 or less for wiring
convenience). When it exceeds 10m, use CVVS1.25mm
2
-2C or CPEVSf1.2-1P for the exceeded portion. 3-core cable of 0.75mm
2
or more
VVFf1.6 -3C For the cable connecting with local remote controller, use the optional remote controller cable (wire length of 10m ~ 20m) or 2-core cable of 0.3 ~ 1.25mm
2
. 2-core cable of f1.6 or more Wire type: Use any of VCTF, VCTFK, CVV, CVS, VVR, VVF or VCT. When the cable connecting to local remote controller is less than 12m, use 2-core cable of 0.5 ~
0.75mm
2
, while when it exceeds 12m, use the above cable
for the exceeded portion.
Limitation on wire length Total wiring length: 500m or less Centralized control system M-NET bus (Power supply distance): 200m or less Indoor-outdoor transmission line M-NET bus (Power supply distance): 200m or less Remote controller wiring: 10m or less Wiring length: 200m or less
Total wiring length: 50m or less Remote controller wiring length: 10m or less (Extendable up to 200m) Total wiring length in case of K-control model 20 sets and local remote controller of 10 sets or less: 500m or less K-control model 50 sets and local remote controller of 25 sets or less: 200m or less Other than above: Requires relay board. Remote controller wiring: 12m or less
Centralized control system M-NET bus
b
a
c
g
f
10m
de
Indoor-outdoor transmission system M-NET bus
Centralized
controller (G-50A)
Power supply unit
(PAC-SC50KUA)
Indoor unit
Indoor unit Indoor unit
Indoor unit
Indoor unit
Local
remote
controller
Outdoor unit
Outdoor unit
Figure 4-1 M-NET bus wiring diagram
18
(1) Centralized control system M-NET bus
The power supply distance of the centralized control system M-NET bus can be expressed by the equation below. This represents the distance limitation to allow powering of the centralized control system M-NET bus. Exceeding this distance makes the power supply to the end equipment impossible disabling communication and control.
a+b200m a+b+c200m or less
(2) Indoor-outdoor transmission system M-NET bus
The power supply distance of the indoor-outdoor transmission system M-NET bus can be expressed by the equation below. This represents the distance limitation to allow powering of the Indoor-outdoor transmission system M­NET bus. Exceeding this distance makes the power supply to the end equipment impossible disabling communication and control.
d+e(f)200m g200m or less When the wiring length of local remote controller exceeds 10m, add the exceeded portion to the value of “total wiring length of 500m or less” and “power supply distance of 200m or less.”
4.3.2 A-control transmission line
Arrange the total wiring length per 1 set of air conditioner as follows in the case of the example 4-2. Total wiring length (k): 50m or less Local remote controller wiring: 10m or 20m or less for the optional remote controller cable
When using 2-core cable of 0.3 ~ 1.25mm2, it can be extended up to 200m.
4.3.3 K-control transmission line
(1) In case of K-control Mr.Slim air conditioning system
Total wiring length (m):
Indoor unit 20 sets, local remote controller 10 sets or more ----- 500m or less Indoor unit 50 sets, local remote controller 20 sets or less ----- 200m or less
Local remote controller wiring: 12m or less for the remote controller cable attached
When it exceeds 12m, change the exceeded portion with wiring of
φ
1.6 or more and add it to value of the total wiring length (m).
Figure 4-2 A-control model wiring example
Centralized control system M-NET bus
M-NET adaptor
A-control Mr.Slim air conditioner indoor-outdoor connecting line
10m (Up to 200m)
Outdoor unit
Indoor unit
Local
remote
controller
Indoor unit
k
Figure 4-3 K-control Mr.Slim air conditioner wiring example
Centralized control system M-NET bus
K-control Mr Slim air conditioner indoor-outdoor connecting line
K-transmission
converter
K-control Mr Slim
air conditioner
indoor unit
K-control Mr Slim
air conditioner
indoor unit
K-control Mr Slim
air conditioner
indoor unit
Local
remote
controller
Local
remote
controller
Local
remote
controller
m
19
[Example to use relay board]
(2) In case of K-control Y-series system
Total wiring length (p): 500m or less, when exceeded this length, be sure to use the relay board.
Figure 4-4 Relay board wiring example
Centralized control system M-NET bus
K-control Mr.Slim
air conditioner
indoor unit
K-transmission
converter
Relay board Relay board
Local
remote
controller
K-control Mr.Slim
air conditioner
indoor unit
Local
remote
controller
K-control Mr.Slim
air conditioner
indoor unit
Local
remote
controller
K-control Mr.Slim
air conditioner
indoor unit
Local
remote
controller
m
m
m
Figure 4-5 K-control Y-series wiring example
Centralized control system M-NET bus
K-control
Y-series
indoor unit
K-transmission
converter
K-control
Y-series
outdoor unit
K-control
Y-series
outdoor unit
Local
remote
controller
K-control
Y-series
indoor unit
Local
remote
controller
K-control
Y-series
indoor unit
Local
remote
controller
p
(3) In case of system where K-control Mr.Slim air conditioner and Y-series are mixed
Be sure to use the relay board as shown in the figure below, and connect the indoor unit of K-control Mr.Slim air conditioner to the secondary side of the relay board.
Figure 4-6 K-control mixing system example
Centralized control system M-NET bus
K-control Mr.Slim
air conditioner
indoor unit
K-control
Y-series
outdoor unit
K-transmission
converter
Relay board
Local
remote
controller
K-control Mr.Slim
air conditioner
indoor unit
Local
remote
controller
K-control
Y-series
indoor unit
Local
remote
controller
p
[Caution for wiring connection work]
The wiring connection work of the equipment delivered (MELANS equipment, air conditioning equipment, etc.) including power and earth lines.
Install the transmission line and signal line apart from the power line and earth line. If not, the noise from the power/earth lines will mix into the transmission line or signal line causing to generate erroneous operation.
In case of shielded line, provide one-point grounding at each transmission line. (Relay shielded line at the terminal block of each equipment.)
CAUTION
20
5. Step 2:
Selecting System Management Parts
5.1 M-NET system structure
There are cases in which other System Controllers (SC) besides model G-50A can be run on the G-50A system structure. In order to do so, the following outlines a number of rules to be observed for system management.
Figure 5-1 System controller concept
Disable the prohibit remote controller setting
G-50A
System
remote controller
Upper SC
Slave SC
SC enabling the prohibit remote controller setting
Power supply unit
(PAC-SC50KUA)
5.1.1 Concept of the system controller
The G-50A is always the host system of a self-controlling system structure. In addition, for a SC enabling the setting to permit prohibition of the local remote controller operation, please set up the system in such a way the setting is done with 1 SC unit for the remote controller in question.
(1) Significant system controller and insignificant system controller
When an air condition system is supposed, the system controller (SC) to control the entire operation system connection information is positioned as the significant SC. While, the insignificant SC means the SC to control sir conditioners by receiving the operation system connection information from the significant SC. Therefore, the initial settings including group setting and so forth may be made basically only on the significant SC, and there is no need to carry out the group setting on the insignificant SC. Priority of the significant SC is determined according to the functions of the SC (the number of units to control, the number of groups to control, etc.). G-50A is the most multifunctional type in the system, accordingly it always becomes the significant SC.
(Significant SC priority) G-50A > PAC-SF44SRA > PAC-YT34STA > PAC-YT40ANRA > PAC-SC30GRA > PAC-YV02LMAP
(2) SC enabling the prohibition remote controller setting
A SC able to set the prohibition of operation using a remote control, is called a “SC enabling setting of the remote controller operation prohibition.” Please make sure, the number of SC units enabling the setting of the remote controller operation prohibition, is one always one unit for every remote controller. Normally, in the G-50A system, the G-50A is the SC enabling the setting of the remote controller operation prohibition. However, in the case you want to disable operation of the remote controller using another SC (lower SC), please select “Disable the setting from this unit to prohibit remote control” during initial set-up. For details, please refer to the operation manuals of each SC.
21
Figure 5-2 Transmission line supply classification
Power supply unit
G-50A
M-NET model
Centralized transmission line
K-control centralized transmission line Indoor/outdoor transmission line
Extended transmission line
A-control type
K-control model
Relay port
K-transmission
converter
Power supply unit
Power supply unit
OA Processing unit
(SW3-1 to ON)
PAC-SF46EPA
G-50A
Lossnay remote control
Group 1 Group 3
Lossnay Lossnay
Group 4
5.1.2 Regarding power supply within the system
(1) Regarding power supply parts
Within the G-50A system, the parts serving to supply electricity are fixed for each transmission line. Please take care there is no electricity supply overload to any one transmission line.
Centralized control transmission line : supplied by transmission line supply unit Indoor/outdoor transmission line : supplied by outdoor unit K-control centralized transmission line : supplied by K-transmission converter (KA) Extended transmission line : supplied by relay port
Only for the Lossnay system, please use the power supply unit (PAC-SC50KUA, PAC-SF46EPA).
Figure 5-3 Electricity supply using a Lossnay system
(2) Definition of the supply connector in the outdoor unit
In the outdoor unit, the power supply to the centralized control transmission line is fixed at the location where the supply connector is packaged. When using the G-50A, it is recommended to connect the G-50A to the centralized control transmission line. Therefore, package the supply switching connector at the CN-41 side and please don’t supply power to the centralized control transmission line.
When inserting the CN-40
*K-control outdoor unit Factory shipping condition *M-NET outdoor unit Factory shipping condition
When inserting the CN-41
TB7 TB3
Regular electric power supply
Indoor/outdoor transmission line
Electric power supply
Centralized control transmission line
No electricity supply
Centralized control transmission line
TB7 TB3
Regular electric power supply
Indoor/outdoor transmission line
22
5.1.3 Selecting the power supply unit
G-50A is driven by DC12V from the Power supply unit : PAC-SC50KUA. To communicate with the air conditioner, it is necessary to connect to the M-NET transmission line in addition. First determine whether G-50A is connected to the centralized control transmission line or to the indoor/outdoor transmission line.
Figure 5-4 Caution for power supply
Figure 5-5 Connection of centralized control transmission line
To connect with the indoor/outdoor transmission line, connect the DC12V output (TB3) of PAC-SC50KUA to G-50A only. For the M-NET terminal (TB2) of G-50A, connect the indoor/outdoor transmission line. Never connect M-NET line to the M-NET terminal (TB2) of PAC-SC50KUA. Allow the wiring length of DC12V up to 10m maximum. Please observe the following restrictions also.
- Connect the power supply connector to CN40 on the one
- outdoor unit only.
- To use the power consumption apportioning function,
- do not install on the indoor/outdoor transmission line.
To connect with the centralized control transmission line, leave the power supply connector of the outdoor unit being connected to CN41.
Centralized control transmission line
Indoor/outdoor transmission line
TB3
(DC12V)
TB2
(M-NET)
G-50A
Outdoor unit
Power supply unit
PAC-SC50KUA
ME remote controller
TB3
(DC12V)
TB2
(M-NET)
Power supply unit
PAC-SC50KUA
G-50A
Connectable wit Lossnay remote controller but with restriction on the connecting numbers
TB3
(DC12V)
TB2
(M-NET)
Upper class SC
Lower class SC
Transmission line
booster unit
(PAC-SF46EP)
No. 000 unit
No.201 unit
Lossnay Lossnay Lossnay
Power supply unit
PAC-SC50KUA
Centralized control transmission line
Indoor/outdoor transmission line
Indoor/outdoor transmission line
As G-50A works to back up each data, recommend to install it on the centralized control transmission line.
If G-50A is installed on the indoor/outdoor transmission line, communication can not be performed even with air conditioners in other systems at power failure if occurred on the connected outdoor unit. To use the power consumption apportioning function, therefore, be sure to install it on the centralized control transmission line.
CAUTION
(1) Connecting to the centralized control transmission line
The Power supply unit : PAC-SC50KUA is required.
23
(2) Connecting to the indoor/outdoor transmission line
To connect G-50A to the indoor/outdoor transmission line, use the DC12V output terminal (TB3) of PAC­SC50KUA only to supply DC12V from this terminal to G-50A. For the M-NET terminal of G-50A, connect the indoor/outdoor transmission M-NET line.
*The M-NET terminal (TB2) of PAC-SC50KUA is not used. Never connect the M-NET line.
When connecting G-50A to the indoor/outdoor transmission line, the quantity of indoor units connectable to the refrigerant system decreases. The quantity of indoor units connectable is decreased by 2 sets per 1 set of the system controller (including G-50A) connected to the indoor/outdoor transmission line. [Example : In case of BIG Y Series (PUHY-P400YMF)] The quantity of indoor units connectable to an outdoor unit counts for 16 sets. When connecting the system controller (like G-50A) to the indoor/outdoor transmission line, the connectable quantity will be 14 sets. (16 sets –2 sets = 14 sets)
Table 5-3 Connection number of Power supply unit PAC-SC50KUA
Power supply unit
PAC-SC50KUA
Connectable
G-50A/system
1 set
Remarks
Together with G-50A, other system controllers can be connected to the centralized control transmission line. The G-50A of one set and other system controllers up to 4 sets can be connected to the centralized control transmission line. When connecting the Lossnay remote controller to the centralized control transmission line, that up to 16 sets can be connected when one set of G-50A is connected without other SCs. The table below converts the receiving capacity of each system controller into that of Lossnay for your reference.
Type of system controller System remote controller : PAC-SF44SRA Schedule timer : PAC-YT34STA Group remote controller : PAC-SC30GRA ON/OFF remote controller : PAC-YT40ANRA
Converted in Lossnay numbers
2 sets 2 sets 2 sets 4 sets
Receiving capacity of system controllers
Figure 5-6 Connection of the indoor/outdoor transmission line
For the connection with the indoor/outdoor transmission line, connect the DC12V output (TB3) of PAC-SC50KUA only to G-50A. For the M-NET terminal of G50A, connect the indoor/outdoor transmission line. Never connect the M-NET line to the M-NET terminal (TB2) of PAC-SC50KUA. Allow the wiring length of DC12V up to 10m maximum.
PUHY-P400YMF
M-NET model
Connectable sets reduced
001 002
G-50A
010 011 012 013 014 015 016
Power supply unit
PAC-SC50KUA
TB3 (DC12V)
TB2 (M-NET)
24
5.1.4 When managing a K-control model
When managing a K-control type device, a separate K- transmission converter, model PAC-SC25KAA, is required.
(1) System controllers able to control a K-control type device
A K- transmission converter unit only accepts communication with a upper controller with bearing address [000]. Consequently, since the G-50A is fixed (address [000]) as the upper controller, even if multiple system controllers are included in a single system, control of K-control type de vices is only conducted using the G-50A.
G-50A
System
remote control
Transmission
enabled
M-NET transmission line K-control transmission line
K-control model
Transmission
disabled
K- transmission
converter
220
Figure 5-7 Management of K-control models
Figure 5-8 K-control converter address
Power supply unit
M-NET type device
K-control models
001 002
011 012
020
+200
021
G-50A
K- transmission converter: 220
5.1.5 Synchronized settings
The Lossnay with built-in heater and humidifier and which has been set for synchronization starts and stops operation synchronized with an indoor unit that has been set for synchronization. Furthermore, it is also possible to operate the Lossnay or the OA Processing unit independently using the ME remote controller that controls the indoor unit in question. Synchronized operation of two or more OA Processing unit in addition to a Lossnay unit using one indoor unit is impossible.
(2) Concerning the address of the K- transmission converter (PAC-SC25KAA)
The address of the K- transmission converter is [200 + the smallest address of the K- models]. The address of the K- transmission converter expresses the borderline of the M-NET type device and the K-control models. As a case example, in the case the number of G-50A units is 38 units and the address of the K transmission converter is [220], the addresses from [20] on and after are all interpreted as K-control type devices and are started up according to K-control. In other words, care has to be taken the addresses of K-control models are set after those of the addresses of the M-NET type devices, while fitting addresses should be set for the K -transmission converter.
OA Processing unit can be controlled as an indoor unit by setting the DIP
switches. In the case of OA Processing unit is to be controlled as an indoor unit, please set DIP switch 3-1 of the OA Processing unit to ON.
Synchronized operation of two or more Lossnay units with built-in heater and
humidifier in addition to a Lossnay unit using one indoor unit is impossible. With one OA Processing unit, synchronized registration of maximally 16 indoor units can be performed.
CAUTION
25
Optional: PAC-YG10HAA
5.2 External input/output
The main unit of the G-50A is equipped with an external input/output function. This function enables external input control and output monitoring for each G-50A unit. This function uses the main unit of the G-50A’s CN2. For use, please purchase the optional external input/output adapter (PAC-YG10HAA).
5.2.1 External output signal function
(1) External input
Using the external signal indicating contact point voltage (DC 12V or DC 24V) all air conditioning units managed, can be controlled for emergency stop/regular start/stop and for prohibition/permission for local remote controller operation. Switching of each input mode can be set from the main unit of the G-50A or by using the default setting tool. (Default value: not used)
Table 5-2 External input function table
No.
1 2
3
4
Function of the external input signal
Do not use the external input signal Emergency stop/regular (level signal)
Start/stop (level signal)
Start/stop and prohibition/permission (pulse signal)
Remarks
None (factory shipping condition) An emergency stop signal will stop the operation of all air conditioning units while disabling the prohibition/permission operation from the local remote controller, the start/stop operation on the main unit, and the prohibition/permission change operation. Disables the prohibition/permission operation from the local remote controller, the start/stop operation on the main unit, and the prohibition/permission change operation. Please set the pulse length during contact point ON to 0.5 - 1 second.
Function selection switch
No. 6
OFF OFF
ON
ON
No. 7
OFF
ON
OFF
ON
(2) Level signal and pulse signal
(A)Level signal
(3) External input interface specifications
The external input interface specifications are outlined in Table 5-3. In the table below, the color of each lead line signifies the color of the optional external input/output cables.
