Thank you for choosing this Mitsubishi Inverter plug-in option.
This Instruction Manual gives handling information and
precautions for use of this equipment. Incorrect handling might
cause an unexpected fault. Before using the equipment, please
read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
This section is specifically about
safety matters
Do not attempt to install, operate, maintain or inspect this
product until you have read through this Instruction Manual and
appended documents carefully and can use the equipment
correctly. Do not use this product until you have a full
knowledge of the equipment, safety information and
instructions.
In this Instruction Manual, the safety instruction levels are
classified into "WARNING" and "CAUTION".
Incorrect handling may cause
WARNING
CAUTION
The level may even lead to a serious
consequence according to conditions. Both instruction levels
must be followed because these are important to personal
safety.
CAUTION
hazardous conditions, resulting in
death or severe injury.
Incorrect handling may cause
hazardous conditions, resulting in
medium or slight injury, or may cause
only material damage.
SAFETY INSTRUCTIONS
1. Electric Shock Prevention
WARNING
• While power is ON or when the inverter is running, do not
open the front cover. You may get an electric shock.
• Do not run the inverter with the front cover or wiring cover
removed. Otherwise, you may access the exposed highvoltage terminals and charging part and get an electric shock.
• Even if power is OFF, do not remove the front cover except for
wiring or periodic inspection. You may accidentally touch the
charged inverter circuits and get an electric shock.
• Before wiring or inspection, power must be switched OFF. To
confirm that, LED indication of the operation panel must be
checked. (It must be OFF.) Any person who is involved in
wiring or inspection shall wait for at least 10 minutes after the
power supply has been switched OFF and check that there
are no residual voltage using a tester or the like. The
capacitor is charged with high voltage for some time after
power OFF, and it is dangerous.
• Any person who is involved in wiring or inspection of this
equipment shall be fully competent to do the work.
• The plug-in option must be installed before wiring. Otherwise,
you may get an electric shock or be injured.
• Do not touch the plug-in option or handle the cables with wet
hands. Otherwise you may get an electric shock.
• Do not subject the cables to scratches, excessive stress,
heavy loads or pinching. Otherwise you may get an electric
shock.
A-1
2. Injury Prevention
3) Usage
CAUTION
• The voltage applied to each terminal must be the ones
specified in the Instruction Manual. Otherwise burst, damage,
etc. may occur.
• The cables must be connected to the correct terminals.
Otherwise burst, damage, etc. may occur.
• Polarity must be correct. Otherwise burst, damage, etc. may
occur.
• While power is ON or for some time after power-OFF, do not
touch the inverter as they will be extremely hot. Doing so can
cause burns.
3. Additional Instructions
Also the following points must be noted to prevent an accidental
failure, injury, electric shock, etc.
1) Transportation and mounting
CAUTION
• Do not install or operate the plug-in option if it is damaged or
has parts missing.
• Do not stand or rest heavy objects on the product.
• The mounting orientation must be correct.
• Foreign conductive objects must be prevented from entering
the inverter. That includes screws and metal fragments or
other flammable substances such as oil.
2) Trial run
CAUTION
• Before starting operation, each parameter must be confirmed
and adjusted. A failure to do so may cause some machines to
make unexpected motions.
WARNING
• Do not modify the equipment.
• Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the inverter.
CAUTION
•
When parameter clear or all parameter clear is performed, the
required parameters must be set again before starting operations
because all parameters return to the initial value.
• For prevention of damage due to static electricity, nearby
metal must be touched before touching this product to
eliminate static electricity from your body.
4) Maintenance, inspection and parts replacement
CAUTION
• Do not test the equipment with a megger (measure insulation
resistance).
5) Disposal
CAUTION
• This inverter plug-in option must be treated as industrial
waste.
6) General instruction
Many of the diagrams and drawings in this Instruction Manual
show the inverter without a cover or partially open for
explanation. Never operate the inverter in this manner. The
cover must be reinstalled and the instructions in the inverter
manual must be followed when operating the inverter.
