MITSUBISHI
REAR WHEEL DRIVE
MANUAL TRANSMISSION
WORKSHOP MANUAL
FOREWORD
This Workshop Manual contains procedures for
removal, disassembly, inspection, adjustment, reassembly and installation, etc. for service mechanics.
All information, illustrations and product descriptions
contained in this manual are current as at the time of
publication. We, however, reserve the right to make
changes at any time without prior notice or obligation.
FILING INSTRUCTION
Please keep these manual pages in the binder
No. BN940001.
File these pages according to the signs “Added”,
“Revised” and “Deleted” on the “List of effective
pages” which are interpreted below.
Added:
ally in your manual.
Revised. Deleted:
Replace the existing pages with the corresponding pages with this sign.
File the pages with this sign addition-
Clutch
Manual Transmission
Model R4M21, R5M21 and
V5M21 (Up to 2000 Model)
Manual Transmission
Model V5MT1
Manual Transmission
Model R5M3, V5M3
Manual Transmission
Model R5M21, V5M21
(From 2001 Model)
21A
22A
22B
22C
22D
Missing sheets will be supplied upon request.
Mitsubishi Motors Corporation
E
Aug. 2000
Pub. No. PWEE8914-J
HOW TO USE THIS MANUAL
CONTENTS
The preceding page contains GROUP INDEX which
lists the group title and group number.
PAGE NUMBERS
All page numbers consist of three sets of digits separated by a dash. The digits preceding the dash identify the number of the group and the second digits
identify the section. The digits following the dash represent the consecutive page number within the section. The page numbers can be found on the top left
or right of each page.
TEXT
Unless otherwise specified, each service procedure
covers all models. Procedures covering specific
models are identified by the model codes, destination
or similar designation (engine type, transmission
type, etc.)
SERVICE PROCEDURES
The service steps are arranged in numerical order
and attentions to be paid in performing vehicle service are described in detail in SERVICE POINTS.
Denotes tightening torque
NOTE:
D
Torque may also be shown in
rectangles in the order of
units (Nm, kgm and ft-lbs.
from left) as follows.
33 3.3 23
D
From December 1998 on,
torque values are given only
in SI unit.
DEFINITION OF TERMS
STANDARD VALUE
Indicates the value used as the standard for judging
the quality of a part or assembly on inspection or the
value to which the part or assembly is corrected and
adjusted. It is given by tolerance.
LIMIT
Shows the standard for judging the quality of a part
or assembly on inspection and means the maximum
or minimum value within which the part or assembly
must be kept functionally or in strength. It is a value
established outside the rage of standard value.
COMPARISON OF OLD AND
NEW MODELS
New Model Old Model
R4M21
R5M21
V5M21
V5MT1
R5M31
V5M31
KM130, KM131
KM132, KM135
KM145, KM147
-
-
