For safe and correct use, read this manual and the indoor unit installation manual thoroughly before installing
the air-conditioner unit.
INSTALLATIONSHANDBUCH
Aus Sicherheitsgründen und zur richtigen Verwendung vor der Installation die vorliegende Bedienungsanleitung
und die Installationsanleitung der Innenanlage gründlich durchlesen die Klimaanlage.
MANUEL D’INSTALLATION
Avant d’installer le climatiseur, lire attentivement ce manuel, ainsi que le manuel d’installation de l’appareil
intérieur pour une utilisation sûre et correcte.
INSTALLATIEHANDLEIDING
Lees deze handleiding en de installatiehandleiding van het binnenapparaat zorgvuldig door voordat u met het
installeren van de airconditioner begint.
MANUAL DE INSTALACIÓN
Para un uso correcto y seguro, lea detalladamente este manual y el manual de instalación de la unidad interior
antes de instalar la unidad de aire acondicionado.
MANUALE DI INSTALLAZIONE
Per un uso sicuro e corretto, leggere attentamente il presente manuale ed il manuale d’installazione dell’unità
interna prima di installare il condizionatore d’aria.
EΓΧEIPIΔIO OΔHΓIΩN EΓKATAΣTAΣHΣ
Για σωστή και ασφαλή χρήση, διαβάστε προσεκτικά αυτό το εγχειρίδιο καθώς και το εγχειρίδιο εγκατάστασης
της εσωτερικής μονάδας, προτού εγκαταστήσετε τη μονάδα του κλιματιστικού.
MANUAL DE INSTALAÇÃO
Para uma utilização segura e correcta, leia atentamente este manual e o manual de instalação da unidade
interior antes de instalar o aparelho de ar condicionado.
INSTALLATIONSMANUAL
Læs af sikkerhedshensyn denne manual samt manualen til installation af indendørsenheden grundigt, før du
installerer klimaanlægget.
INSTALLATIONSMANUAL
Läs bruksanvisningen och inomhusenhetens installationshandbok noga innan luftkonditioneringen installeras
så att den används på ett säkert och korrekt sätt.
MONTAJ ELKİTABI
Emniyetli ve doğru kullanım için, klima cihazını monte etmeden önce bu kılavuzu ve iç ünite montaj kılavuzunu
tamamıyla okuyun.
РУКОВОДСТВО ПО УСТАНОВКЕ
Для обеспечения безопасной и надлежащей эксплуатации внимательно прочтите данное руководство
и руководство по установке внутреннего прибора перед установкой кондиционера.
FOR INSTALLER
FÜR INSTALLATEURE
POUR L’INSTALLATEUR
VOOR DE INSTALLATEUR
PARA EL INSTALADOR
PER L’INSTALLATORE
ΓΙΑΑΥΤΟΝΠΟΥΚΑΝΕΙΤΗΝΕΓΚΑΤΑΣΤΑΣΗ
PARA O INSTALADOR
TIL INSTALLATØREN
FÖR INSTALLATÖREN
MONTÖR İÇİN
ДЛЯУСТАНОВИТЕЛЯ
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Page 2
Contents
1. The following should always be observed for safety . . . . . . . . . . . . . . . . . . . . 2
1. The following should always be observed for safety
• Please provide an exclusive circuit for the air conditioner and do not connect other electrical appliances to it.
• Be sure to read “The following should always be observed for safety” before installing the air conditioner.
• Be sure to observe the cautions specifi ed here as they include important
items related to safety.
The indications and meanings are as follows.
•
Warning:
Could lead to death, serious injury, etc.
Caution:
Could lead to serious injury in particular environments when operated incorrectly.
Warning:
• Do not install it by yourself (customer).
Incomplete installation could cause injury due to fi re, electric shock, the
unit falling or leakage of water. Consult the dealer from whom you purchased the unit or special installer.
• Install the unit securely in a place which can bear the weight of the unit.
