Mitsubishi Electric Q06CCPU-V-H01, Q06CCPU-V-H01-U-HW-J User Manual

C Controlle

Module

User’s Manual

(Hardware)

Q06CCPU-V-H01

Thank you for buying the Mitsubishi programmable controller MELSEC-Q Series

Prior to use, please read both this manual and detailed manual thoroughly and familiarize yourself with the product.

MODEL Q06CCPU-V-H01-U-HW-J

MODEL

13JP63

CODE

IB(NA)-0800306-F(0809)MEE

z SAFETY PRECAUTIONS z

(Always read these instructions before using this product.)

Before using this product, please read this manual and the relevant manuals introduced in this manual carefully and pay full attention to safety to handle the product correctly. In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".

Indicates that incorrect handling may cause hazardous

DANGER

CAUTION

conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate personal injury or physical damage.

Note that the to the circumstances.

Always follow the instructions of both levels because they are important to personal safety.

Please keep this manual in a safe place for future reference and also pass this manual on to the end user.

CAUTION level may lead to a serious consequence according

[DESIGN PRECAUTIONS]

DANGER

z Provide a safety circuit outside the C Controller module to ensure that the

entire system will operate safely even if an external power failure or C Controller module failure occurs. Failure to do so could result in accidents due to erroneous output or operation. (1) For an emergency stop circuit, protection circuit and interlock circuit that

is designed for incompatible actions such as forward/reverse rotation or for damage prevention such as the upper/lower limit setting in positioning, any of them must be provided outside the C Controller module.

(2) When the C Controller module detects the following conditions, it will

disable the output (Y) from the user program and writing to buffer memory in the case of both (a) and (b) and turn off all outputs for (b). Whether to hold or clear all the outputs is set by a parameter. (a) The overcurrent protector or overvoltage protector of the power

supply module is activated.

(b) An error such as a watchdog timer error is detected by the

self-diagnostic function of the C Controller module. If an error occurs in I/O control parts and the C Controller module cannot detect the error, all the outputs may turn ON. Provide a fail-safe circuit or a preventive mechanism outside the C Controller module so that machines will operate safely in such a case. For fail-safe circuit examples, refer to Section 3.2 in this manual.

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[DESIGN PRECAUTIONS]

DANGER

(3) Output could be left on or off when there is a fault in an output module

relay or transistor. So build an external monitoring circuit that will monitor any output signal that could cause serious accidents.

z If load current more than the rating or overcurrent due to a short circuit in the

load has flowed in the output module for a long time, it may cause a fire and smoke. Provide an external safety device such as a fuse.

z Create the circuit so that the external power supply will turn on after the C

Controller system is powered on. Turning on the external power supply first could result in accidents due to erroneous output or operation.

z For each station's operating status in the event of a each station error, refer

to the corresponding each station manual. Not doing so could result in erroneous output or operation.

z When controlling a running C Controller module (data modification) by

connecting a personal computer to the C Controller module, create an interlock circuit on user programs so that the whole system functions safely all the time. This must be also done when performing any other controls (e.g. operating status change (status control)) or operations instructed from the computer. In these controls, especially the one performed from an external device to a C Controller module in a remote location, some C Controller side problem may not be resolved immediately due to failure of data communications. To prevent this, create an interlock circuit on user programs and establish corrective procedures for communication failure between the external device and the C Controller module.

z When setting up the system, do not allow any empty slot on the base unit.

If any slot is left empty, be sure to use a blank cover (QG60). Otherwise, in the short circuit test or when an overcurrent or overvoltage is accidentally applied to the external I/O section, internal parts of the module may be flied.

CAUTION

z Do not install the control wires or communication cables together with the

main circuit or power wires, or bring them close to each other. Keep a distance of 100 mm (3.94 inch) or more between them. Not doing so could result in malfunctions due to noise.

z When controlling a lamp, heater or solenoid valve using an output module,

large current (approximately ten times greater than in normal conditions) may flow when the output is turned ON from OFF. Take preventive measures such as replacing the module with the one having sufficient rated current.

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[INSTALLATION PRECAUTIONS]

CAUTION

z Use the C Controller module in an environment that meets the general

specifications shown in this manual. Using this C Controller module in an environment outside the range of the general specifications could result in an electric shock, fire, erroneous operation, and damage to or deterioration of the product.

z While pressing the installation lever located at the bottom of module, insert

the module fixing tab into the fixing hole in the base unit until it stops. Then, mount the module with the fixing hole as a supporting point. Incorrect loading of the module can cause a malfunction, failure or drop. When using the C Controller module in the environment of frequent vibrations, tighten the module with screws. Tighten the screws in the specified torque range. Undertightening can cause a drop, short circuit or malfunction. Overtightening can cause a drop, short circuit or malfunction due to damage to the screw or module.

z Connect extension cables to the connectors of the base unit and the

extension module correctly. After connection, check them for looseness. Poor contact could cause an input or output failure.

z Be sure to set the CompactFlash

CompactFlash

card slot. Confirm it is completely set. Poor contact may lead to malfunctions.

z Completely turn off the externally supplied power used in the system before

mounting or removing the module. Not doing so could result in damage to the product.

z Do not directly touch the module's conductive parts.

