Mitsubishi SRK09CH, SRK10CHV-4, 12CH, 13CHV-4 Technical Manual

Page 1
ROOM AIR-CONDITIONING
TECHNICAL MANUAL & PARTS LIST
WALL MOUNTED TYPE ROOM AIR-CONDITIONER (Split system, air cooled cooling only type)
SRK09CH, 12CH SRK10CHV-4, 13CHV-4
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TECHNICAL MANUAL
1. SRK09CH, 12CH ........................................................... 1
2. SRK10CHV-4, 13CHV-4 .............................................. 33
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( )
1. SRK09CH, 12CH
WALL MOUNTED TYPE ROOM AIR-CONDITIONER
Split system, air cooled cooling only type
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CONTENTS
1.1 GENERAL INFORMATION ......................................................................... 3
1.1.1 Specific features ..................................................................................... 3
1.1.2 How to read the model name ................................................................. 3
1.2 SELECTION DATA ...................................................................................... 4
1.2.1 Specifications ......................................................................................... 4
1.2.2 Range of usage & limitations ................................................................ 6
1.2.3 Exterior dimensions ................................................................................ 6
1.2.4 Piping system ......................................................................................... 8
1.2.5 Selection chart ........................................................................................ 9
1.3 ELECTRICAL DATA .................................................................................. 10
1.3.1 Electrical wiring ..................................................................................... 10
1.4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER ............. 11
1.4.1 Operation control function by remote control switch ....................... 11
1.4.2 Unit ON/OFF button .............................................................................. 12
1.4.3 Power blackout auto restart function ................................................. 12
1.4.4 Custom cord switching procedure ..................................................... 13
1.4.5 Flap control ........................................................................................... 13
1.4.6 Timer operation..................................................................................... 14
1.4.7 Outline of cooling operation ................................................................ 15
1.4.8 Outline of dehumidifying operation .................................................... 16
1.4.9 Outline of automatic operation ........................................................... 17
1.4.10 Outline of fan operation ....................................................................... 17
1.4.11 Outline of clean operation ................................................................... 17
1.4.12 Protective control function .................................................................. 18
1.5 APPLICATION DATA ................................................................................. 19
1.5.1 Selection of location for installation ................................................... 20
1.5.2 Installation of indoor unit .................................................................... 21
1.5.3 Installation of outdoor unit .................................................................. 24
1.5.4 Connection of refrigerant pipings ....................................................... 24
1.5.5 Installation of remote control switch .................................................. 25
1.5.6 Earthing work ........................................................................................ 25
1.5.7 Test run ................................................................................................... 26
1.5.8 Precautions for wireless remote control installation and
operation ............................................................................................... 26
1.6 MAINTENANCE DATA .............................................................................. 27
1.6.1 Trouble shooting .................................................................................. 27
1.6.2 Servicing ................................................................................................ 31
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1.1 GENERAL INFORMATION
1.1.1 Specific features
The “MITSUBISHI HEAVY INDUSTRIES, LTD.” room air-conditioner: SRK series are of split and wall mounted type and the unit
consists of indoor unit and outdoor unit with refrigerant precharged in factory. The indoor unit is composed of room air cooling equip-
ment with operation control switch and the outdoor unit is composed of condensing unit with compressor.
(1) Remote control flap
The flap can be automatically controlled by operating wireless remote control.
¡ Flap swing : The flaps swing up and down successively.
¡ Memory flap : Once the flap position is set, the unit memorizes the position and continues to operate at the same position from
the next time.
(2) Automatic operation
When the remote control switch is set on “auto(
) ”, it will either automatically decide operation mode such as cooling and
thermal dry, or operate in the operation mode before it has been turned to automatic control.
(3) Self diagnosis function
¡ We are constantly trying to do better service to our customers by installing such judges that show abnormality of operation as
follows.
TIMER lightRUN light
Room temperature sensor error
Indoor fan motor error
Heat exchanger sensor error
2 time flash
6 time flash
TIMER light
ON
Trouble of outdoor unit
2 time flash
RUN light
ON
1 time flash
1.1.2 How to read the model name
Example : SR K 09 C H
Series No.
Cooling only type
Product capacity
Wall mounted type
Split type room air-conditioner
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1.2 SELECTION DATA
1.2.1 Specifications
Model SRK09CH (Indoor unit)
SRC09CH (Outdoor unit)
(2) The operation data are applied to the 220 V or 230 V districts respectively.
(3) The refrigerant quantity to be charged includes the refrigerant in 7.5 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer, when it is 7.5 to 15 m, add 10 g refrigerant per meter.
(4) Expressed in sound pressure level.
Notes (1) The data are measured at the following conditions.
Item
Model
SRK09CH SRC09CH
kW 2.64
Cooling capacity
(1)
BTU/h 9000
Power source 1 Phase, 220/230V, 50Hz
Cooling input kW 0.90
Running current (Cooling) A 4.2
Inrush current A 18
COP (In cooling) 2.93
Noise level
(4)
dB 41 49
Exterior dimensions
mm 268 × 790 × 224 540 × 645 × 245
Height × Width × Depth
Color Fine snow Polar white
Net weight kg 8.0 27
Refrigerant equipment
RSA201A034
Compressor types & Q’ty
Motor kW 0.68
Starting method Line starting
Heat exchanger Louver fins & inner grooved tubing Louver fins & grooved tubing
Refrigerant control Capillary tubes
Refrigerant
(3)
kg R22 0.43 (Pre-Charged up to the piping length of 7.5m)
Refrigerant oil R 0.28 (SUNISO 4GSI or ATMOS NM56) Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 14 22
Air flow (at High) CMM 9.0 24
Air filter, Q’ty Polypropylene net (washable) × 2–
Shock & vibration absorber Cushion rubber (for compressor)
Electric heater –– Operation control
Wireless-Remote control
Operation switch
Room temperature control Microcomputer thermostat
Pilot lamp RUN (Green), TIMER (Yellow),
HI POWER (Green), ECONO (Orange)
Safety equipment Frost protection,
Thermostat (for compressor)
Fan motor error protection
O.D mm (in) Liquid line: ø6.35 (1/4") Gas line: ø9.52 (3/8")
Connecting method Flare connecting Attached length of piping Liquid line: 0.4 m
Gas line : 0.33 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Recommended breaker size A 20
Size × Core number 1.5 mm2 × 3 cores (Including earth cable)
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts
Connection wiring
Refrigerant
piping
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27°C19°C35°C24°C ISO-T1, JIS C9612
(220/230V)
Operation
data
(1)
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(2) The operation data are applied to the 220 V or 230 V districts respectively.
(3) The refrigerant quantity to be charged includes the refrigerant in 7.5 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer, when it is 7.5 to 15 m, add 10 g refrigerant per meter.
(4) Expressed in sound pressure level.
Notes (1) The data are measured at the following conditions.
Item
Model
SRK12CH SRC12CH
kW 3.37
Cooling capacity
(1)
BTU/h 11500
Power source 1 Phase, 220/230V, 50Hz
Cooling input kW 1.10
Running current (Cooling) A 5.1
Inrush current A 29
COP (In cooling) 3.06
Noise level
(4)
dB 42 49
Exterior dimensions
mm 268 × 790 × 224 540 × 780 × 290
Height × Width × Depth
Color Fine snow Stucco white
Net weight kg 8.5 33
Refrigerant equipment
RSA201A035
Compressor types & Q’ty
Motor kW 1.0
Starting method Line starting
Heat exchanger Louver fins & inner grooved tubing M fins & inner grooved tubing
Refrigerant control Capillary tubes
Refrigerant
(3)
kg R22 0.63 (Pre-Charged up to the piping length of 7.5m)
Refrigerant oil R 0.41 (SUNISO 4GSI or NM56M) Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 14 22
Air flow (at High) CMM 10.0 32
Air filter, Q’ty Polypropylene net (washable) × 2–
Shock & vibration absorber Cushion rubber (for compressor)
Electric heater –– Operation control
Wireless-Remote control
Operation switch
Room temperature control Microcomputer thermostat
Pilot lamp RUN (Green), TIMER (Yellow),
HI POWER (Green), ECONO (Orange)
Safety equipment Frost protection,
Thermostat (for compressor)
Fan motor error protection
O.D mm (in) Liquid line: ø6.35 (1/4") Gas line: ø12.7 (1/2")
Connecting method Flare connecting Attached length of piping Liquid line: 0.4 m
Gas line : 0.33 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Recommended breaker size A 20
Size × Core number 1.5 mm2 × 3 cores (Including earth cable)
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts
Connection wiring
Refrigerant
piping
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27°C19°C35°C24°C ISO-T1, JIS C9612
Model SRK12CH (Indoor unit)
SRC12CH (Outdoor unit)
(220/230V)
Operation
data
(1)
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1.2.2 Range of usage & limitations
1.2.3 Exterior dimensions
Indoor return air temperature (Upper, lower limits)
Refrigerant line (one way) length Max. 15m
All models
Refer to the selection chart
Power source voltage Rating ± 10%
Voltage at starting Min. 85% of rating
Frequency of ON-OFF cycle Max. 10 times/h
ON and OFF interval Max. 3 minutes
Outdoor air temperature (Upper, lower limits)
Vertical height difference between outdoor unit and indoor unit
Max. 5m (Outdoor unit is higher) Max. 5m (Outdoor unit is lower)
Item
Models
(1) Indoor unit
Models SRK09CH, 12CH
Unit: mm
Piping hole (ø65)
( )
Piping hole (ø65)
53.5
09 :ø9.52 12 :ø12.7
Piping for Gas
53.5
44.5
7.5
44.5
43.2
39.3
202450138
133.5450206.5
102.5
585
102.5
252.2
8.3
200
380.6
Piping for Liquid 448.6 (ø6.35)
Drain hose 520 (ø16)
45
45
60
17.5
60
27
788
VIEW A
45
2.1
960
124
224 
3
Terminal block
Piping hole right(left)
268
790
A
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Model SRC12CH
Unit: mm
Terminal block
ø12.7 (1/2")
ø6.35 (1/4")
Flare connecting
Service valve (Gas)
Service valve (Liquid) Flare connecting
Drain holes
2-16×12
138.4
40°
61.9
18.9165.1510104.9
439.1
111.4
99.4
349.5
313.1
43.1
290
12
50
350
23.5312.514
33.5
40°
42.595.9
14
540
780
Unit: mm
(2) Outdoor unit
Model SRC09CH
192.5
372.5
82.5
480
82.5
61.5
2
-
Ø
12
Terminal block
127.7
33.3
40˚
40˚
645
Drain holes
Service valve (Gas) Flare connecting
Ø
9.52 (3/8˝)
Service valve (Liquid) Flare connecting
Ø
6.35 (1/4˝)
50
12
42
13.5
274.5
300
12
23
44
245
540
100.3 39.7
14.4
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1.2.4 Piping system
Model SRK09CH
Model SRK12CH
Outdoor unitIndoor unit
Room temp. sensor
Heat exchanger
Flare connecting
Heat exchanger sensor
Piping (Liquid) ø6.35
Check joint
Service valve (Liquid)
Flare connecting
Cooling cycle
Heat exchanger
Compressor
Accumulator
Service valve (Gas)
Capillary tube
Piping (Gas) ø9.52
Outdoor unitIndoor unit
Room temp. sensor
Heat exchanger
Flare connecting
Heat exchanger sensor
Piping (Liquid) ø6.35
Check joint
Service valve (Liquid)
Flare connecting
Cooling cycle
Heat exchanger
Compressor
Capillary tube
Accumulator
Service valve (Gas)
Capillary tube
Piping (Gas) ø12.7
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1.2.5 Selection chart
Correct the cooling capacity in accordance with the conditions as follows. The net cooling capacity can be obtained in the following way.
Net capacity = Capacity shown on specificationCorrection factors as follows.
(1) Coefficient of cooling capacity in relation to temperatures
(2) Correction of cooling capacity in relation to one way length of refrigerant piping
It is necessary to correct the cooling capacity in relation to the one way piping length between the indoor and outdoor units.
14 16 18 20 22
15
20
25
30
35
40
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
43
24
ISO-T1 Standard ConditionIndoor air W.B. temperature °C W.B.
Cooling
Applicable range
Coefficient of cooling
capacity in relation
to temperature
Cooling operation
Outdoor air D.B.
temperature
°C D.B.
Piping length [m]
Cooling
7
1.0
10
0.99
15
0.975
How to obtain the cooling capacity
Example : The net cooling capacity of the model SRK12CH with the piping length of 15m, indoor wet-bulb temperature at 19.0˚C and
outdoor dry-bulb temperature 35˚C is Net cooling capacity =
SRK12CH
(11213 BTU/h)
Length 15m
Factor by air temperatures
(11500 BTU/h)
3370W 0.975
1.0
3286 W
✕✕
=
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1.3 ELECTRICAL DATA
1.3.1 Electrical wiring
Models SRK09CH, 12CH
51C
BK
BK
BL
Y/G
T
BK
BK
WH
WH
BR
OR
WH
WH
RD
WH
BK
2
09CH
only
3
1
Sh
CFo
Cc
OR
Outdoor unit
Indoor unit
1
2
BK Black
BL Blue
BR Brown
LB Light blue
YE Yellow
RD Red
OR Orange
WH White
Y/G Yellow/Green
Color symbol
Symbol Parts name Symbol Parts name
C
C
Capacitor for CM
FM Flap motor
CF
I
Capacitor for FM
I
,Th
12
Sensor
CF
O
Capacitor for FM
O
T Terminal block
CM Compressor motor
ZNR Varistor
F Fuse
51C Motor protector for CM
FM
I
Fan motor (Indoor unit)
52C Magnetic contactor for CM
FM
O
Fan motor (Outdoor unit)
Meaning of marks
Notes (1) : denotes magnetized relay
×
: denotes demagnetized relay
(2) Th
1
is room temperature sensor. Th2 (the heat exchanger sensor) is frost prevention sensor.