A-2
⎯ CONTENTS ⎯
1PRE-OPERATION INSTRUCTIONS1
1.1Unpacking and product confirmation ..............................................................................................1
4.1Parameter list ...................................................................................................................................18
4.4Operation at communication error occurrence ............................................................................28
4.4.1Operation selection at communication error occurrence (Pr. 500 to Pr. 502) ..............................................28
4.4.2Fault and measures......................................................................................................................................32
7.7.4Set frequency read .......................................................................................................................................55
7.7.8Fault records read ........................................................................................................................................57
7.7.9PNU list read ................................................................................................................................................61
8.8.2Pr. 900 to calibration parameter (frequency) area (IND=0300H (IND=03H, PP=00H))................................79
8.8.3Pr. 900 to calibration parameter (%) area (IND=0400H (IND=04H, PP=00H)) ............................................80
9TROUBLESHOOTING81
IV
1PRE-OPERATION INSTRUCTIONS
1.1Unpacking and product confirmation
Take the plug-in option out of the package, check the product name, and confirm that the product is as you
ordered and intact.
This product is a plug-in option for the FR-E700 series inverter.
1.1.1SERIAL number
Check the SERIAL number indicated on the inverter rating plate or package.
For the 200V class of FR-E700, this option can be used with the inverter having the following SERIAL
number or later. (For the 400V class of FR-E700, this option can be used with all inverters regardless of
SERIAL number.)
ModelSERIAL number
FR-E720-0.1K to 0.75KJ7Y{{{{{{
FR-E720-1.5K to 5.5KK7Y{{{{{{
FR-E720-7.5KL7Y{{{{{{
FR-E720-11K, 15KG7Y{{{{{{
z SERIAL number check
Refer to the inverter manual for the location of the rating plate.
Rating plate example
Symbol Year MonthControl number
7Y{{{{{{
SERIAL number
The SERIAL consists of one symbol, two characters indicating production year
and month, and six characters indicating control number.
The last digit of the production year is indicated as the Year, and the Month is
indicated by 1 to 9, X (October), Y (November), or Z (December).
• Install a provided front cover for plug-in option in place of the inverter front cover.
REMARKS
•PROFIBUS® is a registered trademark of PROFIBUS User Organization.
2
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
SW2
SW3
SW1
X1
X16
D+
DVD-
CNTR
FG
V+
D+
DD+
V-
FG
O
o
1.1.3Parts
Mounting hole
peration status indication
LED
Lit/off of the LED indicate
inverter
peration status.
Terminal block
Connect
the communication
cable.
Terminal
layout
PRE-OPERATION INSTRUCTIONS
Front viewRear view
Connector
STATUS
LED1
FR-A7NP
ON
12
SW2
SW1
SW3
X1X16
9
8
A
7
B
6
C
5
D
4
E
3
F
2
0
1
9
8
A
7
B
6
C
5
D
4
E
3
F
2
0
1
Connect to the inverter
option connector.
ON
12
Switch for manufacturer setting
Do not change from
initially-set status (1, 2:OFF).
Node address switch
(Refer to page 4.)
Mounting
hole
NameFunction
Node address
switch
ON
12
Operation status
indication LED
Set the inverter address within the range of 00H to
7DH.
OFFInverter power OFF
Red is lit
A communication error with the master
occurred
Green is lit During communication with the master
Mounting hole
Mount on the
inverter with an
accessory mounting
screw.
(Refer to page 8, 10.)
1
3
PRE-OPERATION INSTRUCTIONS
1.2Node address setting
Set the node address between "00H to 7DH" using node address switches on FR-A7NP (refer to page 3).
The setting is applied at the next power-ON.
Set the arrow (×) of the corresponding switches to a number or an alphabet to set a desired address.
• Setting example
Node address 1:
Set the "
× " of X16(SW3) to "0" and the "× "
of X1(SW1) to "1".
X16
CAUTION
• Set the node address switch to the switch number (alphabet) position correctly. If the
switch is set between numbers, normal data communication cannot be established.
• Do not set the node addresses to 7EH through FFH. When these addresses are set,
they are recognized as 7DH.
• The node addresses, 00H, 01H, 02H, 7CH, and 7DH, may not be available for some
master modules.
• You cannot set the same node address to other devices on the network. (Doing so disables proper
communication.)
• Set the inverter node address before switching ON the inverter and do not change the setting while power is
ON. Otherwise you may get an electric shock.
Node address 38 (26H):
Set the " ×" of X16(SW3) to "2" and the "× "
X1
9
8
A
7
6
B
of X1(SW1) to "6".
C
5
4
D
3
E
2
F
1
0
9
8
A
7
6
B
C
5
4
D
3
E
2
F
1
0
Good
example
1
0
F
2
E
3
D
4
5
C
B
6
7
A
8
9
X1
9
8
A
7
6
B
C
5
4
D
3
E
2
F
1
0
9
8
A
7
6
B
C
5
4
D
3
E
2
F
1
0
X16
Bad
example
1
0
F
2
E
3
D
4
5
C
B
6
7
A
8
9
4
PRE-OPERATION INSTRUCTIONS
1.3Specifications
1.3.1Inverter option specifications
TypeInverter plug-in option type
Number of nodes occupied One inverter occupies one node.
