(Always read these instructions before using this product.)
Before using this product, please read this manual and the relevant manuals
introduced in this manual carefully and pay full attention to safety to handle the
product correctly.
In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
Indicates that incorrect handling may cause hazardous
DANGER
CAUTION
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in minor or moderate personal injury
or physical damage.
Note that the
to the circumstances.
Always follow the instructions of both levels because they are important to
personal safety.
Please keep this manual in a safe place for future reference and also pass this
manual on to the end user.
CAUTION level may lead to a serious consequence according
[DESIGN PRECAUTIONS]
DANGER
z Provide a safety circuit outside the C Controller module to ensure that the
entire system will operate safely even if an external power failure or C
Controller module failure occurs.
Failure to do so could result in accidents due to erroneous output or
operation.
(1) For an emergency stop circuit, protection circuit and interlock circuit that
is designed for incompatible actions such as forward/reverse rotation or
for damage prevention such as the upper/lower limit setting in
positioning, any of them must be provided outside the C Controller
module.
(2) When the C Controller module detects the following conditions, it will
disable the output (Y) from the user program and writing to buffer
memory in the case of both (a) and (b) and turn off all outputs for (b).
Whether to hold or clear all the outputs is set by a parameter.
(a) The overcurrent protector or overvoltage protector of the power
supply module is activated.
(b) An error such as a watchdog timer error is detected by the
self-diagnostic function of the C Controller module.
If an error occurs in I/O control parts and the C Controller module cannot
detect the error, all the outputs may turn ON.
Provide a fail-safe circuit or a preventive mechanism outside the C
Controller module so that machines will operate safely in such a case.
For fail-safe circuit examples, refer to Section 3.2 in this manual.
-1
A
[DESIGN PRECAUTIONS]
DANGER
(3) Output could be left on or off when there is a fault in an output module
relay or transistor.
So build an external monitoring circuit that will monitor any output signal
that could cause serious accidents.
z If load current more than the rating or overcurrent due to a short circuit in the
load has flowed in the output module for a long time, it may cause a fire and
smoke. Provide an external safety device such as a fuse.
z Create the circuit so that the external power supply will turn on after the C
Controller system is powered on.
Turning on the external power supply first could result in accidents due to
erroneous output or operation.
z For each station's operating status in the event of a each station error, refer
to the corresponding each station manual.
Not doing so could result in erroneous output or operation.
z When controlling a running C Controller module (data modification) by
connecting a personal computer to the C Controller module, create an
interlock circuit on user programs so that the whole system functions safely
all the time.
This must be also done when performing any other controls (e.g. operating
status change (status control)) or operations instructed from the computer.
In these controls, especially the one performed from an external device to a
C Controller module in a remote location, some C Controller side problem
may not be resolved immediately due to failure of data communications.
To prevent this, create an interlock circuit on user programs and establish
corrective procedures for communication failure between the external device
and the C Controller module.
z When setting up the system, do not allow any empty slot on the base unit.
If any slot is left empty, be sure to use a blank cover (QG60).
Otherwise, in the short circuit test or when an overcurrent or overvoltage is
accidentally applied to the external I/O section, internal parts of the module
may be flied.
CAUTION
z Do not install the control wires or communication cables together with the
main circuit or power wires, or bring them close to each other.
Keep a distance of 100 mm (3.94 inch) or more between them.
Not doing so could result in malfunctions due to noise.
z When controlling a lamp, heater or solenoid valve using an output module,
large current (approximately ten times greater than in normal conditions)
may flow when the output is turned ON from OFF.
Take preventive measures such as replacing the module with the one having
sufficient rated current.
-2
A
[INSTALLATION PRECAUTIONS]
CAUTION
z Use the C Controller module in an environment that meets the general
specifications shown in this manual.
Using this C Controller module in an environment outside the range of the
general specifications could result in an electric shock, fire, erroneous
operation, and damage to or deterioration of the product.
z While pressing the installation lever located at the bottom of module, insert
the module fixing tab into the fixing hole in the base unit until it stops. Then,
mount the module with the fixing hole as a supporting point.
Incorrect loading of the module can cause a malfunction, failure or drop.
When using the C Controller module in the environment of frequent
vibrations, tighten the module with screws.
Tighten the screws in the specified torque range.
Undertightening can cause a drop, short circuit or malfunction.
Overtightening can cause a drop, short circuit or malfunction due to damage
to the screw or module.
z Connect extension cables to the connectors of the base unit and the
extension module correctly.
After connection, check them for looseness.
Poor contact could cause an input or output failure.
z Be sure to set the CompactFlash
TM
CompactFlash
card slot.
Confirm it is completely set.
Poor contact may lead to malfunctions.
z Completely turn off the externally supplied power used in the system before
mounting or removing the module.
Not doing so could result in damage to the product.
z Do not directly touch the module's conductive parts.
Doing so could cause an operation failure or give damage to the module.
TM
card by pressing it into the
-3
A
[WIRING PRECAUTIONS]
DANGER
z Completely turn off the externally supplied power used in the system when
wiring.
Failure to do so could result in an electric shock or damage to the product.
z Before energizing or operating the system after wiring, be sure attach the
terminal cover supplied with the product.
Failure to do so could result in an electric shock.
CAUTION
z Be sure to ground the FG and LG terminals to the protective ground
conductor.
Not doing so could result in an electric shock or erroneous operation.
z Prevent foreign matter such as dust or wiring debris from entering the
module.
Failure to do so could cause fires, damage, or erroneous operation.
z When wiring, check the rated voltage and terminal layout.
Connecting a power supply of a different voltage rating or incorrect wiring
may result in a fire or failure.
z Connect the Ethernet and/or RS-232 cables to the corresponding connectors
of the C Controller module properly.
z Tighten the terminal screws with the specified torque.
If the terminal screws are loose, it could result in short circuits, fire, or
erroneous operation.
Tightening them too much may cause drop due to damages to the screws
and/or the module, resulting in short circuits or malfunction.
z Be sure to place the communication and power cables into a duct or fasten
them using clamps.
Failure to do so may damage the module or cables by pulling a dangling
cable inadvertently or cause the module to malfunction due to poor contact.
z When disconnecting the communication and power cables from the module,
do not pull a cable part by hand.
For a cable with connectors, hold the connector by hand and disconnect it
from the module.
