Mitsubishi R4A51, V4A51, R4A3, AW372, KM148 User Manual

...
MITSUBISHI
REAR WHEEL DRIVE
AUTOMATIC TRANSMISSION
WORKSHOP MANUAL

FOREWORD

This Workshop Manual contains procedures for removal, disassembly, inspection, adjustment, reas­sembly and installation, etc. for service mechanics.
FILING INSTRUCTION
Please keep these manual pages in the binder No. BN940001.
File these pages according to the signs “Added”, “Revised” and “Deleted” on the “List of effective pages” which are interpreted below.
Added:
Revised. Deleted:
File the pages with this sign additionally in your manual.
Replace the existing pages with the corresponding pages having this sign.
Automatic Transmission
R4AW2, V4AW2
Automatic Transmission
R4AW3, V4AW3
Automatic Transmission
V4AW4
Automatic Transmission
R4A51, V4A51
Automatic Transmission
V5A51
............
............
............
............
............
23A
23B
23C
23D
23E
Missing sheets will be supplied upon request.
Mitsubishi Motors Corporation
E
July 2000
Pub. No. PWEE8920-J

HOW TO USE THIS MANUAL

CONTENTS
The preceding page contains GROUP INDEX which lists the group title and group number.
PAGE NUMBERS
All page numbers consist of three sets of digits sepa­rated by a dash. The digits preceding the dash iden­tify the number of the group and the second digits identify the section. The digits following the dash rep­resent the consecutive page number within the sec­tion. The page numbers can be found on the top left or right of each page.
TEXT
Unless otherwise specified, each service procedure covers all models. Procedures covering specific models are identified bythemodelcodes, destination or similar designation (engine type, transmission type, etc.)
SERVICE PROCEDURES
The service steps are arranged in numerical order and attentions to be paid in performing vehicle ser­vice are described in detail in SERVICE POINTS.
Denotes tightening torque
NOTE:
D
Torque may also be shown in rectangles in the order of units (Nm, kgm and ft-lbs. from left) as follows.
33 3.3 23
D
From January 1999 on, torque values are given only in SI unit.
DEFINITION OF TERMS
STANDARD VALUE
Indicates the value used as the standard for judging the quality of a part or assembly on inspection or the value to which the part or assembly is corrected and adjusted. It is given by tolerance.
LIMIT
Shows the standard for judging the quality of a part or assembly on inspection and means the maximum or minimum value within which the part or assembly must be kept functionally or in strength. It is a value established outside the rage of standard value.
COMPARISON OF OLD AND NEW MODELS
New Model Old Model
R4A2 V4A2 R4A3 V4A3 V4A4 R4A51 V4A51 V5A51
AW372 KM148
-
-
-
-
-
-
Denotes service point for re­moval or disassembly.
NOTE: cAd is in use since Feb. 1991.
AA"
is in use since Jan.
1999.
Denotes service point for installation or reassembly.
NOTE: DAC is in use since Feb.
1991.
"AA
is in use since Jan.
1999.