-
Denotes service point for removal or disassembly.
NOTE:
cAd is in use since Feb. 1991.
AA"
is in use since Dec.
1998.
Denotes service point for
installation or reassembly.
NOTE:
DAC is in use since Feb.
1991.
"AA
is in use since Dec.
1998.
List of Effective Pages
Page Revision Date Remarks Page Revision Date Remarks
21A-0-1 Nov. 1989
21A-1-1 D Feb. 1995
21A-2-1 Nov. 1989
21A-3-1 and 21A-3-2 D Feb. 1995
21A-3-3 Nov. 1989
21A-3-3a and 21A-3-3b I Feb. 2000
21A-3-4 Nov. 1989
21A-3-5 to 21A-3-7 D Feb. 1995
21A-3-8 I Feb. 2000
21A-3-9 D Feb. 1995
21A-4-1 D Feb. 1995
21A-4-2 and 21A-4-3 I Feb. 2000
21A-4-4 D Feb. 1995
22A-0-1 G Dec. 1998
22A-0-3 to 22A-0-8 Nov. 1989
22A-0-8a and 22A-0-8b B Feb. 1991
22A-0-9 and 22A-0-10 Nov. 1989
22A-1-1 to 22A-1-7 B Feb. 1991
22A-1-8 E Nov. 1995
22A-1-8a B Feb. 1991
22A-1-8b E Nov. 1995
22A-1-8c B Feb. 1991
22A-1-8d to 22A-1-8f D Feb. 1995
22A-1-8g E Nov. 1995
22A-1-8h and 22A-1-8i D Feb. 1995
22A-1-8j E Nov. 1995
22A-1-8k D Feb. 1995
22A-1-8l E Nov. 1995
22A-1-8m to 22A-1-8o D Feb. 1995
22A-1-8p to 22A-1-8s E Nov. 1995
22A-1-8t to 22A-1-8x F Dec. 1997
22A-1-8y and 22A-1-8z G Dec. 1998
22A-1-8z1 and 22A-1-8z2 H July 1999
22A-1-9 G Dec. 1998
22A-1-10 B Feb. 1991
22A-1-11 G Dec. 1998
22A-1-12 D Feb. 1995
22A-1-13 and 22A-1-14 G Dec. 1998
22A-1-15 D Feb. 1995
22A-1-16 and 22A-1-17 G Dec. 1998
22A-2-1 Nov. 1989
22A-2-2 D Feb. 1995
22A-2-3 G Dec. 1998
code code
22A-2-4 D Feb. 1995
22A-3-1 to 22A-3-4 Nov. 1989
22A-3-5 B Feb. 1991
22A-3-6 and 22A-3-7 Nov. 1989
22A-3-8 and 22A-3-9 G Dec. 1998
22A-3-10 and 22A-3-11 Nov. 1989
22A-3-11a and 22A-3-11b G Dec. 1998
22A-3-11c and 22A-3-11d F Dec. 1997
22A-3-12 and 22A-3-13 G Dec. 1998
22A-3-14 and 22A-3-15 Nov. 1989
22A-3-16 and 22A-3-17 G Dec. 1998
22A-3-18 and 22A-3-19 F Dec. 1997
22A-3-20 and 22A-3-21 G Dec. 1998
22A-3-22 and 22A-3-23 Nov. 1989
22A-3-24 and 22A-3-25 G Dec. 1998
22A-3-26 and 22A-3-27 Nov. 1989
22A-3-28 and 22A-3-29 D Feb. 1995
22A-3-30 G Dec. 1998
22A-3-31 D Feb. 1995
22A-3-32 Nov. 1989
22A-3-33 B Feb. 1991
22A-3-34 G Dec. 1998
22A-3-35 Nov. 1989
22A-3-36 and 22A-3-37 D Feb. 1995
22A-3-38 G Dec. 1998
22A-3-39 to 22A-3-41 D Feb. 1995
22A-3-42 G Dec. 1998
22A-3-43 D Feb. 1995
22A-3-43a and 22A-3-43b D Feb. 1995
22A-3-43c G Dec. 1998
22A-3-43d to 22A-3-43f D Feb. 1995
22A-3-43g G Dec. 1998
22A-3-43h to 22A-3-43j D Feb. 1995
22A-3-43k G Dec. 1998
22A-3-43l D Feb. 1995
22A-3-43m and 22A-3-43n G Dec. 1998
22A-3-43o and 22A-3-43p D Feb. 1995
22A-3-44 G Dec. 1998
22A-3-45 and 22A-3-46 F Dec. 1997
22A-3-47 to 22A-3-54 G Dec. 1998
22A-3-55 to 22A-3-58 D Feb. 1995
22A-3-59 to 22A-3-62 B Feb. 1991
22A-3-63 to 22A-3-66 D Feb. 1995
22A-3-66a to 22A-3-66f G Dec. 1998
Missing sheets will be supplied upon request.
PWEE8914-J
Page Revision Date Remarks Page Revision Date Remarks
code code
22A-3-66g to 22A-3-66j D Feb. 1995