(B)Pulse signal Example: During start/stop (similar during prohibition/permission)
Table 5-3 External input interface specifications
CN2
No. 5
No. 6
No. 7 No. 8 No. 9
Lead wire
Orange
Yellow
Blue Gray
Red
Emergency stop/regular level signal
Emergency stop/regular input
Unused Unused
Unused
Start/stop (level signal)
Start/stop input
Unused Unused
Unused
Start/stop prohibition/permission pulse signal
Operation input
Stop input Local remote controller operation prohibition input Local remote controller operation permission input
Common (external DC power supply +12V or +24V)
Contact point ON
Stop Operation Stop
Regular
Emergency stop
Regular
Contact point OFF
Contact point ON
Contact point OFF
Contact point ON
Signal 1 (operation)
Stop Operation Stop
0.5 - 1 second
0.5 - 1 second
Contact point OFF
Contact point ON
Signal 2 (stop)
Contact point OFF
26
(4) Recommended circuit example
(A)Level signal
* S
pecial local arrangements are required for the relay, DC power supply (DC 12V, or DC 24V), and extension cables, etc. * Please limit extension of the connection cable to 10 meters. (Please use cab les of 0.3mm2or more) * Please cut off any unused cable close to the connectors and be sure to insulate the cut parts using tape, etc.
(B)Pulse signal
Start/stop and emergency stop
X1
DC power supply
Red
Maximally
10m
Local arrangement board
1
5 6 7 8 9
CN2
G-50A
Orange
X1
Operation Stop
Prohibition Permission
X1
X1
X2
X3
X4
X2 X3 X4
DC power supply
Red
Maximally
10m
Local arrangement board
1
5 6 7 8
9
CN2
G-50A
Orange
Yellow
Blue
Gray
5.2.2 External output signal function
(1) External output
When at least one air conditioning unit is operating, a [Abnormality occurrence] signal is output when abnormalities occur in at least one air conditioning unit.
(2) External input interface specifications
The external input interface specifications are outlined in Table 5-4. Even during an [Abnormality occurrence], the [Operating] signal is output.
(3) Recommended circuit example
Table 5-4 External input interface specifications
CN2 No. 1 No. 2 No. 3
Lead wire
Green
Black
Brown
Details of each terminal
External output common ground (external DC power supply ground)
Start/stop
Irregular/regular
* For the relays (X1, X2), please use those with the following specifications. * Operating coil: DC 12V, DC 24V, power consumption: 0.9W or less * Please make special arrangement to adjust the DC power supply to DC 12V or DC 24V depending on the relay used. * Please be sure to use diodes at both ends of the relay coil. * Please limit extension of the connection cable to 10 meters. (Please use cab les of 0.3mm2or more) * Please cut off any unused cable close to the connectors and be sure to insulate the cut parts using tape, etc.
X1
X2
L1
L2
X1
D1
X2
D2
DC power supply
Maximally
10m
Local arrangement board
1
2 3 4
CN2
G-50A
Green
Black
Brown
Notice
When using this device to start/stop or emergency stop the external input level, an operation prohibition setting for the local remote controller is transmitted regardless of whether function selection No. 4 is set for enabled or disabled of the prohibition setting. Consequently, when using this device for start/stop or emergency stop of the external input level, please do not perform any operation prohibition settings involving other system controllers.
27
6. Step 3: Construction of the G-50A system
Below follows an explanation for the construction of a G-50A system. In order to use a PC, etc. to monitor the connections of multiple units to the G-50A and the operating status of air-conditioning units, please connect G-50A units or one or more PC’s using a LAN.
G-50A
G-50A
LAN
HUB
ME remote controller
ME remote controller
PC for centralized control
Power supply unit
Lossnay
Lossnay
28
6.1 Centralized monitoring using a PC
To monitor the G-50A system by connecting it to a PC, the two following methods are available.
Perform monitoring using the browser software of the PC. (Web monitoring)
Monitoring and operation can be performed without using any special software.
Monitoring can be performed by installing exclusive integrated software in the PC. (Integrated
software monitoring) The use of this exclusive software allows more detailed monitoring.
Please refer to Table 6-1 for the difference between these two monitoring methods.
Table 6-1 Differences between Integrated Software Monitoring and Web Monitoring
Outline
Monitoring/operation Weekly/annual schedule Air conditioning electric power charge function Operation time total Energy saving control function All indoor units operation status indication
Block indication
Floor plan
Operations and monitoring available with the integrated
(optional) software Operation and monitoring of a maximum of 40 G-50A units (2000 indoor units) is possible through simultaneous screen display.
License registration is required.
Separate license registration is required
(schedule copy function is available)
Separate license registration is required.
Separate license registration is required. Separate license registration is required.
The status van a maximum of 2000 units can be displayed As monitoring is performed per single G-50A unit, the
status of a maximum of 50 units can be displayed.
Operations and monitoring available with the web browser
(Internet Explorer) software Using one single G-50A unit, the operation and monitoring of a maximum of 50 indoor units is possible. Using a single LAN structure including a PC for monitoring, a maximum of 255 G-50A units can be connected, but the screen displays only one G-50A at one time.
License registration is required.
Separate license registration is required (no schedule
copy function is available)
No floor plan display function is available.
29
Remote controller operation screen
Data update Data is updated automatically
Operation status is updated every minute, while the status of any abnormalities is updated every 3 minutes.
Data is updated manually Status update is invoked by changing screens (automatic update is scheduled from April)
Operations and monitoring available with the web browser
(Internet Explorer) software
Operations and monitoring available with the integrated
(optional) software
Request
In the case of centralized control, the user is asked to make periodic revisions (approx. once a week) in the TG-2000A program and restart the Windows XP/2000 OS each time. (Please perform restarting between 8:00 and 21:45)
In order to keep the TG-2000A program in operation 24 hours a day, please keep the power connected to the PC at all times. (In order not to interrupt the program, please do not use the [System Standby] or [System Pause Status] functions of the power supply options.
Notice
Since latent problems may occur if the Windows XP/2000 OS is operated for extended periods of time, it is recommended to periodically shut down the TG-2000A and the OS and restart the system.
Within the [User Setup] of the TG-2000A, the [Auto Reboot Setting] is available. This function is a backup function to prevent the user from forgetting to perform the previously stated tasks. In case any problems occur during auto reboot, recovery has to be performed manually. Since any problems could still remain, it is recommended to manually perform this work on a periodic base.
30
6.1.1 About floors, blocks, and groups
The G-50A system can target groups, operation blocks, floors, and the whole building. In addition, for operation and monitoring, the name of the G-50A and the name of the building can be registered. Table 6-2 shows the setting registration and operation monitoring of each part while Table 6-3 shows the characters that can be used for setting each registration screen.
What is a group?
This forms the standard of all operations and monitoring. In order to make sets including blocks and floors, appropriate settings are required.
What is an operation block?
This term refers to a work unit consisting of a group of units. In addition, in order to operate and monitor an operation block it is necessary to set it as a unit, while it is also necessary to perf
orm the required settings in order to perform air conditioning charges.
What is a charge block?
This term refers to an apportionate electric power unit, when using the appor tionate electric power charge function. For this block to be operated it must be organized as an operation block.
What is a floor?
This refers to one floor plan unit in the integrated TG-2000A software. This unit is also required to be set as an operation group. It is possible to set up to 55 floors. This does not refer to the number of floors but to the number of floor screens.
What is the whole building?
This refers to all air-conditioning units controlled by the integrated TG-2000A software. This enables operation only.
Group
Operation Block
Charge Block
Figure 6-1 Floors, blocks, and groups
Table 6-2 Setting table
Item
G-50A Main
Unit
Default Setting
Tool
Centralized Control PC
(Web)
Centralized Control PC
(integrated software)
Remarks
The operation block setting information set by the default setting tool is saved to the G-50A main unit, while the operation block saved by the integrated software is saved to the PC. Group of Operation block
Communication function for G-50A (Installed in LAN) by using e-mail.
Exclusively for operation. Blocks for operation or monitoring are not available. Exclusively for operation. Exclusively for operation. Exclusively for operation. Operation, monitoring can be done only from TG-2000A.
Group Operation block
Charge block Floor General purpose equipment Malfunction e-mail e-mail function
Group Operation block Charge block
Floor Whole building G-50A unit General purpose equipment
Setting, registrationOperation, monitoring
31
Table 6-3 Name registration table
Item
Group name
Operation block name
Charge block name
Floor name
G-50A name
Watt Hour Meter name Watt Hour Meter setting location Building name
General purpose equipment name
G-50A Main Unit
Up to 10 characters
2
Default Setting Tool
1
Up to 20 characters
Up to 20 characters
Up to 40 characters
Centralized
Control PC (Web)
Centralized Control PC
(integrated software)
Long name: Up to 20 characters Short name
3
: Up to 8 characters
(Name setting is possible using the
G-50A main unit)
Up to 20 characters
Up to 20 characters
Up to 16 characters
Up to 20 characters
Up to 20 characters
Up to 20 characters
Same as Group name
Notice
When controlling using the TG-2000A software, please set all group icons as operation blocks.
When using the apportioned electric power charge function, please set all groups as operation blocks.
1
The symbols <, >, &, “ , and ‘ cannot be used for the names. Also, please do not use, for the names.
2
For characters, kana, the letters of the alphabet, numbers, and blanks can be used. However, voiced consonants and semi-voiced consonants use two characters.
3
The control screen displays short names. By putting the cursor on a group icon, a long name can be displayed.
32
Table 6-4 PC specifications
Item PC CPU
OS
HDD Memory Display resolution Interface
Remarks
Monitoring using the web browser PC/AT compatible Pentium 133MHz or faster
Windows98/Me/2000/XP Internet Explorer 5.0 or later version (Java VM 5.0 or later version) – 64MB or more 1024 × 768 or better LAN port (10BASE-T)
When switching between screens and when updating operations, the data update operation necessary. Internet Explorer 5.0 or later version
Monitoring using the integrated software (PAC-TG2000A)
PC/AT compatible-1 No. of air-conditioning units 1000 or less: Pentium4 1.8GHz or faster No. of air-conditioning units 1001 or more: Pentium4 1.8GHz or faster (Case of temp. trend use : 2.8GHz or faster) *Pentium4 2.8GHz or faster is recommended Windows2000/XP Professional
2
6GB or more
3
256MB or more 1024 × 768 or better LAN port (10BASE-T) Modem
4
Automatic update with operation status updates every minute and abnormalities every three minutes.
*1 The Java VM (Microsoft VM) version can be confirmed using the following steps.
When the software is an earlier version than 5.0, please update to the latest version using the Windows Update feature. [Version confirmation method]
1Please select [Designate File Name and Execute] from the [Start] menu. 2For Windows 98 and Windows Me, please input [COMMAND] and press the Enter key.
For Windows 2000 and Windows XP, please input [CMD] and press the Enter key.
3Please input [jview] at the command prompt display that appears. Next, press the Enter key. 4At the top line, a message similar to the one below appears to confirm the current version (below, lower line)
[Microsoft (R) Command-line Loader for Java Version x.yy.zzzz]
5When the version is older than 5.0, please update to a more recent version.
1
Operation has been confirmed for IBM, Hp Compaq and DELL
2
Please note that use is not possible for the general Home Edition.
3
A minimum of 4GB is recommended for the C-drive.
4
When performing remote monitoring/operation, a PC equipped with a modem or a data/FAX modem card is required.
6.1.2 Centralized control PC (local arrangement)
Table 6-4 indicates the minimum specifications the PC required to conduct monitoring using the integrated software or the Web browser, should satisfy. Please arrange locally for a PC satisfying the specifications outlined below.
33
6.2 About password control
When performing centralized control using a Web browser or the TG-2000A software, it is possible to restrict operations to approved users by setting a password to perform operations or functions please refer to section 2,3 for function licence.
6.2.1 Password control when using a Web browser
(1) For general users
A general user is a user who enters through the [index.html] web page. This type of user can operate and monitor the operation status of air-conditioning units. The default password for general users is [guest].
(2) For administrators
An administrator is a user who enters through the [administrator.html] web page. This type of user can operate and monitor the operation status of air-conditioning units in addition to setting their schedules (optional), monitoring abnormality histories, setting the current timetable and changing passwords. The default password for administrators is [admin].
6.2.2 Password control when using the TG-2000A software
(1) For system administrators
This is the password for system administrators. Inputting the current password enables transferring to the default selection screen. Further more, when transferring to the default selection screen by using this password, the passwords for [System Administrator] and [Maintenance User] can be changed. The default password for the system administrator is [SYSTEM].
(2) For maintenance users
This is the password for maintenance users. Inputting the current password enables transferring to the default selection screen. Further more, when transferring to the default selection screen by using this password, the passwords for [Maintenance] and [Maintenance User] can be changed, in addition to the [Charge Setting] control screen. The default password for the maintenance user is [Maintenance].
Request
Please take care the password does not leak to a third party who has no permission to make changes in the system. The password can be changed with the password function.
34
6.3 About LAN
6.3.1 LAN types
For the LAN cable, a 10BASE-T type is recommended. As for the category, from the point of view of availability and the development of mixed systems with optical cables, the use of category 5 is recommended.
(1) Main cable type
6.3.2 About the hub
For the hub, there are a variety of models including the 10BASE-T/100BASE-Tx automatic switching type (switching hub), the exclusive 10BASE-T hub and the exclusive 100BASE-Tx hub. When using the G-50A, please select a 10BASE-T type.
(1) What is a cascade connection?
The term cascade connection refers to a series of hierarchical connections where multiple hubs are interconnected using cables and where ports can be added.
(2) Cascade connection step restriction
As the number of cascade steps increases, the transmission delay increases, making it impossible to distinguish the signal (collision signal) to recognize other devices. To prevent this, restrictions for the number of connection steps apply as follows.
LAN cable standard 10BASE-5 10BASE-2 10BASE-T 100BASE-Tx
Maximum wire length 500m 185m 100m 100m
Communication speed 10Mbps 10Mbps 10Mbps 100Mbps
Cable specifications Standard coaxial cable Fine-core coaxial cable Twisted pair cable (T) Twisted pair cable (T)
(2) EIA/TIA568 (category)
For the twisted pair cable, there are classifications standards determined by EIA/TIA. For Ethernet, 5 and 3 are used. The categories are divided by communication speed used where a speed of 10 times that of category 3 can be used with category 5.
Category Category 1 Category 2 Category 3 Category 4 Category 5
Communication speed
4Mbps 10Mbps 16Mbps 100Mbps
Use For telephone For telephone, Apple Talk 10BASE-T, token ring Token ring 10BASE-T, 100BASE-T
LAN cable standard 10BASE-T 100BASE-Tx
Possible no. of connection steps
4 steps 2 steps
35
(3) Switching hub
The switching hub means the hub that controls traffics at exchanging packets (communication data) among plural networks, and send packets to a specified address. Different from ordinary hubs, it carries out one-to-one communications among respective ports, accordingly, even when one set of ports is communicating, other por ts can communicate freely. By this function, conflict of signals can be restricted, and network performance can be improved. Fig. 6-2 shows the differences between an ordinary hub and a switching hub. When communication is made from the personal computer at 192.168.1.2 to the personal computer at
192.168.1.3, in the case of an ordinary hub, communication is sent also to the personal computer at
192.168.1.1. While, in a switching hub, communication is sent to only the destination that you want to communicate.
6.3.3 LAN wire length
A 10BASE-T network connected to the G-50A may have a maximum wire length of 100m as detailed in chapter 4.1. Consequently, when the LAN wire length exceeds 100m, the use of hubs will extend the maximum length to 500m.
Notice
Be sure to always use a hub.
Restrictions apply to the number of cascade connections when using hubs. Please
observe these restrictions.
100m
HUB HUB HUB HUB
500m
G-50A
Centralized
control PC
Transmitting communication to all routes
Not transmitting to routes except that desired by switching.
Ordinary HUB
192.168.1.1 192.168.1.2 192.168.1.3 192.168.1.1 192.168.1.2 192.168.1.3
Switching
Figure 6-2 Switching hub concept
Notice
By use of a switching hub, it is possible to add hubs exceeding the connection stage restrictions specified in the section 6.3.3, and to expand the distance.
Example: In the case where 2-stage cascade connection is made by 100 Base-TX
repeater hub or the like, by use of a switching hub, the hub can be connected to 2-stage cascade.
When to connect 2 switching hubs, there is logically no restriction in the number of cascade connection stages, cable length (between nodes) or so. However, if the load of network becomes extremely high, delay may result, causing network connection problems.
As for the details of switching hub, refer to the operation manual attached to each switching hub.
36
7. Step 4:
Implementing annual/weekly schedules
With the G-50A main unit, weekly schedules can be implemented. However, when registering for a separate license (Annual/Weeky schedule), multifunctional weekly schedules and annual schedules can be performed. Please refer to section 2,3 for function licence.
License registration Setting registration Weekly schedule
Monthly schedule
Day schedule
Not required
For each G-50A unit, set using the G-50A
No. of operation per day: 6 times (ON/OFF each 3 times) Operation items: Start/stop, set temperature, remote controller prohibition Time setting unit: 10 minutes Operation subjects: only groups*
1
* No. of operations is 3 times each for
[Start/stop] and [prohibition/permission] (total 12
times) * Operation settings are 3 times/day * Operation items must be set
together with [Operation] Not possible
Not possible
Required
For each G-50A unit, set using the
web monitoring PC No. of operation per day: 12 times Operation items: Start/stop, set temperature, operation mode, local remote controller prohibition/permission Time setting unit: 1 minute Operation subjects: groups, blocks, all groups
* Settings are possible 12 times/day * Operation items extend to [Set
temperature only] and [Operation mode only]
Required
Set using the TG-2000A software
No. of operation per day: 12 times Operation items: Start/stop, set temperature, operation mode, local remote controller prohibition/permission Time setting unit: 1 minute Operation subjects: groups, (all) floors blocks, Whole building Pattern: possible to set for 2 patterns for Summer/Winter
* Settings are possible 12 times/day
Operation items extend to [Set temperature only] and [Operation mode only]
G-50A Web monitoring
Day schedule can be changed without changing the weekly schedules or the annual schedules.