Operation
Cooling
Relay symbol Control part
52C CM
Table of relay operations
M
1〜
M
3〜
U
M
FM
Power source 220/230V 50Hz
YG
LB
BR
Printed circuit board
T
WH BK
Th1
Th2
Wireless R-Amp
Display
CNE
CNG
YE WH RD
M
CNW
IC15
ZNR
1 5 3
CNU
CF
I
52C-3 52C-4
52C
F 250V 3.15A
CONTROL BOX
1
2
Back up Sw
CNM
N
t°
t°
1〜
FMI
FMo CM
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1.4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER
1.4.1 Operation control function by remote control switch
Remote control
Models SRK09CH, 12CH
Operation selection
Indication selection
FAN SPEED button
Each time the button is pushed, the indicator is switched over in turn.
The above illustration shows all controls, but in practice only the relevant parts are shown.
OPERATION MODE select button
Each time the button pushed, the indicator is switched over in turn.
ON/OFF (luminous) button
Press for starting operation, press again for stopping.
HI POWER/ECONO button
This button changes the HIGH POWER/ ECONOMY mode.
AIR FLOW (UP/DOWN) button
This button changes the air flow (up/down) mode.
SLEEP button
This button selects SLEEP operation.
CLEAN switch
This switch changes the CLEAN mode.
ON TIMER button
This button selects ON TIMER operation.
This button cancels the ON timer, OFF timer, and SLEEP operation.
CANCEL button
RESET switch
Switch for resetting microcomputer and setting time.
SLEEP indicator
Indicates during SLEEP operation.
TEMPERATURE indicator
Indicates set temperature. (Does not indicate temperature when operation mode is on AUTO)
FAN SPEED indicator
Indicates set air flow rate with lamp.
CLEAN indicator
Indicates during CLEAN operation.
ON/OFF TIMER indicator
Indicates during ON/OFF TIMER operation.
AIR FLOW indicator
Shows selected flap mode.
HI POWER/ECONO MODE indicator
Indicates during HIGH POWER/ECONOMY mode operation.
[
OPERATION MODE indicator
Indicates selected operation with lamp.
(Auto)•(Cool)• (Fan) •(Dry)]
OFF TIMER button
This button selects OFF TIMER operation.
TEMPERATURE button
This button sets the room temperature. (This button changes the present time and TIMER time.)
TIME indicator
Indicates present time or timer setting time.
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Unit indication selection
Models SRK09CH, 12CH
Unit ON/OFF button
1.4.2 Unit ON/OFF button
When the remote control batteries become weak, or if the remote control is lost or malfunctioning, this button may be used to turn the
unit on and off.
(1) Operation
Push the button once to place the unit in the automatic mode. Push it once more to turn the unit off.
(2) Details of operation
The unit will go into the automatic mode in which it automatically determines, from room temperature (as detected by sensor),
whether to go into the cooling or thermal dry modes.
Function
Room temperature
Operation mode
setting
Fan speed Flap
Timer switch
Cooling About 23ºC
Thermal dry About 24ºC
Auto Auto
Continuous
1.4.3 Power blackout auto restart function
(1) Power blackout auto restart function is a function that records the operational status of the air-conditioner immediately prior to it
being switched off by a power cut, and then automatically resumes operations at that point after the power has been restored.
(2) The following settings will be cancelled:
(a) Timer settings
(b) High-power operations
Notes (1) The power blackout auto restart function is set at on when the air-conditioner is shipped from the
factory. Consult with your dealer if this function needs to be switched off.
(2) When power failure ocurrs, the timer setting is cancelled. Once power is resumed, reset the timer.
(3)
If the jumper wire (J7) “AUTO RESTART” is cut, auto restart is disabled. (See the diagram at right)
Jumper wire (J7)
RUN light (green)
Illuminates during operation and ‘CLEAN operation’.
TIMER light (yellow)
Illuminates during TIMER operation.
HI POWER light (green)
Illuminates during HIGH POWER operation.
ECONO light (orange)
Illuminates during ECONOMY operation.
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1.4.4 Custom cord switching procedure
If two wireless remote controls are installed in one room, in order to prevent wrong operation
due to mixed signals, please modify the printed circuit board in the indoor unit’s control box
and the remote control using the following procedure. Be sure to modify both boards. If only
one board is modified, receiving (and operation) cannot be done.
(1) Modifying the indoor unit’s printed circuit board
Take out the printed circuit board from the control box and cut off jumper wire (J6)
using wire cutters.
After cutting of the jumper wire, take measures to prevent contact with the other the lead
wires, etc.
(2) Modifying the wireless remote control
(a) Remove the battery.
(b) Cut the jumper wire shown in the figure at right.
Jumper wire (J6)
1.4.5 Flap control
Control the flap by AIRFLOW button on the wireless remote control.
(1) Swing flap
Flap moves in upward and downward directions continuously.
(2) When not operating
The flap returns to the position of air flow directly below, when operation has stopped.
(3) Memory flap (Flap stopped)
When you press the AIRFLOW button once while the flap is operating, it stops swinging at an angle. Since this angle is memorized
in the microcomputer, the flap will automatically be set at this angle when the next operation is started.
¡ Recommendable stopping angle of the flap
Horizontal blowing
COOL•DRY
Cut
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¡ If the difference (= Room temperature – Setting tempera-
ture) is 4°C, the correction value is found to be +5 min­utes from the table shown above so that the starting time of next operation is determined as follows:
15 min. earlier + 5 min. = 20 min. earlier
↑↑
Current operation
Correction value
start time
Corrects the starting time of next operation by calculating the temperature difference.
(Example) Cooling
Room temperature
Setting temperature
Operation starting time
Time
Setting time
15 min. 10 min. 5 min. earlier earlier earlier
Start
Timer operation (time)
Temperature setting (˚C)
Cooling
(2) Sleep timer operation
Pressing the SLEEP button causes the temperature to be controlled as shown in the following chart with respect to the set tempera-
ture.
+
1.0
0
-1.0
0 1.0 2.0
1.4.6 Timer operation
(1) Comfortable timer setting (ON timer)
If the timer is set at ON when the operation select switch is set at the cooling, or the cooling in auto mode operation is selected, the
comfortable timer starts and determines the starting time of next operation based on the initial value of 15 minutes and the
relationship between the room temperature at the setting time (temperature of room temperature sensor) and the setting temperature.
(Max. 60 minutes)
Operation mode Operation start time correction value (Min.)
3 < Room temp. – Setting temp. 1 < Room temp. – Setting temp.
< =
3 Room temp. – Setting temp.
< =
1
At cooling
+5 No change –5
Notes (1) At 5 minutes before the timer ON time, operation starts regardless of the temperature of the room temperature sensor (Th1).
(2) This function does not actuate when the operation select switch is set at the dehumidifying as well as the dehumidifying in the auto mode.
However, the operation of item (1) above is performed during the dehumidifying in the auto mode.
(3) During the comfortable timer operation, both the run light and timer light illuminate and the timer light goes off after expiration of the timer, ON setting time.
(3) OFF timer operation
The Off timer can be set at a specific time (in 10-minute units) within a 24-hour period.
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1.4.7 Outline of cooling operation
(1) Operation of major fanctional components
(2) Fan speed switching
(a) Auto fan control
The indoor fan is automatically controlled in accordance with the difference between the room temperature (detected by the
room temperature sensor) and the thermostat setting as shown below.
(3) Thermostat operation
The compressor and outdoor fan and turned on and off as shown below according to the temperature setting.
(4) HIGH POWER operation ( “HI POWER” button on the remote control : ON)
The following operation is performed for 15 minutes without relation to the set temperature or fan speed setting.
(5) ECONOMY operation ( “ECONO” button on the remote control : ON)
The set temperature changes as shown at right, and the
indoor unit fan speed is set on speed 2.
Notes (1) Room temperature is not adjusted during the HIGH POWER operation.
(2) Protective functions will actuate with priority even during the HIGH POWER
operation.
Indoor fan motor
Flap
Display
52C
Outdoor fan motor
ON
ON or OFF
Lights up
OFF
OFF
ON
ON or OFF
Lights up
ON
ON
OFF
Stop position control
Lights up or flashes
OFF
OFF
When the compressor
command is OFF
When the compressor
command is ON
When the compressor goes
OFF due to an anomalous stop.
Functional components
Item
Swing flap
Swing stop
Auto fan control
Speed 5
Speed 5
Speed 3
Speed 3
AUTO HIGH MED
Speed 2
Speed 2
LOW
Flow control
Fan speed switching
Speed 4
Speed 3
Speed 2
Thermostat setting point
Speed 5
+1 +2 +3 +4
OFF
ON
Set temp.
-1
Room temp.
Compressor Outdoor fan
Indoor unit fan
Outdoor unit fan
Compressor
Speed 6 fixed
ON
ON
Running time
Running start ~ 1 hour
1~2 hours
2 hours ~
Set temperature compensation
Set temperature +0.5
Set temperature +1.0
Set temperature +1.5
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Note (1) Thermostat operation is performed in A, B Block. When compressor and indoor fan stop by thermostat operation within 12 minutes from start, temperature
check is performed by operating indoor fan at speed 1 for 20 seconds before finishing 12 minutes and allowing decision of next operation block.
(3) DRY operation
After finishing start up operation described in (2) above, thermal dry operation is performed at 8 minutes intervals, according to the
difference between room temperature and thermostat setting temperature as shown below.
Beside, 1 cycle of this operating time consists of 8 minutes, 7 cycle operation is performed then.
1.4.8 Outline of dehumidifying operation
(1) Choose the appropriate operation block area by the difference between room temperature and thermostat setting temperature as
shown below.
¡ Operation block area
(2) Start up operation
ON
OFF
OFF
0
3
6
912
ON
OFF
OFF
0
12
Compressor and outdoor fan
Speed 2
Indoor fan
Start Temperature check
Start
Temperature check
Compressor and outdoor fan
Indoor fan
Operation block decision
C.D Block
A.B Block
minutes
minutes
Speed 2
Speed 1
20 seconds
ON
OFF
OFF
0
4
8
ON
OFF
OFF
0
8
Compressor and outdoor fan
Indoor fan
D Block
Compressor and outdoor fan
Indoor fan
C Block
Compressor and outdoor fan
Indoor fan
B Block
Compressor and outdoor fan
Indoor fan
A Block
20 seconds
20 seconds
minutes
minutes
Start Temperature check Start Temperature check
Operation block decision
20 seconds
minutes
minutes
Start Temperature check Temperature check
Operation block decision
Start
Speed 1
Speed 1
OFF
OFF
0
8
ON
OFF
OFF
0
3
8
Speed 1
Speed 2
Running time
Running start ~ 1 hour
1~2 hours
2 hours ~
Set temperature compensation
Set temperature +0.5
Set temperature +1.0
Set temperature +1.5
(4) ECONOMY operation ( “ECONO” button on the remote control : ON)
The set temperature changes as shown at right, and the
indoor unit fan speed is set on speed 2.
D Block C Block B Block A Block
–2 0 +3
Room temp. – Setting temp.(deg)
Speed 2
Speed 2
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1.4.9 Outline of automatic operation
(1) Determination of operation mode
The blow operation of the indoor fan is carried out at the 1st speed for 20 seconds and the room temperature is checked to
determine the operation mode automatically. (When the unit is operated by the turn-on timer, the blow operation is not carried out.)
1.4.10 Outline of fan operation
(1) Operation of major fanctional components
(2) HIGH POWER operation (“HI POWER” button on the remote control : ON)
The following operation is performed for 15 minutes without relation to the set fan speed.
52C
Indoor fan motor
Outdoor fan motor
Flap
Speed 6 Speed 5 Speed 4
OFF
OFF
ON or OFF
Speed 3 Speed 2 Speed 1
HIGH
POWER
AUTO HIGH MED LOW ECONOMY
Functional components
Fan speed switching
Indoor unit fan
Outdoor unit fan
Compressor
Speed 6 fixed
OFF
OFF
Note (1) Protective functions will actuate with priority even during the HIGH POWER operation.
Room temperature<26°C26°C
< =
Room temperature
Operation mode Dry Cooling
(2) Within 30 minutes after either auto or manual operation stops, if auto operation is started, or if you switch to auto operation during
manual operation, the system runs in the previous operation mode.
(3) The temperature is checked 1 time in 30 minutes after the start of operation, and if the judgment differs from the previous operation
mode, the operation mode changes.
(4) Setting temperature can be adjusted within the following range. There is the relationship as shown below between the signals of the
wireless remote control and the setting temperature.
Signals of wireless remote control (Display)
–6 –5 –4 –3 –2 –1 ±0+1+2+3+4+5+6
Setting Cooling 17 18 19 20 21 22 23 24 25 26 27 28 29
temperature Dehumidifying 18 19 20 21 22 23 24 25 26 27 28 29 30
1.4.11 Outline of clean operation
COOL,DRY,AUTO (COOL,DRY); after operation has stopped, the moisture inside the dryer air conditioner, controls the production of
fungus etc.
(1) Operating condition
‘Clean’ is switched ON, when the air conditioner receives a STOP signal.
(2) Detail of operation
(3) Reset condition
When control finishes 120 minutes after the Clean operation starts. When the stop signal is received from the remote control.
Compressor OFF
Indoor fan motor Speed 1
Outdoor fan motor OFF
Flap Fully closed
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1.4.12 Protective control function
(1) Frost prevention for indoor heat exchanger [Preventing frost accumulation on the indoor heat exchanger]
During the Cooling or Dry operation in low room air temp. condition, evaporating temperature will decrease and consequently
indoor heat exchanger sometimes gets clogged with frost (or ice).
In order to prevent this trouble, compressor is stopped by under mentioned condition by indoor heat exchanger sensor (Th
2) and
timer (built into microcomputer circuit) functions.
Also indoor fan is changed over to protects the fan tap just before frost prevention control.
CM, FM
O stoppage condition
1 Temperature of heat exchanger is
2.5˚C or lower.
2 As least 3 minutes has passed since
the compressor started.
Indoor heat exchanger temperature (˚C)
CM, FMO re-starting condition
1 Te mperature of heat exchanger is
8˚C or higher.
Set fan speed
Protects the fan tap just before frost prevention control
(2) Three-minute forced operation
When the compressor begins operating the thermal operation is not effective for 3 minutes, so operation continues as is in the
operation mode. (After 3 minutes has passed the thermal operation is effective.)
However, stopping the compressor via a stop signal or protection control has priority.
