Mitsumi electronic Mac E, E1070 User Manual

Page 1
C
MIT
SUBIS
C
Mac E Series
Human Machine Interface
Installation Manual
HI ELECTRI
Art. no.: 169276 10 02 2006 Version A
E1070
MITSUBISHI ELECTRI
INDUSTRIAL AUTOMATION
Page 2
Page 3

Foreword

Installation manual for the E1000 series operator terminals
Foreword
The E1000 operator terminal is developed to satisfy the demands of human­machine communication. Built-in functions such as displaying and controlling text, dynamic indication, time channels, alarm and recipe handling are included.
The operator terminal work, for the most part, in an object-oriented way, making it easy to understand and use. The configuration operation of the terminal is made in a personal computer, using the configuration tool E­Designer. The project is then transferred and stored in the operator terminal.
The operator terminal can be connected to many types of automation equipment, such as PLCs, servos or drives. In this manual the expression “the controller“ is used as a general term for the connected equipment.
This manual explains how to install the operator terminal. Please refer to the reference manual for further information.
Mitsubishi Electric AB, MA00776, 2005-01
The information in this document is subject to change without notice and is provided as available at the time of printing. The manufacturer reserves the right to change any information without updating this publication. The manufacturer assumes no responsibility for any errors that may appear in this document. Read the entire installation manual prior to installing and using this equipment. Only qualified personnel may install, operate or repair this equipment. The manufacturer is not responsible for modified, altered or renovated equipment. Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use the equipment properly in their specific applications. Persons responsible for the application and the equipment must themselves ensure that each application is in compliance with all relevant requirements, standards and legislation in respect to configuration and safety. Only parts and accessories manufactured according to specifications set by The manufacturer may be used. THE MANUFACTURER SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT, CONTRACT, OR OTHERWISE. BUYER’S SOLE REMEDY SHALL BE THE REPAIR, REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL BE AT THE SOLE DISCRETION OF THE MANUFACTURER.
Mitsubishi Electric, MA00776
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Foreword
Mitsubishi Electric, MA00776
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Table of Contents
Table of Contents
1 Safety Precautions............................................................................. 1-1
1.1 UL Installation............................................................................... 1-1
1.2 General .......................................................................................... 1-1
1.3 During Use .................................................................................... 1-1
1.4 Service and Maintenance................................................................ 1-2
1.5 Dismantling and Scrapping............................................................ 1-2
2 Installation ....................................................................................... 2-1
2.1 Space Requirements ....................................................................... 2-1
2.2 Installation Process......................................................................... 2-1
2.2.1 Mode Switches ............................................................................................... 2-3
2.2.2 Connections to the Controller........................................................................ 2-3
2.2.3 Other Connections and Peripherals ................................................................ 2-3
3 Technical Data ................................................................................. 3-1
4 Chemical Resistance ......................................................................... 4-1
4.1 Metal Casing.................................................................................. 4-1
4.2 Keyboard and Display.................................................................... 4-1
4.2.1 Autotex F157.................................................................................................. 4-1
4.2.2 Display Surface............................................................................................... 4-2
5 Operator Terminal Drawings ........................................................... 5-1
5.1 Communication Ports.................................................................... 5-1
5.2 E1070 Outline............................................................................... 5-2
5.3 E1070 Text Strip ........................................................................... 5-3
Mitsubishi Electric, MA00776
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Table of Contents
Mitsubishi Electric, MA00776
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Safety Precautions

1 Safety Precautions

Both the installer and the owner and/or operator of the operator terminal must read and understand this installation manual.

1.1 UL Installation

Power, input and output (I/O) wiring must be in accordance with Class 1, Division 2 wiring methods (Article 501-4 (b) of the National Electric Code, NFPA 70) and in accordance with the authority having jurisdiction.

1.2 General

– Only qualified personnel may install or operate the operator terminal. – The operator terminal must be installed according to the installation instructions. – The operator terminal is designed for stationary installation on a plane surface,
where the following conditions are fulfilled:
• no high explosive risks
•no strong magnetic fields
•no direct sunlight
• no large, sudden temperature changes
– Never allow fluids, metal filings or wiring debris to enter any openings in the
operator terminal. This may cause fire or electrical shock.
– The operator terminal fulfills the requirements of article 4 of EMC directive
89/336/EEC.
– Storing the operator terminal where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/become isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash
immediately with plenty of water. In case of eye contact, hold the eye open, flush
with plenty of water and get medical attention. – The supplier is not responsible for modified, altered or reconstructed equipment. – Use only parts and accessories manufactured according to specifications of the
supplier. – Peripheral equipment must be appropriate for the application and location. – The figures in this manual serves an illustrative purpose. Because of the many
variables associated with any particular installation, the supplier cannot assume
responsibility for actual use based on the figures. – The supplier neither guarantees that the operator terminal is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.