When installed in an insuffi cient strong place, the unit could fall causing
injured.
• Use the specifi ed wires to connect the indoor and outdoor units securely
and attach the wires fi rmly to the terminal board connecting sections so
the stress of the wires is not applied to the sections.
Incomplete connecting and fi xing could cause fi re.
• Do not use intermediate connection of the power cord or the extension
cord and do not connect many devices to one AC outlet.
It could cause a fi re or an electric shock due to defective contact, defective
insulation, exceeding the permissible current, etc.
Check that the refrigerant gas does not leak after installation has completed.
•
• Perform the installation securely referring to the installation manual.
Incomplete installation could cause a personal injury due to fi re, electric
shock, the unit falling or leakage of water.
• After reading this manual, be sure to keep it together with the instruction
manual in a handy place on the customer’s site.
: Indicates a part which must be grounded.
Warning:
Carefully read the labels affi xed to the main unit.
• Perform electrical work according to the installation manual and be sure to
use an exclusive circuit.
If the capacity of the power circuit is insufficient or there is incomplete
electrical work, it could result in a fi re or an electric shock.
• Attach the electrical part cover to the indoor unit and the service panel to
the outdoor unit securely.
If the electrical part cover in the indoor unit and/or the service panel in the
outdoor unit are not attached securely, it could result in a fi re or an electric
shock due to dust, water, etc.
• Be sure to use the part provided or specified parts for the installation
work.
The use of defective parts could cause an injury or leakage of water due to
a fi re, an electric shock, the unit falling, etc.
• Ventilate the room if refrigerant leaks during operation.
If the refrigerant comes in contact with a fl ame, poisonous gases will be
released.
When pumping down the refrigerant, stop the compressor before discon-
•
necting the refrigerant pipes. The compressor may burst if air etc. get into it.
Caution:
• Perform grounding.
Do not connect the ground wire to a gas pipe, water pipe arrester or telephone ground wire. Defective grounding could cause an electric shock.
• Do not install the unit in a place where an infl ammable gas leaks.
If gas leaks and accumulates in the area surrounding the unit, it could
cause an explosion.
• Install a ground leakage breaker depending on the installation place (where
it is humid).
If a ground leakage breaker is not installed, it could cause an electric
shock.
2. Selecting the installation location
2.1. Outdoor unit
• Where it is not exposed to strong wind.
• Where airfl ow is good and dustless.
• Where it is not exposed to rain and direct sunshine.
• Where neighbours are not annoyed by operation sound or hot air.
• Where rigid wall or support is available to prevent the increase of operation
sound or vibration.
• Where there is no risk of combustible gas leakage.
• When installing the unit at a high level, be sure to fi x the unit legs.
• Where it is at least 3 m away from the antenna of TV set or radio. (Otherwise,
images would be disturbed or noise would be generated.)
• Please install it in an area not affected by snowfall or blowing snow. In areas
with heavy snow, please install a canopy, a pedestal and/or some baffl e boards.
• Install the unit horizontally.
• Perform the drainage/piping work securely according to the installation
manual.
If there is a defect in the drainage/piping work, water could drop from the
unit and household goods could be wet and damaged.
• Fasten a fl are nut with a torque wrench as specifi ed in this manual.
When fastened too tight, a fl are nut may broken after a long period and
cause a leakage of refrigerant.
Caution:
Avoid the following places for installation where air conditioner trouble is liable to occur.
• Where there is too much machine oil.
• Salty environment as seaside areas.
• Hot-spring areas.
• Where sulfi de gas exists.
• Other special atmospheric areas.
The outdoor unit produces condensate during the heating operation. Select the installation place to ensure to prevent the outdoor unit and/or the
grounds from being wet by drain water or damaged by frozen drain water.