(3) Self diagnosis function
When something abnormal happens on the outdoor unit, indoor unit fan motor and each sensor (heat exchanger, room temperature),
it will be indicated by flashing lights.
(a) Abnormality of outdoor unit: When the indoor heat exchanger temperature does not fall to 25°C or below for 40 minutes
after 5 minutes have elapsed since the compressor operation start, the abnormality stop
occurs. (The timer light flashes 2 times.)
(b) Abnormality of indoor fan motor: The indoor fan motor revolves at a rate under 300 rpm for 30 seconds or longer, the
RUN light will flash.
(c) Abnormality of heat exchanger sensor: RUN light will flashing when the input temperature of the heat exchanger
sensor measures less than –20°C for more than 15 seconds with the air
conditioner “OFF”. (will not flashing during operation)
(d) Abnormality room temperature sensor: RUN light will flashing when the input temperature of the room temperature
sensor measures less than –20°C for more than 15 seconds with the air
conditioner “OFF”. (will not flashing during operation)
Note (1) If the above abnormalities happen concurrently, the light will flashing in the order of item number (a) through (d) above.
2.5 8
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1.5 APPLICATION DATA SAFETY PRECAUTIONS
¡ Please read these “Safety Precautions” first then accurately execute the installation work.
¡ Though the precautionary points indicated herein are divided under two headings, WARNING and CAUTION , those points
which are related to the strong possibility of an installation done in error resulting in death or serious injury are listed in the
WARNING section. However, there is also a possibility of serious consequences in relationship to the points listed in the
CAUTION section as well. In either case, important safety related information is indicated, so by all means, properly observe all
that is mentioned.
¡ After completing the installation, along with confirming that no abnormalities were seen from the operation tests, please explain
operating methods as well as maintenance methods to the user (customer) of this equipment, based on the owner’s manual.
Moreover, ask the customer to keep this sheet together with the owner’s manual.
WARNING
¡ To disconnect the appliance from the mains supply this appliance must be connected to the mains by means of
a circuit breaker or a switch (use a recognized 20A) with a contact separation of at least 3mm.
¡ The appliance shall be installed in accordance with national wiring regulations. ¡ This system should be applied to places as households, residences and the like. Application to inferior environ-
ment such as engineering shop could cause equipment malfunction.
¡ Please entrust installation to either the company which sold you the equipment or to a professional contractor.
Defects from improper installations can be the cause of water leakage, electric shocks and fires.
¡ Execute the installation accurately, based on following the installation manual. Again, improper installations can
result in water leakage, electric shocks and fires.
¡ For installation, confirm that the installation site can sufficiently support heavy weight. When strength is insuffi-
cient, injury can result from a falling of the unit.
¡ For electrical work, please see that a licensed electrician executes the work while following the safety standards
related to electrical equipment, and local regulations as well as the installation instructions, and that only exclu­sive use circuits are used. Insufficient power source circuit capacity and defective installment execution can be the cause of electric shocks and fires.
¡ Accurately connect wiring using the proper cable, and insure that the external force of the cable is not conducted
to the terminal connection part, through properly securing it improper connection or securing can result in heat generation or fire.
¡ Take care that wiring does not rise upward, and accurately install the lid/service panel.It’s improper installation
can also result heat generation or fire.
¡ When setting up or moving the location of the air conditioner, do not mix air etc. or anything other than the
designated refrigerant (R22) within the refrigeration cycle. Rupture and injury caused by abnormal high pressure can result from such mixing.
¡ Always use accessory parts and authorized parts for installation construction. Using parts not authorized by this
company can result in water leakage, electric shock, fire and refrigerant leakage.
¡ Ventilate the work area when refrigerant leaks during the operation.
Coming in contact with fire, refrigerant could generate toxic gas.
¡ Confirm after the foundation construction work that refrigerant does not leak.
If coming in contact with fire of a fan heater, a stove or movable cooking stove, etc., refrigerant leaking in the room could generate toxic gas.
CAUTION
¡ Execute proper grounding. Do not connect the ground wire to a gas pipe, water pipe, lightning rod or a telephone
ground wire. Improper placement of ground wires can result in electric shock.
¡ The installation of an earth leakage breaker is necessary depending on the established location of the unit.
No installing an earth leakage breaker may result in electric shock.
¡ Do not install the unit where there is a concern about leakage of combustible gas.
The rare even of leaked gas collecting around the unit could result in an outbreak of fire.
¡ For the drain pipe, follow the installation manual to insure that it allows proper drainage and thermally insulate it
to prevent condensation. Inadequate plumbing can result in water leakage and water damage to interior items.
¡ Install the outdoor unit so that the aluminum fins on the air heat exchanger cannot be touched. Failure to
observe this may result in injury.
¡ Do not place objects near the outdoor unit or allow leaves to gather around the unit. If there are objects or leaves
around the outdoor unit, small animals may enter unit and contact electrical parts resulting in break down, emission of smoke or flame.
Page 22
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1.5.1 Selection of location for installation
(1) Indoor unit
(a) Where there is no obstructions to the air flow and where the cooled
air can be evenly distributed.
(b) A solid place where the unit or the wall will not vibrate.
(c) A place where there will be enough space for servicing. (Where
space mentioned right can be secured)
(d) Where wiring and the piping work will be easy to conduct.
(e) The place where receiving part is not exposed to the direct rays of
the sun or the strong rays of the street lighting.
(f) A place where it can be easily drained.
(g) A place separated at least 1m away from the television or the radio.
(To prevent interference to images and sounds.)
(2) Outdoor unit
(a) A place where good air circulation can be obtained and where rain, snow or sunshine will not directly strike the unit.
(b) A place where discharged hot air or unit’s operating sound will not be a nuisance to the neighborhood.
(c) A place where servicing space can be secured.
(d) A place where vibration will not be enlarged.
* Avoid installing in the following places.
•A place near the bedroom and the like, so that the operation noise will cause no trouble.
•A place where there is possibility of flammable gas leakage.
•A place exposed to strong wind.
(e) Do not install the unit near the seaside, or where there is possibility of chlorine gas generation.
Model
All models
Item One way piping length (R) 15 m
Outdoor unit is lower
5 m
Outdoor unit is higher
5 m
Notes (1) Blowing out port and suction port on the back side of the unit can be
installed at a distance of 10cm from walls.
In case the barrier is 1.2m or above in height, or is overhead, the
sufficient space between the unit and wall shall be secured.
(2) When the unit is installed, the space of the following dimension and
above shall be secured.
(3) Limitations for one way piping length and vertical
height difference.
(
)
Vertical height difference (h)
6.5 cm
5 cm
10 cm
60 cm MIN (09 type: 30 cm MIN)
Air intake
10 cm MIN
10 cm MIN
Air outlet
Air intake
No obstacles (Service space for electrical parts)
r
h
Right side
Left side
Page 23
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Adjustment of the installation board in the horizontal direction is to be conducted with four screws in a temporary tightened state.
1.5.2 Installation of indoor unit
(1) Installation of installation board
(a) Fixing of installation board
(2) Drilling of holes and fixture sleeve (Option Parts)
When drilling the wall that contains a metal lath, wire lath or metal plate, be sure to use pipe hole sleeve sold separately.
(a) Drill a hole with ø65
whole core drill
(b) Adjusting sleeve length
Adjust so that board will be level by turning the board with the standard hole as the center.
Standard hole
(c) Install the sleeve
(Inserting sleeve) (*Sleeve + *Inclined + *Sealing plate)
Note (1) Drill a hole with incline of 5 degree from
indoor side to outdoor side.
Indoor side Outdoor side
Cut off the sleeve collar in case of drawing piping out to rear.
Cut off the sleeve collar that can be seen from beneath the unit.
Wall thickness
+ 1.5 cm
Indoor side Outdoor side
Turn to tighten
Paste
View of sleeve when installed
Inclined flange
Sealing plate
Sleeve
Indoor side Outdoor side
Look for the inside wall structures (Intersediate support or pillar and firaly install the unit after level surface has been checked.)
Mating mark for level surface
450
INSTALLATION SPACE (INDOOR UNIT) (FRONT VIEW)
Unit : mm
Piping hole( 65) Piping hole( 65)
Installation board
Indoor unit
53.5
Piping for Gas 380.6
Piping for Liquid 448.6
Drain hose 520( 16)
53.5
Space *
for service
Space
for service
44.5
252.2
7.5
8.3
Space for
service
50
Space for service 100
102.5
585
102.5
133.5
450206.5
202450138
44.5
43.2
39.3
200
65
15
* Leave extra space on the right side to enable removal of the lid screw.
Page 24
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(3) Preparation of indoor unit
(a) Mounting of connecting wires
1) Remove the lid.
2) Remove the wiring clamp.
3) Connect the connecting wire securely to the terminal block.
Use cable for interconnection wiring to avoid loosening of the wires. CENELEC code for cables Required field cables.
H05RNR3G1.5 (Example) or 245IEC57
H Harmonized cable type
05 300/500 volts
R Natural-and/or synth. rubber wire insulation N Polychloroprene rubber conductors insulation R Standed core
3 Number of conductors
G One conductor of the cables is the earth conductor
(yellow/green)
1.5 Section of copper wire (mm
2
)
Connect the connection wire securely to the terminal block. If the wire is not affixed completely, contact will be poor, and it is dangerous as the terminal block may heat up and catch fire.
Take care not to confuse the terminal numbers for indoor and outdoor connections.
Affix the connection wire using the wiring clamp.
4) Fix the connecting wire by wiring clamp.
5) Attach the lid.
Pipe
Drain hose
1. Remove the drain hose. 2. Remove the drain cap. 3. Insert the drain cap. 4. Connect the drain hose.
For power supply, indoor outdoor
For power supply, indoor outdoor
1 Brown
2 Blue
(b) Shaping the pipe
(c) Taping of the exterior
Hold the bottom of the pipe and change its direction before stretching it and shaping it.
Tape only the portion that runs through the wall. Always tape the crossover wires with the pipe.
(d) Cautions when piping from the left and the rear center of the unit
[ Top View ]
Loosen and remove the spring-type clamp.
Remove with your hand or a pair of pliers.
Use a hexagonal wrench to correctly insert the drain cap which was removed in 2. Caution: Be careful because if the cap is not inserted property, water leak may occur.
Loosen the spring-type clamp and securely insert the drain hose. Caution: Be careful because if the cap is not inserted properly, water leak may occur.
Left Side Piping Right Side Piping
Right rear piping
Left rear piping
Left side piping Right side piping
Lid
Screw *
Clamp
Terminal block
[ Procedure for exchanging the drain hose ]
Left downward
Right
Rear
Downward
Left rear
Left
Piping is possible in the rear, left, left rear, left downward, right or downward direction.
Wall
Gutter
Pipes storage area
Do not place the power supply cords above the gutter, because the air conditioner is structured in a way where condensation on the back side is collected in to the drain pan before drainage.
Do not make traps in the drain hose line.
Inverted slipe
Trap
*Leave space to allow removal of this screw after installation.
Declining slope
Page 25
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-
(e) Securing the indoor unit to the installation board
How to remove the indoor unit from the installation board
1) Push up at the marked portion of the indoor unit base lower
latch, and slightly pull it toward you.
(both right and left hand sides)
(The indoor unit base lower latch can be removed from the in-
stallation board)
2) Push up the indoor unit upward. So the indoor unit will be
removed from the installation board.
(4) Removal and installation of the front panel
(a) Removing
Remove the 2 set screws.
Move the lower part of the panel forward and push upwards to
remove. (Remove the 3 latches in the upper section.)
(b) Fitting
Do remove the air filter.
Cover the body with the front panel.
Push the circled portion at the front.
Tighten the 2 set screws.
Fit the air filter. Carry out in the above order.
(5) Open/close and detachment/attachment of air inlet panel
(a) To open, pull the panel at both ends of lower part and release
latches, then pull up the panel until you feel resistance. (The
air inlet panel stops at approx. 60˚ open position.)
(b) To close, hold the panel at both ends of lower part to lower
downward and push it slightly until the latch works, then push
the center portion slightly.
(c) To remove, pull up the panel to the position shown in right
illustration and pull it toward you.
(d) To install, insert the air inlet panel arm into the slot on the front
panel from the position shown in right illustration, hold the
panel at both ends of lower part, lower it downward slowly,
then push it slightly until the latch works and further push the
center portion slightly.
Set screws
Installation Steps
1 Pass the pipe through the hole
in the wall, and hook the up­per part of the indoor unit to the installation board.
2 Gently push the lower part to
secure the unit.
The marked portion of the Indoor unit bese lower latch
Lid
Page 26
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24
-
1 2
For power supply, indoor outdoor
For power supply, indoor outdoor
1 Brown
2 Blue
Terminal block
Interconnecting wire
Specified torquing value: Liquid side (ø6.35) : 14~18N·m (1.4~1.8kgf·m) Gas side (ø9.52) : 34~42N·m (3.4~4.2kgf·m) Gas side (ø12.7) : 49~61N·m (4.9~6.1kgf·m)
Use one more spanner to fix the valve.
¡ Remove the flared nuts.
(on both liquid and gas sides)
¡ Remove the flared nuts.
(on both liquid and gas sides)
¡ Install the removed flared nuts to the pipes to be
connected, then flare the pipes.
Dimension A Liquid side (ø6.35): 9.0 dia Gas side (ø9.52): 13.0 dia (ø12.7): 16.2 dia
Press
Remove
Remove
(Do not turn)
Spanner for fixing
the piping)
Torque wrench
Specified torquing value: Liquid side (ø6.35) : 14~18N·m (1.4~1.8kgf·m) Gas side (ø9.52) : 34~42N·m (3.4~4.2kgf·m) Gas side (ø12.7) : 49~61N·m (4.9~6.1kgf·m)
Always use a Torque wrench and back up spanner to tighten the flare nut.
Manifold Valve
-76 cm Hg
Handle Lo (pressure)
Charge hose
Stop valve (Two-way valve)
Service port
Stop value (Three-way
value)
Compound (Gauge)
Pressure gauge
Handle Hi (pressure)
Charge hose
Vacuum pump
1.5.3 Installation of outdoor unit
(1) Make sure that the unit is stable in installation. Fix the unit to
stable base.