1.3 During Use

– Keep the operator terminal clean. – Emergency stop and other safety functions may not be controlled from the
operator terminal. – Do not use too much force or sharp objects when touching the keys, display etc.
Mitsubishi Electric, MA00776 1-1
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Safety Precautions

1.4 Service and Maintenance

– Only qualified personnel should carry out repairs. – The agreed warranty applies. – Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
– Clean the display and surrounding front cover with a soft cloth and mild
detergent.
– Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier.

1.5 Dismantling and Scrapping

– The operator terminal or parts thereof shall be recycled according to local
regulations.
– The following components contain substances that might be hazardous to health
and the environment: lithium battery, electrolytic capacitor and display.
1-2 Mitsubishi Electric, MA00776
Page 9

2 Installation

5.0 mm
18.0 mm
For text strip
(0.20 inch)
(0.71 inch)

2.1 Space Requirements

– Installation plate thickness: 1.5 - 9.0 mm (0.06 - 0.35 inch) – Space requirements when installing the operator terminal:
100 mm
(4.0 inch)
Installation
177 mm
(6.97 inch)
50 mm
(2.0 inch)
100 mm (4.0 inch)
285 mm
(11.22 inch)
Caution
The openings on the enclosure are for air convection. Do not cover these openings.
50 mm
(2.0 inch)
(2.20 inch)
100 mm (4.0 inch)
56 mm

2.2 Installation Process

1. Unpack and check the delivery. If damage is found, notify the supplier.

Panel cut out 245.5 x 138.5 mm
(9.67 x 5.45 inch)
x6
Note:
Place the operator terminal on a stable surface during installation. Dropping it or letting it fall may cause damage.
2. Place the panel cut out where the operator terminal is to be situated, draw along
the outer sides of the holes and cut according to the markings. If access to the text strip is needed, add extra space in the lower left corner.
Mitsubishi Electric, MA00776 2-1
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Installation

3. Secure the operator terminal in position, using all the fastening holes and the provided brackets and screws:

x6
0.5 - 1.0 Nm

4. Connect the cables in the specified order.

A
Use an M5 screw and a grounding conductor (as short as possible)
B
with a cross-section of minimum 2.5 mm
C
D
Caution
Ensure that the operator terminal and the controller system have the same electrical grounding (reference voltage level), otherwise errors in communication may occur.
2
.
Caution
- Use only shielded communication cables.
- Separate high voltage cables from signal and supply cables.
Caution
- The operator terminal must be brought to ambient temperature before it is started up. If condensation forms, ensure that the operator terminal is dry before connecting it to the power outlet.
- Ensure that the voltage and polarity of the power source is correct.
Power
CFCARD
B
1
Controller
RS422/RS485
RS232
24V DC
C
24V DC
D
A
Ethernet

5. Carefully remove the laminated film over the operator terminal display, to avoid static electricity that could damage the terminal.

2-2 Mitsubishi Electric, MA00776
Page 11

2.2.1 Mode Switches

1
24V DC
CF CARD
COM 1
RS422
RS485
COM 2
RS232
10/100
EXPANSION
BUSY
MODE
1234
ON DIP
MODE
1234
ON DIP
All mode switches must be in OFF position during operator terminal use.
The mode switches should not be touched unless by qualified personell.
Installation

2.2.2 Connections to the Controller

For information about the cables to be used when connecting the operator terminal to the controller, please refer to the help file for the driver in question.

2.2.3 Other Connections and Peripherals

Cables, peripheral equipment and accessories must be suitable for the application and its environment. For further details or recommendations, please refer to the supplier.
Caution
When using a compact flash card, do not remove the card when the busy indicator is illuminated.
Mitsubishi Electric, MA00776 2-3
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Installation
2-4 Mitsubishi Electric, MA00776
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Technical Data