22A-3-66k to 22A-3-66p G Dec. 1998
22A-3-67 Nov. 1989
22A-3-68 D Feb. 1995
22A-3-69 B Feb. 1991
22A-3-70 Nov. 1989
22A-3-71 D Feb. 1995
22A-3-72 B Feb. 1991
22A-3-73 and 22A-3-74 Nov. 1989
22A-3-75 D Feb. 1995
22A-3-76 to 22A-3-78 G Dec. 1998
22A-3-79 B Feb. 1991
22A-3-80 D Feb. 1995
22A-3-81 and 22A-3-82 G Dec. 1998
22A-4-1 and 22A-4-2 Nov. 1989
22A-5-1 and 22A-5-2 F Dec. 1997
22A-5-3 and 22A-5-4 B Feb. 1991
22A-6-1 Nov. 1989
22A-7-1 and 22A-7-2 D Feb. 1995
22A-7-2a and 22A-7-2b D Feb. 1995
22A-7-3 Nov. 1989
22A-7-4 and 22A-7-5 D Feb. 1995
22A-8-1 Nov. 1989
22A-9-1 to 22A-9-5 G Dec. 1998
22A-9-6 and 22A-9-7 G Dec. 1998
22A-10-1 B Feb. 1991
22A-11-1 G Dec. 1998
22A-11-2 and 22A-11-3 B Feb. 1991
22A-11-4 to 22A-11-6 F Dec. 1997
22A-11-6a to 22A-11-6c F Dec. 1997
22A-11-6d D Feb. 1995
22A-11-7 to 22A-11-10 D Feb. 1995
22A-11-11 and 22A-11-12 B Feb. 1991
22A-11-13 D Feb. 1995
22A-11-14 B Feb. 1991
22A-11a-1 to 22A-11a-14 G Dec. 1998
22A-12-1 G Dec. 1998
22A-12-2 and 22A-12-3 D Feb. 1995
22A-12-4 B Feb. 1991
22A-12a-1 and 22A-12a-2 G Dec. 1998
22A-13-1 G Dec. 1998
22A-13-2 B Feb. 1991
22A-13a-1 and 22A-13a-2 G Dec. 1998
22A-14-1 B Feb. 1991
22A-15-1 B Feb. 1991
22A-16-1 G Dec. 1998
22A-17-1 and 22A-17-2 G Dec. 1998
22A-18-1 and 22A-18-2 G Dec. 1998
22B-0-1 I Feb. 2000
22B-0-3 to 22B-0-5 D Feb. 1995
22B-0-5a and 22B-0-5b F Dec. 1997
22B-0-6 I Feb. 2000
22B-0-7 I Feb. 2000
22B-1-1 Nov. 1989
22B-1-2 B Feb. 1991
22B-1-2a to 22B-1-2d D Feb. 1995
22B-1-2e E Nov. 1995
22B-1-2f F Dec. 1997
22B-1-2g and 22B-1-2h G Dec. 1998
22B-1-2i and 22B-1-2j H July 1999
22B-1-2k J Aug. 2000 Revised
22B-1-2l I Feb. 2000
22B-1-3 I Feb. 2000
22B-1-4 and 22B-1-5 D Feb. 1995
22B-1-6 and 22B-1-7 I Feb. 2000
22B-2-1 and 22B-2-2 D Feb. 1995
22B-2-3 B Feb. 1991
22B-3-1 to 22B-3-3 D Feb. 1995
22B-3-3a and 22B-3-3b I Feb. 2000
22B-3-3c H July 1999
22B-3-3d I Feb. 2000
22B-3-3e and 22B-3-3f I Feb. 2000
22B-3-4 A July 1990
22B-3-5 to 22B-3-8 Nov. 1989
22B-3-9 D Feb. 1995
22B-3-10 B Feb. 1991
22B-3-11 I Feb. 2000
22B-4-1 D Feb. 1995
22B-4-2 B Feb. 1991
22B-4-2a I Feb. 2000
22B-4-2b D Feb. 1995
22B-4-3 B Feb. 1991
22B-4-4 H July 1999
22B-4-5 B Feb. 1991
22B-4-6 D Feb. 1995
22B-5-1 A July 1990
22B-6-1 and 22B-6-2 I Feb. 2000
Missing sheets will be supplied upon request.
PWEE8914-J
Page Revision Date Remarks Page Revision Date Remarks
code code
22B-6-3 D Feb. 1995
22B-7-1 to 22B-7-3 D Feb. 1995
22B-7-4 to 22B-7-6 H July 1999
22B-7-6a to 22B-7-6c H July 1999
22B-7-6d to 22B-7-6f F Dec. 1997
22B-7-7 to 22B-7-9 F Dec. 1997
22B-7-9a to 22B-7-9d I Feb. 2000
22B-7-10 D Feb. 1995
22B-7-11 and 22B-7-12 I Feb. 2000
22B-7-12a I Feb. 2000
22B-7-12b D Feb. 1995
22B-7-13 B Feb. 1991
22B-7-14 D Feb. 1995
22B-7-15 to 22B-7-19 B Feb. 1991
22B-7-20 I Feb. 2000
22B-7-21 I Feb. 2000
22B-8-1 I Feb. 2000
22B-9-1 and 22B-9-2 Nov. 1989