(2) Perfrom wiring, making wire terminal numbers conform to ter-
minal numbers of indoor unit terminal block.
1.5.4 Connection of refrigerant pipings
(1) Preparation
Keep the openings of the pipes covered with tapes etc. to prevent dust, sand, etc. from entering them.
(a) Indoor unit side
(b) Outdoor unit side
(2) Connection of refrigerant piping
(a) Indoor unit side
Connect firmly gas and liquid side pipings by Torque wrench.
(b) Outdoor unit side
Connect firmly gas and liquid side pipings by Torque wrench.
(3) Air purge
(a) Tighten all flare nuts in the pipings both indoor and outside wall so as not to cause leak.
(b) Connect service valve, charge hose, manifold valve and vacuum pump as is illustrated below.
(c) Open manifold valve handle Lo to its full width, and perform vacuum or evacuation.
Continue the vacuum or evacuation operation for 15 minutes or more and check to see that the vacuum gauge reads – 0.1 MPa
(– 76 cmHg).
(d) After completing vacuum operation, fully open service valve (Both gas and liquid sides) with hexagon headed wrench.
(e) Detach the charge hoses.
(f) Check for possible leakage of gas in the connection parts of both indoor and outdoor.
Page 27
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Additional refrigerant charge
When refrigerant piping exceeds 7.5m conduct additional refrigerant charge after refrigerant sweeping.
7.5m over 15m:Additional charge amount per meter = 10g/m
[Example]
How much amount of additional charge for 15m piping?
(15 – 7.5)m × 10g/m=75g 75g for additional charge
(4) Insulation of connecting portion
Vinyl tape
To cover the connecting portion with insula­tion materials, cut upper portion and then seal it with insulation materials.
Cover the exterior portion with cov­ering tape and shape the piping so it will match the contours of the route that the piping to take. Also fix the wiring and pipings to the wall with clamps.
Insulation
Refrigerant piping Electrical wiring
Covering tape Drain hose
Tapping screw
(a) Cover the connection portion of the refrigerant piping with the
pipe cover and seal them.
If neglecting to do so, moisture occurs on the piping and water
will drip out.
(b) Finishing and fixing
1) Tie up the piping with wrapping tape, and shape it so that it
conforms to which the pipe is attached.
2) Fix them with clamps as right figure.
1.5.5 Installation of remote control switch
(1) Mounting method of battery
Uncover the remote control switch, and mount the bat­teries [R03(AAA, Micro)×2 pieces] in the body regu­larly.
(Fit the poles with the indication marks, , & . with­out fail)
(b) Fixing to pillar or wall
Conventionally, operate the wireless remote control by holding in your hand.
Avoid installing it on a clay wall etc.
-
-
+
+
Battery
Cover
Screws
1.5.6 Earthing work
Earth work shall be carried out without fail in order to prevent electric shock and noise generation.
The connection of the earth cable to the following substances causes dangerous failures, therefore it shall never be done.
City water pipe, Town gas pipe, TV antenna, lightning conductor, telephone line, etc.
Page 28
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1.5.7 Test run
(1) Conduct trial run after confirming that there is no gas leaks.
(2) When conducting trial run set the remote control thermostat to continuous operation position. However when the power source is
cut off or when the unit’s operation switch is turned off or was turned to fan operation position, the unit will not go into operation
in order to protect the compressor.
(3) Explain to the customer on the correct usage of the air conditioner in simple layman’s terms.
(4) Make sure that drain flows properly.
(5) Standard operation data
Note (1) The data are measured at following conditions
Ambient air temperature
Indoor side: Cooling ... 27˚C DB, 19˚C WB
Outdoor side: Cooling ... 35˚C DB, 24˚C WB
Temp. difference between return air and supply air (°C)
(220/230V)
Model
SRK09CH SRK12CH
Item Low pressure (MPa) 0.40~0.60 0.39~0.59
13~16 12~15
Running current (A) 4.2 5.1
(b) When manipulating the remote control mounted on a
wall:
Make sure that it works normally (i.e., transmission/reception
signal is audible) before mounting.
Notes (1) The remote control is correctly facing the
sensing element of the air conditioner when being manipulated.
(2) The typical coverage is indicated (in the left
illustration). It may be more or less depending on the installation.
(3) The coverage may be less or even nil. If the sensing
element is exposed to strong light, such as direct sunlight, illumination, etc., or dust is deposited on it or it is used behind a curtain, etc.
or less
7 m or less
Wireless remote control
7 m or less
or less
1.5.8 Precautions for wireless remote control installation and operation
(1) Wireless remote control covers the following distances:
(a) When operating facing the air conditioner:
or less
If the distances exceed the area indicated above, be sure to check
the receiver status.
Remote control available in this area.
Receiver
Page 29
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1.6 MAINTENANCE DATA
1.6.1 Trouble shooting
(1) Trouble shooting to be performed prior to exchanging PCB, (Printed circuit board) [Common to all models]
All the models described in this chapter are controlled by a microcomputer. When providing maintenance service to customers it
is necessary to understand the function controlled by a microcomputer thoroughly, so as not to mistakenly identify correct opera-
tions as mis-operations. It is also necessary to perform the following simple checks before conducting detailed checks or exchang-
ing printed circuit board.
Before exchanging Printed circuit board
Claim call from the user
Ascertain the nature of the claim.
Ascertain the operation status.
Does the trouble occur again?
Is this nonsense claim?
Operate the unit.
Does the trouble occur again?
Temporarily turn off the power source and turn it on again in about 1 min. and turn the unit on again.
YES
No
YES
YES
Does the trouble occur again?
Disconnect connectors and connect them again.
Operate the unit again after confirming that the fuse and the varistor equipped on PCB does not burn out.
Carry out checks according to detailed check process (See later page)
Unit did not cool, etc.
¡ Is the power on? ¡ Is the thermostat setting correct?
(Not too high?)
¡ Is the unit in a timer operation? ¡ Does user understand function?
etc.
¡ Explain the function of the unit to user.
No need for PCB change
Check further the status when the trouble occured (such as the timer of occurence, power failures, thun­der, use status of other electrical appliances, etc). Clarify the reason for the problem and explain it thor­oughly to the user.
No need for PCB change
Microcomputer runaway due to power source conditions is a possible cause.
No need for PCB change
The cause is defective connector contact.
YES
No
No
No
Page 30
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-
(2) Indication of Self Diagnosis (Indoor unit)
TIMER light is lights continuously.
RUN light is flashing. (1 Time flash.)
RUN light is flashing. (2 Time flash.)
RUN light is flashing. (6 Time flash.)
TIMER light is flashing. (2 Time flash.)
Connect of Defect
Abnormality of heat exchanger sensor.
Abnormality of room temperature sensor.
Abnormality of indoor fan motor.
Abnormality of outdoor unit.
Place of defect
¡ Disconnection of heat exchanger sensor.
¡ Disconnection of room temperature
sensor.
¡ Fan motor is defective. ¡ Printed circuit board is defective.
¡ Compressor is defective. ¡ Capacitor is defective. ¡ Gas is short.
RUN light is lights continuously.
Abnormality of sensor Disconnection of sensor and defective connection of connector
(Disconnection)
(Short circuit)
Resistance value
(k)
Temperature (°C)
Is connection to connector good?
Is sensor resistance value normal?
Replace PCB.
Repair connector.
Replace sensor.
No
No
Ye s
Ye s
Chart for sensor temperature resistance characteristics
(3) Troubleshooting
Abnormality of outdoor unit [Compressor malfunction of insufficient gas (refrigerant)]
Abnormality of indoor fan motor (Fan motor defective, printed circuit board defective)
No
No
Yes
Yes
Yes
Ye s
Ye s
No
No
Replace protective device.
Replace capacitor.
Is capacitor normal?
Insufficient gas.
Replace compressor.
Is protective device normal?
Does compressor operate?
Clogging of capillary tube. etc.
Is abnormality the same after gas charging?
Is refrigerant circulation volume normal?
No
No
Yes
Yes
The fan motor is defective.
Repair the connector.
Is voltage being applied to the fan motor?
The indoor circuit board is defective.
Is the connector connection good?
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(4) Trouble Diagnostic Procedures
Unit malfunctions or does not stop.
Replace PCB.
Microcomputer rarely mis-starts even during times or power supply or power failure, but, it can sometimes occur during those times. If it occurs, check the opera­tion, when the result is positive then proceed as normal.
Runaway of micro-
computer
Remove receptacle. Insert it after 3 min. and operate.
No change.
Normal operation.
Indoor light of indoor unit does not illuminate.
Check receptacle voltage.
Check if PCB fuse is blown.
Check varistor
Replace PCB.
Replace fuse.
Replace varistor.
No
Outdoor fan does not operate.
Check voltage with fan connector.
Replace PCB.
Check capacitor.
Replace fan motor.
Replace capacitor.
Abnormal
Ye s
Normal
Unit sensor Operation
Function
Short circuit Broken connection
Cooling
Cooling
Indoor unit
Room temperature sensor
(1)
(Th1) except for “continuous” thermal setting.
Cooling will not operate
¡ FM
I : continuous operation
¡ CM,FMo: stopped
Cooling will operate
¡ Heat exchanger frost preventer begins to operate ¡ Cools alternately for 10 minutes, stopping for 3
minutes.
(5) Trouble shooting chart for the room temperature sensor (Th1), heat exchanger sensor (Th2)
Continuous Cooling operation
¡ Cannot be turned ON/OFF by thermostat ¡ When FM
I is on. “AUTO” is continuously
Hi
Heat exchanger sensor (Th
2)
Cooling will not operate.
Note (1) When the room temperature sensor (Th
1) will not operate normally. Cooling operation may be run continuously by putting the thermostat setting on “CONTINUOUS”
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(6) How to make sure of remote control
(1)
Is remote
control
normal?
YES
Again pushing operating switch
Operating the unit?
NO
Does operating Unit ON/OFF button
YES
Replace the
display
Remote control defects
Abnormal is not fount
It is normal
Remote control defects
NO
NO
YES
NO
Note (1) How to check the remote control.
(a) Press the reset switch of remote control. (b) If the almost normal if entire display of remote control is shown after 1
indication.
Operating the unit?
Control unit defects
YES
Operating the unit by remote control?
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(2) Refrigerant charge
(a) Discharge refrigerant entirely from the unit and evacuate the unit.
Note: Addition of refrigerant without evacuation is unreasonable, because it will result in low charge or overcharge.
(b) Keep the gauge manifold and connect a refrigerant cylinder to the unit.
(c) Record the weight of the refrigerant cylinder on the balance. This is necessary for making sure of the charged refrigerant
amount.
(d) Purge air from the charge hose A .
Firstly loose the connecting portion of the charge hose A at the gauge manihold side and open the valve 3 for a few
seconds, and then immediately retighten it after observing that gas is blow out from the loosened portion.
(e) Open the valve 1 and 3 after discharging air from the charge hose A , then the gas refrigerant begins flowing from the
cylinder into the unit. Be sure to erect the refrigerant cylinder upright to let gas refrigerant flow into the unit.
(f) When refrigerant has been charged into the system to some extent, refrigerant flow becomes stagnant, when that happens,
start the compressor in cooling cycle until the unit is filled with gas to the specified weight.
(g) Making sure of the refrigerant amount, close the valve 3.
(h) Disconnect the charge hose from the unit. Cover the valve ports of the refrigerant piping with caps and tighten them securely.
(i) Check for gas leakage applying a gas leak detector along the piping line.
(j) Start the air conditioner and make sure of its operating condition ...... high side and low side pressures and temperature
difference between return air and supply air.
1.6.2 Servicing
(1) Evacuation
The evacuation is an procedure to purge impurities ...... noncondensable gas, air, moisture from the refrigerant equipment by using
a vacuum pump. Since the refrigerant R22 is very insoluble in water, even a small amount of moisture left in the refrigerant
equipment will freeze, causing what is called water clogging.
¡ Evacuation procedure
(a) Check to ensure that there is no internal pressure in the unit. If there is an internal pressure, it
should be relieved through the check joint.
(b) Connect the service hoses of the gauge manifold to the check joint of the gas & liquid piping. (c) Connect a vacuum pump to the charge hose A. Repeat evacuation in the following sequence.
Liquid side
Gas side
Check joint
Service hose
Charge hose
Vacuum pump
Refrigerant cylinder
Gauge manifold
Stop the vacuum pump.
Notes (1) Do not use the refrigerant pressure to expel air.
(2) Do not use the compressor for evacuation. (3) Do not operate the compressor in the vacuum condition.
Start the vacuum pump
Operate the vacuum pump for more than 15 minutes after –0.1MPa (–76 cmHg) is indicated.
Close low pressure valve 1 of gauge manifold.
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MEMO
Page 35
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-
( )
2. SRK10CHV-4, 13CHV-4
WALL MOUNTED TYPE ROOM AIR-CONDITIONER
Split system, air cooled cooling only type
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CONTENTS
2.1 GENERAL INFORMATION ....................................................................... 35
2.1.1 Specific features ................................................................................... 35
2.1.2 How to read the model name ............................................................... 35
2.2 SELECTION DATA .................................................................................... 36
2.2.1 Specifications ....................................................................................... 36
2.2.2 Range of usage & limitations .............................................................. 38
2.2.3 Exterior dimensions ............................................................................. 38
2.2.4 Piping system ....................................................................................... 39
2.2.5 Selection chart ...................................................................................... 40
2.3 ELECTRICAL DATA .................................................................................. 41
2.3.1 Electrical wiring ..................................................................................... 41
2.4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER ............. 42
2.4.1 Operation control function by remote control switch ....................... 42
2.4.2 Unit ON/OFF button .............................................................................. 43
2.4.3 Power blackout auto restart function ................................................. 44
2.4.4 Custom cord switching procedure ..................................................... 44
2.4.5 Flap and louver control ........................................................................ 45
2.4.6 3D auto operation ................................................................................. 45
2.4.7 Timer operation ..................................................................................... 46
2.4.8 Installation location setting ................................................................. 47
2.4.9 Outline of cooling operation ................................................................ 48
2.4.10 Outline of dehumidifying operation .................................................... 49
2.4.11 Outline of automatic operation ........................................................... 50
2.4.12 Outline of fan operation ....................................................................... 50
2.4.13 Outline of clean operation ................................................................... 50
2.4.14 Protective control function .................................................................. 51
2.5 APPLICATION DATA ................................................................................. 52
2.5.1 Selection of location for installation .................................................... 53
2.5.2 Installation of indoor unit .................................................................... 54
2.5.3 Installation of outdoor unit .................................................................. 57
2.5.4 Connection of refrigerant pipings ....................................................... 57
2.5.5 Installation of remote control switch .................................................. 58
2.5.6 Earthing work ........................................................................................ 58
2.5.7 Test run ................................................................................................... 59
2.5.8 Precautions for wireless remote control installation and
operation ............................................................................................... 59
2.6 MAINTENANCE DATA .............................................................................. 60
2.6.1 Trouble shooting .................................................................................. 60
2.6.2 Servicing ............................................................................................... 64
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2.1.2 How to read the model name
Example : SR K 10 C HV -4
2.1 GENERAL INFORMATION
2.1.1 Specific features
The “MITSUBISHI HEAVY INDUSTRIES, LTD.” room air-conditioner: SRK series are of split and wall mounted type and the unit
consists of indoor unit and outdoor unit with refrigerant precharged in factory. The indoor unit is composed of room air cooling equip-
ment with operation control switch and the outdoor unit is composed of condensing unit with compressor.