List of Effective Pages

Page Revision Date Remarks Page Revision Date Remarks
23A-0-1 E Mar. 1996 23A-0-3 and 23A-0-4 Nov. 1989 23A-0-5 and 23A-0-6 B June 1991 23A-0-6a and 23A-0-6b D June 1994 23A-0-7 D June 1994 23A-0-8 and 23A-0-9 B June 1991 23A-1-1 Nov. 1989 23A-1-2 D June 1994 23A-1-2a and 23A-1-2b D June 1994 23A-1-2c to 23A-1-2e H July 1999
23A-1-2f J July 2000 Revised
23A-1-3 to 23A-1-12 E Mar. 1996 23A-2-1 and 23A-2-2 A Feb. 1991 23A-2-3 and 23A-2-4 Nov. 1989 23A-3-1 to 23A-3-3 B June 1991 23A-3-4 to 23A-3-6 D June 1994 23A-3-7 B June 1991 23A-3-8 Nov. 1989 23A-3-9 to 23A-3-15 D June 1994 23A-3-16 E Mar. 1996 23A-4-1 E Mar. 1996 23A-4-2 Nov. 1989 23A-5-1 and 23A-5-2 E Mar. 1996 23A-6-1 B June 1991 23A-7-1 and 23A-7-2 B June 1991 23A-8-1 B June 1991 23A-8-2 Nov. 1989 23A-9-1 D June 1994 23A-9-2 Nov. 1989 23A-10-1 B June 1991 23A-10-2 to 10-4 Nov. 1989 23A-11-1 Nov. 1989 23A-12-1 B June 1991 23A-13-1 and 23A-13-2 Nov. 1989 23A-14-1 Nov. 1989 23A-15-1 to 23A-15-5 B June 1991 23A-15-6 E Mar. 1996 23A-15-7 to 23A-15-12 B June 1991 23A-15-13 to 23A-15-15 D June 1994 23A-15-16 to 23A-15-22 B June 1991 23A-16-1 E Mar. 1996 23A-16-2 and 23A-16-3 A Feb. 1991 23A-16-4 and 23A-16-5 E Mar. 1996 23A-16-6 D June 1994
code code
23A-16-7 and 23A-16-8 E Mar. 1996 23A-16-9 D June 1994 23A-16-10 E Mar. 1996 23A-16-11 and 23A-16-12 D June 1994 23A-16-13 A Feb. 1991 23A-16-14 D June 1994 23A-16-15 to 23A-16-18 A Feb. 1991 23A-16-19 and 23A-16-20 E Mar. 1996 23A-16-21 and 23A-16-22 D June 1994 23A-17-1 to 23A-17-3 D June 1994 23A-18-1 D June 1994 23A-19-1 D June 1994 23A-20-1 and 23A-20-2 D June 1994 23A-21-1 and 23A-21-2 D June 1994 23A-22-1 A Feb. 1991 23A-23-1 A Feb. 1991 23A-24-1 A Feb. 1991
23B-0-1 F Dec. 1997 23B-0-2 to 23B-0-6 D June 1994 23B-1-1 and 23B-1-2 E Mar. 1996 23B-1-2a to 23B-1-2c F Dec. 1997 23B-1-2d to 23B-1-2f H July 1999 23B-1-3 D June 1994 23B-1-4 E Mar. 1996 23B-1-5 and 23B-1-6 F Dec. 1997 23B-1-6a and 23B-1-6b F Dec. 1997 23B-1-7 F Dec. 1997 23B-1-8 and 23B-1-9 D June 1994 23B-2-1 to 23B-2-4 D June 1994 23B-3-1 and 23B-3-2 D June 1994 23B-4-1 and 23B-4-2 D June 1994 23B-4-3 and 23B-4-4 E Mar. 1996 23B-4-4a and 23B-4-4b E Mar. 1996 23B-4-5 to 23B-4-25 D June 1994 23B-4-26 and 23B-4-27 F Dec. 1997 23B-4-27a and 23B-4-27b F Dec. 1997 23B-4-28 to 23B-4-32 E Mar. 1996 23B-5-1 and 23B-5-2 C Aug. 1993 23B-6-1 to 23B-6-3 C Aug. 1993 23B-7-1 and 23B-7-2 D June 1994 23B-8-1 to 23B-8-3 C Aug. 1993 23B-9-1 to 23B-9-3 D June 1994 23B-10-1 C Aug. 1993
Missing sheets will be supplied upon request.
PWEE8920-J
Page Revision Date Remarks Page Revision Date Remarks
code code
23B-11-1 and 23B-11-2 C Aug. 1993 23B-12-1 and 23B-12-2 C Aug. 1993 23B-13-1 and 23B-13-2 E Mar. 1996 23B-13-3 to 23B-13-5 D June 1994 23B-14-1 C Aug. 1993 23B-15-1 to 23B-15-3 C Aug. 1993 23B-15-4 F Dec. 1997 23B-15-5 E Mar. 1996 23B-15-6 C Aug. 1993 23B-16-1 to 23B-16-5 C Aug. 1993 23B-16-6 F Dec. 1997 23B-16-7 to 23B-16-9 E Mar. 1996 23B-17-1 E Mar. 1996 23B-17-1a and 23B-17-1b E Mar. 1996 23B-17-2 E Mar. 1996 23B-17-2a and 23B-17-2b E Mar. 1996 23B-17-3 D June 1994 23B-17-4 F Dec. 1997 23B-17-5 D June 1994 23B-17-6 F Dec. 1997 23B-18-1 to 23B-18-4 E Mar. 1996 23B-18-5 to 23B-18-10 C Aug. 1993 23B-18-11 E Mar. 1996 23B-18-12 to 23B-18-14 C Aug. 1993 23B-19-1 C Aug. 1993 23B-20-1 C Aug. 1993 23B-21-1 and 23B-21-2 C Aug. 1993 23B-22-1 and 23B-22-2 C Aug. 1993 23B-23-1 C Aug. 1993 23B-24-1 C Aug. 1993 23B-25-1 D June 1994 23B-26-1 C Aug. 1993 23B-27-1 C Aug. 1993