Possible to set for 24 months and 50 days ahead (including this month) No. of pattern: 5 patterns
TG-2000A
1
12
2002 2003 2004
23456
456789 12 10111212···10 11 123
This month
Setting range (24 months)
*1 After registering Annual/Weekly schedule, G-50A’s weekly schedule will not operate.
(1) What is the weekly schedule?
This term refers to the operation schedule of each day of the week.
(2) What is the annual schedule?
Deviating from the weekly schedule, for special days (including commemoration days and holidays) a different schedule can be set for a maximum of 50 days up to 24 months (including this month) in advance. During the days set, the weekly schedule settings will not be implemented while the schedule set in the annual schedule will be implemented.
(3) What is the day schedule?
After setting the weekly and annual schedules, the day schedule can be used for sudden changes in the regular schedule. When the day schedule is set, the weekly and annual schedule settings will not be implemented. However, from the following day operations will be resumed according to the settings of the weekly and annual schedules.
37
7.1 Weekly schedule using the G-50A
The following explains the outlines the weekly schedule set using the G-50A. If the weekly schedule is set using the G-50A, setting is required to be performed using the G-50A for every G-50A unit.
1The timetable for start/stop can be set in increments of 10 minutes. 2For the daily operation schedule, up to 3 settings for each of the start and stop times for operation
can be set.
These settings can be set per group as P1, P2, and P3 as (1 type) of the operation prohibition schedule patterns at the local remote controller.
3In addition, it is possible to set the schedule for the same day by combining the start/stop operation
prohibition schedule patterns. ( , , )
4As the contents of the set schedule can be saved to memory, copying schedule patterns to other
groups is easy.
5Settings can be performed to set the temperature and setback operation-1 while schedule operation
is being executed.
P3P2P1
P4
(SCHEDULE) MON 1 0 : 3 5
(SCHEDULE) MON 1 0 : 3 5
(SCHEDULE) MON 1 0 : 3 5
G01 MEETING1
(SCHEDULE) MON 1 0 : 3 5
G01 MEETING1
patterns
(SCHEDULE) MON 1 0 : 3 5
SU MO TU WE TH FR SA
–1 2 2331
P4
P3
P2
P1
24°C 23°C
0 8 : 0 0 1 3 : 0 0 – – : – –
1 0 : 0 0 1 7 : 0 0 2 2 : 0 0
Four preprogrammed settings Assigned for each group by day of the week
PROH. PERM.
OFF
OFF
OFF
ON
ON
ON
7.2 Annual/weekly schedule using web monitoring
Registering the weekly/annual schedule license number in the G-50A main unit using the PC’s browser, will enable this function. In this case, the weekly schedule of the G-50A will be invalidated. Using this function, the schedule for every G-50A unit is set with the web browser software.
[Weekly schedule]
1Settings can be performed in 1-minute increments. 2The number of setting items is 12 times per day (for every day of the week). Settings allowing
operation mode only or set temperature only are possible too.
3Set items include the operation prohibition for start/stop, operation mode, set temperature, and local
remote controller. 4Setting subjects include the setting per group, per block, and of all groups. [Annual schedule]
150 special days can be set up to 24 months ahead, including this month. 2Setting subjects include the setting per group, per block, and of all groups. 3Up to 5 schedule patterns can be set. (Contents of the settings are similar to the weekly schedule)
In addition, during the days set by the annual schedule, the regular weekly schedule will not be executed.
Figure 7-1 G-50A schedule screen configuration
1
The setback value allows the set temperature to be altered only by the difference compared to the standard temperature, to help save energy.
Example: When the standard temperature is 24°C and the setback value is 2°C.
During operation as a cooler, the set temperature is 24°C + 2°C = 26°C. During operation as a heater, the set temperature is 24°C - 2°C = 22°C.
38
Setting unit
Selects the setting unit.
Day of the week selection
Selects the day of the week for the schedule to be set.
Save/do not save
Sets saving or not saving when pushing the settings save button.
Schedule contents
Displays the schedule contents.
Settings save button
Saves the schedule contents. Settings are not saved if this button is not pressed.
Selection button
Sets the schedule contents.
Delete button
Deletes the contents of the schedule.
Block name
Selects the block to be set.
Group name
Selects the group to be set.
Group number
Selects the group to be set.
Undo button
Returns any changes to
the original contents.
The settings of the operation contents are performed by setting unit (group, block, all blocks) as displayed in the screen on the left. The setting of the operation can be set up to 12 sets each day.
Figure 7-2 Weekly schedule set screen
Setting unit
Selects the setting unit.
Pattern selection
Selects the pattern to set the schedule.
Save/do not save
Sets saving or not saving the schedule pattern when pushing the settings save button.
Schedule contents
Displays the schedule contents.
Selection button
Sets the schedule contents.
Delete button
Deletes the contents of the schedule.
Save/do not save
Sets saving or not saving the pattern assigned to a certain day when pushing the settings save button.
Calendar button
Assigns the pattern to a specific day
Settings save button
Saves the schedule contents. Settings are not saved if this button is not pressed.
Block name
Selects the block to be set.
Group name
Selects the group to be set.
Group number
Selects the group to be set.
Undo button
Returns any changes to
the original contents.
Figure 7-3 Annual schedule set screen
39
7-3 Weekly schedule of the integrated software
Registering the weekly/annual schedule license number in the G-50A main unit using the PC’s browser, will enable this function. In this case, the weekly schedule of the G-50A will be invalidated while the data previously set with the web monitor will be validated. For the schedule set with the TG-2000A software, settings are set per target unit (group, block, floor, etc.) in the schedule set screen of the TG-2000A.
12 operation settings are possible for every day of the week. It is also possible to set the contents for [Operation mode] only or [Setting temperature] only.
For the setting data two patterns, namely [Summer Master] and [Winter Master] are available to facilitate switching depending on the season.
Figure 7-4 TG-2000A schedule set screen
TG-2000A
Schedule data
[Summer Master]
Schedule data
[Winter Master]
Schedule data
[G-50A Master]
Schedule data
[G-50A Master]
G-50A
Web control PC
By absorbing the schedule data of the G-50A, the data is entered in the [G­50A Master] within the TG-2000A software.
By transmitting the [Summer Master] and [Winter Master] stored in the TG-2000A software, the G­50A will execute that schedule. * Switching between the [Summer Master] and the [Winter Master] requires the corresponding
operation of the TG-2000A software.
Displays the contents of the G-50A Master.
Figure 7-5 TG-2000A schedule chart
The schedule functions when performed with the TG-2000A are similar to the settings performed with the Web browser, except for the possibility to store the two patterns [Summer Master] and [Winter Master]. The [Summer Master] and [Winter Master] set with the integrated software are stored, to enable transmission to the G-50A main unit in accordance with the user’s needs. By transmitting these data to the G-50A, they become the [G-50A Master data] and will be executed by the schedule of the G-50A main unit.
40
8. Step 5: Charging Function of Energy Charge Measuring
This step is to set the charging function of measuring instruments to be performed by TG-2000A. This setting is required to use the charging function by measuring instruments. Since this function is optional, license registration to the G-50A unit is essential to use the charging function by measuring instruments.
8.1 Outline
Before explaining the charging function by measuring instruments, each term used here is introduced.
(1) What is the standard charge?
This indicates the contracted standard charge of each measuring instrument (electric power, gas, city water, calorie meter). The standard charge is set in the unit of each tenant (charge block) for air conditioning energy charging. While for the direct reading of other measuring instruments, it is set in the unit of measuring instrument. In the case of electric power used for air conditioning, the standard charge represents the contracted charge of air conditioning system among the contracted electric power charge of whole building per tenant. The monthly charge is fixed.
[Example of calculation method of standard charge]
1
The contract charge of air conditioning among the contract electric charge of a whole building is calculated.
Standard charge (Yen) = × Contract electric capacity × Capacity unit price
2
This standard charge is divided in proportion with the air conditioning electric capacity per tenant (charge block).
Air conditioner electric capacity of control target
Total electric system capacity of whole building
Standard charge of charge block
In the case of the apportioned system, the standard charge is set in a unit of the charge block.
Standard charge of
measuring equipment
In the case of direct reading type measuring equipment,
the standard charge is set in
a unit of the measuring
equipment.
The standard charge can not be set in the case of the electric power manual input system. It shall be added separately.
Figure 8-1 TG-2000A standard charge setting screen
[RE: Apportioning of air conditioning power consumption] Since the watt-hour meter value of power consumption is apportioned by judging the operation status of the indoor unit from detailed communication between the indoor and outdoor unit, this value can not be applied to the business certificate legally defined. The same limitation is applied to the case of direct reading of measuring instrument unit. In order to employ this system, therefore, it is recommended to conclude an agreement or contract between the building owner and tenants stipulating that [The air conditioning charge should be collected through apportioned calculation based on the operation status (including the temporary processing measure at trouble)]. (1) This system does not measure the power consumption of each indoor unit directly. (2) As the system estimates the power consumption of air conditioning, the valued obtained herewith may not be applied to the certificate
of business transaction. (3) Even if the operation time of air conditioners is same, the power consumption differs depending on the operating status. (4) As air conditioners are powered even when they are stopping, the power consumption will be charged. (5) One watt-hour meter should be connected to one air conditioner. If connected to plural air conditioners, an error will be caused due to
the apportioning of total power consumption. (6) At the failure of PC, G-50A or PLC, the average apportioned value in the past may be adapted for temporary transaction as a solution. (7) As the power consumption and gas consumption is taken in the form of a pulse, the performance and accuracy are depending on that
of the measuring instruments employed. Under this circumstance, we are not liable for the performance and accuracy presented. (8) As the resultant air conditioning charge is rounded to the nearest whole number at a figure not shown here, please note that an error
generates between the air conditioning charge of watt-hour meters and that of the block total.
CAUTION
41
(2) What is charge?
This represents the charge of electric power, gas or water consumed by each air conditioner or tenant (In the case of using electric power count by PC direct connect (Watt Hour Meter (RS-485)), only electric power can be counted). The charge of such consumption can be calculated by the following 2 methods, and the output can be presented in printer output or file output in CSV format.
Calculation for clearing day On the clearing day registered to TG-2000A, the monthly charge is calculated automatically. The standard charge is also added. The clearing day may be selected in two ways, from the clearing day specified or the end of the month. In the case of the clearing day specified, the day of 29
th
, 30thor
31
st
can not be specified, but the specifying the end of the month conducts clearing at the end of the
month. The result of clearing can be selected for printer output or file output.
Calculation for specified date The charge may be calculated for any desired period covering 122 days from and including the former day. (The standard charge is not included.)
Month end specified
Specify when the end of the month is desired to select. This setting clears based on the operating record until the final day monthly.
Date specified
Specify when a fixed day is
desired for clearing. However,
the day of 29th, 30th or 31
st
can not be specified.
Figure 8-2 TG-2000A clearing day specifying screen
Target for calculation
Select the target for clearance.
Start/finish selection
Select the period to be cleared.
Clearance can be performed
for the past 122 days.
Figure 8-3 TG-2000A clearance period specifying screen
(3) What is the time frame for charging?
The charge of one calendar day can be set with 5 charge units to 10 time frames divided. This setting can change the charge unit depending on the time frame in the morning, after noon, overtime or weekend. As the charging unit can be set to each measuring instrument individually
1
, sophisticated operation according to the types of measuring instruments can be performed. However, the setting of time frame should be applied collectively f or each measuring instrument.
In the case of electric power count by PC direct connect (RS-485WHM), charging unit (daytime, nighttime, weekday, weekend and seasons) can be set up.
Time frame dividing mark
Indicates the division of time frame. Allows dividing each weekday in 10 divisions. The unit of time is 10 minutes.
Charging time frame
Indicates the time frame for charging. The content of this setting may commonly be used for all measuring instruments.
Week day button
Clicking displays the menu
of set/cancel/copy/paste.
Charging unit setting
Allows setting the charging
unit of watt-hour meter.
Other measuring instruments
(for city water, gas, calorie)
may be set on other screen
(Measuring instrument unit
price screen).
Figure 8-4 TG-2000A charging time frame setting screen
1
Indicates air conditioning, electricity 1, electricity 2, gas, city water and calorie, five types in total.
42
(4) What is the seasonal charge?
The electrical power charge can be divided into the summer seasonal charge and normal charge. Because of this, the following management can be adapted for example; “As a ratio of using air conditioner rises in the summer (July ~ September) and electric power consumption of a whole building increases accordingly, higher power rate may be applied in this period.” The period of the seasonal charging may be applied by specifying the date of start and end respectively.
Seasonal charging period setting
Sets the seasonal charging period.
Seasonal charge setting
Selects setting or no setting.
Default value represents “No setting.”
Figure 8-5 TG-2000A seasonal charge setting screen (ex, electric power manual input, pulse count)
(5) Setting of special day (Setting of annual charge)
Besides the items (3) and (4) above, a special day of up to 50 days can be set in a range of 24 months in future (including this month). For the special days, 5 patterns may be set and the patterns may be assigned to 50 days maximum. The unit price of the charging changes by a fact whether the assigned day belongs to the seasonal charging period or normal charging period.
This function can not be used in the case of electric power count by PC direct connect (RS-485WHM).
Pattern set/change button
Sets or changes the charging patterns.
Displays the number of set days
Displays the number of the day set with annual rate. Can be set 50 days maximum for 24 months in future including the present month.
Pattern setting
5 patterns can be set.
The pattern name can be
changed (up to 10 characters).
Pattern set/cancel
Clicking the date sets or cancels
the pattern being selected.
Figure 8-6 TG-2000A annual charge setting screen
[RE: Apportioning of air conditioning power consumption] Since the watt-hour meter value of power consumption is apportioned by judging the operation status of the indoor unit from detailed communication between the indoor and outdoor unit, this value can not be applied to the business certificate legally defined. The same limitation is applied to the case of direct reading of measuring instrument unit. In order to employ this system, therefore, it is recommended to conclude an agreement or contract between the building owner and tenants stipulating that [The air conditioning charge should be collected through appor tioned calculation based on the operation status (including the temporary processing measure at trouble)]. (1) This system does not measure the power consumption of each indoor unit directly. (2) As the system estimates the power consumption of air conditioning, the valued obtained herewith may not be applied to
the certificate of business transaction. (3) Even if the operation time of air conditioners is same, the power consumption differs depending on the operating status. (4) As air conditioners are powered even when they are stopping, the power consumption will be charged. (5) One watt-hour meter should be connected to one air conditioner. If connected to plural air conditioners, an error will be
caused due to the apportioning of total power consumption. (6)
At the failure of PC, G-50A or PLC, the average apportioned value in the past may be adapted for temporary transaction as a solution. (7) As the power consumption and gas consumption is taken in the form of a pulse, the performance and accuracy are
depending on that of the measuring instruments employed. Under this circumstance, we are not liable for the
performance and accuracy presented. (8)
As the resultant air conditioning charge is rounded to the nearest whole number at a figure not shown here, please
note that an error generates between the air conditioning charge of watt-hour meters and that of the block total.
CAUTION
43
8.2 Selection of Charging Function
The G-50A system provides the following 3 methods to calculate the charge by measuring instruments. For the objective models that can be charged by each method, please refer to Table 4-3.
(1) Manual input of electric power consumption
This method is only applicable to the charging of electric power consumed by air conditioners . Without using a watt-hour meter, this method calculates electric power consumption in a ratio of each tenant (charge block) by using the daily operation amount and the set capacity of the air conditioner. Utilizing the electric power apportioned charging calculation tool of the integrated software, the reading value of the watt-hour meter of the outdoor and indoor units is input manually to calculate the air conditioning charge. As the standard charge can not be set by this method, it should be added by the user.
(2) Watt-hour meter pulse counting (Apportioning method)
This method is only applicable to the charging of electric power consumed by air conditioners . By apportioning the electric power measured by the watt-hour meter connected to the air conditioner and the daily operation of the air conditioner, the electric power consumption per tenant (charge block) can be calculated by this method.
(3) Measuring instrument pulse counting (Direct reading method)
This charging method covers the Free Plan LOSSNAY for which the above apportioning method is not available, the air conditioning electric power of A-control models, the general electric power of lamps and plug sockets, and the charge of city water. In such cases, you are kindly requested to install a measuring instrument for each charging block for charging in a unit of measuring instruments.
(4) Electric power count by PC direct connect (RS-485WHM)
This charging method is only applicable to the charging of electric power consumed by air conditioners. By apportioning the electric power measured by the watt-hour meter connected to the air conditioner and the daily operation of the air conditioner, the electric power consumption per tenant (charge block) can be calculated by this method.
44
8.3 Basic Composition and Required Materials
8.3.1 Manual input of electric power consumption
This method is only applicable to the charging of electric power consumed by air conditioners.
(1) Basic composition
(2) Required materials
Table 8-1 shows the materials required to carry out the electric power manual input method.
Charge license
ME remote controller
ME remote controller
LOSSNAY
LOSSNAY
Uninterrupted power source (UPS)
Power supply unit
PC for centralized control
Install integrated software
G-50A
Input
Figure 8-7 Basic composition of electric power manual input method
Table 8-1 Materials required for simplified charging
Name (Model name)
PC for centralized control
PC for apportioning
Integrated software (PAC-TG2000A) Charge license Web monitor license Uninterrupted power sourse (UPS)
Manufacturer
PC/AT convertible unit
PC/AT convertible unit
Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric (referense)
Remarks Confirmed operation of IBM, DELL, Hp Compaq. For PC spec., refer to Table 6-4. PC for apportioned calculation of each tenant using CSV file output from TG-2000A. Requires the table calculation software (EXCEL).
1
Requires for each G-50A. Requires for each G-50A. FREQUPS A-series. (Line interactive system)
1
This software (apportioning support software) is in the install disk of TG-2000A.
45
(3) Setting items
Table 8-2 shows the items of TG-2000A charging system setting and that of the charging required to carry out the electric power manual input method.
