Mitsubishi Heavy Industries SRC10CDV-1, SRK13CDV-1, SRK10CDV-4, SRC10CDV-4, SRC13CDV-1 Technical Handbook

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2004 ROOM AIR-CONDITIONING
TECHNICAL HANDBOOK
TABLE OF CONTENTS
SRK10CDV-1 SRC10CDV-1 SRK10CDV-4 SRC10CDV-4 SRK13CDV-1 SRC13CDV-1 SRK13CDV-4 SRC13CDV-4 SRK06CC-1 SRC06CC-1 SRK06CC-4 SRC06CC-4 SRK07CC-1 SRC07CC-1 SRK07CC-4 SRC07CC-4 SRK09CC-1 SRC09CC-1 SRK09CC-4 SRC09CC-4 SRK12CC-1 SRC12CC-1 SRK12CC-4 SRC12CC-4 SRK50A SRC50CA SRK56A SRC56CA SRK56A-4 SRC56CA-4
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31
63
90
90
98
98
108
108
116
116
124
124
132
132
142
150
150
Technical manual
Item
Models
Parts list
Recommendable
spare parts price list
*
Models with “-4” have the “HEAVY DUTY” logo added on the front lower rightside.
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CONTENTS
1. GENERAL INFORMATION .............................................................................. 2
1.1 Specific features ....................................................................................... 2
1.2 How to read the model name ................................................................... 2
2. SELECTION DATA .......................................................................................... 3
2.1 Specifications ........................................................................................... 3
2.2 Range of usage & limitations .................................................................. 6
2.3 Exterior dimensions ................................................................................. 6
2.4 Piping system ........................................................................................... 8
2.5 Selection chart .......................................................................................... 9
3. ELECTRICAL DATA ........................................................................................ 10
3.1 Electrical wiring ........................................................................................ 10
4. OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER .................. 12
5. APPLICATION DATA ....................................................................................... 19
5.1 Selection of location for installation ....................................................... 20
5.2 Installation of indoor unit......................................................................... 21
5.3 Installation of outdoor unit ...................................................................... 23
5.4 Refrigerant piping ..................................................................................... 23
5.5 Test run ...................................................................................................... 25
5.6 Precautions for wireless remote controller installation and
operation ................................................................................................... 25
6. MAINTENANCE DATA .................................................................................... 26
6.1 Trouble shooting ....................................................................................... 26
6.2 Servicing.................................................................................................... 29
TECHNICAL MANUAL
MODELS SRK10CDV-1 SRK10CDV-4 SRK13CDV-1 SRK13CDV-4
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1 GENERAL INFORMATION
1.1 Specific features
The “Mitsubishi Daiya” room air-conditioner: SRK series are of split and wall mounted type and the unit consists of indoor unit and
outdoor unit with refrigerant precharged in factory. The indoor unit is composed of room air cooling equipment with operation control
switch and the outdoor unit is composed of condensing unit with compressor.
(1) Remote control flap
The flap can be automatically controlled by operating wireless remote controller.
¡ Air scroll: Flap operation is automatically control.
¡ Swing: This will swing the flap up and down.
¡ Memory flap: Once the flap position is set, the unit memorizes the position and continues to operate at the same position from
the next time.
(2) Automatic Operation
When the remote control switch is set on “auto( ) ”, it will either automatically decide operation mode such as cooling and thermal
dry, or operate in the operation mode before it has been turned to automatic control.
(3) Self diagnosis function
¡ We are constantly trying to do better service to our customers by installing such judges that show abnormality of operation as
follows.
1.2 How to read the model name
Example : SR K 10 C DV - 1
Series No.
Cooling only type
Product capacity
Wall mounted type
Split type room air conditioner
Abnormality of room temperature thermistor.
TIMER lamp is light up.
RUN lamp is flashing. (1 Times/ 8sec.)
RUN lamp is flashing. (2 Times/ 8sec.)
Abnormality of heat exchanger thermistor.
Abnormality of indoor fan motor.
RUN lamp is flashing. (6 Times/ 8sec.)
t
t
t
Abnormality of outdoor unit.
RUN lamp is light up.
TIMER lamp is flashing. (2 Times/ 8sec.)
t
No lamps will flashing when the unit is operating.
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2 SELECTION DATA
2.1 Specifications
Model SRK10CDV-1, -4 (Indoor unit)
SRC10CDV-1, -4 (Outdoor unit)
(2) The operation data are applied to the 220 V districts respectively.
(3) The refrigerant quantity to be charged includes the refrigerant in 7.5 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer, when it is less than 10 m, add 10 g refrigerant per meter and when it is 10 to 15 m, add 30 g refrigerant per meter.
(4) Expressed in sound pressure level.
Notes (1) The data are measured at the following conditions.
Item
Model
SRK10CDV-1, -4 SRC10CDV-1, -4
Cooling capacity
(1)
W 2638
Power source 1 Phase, 220V, 50Hz
Cooling input kW 0.803
Running current (Cooling) A 4.2
Inrush current A 18.1
COP (In cooling) 3.29
Noise level
(4)
dB (A) 39 46
Exterior dimensions
mm 250 × 815 × 247 540 × 720 × 290
Height × Width × Depth
Color Cool white Stucco white
Net weight kg 9.0 32 Refrigerant equipment
RMC201A002
Compressor types & Q’ty
Motor kW 0.75
Starting method Line starting
Heat exchanger Louver fins & tubing
Refrigerant control Capillary tubes
Refrigerant
(3)
kg R22 0.75 (Pre-Charged up to the piping length of 7.5m)
Refrigerant oil R 0.35 (ATMOS M60 or SUNISO 4GDID) Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 14 15
Air flow (at High) CMM 8.5 30.0 Air filter, Q’ty Polypropylene net (washable) × 2–
Shock & vibration absorber Cushion rubber (for compressor)
Electric heater –– Operation control
Wireless-Remote controller
Operation switch Room temperature control MC. Thermostat
Pilot lamp RUN (Green), TIMER (Yellow),
HI POWER (Green), ECONO (Orange)
Safety equipment Frost protection,
Compressor overheat protection
Fan motor error protection
O.D mm (in) Liquid line: ø6.35 (1/4") Gas line: ø9.52 (3/8")
Connecting method Flare connecting Attached length of piping Liquid line: 0.4 m
Gas line : 0.33 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Size × Core number 1.5 mm2 × 3 cores (Including earth cable)
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts
Connection wiring
Operation
data
(1)
Refrigerant
piping
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27°C19°C35°C24°C ISO-T1, JIS C9612
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(2) The operation data are applied to the 220 V districts respectively.
(3) The refrigerant quantity to be charged includes the refrigerant in 7.5 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer, when it is less than 10 m, add 10 g refrigerant per meter and when it is 10 to 15 m, add 30 g refrigerant per meter.