Connection cableCable which supports 12.0Mbps communication (EIA-485(RS-485) standard)
1.3.2Communication specifications
Wiring length 1200m or less 9600bps, 19.2Kbps, 93.75Kbps
Communication speed
Wiring length 600m or less187.5Kbps
Wiring length 200m or less500Kbps, 1.5Mbps
Wiring length 100m or less3.0Mbps, 6.0Mbps, 12.0Mbps
1
5
2INSTALLATION
Plug-in
option
2.1Pre-installation instructions
Make sure that the input power of the inverter is OFF.
CAUTION
With input power ON, do not install or remove the plug-in option. Otherwise, the inverter and
plug-in option may be damaged.
For prevention of damage due to static electricity, touch nearby metal before touching this
product to eliminate static electricity from your body.
2.2Installation procedure
The FR-E700 series has one connection connector for the plug-in option.
CAUTION
• Always perform wiring to the main circuit terminals and control circuit
terminals before installing the option. Wiring cannot be performed after
installing the option.
For wiring to terminals RUN, FU, and SE of control circuit terminal, run
cables to prevent them from being caught between the option board and
control circuit terminal block as shown in the right figure. In case cables
are caught, the inverter may be damaged.
• When the inverter cannot recognize that the option unit is mounted due to
improper installation, etc., "" (option fault) is displayed.
• Take care not to drop a mounting screw during mounting and removal.
• Pull out the option straight to remove. Otherwise, the connector may be
damaged.
•
Plug-in
Plug-in
option
option
6
INSTALLATION
z Inverter with one front cover
(1) Remove the front cover from the inverter. (For removing the front cover, refer to the FR-E700
instruction manual.)
(2) Remove the PU cover from the front cover. Open the PU cover with a driver, etc. and remove it in the
direction of arrow as shown below.
(1) Front cover
2
*
* Open the PU cover, then open it toward the arrow
direction to remove.
(2) PU cover
REMARKS
• Because the voltage class, model name and serial (only voltage class is labeled for FR-E740-5.5K (FR-E740-120)
or higher) are stated on the PU cover, replace a PU cover of a plug-in option front cover with the removed PU cover
from the inverter.
7
INSTALLATION
(3) Install the option protective cover.
(4) Securely fit the connector of the plug-in option to the inverter connector along the guides.
(5) Securely fix the both top and bottom of the plug-in option to the inverter with the accessory mounting
screws. (tightening torque 0.45N
•m to 0.55N•m) If the screw holes do not line-up, the connector may
not have been plugged snugly. Check for loose plugging.
(6) Remove the PU cover provided on the front cover for plug-in option and install the other PU cover,
which was removed in (2).
(7) Loosen the terminal screw and insert the cable into the terminal. Tighten each cable with fixing screws
to the recommended tightening torque. (Refer to Chapter 3 for wiring.)
(8) Install the front cover for plug-in option to the inverter.
(6) Replace
(8)
Front cover
for plug-in option
Mounting
screws
(5)
(3) Option protective cover
(7)
(4)
Option
connector
of inverter
REMARKS
• When the option protective cover is not installed, the protective structure (JEM1030) changes to open type (IP00).
8
INSTALLATION
z Inverter with front covers 1 and 2
(1) Remove the front covers 1 and 2 from the inverter. (For removing the front cover, refer to the FR-E700
instruction manual.)
(2) Remove the PU cover from the front cover 2. For removing the PU cover, refer to page 7.
Front cover 1
(1)
Front cover 2
(1)
(2)
PU cover
REMARKS
• Because the voltage class is stated on the PU cover, replace a PU cover of a plug-in option front cover with the
removed PU cover from the inverter.
2
9
INSTALLATION
(3) Install the front cover 1 to the inverter.
(4) Securely fit the connector of the plug-in option to the inverter connector along the guides.
(5) Securely fix the both top and bottom of the plug-in option to the inverter with the accessory mounting
screws. (tightening torque 0.45N
not have been plugged securely. Check for loose plugging.
(6) Remove the PU cover provided on the front cover for plug-in option and install the other PU cover,
which was removed in (2).
(7) Loosen the terminal screw and insert the cable into the terminal. Tighten each cable with fixing screws
to the recommended tightening torque. (Refer to Chapter 3 for wiring.)