Table 8-2 Setting items of the electric power manual input method
Major item Apportioning mode setting
Indoor unit setting
Charge block setting
Seasonal charge setting
Weekly charge setting
Annual charge setting
Currency setting
Subordinate item
Apportioning standard data
Charge block setting method Charge block setting Requirement Summer period setting Unit price Charging time frame
Pattern setting Special day setting
Detail
Select one apportioning standard data from the below.
1 Capacity saving (operating capacity) --- Default 2 Thermostat time (operating time)
Input the following data to each indoor unit.
1 Indoor unit capacity (kW) (cooling) 2 Indoor unit fan capacity (kW)
Select the same setting with operation block or new charge block setting. For setting of charge block newly, set it in a unit of operation block. Select whether changing the unit price by summer winter. When changing the unit price by seasons, set the period of summer. Set the unit price for 5 maximum. Set 5 unit prices to the 10 time frames maximum. When the seasonal rates have been set, set to the summer and winter respectively. Set 5 charging time frame patterns. Assign the 5 patterns previously set to 50 days a year. Type of currency set up
46
Charge license
Install integrated software
Single-phase 200V
Single-phase 200V
Power supply unit
G-50A
Input
3-phase 200V
Outdoor unit system watt-hour meter
Indoor unit system watt-hour meter
Indoor unit watt-hour meter
PLC (Pulse counting software installed)
Uninterrupted power source (UPS)
PC for centralized control
Figure 8-8 Basic composition of electric power pulse counting method
8.3.2 Watt-hour meter pulse counting (apportioning) method
This method is only applicable to the charging of electric power consumed by air conditioners.
(1) Basic composition
(2) Required materials
Table 8-3 shows the materials required to carry out the electric power pulse counting (apportioning) method.
[Selection of pulse counting software] The pulse counting software to be installed to PLC differs depending on the IP address of the PLC. Refer to Table 8-4 for selection. One set of PLC can count the measuring instruments up to 32 sets.
*In case of IP address needs to be changed, please ask to MITSUBISHI ELECTRIC for details.
Table 8-3 Materials required for electric power apportioned charging
Name (Model name)
PC for centralized control
Integrated software (PAC-TG2000A) Charge license Web monitor license PLC
Electric power pulse counting software Watt-hour meter with pulse oscillator Uninterrupted power source (UPS)
Maker
PC/AT convertible unit
Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric
Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric (reference)
Remarks Confirmed operation of IBM, DELL, Hp Compaq. For PC spec., refer to Table 6-4.
Requires for each G-50A. Requires for each G-50A. PLC for pulse counting can be connected up to 5 sets. For the PLC specification, refer to Table 12-1. For detail, refer to Table 8-4. For the specification of the watt-hour meter, refer to Table 10-1. FREQUPS A-series. (Line interactive system)
Table 8-4 Watt-hour meter pulse counting software
Model name of watt-hour meter pulse counting software PAC-YG11CDA
IP address
192.168.1.151
Explanation
Fixed to the left address.*
47
(3) Setting items
Table 8-5 shows the setting of measuring instrument of TG-2000A, charging system and charging set items required for the electric power pulse counting (apportioning) method.
Table 8-5 Setting items of the electric power pulse counting method
Major item
PLC quantity setting
PLC setting
Measuring instrument setting
Apportioning mode setting
Setting for outdoor unit to watt-hour meter Outdoor unit setting
Setting for indoor unit to watt-hour meter
Indoor unit setting
Charge block setting
Currency setting Standard charge setting
Seasonal charge setting
Weekly charge setting
Annual charge setting
Setting of measuring instrument unit price
Subordinate item
IP address
Installation site
Apportioning standard data
Processing of crankcase heater
Indoor unit apportioning mode
Charge block setting method Charge block setting
Requirement for setting Summer period setting Unit price
Charging time frame
Pattern setting Special day setting Unit price
Detail Set the quantity of PLC to be connected. Max. 32 sets can be set to 1 PLC. Max. 5 sets to PLC for pulse counting. Determine the IP address of PLC. The following is recommended for the default in TG-2000A.
192.168.1.151 ~ 192.168.1.155 The installation site of PLC can be set. The type (air conditioner, electric 1, electric 2, gas, city water, calorie), name, installation site and the pulse unit of measuring instruments are set. Select one apportioning standard data from the below
1 Capacity saving (operating capacity) --- Default 2 Thermostat time (operating time)
Select the apportioning method of outdoor unit crankcase heater.
1 Mode 1: Apportioning without special consideration (apportioning together)
2 Mode 2: Separate apportioning --- Default value 3 Mode 3: No apportioning
Select the apportioning method of power consumption of indoor unit.
1 Mode 1: No apportioning (installing watt-hour meter) 2 Mode 2: Apportioning --- Default value
Set the outdoor unit connected to each watt-hour meter.
Set the crankcase heater capacity of each outdoor unit. (Automatic setting from the database of TG-2000A in principle) Set the indoor unit connected to each watt-hour meter. Be careful that A-control indoor unit or LOSSNAY can not be measured by same watt-hour meter. Input the following data to each indoor unit.
1 Indoor unit capacity (kW) (under cooling mode) 2 Indoor unit fan capacity (kW) 3 Indoor unit heater capacity (kW)
(Automatic setting from the database of TG-2000A in principle) Select the same setting with operation block or new charge block setting. For setting of charge block newly, set it in the unit of operation block. Type of currency set up Set the standard charge to each charge block and measuring instrument (except for air conditioners). Select whether changing the unit price by summer and winter. When changing the unit price by seasons, set the period of summer. Set the unit price up to 5 watt-hour meters for air conditioning and that for other applications. Set 5 unit price frames to the 10 time frames maximum per weekday. When the seasonal rates have been set, set it to the summer and winter respectively. This setting is common for all measuring instruments. Set 5 charging time frame patterns. Assign the 5 patterns previously set to 50 days a year. In accordance with the classification of measuring instruments other than watt-hour meters, set five unit prices maximum.
48
8.3.3 Measuring instrument pulse counting (direct reading) method
(1) Basic composition
Charge license
Single-phase 200V
Single-phase 200V
Power supply unit
Install integrated software
Input
LOSSNAY
LOSSNAY
Charge block
Charge block Charge block
Indoor unit system watt-hour meter
Indoor unit system watt-hour meter
Indoor unit system watt-hour meter
A measuring instrument should be installed for each charge block.
PLC (installed with pulse counting software)
PC for centralized control
Uninterrupted power source (UPS)
G-50A
Figure 8-9 Basic composition of measuring instrument pulse counting (direct reading) method
(2) Required materials
Table 8-6 shows the materials required to carry out the measurement charging by direct reading. The materials same as that for the apportioning method are required.
[Selection of pulse counting software] The pulse counting software to be installed to PLC differs depending on the IP address of the PLC. Refer to Table 8-4 for selection. One set of PLC can count the measuring instruments up to 32 sets.
(3) Setting item
For this method, the contents of setting differ depending on the load to be measured. Conduct each setting by following the setting items shown in the electric power pulse counting (apportioning) method.
Table 8-6 Materials required for measuring instrument charging
Name (Model name)
PC for centralized control
Integrated software (PAC-TG2000A) Charging license Web monitor license PLC
Electric power pulse accounting software Watt-hour meter with pulse oscillator Water meter with pulse oscillator Gas meter with pulse oscillator Calorie meter with pulse oscillator Uninterrupted power source (UPS)
Maker
PC/AT convertible unit
Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric
Mitsubishi Electric
Mitsubishi Electric
Mitsubishi Electric (reference)
Remarks Confirmed operation of IBM, DELL, Hp Compaq. For PC spec., refer to Table 6-4.
Requires for each G-50A. Requires for each G-50A. PLC for pulse counting can be connected up to 5 sets. For the PLC specification, refer to Table 12-1. For detail, refer to Table 8-4.
For the specification of the watt-hour meter, refer to Table 10-2. For the specification of measuring instruments, refer to Table 10-1.
FREQUPS A-series. (Line interactive system)
49
8.3.4 Power consumption PC direct reading system (Apportioning system)
This system can only be applied to the charging of power consumption by air conditioners.
(1) Basic configuration
Charge license
1-phase 200V
1-phase 200V
Transmission line powering unit
Install integrated software
Input
LOSSNAY
LOSSNAY
Indoor unit system watt-hour meter
3-phase 200V
Outdoor unit system watt-hour meter
Indoor unit watt-hour meter
RS-485/RS-232C Converter
PC for centralized control
Uninterrupted power source system (UPS)
G-50A
Figure O-O Basic configuration of power consumption PC direct reading system (RS-485 Watt-hour meter)
(2) Required materials
Table O-O shows the required materials to execute the power consumption PC direct reading system (RS-485 watt-hour meter system).
Table O-O Required materials for power consumption apportioned charging
Material name (Model name) PC for centralized control Integrated software (PAC-TG2000A) Web monitor license Charge license RS-485 watt-hour meter
Uninterrupted power source (UPS)
Maker PC/AT compatible machine Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric
Mitsubishi Electric (Reference)
Remarks
Action verified with IBM, DELL, Hp Compaq
Requires for each G-50A system Requires for each G-50A system For the watt-hour meter specification, refer to Table 10-3. Connectable up to 30 sets FREQUPS A Series (Line interactive system)
50
(3) Setting items
Table O-O shows the setting of the measuring instruments, charging system, and charge setting items of TG-2000A required to execute the power consumption pulse counting system (apportioning system).
Table O-O Setting items of power consumption pulse counting system
Major item
WHM number setting
WHM setting
Apportioning mode setting
Setting between outdoor unit - watt-hour meter Outdoor unit setting
Setting between indoor unit - watt-hour meter
Indoor unit setting
Charge block setting
Currency setting Standard charge setting
Power rate setting
Minor item
Address Installation site Pulse unit
Apportioning standard data
Transaction of crankcase heater
Apportioning mode of indoor unit
Setting method of charge block Setting of charge block
Necessity of execution
Setting of seasonal period Unit price
Charging time frame
Detail Connectable RS-485 watt-hour meter counts for 30 sets maximum. Usable WHM is specified (Refer to Table 10-3.) Deciding WHM address Possible to set PLC installation location Setting the kWh/pulse of pulse (Recommending 1kWh/pulse or less) Selecting one of the apportioning standard data of outdoor unit among two below. q Capacity saving value (Consumed capacity) - - - Default value w Thermostat time (Operating time) Selecting the transaction method of power consumption by outdoor unit crankcase heater. q Mode 1 : Apportions not taking it specifically (apportioning
together)
w Mode 2 : Apportions separately - - - Default value e Mode 3 : No apportioning
Selecting the transaction method of indoor unit power consumption
q No apportioning (installing watt-hour meter) w Apportions - - - Default value
Setting the outdoor unit connected to measuring instrument unit Setting the crankcase capacity of each outdoor unit (Basically it is set automatically from the database in TG­2000A) Setting the indoor unit connected to measuring instrument unit Be careful that indoor unit can not be measured with the same watt-hour meter of A-control indoor unit or LOSSNAY. Entering the data below for each indoor unit
q Indoor unit capacity (kW) (Cooling mode) w Indoor unit fan capacity (kW)
(Basically it is set automatically from the database in TG­2000A) Selecting to use the same block of operation block or set a charge block independently Setting in a unit of the operation block to set a charge block independently Selecting or setting the currency to use Setting the standard charge for each charge block and measuring instrument (other than that for air conditioning) Selecting the time frame only for daytime, or daytime and nighttime and the use of seasonal rate Defining the summer period when applying the seasonal rate Setting the unit price for air conditioning watt-hour meter, daytime and nighttime, and season (daytime and nighttime). Setting the charging time frame for the daytime and nighttime being set per weekday and weekend. When the seasonal rate is being set, set it individually.
51
8.4 Mechanism of Charge Calculation
The mechanism of electric power apportioned charge calculation by TG-2000A is given below.
Single-phase 200V
3-phase 200V
Indoor unit Indoor unit
Indoor unit Indoor unit
G-50A
HUB
Outdoor unit (M-NET)
Outdoor unit (M-NET)
Power supply unit
Crankcase heater = 45W
Crankcase heater = 45W
Charge block 1 Charge block 2
Charge block 3 Charge block 4
PC for centralized control
Figure 8-10 Example of charging system [Electric power pulse counting (apportioning) method]
8.4.1 Role of each item
(1)
Watt-hour meter with pulse oscillator (not required at using the electric power manual input method)
The watt-hour meter with pulse oscillator outputs pulses corresponding to the power consumption of air conditioners. The pulse has unit (weight) such as 1kWh or 0.1kWh per 1 pulse for example. (TG-2000A recommends 1kWh or less per pulse.) This watt-hour meter is essential when using the apportioning method or direct reading method. RS-485 electric meter is needed for electric power count by PC direct connect (RS-485WHM). (1kWh or less per pulse is recommended.)
(2) PLC (not required at using the electric power manual input method and electric power
count by PC direct connect)
The PLC (Sequencer) integrates the pulse output from watt-hour meters by dividing into the charging time frame being set by TG-2000A. In the case when the apportioning or direct reading method is used, “Pulse counting software: PAC-YG11CDA” is required by PLC.
(3) G-50A
The G-50A monitors the operation information of indoor units required by charging for each 1 minute, and holds the information in a unit of indoor unit dividing in the charging time frame. Such process is conducted by G-50A regardless of the charging methods. The information required for charging are as follows (Includes electric power count by PC direct connect (RS-485WHM)).
1 Operation time of indoor unit fan 2 Operation time of indoor unit auxiliary heater 3 Capacity saving amount (Time) 4 ON time of thermostat
In the case of the direct reading method, the information collection by G-50A is not necessary. However, the license registration is required as the charging function is used as same as the other methods.
Count Example) Add +1 at 1kW/pulse.
Charging
time
frame 1
Charging
time
frame 2
Charging
time
frame 3
Charging
time
frame 4
Charging
time
frame 5
Information collection/clearing per minute
Fan
operating
time
Auxiliary
heater
operating
time
Capacity
saving
amount
Thermostat
ON time
Holding in a unit of indoor unit
per charging time frame
52
(4) TG-2000A
By collecting charging information from PLC and G-50A, the TG-2000A conducts the apportioning calculation of these data during AM 4:00 ~ 7:00 once a day. As the electric power consumption collected from PLC represents the integrated value, TG-2000A takes a difference with the electric power consumption of the previous day and holds the data converted in the daily power consumption. On the clearance day, the daily apportioning data is added and the standing charge is also added for clearing.
8.4.2 Apportioning calculation method of outdoor unit
The apportioning calculation method when a watt-hour meter is installed on the power source line of outdoor unit is shown here taking Figure 8-10 as an example.
(1) Decision of outdoor unit apportioning calculation method
The calculation method differs depending on the processing ways of electric power consumed by the crankcase heater which is the waiting electric power of the outdoor unit. The processing methods include the mode 1 ~ mode 3 required to be set on TG-2000A. Mode 1: Apportioning including crankcase heater portion Mode 2: Apportioning calculating crankcase heater portion separately (Default value) Mode 3: Apportioning not including crankcase heater portion
Charging
time
frame 1
Charging
time
frame 2
Charging
time
frame 5
Charge block
Electric power integrated value collected from PLC
Calculates total electric power consumption in a unit of day per charging time frame
Apportions daily total power consumption by indoor unit operation. On clearance day, the standing charge is added by summing up each charge block in total.
For 1 day
IC1
IC1 IC1
IC2
IC3 IC3
IC3
IC2
IC2
For 2 days
For 3 days
Charging time frame 1 Charging time frame 1
Daily total power
consumption
Example) 100kW
Daily power
consumption
Example) 97.84kW
For crankcase
heater
Example) 2.16kW
Mode 1: Apportioning of [Daily total power consumption] (100kW)
Mode 2: Apportioning of [Daily power consumption] and [Power consumption by crankcase heater] respectively (97.84 kW and
2.16kW)
Mode 3: Apportioning of [Daily power consumption] only not including [Power consumption by crankcase heater] (97.84kW only)
(25W × 24 hours) × 2 sets
(2) Decision of apportioning standard data
The apportioning standard data of the indoor units used by each tenant (charge block) can be selected from the following two methods. (Selection by TG-2000A) These data are integrated by G-50A for each indoor unit per charging time frame and collected by TG-2000A once a day. 1 Standard data 1: Capacity saving amount (default) ⇒ Integrates power consumption corresponding
to operating capacity
2 Standard data 2: Thermostat ON time ⇒ Integrates ON time of thermostat
Charging time
frame 1
Integrates operating time for each charging time frame
Time during [operation]
Standard data 1: Capacity saving amount (Operating capacity amount)
Standard data 2: Thermostat ON time (operating time)
Integrates the power consumption to meet the operating capacity in time unit Example) 50% 0.5 minutes
50%
ON!
100%
53
The standing charge is only added at calculation on the clearance day, and printed out after summing up the air conditioning charge. Printing out is not available for the calculation of specified day.
CAUTION
(3) Apportioning by apportioning standard data
To calculate [Power consumption per indoor unit], multiply the operation time by the standard data being calculated for each indoor unit per charging time frame with each capacity. Sum up this [Power consumption per indoor unit] for the indoor units inside the watt-hour meter to obtain [Indoor unit total power consumption]. Using a ratio of these two data, calculate [Daily power consumption by indoor unit] once a day.
(4) Processing on clearance day
On the clearance day, sum up [Daily power consumption by indoor unit] for each tenant (charge block) and add the standing charge to calculate the monthly electric charge.
Integrated operation
time of charging
time frame 1
Total power consumption of indoor units
Power consumption of indoor unit 1
4.5kW
Power consumption
of indoor unit 1
Power consumption
of indoor unit 2
Charging time frame 1
Charging time frame 1
Charging time frame 1
Daily power
consumption
Example) 97.84kW
Daily power
consumption
of indoor unit 1
For crankcase heater
Example) 2.16kW
54
8.4.3 Apportioned calculation of indoor unit
Figure 8-10 shows an example of apportioning method when a watt-hour meter is installed on the indoor unit power source line.