(4) Expressed in sound pressure level.
Notes (1) The data are measured at the following conditions.
Item
Model
SRK13CDV-1 SRC13CDV-1
Cooling capacity
(1)
W 3500
Power source 1 Phase, 220V, 50Hz
Cooling input kW 1.16
Running current (Cooling) A 6.1
Inrush current A 33.2
COP (In cooling) 3.28
Noise level
(4)
dB (A) 41 49
Exterior dimensions
mm 250 × 815 × 247 640 × 850 × 290
Height × Width × Depth
Color Cool white Stucco white
Net weight kg 9.0 40 Refrigerant equipment
RMC201A001
Compressor types & Q’ty
Motor kW 1.3
Starting method Line starting
Heat exchanger Louver fins & tubing
Refrigerant control Capillary tubes
Refrigerant
(3)
kg R22 1.2 (Pre-Charged up to the piping length of 7.5m)
Refrigerant oil R 0.48 (SUNISO 4GSD) Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 14 35
Air flow (at High) CMM 9.0 39.5 Air filter, Q’ty Polypropylene net (washable) × 2–
Shock & vibration absorber Cushion rubber (for compressor)
Electric heater –– Operation control
Wireless-Remote controller
Operation switch Room temperature control MC. Thermostat
Pilot lamp RUN (Green), TIMER (Yellow),
HI POWER (Green), ECONO (Orange)
Safety equipment Frost protection,
Internal thermostat (for compressor)
Fan motor error protection
O.D mm (in) Liquid line: ø6.35 (1/4") Gas line: ø12.7 (1/2")
Connecting method Flare connecting Attached length of piping Liquid line: 0.4 m
Gas line : 0.33 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Size × Core number 1.5 mm2 × 3 cores (Including earth cable)
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts
Connection wiring
Operation
data
(1)
Refrigerant
piping
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27°C19°C35°C24°C ISO-T1, JIS C9612
Model SRK13CDV-1 (Indoor unit)
SRC13CDV-1 (Outdoor unit)
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(2) The operation data are applied to the 220 V districts respectively.
(3) The refrigerant quantity to be charged includes the refrigerant in 7.5 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer, when it is less than 10 m, add 10 g refrigerant per meter and when it is 10 to 15 m, add 30 g refrigerant per meter.
(4) Expressed in sound pressure level.
Notes (1) The data are measured at the following conditions.
Item
Model
SRK13CDV-4 SRC13CDV-4
Cooling capacity
(1)
W 3810
Power source 1 Phase, 220V, 50Hz
Cooling input kW 1.16
Running current (Cooling) A 6.1
Inrush current A 33.2
COP (In cooling) 3.28
Noise level
(4)
dB (A) 41 49
Exterior dimensions
mm 250 × 815 × 247 640 × 850 × 290
Height × Width × Depth
Color Cool white Stucco white
Net weight kg 9.0 40 Refrigerant equipment
RMC201A001
Compressor types & Q’ty
Motor kW 1.3
Starting method Line starting
Heat exchanger Louver fins & tubing
Refrigerant control Capillary tubes
Refrigerant
(3)
kg R22 1.2 (Pre-Charged up to the piping length of 7.5m)
Refrigerant oil R 0.48 (SUNISO 4GSD) Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 14 35
Air flow (at High) CMM 9.0 39.5 Air filter, Q’ty Polypropylene net (washable) × 2–
Shock & vibration absorber Cushion rubber (for compressor)
Electric heater –– Operation control
Wireless-Remote controller
Operation switch Room temperature control MC. Thermostat
Pilot lamp RUN (Green), TIMER (Yellow),
HI POWER (Green), ECONO (Orange)
Safety equipment Frost protection,
Internal thermostat (for compressor)
Fan motor error protection
O.D mm (in) Liquid line: ø6.35 (1/4") Gas line: ø12.7 (1/2")
Connecting method Flare connecting Attached length of piping Liquid line: 0.4 m
Gas line : 0.33 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Size × Core number 1.5 mm2 × 3 cores (Including earth cable)
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts
Connection wiring
Operation
data
(1)
Refrigerant
piping
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27°C19°C35°C24°C ISO-T1, JIS C9612
Model SRK13CDV-4 (Indoor unit)
SRC13CDV-4 (Outdoor unit)
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2.2 Range of usage & limitations
2.3 Exterior dimensions
Indoor return air temperature (Upper, lower limits)
Refrigerant line (one way) length Max. 15m
All models
Refer to the selection chart
Power source voltage Rating ± 10%
Voltage at starting Min. 85% of rating
Frequency of ON-OFF cycle Max. 10 times/h
ON and OFF interval Max. 3 minutes
Outdoor air temperature (Upper, lower limits)
Vertical height difference between outdoor unit and indoor unit
Max. 5m (Outdoor unit is higher) Max. 5m (Outdoor unit is lower)
Item
Models
(1) Indoor unit
Models SRK10CDV-1, 10CDV-4, 13CDV-1, 13CDV-4
Unit: mm
A
VIEW A
815
117.5
580 117.5
247
4.5
4.5
4.5
3
560
788
60 14.5
60
9
148.5
216.5216.5
8.2
44.5
236.1
5.7
450
450
67.5
42.7
47.2
175
44.5
216.5216.5
148.5
53.5
250
Piping for Gas
Terminal block
Piping hole right (left)
Drain hose 540 (ø16)
Piping for Liquid 465.1 (ø6.35)
Piping hole (ø65)
Piping hole (ø65)
( )
10: ø9.52 13: ø12.7
397.1
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(2) Outdoor unit
Models SRC10CDV-1, 10CDV-4
Drain hole
286.4
12
50
290
49.6
43.5
850
203.1
510 136.9
476
Elogated hole (2-12 x16)
314
12
328
Terminal block
Service valve (Liquid)
ø6.35 (1/4'')
Service valve (Gas)
ø12.7 (1/2'')
Ground terminal
124
34.6
20˚
20˚
42.7
100.3
15
640
14
Unit: mm
Model SRC13CDV-1, 13CDV-4
Unit: mm
290
540
14.4
47.4 42.6
264.5
71
404.5
510
720
17.8
Drain holes
50
12
39.7
99.9
340
312.5
13.5
14
139
2-16 x12
61.9
139.3 33.3
Flare connecting ø6.35 (1/4")
Service valve (Liquid)
40°
40°
Flare connecting ø9.52 (3/8")
Service valve (Gas)
Terminal block
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2.4 Piping system
Models SRK10CDV-1, 10CDV-4, 13CDV-1, 13CDV-4
Outdoor unitIndoor unit
Room temp. thermistor
Heat exchanger
Flare connecting
Heat exchanger thermistor
Piping (Liquid) ø6.35
Check joint
Service valve (Liquid)
Flare connecting
Cooling cycle
Heat exchanger
Compressor
Capillary tube
Accumulator
Service valve (Gas)
Capillary tube
( )
Piping
(Gas) 10 : ø9.52 13 : ø12.7
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2.5 Selection chart
Correct the cooling capacity in accordance with the conditions as follows. The net cooling capacity can be obtained in the following way.