3 Technical Data

Parameter E1070
Front panel, W x H x D 285 x 177 x 6 mm Mounting depth 56 mm (156 mm including clearance) Front panel seal IP 66 Rear panel seal IP 20 Keyboard material Membrane switch keyboard with metal domes. Overlay film
of Autotex F157 * with print on reverse side. 1 million
operations. Reverse side material Powder-coated aluminum Weight 1.3 kg Serial port RS422/
RS485 Serial port RS232C 9-pin D-sub contact, male with standard locking screws 4-40
Ethernet Shielded RJ 45 USB Host type A, power consumption max. 500mA
CF-slot Compact flash, type I and II Flash memory for
application Real time clock ±20 PPM + error because of ambient temperature and supply
Power consumption at rated voltage
Display TFT-LCD. 640 x 480 pixels, 64K color.
Active area of display, W x H
Fuse Internal DC fuse, 3.15 AT, 5 x 20 mm Power supply +24V DC (20 - 30V DC). 3-pin jack connection block.
Ambient temperature Vertical installation: 0 ° to +50 °C
Storage temperature -20 ° to +70 °C Relative humidity 5 - 85 % non-condensed EMC tests on the
operator terminal
UL, cUL approvals Certification in progress * See section Chemical Resistance for keyboard and display
25-pin D-sub contact, chassis-mounted female with
standard locking screws 4-40 UNC.
UNC.
Device type B
4 MB
voltage.
Total max error: 1 min/month at 25 °C
Minimum life of the real time clock battery: 3 years
Temperature coefficient: 0.004 ppm/°C
Normal: 0.4 A
Maximum: 0.9 A
CCFL backlight lifetime at the ambient temperature of
+25 °C: 50,000 h.
131.5 x 98.6 mm
CE: The power supply must conform with the requirements
for SELV or PELV according to IEC 950 or IEC 742.
UL: The power supply must conform with the requirements
for class II power supplies.
Horizontal installation: 0 ° to +40 °C
The operator terminal conforms with the essential protection
requirements in article 4 of the directive 89/336/EEC. Noise
tested according to EN6100-6-4 emission and EN61000-6-2
immunity.
2
Mitsubishi Electric, MA00776 3-1
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Technical Data
3-2 Mitsubishi Electric, MA00776
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Chemical Resistance

4 Chemical Resistance

4.1 Metal Casing

The frame and casing material is powder-coated aluminum. This powder paint withstands exposure of up to 24 hours duration to the following chemicals without visible change:
Ammonia 25% Isopropyl alcohol Nitric acid 3% De-ionized water Tap water Chlorhydric acid 10% Butanol Cooling liquid 50% Washer fluid 33% Citric acid 10% Ligroin Sulphuric acid 20% Diesel Cooking oil Turpentine Ethanol 99.5% denaturated Lactic acid 10% Urea saturated FAM-Normal petrol Sodium di-chromate
saturated Alcohol 95% Caustic soda 5% Acetic acid 10% Phosphoric acid 43% Sodium hypochlorite
solution Glycol Sodium carbonate 10% ­Industrial petrol Sodium chloride 20% -
Hydroperoxide 3%
Alu-cleaner

4.2 Keyboard and Display

4.2.1 Autotex F157

Autotex F157 covers the membrane keyboard.
Solvent Resistance
Autotex F157 withstands exposure of more than 24 hours duration under DIN 42 115 Part 2 to the following chemicals without visible change:
Potassium ferrocyanide/ ferricyanide
Cyclohexanol Acetaldehyde Ethylacetate Diacetone alcohol Aliphatic hydrocarbons Diethyl ether Glycol Toluene N-Butyl acetate Isopropanol Xylene Amylacetate Glycerine White spirit Butycellosolve Methanol Fromic acid <50% Ether Triacetin Acetic acid <50% MIBK Dowanol DRM/PM Phosphoric acid <30% Cutting oil Acetone Hydrochloric acid <36% Potassium carbonate Metyl ethyl ketone Nitric acid <10% Washing powders Dioxan Trichloracetic acid <50% Fabric conditioner Cyclohexanone Sulphuric acid <10% Ferric chloride Ethanol Formaldehyde 37% - 42% Ferrous chlorid Isophorone Potassium hydroxide <30% Dibutyl Phthalate
Sodium hypchlorite <20%
(bleach)
1.1.1. Trichloroethane (Genklene)
Mitsubishi Electric, MA00776 4-1
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Chemical Resistance
Ammonia <40% Linseed oil Dioctyl Phthalate Caustic soda <40% Paraffin oil Sodium carbonate Hydrogen peroxide <25% Blown castor oil Petrol Alkalicarbonate Silicone oil Teepol Bichromate Turpentine substitute Water Diesel oil Univeral brake fluid Sea water Acetonitrile Decon ­Sodium bisulphate Aviation fuel -
Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial acetic acid without visible change.
Autotex is not resistant to high pressure steam at over 100 °C or the following
chemicals:
Concentrated mineral acids Benzyl alcohol Concentrated caustic solution Mehylene chloride
Autotex withstands 24 hours exposure to the following reagents at 50 °C without
visible staining:
Top Job Grape Juice Ariel Ajax Jet Dry Milk Persil Vim Gumption Coffee Wisk Domestos Fantastic - Lenor Vortex Formula 409 - Downey Windex
Very slight discoloration was noted under critical viewing conditions with the following materials:
Tomato juice Tomato ketchup Lemon juice Mustard
Outdoor Use
In common with all polyester based films Autotex F157 is not suitable for use in conditoins of long term exposure to direct sunlight.