(1) Remote control flap & louver
The flap & louver can be automatically controlled by operating wireless remote control.
¡Flap swing : The flaps swing up and down successively.
¡Louver swing : The louvers swing left and right successively.
¡3D auto operation : Fan speed and air flow direction are automatically controlled, allowing the entire room to be efficiently
conditioned.
¡Memory flap : Once the flap & louver position is set, the unit memorizes the position and continues to operate at the
same position from the next time.
(2) Automatic operation
When the remote control switch is set on “auto(
) ”, it will either automatically decide operation mode such as cooling and
thermal dry, or operate in the operation mode before it has been turned to automatic control.
(3) Self diagnosis function
¡ We are constantly trying to do better service to our customers by installing such judges that show abnormality of operation as
follows.
For Asia
Series No.
Cooling only type
Product capacity
Wall mounted type
Split type room air-conditioner
TIMER lightRUN light
Room temperature sensor error
Indoor fan motor error
Heat exchanger sensor error
2 time flash
6 time flash
TIMER light
ON
Trouble of outdoor unit
2 time flash
RUN light
ON
1 time flash
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2.2 SELECTION DATA
2.2.1 Specifications
Model SRK10CHV-4 (Indoor unit)
SRC10CHV-4 (Outdoor unit)
Item
Model
SRK10CHV-4 SRC10CHV-4
kW 2.64
Cooling capacity
(1)
BTU/h 9000
Power source 1 Phase, 220/230V, 50Hz
Cooling input kW 0.73
Running current (Cooling) A 3.4
Inrush current A 18
COP (In cooling) 3.62
Noise level
(4)
dB 38 45
Exterior dimensions
mm 268 × 790 × 224 540 × 780 × 290
Height × Width × Depth
Color Fine snow Stucco white
Net weight kg 8.5 30 Refrigerant equipment
RSA201A018
Compressor types & Q’ty
Motor kW 0.69
Starting method Line starting
Heat exchanger Louver fins & inner grooved tubing M fins & inner grooved tubing
Refrigerant control Capillary tubes
Refrigerant
(3)
kg R22 0.75 (Pre-Charged up to the piping length of 7.5m)
Refrigerant oil R 0.35 (SUNISO 4GSI or ATMOS NM56)
Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 14 14
Air flow (at High) CMM 10.0 26.5
Air filter, Q’ty Polypropylene net (washable) × 2–
Shock & vibration absorber Cushion rubber (for compressor)
Electric heater –– Operation control
Wireless-Remote control
Operation switch
Room temperature control Microcomputer thermostat
Pilot lamp RUN (Green), TIMER (Yellow),
HI POWER (Green), 3D AUTO (Green)
Safety equipment Frost protection,
Thermostat (for compressor)
Fan motor error protection
O.D mm (in) Liquid line: ø6.35 (1/4") Gas line: ø9.52 (3/8")
Connecting method Flare connecting Attached length of piping Liquid line: 0.4 m
Gas line : 0.33 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Recommended breaker size A 20
Size × Core number 1.5 mm2 × 3 cores (Including earth cable)
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts
Connection wiring
Refrigerant
piping
(220/230V)
Operation
data
(1)
(2) The operation data are applied to the 220 V or 230 V districts respectively.
(3) The refrigerant quantity to be charged includes the refrigerant in 7.5 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer, when it is 7.5 to 15 m, add 10 g refrigerant per meter.
(4) Expressed in sound pressure level.
Notes (1) The data are measured at the following conditions.
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27°C19°C35°C24°C ISO-T1, JIS C9612
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-
Item
Model
SRK13CHV-4 SRC13CHV-4
kW 3.66
Cooling capacity
(1)
BTU/h 12500
Power source 1 Phase, 220/230V, 50Hz
Cooling input kW 1.095
Running current (Cooling) A 5.1
Inrush current A 29
COP (In cooling) 3.34
Noise level
(4)
dB 40 49
Exterior dimensions
mm 268 × 790 × 224 540 × 780 × 290
Height × Width × Depth
Color Fine snow Stucco white
Net weight kg 8.5 39
Refrigerant equipment
RSA201A017
Compressor types & Q’ty
Motor kW 1.09
Starting method Line starting
Heat exchanger Louver fins & inner grooved tubing M fins & inner grooved tubing
Refrigerant control Capillary tubes
Refrigerant
(3)
kg R22 0.85 (Pre-Charged up to the piping length of 7.5m)
Refrigerant oil R 0.41 (SUNISO 4GSI or ATMOS NM56) Air handling equipment
Tangential fan × 1 Propeller fan × 1
Fan type & Q’ty
Motor W 14 22
Air flow (at High) CMM 10.0 29.5
Air filter, Q’ty Polypropylene net (washable) × 2–
Shock & vibration absorber Cushion rubber (for compressor)
Electric heater –– Operation control
Wireless-Remote control
Operation switch
Room temperature control Microcomputer thermostat
Pilot lamp RUN (Green), TIMER (Yellow),
HI POWER (Green), 3D AUTO (Green)
Safety equipment Frost protection,
Thermostat (for compressor)
Fan motor error protection
O.D mm (in) Liquid line: ø6.35 (1/4") Gas line: ø12.7 (1/2")
Connecting method Flare connecting Attached length of piping Liquid line: 0.4 m
Gas line : 0.33 m
Insulation Necessary (Both sides)
Drain hose Connectable
Power source cord 2.5 m (3 cores with Earth)
Recommended breaker size A 20
Size × Core number 1.5 mm2 × 3 cores (Including earth cable)
Connecting method Terminal block (Screw fixing type)
Accessories (included) Mounting kit
Optional parts
Connection wiring
Refrigerant
piping
Model SRK13CHV-4 (Indoor unit)
SRC13CHV-4 (Outdoor unit)
(220/230V)
Operation
data
(1)
(2) The operation data are applied to the 220 V or 230 V districts respectively.
(3) The refrigerant quantity to be charged includes the refrigerant in 7.5 m connecting piping.
(Purging is not required even in the short piping.)
If the piping length is longer, when it is 7.5 to 15 m, add 10 g refrigerant per meter.
(4) Expressed in sound pressure level.
Notes (1) The data are measured at the following conditions.
Item Indoor air temperature Outdoor air temperature
Standards
Operation DB WB DB WB
Cooling 27°C19°C35°C24°C ISO-T1, JIS C9612
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2.2.2 Range of usage & limitations
2.2.3 Exterior dimensions
Indoor return air temperature (Upper, lower limits)
Refrigerant line (one way) length Max. 15m
All models
Refer to the selection chart
Power source voltage Rating ± 10%
Voltage at starting Min. 85% of rating
Frequency of ON-OFF cycle Max. 10 times/h
ON and OFF interval Max. 3 minutes
Outdoor air temperature (Upper, lower limits)
Vertical height difference between outdoor unit and indoor unit
Max. 5m (Outdoor unit is higher) Max. 5m (Outdoor unit is lower)
Item
Models
(1) Indoor unit
Models SRK10CHV-4, 13CHV-4
Unit: mm
Piping hole (ø65)
( )
Piping hole (ø65)
53.5
380.6
Piping for Liquid 448.6 (ø6.35)
10 :ø9.52 13 :ø12.7
Piping for Gas
Drain hose 520 (ø16)
53.5
44.5
252.2
7.5
8.3
102.5
585
102.5
133.5450206.5
202450138
44.5
43.2
39.3
200
45
45
60
17.5
60
27
788
45
2.1
960
124
224 
3
Terminal block
Piping hole right(left)
268
790
A
VIEW A
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(2) Outdoor unit
Models SRC10CHV-4, 13CHV-4
2.2.4 Piping system
Models All models
Outdoor unitIndoor unit
Room temp. sensor
Heat exchanger
Flare connecting
Heat exchanger sensor
Piping (Liquid) ø6.35
Check joint
Service valve (Liquid)
Flare connecting
Cooling cycle
Heat exchanger
Compressor
Capillary tube
Accumulator
Service valve (Gas)
Capillary tube
( )
Piping
(Gas) 10 : ø9.52 13 : ø12.7
Unit: mm
Terminal block
10: ø9.52 (3/8") 13: ø12.7 (1/2")
ø6.35 (1/4")
Flare connecting
Service valve (Gas)
Service valve (Liquid) Flare connecting
Drain holes
2-16×12
138.4
40°
61.9
18.9165.1510104.9
439.1
111.4
99.4
349.5
313.1
43.1
290
12
50
350
23.5312.514
33.5
40°
42.595.9
14
540
780
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40
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2.2.5 Selection chart
Correct the cooling capacity in accordance with the conditions as follows. The net cooling capacity can be obtained in the following way.
Net capacity = Capacity shown on specificationCorrection factors as follows.
(1) Coefficient of cooling capacity in relation to temperatures
(2) Correction of cooling capacity in relation to one way length of refrigerant piping
It is necessary to correct the cooling capacity in relation to the one way piping length between the indoor and outdoor units.
14 16 18 20 22
15
20
25
30
35
40
0.6
0.7
0.8
0.9
1.0
1.1
1.2
1.3
43
24
ISO-T1 Standard ConditionIndoor air W.B. temperature °C W.B.
Cooling
Applicable range
Coefficient of cooling
capacity in relation
to temperature
Cooling operation
Outdoor air D.B.
temperature
°C D.B.
Piping length [m]
Cooling
7
1.0
10
0.99
15
0.975
How to obtain the cooling capacity
Example : The net cooling capacity of the model SRK13CHV-4 with the piping length of 15m, indoor wet-bulb temperature at 19.0˚C
and outdoor dry-bulb temperature 35˚C is Net cooling capacity =
SRK13CHV-4
(12187 BTU/h)
Length 15m
Factor by air temperatures
(12500 BTU/h)
3360W
0.975
1.0
3569 W✕✕
=
Page 43
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51C
BK
BK
BL
Y/G
T
BK
BK
WH
WH
BR
OR
WH
WH
RD
WH
BK
2
3
1
Sh
CFo
Cc
OR
Outdoor unit
Indoor unit
1
2
BK Black
BL Blue
BR Brown
LB Light blue
YE Yellow
RD Red
OR Orange
WH White
Y/G Yellow/Green
Color symbol
Symbol Parts name Symbol Parts name
C
C
Capacitor for CM
FM Flap motor
CF
I
Capacitor for FM
I
,Th
12
Sensor
CF
O
Capacitor for FM
O
T Terminal block
Louver motor (RIGHT)
CM Compressor motor
ZNR Varistor
F Fuse
51C Motor protector for CM
FM
I
Fan motor (Indoor unit)
52C Magnetic contactor for CM
FM
O
LM
R
Louver motor (LEFT)
LM
L
Fan motor (Outdoor unit)
Meaning of marks
Notes (1) : denotes magnetized relay
×
: denotes demagnetized relay
(2) Th
1
is room temperature sensor. Th2 (the heat exchanger sensor) is frost prevention sensor.
Operation
Cooling
Relay symbol Control part
52C CM
Table of relay operations
M
1〜
M
3〜
U
M
FM
Power source 220/230V 50Hz
YG
LB
BR
Printed circuit board
T
WH BK
Th1
Th2
Wireless R-Amp
Display
CNE
CNG
YE WH RD
M
CNW
IC15
ZNR
1 5 3
CNU
52C-3 52C-4
52C
F
250V 3.15A
CONTROL BOX
1
2
Back up Sw
CNM
N
t°
t°
1〜
FMI
M
CNX
M
CNY
FMo CM
CF
I
LM
R
LM
L
2.3 ELECTRICAL DATA
2.3.1 Electrical wiring
Models SRK10CHV-4, 13CHV-4
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2.4 OUTLINE OF OPERATION CONTROL BY MICROCOMPUTER
2.4.1 Operation control function by remote control switch
Remote control
Models SRK10CHV-4, 13CHV-4
Operation selection
FAN SPEED button
Each time the button is pushed, the indicator is switched over in turn.
The above illustration shows all controls, but in practice only the relevant parts are shown.
OPERATION MODE select button
Each time the button pushed, the indicator is switched over in turn.
ON/OFF (luminous) button
Press for starting operation, press again for stopping.
HI POWER/ECONO button
This button changes the HIGH POWER/ ECONOMY mode.
AIR FLOW (UP/DOWN) button
This button changes the air flow (up/down) mode.
This button changes the air flow (left/right) mode.
SLEEP button
This button selects SLEEP operation.
CLEAN switch
This switch changes the CLEAN mode.
ON TIMER button
This button selects ON TIMER operation.
AIR FLOW (LEFT/RIGHT) button
3D AUTO button
This button sets 3D AUTO operation.
This button cancels the ON timer, OFF timer, and SLEEP operation.
CANCEL button
RESET switch
Switch for resetting microcomputer and setting time.
SLEEP indicator
Indicates during SLEEP operation.