Net capacity = Capacity shown on specificationCorrection factors as follows.
(1) Coefficient of cooling capacity in relation to temperatures
(2) Correction of cooling capacity in relation to one way length of refrigerant piping
It is necessary to correct the cooling capacity in relation to the one way piping length between the indoor and outdoor units.
14 16 18 20 22
15
20
25
30
35
40
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
43
24
ISO-T1 Standard ConditionIndoor air W.B. temperature °C W.B.
Cooling
Applicable range
Coefficient of cooling
capacity in relation
to temperature
Cooling operation
Outdoor air D.B.
temperature
°C D.B.
Piping length [m]
Cooling
7
1.0
10
0.99
15
0.975
How to obtain the cooling capacity
Example : The net cooling capacity of the model SRK13CDV-4 with the piping length of 15m, indoor wet-bulb temperature at 19.0˚C
and outdoor dry-bulb temperature 35˚C is Net cooling capacity = 3810 0.975 1.0 = 3715 w
SRK13CDV-4
Length 15m
Factor by air temperatures
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3 ELECTRICAL DATA
3.1 Electrical wiring
Models SRK10CDV-1, 10CDV-4
Power source 1 Phase 220V 50Hz
CM
52C
Printed circuit board
51C
FMo
BK
BK
T2
Th
2
T1
Th
1
BK
BKWH
WH
CNC
CNE
CNM CNW
CNU
CNC
Sh1
52C352C4
Tr
N
52C
CNB
Y/GN
LB
Y1
5 3
WH
RD
BR
WH
BK
WH
WH
WH
WH
WH
RD
WH
BK
L2
2
3
1
L3
L1ShCFO
ZNR
F (3.15A)
CFI
Cc
OR
OR
Wireless
Display
R-Amp
HEAT EXCHANGER
FM
I
SM
Indoor unit Outdoor unit
Notes (1) : denotes magentized relay × : denotes demagnetized relay
(2) Th
1 is room temperature thermistor. Th2 (the heat exchanger thermistor) is frost prevention thermistor.
Operation
Cooling
Relay symbol Control part
52C CM
Tab le of relay operations
Symbol Parts name Symbol Parts name
C
C
Capacitor for CM SM Flap motor
CF
I
Capacitor for FM
I
Th1,
2
Thermistor
CF
O
Capacitor for FM
O
Tr Transformer
CM Compressor motor ZNR Varistor
F Fuse 51C Motor protector for CM
FM
I
Fan motor (Indoor unit) 52C Magnetic contactor for CM
FM
O
Fan motor (Outdoor unit)
Meaning of marks
BK Black
BL Blue
BR Brown
LB Light blue
YYellow
RD Red
OR Orange
WH White
Y/G Yellow/Green
Color symbol
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Model SRK13CDV-1, 13CDV-4
Power source 1 Phase 220V 50Hz
CM
52C
Printed circuit board
FMo
BK
BK
T2
Th
2
T1
Th
1
BK
BKWH
WH
CNC
CNE
CNM CNW
CNU
CNC
Sh1
52C352C4
Tr
N
52C
CNB
Y/GN
LB
Y1
5 3
WH
RD
BR
WH
BK
WH
WH
WH
WH
WH
RD
WH
BK
L2
L3
L1ShCFO
ZNR
F (3.15A)
CFI
Cc
OR
OR
Wireless
Display
R-Amp
HEAT EXCHANGER
FM
I
SM
Indoor unit Outdoor unit
Symbol Parts name Symbol Parts name
C
C
Capacitor for CM SM Flap motor
CF
I
Capacitor for FM
I
Th1,
2
Thermistor
CF
O
Capacitor for FM
O
Tr Transformer
CM Compressor motor ZNR Varistor
F Fuse 52C Magnetic contactor for CM
FM
I
Fan motor (Indoor unit)
FM
O
Fan motor (Outdoor unit)
Meaning of marks
BK Black
BL Blue
BR Brown
LB Light blue
YYellow
RD Red
OR Orange
WH White
Y/G Yellow/Green
Color symbol
Notes (1) : denotes magentized relay × : denotes demagnetized relay
(2) Th
1 is room temperature thermistor. Th2 (the heat exchanger thermistor) is frost prevention thermistor.
Operation
Cooling
Relay symbol Control part
52C CM
Table of relay operations
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LO
MED
HI
AUTO
HI POWER
ECONO
ON OFF
AM PM
HI POWER
TEMP
ECONO
AIR FLOW
CANCEL
ON OFF
RESERVE
TIMER
TIME
ACL
FAN SPEED
ON
MODE
LO
MED
HI
AUTO
TIME
OFF
HI POWER
ECONO
ON OFF
AM PM
FAN SPEED button
Each time the button is pushed, the indi­cator is switched over in turn.
The above illustration shows all controls, but in practice
only the relevant parts are shown.
OPERATION MODE select button
Each time the button is pushed, the indi­cator is switched over in turn.
AIR FLOW button
This button changes the flap mode. When pressed, this button changes the mode in the following order:
ON/OFF button
Press for starting operation, press again for stopping.
HI POWER button
This button changes the HI POWER mode.
ECONOMY button
This button changes the ECONOMY mode.
RESET switch
Switch for resetting microcomputer.
ON TIMER button
This button selects ON TIMER operation.
Clock switch
This switch for setting the clock.
OFF TIMER button
This button selects OFF TIMER operation.
TEMPERATURE button
This button sets the room temperature. (This button changes the present time and
TIMER time.)
CANCEL button
This button cancels the ON timer and OFF timer.
RESERVE button
This button sets the present time and TIMER time.
S Indication section
OPERATION MODE Indicator
Indicates selected operation with lamp.
[
(Auto) • (Cool) • (Fan) • (Dry)]
TEMPERATURE Indicator
Indicates set temperature. (Does not indicate temperature when operation
mode is on AUTO)
FAN SPEED Indicator
Indicates set air flow rate with lamp.
AIR FLOW Indicator
Shows selected flap mode.
HI POWER MODE indicator
Indicates during Hi power mode operation.
ECONOMY MODE indicator
Indicates during economy mode operation.
ON TIMER Indicator
Indicates during ON TIMER operation.
Clock Indicator
Indicates present time or timer setting time.
OFF TIMER Indicator
Indicates during OFF TIMER operation.
Models All models
Remote controller
S Operation section
(Air scroll) (SWING)
4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER
(1) Operation control function by remote controller
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Unit indication section
Models All models
RUN HIPOWER ECONO TIMER
RUN light (green)
Illuminates during operation.