(8) Install the front cover for plug-in option to the inverter.
•m to 0.55N•m) If the screw holes do not line up, the connector may
10
(6)
Replace
INSTALLATION
(4) Option connector of inverter
(3)
Front cover for
plug-in option
(8)
2
(7)
Installation completed
(5) Mounting screws
11
3WIRING
A
3.1Terminal block
Terminal block layout
Ter min al
No.
1-AV+ (VP)
1-BD+ (RXD/TXD-P)Sends and receives PROFIBUS signal+ (B-line)
123456
FG
D+
D+ D-
V+
D+
D-
123456B
V- D-
V-
CNTR
FG
2-AD+ (RXD/TXD-P)Sends and receives PROFIBUS signal+ (B-line)
2-BD+ (RXD/TXD-N)Sends and receives PROFIBUS signal- (A-line)
3-AD+ (RXD/TXD-N)Sends and receives PROFIBUS signal- (A-line)
3-BV- (DGND)
4-AD+ (RXD/TXD-P)
4-BD+ (RXD/TXD-N)
5-AV- (DGND)
5-BCNTR
6-AFG(Connected to the earth of the inverter unit)
6-BFG(Connected to the earth of the inverter unit)
*1Use this when connecting a terminating resistor. (Refer to page 15)
*2It may not be necessary depending on the master used.
Terminal NameDefinition
*1Voltage output (approx. 5V to V-)
*1GND of D+/D-
*1 (To connect a terminating resistor)
*1 (To connect a terminating resistor)
*1GND of D+/D-
*2Control signal (sending request from the inverter)
12
WIRING
3.2Wiring
Use the network connection cable which supports 12.0Mbps communication.
(1) Strip off the sheath of the PROFIBUS communication dedicated cable and wind wires and shield cables
to use. If the length of the sheath pealed is too long, a short circuit may occur among neighboring wires.
If the length is too short, cables and shield cables might come off.
Cable stripping length
Approx 5mm
Wire the stripped cable after twisting it to prevent it from
becoming loose.
(Do not solder it.)
Use a blade terminal as required.
REMARKS
yInformation on blade terminals...recommended product (as of January 2010)
When using the blade terminal (without insulation sleeve),
use care so that the twisted wires do not come out.
Cable Size
2
)
(mm
With insulation
Blade Terminal Model
Without insulation
sleeve
3
Manufacturer
sleeve
Phoenix Contact
Co.,Ltd.
13
WIRING
(2) Loosen the terminal screw and insert the cable into the terminal.
Tighten each cable with fixing screws to the recommended tightening torque.
<Cable connection example>
<Connection example of multiple inverters>
To next inverter
D+
D-
V-
To master
D+
D-
V-
D+
D-
V-
Screw SizeTightening TorqueCable SizeScrewdriver
M20.22N•m to 0.25N•m
0.3mm
2
to 0.75mm
2
Small flat-blade screwdriver
(Tip thickness: 0.4mm /tip width: 2.5mm)
CAUTION
• Undertightening can cause cable disconnection or malfunction. Overtightening can cause a short circuit or
malfunction due to damage to the screw or unit.
14
WIRING
(3) Terminating resistor
Connect terminating resistors to the both ends of a network if the both ends are FR-A7NP-mounted
inverters.
Connection example
Programmable
controller etc.
Terminating
resistor
Master station
Power
supply
PROFIBUS communication cable
R1=390Ω 2% 1/4W
R2=220Ω 2% 1/4W
R3=390Ω 2% 1/4W
Inverter
MotorMotor
R1R2
V+D+D-D+D-V-
Power
supply
Inverter
Terminating
resistor
3
To other inverter
(node)
R3
15
WIRING
(4) When wiring, if a hook of the front cover of the plug-in option impedes wiring, cut off the hook and
perform wiring.
Cut off with a
nipper, etc.
Cut off a hook at the bottom
of the option cover.
(Cut off so that no portion is left.)
REMARKS
• When the option protective cover is not fitted or wire is not passed through even if the hook of the front cover of the
plug-in option has been cut off, the protective structure (JEM1030) changes to open type (IP00).
16
WIRING
(5) When wiring an inverter, which has front covers 1 and 2, pass the cable over the front cover 1 as shown
below. If a PROFIBUS communication dedicated cable is passed through underneath the inverter front
cover 1, the bending radius of the cable shortens, stressing the cable.
CAUTION
When wiring, take care not to subject the cable to stress.
After wiring, wire offcuts must not be left in the inverter. They may cause a fault, failure or
malfunction.