TEMPERATURE indicator
Indicates set temperature. (Does not indicate temperature when operation mode is on AUTO)
FAN SPEED indicator
Indicates set air flow rate with lamp.
CLEAN indicator
Indicates during CLEAN operation.
ON/OFF TIMER indicator
Indicates during ON/OFF TIMER operation.
AIR FLOW indicator
Shows selected flap and louver mode.
3D AUTO indicator
Indicates during 3D AUTO operation.
HI POWER/ECONO MODE indicator
Indicates during HIGH POWER/ECONOMY mode operation.
[
OPERATION MODE indicator
Indicates selected operation with lamp.
(Auto)•(Cool)• (Fan) •(Dry)]
OFF TIMER button
This button selects OFF TIMER operation.
TEMPERATURE button
This button sets the room temperature. (This button changes the present time and TIMER time.)
TIME indicator
Indicates present time or timer setting time.
Indication selection
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-
Unit indication selection
Models SRK10CHV-4, 13CHV-4
3D AUTO light (green)
Illuminates during 3D AUTO operation.
RUN light (green)
Illuminates during operation and CLEAN operation.
TIMER light (yellow)
Illuminates during TIMER operation.
HI POWER light (green)
Illuminates during HIGH POWER operation.
Unit ON/OFF button
2.4.2 Unit ON/OFF button
When the remote control batteries become weak, or if the remote control is lost or malfunctioning, this button may be used to turn the
unit on and off.
(1) Operation
Push the button once to place the unit in the automatic mode. Push it once more to turn the unit off.
(2) Details of operation
The unit will go into the automatic mode in which it automatically determines, from room temperature (as detected by sensor),
whether to go into the cooling or thermal dry modes.
Function
Room temperature
Operation mode
setting
Fan speed Flap
Timer switch
Cooling About 23ºC
Thermal dry About 24ºC
Auto Auto
Continuous
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2.4.3 Power blackout auto restart function
(1) Power blackout auto restart function is a function that records the operational status of the air-conditioner immediately prior to it
being switched off by a power cut, and then automatically resumes operations at that point after the power has been restored.
(2) The following settings will be cancelled:
(a) Timer settings
(b) High-power operations
Notes (1) The power blackout auto restart function is set at on when the air-conditioner is shipped from the
factory. Consult with your dealer if this function needs to be switched off.
(2) When power failure ocurrs, the timer setting is cancelled. Once power is resumed, reset the timer.
(3)
If the jumper wire (J7) “AUTO RESTART” is cut, auto restart is disabled. (See the diagram at right)
Jumper wire (J7)
2.4.4 Custom cord switching procedure
If two wireless remote controls are installed in one room, in order to prevent wrong operation
due to mixed signals, please modify the printed circuit board in the indoor unit’s control box
and the remote control using the following procedure. Be sure to modify both boards. If only
one board is modified, receiving (and operation) cannot be done.
(1) Modifying the indoor unit’s printed circuit board
Take out the printed circuit board from the control box and cut off jumper wire (J6)
using wire cutters.
After cutting of the jumper wire, take measures to prevent contact with the other the lead
wires, etc.
(2) Modifying the wireless remote control
(a) Remove the battery.
(b) Cut the jumper wire shown in the figure at right.
Jumper wire (J6)
Cut
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2.4.5 Flap and louver control
Control the flap and louver by AIRFLOW
 
(UP/DOWN) and

(LEFT/RIGHT) button on the wireless remote control.
(1) Swing flap
Flap moves in upward and downward directions continuously.
(2) Swing louver
Louver moves in left and right directions continuously.
(3) When not operating
The flap returns to the position of air flow directly below, when operation has stopped.
(4) Memory flap (Flap or Louver stopped)
When you press the AIRFLOW (UP/DOWN or LEFT/RIGHT) button once while the flap or louver is operating, it stops swinging
at an angle. Since this angle is memorized in the microcomputer, the flap or louver will automatically be set at this angle when the
next operation is started.
¡ Recommendable stopping angle of the flap
Horizontal blowing
COOL•DRY
Operation step
Flap
Louver
Conditions for jumping to next STEP
Fan speed Setting fan speed
_
20 cycle 60 cycle 60 cycle
Auto : HIGH POWER Other than Auto: Setting fan speed
Setting fan speed
STEP1 STEP2 STEP3 STEP4
Left louver
The left louver and right louver operate in the same direction left and right.
The left louver and right louver operate in opposite directions to each other on the left and right sides.
The left louver and right louver operate in opposite directions to each other on the left and right sides.
Right louver
Left louver Right louver
Left louver Right louver
2.4.6 3D auto operation
Control the flap and louver by 3D AUTO button on the wireless remote control.
Fan speed and air flow direction are automatically controlled, allowing the entire room to efficiently conditioned.
(1) Detail of operation
(a) Perform STEP1 STEP2 STEP3 STEP4 one time.
(b) After performing STEP4 in (a) above, the next steps to be carried out are determined by the difference between the room
temperature and the setting temperature.
1) Room temperature – Setting temperature > 5ºC: STEP2 STEP3 STEP4 are performed.
2) Room temperature – Setting temperature
< =
5ºC: STEP3 STEP4 are performed.
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¡ If the difference (= Room temperature – Setting tempera-
ture) is 4°C, the correction value is found to be +5 min­utes from the table shown above so that the starting time of next operation is determined as follows:
15 min. earlier + 5 min. = 20 min. earlier
↑↑
Current operation
Correction value
start time
Corrects the starting time of next operation by calculating the temperature difference.
(Example) Cooling
Room temperature
Setting temperature
Operation starting time
Time
Setting time
15 min. 10 min. 5 min. earlier earlier earlier
Start
Timer operation (time)
Temperature setting (˚C)
Cooling
(2) Sleep timer operation
Pressing the SLEEP button causes the temperature to be controlled as shown in the following chart with respect to the set tempera-
ture.
+
1.0
0
-1.0
0 1.0 2.0
2.4.7 Timer operation
(1) Comfortable timer setting (ON timer)
If the timer is set at ON when the operation select switch is set at the cooling, or the cooling in auto mode operation is selected, the
comfortable timer starts and determines the starting time of next operation based on the initial value of 15 minutes and the
relationship between the room temperature at the setting time (temperature of room temperature sensor) and the setting temperature.
(Max. 60 minutes)
Operation mode Operation start time correction value (Min.)
3 < Room temp. – Setting temp. 1 < Room temp. – Setting temp.
< =
3 Room temp. – Setting temp.
<
=
1
At cooling
+5 No change –5
Notes (1) At 5 minutes before the timer ON time, operation starts regardless of the temperature of the room temperature sensor (Th1).
(2) This function does not actuate when the operation select switch is set at the dehumidifying as well as the dehumidifying in the auto mode.
However, the operation of item (1) above is performed during the dehumidifying in the auto mode.
(3) During the comfortable timer operation, both the run light and timer light illuminate and the timer light goes off after expiration of the timer, ON setting time.
(3) OFF timer operation
The Off timer can be set at a specific time (in 10-minute units) within a 24-hour period.
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2.4.8 Installation location setting
When the indoor unit is installed at the end of a room, control the air flow direction so that it is not toward the side walls. If you set the
remote control’s installation position, keep it so that the air flow is within the range shown in the following figure.
(1) Setting
1 If the air conditioning unit is running, press the ON/OFF button to stop.
The installation location setting cannot be made while the unit is running.
2 Press the AIR FLOW
 
(UP/DOWN) button and the
AIRFLOW

(LEFT/RIGHT) button together for 5 seconds
or more.
The installation location display illuminates.
3 Setting the air-conditioning installation location.
Press the AIR FLOW

(LEFT/RIGHT) button and adjust to the desired
location.
Each time the AIR FLOW

(LEFT/RIGHT) button is pressed, the
indicator is switched in the order of:
4 Press the ON/OFF button.
The air-conditioner's installation location is set.
Press within 60 seconds of setting the installation location (while the
installation location setting display illuminates).
Airflow range Airflow range Airflow range
(Left End Installation) (Center Installation) (Right End Installation)
1, 4
2 3
(Center Installation) (Right End Installation) (Left End Installation)
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2.4.9 Outline of cooling operation
(1) Operation of major fanctional components
(2) Fan speed switching
(a) Auto fan control
The indoor fan is automatically controlled in accordance with the difference between the room temperature (detected by the
room temperature sensor) and the thermostat setting as shown below.
(3) Thermostat operation
The compressor and outdoor fan and turned on and off as shown below according to the temperature setting.
(4) HIGH POWER operation ( “HI POWER” button on the remote control : ON)
The following operation is performed for 15 minutes without relation to the set temperature or fan speed setting.
(5) ECONOMY operation ( “ECONO” button on the remote control : ON)
The set temperature changes as shown at right, and the
indoor unit fan speed is set on speed 2.
Notes (1) Room temperature is not adjusted during the HIGH POWER operation.
(2) Protective functions will actuate with priority even during the HIGH POWER
operation.
Indoor fan motor
Flap and louver
Display
52C
Outdoor fan motor
ON
ON or OFF
Lights up
OFF
OFF
ON
ON or OFF
Lights up
ON
ON
OFF
Stop position control
Lights up or flashes
OFF
OFF
When the compressor
command is OFF
When the compressor
command is ON
When the compressor goes
OFF due to an anomalous stop.
Functional components
Item
Swing flap or louver
Swing stop
Auto fan control
Speed 5
Speed 5
Speed 3
Speed 3
AUTO HIGH MED
Speed 2
Speed 2
LOW
Flow control
Fan speed switching
Speed 4
Speed 3
Speed 2
Thermostat setting point
Speed 5
+1 +2 +3 +4
OFF
ON
Set temp.
-1
Room temp.
Compressor Outdoor fan
Indoor unit fan
Outdoor unit fan
Compressor
Speed 6 fixed
ON
ON
Running time
Running start ~ 1 hour
1~2 hours
2 hours ~
Set temperature compensation
Set temperature +0.5
Set temperature +1.0
Set temperature +1.5
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Note (1) Thermostat operation is performed in A, B Block. When compressor and indoor fan stop by thermostat operation within 12 minutes from start, temperature
check is performed by operating indoor fan at speed 1 for 20 seconds before finishing 12 minutes and allowing decision of next operation block.
(3) DRY operation
After finishing start up operation described in (2) above, thermal dry operation is performed at 8 minutes intervals, according to the
difference between room temperature and thermostat setting temperature as shown below.
Beside, 1 cycle of this operating time consists of 8 minutes, 7 cycle operation is performed then.
2.4.10 Outline of dehumidifying operation
(1) Choose the appropriate operation block area by the difference between room temperature and thermostat setting temperature as
shown below.
¡ Operation block area
(2) Start up operation
ON
OFF
OFF
0
3
6
912
ON
OFF
OFF
0
12
Compressor and outdoor fan
Speed 2
Indoor fan
Start Temperature check
Start
Temperature check
Compressor and outdoor fan
Indoor fan
Operation block decision
C.D Block
A.B Block
minutes
minutes
Speed 2
Speed 1
20 seconds
ON
OFF
OFF
0
4
8
ON
OFF
OFF
0
8
Compressor and outdoor fan
Indoor fan
D Block
Compressor and outdoor fan
Indoor fan
C Block
Compressor and outdoor fan
Indoor fan
B Block
Compressor and outdoor fan
Indoor fan
A Block
20 seconds
20 seconds
minutes
minutes
Start Temperature check Start Temperature check
Operation block decision
20 seconds
minutes
minutes
Start Temperature check Temperature check
Operation block decision
Start
Speed 1
Speed 1
OFF
OFF
0
8
ON
OFF
OFF
0
3
8
Speed 1
Speed 2
Running time
Running start ~ 1 hour
1~2 hours
2 hours ~
Set temperature compensation
Set temperature +0.5
Set temperature +1.0
Set temperature +1.5
(4) ECONOMY operation ( “ECONO” button on the remote control : ON)
The set temperature changes as shown at right, and the
indoor unit fan speed is set on speed 2.
D Block C Block B Block A Block
–2 0 +3
Room temp. – Setting temp.(deg)
Speed 2
Speed 2
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2.4.11 Outline of automatic operation
(1) Determination of operation mode
The blow operation of the indoor fan is carried out at the 1st speed for 20 seconds and the room temperature is checked to
determine the operation mode automatically. (When the unit is operated by the turn-on timer, the blow operation is not carried out.)
2.4.12 Outline of fan operation
(1) Operation of major fanctional components
(2) HIGH POWER operation (“HI POWER” button on the remote control : ON)
The following operation is performed for 15 minutes without relation to the set fan speed.
52C
Indoor fan motor
Outdoor fan motor
Flap and louver
Speed 6 Speed 5 Speed 4
OFF
OFF
ON or OFF
Speed 3 Speed 2 Speed 1
HIGH
POWER
AUTO HIGH MED LOW ECONOMY
Functional components
Fan speed switching
Indoor unit fan
Outdoor unit fan
Compressor
Speed 6 fixed
OFF
OFF
Note (1) Protective functions will actuate with priority even during the HIGH POWER operation.
Room temperature<26°C26°C
< =
Room temperature
Operation mode Dry Cooling
(2) Within 30 minutes after either auto or manual operation stops, if auto operation is started, or if you switch to auto operation during
manual operation, the system runs in the previous operation mode.
(3) The temperature is checked 1 time in 30 minutes after the start of operation, and if the judgment differs from the previous operation
mode, the operation mode changes.
(4) Setting temperature can be adjusted within the following range. There is the relationship as shown below between the signals of the
wireless remote control and the setting temperature.
Signals of wireless remote control (Display)
–6 –5 –4 –3 –2 –1 ±0+1+2+3+4+5+6
Setting Cooling 17 18 19 20 21 22 23 24 25 26 27 28 29
temperature Dehumidifying 18 19 20 21 22 23 24 25 26 27 28 29 30
2.4.13 Outline of clean operation
COOL,DRY,AUTO (COOL,DRY); after operation has stopped, the moisture inside the dryer air conditioner, controls the production of
fungus etc.
(1) Operating condition
‘Clean’ is switched ON, when the air conditioner receives a STOP signal.
(2) Detail of operation
(3) Reset condition
When control finishes 120 minutes after the Clean operation starts. When the stop signal is received from the remote control.