TIMER light (yellow)
Illuminates during TIMER operation.
ECONOMY light (orange)
Illuminates during ECONOMY operation.
HI POWER light (green)
Illuminates during HI POWER operation.
(2) Back-up switch
When the remote controller batteries become weak, or if the remote controller is lost or malfunctioning, this switch may be used
to turn the unit on and off.
(a) Operation
Push the switch once to place the unit in the automatic mode. Push it once more to turn the unit off.
(b) Details of operation
The unit will go into the automatic mode in which it automatically determines, from room temperature (as detected by
sensor), whether to go into the cooling or thermal dry modes.
(3) Power blackout auto restart function
(a) Power blackout auto restart function is that records the operational status of the air-conditioner immediately prior to it being
switched off by a power cut, and then automatically resumes operations at that point after the power has been restored.
(b) The following settings will be cancelled:
1) Timer settings
2) High-power operations
Notes (1) The power blackout auto restart function is set at on when the air-conditioner is shipped from the factory.
Consult with your dealer if this function needs to be switched off. (2) When power failure ocurrs, the timer setting is cancelled. Once power is resumed, reset the timer. (3)
If the jumper wire (J7) “REMOTE/AUTORESTART” is cut, auto restart is disabled. (See the diagram at right)
Function
Room temperature
Operation mode
setting
Fan speed Flap Timer switch
Cooling About 25ºC
Thermal dry About 25ºC
Auto Auto Continuous
ON/OFF button
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(5) Comfort timer setting
If the timer is set at ON when the operation select switch is set at the cooling, or the cooling in auto mode operation is selected, the
comfort timer starts and determines the starting time of next operation based on the initial value of 15 minutes and the relationship
between the room temperature at the setting time (temperature of room temperature thermistor) and the setting temperature. (Max. 60
minutes)
Operation mode Operation start time correction value (Min.)
3 < Room temp. – Setting temp. 1 < Room temp. – Setting temp.
=
<
3 Room temp. – Setting temp.
=
<
1
At cooling
+5 No change –5
Notes (1) At 5 minutes before the timer ON time, operation starts regardless of the temperature of the room temperature thermistor (Th1).
(2) This function does not actuate when the operation select switch is set at the dehumidifying as well as the dehumidifying in the auto mode.
However, the operation of item (1) above is performed during the dehumidifying in the auto mode.
(3) During the pleasant reservation operation, both the operation lamp and timer lamp illuminate and the timer lamp goes off after expiration of the timer, ON setting
time.
(4) Flap control
Control the flap by AIRFLOW button on the wireless remote controller.
(a) Air scroll
The flap will be automatically set to the angle of air flow best to operation.
1) Starting time of operation
2) When not operating
The flap returns to the position of air flow directly below, when operation has stopped.
(b) Memory flap
While the flap is operating if the AIRFLOW button is pushed once, it stops swinging at an angle.
As this angle is memorized in the microcomputer, the flap will be automatically set to the angle when next operation is
started.
¡ Recommendable stopping angle of the flap
(c) Swing flap
Flap moves in upward and downward directions continuously.
Horizontal blowing
COOL•DRY
Corrects the starting time of next operation by calculating the temperature difference.
(Example) Cooling
Room temperature
Setting temperature
Operation starting time
Time
Setting time
15 min. 10 min. 5 min. earlier earlier earlier
¡ If the difference (= Room temperature – Setting tempera-
ture) is 4ºC, the correction value is found to be +5 min­utes from the table shown above so that the starting time of next operation is determined as follows:
15 min. earlier + 5 min. = 20 min. earlier
↑↑
Current operation Correction value start time
s
During cooling and
t
dry operation
Thick line : Rapid movement
Thin line : Slow movement
Stops for approximately 5 seconds in the horizontal position.
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(6) Outline of cooling operation
(a) Operation of major fanctinal components
(b) Fan speed switching
1) Auto fan control
The indoor fan is automatically controlled in accordance with the difference between the room temperature (detected
by the room temperature thermistor) and the termostat setting as shown below.
(c) Thermostat operation
The compressor and outdoor fan and turned on and off as shown below according to the temperature setting.
(d) High Power operation ( “HI POWER” button on the remote controller : ON)
The following operation is performed for 15 minutes without relation to the set temperature or fan speed setting.
(e) ECONO Operation ( “ECONO” button on the remote controller : ON)
The set temperature changes as shown at right, and
the indoor unit fan speed is set on speed 2.
Notes (1) Room temperature is not adjusted during the HI POWER operation.
(2) Protective functions will actuate with priority even during the HI POWER operation.
Indoor fan motor
Flaps
Display
52C
Outdoor fan motor
ON
ON or OFF
Lights up
OFF
OFF
ON
ON or OFF
Lights up
ON
ON
OFF
Stop position control
Lights up or flashes
OFF
OFF
When the compressor
command is OFF
When the compressor
command is ON
When the compressor goes
OFF due to an abnormal stop.
Functional components
Item
Air scroll
Swing flap
Swing stop
Auto fan control
Speed 5
Speed 5
Speed 5
Speed 3
Speed 3
Speed 3
AUTO HIGH MED
Speed 2
Speed 2
Speed 2
LOW
Flow control
Fan speed switching
Speed 4
Speed 3
Speed 2
Thermostat setting point
Speed 5
+1 +2 +3 +4
OFF
ON
Set temp.
-1
Room temp.
Compressor outdoor fan
Indoor unit fan
Outdoor unit fan
Compressor
Speed 6 fixed
ON
ON
Running time
Running start ~ 1 hour
1~2 hours
2 hours ~
Set temperature compensation
Set temperature +0.5
Set temperature +1.0
Set temperature +1.5
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16
-
Note (1) Thermostat operation is performed in A, B Block. When compressor and indoor fan stop by thermostat operation within 12 minutes from start, temperature
check is performed by operating indoor fan at speed 1 for 20 seconds before finishing 12 minutes and allowing decision of next operation block.
(c) DRY operation
After finishing start up operation described in (2) above, thermal dry operation is performed at 8 minutes intervals, according
to the difference between room temperature and thermostat setting temperature as shown below.
Beside, 1 cycle of this operating time consists of 8 minutes, 7 cycle operation is performed then.