(1) Decision of indoor unit apportioning mode
First decide to carry out the apportioning of indoor unit or not. When a watt-hour meter is not connected to the power source line of indoor unit, set to [No apportioning]. No apportioning: The electric power consumption of indoor unit will not be apportioned. Apportioning : The electric power consumption of indoor unit will be apportioned by “Integrated time
× Fan capacity When “Apportioning” is selected, [Power consumption per indoor unit] is integrated for each charging time frame per indoor unit by dividing it into [Auxiliary heater power consumption] and [Fan power consumption]. For the models without auxiliary heater, [Fan power consumption] = [Power consumption per indoor unit] is applied. For the auxiliary heater and fan operation time, G-50A collects it from the indoor unit in a cycle of 1 minute.
0.085kW × 3.45 hours
1.0W × 1.23 hours
Fan
capacity
Auxiliary
heater
capacity
Fan
operation
time
Auxiliary
heater
operation
time
Charging time frame 1 Charging time frame 1 Fan power
consumption Example) 0.29325kW
Indoor unit power consumption Example) 1.52325kW
Auxiliary heater power consumption Example) 1.23kW
(2) Apportioning calculation of indoor unit
[Power consumption per indoor unit] integrated for each indoor unit per charging time frame is summed up for the indoor units in the watt-hour meter system to obtain [Total power consumption of indoor units]. Using a ratio of these two data, [Power consumption] per charging time frame collected from PLC or RS-485WHM is apportioned once a day.
Charging time frame 1
Charging time frame 1
Indoor unit
power
consumption 1
Indoor unit
power
consumption 1
Indoor unit
power
consumption 2
Total power consumption of indoor units
Daily power
consumption
Daily power
consumption
of indoor unit 1
The standard charge is only added at calculation on the clearance day, and printed out after summing up the air conditioning charge. Printing out is not available for the calculation of specified days.
CAUTION
(3) Processing on clearance day
On the clearance day, sum up [Daily power consumption by indoor unit] for each tenant (charging block) and add the standard charge to calculate the monthly electric charge.
55
8.4.4 Manual input of electric power consumption
The calculation method of manual input not connecting watt-hour meter is given below. With this method, calculation is performed by employing the reading value of watt-hour meter without using watt-hour meter or PLC itself.
Using “Charging ratio support software,” enter the reading value of watt-hour meter, and apportion it for each tenant.
Apportioning parameter file (CVS format)
Preparation of bill
G-50A
Collects and stores the following operation data of air conditioners.
1 Indoor unit fan operation time 2 Indoor unit auxiliary heater operation time 3 Capacity saving ratio 4 Thermostat ON time
Calculating the apportioning parameter based on the data collected from G-50A
PC for centralized control (Integrated software)
(1) Standard charge
This method can not process the standard charge as its sole function is to calculate air conditioning charge based on the operation data. The standard charge should be added by the user additionally.
(2) Air conditioner charge
The air conditioning charge of each tenant can be calculated by using “Charging ratio support software (EXCEL)” locating in the Integrated software install CD-ROM. For the parameters required to calculate the charge, use “Apportioning parameters” and “Charging ratio” explained in the Items 8.4.2 and 8.4.3. By employing the file prepared by the integrated software based on these parameters (CSV file) and the manual input of the electric power consumption of indoor/outdoor units, the air conditioning charge per charge block (tenant) can be calculated by using a calculation software like “Charging rate support software.”
(3) Apportioning parameters of outdoor unit
As explained in the item 8.4.2, calculate the value by using the indoor unit rated capacity for each indoor unit per charging time frame, and total the value multiplied by the unit price for the charging blocks, and then calculate a ratio to the total of all blocks.
Apportioning parameter = Integrated value of indoor unit capacity control level (Capacity saving ratio or thermostat ON time) × Charging parameter of indoor unit rated capacity = Σ (Apportioning parameter × Unit price)
Charging ratio [%] =
(4) Apportioning parameters of indoor unit
As outlined in the item 8.4.1, calculate by using the rated electric power of the fan and auxiliary heater of indoor unit per charging time frame and sum up the value multiplied by the unit price for charging block, and calculate a ratio to the total of all blocks. For the indoor unit without auxiliary heater, amount of “ON time of auxiliary heater × auxiliary heater electricity power consumption” will be zero.
Appor
tioning parameter = Operation time of indoor unit fan × Rated power consumption + ON time of auxiliary heater × Auxiliary heater electricity power consumption Charging par
ameter = Σ (Apportioning parameter × Charging unit price)
Charging r
atio [%] =
Total charging parameter of relative block
Total charging parameter of all blocks
Total charging parameter of relative block
Total charging parameter of all blocks
Figure 8-11 Mechanism of electric power manual input
56
(5) Charging ratio support software
By using “Charging ratio support software” (EXCEL) provided with the integrated software, the charge apportioning and bill preparation for each tenant can be performed. Through the reading of the operation time data file prepared by TG-2000A from the menu screen of the charging ratio support software, automatic calculation will be carried out. By inputting the reading value of each watt-hour meter manually, apportioning calculation will be performed. A bill can be automatically prepared by merely selecting the tenant name.
For the data file of operation amount, CSV
1
file created on the clearance day automatically or that output from the air conditioning charge confirming screen can be used. The file output can be changed freely. (Default value: C:¥TG-2000A¥Chr¥Chargefile¥)
Charging ratio support
software
Manual input of reading value of watt-hour meter
1
Outputs when specifying the air conditioning charge output to “File output” in the charge relating setting of TG-2000A (user setting screen).
Result of apportioning
Bill Form
57
8.4.5 In the case of measuring instrument pulse counting (direct reading) method
The measuring instrument pulse counting (direct reading) method is explained here. For this method, charging is practiced only by the measuring instrument value collected by PLC. Therefore, a measuring instrument is required to install for each charge block (tenant). It is required to prepare PLC, the pulse counting software and the license registration of all G-50As
1
.
G-50A
PC for centralized control (Integrated software)
PLC (pulse counting software installed)
Integration and storing by counting the pulse from measuring instrument
Calculation based on the data collected from PLC. Storing for the past 3 months
File output
Output of apportioned result
(1) Standard charge
The standard charge is calculated by referring the contract rate of electricity, gas and city water and set to TG-2000A for each measuring instrument.
(2) Unit price
For the unit price, the electricity may be set in 2 types (Electricity 1 and Electricity 2), and gas, city water and calorific amount be in 1 type. However, the time frame is set to all measuring instruments collectively.
(3) Charge
In this method, the charge may be calculated by multiplying the values of the measuring instruments provided by the unit price and further adding the standard charge.
1
In the case of the measuring instrument pulse counting method, the operation information of air conditioners is not required, but the license registration to G-50A is essential.
Figure 8-12 Mechanism of electric power pulse counting (direct reading) method
58
8.5 Output of Charging Data
Thanks to the use of TG-2000A, the apportioned result and power consumption can be output per each watt-hour meter, unit price
1
or block. The output content (format) differs depending on the content of “Charging relations” set among the user setting items on the initial setting screen. Select the output format to meet your purpose of use.
*1: This function is not available for electric power count by PC direct connect (RS-485WHM).
Output data
Output format
Standard print Per unit Per unit price
Detail of unit price
classification *
1
Detail of charging
unit price per block
Per block
Per unit,
per unit price
Per unit,
per unit price
Detail of unit price
Detail of unit price
Detail of unit price
Detail of unit price
Detail of unit
Detail of unit
Apportioned power consumption
[kWh]
Standard charge [yen] Charge [yen]
Total air conditioning charge
[yen] Apportioned power of outdoor unit [kWh]
Apportioned power of indoor unit
[kWh]
Measuring instrument
Standard charge [yen] Charge [yen] Total air conditioning charge
[yen]
Charging
block data
Measuring instrument
data
Table 8-7 List of charging data output format
Detail of unit price
(per unit price)
Detail of unit price
(apportioned result)
Whole block output
(watt-hour meter)
1
With the former versions of Ver.4.30 of TG-2000A, printing per unit price (time frame) or per unit can only be done only when the clearance day is set. In calculating for a specified date, the output format of standard printing can only be performed.
59
As the above setting can be made for each weekday individually, the unit price specified for holiday can be employed.
Closing time example
0:00 6:00 12:0 18:0 24:0
A-company B-company C-company
Outside time frame Inside time frame Outside time frame
Outside time frame Inside time frame
Inside time frame (24-hour operation)
Outside time frame
TG-2000A setting example
Charging time frame setting
Charging frame 1
Unit price 2 Unit price 1 Unit price 2
24
33
Charging frame 3 Charging frame 5
Unit price setting example Unit price 1 (Inside basic time frame): 8:00~18:00 = 100 yen
Unit price 2 (Inside basic time frame): 18:00~8:00 = 50 yen Unit price 3 (Operation inside/outside basic time frame) = 70 yen Unit price 4 (Holiday) = 60 yen
Unit price setting
Figure 8-15 Setting example of charging time frame and unit price
8.6 Charging Method
As shown below, the charging in this system can be set as follows. Divide the time frame 0:00 ~ 24:00 into 10 charging frames, and assign 5 charging unit prices to each charging frame respectively for setting. Please note that each setting is common within the system.
1
Charging can not be made without this setting.
In the case of electric power count by PC direct connect (RS-485WHM), charging unit (daytime, nighttime, weekday, weekend and seasons) can be set up. Setting will be different from Figure 8-15.
60
8.7 Caution for Using Charging Function
Please observe the following points when using the charging function.
(1) Caution for each control/setting
When using the charging function (power apportioned charging), make sure to conduct clearing
process before setting or modifying the system composition, monitoring display setting, and charging system setting. When any item has been modified, the setting of the charging system should be modified or identified.
About the time setting
Since the change of time affects the power apportioned calculation of air conditioning charge, do not practice it frequently in waste. (Suppress the frequency of time adjustment to once a month or the like.) For the time setting, use the time setting function of TG-2000A. Never attempt to conduct to change the setting by Web browser or “Property of clock and time” of Windows.
(2) Caution for air conditioning charge
To use this charging function (power apportioned charging), it is recommended to conclude an
agreement between the building owner and tenants stipulating that the air conditioning charge shall be collected by the apportioned charging based on the operation records (including temporary measure taken at trouble).
To prevent the stopping of integrated software or the destruction of data at power failure or
instantaneous power stoppage, recommend to install an uninterrupted power source system. (Recommended Model: Mitsubishi Electric FERQUPS-A series)
It is recommended to keep the result of air conditioning charge in other way than storing in the
centralized control PC. (for example to print on paper)
The registration of charge license to G-50A unit is required for all units registered to the centralized
control PCs. Without the registration, the air conditioner charging function does not operate normally. (All of the G-50A requires Web monitor license registration.) Please refer to section 2,3 for function licence.
(3) Calculation of air conditioning charge
The calculation method of air conditioning has originally been developed by us where the
apportioning parameter is calculated judging from the operation state of the air conditioner. For this reason, it differs far from the system installing a watt-hour meter on the power supply site of each air conditioner. If plural outdoor units are apportioned with one watt-hour meter, the calculation will be carried out regarding the plural units as a one large outdoor unit. Here the COP of each outdoor unit will not be taken into consideration.
When trouble is occurred on the system, such measure will be taken as to forward the apportioning
calculation to the next day or not to conduct the apportioning calculation. To modify the apportioning data, use the function “Data maintenance of charging.”
In the case of the power consumption PC direct reading (RS-485WHM) system, the corresponding
power consumption can not be apportioned or counted when a WHM generates trouble. Please use the function of [Maintenance of charging data] in such case.
Since the air conditioning charge is calculated in a unit of charging block, the indoor units not
registered to the charging block will not be reflected to the air conditioning charge.
As the resultant air conditioning charge is rounded off at a figure not shown here, please note that an
error will be induced between the air conditioning charge of watt-hour meters and that of the total blocks.
61
9. Step 6: Energy Saving/Peak Cut Control
Here the energy saving control or peak cut control to be performed by G-50A is set. This setting is essential in conducting the energy saving control or peak cut control. As this function is optional, the license registration to G-50A is necessary to use. A different license should be applied to the energy saving control and peak cut control respectively, the license for your desired usage should be registered.
- Energy saving setting
- Monitoring of current energy saving state
The registration of energy saving control or peak cut control is necessary.
- Set temperature control (±2˚C)
- Fan (thermostat OFF) control
- Stopping control
PC for centralized control (Integrated software)
G-50A
Collects daily power consumption
Collects current daily consumption (every per minute)
- Capacity saving control (60/70/80/90%)
PLC (Pulse counting software installed)
(*Requires to execute the peak cut control)
Counts for electric power pulse
Watt-hour meter
Figure 9-1 Energy saving/peak cut control system composition
Notice
For PLC, the pulse counting software (Ver. 1.01 ~ ) used for the power apportioning
function can be applied. (Pulse counting software: PAC-YG11CDA, etc. installed)
For the pulse counting software used at peak cut control, employ that Ver. 1.01 or
later.
For the peak cut control, use one set of watt-hour meter for each G-50A.
The peak cut control license contains the function of energy saving control.
Peak cut control is not available in RS-485WHM system.
[Re: Energy saving/peak cut function]
During the use of the peak cut function, any damage such as the exceeding of
power consumption than the contract demand should induced due to the trouble of G-50A or PLC, such damage will not be indemnified, for which your kind understanding is requested.
CAUTION
62
9.1 Outline
Applying the energy saving setting from the integrated software TG-2000A allows conducting the energy saving control by the indoor/outdoor units or peak cut control by using PLC.
Energy saving control
Indoor unit control
Outdoor unit control
The integrated software sets the following energy saving items and energy saving time to G-50A per operation block. G-50A conducts energy saving operation to the indoor units with the set detail.
1 Temperature control (±2°C) 2 Fan control (Thermostat ON) 3 Stopping control
For the block with temperature difference between set and inlet temperature exceeding the set, the energy saving control set at level 0 is not applied. The integrated software sets the following energy saving items and energy saving time to G-50A per outdoor unit and the set G-50A conducts the energy saving operation for the outdoor unit. Connecting the watt-hour meter (PLC) allows conducting energy saving operation meeting the power consumption. The control object and detail are same as that of the energy saving rotated control. One set of the watt-hour meter can be set for each G-50A. During the energy saving control, the energy saving mark is displayed on the air conditioner group icon of Web, integrated software. Daily power consumption and control level can be monitored by the integrated software. G-50A can hold the data for 3 days max. including that of today, yesterday and the day before yesterday. Monthly power consumption can be monitored by the integrated software (for 62 days max.). The integrated software monitors from PLC for display and storing.
Control status
Daily report
Monthly report
Monitoring of energy saving control status/history
1
Peak cut control
ContentItem
Table 9-1 Outline specification of energy saving control/peak cut control
1
Daily report and monthly report are the function only effective when “Energy saving peak cut control license” is registered. To collect the energy saving status and history data, TG-2000A is required always to operate. The automatic output CSV file of daily/monthly reports can be stored for 2 years maximum.
63
9.2 Energy Saving Control/Peak Cut Control
9.2.1 Energy saving control
The energy saving control includes the items listed on Table 9-2, and they can be set from the integrated software for each block freely. After setting, G-50A conducts energy saving control on to the air conditioning group within the operation block in a unit of 3 (3/6/9/15/30 minutes) within a 30 minutes not allowing overlapping1the control time. In consideration of comfort, it can be set not to apply the set energy saving control
2
to the block of which temperature difference between the set and inlet temperature exceeds the temperature difference freely set (3°C ~ 9°C). (Setting of ineffective energy saving control by temperature difference)
Indoor unit
Outdoor unit
Set temperature control
Fan (thermostat OFF) control
Stopping control
Capacity saving control
3
Cool/dry: +2°C, Heat: –2°C (No control for fan, auto) * Shifting by ±2°C at control start time, returning to original temp. at control finish. * When set temp. was changed from local remote controller, browser, G-50A unit or schedule
during temp. control, and the temp. value at control finish differed from that at the start, it
does not return to the state before the control. Capacity saving 0% control for Free Plan indoor units and A-control Slim indoor units. Fan operation control for the models before Free Plan. * When the mode was changed from remote controller, browser, G-50A unit or schedule
during fan mode control, and the mode at control finish was that other than fan mode, it
does not return to the state before the control. Stopping outdoor unit * Transmits “STOP” at control start time and returns to the original start/stop state at control
finish. * When the operation was made from local remote controller, browser, G-50A unit or
schedule during stopping control, and the state at control finish was not stopping, it does
not return to the state before the control. The maximum value of outdoor unit operating capacity can be controlled to 60%/70%/80%/ 90% (in 10% unit).
Control detailControl unit Control items
Table 9-2 Energy saving control items
1
The control time may be overlapped depending on the group numbers inside the block and control time.
2
Energy saving control is applied at the levels 1 ~ 4 regardless of the temper ature difference.
3
Controllable only for City Multi air conditioners. (Do not set to Multi-S .)
Setting control detail and time
Select energy saving control detail and time of indoor unit.
Setting ineffective temp. difference for energy saving control
Set ineffective temp. difference for energy saving control (Ineffective 3 ~ 9°C).
Setting control detail and time
Select energy saving control detail and time of outdoor unit.
Selecting G-50A for setting target
Select G-50A objective for
energy saving setting.
Batch setting for whole
building is possible.
Selecting indoor unit setting unit
Select block objective for energy
saving control or batch setting
for whole building.
Selecting outdoor unit setting unit
Select unit objective for energy
saving control or batch setting
for whole building.
Figure 9-2 TG-2000A energy saving control setting screen
64
(1) Energy saving control for indoor unit
For the energy saving control for the indoor unit, select the time portion to be applied to the energy saving control items listed in Table 9-2 from 0/3/6/9/15/30 minutes. By dividing those items by the group numbers in the operation block evenly, the energy saving control is applied to the groups starting from that with smaller group number in order. When “30 minutes stopping” is being applied to save energy, ON/OFF operation can not be performed by any controller.