Compressor OFF
Indoor fan motor Speed 1
Outdoor fan motor OFF
Flap and louver Fully closed
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2.4.14 Protective control function
(1) Frost prevention for indoor heat exchanger [Preventing frost accumulation on the indoor heat exchanger]
During the Cooling or Dry operation in low room air temp. condition, evaporating temperature will decrease and consequently
indoor heat exchanger sometimes gets clogged with frost (or ice).
In order to prevent this trouble, compressor is stopped by under mentioned condition by indoor heat exchanger sensor (Th
2) and
timer (built into microcomputer circuit) functions.
Also indoor fan is changed over to protects the fan tap just before frost prevention control.
CM, FM
O stoppage condition
1 Temperature of heat exchanger is
2.5˚C or lower.
2 As least 3 minutes has passed since
the compressor started.
Indoor heat exchanger temperature (˚C)
CM, FMO re-starting condition
1 Temperature of heat exchanger is
8˚C or higher.
Set fan speed
Protects the fan tap just before frost prevention control
(2) Three-minute forced operation
When the compressor begins operating the thermal operation is not effective for 3 minutes, so operation continues as is in the
operation mode. (After 3 minutes has passed the thermal operation is effective.)
However, stopping the compressor via a stop signal or protection control has priority.
(3) Self diagnosis function
When something abnormal happens on the outdoor unit, indoor unit fan motor and each sensor (heat exchanger, room temperature),
it will be indicated by flashing lights.
(a) Abnormality of outdoor unit: When the indoor heat exchanger temperature does not fall to 25°C or below for 40 minutes
after 5 minutes have elapsed since the compressor operation start, the abnormality stop
occurs. (The timer light flashes 2 times.)
(b) Abnormality of indoor fan motor: The indoor fan motor revolves at a rate under 300 rpm for 30 seconds or longer, the
RUN light will flash.
(c) Abnormality of heat exchanger sensor: RUN light will flashing when the input temperature of the heat exchanger
sensor measures less than –20°C for more than 15 seconds with the air
conditioner “OFF”. (will not flashing during operation)
(d) Abnormality room temperature sensor: RUN light will flashing when the input temperature of the room temperature
sensor measures less than –20°C for more than 15 seconds with the air
conditioner “OFF”. (will not flashing during operation)
Note (1) If the above abnormalities happen concurrently, the light will flashing in the order of item number (a) through (d) above.
2.5 8
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2.5 APPLICATION DATA SAFETY PRECAUTIONS
¡ Please read these “Safety Precautions” first then accurately execute the installation work. ¡ Though the precautionary points indicated herein are divided under two headings, WARNING and CAUTION , those points
which are related to the strong possibility of an installation done in error resulting in death or serious injury are listed in the
WARNING section. However, there is also a possibility of serious consequences in relationship to the points listed in the CAUTION section as well. In either case, important safety related information is indicated, so by all means, properly observe all
that is mentioned.
¡ After completing the installation, along with confirming that no abnormalities were seen from the operation tests, please explain
operating methods as well as maintenance methods to the user (customer) of this equipment, based on the owner’s manual.
Moreover, ask the customer to keep this sheet together with the owner’s manual.
WARNING
¡ To disconnect the appliance from the mains supply this appliance must be connected to the mains by means of
a circuit breaker or a switch (use a recognized 20A) with a contact separation of at least 3mm.
¡ The appliance shall be installed in accordance with national wiring regulations. ¡ This system should be applied to places as households, residences and the like. Application to inferior environ-
ment such as engineering shop could cause equipment malfunction.
¡ Please entrust installation to either the company which sold you the equipment or to a professional contractor.
Defects from improper installations can be the cause of water leakage, electric shocks and fires.
¡ Execute the installation accurately, based on following the installation manual. Again, improper installations can
result in water leakage, electric shocks and fires.
¡ For installation, confirm that the installation site can sufficiently support heavy weight. When strength is insuffi-
cient, injury can result from a falling of the unit.
¡ For electrical work, please see that a licensed electrician executes the work while following the safety standards
related to electrical equipment, and local regulations as well as the installation instructions, and that only exclu­sive use circuits are used. Insufficient power source circuit capacity and defective installment execution can be the cause of electric shocks and fires.
¡ Accurately connect wiring using the proper cable, and insure that the external force of the cable is not conducted
to the terminal connection part, through properly securing it improper connection or securing can result in heat generation or fire.
¡ Take care that wiring does not rise upward, and accurately install the lid/service panel.It’s improper installation
can also result heat generation or fire.
¡ When setting up or moving the location of the air conditioner, do not mix air etc. or anything other than the
designated refrigerant (R22) within the refrigeration cycle. Rupture and injury caused by abnormal high pressure can result from such mixing.
¡ Always use accessory parts and authorized parts for installation construction. Using parts not authorized by this
company can result in water leakage, electric shock, fire and refrigerant leakage.
¡ Ventilate the work area when refrigerant leaks during the operation.
Coming in contact with fire, refrigerant could generate toxic gas.
¡ Confirm after the foundation construction work that refrigerant does not leak.
If coming in contact with fire of a fan heater, a stove or movable cooking stove, etc., refrigerant leaking in the room could generate toxic gas.
CAUTION
¡ Execute proper grounding. Do not connect the ground wire to a gas pipe, water pipe, lightning rod or a telephone
ground wire. Improper placement of ground wires can result in electric shock.
¡ The installation of an earth leakage breaker is necessary depending on the established location of the unit.
No installing an earth leakage breaker may result in electric shock.
¡ Do not install the unit where there is a concern about leakage of combustible gas.
The rare even of leaked gas collecting around the unit could result in an outbreak of fire.
¡ For the drain pipe, follow the installation manual to insure that it allows proper drainage and thermally insulate it
to prevent condensation. Inadequate plumbing can result in water leakage and water damage to interior items.
¡ Install the outdoor unit so that the aluminum fins on the air heat exchanger cannot be touched. Failure to
observe this may result in injury.
¡ Do not place objects near the outdoor unit or allow leaves to gather around the unit. If there are objects or leaves
around the outdoor unit, small animals may enter unit and contact electrical parts resulting in break down, emission of smoke or flame.
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2.5.1 Selection of location for installation
(1) Indoor unit
(a) Where there is no obstructions to the air flow and where the cooled
air can be evenly distributed.
(b) A solid place where the unit or the wall will not vibrate.
(c) A place where there will be enough space for servicing. (Where
space mentioned right can be secured)
(d) Where wiring and the piping work will be easy to conduct.
(e) The place where receiving part is not exposed to the direct rays of
the sun or the strong rays of the street lighting.
(f) A place where it can be easily drained.
(g) A place separated at least 1m away from the television or the radio.
(To prevent interference to images and sounds.)
(2) Outdoor unit
(a) A place where good air circulation can be obtained and where rain, snow or sunshine will not directly strike the unit.
(b) A place where discharged hot air or unit’s operating sound will not be a nuisance to the neighborhood.
(c) A place where servicing space can be secured.
(d) A place where vibration will not be enlarged.
* Avoid installing in the following places.
•A place near the bedroom and the like, so that the operation noise will cause no trouble.
•A place where there is possibility of flammable gas leakage.
•A place exposed to strong wind.
(e) Do not install the unit near the seaside, or where there is possibility of chlorine gas generation.
Model
All models
Item One way piping length (R) 15 m
Outdoor unit is lower
5 m
Outdoor unit is higher
5 m
Notes (1) Blowing out port and suction port on the back side of the unit can be
installed at a distance of 10cm from walls.
In case the barrier is 1.2m or above in height, or is overhead, the
sufficient space between the unit and wall shall be secured.
(2) When the unit is installed, the space of the following dimension and
above shall be secured.
(3) Limitations for one way piping length and vertical
height difference.
(
)
Vertical height difference (h)
6.5 cm
5 cm
10 cm
60 cm MIN
Air intake
10 cm MIN
10 cm MIN
Air outlet
Air intake
No obstacles (Service space for electrical parts)
r
h
Right side
Left side
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Adjustment of the installation board in the horizontal direction is to be conducted with four screws in a temporary tightened state.
2.5.2 Installation of indoor unit
(1) Installation of installation board
(a) Fixing of installation board
(2) Drilling of holes and fixture sleeve (Option Parts)
When drilling the wall that contains a metal lath, wire lath or metal plate, be sure to use pipe hole sleeve sold separately.
(a) Drill a hole with ø65
whole core drill
(b) Adjusting sleeve length
Adjust so that board will be level by turning the board with the standard hole as the center.
Standard hole
(c) Install the sleeve
(Inserting sleeve) (*Sleeve + *Inclined + *Sealing plate)
Note (1) Drill a hole with incline of 5 degree from
indoor side to outdoor side.
Indoor side Outdoor side
Cut off the sleeve collar in case of drawing piping out to rear.
Cut off the sleeve collar that can be seen from beneath the unit.
Wall thickness
+ 1.5 cm
Indoor side Outdoor side
Turn to tighten
Paste
View of sleeve when installed
Inclined flange
Sealing plate
Sleeve
Indoor side Outdoor side
Look for the inside wall structures (Intersediate support or pillar and firaly install the unit after level surface has been checked.)
Mating mark for level surface
450
INSTALLATION SPACE (INDOOR UNIT) (FRONT VIEW)
Unit : mm
Piping hole( 65) Piping hole( 65)
Installation board
Indoor unit
53.5
Piping for Gas 380.6
Piping for Liquid 448.6
Drain hose 520( 16)
53.5
Space *
for service
Space
for service
44.5
252.2
7.5
8.3
Space for
service
50
Space for service 100
102.5
585
102.5
133.5
450206.5
202450138
44.5
43.2
39.3
200
65
15
* Leave extra space on the right side to enable removal of the lid screw.
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(3) Preparation of indoor unit
(a) Mounting of connecting wires
1) Remove the lid.
2) Remove the wiring clamp.
3) Connect the connecting wire securely to the terminal block.
Use cable for interconnection wiring to avoid loosening of the wires. CENELEC code for cables Required field cables.
H05RNR3G1.5 (Example) or 245IEC57
H Harmonized cable type
05 300/500 volts
R Natural-and/or synth. rubber wire insulation N Polychloroprene rubber conductors insulation R Standed core
3 Number of conductors
G One conductor of the cables is the earth conductor
(yellow/green)
1.5 Section of copper wire (mm
2
)
Connect the connection wire securely to the terminal
block. If the wire is not affixed completely, contact will be poor, and it is dangerous as the terminal block may heat up and catch fire.
Take care not to confuse the terminal numbers for indoor
and outdoor connections.
Affix the connection wire using the wiring clamp.
4) Fix the connecting wire by wiring clamp.
5) Attach the lid.
Pipe
Drain hose
1. Remove the drain hose. 2. Remove the drain cap. 3. Insert the drain cap. 4. Connect the drain hose.
(b) Shaping the pipe
(c) Taping of the exterior
Hold the bottom of the pipe and change its direction
before stretching it and shaping it.
Tape only the portion that runs through the wall.
Always tape the crossover wires with the pipe.
(d) Cautions when piping from the left and the rear center of the unit
[ Top View ]
Loosen and remove the
spring-type clamp.
Remove with your hand or
a pair of pliers.
Use a hexagonal wrench to
correctly insert the drain cap which was removed in 2. Caution: Be careful because if the cap is not inserted property, water leak may occur.
Loosen the spring-type clamp
and securely insert the drain hose. Caution: Be careful because if the cap is not inserted properly, water leak may occur.
Left Side Piping Right Side Piping
Right rear piping
Left rear piping
Left side piping Right side piping
Lid
Screw *
Clamp
Terminal block
[ Procedure for exchanging the drain hose ]
Left downward
Right
Rear
Downward
Left rear
Left
Piping is possible in the rear, left, left rear, left downward, right or downward direction.
Wall
Gutter
Pipes storage area
Do not place the power supply cords above the gutter, because the
air conditioner is structured in a way where condensation on the back side is collected in to the drain pan before drainage.
Do not make traps in the drain hose line.
Declining slope
Inverted slipe
Trap
*Leave space to allow removal of this screw after installation.
For power supply, indoor outdoor
2 Blue
For power supply, indoor outdoor
1 Brown
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(e) Securing the indoor unit to the installation board
How to remove the indoor unit from the installation board
1) Push up at the marked portion of the indoor unit base lower
latch, and slightly pull it toward you.
(both right and left hand sides)
(The indoor unit base lower latch can be removed from the in-
stallation board)
2) Push up the indoor unit upward. So the indoor unit will be
removed from the installation board.
(4) Removal and installation of the front panel
(a) Removing
Remove the 2 set screws.
Move the lower part of the panel forward and push upwards to
remove. (Remove the 3 latches in the upper section.)
(b) Fitting
Do remove the air filter.
Cover the body with the front panel.
Push the circled portion at the front.
Tighten the 2 set screws.
Fit the air filter. Carry out in the above order.
(5) Open/close and detachment/attachment of air inlet panel
(a) To open, pull the panel at both ends of lower part and release
latches, then pull up the panel until you feel resistance. (The
air inlet panel stops at approx. 60˚ open position.)
(b) To close, hold the panel at both ends of lower part to lower
downward and push it slightly until the latch works, then push
the center portion slightly.
(c) To remove, pull up the panel to the position shown in right
illustration and pull it toward you.
(d) To install, insert the air inlet panel arm into the slot on the front
panel from the position shown in right illustration, hold the
panel at both ends of lower part, lower it downward slowly,
then push it slightly until the latch works and further push the
center portion slightly.
Installation Steps
1 Pass the pipe through the hole
in the wall, and hook the up­per part of the indoor unit to the installation board.
2 Gently push the lower part to
secure the unit.
Lid
The marked portion of the indoor unit base lower latch
Set screws
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1 Brown
2 Blue
For power supply, indoor outdoor
For power supply, indoor outdoor
1 2
Terminal block
Interconnecting wire
Specified torquing value: Liquid side (ø6.35) : 14~18N·m (1.4~1.8kgf·m) Gas side (ø9.52) : 34~42N·m (3.4~4.2kgf·m) Gas side (ø12.7) : 49~61N·m (4.9~6.1kgf·m)
Use one more spanner to fix the valve.