(7) Outline of dehumidifying operation
(a) Choose the appropriate operation block area by the difference between room temperature and thermo-
stat setting temperature as shown below. ¡ Operation block area
(b) Start up operation
ON
OFF
OFF
0
3
6
912
ON
OFF
OFF
0
12
Compressor and outdoor fan
Set fan speed
Indoor fan
Start Temperature check
Start
Temperature check
Compressor and outdoor fan
Set fan speed
Indoor fan
Operation block decision
C.D Block
A.B Block
minutes
minutes
Speed 1Speed 1
20 seconds
ON
OFF
OFF
0
4
8
ON
OFF
OFF
0
8
Compressor and outdoor fan
Indoor fan
D Block
Compressor and outdoor fan
Indoor fan
C Block
Compressor and outdoor fan
Indoor fan
B Block
Compressor and outdoor fan
Indoor fan
A Block
20 seconds
20 seconds
minutes
minutes
Start Temperature check Start Temperature check
Operation block decision
20 seconds
minutes
minutes
Start Temperature check Temperature check
Operation block decision
Start
Speed 1
Speed 1
OFF
OFF
0
8
ON
OFF
OFF
0
3
8
Speed 1
Speed 1
Running time
Running start ~ 1 hour
1~2 hours
2 hours ~
Set temperature compensation
Set temperature +0.5
Set temperature +1.0
Set temperature +1.5
(d) ECONO Operation ( “ECONO” button on the remote controlle : ON)
The set temperature changes as shown at right, and
the indoor unit fan speed is set on speed 2.
D Block C Block B Block A Block
–2 0 +3
Room temp. – Setting temp.(deg)
-
17
-
(8) Automatic operation
(a) Determination of operation mode
The blow operation of the indoor fan is carried out at the 1st speed for 20 seconds and the room temperature is checked to
determine the operation mode automatically. (When the unit is operated by the turn-on timer, the blow operation is not
carried out.)
(9) Outline of fan operation
(a) Operation of major fanctional components
(b) High Power operation (“HI POWER” button on the remote controller : ON)
The following operation is performed for 15 minutes without relation to the set fan speed.
52C
Indoor fan motor
Outdoor fan motor
Flaps
Speed 6 Speed 5 Speed 5
OFF
OFF
ON or OFF
Speed 3 Speed 2 Speed 1
High power AUTO HIGH MED LOW ECONO
Functional components
Fan speed switching
Indoor unit fan
Outdoor unit fan
Compressor
Speed 6 fixed
OFF
OFF
Note (1) Protective functions will actuate with priority even during the HI POWER operation.
Room temperature<26ºC 26ºC
<
=
Room temperature
Operation mode Dry Cooling
(b) Within 30 minutes after either auto or manual operation stops, if auto operation is started, or if you switch to auto operation
during manual operation, the system runs in the previous operation mode.
(c) The temperature is checked 1 time in 30 minutes after the start of operation, and if the judgment differs from the previous
operation mode, the operation mode changes.
(d) Setting temperature can be adjusted within the following range. There is the relationship as shown below between the signals
of the wireless remote controller and the setting temperature.
Signals of wireless remote controller (Display)
–6 –5 –4 –3 –2 –1 ±0+1+2+3+4+5+6
Setting Cooling 19 20 21 22 23 24 25 26 27 28 29 30 31
temperature Dehumidifying 19 20 21 22 23 24 25 26 27 28 29 30 31
-
18
-
(10) Protective control function
(a) Dew condensation prevention control for cooling operation
This prevents dew condensation, in the indoor unit, from occurring.
1) Operating condition: when 52C is kept ON for 30 min. after the unit starts operation.
2) Operation content: forces the indoor fan to change from Speed 1 to Speed 2.
3) Resetting condition: When 52C is off, or when dew condensation prevention control has been operating continu-
ously for 30 minutes.
(b) Frost prevention for indoor heat exchanger [Preventing frost accumulation on the indoor heat exchanger]
During the Cooling or Dry operation in low room air temp. condition, evaporating temperature will decrease and conse-
quently indoor heat exchanger sometimes gets clogged with frost (or ice).
In order to prevent this trouble, compressor is stopped by under mentioned condition by indoor heat exchanger sensor (Th
2)
and timer (built into micro computer circuit) functions.
Also indoor fan is changed over to speed 1.
CM, FMO stoppage condition
1 Temperature of heat exchanger is
2.5˚C or lower.
2 As least 3 minutes has passed since
the compressor started.
Indoor heat exchanger temperature (˚C)
CM, FMO re-starting condition
1 Te mperature of heat exchanger is
8˚C or higher.
2 As least 3 minutes has passed since
the compressor stopped.
Set fan speed
speed 1
(d) Self diagnosis function
When something abnormal happens on the outdoor unit, indoor unit fan motor and each thermistor (heat exchanger, room
temperature, ) it will be indicated by flashing lamps.
1) Abnormality of outdoor unit: When the indoor heat exchanger temperature does not fall to 25ºC or below for 40
minutes after 5 minutes have elapsed since the compressor operation start, the
abnormality stop occurs. (The timer lamp flashes 2 times.)
2) Abnormality of indoor fan motor: The indoor fan motor revolves at a rate under 300 rpm for 30 seconds or
longer, the RUN lamp will flash.
3) Abnormality of heat exchanger thermistor: RUN lamp will flashing when the input temperature of the heat
exchanger thermistor measures less than –20ºC for more than 15
seconds with the airconditioner “OFF”. (will not flashing during
operation)
4) Abnormality room temperature thermistor: RUN lamp will flashing when the input temperature of the room
temperature thermistor measures less than –20ºC for more than
15 seconds with the airconditioner “OFF”. (will not flashing during
operation)
Note (1) If the above abnormalities happen concurrently, the lamp will flashing in the order of item number 1) through 4) above.
(c) Three-Minute Forced Operation
When the compressor begins operating the thermal operation is not effective for 3 minutes, so operation continues as is in the
operation mode. (After 3 minutes has passed the thermal operation is effective.)
However, stopping the compressor via a stop signal or protection control has priority.
2.5 8
-
19
-
5 APPLICATION DATA
SAFETY PRECAUTIONS
¡ Please read these “Safety Precautions” first then accurately execute the installation work. ¡
Though the precautionary points indicated herein are divided under two headings, WARNING and CAUTION , those points
which are related to the strong possibility of an installation done in error resulting in death or serious injury are listed in the
WARNING section. However, there is also a possibility of serious consequences in relationship to the points listed in the CAUTION section as well. In either case, important safety related information is indicated, so by all means, properly observe all
that is mentioned.
¡ After completing the installation, along with confirming that no abnormalities were seen from the operation tests, please explain
operating methods as well as maintenance methods to the user (customer) of this equipment, based on the owner’s manual.
Moreover, ask the customer to keep this sheet together with the owner’s manual.
WARNING
¡ To disconnect the appliance from the mains supply this appliance must be connected to the mains by means of
a circuit breaker or a switch (use a recognized 16A) with a contact separation of at least 3mm.
¡ The appliance shall be installed in accordance with national wiring regulations. ¡ This system should be applied to places as households, residences and the like. Application to inferior environ-
ment such as engineering shop could cause equipment malfunction.
¡ Please entrust installation to either the company which sold you the equipment or to a professional contractor.
Defects from improper installations can be the cause of water leakage, electric shocks and fires.