Loosen screws on the part connected to the module before disconnecting a
cable.
Pulling a cable that is still connected to the module may cause a malfunction
or damage the module or the cable.
z Do not connect the outputs of multiple power supply modules in parallel.
Doing so can heat the power supply modules, causing fires or failures.
z Crimp, pressure weld, or solder external connectors properly with the tools
specified by the maker.
For crimping/pressure welding tools, refer to the user's manual for the I/O
module.
Incomplete connection may cause a short circuit, fire or malfunction.
-4
A
[STARTUP AND MAINTENANCE PRECAUTIONS]
DANGER
z Do not touch the terminals while power is on.
Doing so may cause an electric shock.
z Correctly connect the battery.
Also, do not charge, disassemble, heat, place in fire, short circuit, or solder
the battery.
Mishandling of the battery can cause overheating or cracks which could
result in injury and/or fires.
z Be sure to shut off all phases of the external power supply before
retightening the terminal screws and module fixing screws or cleaning.
Failure to do so may result in an electric shock.
If a terminal screw is loose, it may cause a short circuit or malfunction.
If too tight, it may cause damage to the screws and/or module, resulting in an
accidental drop of the module, short circuit or malfunctions.
z When controlling a running C Controller module (data modification) by
connecting a personal computer to the C Controller module, create an
interlock circuit on user programs so that the whole system functions safely
all the time.
This must be also done when performing any other controls (e.g. operating
status change (status control)) or operations instructed from the computer.
In these controls, especially the one performed from an external device to a
C Controller module in a remote location, some C Controller side problem
may not be resolved immediately due to failure of data communications.
To prevent this, create an interlock circuit on user programs and establish
corrective procedures for communication failure between the external device
and the C Controller module.
-5
A
[STARTUP AND MAINTENANCE PRECAUTIONS]
CAUTION
z Do not disassemble or modify the modules.
Doing so could cause malfunction, erroneous operation, injury, or fire.
z Perform online operations connecting peripheral devices to the running C
Controller module (especially program modification, forced output, and
operation status change) after reading the manual carefully and fully
ensuring the safety.
Operation mistakes could cause mechanical damage or accidents.
z Completely turn off the externally supplied power used in the system before
mounting or removing the module.
Not doing so could result in module failure or malfunction.
z Do not mount/remove the module onto/from the base unit more than 50
times (IEC 61131-2 compliant), after the first use of the product.
Doing so may cause malfunction.
z Use any radio communication device such as a cellular phone or a PHS
phone more than 25cm (9.85 inch) away in all directions of the C Controller
module.
Not doing so can cause malfunction.
z Do not drop or give an impact to the battery installed to the module.
Doing so may damage the battery, causing the battery fluid to leak inside the
battery.
If the battery is dropped or given an impact, dispose of it without using.
z Before handling the module, touch a grounded metal object to discharge the
static electricity from the human body.
Not doing so can cause the module to fail or malfunction.
[DISPOSAL PRECAUTIONS]
CAUTION
z When disposing of this product, treat it as industrial waste.
When disposing of batteries, separate them from other wastes according to
the local regulations.
(For details of the battery directive in EU member states, refer to the C
Controller Module User's Manual.)
[TRANSPORTATION PRECAUTIONS]
CAUTION
z When transporting lithium batteries, make sure to treat them based on the
transport regulations. (Refer to Chapter 7 for details of the relevant models.)
-6
A
Revisions
*The manual number is noted at the lower right of the top cover.
This manual confers no industrial property rights or any rights of any other kind, nor does it
confer any patent licenses.
Mitsubishi Electric Corporation cannot be held responsible for any problems involving
industrial property rights which may occur as a result of using the contents noted in this
manual.
The following manuals are also related to this product.
If necessary, please place an order referring to the table below.
Related Manuals
Manual name
C Controller Module User's Manual
This manual explains the features, specifications,
functions and troubleshooting of the C Controller module.
(Sold separately)
QCPU (Q mode) CPU Module User's Manual (Hardware)
This manual provides the specifications and other
information of power supply modules, base units and I/O
modules. (Sold separately)
QCPU User's Manual (Hardware Design, Maintenance
and Inspection)
This manual provides the specifications of the CPU
modules, power supply modules, base units, extension
cables, memory cards and others. (Sold separately)
Manual Number
(Model code)
SH-080555ENG
(13JR81)
IB-0800061
(13JL96)
SH-080483ENG
(13JR73)
-9
1. Overview
(1) About this manual
The C Controller module installation and wiring to other devices are
described in this manual.
This manual explains the C Controller module.
Refer to the QCPU (Q mode) CPU Module User's Manual (Hardware) for
the details of the C Controller system listed below.
When referring to the manual, read the "CPU module" as the "C Controller
module", and the "programmable controller" as the "C Controller system".
Reference to
Item
related manual
Checking power supply module specifications Section 2.3
Checking base unit specifications Section 2.4
Conforming the C Controller system to the EMC and
Chapter 3*
1
Low Voltage Directives
Mounting the module Section 4.1
Wiring the power supply module Section 4.3
Checking part names of power supply module Section 4.7
Checking I/O module specifications and connection
Chapter 5
methods
*1 To conform the C Controller module to the EMC Directive, it must satisfy
the criteria for the noise immunity standards of the Ethernet and RS-232
cables.
1) Ethernet cable
Use shielded twisted pair cables as the twisted pair cables connected
to the 10BASE-T/100BASE-TX interface connectors for the C
Controller module. For the shielded twisted pair cables, strip part of
the outer cover and earth the exposed shield section to the ground on
the widest contact surface as shown in the following.
Shielded twisted pair cables
Shield
2) RS-232 cable
For the RS-232 cable to be pulled out of the control panel, always
earth the shield section of the shielded cable as shown below.
(a) Earth the shield of the shielded cable as near the C Controller
module as possible taking care so that the earthed cables are not
induced electromagnetically by the cable to be earthed.
1
(b) Take appropriate measures so that the shield section of the
shielded cable from which the outer cover was partly removed for
exposure is earthed to the control panel on an increased contact
surface.
A clamp may also be used as shown in the following.
In this case, however, apply a cover to the inner surface of the
control panel which comes in contact with the clamp when
painting.