3
17
4INVERTER SETTING
4.1Parameter list
The following parameters are used for the communication option (FR-A7NP).
Set the values according to need.
*1Parameters which can be displayed when the plug-in option (FR-A7NP) is mounted.
*2The setting is apllied after inverter reset or at the next power-ON.
Communication operation command
source
Communication speed command
source
Communication EEPROM write
selection
Communication error execution waiting
time
Communication error occurrence count
display
Stop mode selection at communication
error
NET mode operation command source
selection
NameSetting Range
0, 11023
0, 1, 21023
0, 11027
0 to 999.8s0.1s028
01029
0, 1, 2, 31030
0, 2, 99991999923
Minimum
Setting
Increments
Initial
Value
Refer to
page
18
INVERTER SETTING
)
4.2Operation mode setting
The inverter mounted with a communication option has three operation modes.
(1) PU operation [PU].............. Controls the inverter from the keys of the operation panel on the inverter or
parameter unit (FR-PU07/FR-PA07).
(2) External operation [EXT] ...Controls the inverter by switching ON/OFF external signals connected to
the control circuit terminals of the inverter.
(The inverter is factory-set to this mode.)
(3) Network operation [NET] ... Controls the inverter with instructions from the network via the
communication option.
(The operation signal and running frequency can be entered from the
control circuit terminals depending on the Pr. 338 Communication operation
command source and Pr. 339 Communication speed command source settings.
Refer to page 24.)
4.2.1Operation mode indicator
Operation panel
Operation mode indicators
(The inverter operates according to the LED lit mode.
PU: PU operation mode
EXT: External operation mode
NET: Network operation mode
4
19
INVERTER SETTING
4.2.2
Operation mode switching and communication startup mode (Pr. 79, Pr. 340)
(1) Operation mode switching conditions
Before switching the operation mode, check that:
1) The inverter is at a stop;
2) Both the STF and STR signals are OFF; and
3) The Pr. 79 Operation mode selection setting is correct.
(Set using the operation panel of the inverter or parameter unit (FR-PU07/FR-PA07).)
Refer to the Inverter Manual for details of Pr. 79.
(2) Operation mode selection at power ON and at restoration from instantaneous power
failure
The operation mode at power ON and at restoration from instantaneous power failure can be selected.
Set a value other than "0" in Pr. 340 to select the network operation mode.
After started in Network operation mode, parameter write from the network is enabled.
REMARKS
• Change of the Pr. 340 setting is applied valid power ON or an inverter reset.
• Pr. 340 can be changed with the operation panel in any operation mode.
20
INVERTER SETTING
Pr. 340
Setting
(initial
value)
10
Pr. 79
Setting
0 (initial
value)
0
3, 4External/PU combined operation modeOperation mode switching is disallowed
1
3, 4External/PU combined operation mode
6
3, 4External/PU combined operation modeSame as when Pr. 340 = "0"
6
Operation Mode at Power ON or Power
Restoration
External operation mode
1PU operation modePU operation mode fixed
2External operation mode
6External operation mode
X12 (MRS) signal ON
7
X12 (MRS) signal OFF
0NET operation mode
1PU operation mode
2
NET operation mode
*3NET operation mode
X12 (MRS) signal ON .... NET operation mode
7
X12 (MRS) signal OFF
0NET operation modeSwitching between the PU and NET operation mode is enabled *2
1PU operation modeSame as when Pr. 340 = "0"
NET operation modeNET operation mode fixed
2
*3NET operation mode
7External operation modeSame as when Pr. 340 = "0"
..... External operation mode
... External operation mode
... External operation mode
Switching among the External, PU, and NET operation mode is
enabled
*1
Switching between the external and NET operation mode is enabled
Switching to the PU operation mode is disallowed
Switching among the External, PU, and NET operation mode is
enabled while running.
Switching among the External, PU, and NET operation mode is enabled
External operation mode fixed (Forcibly switched to external
operation mode.)
Same as when Pr. 340 = "0"
Switching between the PU and NET operation mode is enabled while
running
*2
Operation Mode Switchover
*1 Operation mode cannot be directly changed between the PU operation mode and Network operation mode.
*2 Operation mode can be changed between the PU operation mode and Network operation mode with of the operation panel and
X65 signal.
*3 Pr. 79 = "6" and Pr. 128 to Pr. 134 (PID control) are not activated simultaneously. Switchover mode and PID control are made invalid, and
the inverter performs the same operation as when "0" is set in Pr. 79.
*1
4
21
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