2
Page 3
3. Installation diagram
SUZ-KA25/KA35VA2
SUZ-KA25/KA35VAH
344.5
2-10 mm × 21 mm slot
SUZ-KA50/KA60VA2
285
3.1. Outdoor unit (Fig. 3-1)
Drainage hole (W42)
(In case of Heater models W33)
800
400
Air inlet
500
Air outlet
150
44
69
304 - 325
40
(mm)
Ventilation and service space
■ SUZ-KA25/KA35VA2
SUZ-KA25/KA35VAH
100 mm or more
A
B 350 mm or more
C Basically open 100 mm or more without any obstruction in front and on both
sides of the unit.
D 200 mm or more (Open two sides of left, right, or rear side.)
■ SUZ-KA50/KA60/KA71VA2
100 mm or more
A
B 350 mm or more
C 500 mm or more
When the piping is to be attached to a wall containing metals (tin plated) or metal
netting, use a chemically treated wooden piece 20 mm or thicker between the wall
and the piping or wrap 7 to 8 turns of insulation vinyl tape around the piping.
Units should be installed by licensed contractor accordingly to local code requirement.
Note:
When operating the air conditioner in low outside temperature, be sure to follow the instructions described below.
• Never install the outdoor unit in a place where its air inlet/outlet side may be exposed directly to wind.
• To prevent exposure to wind, install the outdoor unit with its air inlet side facing
the wall.
• To prevent exposure to wind, it is recommended to install a baffl e board on the
air outlet side of the outdoor unit.
SUZ-KA71VA2
840
34
Air inlet
500
Drainage 3 holes
(ø33)
51
Air inlet
330
515
299
66
Air outlet
4. Drain piping for outdoor unit (Fig. 4-1)
SUZ-KA25/35VA2
Drain socket
(For VA2 type only)
1
Fig. 4-1
40
Drain hose
81
360
4-10 mm × 21 mm slot
3
(mm)
Fig. 3-1
81
40
2-10 mm × 21 mm slot
330
(mm)
360
Air inlet
840
417.5
Air inlet
50
Air outlet
500175
Drainage hole
(W42)
4.1. Accessories
Check the following parts before installation.
<Outdoor unit>
1
Drain socket (for VA2 type only)1
Drain cap ø33 (for SUZ-KA50/KA60 only)2
2
• Provide drain piping before indoor and outdoor piping connection. (It will be hard
to install drain socket
prior to drain piping as outdoor unit becomes immovable.)
• Connect the drain hose
shown in the fi
• Make sure to provide drain piping with a downhill grade for easy drain fl ow.
Note:
Do not use the drain socket
makes the fan stop.
1
if indoor and outdoor piping connection is conducted
3
gure for drainage.
(obtainable at a store, inside diameter: 15 mm) as
1
in the cold region. Drain may freeze and it
3
Page 4
5. Refrigerant piping work
(B)
(C)
Fig. 5-1
ø9.52
ø12.7
ø15.88
ø6.35
ø9.52
Fig. 5-2
(A)
A Indoor unit
B Outdoor unit
A Indoor unit
B Outdoor unit
5.1. Refrigerant pipe (Fig. 5-1)
► Check that the difference between the heights of the indoor and outdoor
units, the length of refrigerant pipe, and the number of bends in the pipe
are within the limits shown below.
Models
SUZ-KA25/KA35Max. 20 mMax. 12 mMax. of 10
SUZ-KA50/KA60/KA71Max. 20 mMax. 30 m *(15 m)Max. of 10
*( ): MFZ
• Height difference limitations are binding regardless of which unit, indoor or outdoor, is positioned higher.
• Refrigerant adjustment ... If pipe length exceeds 7 m, additional refrigerant
(R410A) charge is required.
(The outdoor unit is charged with refrigerant for pipe length up to 7 m.)
Pipe length
Refrigerant
to be added
Piping preparation
• Refrigerant pipes of 3, 5, 7, 10 and 15 m are available as optional items.
(1) Table below shows the specifi cations of pipes commercially available.
ModelPipe
SUZ-KA25
SUZ-KA35
SUZ-KA50
SUZ-KA60
SUZ-KA71
(2) Ensure that the 2 refrigerant pipes are well insulated to prevent condensation.