Screw
Recommended clamp fitting:
Note) The method of earthing by soldering a wire onto the shield
(2) Included parts
The following tables list the parts included with the C Controller module.
Shield section
Masked
Clamp fitting
Shield cable
Mitsubishi AD75CK
section of the shielded cable as shown below is not
recommended. The high frequency impedance will increase
and the shield will be ineffective.
Shield cable
Wire
Solderless terminal
Product Name Type Quantity
C Controller Module Q06CCPU-V-H01 1
Battery Q6BAT 1
This Manual ------ 1
(3) Generic terms and abbreviations used in this manual
Unless otherwise specified, this manual uses the following generic terms
and abbreviations to explain the Q06CCPU-V-H01 C Controller module.
Generic term/abbreviation Description
Abbreviation for the Q06CCPU-V-H01 C
C Controller module
Controller module
Generic term for systems where the C
C Controller system
Controller module is mounted
2
2. Specification
2.1 General Specifications
The following indicates the general specifications of the C Controller module.
Item Specification *6
Operating ambient
temperature
Storage ambient
temperature
Operating ambient
humidity
Storage ambient
humidity
Conforming
to
Vibration resistance
Shock resistance
Operating ambience No corrosive gases
Operating altitude *5 2000m (6562ft.) max.
JIS B 3502,
IEC
61131-2
Under
intermittent
vibration
Under
continuous
vibration
(147 m/s
5 to 95%RH *
5 to 95%RH *
Frequency Acceleration Amplitude
10 to 57Hz—
57 to 150Hz9.8m/s
10 to 57Hz—
57 to 150Hz4.9m/s
Conforming to JIS B 3502, IEC 61131-2
2
, 3 times in each of 3 directions X, Y, Z)
0 to 55°C
-20 to 75°C *
4
, non-condensing
4
, non-condensing
3
0.075mm
(0.003inch)
2
—
0.035mm
(0.001inch)
2
—
Sweep
count
10 times
each in
X, Y, Z
directions
(for 80
min.)
Installation location Inside control panel
Overvoltage
category *
Pollution level *2 2 max.
1
II max.
*1 This indicates the section of the power supply to which the equipment is assumed to
be connected between the public electrical power distribution network and the
machinery within premises. Category II applies to equipment for which electrical
power is supplied from fixed facilities.
The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V.
*2 This index indicates the degree to which conductive material is generated in terms
of the environment in which the equipment is used.
Pollution level 2 is rated when only non-conductive pollution occurs. A temporary
conductivity caused by condensing can be expected occasionally.
*3 The storage ambient temperature is -20 to 75°C if the system includes the AnS
series modules.
*4 The operating ambient humidity and storage ambient humidity are 10 to 90%RH if
the system includes the AnS series modules.
*5 Do not use or store the C Controller module under pressure higher than the
atmospheric pressure of altitude 0m.
Doing so can cause a malfunction.
For use in a pressurized environment, please contact your sales representative.
*6 When installing a commercially available CompactFlash card into the C Controller
module, please follow the lower specifications of either the C Controller module or
CompactFlash card.
3
2.2 Performance Specifications
This section explains the performance specifications of the C Controller module.
Item Specifications
Har dwa re s pec ifica tion s ------
Endian format (Memory format) Little endian
User file
capacity (For
user file
storage)
Work RAM (for OS, driver, user
program execution)
Battery-backed-up RAM 128k bytes
Number of writes to standard
ROM
10BASE-T/100BASE-TX ------
Interface *1 10BASE-T 100BASE-TX
Communication method Full-duplex/half-duplex communication mode
Standard
ROM
CompactFlash
card
6M bytes
Depends on the CompactFlash card used
(max. 1G bytes)
32M bytes
Max. 100,000 times to the same area
Data transmission speed 10Mbps 100Mbps
Transmission method Base band
Number of cascaded stages Max. 4 stages Max. 2 stages
Maximum segment length *2 100m
Connector applicable to
external wiring
Supported function
RS-232 ------
Interface Compliance with RS-232 (D-sub 9 pin)
Communication method Full-duplex/half-duplex communication method
Synchronization method Start-stop synchronization method
Transmission speed 9600,14400,19200,28800,38400,57600,115200bps
Transmission distance Max. 15m
Start bit 1
Data format
Data bit 7/8
Parity bit 1/None
Stop bit 1/2
(automatically recognizes 10BASE-T/100BASE-TX)
Auto negotiation function
RJ45
Parity check Parity check performed/not performed
Sum check code Sum check performed/not performed
Transmission control Flow control (RS/CS control) performed/not performed
7/0.127 P HRV-SV outside diameter: 8.5mm or longer
Recommended cable
Connector applicable to
external wiring
(Oki Electric Cable Company, Limited Specify
the number of pairs in .)
9 pin D-sub (Male) fixing type
*1 The C Controller module differentiates 10BASE-T and 100BASE-TX according
to the target device.
*2 Distance between the hub and node.
4
Item Specifications
Com pactFlas h ca rd ------
Supply power voltage 3.3V 5%
Supply power capacity Max. 150mA
Card size *3 TYPE I card
Number of loadable cards 1
Number of I/O points
(number of points accessible to
actual I/O modules)
Year, month, day, hour, minute, second, day of week
(automatic leap year detection)
Clock function
Permissible momentary stop time Depends on the power supply module
Clock accuracy: Daily error -10.89 to +8.64 seconds
4096 points (X/Y0 to FFF)
(0 to 55°C) *4
Daily error -4.32 to +5.25 seconds
(25°C) *4
5V DC internal current
consumption
External dimensions 98(H) 27.4(W) 89.3(D)[mm]
Weight 0.17kg
0.71A
*3 A TYPE II card is not available.
I/O cards, such as a modem card, are not available.
*4 Error of -0.5 to +0.5 seconds may further be produced at power-on.
5
3. Mounting and Installation
3.1 Handling Precautions
This section explains the handling precautions for the C Controller module.
CAUTION
z Use the C Controller module in an environment that meets
the general specifications shown in this manual.
Using this C Controller module in an environment outside
the range of the general specifications could result in an
electric shock, fire, erroneous operation, and damage to or
deterioration of the product.
z While pressing the installation lever located at the bottom
of module, insert the module fixing tab into the fixing hole in
the base unit until it stops. Then, mount the module with the
fixing hole as a supporting point.