¡ Execute the installation accurately, based on following the installation manual. Again, improper installations can
result in water leakage, electric shocks and fires.
¡ For installation, confirm that the installation site can sufficiently support heavy weight. When strength is insuffi-
cient, injury can result from a falling of the unit.
¡ For electrical work, please see that a licensed electrician executes the work while following the safety standards
related to electrical equipment, and local regulations as well as the installation instructions, and that only exclu­sive use circuits are used. Insufficient power source circuit capacity and defective installment execution can be the cause of electric shocks and fires.
¡ Accurately connect wiring using the proper cable, and insure that the external force of the cable is not conducted
to the terminal connection part, through properly securing it improper connection or securing can result in heat generation or fire.
¡ Ta ke care that wiring does not rise upward ,and accurately install the lid/service panel.It’s improper installation
can also result heat generation or fire.
¡ When setting up or moving the location of the air conditioner, do not mix air etc. or anything other than the
designated refrigerant (R22) within the refrigeration cycle. Rupture and injury caused by abnormal high pressure can result from such mixing.
¡ Always use accessory parts and authorized parts for installation construction. Using parts not authorized by this
company can result in water leakage, electric shock, fire and refrigerant leakage.
¡ Ventilate the work area when refrigerant leaks during the operation.
Coming in contact with fire, refrigerant could generate toxic gas.
¡ Confirm after the foundation construction work that refrigerant does not leak.
If coming in contact with fire of a fan heater, a stove or movable cooking stove, etc., refrigerant leaking in the room could generate toxic gas.
CAUTION
¡ Execute proper grounding. Do not connect the ground wire to a gas pipe, water pipe, lightning rod or a telephone
ground wire. Improper placement of ground wires can result in electric shock.
¡ The installation of an earth leakage breaker is necessary depending on the established location of the unit.
No installing an earth leakage breaker may result in electric shock.
¡ Do not install the unit where there is a concern about leakage of combustible gas.
The rare even of leaked gas collecting around the unit could result in an outbreak of fire.
¡ For the drain pipe, follow the installation manual to insure that it allows proper drainage and thermally insulate it
to prevent condensation. Inadequate plumbing can result in water leakage and water damage to interior items.
-
20
-
5.1 Selection of location for installation
(1) Indoor unit
(a) Where there is no obstructions to the air flow and where the cooled
air can be evenly distributed.
(b) A solid place where the unit or the wall will not vibrate.
(c) A place where there will be enough space for servicing. (Where
space mentioned below can be secured)
(d) Where wiring and the piping work will be easy to conduct.
(e) The place where receiving part is not exposed to the direct rays of
the sun or the strong rays of the street lighting.
(2) Outdoor unit
(a) A place where good air circulation can be obtained and where rain, snow or sunshine will not directly strike the unit.
(b) A place where discharged hot air or unit’s operating sound will not be a nuisance to the neighborhood.
(c) A place where servicing space can be secured.
(d) A place where vibration will not be enlarged.
Model
All models
Item One way piping length (R) 15 m
Outdoor unit is lower
5 m
Outdoor unit is higher
5 m
r
h
Left side
Right side
5 cm
10 cm
1.5 cm
6.5 cm
Air inlet
Air inlet
Air Outlet
100
100
600
No obstacles (Service space for electrical parts)
Unit : mm
Notes (1) Blowing out port and suction port on the back side of the unit can be
installed at a distance of 10cm from walls.
In case the barrier is 1.2m or above in height, or is overhead, the
sufficient space between the unit and wall shall be secured.
(2) When the unit is installed, the space of the following dimension and
above shall be secured.
(3) Limitations for one way piping length and vertical
height difference.
()
Vertical height difference (H)
-
21
-
Adjustment of the installation board in the horizontal direction is to be conducted with four screws in a temporary tightened state.
5.2 Installation of indoor unit
(1) Installation of installation board
(a) Fixing of installation board
(2) Drilling of holes and fixture sleeve (Option Parts)
When drilling the wall that contains a metal lath, wire lath or metal plate, be sure to use pipe hole sleeve sold separately.
(a) Drill a hole with ø65
whole core drill
(b) Adjusting sleeve length
Adjust so that board will be level by turning the board with the standard hole as the center.
Standard hole
(c) Install the sleeve
(Inserting sleeve) (*Sleeve + *Inclined + *Sealing plate)
Note (1) Drill a hall with incline of 5 degree from
indoor side to outdoor side.
Indoor side Outdoor side
Cut off the sleeve collar in case of drawing piping out to rear.
Cut off the sleeve collar that can be seen from beneath the unit.
Wall thickness
+ 1.5 cm
Indoor side Outdoor side
Turn to tighten
Paste
View of sleeve when installed
Inclined flange
Sealing plate
Sleeve
Indoor side Outdoor side
Look for the inside wall structures (Intersediate support or
pillar and firaly install the unit after level surface has been
checked.)
Mating mark for level surface
450
580
450
450
117.5
148.5
216.5
117.5
42.7175
65 Speace
for service
15Speace
for service
8.2236.1
44.5
5.7
47.244.5
Speace for
service
50
Speace for service 100
216.5
148.5
67.553.5
Piping hole (ø65)Piping hole (ø65)
Piping for Gas 397.1
Piping for Liquid 465.1
Drain hose 540(ø16)
INSTALLATION SPACE (INDOOR UNIT) (FRONT VIEW)
Unit : mm
-
22
-
(3) Preparation of indoor unit
(a) Mounting of connecting wires
1) Remove the lid (R).
2) Remove the terminal cover.
3) Remove the wiring clamp.
4) Connect the connecting wire securely to the terminal block.
(b) Protective taping (Protect the cable with tape at the section where the cable passes through the hole opened on the wall.)
(c) Forming of pipe (Holding down the pipe at the root, change the pipe direction, extend it and adjust according to the
circumstance.)
[When the pipe is extended to left and taken out from the rear center]
(Drain pipe relocation procedure)
1.
Remove the drain pipe.
2. Remove the drain cap. 3. Insert the drain cap. 4.
Connect the drain pipe.
¡ Loosen the spring
clamp and securely insert the drain pipe.
Note: If it is inserted in-
sufficiently, water leakage could result.
¡ Loosen the spring
clamp to remove.
¡ Remove by hand or
use cutting pliers, etc.
¡ Securely insert the
drain cap removed in the step 2.
Note: If it is inserted in
sufficiently, water leakage could re­sult.
Since this air conditioner has been designed to collect dew
drops on the rear surface to the drain pan, do not attach the
power cord above the gutter.
Gutter
Wall
Pipe accommodation section
1 Connect the connection wire securely to the terminal block. If the wire is not affixed completely, contact will be
poor,and it is dangerous as the terminal block may heat up and catch fire.