(3) Refrigerant pipe bending radius must be 100 mm or more.
SUZ-KA25/KA35 type 30 g × (refrigerant piping length (m) -5)
SUZ-KA50/KA60 type 20 g × (refrigerant piping length (m) -7)
For liquid6.351/40.8 mm8 mm
For gas9.523/80.8 mm8 mm
For liquid6.351/40.8 mm8 mm
For gas9.523/80.8 mm8 mm
For liquid6.351/40.8 mm8 mm
For gas12.71/20.8 mm8 mm
For liquid6.351/40.8 mm8 mm
For gas15.885/80.8 mm8 mm
For liquid9.523/80.8 mm8 mm
For gas15.885/81.0 mm8 mm
(A) Pipe length
(one way)
Up to 7 mNo additional charge is required.
Exceeding 7 m
SUZ-KA71 type55 g × (refrigerant piping length (m) -7)
Outside diameter
mminch
Additional charge is required.
(Refer to the table below.)
(B) Height
difference
Min. wall
thickness
Insulation
thickness
(C) Number of
bends (one way)
Insulation
material
Heat resisting
foam plastic
0.045 specifi c
gravity
Caution:
Using careful insulation of specifi ed thickness. Excessive thickness prevents
storage behind the indoor unit and smaller thickness causes dew drippage.
a Copper tubes
b Good
/
90°
21034
c No good
d Tilted
e Uneven
f Burred
Fig. 5-3
5.2. Flaring work
• Main cause of gas leakage is defect in fl aring work.
Carry out correct fl aring work in the following procedure.
5.2.1. Pipe cutting (Fig. 5-3)
• Using a pipe cutter cut the copper tube correctly.
5.2.2. Burrs removal (Fig. 5-4))
/
0
1
2
a Burr
b Copper tube/pipe
c Spare reamer
d Pipe cutter
Fig. 5-4
/
a Flare nut
0
b Copper tube
Fig. 5-5
/
0
1
A
3
2
1
0
a Flaring tool
b Die
c Copper tube
d Flare nut
e Yoke
• Completely remove all burrs from the cut cross section of pipe/tube.
• Put the end of the copper tube/pipe to downward direction as you remove burrs
in order to avoid burrs drop in the tubing.
5.2.3. Putting nut on (Fig. 5-5)
• Remove fl are nuts attached to indoor and outdoor unit, then put them on pipe/
tube having completed burr removal.
(not possible to put them on after fl aring work)
5.2.4. Flaring work (Fig. 5-6)
• Carry out fl aring work using fl aring tool as shown at the right.
Pipe diameter
(mm)
6.350 - 0.59.1
9.520 - 0.513.2
12.70 - 0.516.6
15.880 - 0.519.7
Firmly hold copper tube in a die in the dimension shown in the table at above.
When the tool for R410A is used
A (mm)
Clutch type
Dimension
B
+0
-0.4
(mm)
Fig. 5-6
4
Page 5
5. Refrigerant piping work
B
0
/
23456
1
Fig. 5-7
5.2.5. Check (Fig. 5-7)
• Compare the fl ared work with a fi gure in right side hand.
If fl are is noted to be defective, cut off the fl ared section and do fl aring work again.
•
a Smooth all aroundf Scratch on fl ared plane
b Inside is shining without any scratchesg Cracked
c Even length all aroundh Uneven
7
d Too muchi Bad examples
e Tilted
• Apply a thin coat of refrigeration oil on the seat surface of pipe. (Fig. 5-8)
For connection fi rst align the center, then tighten the fi rst 3 to 4 turns of fl are nut.
•
• Use tightening torque table below as a guideline for indoor unit side union joint
section, and tighten using two wrenches. Excessive tightening damages the fl are
section.
Fig. 5-8
5.5. Purging procedures leak test
PURGING PROCEDURES
Connect the refrigerant pipes (both the liquid and gas pipes) between the indoor
and the outdoor units.