Incorrect loading of the module can cause a malfunction,
failure or drop.
When using the C Controller module in the environment of
frequent vibrations, tighten the module with screws.
Tighten the screws in the specified torque range.
Undertightening can cause a drop, short circuit or
malfunction.
Overtightening can cause a drop, short circuit or
malfunction due to damage to the screw or module.
z Connect extension cables to the connectors of the base
unit and the extension module correctly.
After connection, check them for looseness.
Poor contact could cause an input or output failure.
z Be sure to set the CompactFlash
the CompactFlash
TM
card slot.
TM
card by pressing it into
Confirm it is completely set.
Poor contact may lead to malfunctions.
z Completely turn off the externally supplied power used in
the system before mounting or removing the module.
Not doing so could result in damage to the product.
z Do not directly touch the module's conductive parts.
Doing so could cause an operation failure or give damage
to the module.
6
(1) The casing of the C Controller module is made of resin.
Do not drop it or not apply strong shock to it.
(2) Do not remove the printed boards of the module from the casing.
Doing so may cause a failure.
(3) Tighten the module fixing screws and the RS-232 cable connector
Module fixing screw (normally
not required) (M3 screw) *1
*1 The module can be easily secured to a base unit by the hook on the
module top. However, it is recommended to fix it with the module
mounting screws in a place of high vibration and/or shock.
When installing a dummy CompactFlash card to the C Controller module,
use the dummy CompactFlash card installed when shipping.
Do not use the dummy CompactFlash card that has no "A" printed, as
shown in the figure below, to the products whose serial No. (first four digits)
is "1008" or later. Failure to do so may disable to remove the dummy
CompactFlash card, resulting in damage to the CompactFlash card slot.
A dummy CompactFlash card with "A" printed, as shown in the figure below,
is installed to the products whose serial number (first four digits) is "1008"
or later when shipping.
"A" is not displayed "A" is displayed
0.20 to 0.39N•m
No chamfering
Depth of screw hole:
L=3.2mm or less
Chamfering
"A" is not displayed
No chamfering
No chamfering
"A" is displayed
Chamfering
Chamfering
7
3.2 Fail-safe Circuit
DANGER
z Provide a safety circuit outside the C Controller module to
z If load current more than the rating or overcurrent due to a
z Create the circuit so that the external power supply will turn
z For each station's operating status in the event of a each
ensure that the entire system will operate safely even if an
external power failure or C Controller module failure
occurs.
Failure to do so could result in accidents due to erroneous
output or operation.
(1) For an emergency stop circuit, protection circuit and
interlock circuit that is designed for incompatible
actions such as forward/reverse rotation or for damage
prevention such as the upper/lower limit setting in
positioning, any of them must be provided outside the C
Controller module.
(2) When the C Controller module detects the following
conditions, it will disable the output (Y) from the user
program and writing to buffer memory in the case of
both (a) and (b) and turn off all outputs for (b).
Whether to hold or clear all the outputs is set by a
parameter.
(a) The overcurrent protector or overvoltage protector
of the power supply module is activated.
(b) An error such as a watchdog timer error is detected
by the self-diagnostic function of the C Controller
module.
If an error occurs in I/O control parts and the C
Controller module cannot detect the error, all the
outputs may turn ON.
Provide a fail-safe circuit or a preventive mechanism
outside the C Controller module so that machines will
operate safely in such a case.
(3) Output could be left on or off when there is a fault in an
output module relay or transistor.
So build an external monitoring circuit that will monitor
any output signal that could cause serious accidents.
short circuit in the load has flowed in the output module for
a long time, it may cause a fire and smoke. Provide an
external safety device such as a fuse.
on after the C Controller system is powered on.
Turning on the external power supply first could result in
accidents due to erroneous output or operation.
station error, refer to the corresponding each station
manual.
Not doing so could result in erroneous output or operation.
8
DANGER
z When controlling a running C Controller module (data
modification) by connecting a personal computer to the C
Controller module, create an interlock circuit on user
programs so that the whole system functions safely all the
time.
This must be also done when performing any other controls
(e.g. operating status change (status control)) or
operations instructed from the computer.
In these controls, especially the one performed from an
external device to a C Controller module in a remote
location, some C Controller side problem may not be
resolved immediately due to failure of data
communications.
To prevent this, create an interlock circuit on user
programs and establish corrective procedures for
communication failure between the external device and the
C Controller module.
CAUTION
z Do not install the control wires or communication cables
together with the main circuit or power wires, or bring them
close to each other.
Keep a distance of 100 mm (3.94 inch) or more between
them.
Not doing so could result in malfunctions due to noise.
z When controlling a lamp, heater or solenoid valve using an
output module, large current (approximately ten times
greater than in normal conditions) may flow when the
output is turned ON from OFF.
Take preventive measures such as replacing the module
with the one having sufficient rated current.
When the C Controller system is powered ON-OFF, the control output may not be
supplied normally for a little while because of the delay time and rise time
difference between the C Controller system power supply and the external power
supply for the control target (especially in DC).
In the case of a DC output module, for example, when power is applied to the
external power supply first and then the C Controller system power supply, the
DC output module may temporarily generate false output at power-on of the C
Controller system. Therefore, it is necessary to configure a circuit in which power
is applied to the C Controller system first.
Also, erroneous operations may be performed when the external power supply or
C Controller module is faulty.
To prevent the erroneous operations from resulting in entire system failure, and
from a viewpoint of fail-safe system operation, configure circuits outside the C
Controller module for the areas that will lead to mechanical damage and/or
accidents due to erroneous operations (emergency stop circuit, protective circuit,
interlock circuit, etc.)
A system design circuit example based on the above viewpoint is shown on the
next page.
9
(1) System design circuit example
(when not using
For AC For AC/DC
Power supply
contact of power supply module)
ERR
Power supply
START SW
MC
Transformer
Fuse
C Controller
module
MC
STOP SW
Output module
Ym
Yn
Output module
User program *
RA1
MC
Input module
L
RA1
MC2
MC1
MC1
MC2
RUN/STOP circuit
Started when RA1
1
(control start output of
C Controller module)
turns ON.
Low battery alarm
(Lamp or buzzer)
Turns ON at start of C Controller
module user program.
MC
Power to output equipment
switched OFF when the STOP
signal is given.