2 Take care not to confuse the terminal numbers for indoor and outdoor connections.
3 Affix the connection wire using the wiring clamp.
5) Fix the connecting wire by wiring clamp.
6) Attach the lid.
7) Close the suction grille.
Use cables for interconnection wiring to avoid loosening of the wires. CENELEC code for cables. Required field cables.
H05 RNR3G1.5 (Example) or 245IEC57
H Harmonized cable type
05 300/500 volts
R Natural-and/or synth, rubber wire insulation N Polychloroprene rubber conductors insulation R Standed core
4or5 Number of conductors
G One conductor of the cable is the earth conductor (yellow/
green)
1.5 Section of copper wire (mm2)
Clamp
Terminal cover
Lid (R)
Terminal block
-
23
-
(4) Installation on indoor unit
(a) Install the indoor unit on the mounting plate.
Hook the upper part of the indoor unit on the stoppers disposed at the upper part of the mounting plate and lightly push the lower part of the indoor unit so that the unit is fixed in position. ¡ When removing the indoor unit
1) Disconnect the lid at right and left.
2) Pull down the stoppers (right and left) pro­vided at the bottom of the indoor unit base. (See the detail view shown at right.)
(b) Be sure not to leave any trap on the drain pipe.
5.3 Installation of outdoor unit
(1) Installation of outdoor unit
(a) Make sure that sufficient space for installation and service is secured. (b) Fix the leg sections of the unit on a firm base which will not play.
Attach cushion pads, etc. between the unit and the mounting fixtures not to transmit vibration to the building.
(c) Attach a drain elbow, etc. under the drain port of the bottom plate to guide drain water.
(Drain elbow should not be used where days when temperature drops below 0°C continue for several days. Draining may be disturbed by frozen water.)
(d) When installing the unit at a higher place or where it could be toppled with strong winds, secure the unit firmly with foundation
bolts, wire, etc.
(2) Connection of indoor and outdoor connecting wiring
(a) Connect the wiring according to the number of the indoor terminal block. (Mis-wiring may cause the burning damage, and
make sure to connect correctly.)
Notes (1) To prevent the mis-operation by noise, when the connecting wire too long for indoor and outdoor. Please hide the fixed wire in the pipe or
use vinyl tape to set. Do not put wire into the unit.
(2) Please let the anchorized personal to decide by indoor wiring code whether connect the leakage breaker or not.
Indoor unit base bottom stopper (2 places at right, left)
Light push
Mounting plate
Wall
Declining slope
Inverted slope
Trap
Terminal block




Interconnecting wire
5.4 Refrigerant piping
(1) Preparation
Keep the openings of the pipes covered with tapes etc. to prevent dust, sand, etc. from entering them.
Indoor unit side
Outdoor unit side
¡ Remove the flared nuts.
(on both liquid and gas sides)
¡ Remove the flared nuts.
(on both liquid and gas sides)
¡ Install the removed flared nuts to the pipes to be connected,
then flare the pipes.
Dimension A Liquid side (φ6.35): 9-9.5 dia Gas side (φ9.52): 13.2-14 dia (φ12.7): 16.2-17 dia
Press
Remove
Remove
(Do not
turn)
1
Brown
For power supply, indoor outdoor
2 Blue
For power supply, indoor outdoor
Yellow/Green
Earth wiring terminal
-
24
-
¡ Always use a Torque wrench and back up spanner to tighten the flare nut.
(3) Air purge
(a) Tighten all flare nuts in the pipings both indoor and outside will so as not to cause leak.
(b) Connect service valve, charge hose, manifold valve and vacuum pump as is illustrated below.
(c) Open manifold valve handle Lo to its full width, and perform vacuum or evacuation.
Continue the vacuum or evacuation operation for 15 minutes or more and check to see that the vacuum gauge reads – 0.1 MPa
(– 76 cmHg).
(d) After completing vacuum operation, fully open service valve (Both gas and liquid sides) with hexagon headed wrench.
(e) Check for possible leakage of gas in the connection parts of both indoor and outdoor.
(2) Connection of refrigerant piping
Indoor unit side
¡ Connect firmly gas and liquid side
pipings by Torque wrench.
Outdoor unit side
¡ Connect firmly gas and liquid side
pipings by Torque wrench.
¡ Specified torquing value:
Liquid side (ø6.35) : 15.7~19.6N·m (1.6~2.0kgf·m) Gas side (ø9.52) : 29.4~39.2N·m (3.0~4.0kgf·m) (ø12.7) : 39.2~49.0N·m (4.0~5.0kgf·m)
¡ Use one more spanner to fix the valve.
Spanner
(for fixing the piping)
Torque wrench
¡ Specified torquing value:
Liquid side (ø6.35) : 15.7~19.6N·m (1.6~2.0kgf·m) Gas side (ø9.52) : 29.4~39.2N·m (3.0~4.0kgf·m) (ø12.7) : 39.2~49.0N·m (4.0~5.0kgf·m)
Manifold Valve
-76 cm Hg
Handle Lo (pressure)
Charge hose
Stop valve (Two-way valve)
Service port
Stop valve (Three-way
valve)
Compound (Gauge)
Pressure gauge
Handle Hi (pressure)
Charge hose
Vacuum pump
Additional refrigerant charge
When refrigerant piping exceeds 7.5m conduct additional refrigerant charge after refrigerant sweeping.
7.5m over 10m:Additional charge amount per meter = 10g/m 10m over 15m:Additional charge amount per meter=30g/m
[Example]
How much amount of additional charge for 15m piping?
(10 – 7.5)m × 10g/m+(15-10)m×30g/m=175g 175g for additional charge
¡ All models
(4) Insulation of connecting portion
(a) Cover the connecting portion of the refrigerant piping with the pipe cover and seal them.
If neglecting to do so, moisture occurs on the piping and water will drip out.
Vinyl tape
To cover the connecting portion with insulation material materials, cut upper portion and then seal it with insulation materials.
-
25
-
(b) Finishing and fixing
(i) Tie up the piping with wrapping tape, and shape it so
that it conforms to which the pipe is attached.
(ii) Fix them with clamps as right figure.
Cover the exterior portion with cov­ering tape and shape the piping so it will match the contours of the route that the piping to take. Also fix the wiring and pipings to the wall with clamps.
Insulation
Refrigerant piping
Electrical wiring
Covering tape
Drain hose
Tapping screw
5.5 Test run
(1) Conduct trial run after confirming that there is no gas leaks.
(2) When conducting trial run set the remote controller thermostat to continuous operation position. However when the power source
is cut off or when the unit’s operation switch is turned off or was turned to fan operation position, the unit will not go into operation
in order to protect the compressor.
(3) Insert in electric plug into the electric outlet and make sure that it is not loose.
(a) When there is something wrong with the electric outlet and if the insertion of the electric plug is insufficient, there may occur
a burn out.