Notice
In the case of the block setting stepped across from TG-2000A to G-50A, only the unit
controlled by the G-50A is set as the block on the G-50A. Here each G-50A applies rotation control to each group inside the block.
When the fan/thermostat OFF control is selected, Free Plan models and A-control
Slim models are provided with the thermostat OFF (capacity saving control) command, while K-control models with the fan mode switching. As the mode display of the local remote controller does not change, energy saving control can be performed without the perception of occupants.
Setting of the energy saving ineffective temperature difference allows not applying the
level 0 control to the block with the temperature difference between inlet and set temperature exceeding the set value.
Operation control from Web browser or TG-2000A provides the screen display of [ON]
for 1 minute maximum but not allowing to run the air conditioner.
[In case of the energy saving control of indoor unit for 6 minutes when 5 groups is in one block for example]
1 Times of rotation:
For the control of 6 minutes, 3 minutes control is applied for 2 times (= 6 min./3 min.).
2 Cycles of rotation:
From the times of rotation in 1, the cycle of rotation for 30 minutes is to be 15 minutes (= 30 min./2 times)
3 Intervals of rotation:
From the cycles of rotation in 2, the rotation interval of each group in a block counts for 3 minutes (= 15 min./5 groups). (If indivisible, round it to the nearest whole number.)
0
Group 1
Group 2
Group 3
Group 4
Group 5
36912 15 18 21 24 27 30 (min)
Figure 9-3 Example of indoor unit energy saving control
65
(2) Energy saving control for outdoor unit
For the energy saving control for the outdoor unit, select a time portion to be applied to the energy saving control items listed in Table 9-2 from 0/3/6/9/15/30 minutes. By dividing those items by the group numbers in the operation block evenly, the energy saving control is applied.
1
The rotated operation is applied to the outdoor units starting from that with smaller address.
(3) Required materials
Table 9-3 shows the materials required for energy saving control.
[In case of the energy saving control of 3 outdoor units for 15 minutes for example]
1 Times of rotation:
For the control of 15 minutes, 3 minutes control is applied for 5 times (= 15 min./3 min.).
2 Cycles of rotation:
From the times of rotation in 1, the cycle of rotation for 30 minutes is to be 6 minutes (= 30 min./5 times)
3 Intervals of rotation:
From the cycles of rotation in 2, the rotation interval of each group in a block counts for 2 minutes (= 6 min./3 groups).
302724211815129630 (min)
Figure 9-4 Example of outdoor unit energy saving control
The capacity saving control is a control to suppress the maximum value of the outdoor unit. Therefore, no energy saving effect can be obtained under the setting to 80% if the operation is conducted with the capacity below 80%.
In the case of the energy saving control, capacity saving control is applied to the outdoor unit individually. For this reason, be careful that the control will be applied to the indoor unit being not targeted if the group setting is made by stepping over the refrigerant system.
In the case of capacity saving control to the outdoor unit, control for a short time may not provide a normal effect. Control for 30 or 15 minutes is recommended.
For Multi S, set to “No control” so that the capacity saving control will not be applied to the outdoor units.
CAUTION
Time
Capacity
80%
Capacity value
No energy saving effect
Energy saving effect provided
Table 9-3 Required materials
Name (Model name)
PC for centralized control
Integrated software (PAC-TG2000A) Centralized controller (G-50A) Energy saving control license Web monitor license
Maker
PC/AT convertible unit
Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric
Remarks Confirmed operation of IBM, DELL, Hp Compaq. For PC spec., refer to Table 6-4. Use Ver.4.1 or later. Use Ver.2.5 or later. Requires for each G-50A. Requires for each G-50A.
1
The control time may be overlapped depending on the group numbers in the block and control time.
66
9.2.2 Peak cut control
(1) Explanation of function
Connecting the watt-hour meter (PLC) allows conducting the energy saving control of Table 9-2 divided into 5 levels (Level 0 ~ Level 4) by estimating the power consumption for 30 minutes. Meantime, the control level is judged with an interval of 1 minute, and the control of higher level is applied in accordance with the measured power consumption for the past 30 minutes and estimated value.
[How to obtain the estimated value] Estimated value (kW) = Power consumption in the past 5 minutes (kWh)
× 6 (Power consumption for 30 minutes) × 2 (kWh kW <30 minutes> converted) ----- 1
In Figure 9-5 for example, it is assumed that the control at the energy saving level 1 is being conducted in accordance with [Power consumption for the past 30 minutes]. In this occasion, the estimated value after 30 minutes is calculated from [Power consumption for the past 5 minutes] by Equation 1, it reaches the region of energy saving level 2. In this case, the energy saving control set at the energy saving control level 2 will be carried out. By making the energy saving ineffective temperature difference effective, under the control of Level 0, when the temperature difference between the set and inlet temperature is exceeding 3°C~9°C (able to set in a unit of 1°C), It is possible not to allow conducting the energy saving control set at Level 0 in consideration of comfort. (The control set at Level 1 ~ Level 4 will be conducted regardless of the temperature difference.)
By setting the target demand value and [Stopping control for 30 minutes] of the energy saving control item, the peak cut control can be practiced as an application of the level control above.
(2) Required materials
The materials required for the peak cut control are shown in Table 9-4.
Table 9-4 Required materials for peak cut control
Name (Model name)
PC for centralized control
Integrated software (PAC-TG2000A) Centralized controller (G-50A) Peak cut control license Web monitor license PLC
Pulse counting software (PAC-YG11CDA, etc.)
Maker
PC/AT convertible unit
Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric
Mitsubishi Electric
Remarks Confirmed operation of IBM, DELL, Hp Compaq. For PC spec., refer to Table 6-4. Use Ver.4.1 or later. Use Ver.2.5 or later. Requires for each G-50A. Requires for each G-50A. Usable commonly with PLC for measuring instrument charging. For detail, refer to Table 8-4. Use Ver.1.01 or later for peak cut control.
Power consumption for past 30 minutes
Power consumption for past 5 minutes
Level 2 Level 1
Estimated power consumption after 30 minutes
Estimated mean power consumption for 30 minutes
Estimation of mean electric power for 30 minutes (demand value)
Before
5 minutes
Present
10kWh
120kW
1kWh
2kWh
3kWh
30 minutes
120kW
Figure 9-5 Level estimation
67
Setting control detail and time
Select the detail and time of indoor unit peak cut control.
Setting energy saving ineffective temperature difference
Set the detail and time of energy saving ineffective temperature difference.
Setting the detail and time of control
Select the detail and time of outdoor unit peak cut control at each level
Selecting target
G-50A for setting
Select G-50A objective
for peak cut setting.
Batch setting for whole
building is possible.
Setting levels
Set the electric power to start
peak cut control. (Levels 1 ~ 4)
Selecting the setting
unit of indoor unit
Select indoor unit objective
for peak cut control or select
whole building collectively.
Selecting the setting
unit of outdoor unit
Select outdoor unit objective
for peak cut control or select
whole building collectively.
Figure 9-6 TG-2000A peak cut control setting screen
For Multi S, set to “No control” to prevent conducting the capacity saving control.
CAUTION
68
Notice
When status is monitored, only the air conditioning group under energy saving control will have icons displayed as shown in the Table 9-5.
Power saving control of outdoor units will not make the energy saving symbol displayed with air conditioning group icon, since it is unknown whether the outdoor unit has energy saving operation at that point in time.
During level 0 control, if a difference between the target temperature and air intake temperature is ineffective for energy saving, energy saving will not be executed and there will not be an energy saving control icon on the display.
Daily and monthly reports
<Automatic output file> The automatic output file is automatically created daily (or monthly) as TG-2000A gathers information from G-50A and PLC. Therefore it is not created if TG-2000A is finished. <Manual output file> You can manually output each file from the TG-2000A tool bar. Monthly data will be created from TG-2000A database while daily data for the day, the day before and two days before will be collected from G-50A. (The data earlier than that will be created from TG-2000A database.)
CAUTION
9.3 Energy Saving Control Status · History Monitor
9.3.1 Current energy saving control Status
You can confirm whether or not an air-conditioning group is under energy saving control. If energy saving control is on, operation status icons shown below will be indicated on the display by the web browser or integrated software.
9.3.2 Peak cut status history
From the menu bar in the TG-2000A control screen, select [tool]-[peak cut data] and you will be able to output peak cut status history daily report and monthly report as a CSV file.
1
The daily and monthly report files will automatically be stored in the automatic trend output folder2for two years.
(1) Peak cut status history (daily report)
Control level at every one minute and power consumption data by the unit of 30 minutes can be output as a CSV file. The daily report can be selected and output up to 31 days (Maximum) retroactively.
(2) Peak cut status history (monthly report)
Power consumption data per day can be output as a CSV file. The monthly report can be selected and output for the past 62 days (Maximum) retroactively.
Table 9-5 Energy saving control icons
Set temperature control or fan control is on.
* In case or a pre-scheduled operation or an interlocked unit connection, those icons will also be displayed.
Stopping control is on.
* In case or a pre-scheduled operation or an interlocked unit connection, those icons will also be displayed.
1
When TG-2000A is stopped or unable to communicate, data may not be obtained due to the lack of monitor collection.
2
The automatic trend output folder can be set freely. For detail, refer to “14.2 Trend data output.”
69
(3) Creation of daily report/monthly report trend graphs
You can turn a CSV file (trend graph) into a graph using “Trend graph Idisplay tool” that comes with TG-2000A. Refer to the Item 14.2 for details.
Figure 9-7 Peak cut status history daily report example
70
9.4 Energy Saving Control System Design Flow
Following is the outline of the system design flow for energy saving control execution.
(1) Determine the license type.
If you try to have a peak cut control by calculating power consumption from a watt-hour meter, you will need to have a separate PLC (with a pulse count software installed). A peak cut control license will be required for this. If you do not implement a level control, you don’t need to arrange a PLC, or to decide a demand level. In this case, you will need to have an energy saving control license. If you do a peak cut control, you will set the Watt-hour meter in increments of G-50A. The control level will be set at 5 steps. As a concept, you will consider the target contract demand based on the current contract demand, and determine the value for the final level (Level 4). Then, you determine the figure at each level leading up to Level 4. [Example] Level 0: ~ 200 kW
Level 1: 200kW ~ 500 kW Level 2: 500kW ~ 800 kW Level 3: 800kW ~ 1000 kW Level 4: 1000kW ~
(2) Select the energy saving control method.
As an energy saving control method, you choose either [energy saving control using indoor units] or [energy saving control using outdoor units], or both. [Example] Use both indoor unit energy saving control and outdoor unit energy saving control.
(3) Confirm the energy saving area.
The energy saving control of indoor units is done through a rotation control of the group operation based on the unit of operation block. The energy saving control of outdoor units is done by rotating the operation of the outdoor unit in numerical order of the address. The control order is sequenced from a smaller number given to the group. First, you confirm the order of control within the operation block. [Example] In the figure shown on the right, Group 1 to Group 6
belong to the same operation block (Office A). In this case, Group 1 and Group 2 on the window side will be controlled consecutively. Compared with the Group 5 and Group 6 side of the room, the temperature in the window side goes up temporarily (in summer). By rearranging the groups you can provide energy saving control without too much sacrificing comfort. In this case, Group 4 should become Group 2, Group 5 should become Group 3, Group 2 should become Group 4, and Group 3 should become Group 5. By doing so, you can avoid two window side units having energy saving control at the same time and improve the comfort level.
(4) Determine the control details.
Determine the energy saving control details for each operation block and outdoor unit. If you set both indoor unit energy saving control and outdoor unit energy saving control within a particular level, both controls will be multiplied. [Example]
Level Level 4 1000 ~ kW Level 3 800 ~ 1000 kW Level 2 500 ~ 800 kW Level 1 200 ~ 500 kW Level 0 ~ 200 kW
Office A
Group 1 Group 2
Outdoor
Group 5 Group 6
Group 3 Group 4
Office A
30
9 6 3 3
minutes minutes minutes minutes minutes
Stop Fan control Fan control Fan control
Temperature control
Outdoor Unit 51
– 30 30 30
minutes minutes minutes minutes minutes
None Capacity saving 60% Capacity saving 70% Capacity saving 90%
None
71
10.
Step 7: Selection of Measuring Instruments
(1) Measuring instruments
Use measuring instruments with recommended pulse signals shown in the Table 10-1 below. We also recommend using a watt-hour meter shown in the Table 10-2 below.
Make sure pulse unit is set in the measuring instruments. If not, consumption will
not be correctly measured, and charging functions and peak cut control will not work correctly.
Power and gas consumption is counted by pulse. We will take no responsibility for
measurement results since they depend on performance and accuracy of measuring instruments.
CAUTION
Table 10-1 Recommended pulse specification
Model name Output pulse type Output pulse width
Pulse unit
Description Semi-conductor relay type 100 ~ 300ms (100ms or above) Select a measuring instrument which outputs non-voltage a-contact pulse per pulse output unit.
Watt-hour meter: 0.1kWh/pulse, 1kWh/pulse is recommended. Water meter : m
3
/pulse
Gas meter : m
3
/pulse
Calorimeter : MJ/pulse
* Except for the watt-hour meter, select the measuring
instrument type with the appropriate pulse unit.
ON
100ms ~ 300ms
Table 10-2 Recommended watt-hour meter
Model name Maker Model name
Others
Description Mitsubishi Electric Single-phase 2 wire system Single-phase 3 wire system, three-phase 3 wire system Up to 32 units of Watt-hour meter can be used per 1 unit of PLC.
* (H) means it comes with a transformer (CT); (V) means it is semi-flush mounted with rear connection.
Gas meter with a pulse oscillator
PLC DI board (QX40)
TG-2000A
Other systems
PLC (with a pulse count software)
Three-phase
Watt-hour meter with a pulse oscillator
Outdoor unit power supply
Single-phase Indoor unit power supply
Water meter with a pulse oscillator
Figure 10-1 Measuring instrument wiring diagram
72
(2) Power consumption PC direct reading system (RS-485WHM) Please use the RS-485 watt-hour meter shown in Table 10-3.
Make sure to set the pulse unit of watt-hour meters.
Otherwise, the consumption can not be measured correctly thus hindering the normal charging function.
The power consumption is taken as an accumulated integrating value, and the
performance and accuracy are depending on that of the watt-hour meter or CT. Therefore, we are not liable in this regard.
CAUTION
Table 10-3 Model name of RS-485 watt-hour meter specified
Model name Maker name Model name Remarks
XXXXX XXXXX XXXXX
XXXXX XXXXX XXXXX
XXXXX XXXXX XXXXX
XXXXX XXXXX XXXXX
<< Please enter the maker name, model name and remarks of RS-485 watt-hour meter described on WT03901X03.>>
Detail
PLC DI board (Q ´ 40)
TG-2000A
Another system
RS-232C/RS-485 Converter
3-phase
RS-485 Watt-hour meter
Outdoor unit power source
1-phase Indoor unit power source
Figure 10-2 Outline wiring of measuring instruments
73
11.
Step 8: General Purpose Equipment Control
TG-2000A can control and monitor system equipment. By using general-purpose control functions, you can control and monitor other manufacturer’s air conditioning units, lighting fixtures and other system equipment as well as water level of a water or fire tank with a flooding/low level alarm on the TG-2000A monitor screen. System equipment is controlled by PLC. “General-purpose control software: PAC-YG21CDA” needs to be installed in PLC. (For PAC-YG21CDA Ver.1 series, no licensing registration needed for G-50A.)
Operation and monitoring of general purpose system equipment cannot be
controlled if the PLC or other equipment fails. Take this into consideration, and make sure you provide a circuit for a switch for an emergency stop/start. Do not use it for monitoring the system affecting human life. In case you do, incorporate an alternative safety mechanism.
CAUTION
Other systems
PLC (general purpose control software installed)
TG-2000A
Lighting
Other manufacturer’s packaged
air-conditioning units
Other manufacturer’s fan coil units
Chiller/heat source machine
General purpose system equipment
Figure 11-1 General purpose control system composition
74
11.1 Outline
PLC will be used to control general-purpose equipment, along with a DI board (DC input unit) and a DO board (transistor output unit). One icon will be shown on the TG-2000A monitor screen to represent one system equipment, and you can operate (one shot pulse output), monitor the status, and monitor for error (level input). Therefore, you will be using two terminals on DO board and two terminals on DI board for one system equipment. For status monitoring, you can choose the name of the status, and for error status, you can choose the name of the error and its icon color.
11.2 System Design Method
System design method for general-purpose control is outlined below.
11.2.1 Listing up of general-purpose equipment
General-purpose equipment needs to be listed up. Control and monitoring of general-purpose equipment will be done through contact control using PLC. Therefore, the equipment to be controlled should have the following signal specifications. TG-2000A can only operate or only monitor the equipment, in that case, unused terminals should remain unconnected.
Table 11-1 General-purpose control signal specifications
Operation
Monitoring
Signal specifications
Non-voltage a-contact One shot pulse output
Non-voltage level input
Terminal assignment/
equipment
1
2 terminals
2 terminals
Contact specifications
Signal 1 (operate)
approx. 1 second
approx. 1 second
Contact ON Contact OFF
Contact ON Contact OFF
Signal 2 (stop)
Signal 1
Contact ON Contact OFF
Contact ON Contact OFF
Signal 2
Stop Run Stop
Stop Run Stop
Normal
Error/trouble
Normal
Run Stop
1P 1P
System equipment 1
PLC DO board (QY40P)
PLC DI board (QX40)
One shot pulse output signal
You can control and monitor one system equipment with one icon.
Level input signal
Control
Operation status Error status
1P 1P
Monitoring
Figure 11-2 General-purpose control outline
1
Number of terminals assigned to one system equipment
75
11.2.2 Determine the control items.
After you determine the equipment to be connected, define the control items for each equipment. For instance, whether you want to operate the instrument (ON and OFF) and monitor it, including error monitoring, or just watch for failure (malfunction). For ON and OFF, status output signal from the instrument changing the icon status (color) is the basic
1
mechanism.
*When the system instrument does not provide the output of operation status, connect to the input of operation status by installing a self-
holding circuit.