In the case of an emergency
stop or a stop caused by a
limit switch.
Interlock circuits as necessary.
Provide external interlock
circuits for conflicting
operations, such as forward
rotation and reverse rotation,
and for parts that could
damage the machine or
cause accidents if no
interlock were used.
Transformer Transformer
START SW
STOP SW
MC
Output module
Output module
Fuse
C Controller
module
User program *
RA1
RA2
Ym
Yn
MC2
MC1
MC
RA1
MC1
MC2
Fuse
DC
power
(-)(+)
Fuse
2
RA2
XM
L
MC
Voltage relay is
recommended.
Low battery alarm
(Lamp or buzzer)
Turns ON at start of
C Controller module
user program.
MC
Power to output
equipment switched
OFF when the STOP
signal isgiven.
In the case of an
emergency stop
or a stop caused
by a limit switch.
The power-ON procedure is as follows:
For AC
For AC/DC
1) Turn ON the power.
2) Set the C Controller module to
"RUN".
3) Turn ON the start switch.
4) When the magnetic contact
(MC) comes ON, the output
equipment is driven by the user
program *
1
.
1) Turn ON the power.
2) Set the C Controller module to "RUN".
3) When the DC power is established,
RA2 goes ON.
4) RA2’s ON turns XM ON, and
processing starts in the user program*
when the DC input signal is established
100%.
5) Turn ON the start switch.
6) When the magnetic contact (MC)
comes ON, the output equipment is
driven by the user program.
10
2
*1 Perform programming to execute the following operation at start-up of the C
Controller module.
1) Turning ON Ym when battery voltage drop is detected.
Create a program so that Ym is turned ON by the QBF_Y_Out_BitEx
function when the "Built-in battery error status" of the QBF_ReadStatusEx
function turns to 1 (battery error occurrence).
2) Turning ON Yn at start of the user program.
Create a program so that Yn is turned ON to release interlocks at start of
the C Controller module user program.
*2 Perform programming to execute the following operation at start-up of the C
Controller module.
1) Turning ON Ym when battery voltage drop is detected.
Create a program so that Ym is turned ON by the QBF_Y_Out_BitEx
function when the "Built-in battery error status" of the QBF_ReadStatusEx
function turns to 1 (battery error occurrence).
2) Turning ON Yn at start of the user program.
Create a program so that Yn is turned ON to release interlocks at start of
the C Controller module user program.
3) Starting system processing after XM turns ON and the DC input signals is
established (after the DC input signal establishment time elapses).
Create a program so that the system processing is executed when the DC
input signal establishment time elapses after XM has turned ON (this can
be confirmed by the QBF_X_In_BitEx function).
(The DC input signal establishment time is a time from when RA2 turns ON
until the DC input signal is established 100%. Set the time to 0.5 s.)
However, when a voltage relay is used as RA2, it is not necessary to set
the DC input signal establishment time in the user program.
11
r
(2) System design circuit example
(when using
ERR
contact of power supply module)
Power supply
For AC/DC
Transformer Transformer
FuseFuse
RUN/STOP circuit
Started when RA1
(control start output of
C Controller module)
turns ON.
Power supply module
START SW
STOP SW
MC
Output module
C Controller
module
User program *
RA3
RA1
RA2
Ym
Yn
ERR
MC
RA1
RA3
DC
power
(-)(+)
Fuse
1
RA2
XM
L
Voltage relay is recommended.
Low battery alarm (Lamp or buzzer)
Turns OFF by ERR due to stop erro
MC
MC
Output by ERR contact OFF
Power OFF of equipment
In the case of an emergency stop
or a stop caused by a limit switch
Interlock circuit as necessary
Provide external interlock circuits
for conflicting operations, such as
forward rotation and reserve rotation,
and for parts that could damage the
machine or cause accidents if no
interlock were used.
Output module
MC2
MC1
MC1
MC2
The power-ON procedure is as follows:
For AC/DC
1) Turn ON the power.
2) Set the C Controller module to "RUN".
3) When the DC power is established, RA2 goes ON.
4) RA2’s ON turns XM ON, and processing starts in the user program*
1
when the
DC input signal is established 100%.
5) Turn ON the start switch.
6) When the magnetic contact (MC) comes ON, the output equipment is driven
by the user program.
12
*1 Perform programming to execute the following operation at start of the C
Controller module.
1) Turning ON Ym when battery voltage drop is detected.
Create a program so that Ym is turned ON by the QBF_Y_Out_BitEx
function when the "Built-in battery error status" of the QBF_ReadStatusEx
function turns to 1 (battery error occurrence).
2) Turning ON Yn at start of the user program.
Create a program so that Yn is turned ON to release interlocks at start of
the C Controller module user program.
3) Starting system processing after XM turns ON and the DC input signals is
established (after the DC input signal establishment time elapses).
Create a program so that the system processing is executed when the DC
input signal establishment time elapses after XM has turned ON (this can
be confirmed by the QBF_X_In_BitEx function).
(The DC input signal establishment time is a time from when RA2 turns ON
until the DC input signal is established 100%. Set the time to 0.5 s.)
However, when a voltage relay is used as RA2, it is not necessary to set
the DC input signal establishment time in the user program.
13
(3) Fail-safe measures against C Controller system failure
Failure of the C Controller module is generally detected by the
self-diagnostic function. However, if an I/O control part is faulty, the failure
may not be detected by the C Controller module.
In such a case, all the I/O may turn ON or OFF depending on the failure,
and normal operation and safety of the control target may not be ensured.
Though Mitsubishi products are manufactured under strict quality control,
the C Controller system may fail for unspecific reasons. To prevent
mechanical damage and/or accidents in that case, please configure a
fail-safe circuit outside the C Controller module.
The following shows a system example and a fail-safe circuit example.
16
points
Input
16
points
Output
Power supply
module
16
points
Output
16
points
Output
16
points
Output
Output
16
points
Y80 to
Y8F
Empty
Power supply
Input
16
points
Input
16
points
Input
module
16
module
points
C Controller
Output module for
fail-safe purpose *
1
*1 The output module for fail-safe should be loaded in the last slot of the
system. (Y80 to Y8F in the above system.)