¡ Remove the flared nuts.
(on both liquid and gas sides)
¡ Remove the flared nuts.
(on both liquid and gas sides)
¡ Install the removed flared nuts to the pipes to be
connected, then flare the pipes.
Dimension A Liquid side (ø6.35): 9.0 dia Gas side (ø9.52): 13.0 dia (ø12.7): 16.2 dia
Press
Remove
Remove
(Do not turn)
Spanner for fixing
the piping)
Torque wrench
Specified torquing value: Liquid side (ø6.35) : 14~18N·m (1.4~1.8kgf·m) Gas side (ø9.52) : 34~42N·m (3.4~4.2kgf·m) Gas side (ø12.7) : 49~61N·m (4.9~6.1kgf·m)
Always use a Torque wrench and back up spanner to tighten the flare nut.
Manifold Valve
-76 cm Hg
Handle Lo (pressure)
Charge hose
Stop valve (Two-way valve)
Service port
Stop value (Three-way value)
Compound (Gauge)
Pressure gauge
Handle Hi (pressure)
Charge hose
Vacuum pump
2.5.3 Installation of outdoor unit
(1) Make sure that the unit is stable in installation. Fix the unit to
stable base.
(2) Perfrom wiring, making wire terminal numbers conform to ter-
minal numbers of indoor unit terminal block.
2.5.4 Connection of refrigerant pipings
(1) Preparation
Keep the openings of the pipes covered with tapes etc. to prevent dust, sand, etc. from entering them.
(a) Indoor unit side
(b) Outdoor unit side
(2) Connection of refrigerant piping
(a) Indoor unit side
Connect firmly gas and liquid side pipings by Torque wrench.
(b) Outdoor unit side
Connect firmly gas and liquid side pipings by Torque wrench.
(3) Air purge
(a) Tighten all flare nuts in the pipings both indoor and outside wall so as not to cause leak.
(b) Connect service valve, charge hose, manifold valve and vacuum pump as is illustrated below.
(c) Open manifold valve handle Lo to its full width, and perform vacuum or evacuation.
Continue the vacuum or evacuation operation for 15 minutes or more and check to see that the vacuum gauge reads – 0.1 MPa
(– 76 cmHg).
(d) After completing vacuum operation, fully open service valve (Both gas and liquid sides) with hexagon headed wrench.
(e) Detach the charge hoses.
(f) Check for possible leakage of gas in the connection parts of both indoor and outdoor.
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Additional refrigerant charge
When refrigerant piping exceeds 7.5m conduct additional refrigerant charge after refrigerant sweeping.
7.5m over 15m:Additional charge amount per meter = 10g/m
[Example]
How much amount of additional charge for 15m piping?
(15 – 7.5)m × 10g/m=75g 75g for additional charge
(4) Insulation of connecting portion
Vinyl tape
To cover the connecting portion with insula­tion materials, cut upper portion and then seal it with insulation materials.
Cover the exterior portion with cov­ering tape and shape the piping so it will match the contours of the route that the piping to take. Also fix the wiring and pipings to the wall with clamps.
Insulation
Refrigerant piping Electrical wiring
Covering tape Drain hose
Tapping screw
(a) Cover the connection portion of the refrigerant piping with
the pipe cover and seal them.
If neglecting to do so, moisture occurs on the piping and
water will drip out.
(b) Finishing and fixing
1) Tie up the piping with wrapping tape, and shape it so
that it conforms to which the pipe is attached.
2) Fix them with clamps as right figure.
2.5.5 Installation of remote control switch
(1) Mounting method of battery
Uncover the remote control switch, and mount the bat­teries [R03(AAA, Micro)×2 pieces] in the body regu­larly.
(Fit the poles with the indication marks, , & . with­out fail)
(b) Fixing to pillar or wall
Conventionally, operate the wireless remote control by holding in your hand.
Avoid installing it on a clay wall etc.
-
-
+
+
Battery
Cover
Screws
2.5.6 Earthing work
Earth work shall be carried out without fail in order to prevent electric shock and noise generation.
The connection of the earth cable to the following substances causes dangerous failures, therefore it shall never be done.
City water pipe, Town gas pipe, TV antenna, lightning conductor, telephone line, etc.
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2.5.7 Test run
(1) Conduct trial run after confirming that there is no gas leaks.
(2) When conducting trial run set the remote control thermostat to continuous operation position. However when the power source is
cut off or when the unit’s operation switch is turned off or was turned to fan operation position, the unit will not go into operation
in order to protect the compressor.
(3) Explain to the customer on the correct usage of the air conditioner in simple layman’s terms.
(4) Make sure that drain flows properly.
(5) Standard operation data
Note (1) The data are measured at following conditions
Ambient air temperature
Indoor side: Cooling ... 27˚C DB, 19˚C WB
Outdoor side: Cooling ... 35˚C DB, 24˚C WB
Temp. difference between return air and supply air (°C)
(220/230V)
Model
Item
SRK10CHV-4 SRK13CHV-4
Low pressure (MPa) 0.43~0.63 0.38~0.58
12~15 11~14
Running current (A) 3.4 5.1
(b) When manipulating the remote control mounted on a
wall:
Make sure that it works normally (i.e., transmission/reception
signal is audible) before mounting.
Notes (1) The remote control is correctly facing the
sensing element of the air conditioner when being manipulated.
(2) The typical coverage is indicated (in the left
illustration). It may be more or less depending on the installation.
(3) The coverage may be less or even nil. If the sensing
element is exposed to strong light, such as direct sunlight, illumination, etc., or dust is deposited on it or it is used behind a curtain, etc.
or less
7 m or less
Wireless remote control
7 m or less
or less
2.5.8 Precautions for wireless remote control installation and operation
(1) Wireless remote control covers the following distances:
(a) When operating facing the air conditioner:
or less
If the distances exceed the area indicated above, be sure to check
the receiver status.
Remote control available in this area.
Receiver
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2.6 MAINTENANCE DATA
2.6.1 Trouble shooting
(1) Trouble shooting to be performed prior to exchanging PCB, (Printed circuit board) [Common to all models]
All the models described in this chapter are controlled by a microcomputer. When providing maintenance service to customers it
is necessary to understand the function controlled by a microcomputer thoroughly, so as not to mistakenly identify correct opera-
tions as mis-operations. It is also necessary to perform the following simple checks before conducting detailed checks or exchang-
ing printed circuit board.
Before exchanging Printed circuit board
Claim call from the user
Ascertain the nature of the claim.
Ascertain the operation status.
Does the trouble occur again?
Is this nonsense claim?
Operate the unit.
Does the trouble occur again?
Temporarily turn off the power source and turn it on again in about 1 min. and turn the unit on again.
YES
No
YES
YES
Does the trouble occur again?
Disconnect connectors and connect them again.
Operate the unit again after confirming that the fuse and the varistor equipped on PCB does not burn out.
Carry out checks according to detailed check process (See later page)
Unit did not cool, etc.
¡ Is the power on? ¡ Is the thermostat setting correct?
(Not too high?)
¡ Is the unit in a timer operation? ¡ Does user understand function?
etc.
¡ Explain the function of the unit to user.
No need for PCB change
Check further the status when the trouble occured (such as the timer of occurence, power failures, thun­der, use status of other electrical appliances, etc). Clarify the reason for the problem and explain it thor­oughly to the user.
No need for PCB change
Microcomputer runaway due to power source conditions is a possible cause.
No need for PCB change
The cause is defective connector contact.
YES
No
No
No
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(2) Indication of Self Diagnosis (Indoor unit)
TIMER light is lights continuously.
RUN light is flashing. (1 Time flash.)
RUN light is flashing. (2 Time flash.)
RUN light is flashing. (6 Time flash.)
TIMER light is flashing. (2 Time flash.)
Connect of Defect
Abnormality of heat exchanger sensor.
Abnormality of room temperature sensor.
Abnormality of indoor fan motor.
Abnormality of outdoor unit.
Place of defect
¡ Disconnection of heat exchanger sensor.
¡ Disconnection of room temperature
sensor.
¡ Fan motor is defective. ¡ Printed circuit board is defective.
¡ Compressor is defective. ¡ Capacitor is defective. ¡ Gas is short.
RUN light is lights continuously.
Abnormality of sensor Disconnection of sensor and defective connection of connector
(Disconnection)
(Short circuit)
Resistance value
(k)
Temperature (°C)
Is connection to connector good?
Is sensor resistance value normal?
Replace PCB.
Repair connector.
Replace sensor.
No
No
Yes
Yes
Chart for sensor temperature resistance characteristics
(3) Troubleshooting
Abnormality of outdoor unit [Compressor malfunction of insufficient gas (refrigerant)]
Abnormality of indoor fan motor (Fan motor defective, printed circuit board defective)
No
No
Ye s
Ye s
Ye s
Yes
Yes
No
No
Replace protective device.
Replace capacitor.
Is capacitor normal?
Insufficient gas.
Replace compressor.
Is protective device normal?
Does compressor operate?
Clogging of capillary tube. etc.
Is abnormality the same after gas charging?
Is refrigerant circulation volume normal?
No
No
Ye s
Ye s
The fan motor is defective.
Repair the connector.
Is voltage being applied to the fan motor?
The indoor circuit board is defective.
Is the connector connection good?
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(4) Trouble Diagnostic Procedures
Unit malfunctions or does not stop.
Replace PCB.
Microcomputer rarely mis-starts even during times or power supply or power failure, but, it can sometimes occur during those times. If it occurs, check the opera­tion, when the result is positive then proceed as normal.
Runaway of micro-
computer
Remove receptacle. Insert it after 3 min. and operate.
No change.
Normal operation.
Indoor light of indoor unit does not illuminate.
Check receptacle voltage.
Check if PCB fuse is blown.
Check varistor
Replace PCB.
Replace fuse.
Replace varistor.
No
Outdoor fan does not operate.
Check voltage with fan connector.
Replace PCB.
Check capacitor.
Replace fan motor.
Replace capacitor.
Abnormal
Yes
Normal
Unit sensor Operation
Function
Short circuit Broken connection
Cooling
Cooling
Indoor unit
Room temperature sensor
(1)
(Th1) except for “continuous” thermal setting.
Cooling will not operate
¡ FM
I : continuous operation
¡ CM,FMo: stopped
Cooling will operate
¡ Heat exchanger frost preventer begins to operate ¡ Cools alternately for 10 minutes, stopping for 3
minutes.
(5) Trouble shooting chart for the room temperature sensor (Th1), heat exchanger sensor (Th2)
Continuous Cooling operation
¡ Cannot be turned ON/OFF by thermostat ¡ When FM
I is on. “AUTO” is continuously
Hi
Heat exchanger sensor (Th
2)
Cooling will not operate.
Note (1) When the room temperature sensor (Th
1) will not operate normally. Cooling operation may be run continuously by putting the thermostat setting on “CONTINUOUS”
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(6) How to make sure of remote control
(1)
Is remote
control
normal?
YES
Again pushing operating switch
Operating the unit?
NO
Does operating Unit ON/OFF button
YES
Replace the
display
Remote control defects
Abnormal is not fount
It is normal
Remote control defects
NO
NO
YES
NO
Note (1) How to check the remote control.
(a) Press the reset switch of remote control. (b) If the almost normal if entire display of remote control is shown after 1
indication.
Operating the unit?
Control unit defects
YES
Operating the unit by remote control?
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(2) Refrigerant charge
(a) Discharge refrigerant entirely from the unit and evacuate the unit.
Note: Addition of refrigerant without evacuation is unreasonable, because it will result in low charge or overcharge.
(b) Keep the gauge manifold and connect a refrigerant cylinder to the unit.
(c) Record the weight of the refrigerant cylinder on the balance. This is necessary for making sure of the charged refrigerant
amount.
(d) Purge air from the charge hose A .
Firstly loose the connecting portion of the charge hose A at the gauge manihold side and open the valve 3 for a few
seconds, and then immediately retighten it after observing that gas is blow out from the loosened portion.
(e) Open the valve 1 and 3 after discharging air from the charge hose A , then the gas refrigerant begins flowing from the
cylinder into the unit. Be sure to erect the refrigerant cylinder upright to let gas refrigerant flow into the unit.
(f) When refrigerant has been charged into the system to some extent, refrigerant flow becomes stagnant, when that happens,
start the compressor in cooling cycle until the unit is filled with gas to the specified weight.
(g) Making sure of the refrigerant amount, close the valve 3.
(h) Disconnect the charge hose from the unit. Cover the valve ports of the refrigerant piping with caps and tighten them securely.
(i) Check for gas leakage applying a gas leak detector along the piping line.
(j) Start the air conditioner and make sure of its operating condition ...... high side and low side pressures and temperature
difference between return air and supply air.
2.6.2 Servicing
(1) Evacuation
The evacuation is an procedure to purge impurities ...... noncondensable gas, air, moisture from the refrigerant equipment by using
a vacuum pump. Since the refrigerant R22 is very insoluble in water, even a small amount of moisture left in the refrigerant
equipment will freeze, causing what is called water clogging.
¡ Evacuation procedure
(a) Check to ensure that there is no internal pressure in the unit. If there is an internal pressure, it
should be relieved through the check joint.
(b) Connect the service hoses of the gauge manifold to the check joint of the gas & liquid piping. (c) Connect a vacuum pump to the charge hose A. Repeat evacuation in the following sequence.
Liquid side
Gas side
Check joint
Service hose
Charge hose
Vacuum pump
Refrigerant cylinder
Gauge manifold
Stop the vacuum pump.
Notes (1) Do not use the refrigerant pressure to expel air.
(2) Do not use the compressor for evacuation. (3) Do not operate the compressor in the vacuum condition.
Start the vacuum pump
Operate the vacuum pump for more than 15 minutes after –0.1MPa (–76 cmHg) is indicated.
Close low pressure valve 1 of gauge manifold.
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PARTS LIST
INDOOR UNIT
SRK09CH, SRK12CH SRK10CHV-4, SRK13CHV-4
OUTDOOR UNIT
SRC09CH, SRC12CH SRC10CHV-4, SRC13CHV-4
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ROOM AIR-CONDITIONING
TECHNICAL MANUAL & PARTS LIST
Manual No. '08·SRK-T·077
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