The error signal from the system instrument will turn this to the error status display.
If the status is OFF, operate and send the ON signal from the system instrument. The status will change to ON.
PLC DO board (QY40P)
PLC DI board (QX40)
ON OFF
Operation status Error status
Operation
Monitoring
System instrument
1P 1P
1P 1P
1
We recommend that you connect the status signal from the instrument.
If the status signal is not connected (judgment only from the operation), there might be a discrepancy between the instrument operation status and the icons on TG-2000A display.
Application example 1: ON/OFF operation, status monitoring, and error monitoring (Basic example)
Application example 3: Error monitoring only
PLC DO board (QY40P)
ON/OFF output signal terminal will have no connection.
Status signal input terminal will have no connection.
PLC DI board (QX40)
Error signal from instrument will change it to error status display.
Not in use Not in use
Not in use
Error status
Monitoring
System instrument
1P
76
11.2.3 PLC assignment
After you determine the control items of the connected instrument, assign PLC terminals. General-purpose control PLC needs to have one DI board and one DO board mounted regardless of the control items. (There are certain restrictions about the mounting location and others. Refer to 12.3 for details.) Table 11-3 shows the general-purpose control PLC terminal assignment. Since each terminal in PLC has a pre-determined function, keep the terminal un-connected (open) where the signal is not to be used.
11.2.4 Required materials
Members required for general-purpose control are listed in the Table 9-3.
Table 11-2 General-purpose control PLC restrictions
Item Number of general-purpose instrument that can be connected to one PLC Number of general-purpose control PLC that can be connected to TG-2000A IP address setting range for general-purpose control PLC
Content
Up to 8 units
20 units
192.168.1.171 ~ 192.168.1.190
Remarks
8 units regardless of the control items
Number of general-purpose instrument: 160 Recommended setting range is shown.
Table 11-3 General-purpose control PLC terminal assignment
Control instrument
number General-purpose instrument 1 General-purpose instrument 2 General-purpose instrument 3 General-purpose instrument 4 General-purpose instrument 5 General-purpose instrument 6 General-purpose instrument 7 General-purpose instrument 8
DI board
General-purpose instrument 1 ON signal General-purpose instrument 1 OFF signal General-purpose instrument 2 ON signal General-purpose instrument 2 OFF signal General-purpose instrument 3 ON signal General-purpose instrument 3 OFF signal General-purpose instrument 4 ON signal General-purpose instrument 4 OFF signal General-purpose instrument 5 ON signal General-purpose instrument 5 OFF signal General-purpose instrument 6 ON signal General-purpose instrument 6 OFF signal General-purpose instrument 7 ON signal General-purpose instrument 7 OFF signal General-purpose instrument 8 ON signal General-purpose instrument 8 OFF signal
DO board
General-purpose instrument 1 operation status signal General-purpose instrument 1 error status signal General-purpose instrument 2 operation status signal General-purpose instrument 2 error status signal General-purpose instrument 3 operation status signal General-purpose instrument 3 error status signal General-purpose instrument 4 operation status signal General-purpose instrument 4 error status signal General-purpose instrument 5 operation status signal General-purpose instrument 5 error status signal General-purpose instrument 6 operation status signal General-purpose instrument 6 error status signal General-purpose instrument 7 operation status signal General-purpose instrument 7 error status signal General-purpose instrument 8 operation status signal General-purpose instrument 8 error status signal
Terminal
board number
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
Table 11-4 General-purpose control required items
Materials (model names)
PC for centralized control
Integrated software (PAC-TG2000A) Web monitor license PLC General-purpose control software (PAC-YG21CDA)
Maker
PC/AT compatible
Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric Mitsubishi Electric
Remarks Verified the performance of IBM, DELL, and Hp Compaq. Refer to Table 6-4 for the PC specification. Use Ver. 4.1 or later version. Requires for each G-50A. Make sure DI board and DO board are mounted. This software should be installed in PLC. The software is different depending on IP address. IP address needs to be designated. (Standard: 192.168.1.171)
77
11.2.5 Setting of TG-2000A
After the assignment of terminals, TG2000A should be configured. For each general-purpose instrument, what to be controlled and monitored should be set up in TG-2000A.
Number of connected PLC’s
This shows how many PLC’s are connected.
Number of general-purpose instrument
This shows how many general-purpose units are connected.
Function display
This shows the functions of the configured general-purpose instrument.
Error/alarm status display setting
Whether to have an error display for the general-purpose instrument will be set and display text will be selected.
General-purpose
instrument button
Settings of the general-
purpose instrument can
be made. Menu includes
change/copy/paste.
Selection of PLC No.
Select the PLC.
Selection button
Select whether there
is a general-purpose
instrument or not.
General-purpose
instrument address
General-purpose instrument
address is indicated.
Instrument name setting
Set up the instrument name.
(short name, long name)
Operation setting
Operation/settings of the general-
purpose instrument will be made.
Operation display setting
Set the operation display of the
general-purpose instrument.
* Display text is changeable.
This one screen uses two each of DI and DO board terminals on PLC.
• Whether there is a display or not
• Selection of update
Figure 11-3 TG-2000A general-purpose instrument registration screen
Notice
General-purpose instrument name can be maximum 20 characters. (Short name is 8 characters.)
ON, OFF, error displays are maximum 8 letters.
[ ’ ] (single quotation mark) cannot be used in names and display texts.
78
12.
Step 9: Determining Number of PLC Units
This chapter talks about how to determine the number of sequencers (PLC).
12.1 PLC Standard Configuration
G-50A uses PLC (Programmable Logic controller) to provide measuring instrument charging function (pulse count system), general-purpose control function and other functions. The PLC to be used is “MELSEC-Q series” by Mitsubishi Electric, and Figure 12-1 shows the standard configuration of G-50A system. In the standard configuration, “power supply unit”, “CPU Unit”, “Ethernet Unit” are mounted in the slots above the base unit. Two open slots should be mounted with boards (DC input unit and transistor output unit) necessary to realize various functions. Model names of MELSEC-Q series products are listed in the Table 12-1 below.
Table 12-1 MELSEC-Q series name and model name
Name Sequencer MELSEC-Q series
Type of unit
CPU unit
Power supply unit
Ethernet unit Base unit DC input unit (extension) Transistor output unit (extension)
Model names (Makers)
Q02CPU (Mitsubishi Electric)
Q61P-A1 (Mitsubishi Electric)
Q71E71-100 (Mitsubishi Electric) Q33B (Mitsubishi Electric) QX40 (Mitsubishi Electric)
QY40P (Mitsubishi Electric)
Detail Mandatory Software needed to perform various functions (ATA card should be inserted.) Mandatory AC100V only (Select Q61P-A2 for a single-phase 200V application.) Mandatory Mandatory One unit can accommodate 16 contact input. This is non-voltage input. One unit can accommodate 16 contact input. This is non-voltage output.
Base unit
Power supply unit
CPU unit
Ethernet Unit
Open port 1 Open port 2
Figure 12-1 PLC standard composition
79
12.2 PLC’s for Pulse Count Function
12.2.1 Restriction on the number of units
To carry out measuring instr ument charging function or energy saving peak cut control, you will need to have the standard configuration explained in the previous chapter plus a DC input unit. One DC input unit can support 16 contacts, so you can connect up to 16 measuring instruments. Since one PLC has two open ports, you can connect 32 watt-hour meters to 2 DC input units. In case 33 or more watt-hour meters have to be connected, add one more PLC unit.
PLC standard composition
PLC5
PLC2
PLC1
TG-2000A
Up to 5 PLC units can be connected to TG-2000A. (Total number of watt­hour meters is 160 at maximum.)
Up to 16 watt-hour meters can be connected to 1 DC input unit.
2 DC input units can be connected to 1 PLC unit. (Total number of watt­hour meters is 32 at maximum.)
Figure 12-2 Restriction on the number of PLC units for the electric power apportioned charge function
12.2.2 Terminal connection diagram
Connection to DC input unit (QX40) terminals is shown in the Figure 12-3. Since DC input unit is non-voltage input, you need to prepare an external DC24V power supply (DC12V is cannot be used).
Measuring instrument wiring
Measuring instrument with a pulse oscillator
Measuring instrument with a pulse oscillator
Measuring instrument with a pulse oscillator
DC24V power supply
QX40 terminal board
0
1
2
F
COM
NC
...
Figure 12-3 QX40 terminal connection diagram
80
12.3 PLC for General-purpose Control Function
12.3.1 Restriction on the number of units
When performing general-purpose functions, you will need the standard composition explained in 12.1, DC input unit, and transistor output unit. DC input unit and transistor output unit each supports 16 contacts. One system instrument uses two contacts, so, up to 8 general-purpose units can be connected. When you connect 9 or more general­purpose instrument, you will need to add one more PLC unit.
PLC standard composition
Up to 20 PLC units can be connected to TG-2000A. (Maximum total number of general-purpose instrument is 160.)
DC input unit
PLC20
PLC2
PLC1
TG-2000A
Transistor output unit
One pair of DC input unit and transistor output unit can accommodate up to 8 general-purpose instrument.
Figure 12-4 Restriction on the number of PLC units for multi-purpose control functions
If mounting positions of the DC input unit and transistor output unit are incorrect,
they do not perform properly. Please mount the units referring to the diagram above.
CAUTION
81
12.3.2 Terminal connection diagram
Figure 12-5 shows the connection to terminal boards in DC input unit (QX40) and transistor output unit (QY40P). Since DC input unit and transistor output are non-voltage, you have to provide a DC24V power supply (DC12V is unacceptable) and a DC24V or DC12V power supply for transistor output unit separately. If the facility instrument side has a level input, you have to prepare a pulse-level conversion circuit separately, as shown in the figure 12-6.
Power supply polarity here is different from QX40. Keep this in mind when connecting.
QX40 terminal board
0
X1
X1 X2
Xa Xb
Xa
Xb
X2
1 2
F
COM
NC
...
0
1
2
F
COM
...
QY40P terminal board
DC24V power supply
DC24V power supply
Internal power supply
Local wiring
Operation status output signal
Malfunction status output signal
Power supply
Power supply
ON input signal OFF input signal
Facility Instrument
[contact specification] (X1, X2) Use a micro current contact for 4mA or smaller contact current.
[Load specification] (Xa, Xb) Maximum current to be fed to output terminal is 100mA. If the current exceeds that limit, connect a relay.
A connection for internal power supply is needed. If this is unconnected, QY40P’s LED will be on, but no signal will be output.
Figure 12-5 General-purpose control terminal connection diagram
Operation explanation ON pulse signal will generate ON level signal for control output signal, OFF pulse signal will turn off the control output signal. * The circuit example here a-contact output specification.
Internal power supply: 17
Output 2: OFF
Output 1: ON
Output 2: OFF
Output 1: ON
X1
1s
DC12V/24V
X1
X1
X2
X2
COM: 18
PLC DO board
Local wiring
Control signal output
Load drive power supply
Performance sequence
Control output signal
Recommended relay X1: a-contact X2: b-contact * Both X1 and X2 are MY2N-D: OMRON equivalent products
ON OFF
Load
Figure 12-6 Pulse-level conversion circuit example
Provide a switch circuit for emergency ON and OFF in case of a PLC malfunction.
CAUTION
82
12.4 PLC Software
In order to use various functions based on PLC, integrated software is necessary. Some functions require license number registration in the G-50A main body. PLC needs to have software to implement various functions.
Table 12-2 Items needed for each function
Electric power apportioning function (Power consumption manual input) Electric power apportioning function (Pulse count method) Electric power apportioning function (RS-232C WHM method) Measuring instrument charging function (Pulse count method) Energy saving control function Demand peak cut function General-purpose instrument control function
Integrated
software
G-50A license
registration
PLC DI board
PLC DO
board
PLC software
PAC-YG11CDA
*1
PAC-YG11CDA
*1
PAC-YG11CDA
*1
PAC-YG21CDA
*1 This will be different depending on the IP address of PLC. Refer to Table 8-4 for details.
83
12.5 External View of Sequencer
External dimension of each PLC unit is shown below.
Base unit
4-mounting screw (M4 × 14)
7.5
44.1
16915.5
189
98
807
CPU unit
55.4090.50
98.00
PULL
POWER
061P-A1
Power supply unit
98.15
27.40
RS-232
PULL
MODC RUN ERR. USER BAT. BOOT
D02CPU
89.30
Ethernet unit
QJ71E71-100
QJ71E71-100
98.00
90.50 27.40
DC input unit
* Transistor output unit has the same dimensions.
90.50
98.00
27.40
QX40
0 1 2 3 4 5 6 7 8 9 A B C D E F
01234567 89ABCDEF
84
Power source AC100V
L N
L N
24V GND E
Circuit breaker for main power source
Arrestor for main power source
Circuit breaker for PLC
Insulating transformer
Power source unit (Q61P-A1)
CPU unit (QO2CPU)
Ethernet unit (QJ71E71-100)
10BASE-T
DC input unit (QX40)
G-50A
PC for centralized control
Circuit breaker for DC power source
DC24V Power source
Arrestor
Arrestor
Arrestor
Arrestor
Storage panel for PLC
CPEVS f0.9-1P or CVVS1.25mm
2
Terminal for pulse input
Terminal for pulse input
Terminal for pulse input
Terminal for pulse input
Voltmeter with pulse oscillator
Voltmeter with pulse oscillator
Voltmeter with pulse oscillator
Voltmeter with pulse oscillator
Storage panel for voltmeter
Figure 12-7 Wiring example around PLC
12.6 PLC Wiring Diagram
A wiring example around PLC is shown in Figure 12-7. In the figure below are shown also necessary components in order to secure reliability (for reference). Depending on the setting environment, however, unnecessary components may be included. In this case, consult with a contractor to decide whether or not they are necessary.
85
Table 13-1 Address setting range for M-NET models
Address range 000 001~050
051~100
101~150
151~200
201~250
Models G-50A Indoor unit, OA Processing Unit, Lossnay, M­NET interface Outdoor unit, BC controller, constant-capacity unit, heat storage tank unit Master remote control (M-NET remote control)
Slave remote control (M-NET remote control)
System remote control (PAC-SF44SRA) ON/OFF remote control (PAC-YT40ANRA) Group remote control (PAC-SC30GRA) and others
Remarks
Basically, the address range of G-50A is fixed to “000” at the factory
.
M-NET remote control includes ME remote control, compact remote control, and Lossnay remote control to connect to M-NET transmission line. When MA remote control is used, address setting is not necessary. G-50A can also be used within the address range shown at the left.
Table 13-2 Address setting range for K-control model
Address range 001~050 201~250
Models Indoor unit, remote controller (group number) K-transmission converter (PAC-SC25KAA)
Remarks
Minimum address for 200+K-control model indoor unit
Table 13-3 Address setting range for A-control model
Address range
001~050
Model
Outdoor unit (adapter for M-NET connection)
Remarks
Address for refrigerant system is to be set up separately.
13. Step 10: Determination of Address for Air Conditioning Instrument and PC for Control
13.1 Address Setting for Air Conditioning Instrument
Address setting range for v arious types of air conditioning instrument is shown in the table below.
Table 13-4 Components required for LAN
Names of components Hub for 10BASE-T (for 5 ports) Hub for 10BASE-T (for 8 ports) Hub for 10BASE-T/100BASE-Tx (for 5 ports) Hub for 10BASE-T/100BATSE-Tx (for 8 ports) LAN straight cable (twist pair cable) for 10BASE-T
LAN straight cable (twist pair cable) for 100BASE-Tx
Remarks 1 port among 5 ports is available for cascade changeover. 1 port among 8 ports is available for cascade changeover.
The allowable maximum wiring length is 100m in connection. Also, twist pair cable is subject to a standard for category sorting stipulated by EIA/TIA. Twist pair cable in accordance with category 3 and 5 is used for Ethernet, but one in accordance with category 5 is recommended. Over-the-counter LAN cable is in accordance with category 5 and either 10BASE-T or 100BASE-Tx is available. This cable is used for connection to optical cable, of which adaptable category is 5 and of which form is the same as for 10BASE-Tx.
13.2 Setting of LAN System
The components shown in Table 13-4 are required for LAN connection
86
Table 13-5 Recommended IP address setting range
Models G-50A main body PC for monitoring PC for centralized control (TG-2000A) PLC
PC for initial setting tool
IP address setting range [192.168.1.001] ~ [192.168.1.040] [192.168.1.101] ~ [192.168.1.149] [192.168.1.150] [192.168.1.151] ~ [192.168.1.200] [192.168.1.151] ~ [192.168.1.155] for pulse count [192.168.1.171] ~ [192.168.1.190] for general-purpose controller [192.168.1.201]
13.2.1 Setting method for connecting G-50A to exclusive LAN
This is a setting method to establish G-50A system with exclusive LAN wiring
(1) Setting of IP address
In the case that LAN wiring is newly provided for G-50A system, allocate the IP address of G-50A from [192.168.1.1] in sequence. For example, assign [192.168.1.1] for the first G-50A, [192.168.1.2] for the second G-50A, and so and so in sequence. In addition, set a PC for monitoring on the Web to monitor G-50A and set the initial setting tool and the like also to the network address in the same system. In case of G-50A exclusive LAN, it is recommended that the IP address of each component is set within the following IP address range. As the default value of IP address for G-50A is [192.168.1.1], the address from the second G-50A must be changed.
(2) Setting of subnet mask
Set [255.255.255.0] (default value) typically.
* Some models among hubs are provided with exclusive port for connecting between hubs. For G-50A and PC for monitoring, connect to the regular port.
10BASE-T LAN straight cable
HUB
1st G-50A 2nd G-50A
Integrated software: TG2000A Initial setting tool
IP address: 192.168.1.1 Sub-net mask: 255.255.255.0
IP address: 192.168.1.1 Sub-net mask: 255.255.255.0
IP address: 192.168.1.101 Sub-net mask: 255.255.255.0
IP address: 192.168.1.201 Sub-net mask: 255.255.255.0
Figure 13-1 Setting example for exclusive LAN system
87
Table 13-6 Necessary component in case of incorporating existing LAN
Name of component
Router
Maker for reference: Model name
MELCO: BLR3-TX4
Remarks
Model name in the left is recommended.