<Fail-safe circuit example>
On delay timer
User program*
Y80
2
Y80
Y81
External load
L
T1
1s
Off delay timer
T2
1s
MC
0.5s 0.5s
C Controller module
Y8F
24V
0V
Output
module*
3
L
24VDC
T2T1
MC
*2 Create a program so that Y80 alternates between ON and OFF at
intervals of 0.5 s. (Use the QBF_Y_Out_BitEx function to turn Y80
ON/OFF.)
*3 Y80 repeats turning ON and then OFF at 0.5s intervals.
Use a no-contact output module (transistor in the example shown
above).
14
4. Parts Names and Functions
4.1 Parts Names and Functions
The part names of the C Controller module are shown below.
[Front view] [Front cover opened]
-V-H01
Q06CCPU
CF CARD
CH2 SD/RD
PULL
CH1
CF CARD
RUN
MODE
ERR.
USER
10BASE-T /
100BASE-TX
100
M
SD/
RD
1)
2)
6)
7)
CH1
CF CARD
STOP
MODE
10BASE-T/
100BASE-TX
RUN
SEL.RESET
100
M
SD/
RD
4)
5)
Put your finger here to
open the front cover.
CH2
RS-232
3)
CH2
RS-232
[Side view]
8)
9)
15
Name Description
1) Indicator LEDs Refer to Section 4.2 for the indicator LEDs.
10BASE-T/100BASE
Connector used to connect the C Controller
module to 10BASE-T/100BASE-TX.
2)
-TX interface
(The C Controller module determines 10BASE-T
connector (RJ45)
or 100BASE-TX depending on the target device.)
RS-232 interface
Connector used to connect the C Controller
3)
connector
RUN/STOP/MODE
4)
switch *
2
RESET/SELECT
5)
switch *
2
module to RS-232.
Refer to Section 4.3.1 for the RUN/STOP/MODE
switch.
Refer to Section 4.3.2 for the RESET/SELECT
switch.
Used to remove the CompactFlash card from the C
6) EJECT button
Controller module.
Slot used for installing the CompactFlash card into
CompactFlash card
7)
installation slot
the C Controller module. (A dummy CompactFlash
*1
card is factory-installed.
)
Used for protecting the standard ROM files, and
8) Battery
backing up the battery-backed-up RAM data and
the clock data.
For connection of the battery lead wire.
9) Battery connector pin
(The lead wire is shipped disconnected from the
connector to prevent battery consumption.)
*1 Keep the dummy CompactFlash card in a safe place after replacing it with an
actual CompactFlash card so that it can be used again in the future when the
CompactFlash card is removed.
*2 Operate the RUN/STOP/MODE switch and RESET/SELECT switch by hand.
Using a screwdriver or any other tool can cause a failure.
16
X
4.2 LED Indicator Specifications
RUN
-V-H01
MODE
ERR.
USER
CH1 10BASE-T/
100BASE-T
100
M
SD/
RD
Q06CCPU
CF CARD
CH2 SD/RD
4.2.1 In normal operation mode (When the MODE LED is lit "green")
Change the operation mode by the switch. (Refer to Section 4.3)
LED indicator*1 LED status Description
The C Controller module is in the RUN status.
On
RUN
Off
Flashing The script file "STARTUP.CMD" is in execution.
(Output (Y) from user program and writing to buffer
memory are enabled)
The C Controller module is in the STOP/PAUSE
status. (Output (Y) from user program and writing to
buffer memory are disabled)
MODE
ERR.
USER
CF CARD
CH2 SD/RD
On Normal operation mode (VxWorks running)
Off Hardware fault occurred or during reset
Flashing
Shutdown completed
(Refer to the C Controller Module User’s Manual.)
On Continue error occurred
Off Normal
Flashing Stop error occurred *
2
On
Off
Can be controlled by the user program
QBF_ControlLED function *
3
Flashing
On
Off
CompactFlash card mounted
(Refer to the C Controller Module User’s Manual.)
CompactFlash card not mounted or unmounted
(Refer to the C Controller Module User’s Manual.)
CompactFlash card being unmounted by the
Flashing
RESET/SELECT switch
(Refer to the C Controller Module User’s Manual.)
On CH2 side (RS-232 interface) sending or receiving data
Off Data not transmitted
100M
On Being connected at 100Mbps
Off Being connected at 10Mbps
SD/RD
On/Flashing
CH1 side (10BASE-T/100BASE-TX interface) sending
or receiving data
Off Data not transmitted
*1 All LEDs turn off while the module is reset.
*2 When a system watchdog timer error has occurred, the RUN LED and MODE LED
turn off and the ERR. LED flashes.
*3 For the bus interface function details, refer to the C Controller Module User’s
Manual.
17
4.2.2 In hardware self-diagnostic operation mode
(When the MODE LED is lit "orange")
For the hardware self-diagnostic function, refer to the C Controller Module User’s
Manual.
Change the operation mode by the switch. (Refer to Section 4.3)
LED
indicator
MODE MODE
ERR.
RUN
Name
Hardware self
-diagnostic
error
Mode 1/
Error location
indication
LED
status
On Hardware self-diagnostic mode
Off
Off
Flashing
On
Flashing Mode 1 in execution
Hardware fault occurred or the module is
being reset
When all LEDs but the MODE LED turn off, it
indicates that the self-diagnostic test has not
been executed yet or is normally completed.
An error has occurred when the mode (Mode
1, Mode 2, Mode 3, Default setting mode)
selected by SELECT operation was
executed.
The error location can be confirmed by the
ON/OFF status of the following LEDs.
"RUN" "CF CARD" "CH2 SD/RD" "USER"
ERR. LED off: Mode 1 selected
ERR. LED flashing: Indicates the location of
Description
the error that occurred by
execution of Mode 1 to 3.
CF CARD
CH2 SD/RD
USER
Mode 2/
Error location
indication
Mode 3/
Error location
indication
Default setting
mode/Error
location
indication
ERR. LED off: Mode 2 selected
On
Flashing Mode 2 in execution
On
Flashing Mode 3 in execution
On
Flashing Default setting mode in execution
ERR. LED flashing: Indicates the location of
the error that occurred by
execution of Mode 1 to 3.
ERR. LED off: Mode 3 selected
ERR. LED flashing: Indicates the location of
the error that occurred by
execution of Mode 1 to 3.