23C-0-1 to 23C-0-5 G Jan. 1999
23C-1-1 J July 2000 Revised
23C-1-2 to 23C-1-8 G Jan. 1999 23C-2-1 to 23C-2-3 G Jan. 1999 23C-3-1 to 23C-3-23 G Jan. 1999 23C-4-1 to 23C-4-3 G Jan. 1999 23C-5-1 to 23C-5-3 G Jan. 1999 23C-6-1 and 23C-6-2 G Jan. 1999 23C-7-1 and 23C-7-2 G Jan. 1999 23C-8-1 and 23C-8-3 G Jan. 1999
23C-9-1 to 23C-9-3 G Jan. 1999 23C-10-1 to 23C-10-4 G Jan. 1999 23C-11-1 and 23C-11-2 G Jan. 1999 23C-12-1 G Jan. 1999 23C-13-1 to 23C-13-2 G Jan. 1999 23C-14-1 to 23C-14-8 G Jan. 1999 23C-15-1 and 23C-15-2 G Jan. 1999 23C-16-1 and 23C-16-2 G Jan. 1999 23C-17-1 to 23C-17-3 G Jan. 1999 23C-18-1 to 23C-18-14 G Jan. 1999 23C-19-1 G Jan. 1999 23C-20-1 and 23C-20-2 G Jan. 1999 23C-21-1 G Jan. 1999 23C-22-1 and 23C-22-2 G Jan. 1999 23C-23-1 and 23C-23-2 G Jan. 1999 23C-24-1 and 23C-24-2 G Jan. 1999
23D-0-1 I Mar. 2000 23D-0-2 and 23D-0-3 H July 1999 23D-0-4 and 23D-0-5 I Mar. 2000 23D-0-5a and 23D-0-5b I Mar. 2000 23D-0-6 H July 1999
23D-1-1 J July 2000 Revised
23D-1-2 to 23D-1-4 I Mar. 2000 23D-1-5 H July 1999 23D-1-6 I Mar. 2000 23D-1-6a and 23D-1-6b I Mar. 2000 23D-1-7 and 23D-1-8 H July 1999 23D-1-9 to 23D-1-13 I Mar. 2000 23D-2-1 and 23D-2-2 H July 1999 23D-2-3 to 23D-2-5 I Mar. 2000 23D-3-1 and 23D-3-2 H July 1999 23D-4-1 I Mar. 2000 23D-5-1 and 23D-5-2 H July 1999 23D-6-1 and 23D-6-2 H July 1999 23D-7-1 to 23D-7-15 H July 1999 23D-7-16 and 23D-7-17 I Mar. 2000 23D-7-18 to 23D-7-33 H July 1999 23D-8-1 to 23D-8-4 H July 1999 23D-8-5 I Mar. 2000 23D-9-1 H July 1999 23D-10-1 and 23D-10-2 H July 1999 23D-11-1 and 23D-11-2 H July 1999 23D-12-1 to 23D-12-3 H July 1999
Missing sheets will be supplied upon request.
PWEE8920-J
Page Revision Date Remarks Page Revision Date Remarks
code code
23D-13-1 H July 1999 23D-13-2 and 23D-13-3 I Mar. 2000 23D-13-4 to 23D-13-6 H July 1999
23D-14-1 J July 2000 Revised
23D-14-2 H July 1999 23D-14-3 I Mar. 2000
23D-14-3a to 23D-14-3d J July 2000 Revised 23D-14-3e and 23D-14-3f J July 2000 Added
23D-14-4 to 23D-14-8 H July 1999
23D-14-9 J July 2000 Revised
23D-14a-1 to 23D-14a-11 I Mar. 2000
23D-15-1 J July 2000 Revised
23D-15-2 and 23D-15-3 I Mar. 2000 23D-16-1 I Mar. 2000 23D-16-2 H July 1999 23D-17-1 and 23D-17-2 I Mar. 2000
23D-18-1 and 23D-18-2 J Mar. 2000 Revised
23D-18-3 to 23D-18-5 I Mar. 2000 23D-18a-1 and 23D-18a-2 I Mar. 2000 23D-19-1 I Mar. 2000 23D-19-2 H July 1999
23D-20-1 J July 2000 Revised
23D-21-1 I Mar. 2000 23D-22-1 I Mar. 2000 23D-23-1 I Mar. 2000
23E-18-1 and 23E-18-2 I Mar. 2000 23E-19-1 and 23E-19-2 I Mar. 2000 23E-20-1 and 23E-20-2 I Mar. 2000 23E-21-1 I Mar. 2000 23E-22-1 I Mar. 2000 23E-23-1 I Mar. 2000
23E-0-1 to 23E-0-5 I Mar. 2000 23E-1-1 to 23E-1-13 I Mar. 2000 23E-2-1 to 23E-2-5 I Mar. 2000 23E-3-1 I Mar. 2000 23E-4-1 and 23E-4-2 I Mar. 2000 23E-5-1 to 23E-5-35 I Mar. 2000 23E-6-1 to 23E-6-4 I Mar. 2000 23E-7-1 I Mar. 2000 23E-8-1 and 23E-8-2 I Mar. 2000 23E-9-1 and 23E-9-2 I Mar. 2000 23E-10-1 to 23E-10-3 I Mar. 2000 23E-11-1 to 23E-11-6 I Mar. 2000 23E-12-1 and 23E-12-2 I Mar. 2000 23E-13-1 to 23E-13-3 I Mar. 2000 23E-14-1 I Mar. 2000 23E-15-1 to 23E-15-11 I Mar. 2000 23E-16-1 and 23E-16-2 I Mar. 2000 23E-17-1 and 23E-17-2 I Mar. 2000
Missing sheets will be supplied upon request.
PWEE8920-J
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