13.2.2 Setting method for connecting G-50A to existing LAN
(1) Case of central monitoring by Web browser
In the case of installing G-50A system in the existing LAN wiring, consult your network administrator who manages the LAN system to set IP address, subnet mask, and gateway address. Meantime, gateway address can be set only with the initial setting tool.
(2) Case of centralized monitoring by TG-2000A
In the case of using the peak-cut function and charging function by means of TG-2000A, the separation of system by a router is recommended. This is a means to secure the reliability of each component, as various signals are being transmitted on a LAN system in the environment that many PCs for clerical work are installed on the existing LAN system. Communications with G-50A and PLC are possible by making a router convert the address by assigning an IP address corresponding to the IP address form on the backbone LAN also to G-50A and PLC to access to them by the use of the address. G-50A installed in the downstream of a router is required to register the address of the router as a gateway address, but PLC-related devices are not required to.
Backbone LAN
Gateway
IP: 10.130.1.250
Gateway
IP: 10.130.2.250
Obtained from LAN administrator
Obtained from LAN administrator
PC for Web monitoring
G-50A
PC for Web monitoring
IP address: 10.130.1.1 Sub-net mask: 255.255.255.0 Gateway: 10.130.1.250
IP address: 10.130.1.101 Sub-net mask: 255.255.255.0 Gateway: 10.130.1.250
IP address: 10.130.2.51 Sub-net mask: 255.255.255.0 Gateway: 10.130.2.250
Figure 13-2 Setting example 1 of existing LAN system
Gateway
IP: 10.130.1.254
Obtained from LAN administrator
Obtained from LAN administrator
Backbone LAN
IP address: 10.130.2.202 IP address: 10.130.2.203
Router
G-50A PLC
Gateway address for default: 192.168.1.254
PC TG-2000 PC for clerical work
IP address: 192.168.1.1 Sub-net mask: 255.255.255.0 Gateway: 10.130.1.250
IP address: 192.168.1.151 Sub-net mask: No setting Gateway: No setting
IP address: 10.130.2.201 Sub-net mask: 255.255.255.0 Gateway: 10.130.2.254
Figure 13-3 Setting example 2 of existing LAN system
88
Table 13-7 Necessary components for remote monitoring
Names of components
Hub for 10BASE-T
10BASE-T LAN straight cable (twist pair cable) Dialup router
Data/Fax modem card
Remarks Refer to Table 13-4. This component is necessary, when the number of G-50A and that of a PC to be connected is over the number of dialup-router-built-in hub ports and when wiring distance is expanded. Refer to Table 13-4.
ISDN line is available. In case of using analog line and PHS line, connect a PC card shown below to dialup router. This is necessary in case of using analog line.
Table 13-8 List of corresponding lines
Line at site
Analog line
1
ISDN line PHS line
Analog line
2
Line in remote location
ISDN line
PHS
13.3 Setting for Remote Monitoring
The use of a modem and dial-up router allows monitoring and control from remote locations. The components shown in Table 13-7 are necessary for remote monitoring. In addition, when using the dial-up router shown in Table 13-7, the lines available for connection from remote locations are assigned according to the telephone circuit class in the area where G-50A is installed. Select the line suitable for the remote place, referring to Table 13-8.
It is possible to monitor the operational status of air-conditioners in branch to control them from remote locations.
Remote location
head office
branch
PC with modem
Public phone circuit
Dialup router
G-50A
PC for centralized control
Local site
Figure 13-4 Remote monitoring system
Notice
Since the transmission speed of analog line is slow, the use of ISDN line or PHS line is recommended.
ADSL system is of analog originally. In ADSL system, however, data are transmitted, separated for data communications and for telephone communications by the use of a device called splitter to separate data side from telephone side. An ADSL modem is connected to the data side of ADSL. But telephone from outside is not connected with the modem, because dialup connection is not possible with the modem. Connection to telephone from outside in ADSL system is now under consideration.
1
In order to use analog line, fit up the router with a modem. (Refer to Table 13-7 for recommended modem card)
2
In order to accept data to arrive on analog line in remote locations on ISDN line at site, fit up the router with a modem card. (Refer to Table 13­7 for recommended modem card)
89
(1) Setting of dialup router
Set the dialup router so as to connect received call (data communication) via public telephone line to the LAN side. And then, set an IP address to be assigned to the dialup router and PC in remote locations. The IP address of the dialup router is recommended to be [192.168.1.254] and the IP address of a PC to be assigned to the telephone line in remote locations is recommended to be [192.168.1.211]. Also, the IP address of the PC to be assigned to LAN must be set to [192.168.1.*] so as not to be the same IP address as used in the system at site.
1
(2) Network setting of G-50A
Set the IP address, subnet mask, and gateway address of G-50A by means of the initial setting tool2. As for gateway address, set the IP address of the dialup router.
Public telephone circuit
Modem
Dialup router IP address: 192.168.1.254
Modem, cellular phone, etc.
IP address: 192.168.1.211
PC for monitoring on the Web
G-50A
PC for monitoring or PC for air conditioning control (Integrated software TG2000A)
IP address: 192.168.1.1 Sub-net mask: 255.255.255.0 Gateway: 192.168.1.254
IP address: 192.168.1.101 Sub-net mask: 255.255.255.0 Gateway: No setting
As the IP address of telephone line is [192.168.1.211], set the IP address of PC to [192.168.1.211] so as to avoid competing against each other.
Example: 192.168.2.1
* The IP address of dialup router is recommended to be set to [192.168.1.254]. For setting method for IP address, refer to Instruction Manual for Dialup Router. * In case of using a dialup router without modem function, a modem (for analog and for ISDN) is required to be connected between the dialup router and public switched phone network.
Figure 13-5 Setting example of remote monitoring system
1
In case of setting to the same system, data communications are not available by way of the dialup line, because telecommunications data are input from the LAN port of the PC.
2
A gateway address can not be set only from the initial setting tool. (Other addresses can be set from G-50A.)
90
Table 13-9 Necessary components for abnormal mail transmission system
Names of components
Hub for 10BASE-T
10BASE-T LAN straight cable (twist pair cable) Dialup router
Data/Fax modem card Abnormal mail transmission license
Remarks Refer to Table 13-4. This component is necessary, when the number of G-50A and that of PC to be connected are over the number of dialup-router-built-in hub ports, and when wiring distance is expanded. Refer to Table 13-4.
This is required to connect the mail server of an internet provider. ISDN line is available. In case of using analog line and PHS line, connect a piece of PC card below to the dialup router. This is necessary in case of using analog line. Requires for each G-50A.
13.4 Setting of Abnormal Mail Transmission System
As an abnormal mail is transmitted by E-mail, it is necessary to contract with your internet service provider. The abnormal mail transmission system is available by setting information such as the mail address and ID for connecting to the Internet, which are obtained from the provider, to G-50A and a dialup router. The components shown in Table 13-9 are necessary to use the function of abnormal mail transmission. In addition, the initial setting of the function can be set only from the initial setting tool.
branch
Local site
Name of object: Mitsubishi Electric (000001) Date and time of origination: July 25, 2002 05:41:41 Place of generation of mail: 059 Abnormal mail code: 1291 State: Generated
Pi! Pi!
...
Public telephone circuit
Internet
provider
Dialup router
G-50A
PC for centralized control
Failure
Figure 13-6 Chart of abnormal mail transmission system
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13.4.1 Preparations before performing abnormal mail transmission
(1) Making a contract with an Internet provider to transmit mails at the side of a customer
Contact with an Internet provider. (Except for the case that a private LAN system in an own company’s building and the like is provided with a mail server.) After the contract, a provider contract document specified an access point, user ID, authorized pass word, etc. is sent to the customer. This contract document is necessary for the setting of G-50A and dialup router.
(2) Obtaining information on IP address for a mail server
The IP address of a mail server may be described in the provider contract document, but it seems that most of providers don’t open any IP address. In such a case, obtain information on the IP address of the mail server in the following procedures. Connect to the access point by using the function of dialup of a PC for monitoring to establish an environment where the Internet is available. Then, execute MS-DOS Prompt (Command Prompt in Windows 2000/XP) in the state of provider being connected. And then, input [Name of Mail Server (name of SMTP server) for PING transmission1] in the MS-DOS Prompt to execute, and information on the IP address of the mail server is available.
(3) Abnormal mail transmission license registration
To use abnormal mail transmission, it requires license registration. Please refer to section 2,3 for function licence.
13.4.2 Setting to perform abnormal mail transmission
(1) Setting of dialup router
Set the telephone number of provider’s access point, ID for connection, and pass ward obtained at the time of contract with a provider to the dialup router.
(2) Network setting of G-50A
Set the IP address, subnet mask, and gateway address of G-50A by means of the initial setting tool. Set the IP address of a dialup router to gateway address.
(3) Mail setting of G-50A
Set the IP addresses of a mail address and mail server obtained from the provider, and abnormal mail receiver by means of the initial setting tool.
(4) License registration
Register abnormal mail transmission function from Web browser.
* The IP address of dialup router is recommended to be set to [192.168.1.254]. For setting method for IP address, refer to Instruction Manual for Dialup Router. * In case of using a dialup router without modem function, a modem (for analog and for ISDN) is required to be connected between the dialup router and public switched phone network.
Public telephone circuit
Mail sending
Modem
G-50A
IP: 192.168.1.254
Dialup router
Internet
provider
Public telephone circuit, etc.
Mail sending
Modem, etc.
PC for monitoring on the Web
IP address: 192.168.1.1 Sub-net mask: 255.255.255.0 Gateway: 192.168.1.254
IP address: 192.168.1.101 Sub-net mask: 255.25.255.0 Gateway: No setting
PC, cellular phone, PHS, and the like with which mail browsing are available
Figure 13-7 Setting example of abnormal mail transmission system
1
The name of a mail server for transmission is a name of the mail server to transmit mails. This is notified from a provider at the time of a contract for mailing.
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Table 13-10 Necessary components for optical cable system
Names of components
Switching hub
Optical media converter (Type A) Optical media converter (Type B) LAN cable (twist pair, category 5)
Optical cable for LAN
Remarks
Be sure to use type A and type B in pairs. Be sure to use the LAN cable in accordance with category 5 corresponding to 100BASE-Tx to connect to an optical media converter. Applicable cable: 9/125µm single mode optical cable Allowable transmission distance: 15km Type of connector: SC connector
13.5 System Using Optical Cable for LAN
As stated in item 0, the LAN wiring length in G-50A system can be expanded up to 500m by connecting a hub in the form of cascade connection. However, in the system in which the wiring length requires 500m or more on the system configuration, Optical cable if used can be extended up to 500m or more.
PC for centralized control
G-50A
PLC
G-50A
Optical media converter (Type A)
Switching hub
Optical cable for LAN
Maximum length: 15km
Optical media converter (Type B)
Switching hub
10BASE-T
10BASE-T
10BASE-T
100BASE-Tx
10BASE-T or 100BASE-Tx
100BASE-Tx
Figure 13-8 Chart of LAN system using optical cable
(1) Switching hub
A switching hub is a component to memorize the IP address of equipment to be connected to the hub to hold the route at the other end. There is no limit in its stage due to no need of screening and detection of the equipment at the other end. For details, refer to Clause 6.3.2.
(2) Optical media converter
This is a converter to transform a regular LAN signal to an optical signal. The recommended MELCO optical media converter has Type A and Type B, and be sure to use in pairs.
(3) Optical cable for LAN
This is optical cable for LAN. Recommended specifications of the optical media converter are as shown in above table. A system with a wiring length of 15km
1
can be established by using optical cable.
1
The wiring length for LAN depends on an optical media converter to be used. For details, refer to Instruction Manual for Optical Media Converter.
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Power supply unit for transmission line
G-50A
LAN
HUB
MA remote controller
MA remote controller
MA remote controller
Group 1 Group 2 Group 3
Can be operated
Can not be operated
User A of group 1 can operate and browse only the air conditioners of group 1.
User A PC for monitoring on the Web
User B PC for monitoring on the Web
User B of group 2 can operate and brows only the air-conditioners of group 2.
Figure 14-1 Outline of individual browser function
14. Step 11: Confirmation of Other Functions
14.1 Individual Browser Function
The Ver.2.5 of G-50A or later is provided with the individual browser function. (License registration required) This function is not available with G-50A versions earlier than 2.5 (For administrator’s web browser function, web monitor license registration is required). Please refer to section 2,3 for function licence.
14.1.1 Outline
This function is to be capable of operating and monitoring only the air conditioners (in a unit of group) to which access is permitted like a local remote control, if a user or an administrator of air-conditioners registers each group of general users whose access is permitted. As the use of this function enables to set groups of every tenant, which are allowed to operate and monitor air-conditioners, the operation of the air-conditioners by other tenant users can be a voided. In addition, a license registration is required to use this function. If not registered, the air-conditioners cannot be operated by general users.
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Air conditioners which can be operated
Air conditioners which can be operated are displayed. Move the cursor to the icon, then the names of groups are displayed on the screen.
Setting/deleting buttons
These buttons are to set and delete user information.
User information
The user names of administrators
and air-conditioners available are
displayed on the screen. (All the
groups of air conditioners under
the control of G-50A are displayed
on the screen.)
General user information
The user names of general
users and groups of air-
conditioners available are
displayed on the screen.
User name
The user names of general
users are displayed on
the screen. Up to 50 user
names can be registered.
Figure 14-2 Window for user registration
14.1.2 User registration from administrator
Administrators (users who access to Web window from administrator.html) perform user registration on the Web window. Each user name is changeable. Set a pass word to be set together with a user name with each user.
User name: English half-size characters (Up to 20 characters) Pass word: English half-size characters (Up to 10 characters)
14.1.3 Log-in from general users
The registration of general users from administrators allows operating air-conditioners by general users (users who access to Web window from administrator.html).
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14.2 Trend Data Output Function
TG-2000A 4.1 or later version is additionally provided with the trend data output function.
Figure 14-3 Trend data selecting screen
14.2.1 Outline
Trend data and peak cut data in each optional function (measuring instr ument charging function and peak­cut function) can be output from CVS file. A trend graph can be developed from the output data in CSV file by using the Support Tool for Trend Graph in the CD-ROM for Installation of TG-2000A. The trend data which can be output are as shown in Table 14-1.
Trend data output Peak cut data output
Table 14-1 Outline of trend data
Descriptions
Inlet temperature and outlet temperature (set temperature) by group and a unit of two minutes are output on a day-to-day basis. Each value is a value of the unit with the smallest address number in a group. Electric power consumption and its power rate of every charging block are output on a day-to-day basis. Electric power consumption and its power rate of every indoor unit are output on a day-to-day basis. Electric power consumption and its power rate of every power meter by a unit of one hour are output on a day-to-day basis. Integral power consumption at an interval of one minute and historical data for electric power by a unit of 30 minutes are output on a day-to-day basis. Historical data for consumed electric power by a unit of one day is output on a month-to-month basis.
Parameter file
Temperature
Electric power (block) Electric power (IC) Watt-hour meter Peak cut data (daily report)
Peak cut data (monthly report)
Display period of output data
(data holding period)
Past 31days of data
Past 122days of data
Past 122days of data
Past 31days of data
Past 31days of data
Past 62days of data
Remarks
Capable of automatic output
Capable of automatic output Capable of automatic output
Capable of automatic output
As for the Trend Data, each file is created by TG-2000A collecting the data from
G-50A and PLC. Therefore, in the environment where TG-2000A is not connected full-time or in case that TG-2000A can not communicate with G-50A or PLC, phenomena such as missing of data and no formulation of a file may be induced.
CAUTION
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Peak cut
Executing “Peak cut” allows outputting trend data for peak cut unconditionally.
Trend
Setting to “Trend” allows automatically outputting trend data for electric energy. Besides, checking on “Temperature” allows automatically outputting trend data for temperature.
Electric power and
measuring instrument
connected
Setting to “Electric power
and measuring instrument
connected” allows
outputting trend data for
electric energy by block,
electric energy by IC,
and watt-hour meter and
measuring instrument.
Electric power
PLC included
This setting allows
outputting trend data
for electric energy
and peak cut.
File output destination
Selects the file output
destination of automatic
trend data file.
Setting of output file
Set a folder and file to be output.
Selection of output object
Select output object to
output trend data.
(Selection 1, Selection 2,
Group, etc.)
Selection of period
Select a date of outputting.
Figure 14-4 Screen for manual output of trend
14.2.2 Preparation for outputting parameter files
In order to output parameter files, a setting on the window of TG-2000A initial setting screen is required. The following conditions allow each trend data to be output.
1 Trend data related to electric power (There are 3 kinds):
“Electric power PLC included”, “Watt-hour meter and measuring instrument connected”, and “Trend”.
2 Trend data for temperature: Check on “Trend” and “Temperature”. 3 Data for peak cut: “Electric power PLC included” and “Peak cut”.
In case of setting to “Trend”, the selection of an item from “Tool” in TG-2000A menu bar allows outputting a trend data for a desired period. In addition, each trend data is automatically output in a folder for automatic trend output every day or every month to be saved for 2 years.
14.2.3 How to output CVS files
In case of outputting trend data, using each function, the selection of “Tool” in TG-2000A menu bar allows developing trend data CSV files. Also, at the same time, the trend data CSV file is automatically saved in the automatic trend output folder every day. The automatic trend output folder is
C:¥TG2000A¥TrendData¥ (Default). Additionally, the folder can be also changed. A yearly folder and a monthly folder are created from each data in an automatic trend output folder to be saved in the folders.
¥2003¥06¥ (Temperature data) Temp[Year-Month-Day]B[Block No.].csv
(Year) (Month)
(Watt-hour meter, measuring instrument) Mtr[Year-Month-Day].csv (Monthly report on peak cut) MtrPC[Year-Month].csv (Daily report on peak cut) G50PC[Year-Month-Day].csv
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