ERR. LED off: Default setting mode
selected
ERR. LED flashing: Error occurred during
execution of Default
setting mode
18
4.3 Switch Operation
4.3.1 RUN/STOP/MODE switch operation
STOP
MODE
RUN
Position Operation
The C Controller module is operating.
In normal operation mode
RUN
In hardware
self-diagnostic operation
mode
Operation of the C Controller module is stopped. *
(Output (Y) from user program and
writing to buffer memory are enabled)
For the hardware self-diagnostic
function, refer to the C Controller
Module User’s Manual.
1
Switching RUN to STOP turns off all outputs (Y).
STOP
(Output (Y) from user program and writing to buffer memory are
disabled)
Used by the hardware self-diagnostics function.
MODE
For the hardware self-diagnostic function, refer to the C Controller
Module User’s Manual.
*1 Output (Y) and writing to buffer memory, etc. from the <<Module monitor>>
tab of the C Controller setting utility are executable.
19
4.3.2 RESET/SELECT switch operation
SEL.RESET
Position Operation
When holding
RESET position
All LEDs turn off and the hardware is reset. *
Reset is canceled.
The module starts up in either of the following
operation modes depending on the
RUN/STOP/MODE switch position.
1) In the case of the RUN/STOP position, the module
restarts from the OS and system software, and
starts up in the normal operation mode. (The MODE
LED is turned ON in "green".)
RESET
When returning
RESET position
to the neutral
position
2) In the case of the MODE position, the module starts
up in the hardware self-diagnostic operation mode.
(The MODE LED is turned ON "orange".)
When the switch is held in the SELECT position, the
CompactFlash card is unmounted. *
3*4
1) Hold the RESET/SELECT switch in the SELECT
position.
When unmounting is started with the switch held in
the SELECT position, the CF CARD LED of the C
In normal
operation mode
SEL.
Controller module flashes.
At this time, hold the SELECT position.
2) When the unmounting is completed, the CF CARD
LED stops flashing and turns off.
After the CF CARD LED is turned off, return the
switch to the neutral position.
Unmounting is not complete if the RESET/SELECT
switch is returned to the neutral position before the
CF CARD LED turns off.
In hardware
self-diagnostic
operation mode
Used by the hardware self-diagnostics function.
For the hardware self-diagnostic function, refer to the C
Controller Module User’s Manual.
*1 In a multiple CPU system configuration, reset CPU No.1.
*2 Before resetting, close all running user programs in the C Controller module.
Resetting the module while running any user programs may corrupt the user
programs and data files.
For details, refer to the C Controller Module User’s Manual.
*3 Perform this operation only when a file is not being written to the CompactFlash card.
Unmounting the CompactFlash card with the RESET/SELECT switch during file
writing to the CompactFlash card may corrupt the data on the CompactFlash card or
cause a file system error. When removing the CompactFlash card during file writing,
perform the stop processing of access to the CompactFlash card. For the access
stop processing, refer to the C Controller Module User’s Manual.
*4 When the SELECT position is held in either of the following states, unmounting is
not executed.
• When no CompactFlash card has been installed.
• When the CompactFlash card has already been unmounted.
1*2
20
5. External wiring
5.1 10BASE-T/100BASE-TX Connection
Sufficient safety precautions must be taken when installing the 100BASE-TX and
10BASE-T networks.
Consult a specialist when connecting cable terminals or installing trunk line
cables, etc.
(1) Twisted pair cable
Twisted pair cables are used for connection to 10BASE-T/100BASE-TX
interfaces.
Use the twisted pair cable that meets IEEE802.3 10BASE-T/100BASE-TX
standards.
POINT
During the high speed communication (100Mbps) via 100BASE-TX
connection, a communication error may occur due to high frequency noise
generated from the device other than C Controller module, depending on the
installation environment.
When configuring the network system, take the following measures on the C
Controller module side to eliminate the effect of high frequency noise.
1) Wiring
• Keep the twisted pair cables away from the main circuit or power cables.
• Make sure to place the twisted pair cables in a duct.
2) Cable
• In the environment where the cable is susceptible to noise, use the
shielded twisted pair cable (STP cable).
3) Retry processing
• In the environment where cables are susceptible to noise, include the retry
processing in the user program.
4) 10Mbps communication
• Connect the 10Mbps-compatible device to C Controller module, and then
transmit data at transmission speed of 10Mbps.
(2) Hub
The C Controller module discriminates between 10BASE-T and
100BASE-TX and between full-duplex and half-duplex communication
modes according to the hub.
When connecting to the hub that does not have the auto negotiation
function, set the hub to operate in the half-duplex communication mode.
21
5.2 RS-232 Connection
RS-232 cables are used for connection to RS-232 interfaces.
(1) RS-232 connector specifications
Pin
No.
Signal
abbreviation
1 CD(DCD) Data Carrier Detect
1
2
3
4
5
6
7
8
9
2 RD(RXD) Received Data
3 SD(TXD) Transmitted Data
4 ER(DTR) Data Terminal Ready
5 SG(GND) Signal Ground
6 DR(DSR) Data Set Ready
7 RS(RTS) Request To Send
8 CS(CTS) Clear To Send
9 CI(RI) Ring Indicator
(2) RS-232 interface connector
The C Controller module uses the following RS-232 interface connector.
Use the following as the connector shell of the connector cable of the C
Controller module side.
• DDK Ltd.
Plug, shell: 17JE-23090-02 (D8A) (-CG)
• Connector fitting screw (M2.6)
(3) RS-232 cable
Use the RS-232-compliant cable which length is 15m or less.
Signal name
Signal direction
C Controller
module
Modem
[Recommended cable]
• Oki Electric Cable Company, Limited
7/0.127
P HRV-SV... Specify the number of pairs in .
(For 13 pairs, specify 7/0.127 13P HRV-SV.)
22
(4) Precautions for wiring RS-232 cables
Precautions for wiring RS-232 cables are shown below.
(a) Ground the RS-232 Cable shield to a single point.
(b) Use any of the connector shells indicated in (2) on the C Controller
module side of the RS-232 cable.
(c) Connect the external device according to its specifications.
(d) For the bending radius of the connection cable, refer to Chapter 6.
(e) Do not short the FG signal and SG signal lines of the RS-232 connection
cable.
When the FG signal and SG signal lines are connected inside the
external device, do not connect the FG signal line to the C Controller
module.