Remove theserviceport cap of the stop valve onthe side of the outdoor unit gaspipe.
(The stop valve will not work in its initial state fresh out of the factory (totally closed
with cap on).)
Connect the gage manifold valve and the vacuum pump to the service port of the
stop valve on the gas pipe side of the outdoor unit.
Warning:
When installing the unit, securely connect the refrigerant pipes before starting the compressor.
Warning:
Be careful of fl ying fl are nut! (Internally pressurized)
Remove the fl are nut as follows:
1. Loosen the nut until you hear a hissing noise.
2. Do not remove the nut until the gas has been completely released (i.e.,
hissing noise stops).
Check that the gas has been completely released, and then remove the nut.
3.
Remove the gage manifold valve quickly from the service port of the stop valve.
After refrigerant pipes are connected and evacuated, fully open all stop valves on
gas and liquid pipe sides.
Operating without fully opening lowers the performance and causes trouble.
Pipe length :
7 m maximum
No gas charge is needed.
Pipe length exceeding 7 m
Charge the prescribed
amount of gas.
Run the vacuum pump. (Vacuumize for more than 15 minutes.)
Checkthevacuum with thegage manifold valve, thenclose the gagemanifoldvalve,
and stop the vacuum pump.
Leave it as is for one or two minutes. Make sure the pointer of the gage manifold
valve remains in the same position. Confirm that the pressure gage show -0.101
MPa (-760 mmHg)
-0.101 MPa
Stop valve
*Close
*Open
Hexagonal wrench
*4 to 5 turns
Stop valve
Service port
(-760 mmHg)
Handle
Low
Stop
valve
Charge hose
(for R410A)
Window
Compound pressure
gauge (for R410A)
Pressure gauge
(for R410A)
Gauge manifold
valve (forR410A)
Handle High
Charge hose
(for R410A)
Vacuum
pump
Adapter for
preventing
the back flow
(or the vacuum
pump with the
function to
prevent theback
flow)
Tighten the cap to the service port to obtain the initial status.
A Indoor unit
B Outdoor unit
C Wired main switch/fuse
D Grounding
2 Wire the cables referring to the Fig. 6-1, Fig. 6-2, Fig. 6-3 and the Fig. 6-4.
For Power supply
Power supply cord SUZ-KA25/KA35: 1.5 mm² or more
Be sure to fi x the
indoor/outdoor unit
connecting wire using this cord clamp.
Fig. 6-1
Indoor terminal block
Earth wire (green/yellow)
Indoor/outdoor unit connecting wire
3-core 1.5 mm² or more
L
Outdoor terminal block
SUZ-KA50/KA60/KA71: 2.5 mm² or more
N
Fig. 6-2
Fig. 6-3
A Loosen terminal screw
B Terminal block
C Lead wire
Fig. 6-4
Service panel
Remove fi xing
screw to open the
service panel.
•
Perform wiring as shown in the diagram to the lower left. (Procure the cable locally)
(Fig. 6-2)
Make sure to use cables of the correct polarity only.
A Connecting cable
B Indoor terminal block
C Outdoor terminal block
D Always install an earth wire longer than other cables.
E Power supply cord
Caution:
• Use care not to make miswiring.
• Firmly tighten the terminal screws to prevent then from loosening.
• After tightening, pull the wires lightly to confi rm that they do not move.
• Connect cable from the indoor unit correctly on the terminal-block.
Use the same terminal block and polarity as is used with the indoor unit.
•
• For aftercare maintenance, give extra length to connecting cable.
• Both end of connecting cable (extension wire) are peeled off. When too
long, or connected by cutting off the middle, peel off power supply cable to
the size given in the fi gure.
Be careful not to contact connecting cable with piping.
•
Caution:
• Use care not to make miswiring. (Fig. 6-4)
• Firmly tighten the terminal screws to prevent them from loosening.
• After tightening, pull the wires lightly to confi rm that they do not move.