22B-10-1 I Feb. 2000
22B-11-1 B Feb. 1991
22B-12-1 to 22B-12-4 I Feb. 2000
22B-13-1 F Dec. 1997
22B-14-1 F Dec. 1997
22B-15-1 and 22B-15-2 F Dec. 1997
22B-16-1 and 22B-16-2 F Dec. 1997
22B-17-1 F Dec. 1997
22B-17-2 and 22B-17-3 D Feb. 1995
22B-18-1 and 22B-18-2 I Feb. 2000
22C-0-1 I Feb. 2000
22C-0-2 I Feb. 2000
22C-0-3 and 22C-0-4 E Nov. 1995
22C-0-4a and 22C-0-4b I Feb. 2000
22C-0-5 E Nov. 1995
22C-1-1 D Feb. 1995
22C-1-2 J Aug. 2000 Revised
22C-1-2a to 22C-1-2d J Aug. 2000 Revised
22C-1-2e and 22C-1-2f I Feb. 2000
22C-1-3 I Feb. 2000
22C-1-3a and 22C-1-3b I Feb. 2000
22C-1-4 to 22C-1-6 I Feb. 2000
22C-1-7 I Feb. 2000
22C-2-1 and 22C-2-2 D Feb. 1995
22C-2-3 to 22C-2-5 I Feb. 2000
22C-3-1 I Feb. 2000
22C-3-2 and 22C-3-3 D Feb. 1995
22C-3-4 and 22C-3-5 F Dec. 1997
22C-3-5a H July 1999
22C-3-5b D Feb. 1995
22C-3-5c and 22C-3-5d F Dec. 1997
22C-3-5e to 22C-3-5l H July 1999
22C-3-5m to 22C-3-5v I Feb. 2000
22C-3-6 to 22C-3-8 D Feb. 1995
22C-3-9 F Dec. 1997
22C-3-10 E Nov. 1995
22C-3-11 to 22C-3-17 D Feb. 1995
22C-3-18 H July 1999
22C-3-19 and 22C-3-20 I Feb. 2000
22C-4-1 and 22C-4-2 D Feb. 1995
22C-5-1 to 22C-5-3 F Dec. 1997
22C-6-1 to 22C-6-6 D Feb. 1995
22C-7-1 to 22C-7-6 D Feb. 1995
22C-7-7 and 22C-7-8 I Feb. 2000
22C-7-8a and 22C-7-8b I Feb. 2000
22C-7-8c to 22C-7-8f I Feb. 2000
22C-7-9 to 22C-7-16 D Feb. 1995
22C-7a-1 to 22C-7a-10 I Feb. 2000
22C-8-1 and 22C-8-2 D Feb. 1995
22C-9-1 and 22C-9-2 I Feb. 2000
22C-9a-1 I Feb. 2000
22C-10-1 and 22C-10-2 I Feb. 2000
22C-10a-1 and 22C-10a-2 I Feb. 2000
22C-11-1 I Feb. 2000
22C-11a-1 I Feb. 2000
22C-12-1 and 22C-12-2 D Feb. 1995
22C-13-1 D Feb. 1995
22C-14-1 D Feb. 1995
22C-14a-1 and 22C-14a-2 I Feb. 2000
22C-15-1 to 22C-15-3 I Feb. 2000
22C-15-4 and 22C-15-5 I Feb. 2000
22C-16-1 D Feb. 1995
22C-16a-1 I Feb. 2000
22C-17-1 I Feb. 2000
22C-17a-1 and 22C-17a-2 I Feb. 2000
22C-18-1 I Feb. 2000
22C-19-1 H July 1999
22C-19-2 to 22C-19-4 D Feb. 1995
Missing sheets will be supplied upon request.
PWEE8914-J
Page Revision Date Remarks Page Revision Date Remarks
code code
22C-20-1 I Feb. 2000
22D-0-1 J Aug. 2000 Added
22D-0-3 to 22D-0-10 J Aug. 2000 Added
22D-1-1 to 22D-1-9 J Aug. 2000 Added
22D-2-1 to 22D-2-4 J Aug. 2000 Added
22D-3-1 to 22D-3-52 J Aug. 2000 Added
22D-4-1 and 22D-4-2 J Aug. 2000 Added
22D-5-1 and 22D-5-2 J Aug. 2000 Added
22D-6-1 to 22D-6-6 J Aug. 2000 Added
22D-7-1 J Aug. 2000 Added
22D-8-1 to 22D-8-12 J Aug. 2000 Added
22D-9-1 to 22D-9-14 J Aug. 2000 Added
22D-10-1 to 22D-10-4 J Aug. 2000 Added
22D-11-1 and 22D-11-2 J Aug. 2000 Added
22D-12-1 and 22D-12-2 J Aug. 2000 Added
22D-13-1 J Aug. 2000 Added
22D-14-1 J Aug. 2000 Added
22D-15-1 J Aug. 2000 Added
22D-16-1 and 22D-16-2 J Aug. 2000 Added
22D-17-1 and 22D-17-2 J Aug. 2000 Added
Missing sheets will be supplied upon request.
PWEE8914-J
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