POINT
In RS-232 connection, a communication error may occur due to noise
generated from the devices other than the C Controller system, depending on
the installation environment.
In the environment where cables are susceptible to noise, include the retry
processing in the user program.
23
6. External Dimensions
-V-H01Q06CCPU
RUN
CF CARD
CH2 SD/RD
PULL
10BASE-T/
CH 1
R1
*1
98 (3.86)
CF CARD
CH2
RS-232
100BASE-TX
MODE
ERR.
USER
100
M
SD/
RD
89.3 (3.52)
5.3
27.4 (1.08)
(0.21)
STOP
MODE
RUN
SEL.RESET
100
M
10BASE-T/
100BASE-TX
SD/
RD
Cable's outside
diameter
4 10
*2
R2
CF CARD
CH2
RS-232
CH1
(Unit: mm (in.))
*1 The bending radius near the connectors (reference value: R1) should be four
times as long as the cable's outside diameter or more when connecting the
twisted pair cable.
*2 The bending radius near the connectors (reference value: R2) should be four
times as long as the cable's outside diameter or more when connecting the
RS-232 cable.
24
7. Transportation Precautions
When transporting lithium batteries, be sure to treat them based on the
transportation regulations.
7.1 Applicable Model
The lithium battery used for the C Controller module is classified as shown in the
table below.
Product name Model nameDescription Handled as
Battery for Q series Q6BAT Lithium battery Non-dangerous goods
7.2 Transportation Guidelines
Products are packed properly in compliance with the transportation regulations
prior to shipment. When repacking any of the unpacked products to transport it to
another location, be sure to observe the IATA Dangerous Goods Regulations,
IMDG Code and other local transportation regulations.
For details, please consult your transportation company.
25
Ethernet is a trademark of Xerox Corporation.
CompactFlash is a trademark of SanDisk Corporation.
Other company names and product names used in this document are
trademarks or registered trademarks of respective owners.
26
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of
Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products;
damage, secondary damage, accident compensation caused by special factors unpredictable
by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.
For safe use
y This product has been manufactured as a general-purpose part for general industries, and
has not been designed or manufactured to be incorporated in a device or system used in
purposes related to human life.
y Before using the product for special purposes such as nuclear power, electric power,
aerospace, medicine or passenger movement vehicles, consult with Mitsubishi.
y This product has been manufactured under strict quality control. However, when installing
the product where major accidents or losses could occur if the product fails, install
appropriate backup or failsafe functions in the system.
Country/Region Sales office/Tel
U.S.A Mitsubishi Electric Automation Inc.
500 Corporate Woods Parkway Vernon
Hills, IL 60061, U.S.A.
Tel : +1-847-478-2100
Brazil MELCO-TEC Rep. Com.e Assessoria
Tecnica Ltda.
Rua Correia Dias, 184,
Edificio Paraiso Trade Center-8 andar
Paraiso, Sao Paulo, SP Brazil
Tel : +55-11-5908-8331
Germany Mitsubishi Electric Europe B.V. German
Branch
Gothaer Strasse 8 D-40880 Ratingen,
GERMANY
Tel : +49-2102-486-0
U.K Mitsubishi Electric Europe B.V. UK
Branch
Travellers Lane, Hatfield, Hertfordshire.,
AL10 8XB, U.K.
Tel : +44-1707-276100
Italy Mitsubishi Electric Europe B.V. Italian
Branch
Centro Dir. Colleoni, Pal. Perseo-Ingr.2
Via Paracelso 12, I-20041 Agrate Brianza.,
Milano, Italy
Tel : +39-039-60531
Spain Mitsubishi Electric Europe B.V. Spanish
Branch
Carretera de Rubi 76-80,
E-08190 Sant Cugat del Valles,
Barcelona, Spain
Tel : +34-93-565-3131
France Mitsubishi Electric Europe B.V. French
Branch
25, Boulevard des Bouvets, F-92741
Nanterre Cedex, France
TEL: +33-1-5568-5568
South Africa Circuit Breaker Industries Ltd.
Private Bag 2016, ZA-1600 Isando,
South Africa
Tel : +27-11-928-2000
Country/Region Sales office/Tel
Hong Kong Mitsubishi Electric Automation
(Hong Kong) Ltd.
10th Floor, Manulife Tower, 169 Electric
Road, North Point, Hong Kong
Tel : +852-2887-8870
China Mitsubishi Electric Automation
(Shanghai) Ltd.
4/F Zhi Fu Plazz, No.80 Xin Chang Road,
Shanghai 200003, China
Tel : +86-21-6120-0808
Taiwan Setsuyo Enterprise Co., Ltd.
6F No.105 Wu-Kung 3rd.Rd, Wu-Ku
Hsiang, Taipei Hsine, Taiwan
Tel : +886-2-2299-2499
Korea Mitsubishi Electric Automation Korea
Co., Ltd.
1480-6, Gayang-dong, Gangseo-ku
Seoul 157-200, Korea
Tel : +82-2-3660-9552
Singapore Mitsubishi Electric Asia Pte, Ltd.
307 Alexandra Road #05-01/02,
Mitsubishi Electric Building,
Singapore 159943
Tel : +65-6470-2460
Thailand Mitsubishi Electric Automation (Thailand)
Co., Ltd.
Bang-Chan Industrial Estate No.111
Moo 4, Serithai Rd, T.Kannayao,
A.Kannayao, Bangkok 10230 Thailand
Tel : +66-2-517-1326
Indonesia P.T. Autoteknindo Sumber Makmur
Muara Karang Selatan, Block A/Utara
No.1 Kav. No.11 Kawasan Industri
Pergudangan Jakarta - Utara 14440,
P.O.Box 5045 Jakarta, 11050 Indonesia
Tel : +62-21-6630833
India Messung Systems Pvt, Ltd.
Electronic Sadan NO:III Unit No15,
M.I.D.C Bhosari, Pune-411026, India
Tel : +91-20-2712-3130
Australia Mitsubishi Electric Australia Pty. Ltd.
348 Victoria Road, Rydalmere,
N.S.W 2116, Australia
Tel : +61-2-9684-7777
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS : 1-14, YADA-MINAMI 5-CHOME, HIGASHI-KU, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry
of Economy, Trade and Industry for service transaction permission.
Specifications subject to change without notice.
Printed in Japan on recycled paper.
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