4.2.2 Display Surface

The display surface on the operator terminal withstands exposure of more than 24 hours duration to the following chemicals without visible change:
Acetic acid <5% Dichloromethane Nitric acid
(specific gravity 1.42)
Glacial acetic acid (specific gravity 1.05)
Ethyl acetate Di-isobutylene Oleic acid Acetone Di-methyl hormamide Olive oil Aqueous ammonia
(specific gravity 0.9) Aqueous ammonia <10% 2-ethyl hexoic acid Seawater Benzene Hydrochloric acid <35% Sodium carbonate <20%
Di-ethylether Nitric acid <40%
Ethyl alcohol <95% Pure water
4-2 Mitsubishi Electric, MA00776
Page 17
Chemical Resistance
Carbon tetrachloride Hydrogen peroxide <28% Sodium hypochlorite <10% Caustic soda <48% Isopropyl alcohol Sulfuric acid
(specific gravity 1.84) Citric acid Kerosene Sulfuric acid <30% Cotton seed oil Methy alcohol Toluene
Mitsubishi Electric, MA00776 4-3
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Chemical Resistance
4-4 Mitsubishi Electric, MA00776
Page 19
Operator Terminal Drawings

5 Operator Terminal Drawings

5.1 Communication Ports

RS-232
RS-422/485
USB
RS-422
RS-485
Ethernet
Drawing No. 5005S, Date 2004-10-27
Mitsubishi Electric, MA00776 5-1
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Operator Terminal Drawings

5.2 E1070 Outline

Drawing No. 5031S, Date 2004-10-14
5-2 Mitsubishi Electric, MA00776
Page 21

5.3 E1070 Text Strip

Operator Terminal Drawings
Drawing No. 5027S, Date 2004-08-12
Mitsubishi Electric, MA00776 5-3
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Operator Terminal Drawings
5-4 Mitsubishi Electric, MA00776
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Page 24
MIT
SUBIS
C
HI ELECTRI
HEADQUARTERS
MITSUBISHI ELECTRIC EUROPE EUROPE B.V. German Branch Gothaer Straße 8
D-40880 Ratingen
Phone: +49 (0) 2102 / 486-0 Fax: +49 (0) 2102 / 486-1120 e mail: megfamail@meg.mee.com
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F-92741 Nanterre Cedex
Phone:+33155685568 Fax:+33155685685 e mail : factory.automation@fra.mee.com
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IRL-Dublin 24
Phone: +353 (0) 1 / 419 88 00 Fax: +353 (0) 1 / 419 88 90 e mail: sales.info@meir.mee.com
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I-20041 Agrate Brianza (MI)
Phone: +39 039 6053 1 Fax: +39 039 6053 312 e mai l: factory.automation@it.mee.com
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GB-Hatfield Herts. AL10 8 XB
Phone: +44 (0) 1707 / 27 61 00 Fax: +44 (0) 1707 / 27 86 95 e mail: automation@meuk.mee.com
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louis poulsen DENMARK industri & automation Geminivej 32
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Phone: +421 435868 210 Fax: +421 435868 210 e mail: info@autocontcontrol.sk
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Phone: +90 (0) 212 / 320 1640 Fax: +90 (0) 212 / 320 1649 e mail: gts@turk.net
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Phone: +7 34 32 / 532745 Fax: +7 34 32 / 532745 e mail: elektra@etel.ru
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AFRICAN REPRESENTATIVE
CBI Ltd. SOUTH AFRICA Private Bag 2016
ZA-1600 Isando
Phone: +27 (0) 11/ 928 2000 Fax: +27 (0) 11/ 392 2354 e mail: cbi@cbi.co.za
MITSUBISHI ELECTRIC
FACTORY AUTOMATION
Mitsubishi Electric Europe B.V. /// FA - European Business Group /// Gothaer Straße 8 /// D-40880 Ratingen /// Germany Tel.: +49(0)2102-4860 /// Fax: +49(0)2102-486112 /// info@mitsubishi-automation.com /// www.mitsubishi-automation.com
Specifications subject to change /// Art. no. 169276 /// 02.2006
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