(b) It is very important to be careful of above when plugging in the unit to an already furnished electrical outlet.
(4) Explain to the customer on the correct usage of the air conditioner in simple layman’s terms.
(5) Make sure that drain flows properly.
(6) Standard operation data
Note (1) The data are measured at following conditions
Ambient air temperature
Indoor side: Cooling ... 27˚C DB, 19˚C WB
Outdoor side: Cooling ... 35˚C DB, 24˚C WB
Temp. difference between return air and supply air (°C)
(220V)
Item
Model
SRK10CDV-1, 10CDV-4 SRK13CDV-4
Low pressure MPa (kgf/cm2)0.45~0.55 (0.52MPa) 0.45~0.55 (0.51MPa)
11~15 12~16
Running current (A) 4.2 6.1
(b) When manipulating the remote controller mounted on
a wall:
Make sure that it works normally (i.e., transmission/reception
signal is audible) before mounting.
Notes (1) The remote controller is correctly facing the
sensing element of the air conditioner when being manipulated.
(2) The typical coverage is indicated (in the left
illustration). It may be more or less depending on the installation.
(3) The coverage may be less or even nil. If the sensing
element is exposed to strong light, such as direct sunlight, illumination, etc., or dust is deposited on it or it is used behind a curtain, etc.
or less
6 m or less
Wireless remote controller
5 m or less
Remote controller available in this area.
Receiver
or less
5.6 Precautions for wireless remote controller installation and operation
(1) Wireless remote controller covers the following distances:
(a) When operating facing the air conditioner:
or less
-
26
-
6 MAINTENANCE DATA
6.1 Trouble shooting
(1) Trouble shooting to be performed prior to exchanging PCB, (Printed circuit board) [Common to all models]
All the models described in this chapter are controlled by a microcomputer. When providing maintenance service to customers it
is necessary to understand the function controlled by a micro computer thoroughly, so as not to mistakenly identify correct opera-
tions as mis-operations. It is also necessary to perform the following simple checks before conducting detailed checks or exchang-
ing printed circuit board.
Before exchanging Printed circuit board
Claim call from the user
Ascertain the nature of the claim.
Ascertain the operation status.
Does the trouble occur again?
Is this nonsense claim?
Operate the unit.
Does the trouble occur again?
Temporarily turn off the power source and turn it on again in about 1 min. and turn the unit on again.
YES
No
YES
YES
Does the trouble occur again?
Disconnect connectors and connect them again.
Operate the unit again after confirming that the fuse and the varistor equipped on PCB does not burn out.
Carry out checks according to detailed check process (See later page)
Unit did not cool, etc.
¡ Is the power on? ¡ Is the thermostat setting correct?
(Not too high?)
¡ Is the unit in a timer operation? ¡ Does user understand function?
etc.
¡ Explain the function of the unit to user.
No need for PCB change
Check further the status when the trouble occured (such as the timer of occurence, power failures, thun­der, use status of other electrical appliances, etc). Clarify the reason for the problem and explain it thor­oughly to the user.
No need for PCB change
Microcomputer runaway due to power source conditions is a possible cause.
No need for PCB change
The cause is defective connector contact.
YES
No
No
No
-
27
-
(2) Indication of Self Diagnosis (Indoor unit)
TIMER lamp is lights continuously.
RUN lamp is flashing. (1 Time flash.)
RUN lamp is flashing. (2 Time flash.)
RUN lamp is flashing. (6 Time flash.)
TIMER lamp is flashing. (2 Time flash.)
Connect of Defect
Abnormality of heat exchanger thermistor.
Abnormality of room temperature thermistor.
Abnormality of indoor fan motor.
Abnormality of outdoor unit.
Place of defect
¡ Disconnection of heat exchanger thermistor.
¡ Disconnection of room temperature
thermistor.
¡ Fan motor is defective. ¡ Printed circuit board is defective.
¡ Compressor is defective. ¡ Capacitor is defective.
¡ Gas is short.
RUN lamp is lights continuously.
Abnormality of thermistor Disconnection of thermistor and defective connection of connector
(Disconnection)
(Short circuit)
Resistance value
(kΩ)
Temperature (°C)
Is connection to connector good?
Is thermistor resistance value normal?
Replace PCB.
Repair connector.
Replace thermistor.
No
No
Ye s
Ye s
Chart for thermistor temperature resistance characteristics
(3) Troubleshooting
Abnormality of outdoor unit [Compressor malfunction of insufficient gas (refrigerant)]
Abnormality of indoor fan motor (Fan motor defective, printed circuit board defective)
No
No
Ye s
Ye s
Ye s
Ye s
Ye s
No
No
Replace protective device.
Replace capacitor.
Is capacitor normal?
Insufficient gas.
Replace compressor.
Is protective device normal?
Does compressor operate?
Clogging of capillary tube. etc.
Is abnormality the same after gas charging?
Is refrigerant circulation volume normal?
No
No
Ye s
Ye s
The fan motor is defective.
Repair the connector.
Is voltage being applied to the fan motor?
The indoor circuit board is defective.
Is the connector connection good?
-
28
-
(4) Trouble Diagnostic Procedures
Unit malfunctions or does not stop.
Replace PCB.
Microcomputer rarely mis-starts even during times or power supply or power failure, but, it can sometimes occur during those times. If it occurs, check the opera­tion, when the result is positive then proceed as normal.
Runaway of micro-
computer
Remove receptacle. Insert it after 3 min. and operate.
No change.
Normal operation.
Indoor lamp of indoor unit does not illuminate.
Check receptacle voltage.
Check if PCB fuse is blown.
Check varistor.
Check transformer secondary voltage
Replace PCB.
Replace fuse.
Replace varistor.
Replace transformer
No
No
Outdoor fan does not operate.
Check voltage with fan connector.
Replace PCB.
Check capacitor.
Replace fan motor.
Replace capacitor.
Abnormal
Ye s
Normal
Unit Thermistor Operation
Function
Short circuit Broken connection
Cooling
Cooling
Indoor unit
Room temperature thermistor
(1)
(Th1) except for “continuous” thermal setting.
Cooling will not operate
¡ FM
I : continuous operation
¡ CM,FM
o: stopped
Cooling will operate
¡ Heat exchanger frost preventer begins to operate ¡ Cools alternately for 10 minutes, stopping for 3
minutes.
(5) Trouble shooting chart for the room temperature thermistor (Th1), heat exchanger thermistor (Th2)
Continuous Cooling operation
¡ Cannot be turned ON/OFF by thermostat ¡ When FMI is on. “AUTO” is continuously
Hi
Heat exchanger thermistor (Th
2)
Cooling will not operate.
Note (1) When the room temperature thermistor (Th
1) will not operate normally. Cooling operation may be run continuously by putting the thermostat setting on
“CONTINUOUS”
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