Warning:
• Be sure to attach the service panel of the outdoor unit securely. If it is not
attached correctly, it could result in a fi re or an electric shock due to dust,
water, etc.
• Tighten terminal screws securely.
• Wiring should be done so that the power lines are not subject to tension.
Otherwise, heat may be generated or fi re may occur.
6
Page 7
6. Electrical work
6.2. Field electrical wiring
S1
S2
*3
Indoor Unit
SUZ-KA50/KA60/KA71
Outdoor unit modelSUZ-KA25/KA35SUZ-KA35
Outdoor unit power supply~/N (single), 50 Hz, 230 V~/N (single), 50 Hz, 230 V~/N (single), 50 Hz, 230 V
Outdoor unit input capacity Main switch (Breaker)*110 A16 A20 A
)
Outdoor unit power supply2 × Min. 1.52 × Min. 2.02 × Min. 2.5
2
Outdoor unit power supply earth1 × Min. 1.51 × Min. 2.01 × Min. 2.5
Indoor unit-Outdoor unit3 × 1.5 (Polar)3 × 1.5 (Polar)3 × 1.5 (Polar)
Wiring
Wire No. ×
size (mm
Indoor unit-Outdoor unit earth1 × Min. 1.51 × Min. 1.51 × Min. 1.5
Outdoor unit L-N*2AC 230 VAC 230 VAC 230 V
Indoor unit-Outdoor unit S1-S2*2AC 230 VAC 230 VAC 230 V
rating
Circuit
Indoor unit-Outdoor unit S2-S3*2DC 12 V ~ DC 24 VDC 12 V ~ DC 24 VDC 12 V ~ DC 24 V
*1. A breaker with at least 3 mm contact separation in each poles shall be provided. Use earth leakage breaker (NV).
*2. The fi gures are NOT always against the ground.
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device.
*3. In case of PEAD-RP35JA series combination.
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cords and Indoor/Outdoor unit connecting cords shall not be lighter than polychloroprene sheathed fl exible cord. (Design 60245 IEC 57)
3. Install an earth longer than other cables.
230 V
Single phase
Isolator
3 poles isolator
S1
Outdoor Unit
S2
S3
Warning:
There is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power line and communication
signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power is energized. If isolator
should be used between indoor unit and outdoor unit, please use 3-poles type.
S3
7. Maintenance
A Indoor unitH Refrigerant gas cylinder for R410A with siphon
B UnionI Refrigerant (liquid)
C Liquid pipeJ Electronic scale for refrigerant charging
D Gas pipeK Charge hose (for R410A)
E Stop valveL Gauge manifold valve (for R410A)
F Outdoor unitM Service port
G Refrigerant gas cylinder
operating valve
7.1. Gas charge (Fig. 7-1)
1. Connect gas cylinder to the service port of stop valve (3-way).
Execute air purge of the pipe (or hose) coming from refrigerant gas cylinder.
2.
3. Replenish specified amount of refrigerant, while running the air conditioner for cooling.
Note:
In case of adding refrigerant, comply with the quantity specifi ed for the refrig-
erating cycle.
Caution:
• Do not discharge the refrigerant into the atmosphere.
Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant circuit.
• For additional charging, charge the refrigerant from liquid phase of the gas
cylinder.
If the refrigerant is charged from the gas phase, composition change may
occur in the refrigerant inside the cylinder and the outdoor unit. In this
case, ability of the refrigerating cycle decreases or normal operation can
be impossible. However, charging the liquid refrigerant all at once may
cause the compressor to be locked. Thus, charge the refrigerant slowly.
To maintain the high pressure of the gas cylinder, warm the gas cylinder with warm
water (under 40°C) during cold season. But never use naked fi re or steam.
Fig. 7-1
7
Page 8
This product is designed and intended for use in the residential,
commercial and light-industrial environment.
The product at hand is
based on the following
EU regulations:
Please be sure to put the contact address/telephone number on