Doing so could cause an operation failure or give damage to the module.

card by pressing it into the

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[WIRING PRECAUTIONS]

DANGER

z Completely turn off the externally supplied power used in the system when

wiring. Failure to do so could result in an electric shock or damage to the product.

z Before energizing or operating the system after wiring, be sure attach the

terminal cover supplied with the product. Failure to do so could result in an electric shock.

CAUTION

z Be sure to ground the FG and LG terminals to the protective ground

conductor. Not doing so could result in an electric shock or erroneous operation.

z Prevent foreign matter such as dust or wiring debris from entering the

module. Failure to do so could cause fires, damage, or erroneous operation.

z When wiring, check the rated voltage and terminal layout.

Connecting a power supply of a different voltage rating or incorrect wiring may result in a fire or failure.

z Connect the Ethernet and/or RS-232 cables to the corresponding connectors

of the C Controller module properly.

z Tighten the terminal screws with the specified torque.

If the terminal screws are loose, it could result in short circuits, fire, or erroneous operation. Tightening them too much may cause drop due to damages to the screws and/or the module, resulting in short circuits or malfunction.

z Be sure to place the communication and power cables into a duct or fasten

them using clamps. Failure to do so may damage the module or cables by pulling a dangling cable inadvertently or cause the module to malfunction due to poor contact.

z When disconnecting the communication and power cables from the module,

do not pull a cable part by hand. For a cable with connectors, hold the connector by hand and disconnect it from the module. Loosen screws on the part connected to the module before disconnecting a cable. Pulling a cable that is still connected to the module may cause a malfunction or damage the module or the cable.

z Do not connect the outputs of multiple power supply modules in parallel.

Doing so can heat the power supply modules, causing fires or failures.

z Crimp, pressure weld, or solder external connectors properly with the tools

specified by the maker. For crimping/pressure welding tools, refer to the user's manual for the I/O module. Incomplete connection may cause a short circuit, fire or malfunction.

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[STARTUP AND MAINTENANCE PRECAUTIONS]

DANGER

z Do not touch the terminals while power is on.

Doing so may cause an electric shock.

z Correctly connect the battery.

Also, do not charge, disassemble, heat, place in fire, short circuit, or solder the battery. Mishandling of the battery can cause overheating or cracks which could result in injury and/or fires.

z Be sure to shut off all phases of the external power supply before

retightening the terminal screws and module fixing screws or cleaning. Failure to do so may result in an electric shock. If a terminal screw is loose, it may cause a short circuit or malfunction. If too tight, it may cause damage to the screws and/or module, resulting in an accidental drop of the module, short circuit or malfunctions.

z When controlling a running C Controller module (data modification) by

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[STARTUP AND MAINTENANCE PRECAUTIONS]

CAUTION

z Do not disassemble or modify the modules.

Doing so could cause malfunction, erroneous operation, injury, or fire.

z Perform online operations connecting peripheral devices to the running C

Controller module (especially program modification, forced output, and operation status change) after reading the manual carefully and fully ensuring the safety. Operation mistakes could cause mechanical damage or accidents.

z Completely turn off the externally supplied power used in the system before

mounting or removing the module. Not doing so could result in module failure or malfunction.

z Do not mount/remove the module onto/from the base unit more than 50

times (IEC 61131-2 compliant), after the first use of the product. Doing so may cause malfunction.

z Use any radio communication device such as a cellular phone or a PHS

phone more than 25cm (9.85 inch) away in all directions of the C Controller module. Not doing so can cause malfunction.

z Do not drop or give an impact to the battery installed to the module.

Doing so may damage the battery, causing the battery fluid to leak inside the battery. If the battery is dropped or given an impact, dispose of it without using.

z Before handling the module, touch a grounded metal object to discharge the

static electricity from the human body. Not doing so can cause the module to fail or malfunction.

[DISPOSAL PRECAUTIONS]

CAUTION

z When disposing of this product, treat it as industrial waste.

When disposing of batteries, separate them from other wastes according to the local regulations. (For details of the battery directive in EU member states, refer to the C Controller Module User's Manual.)

[TRANSPORTATION PRECAUTIONS]

CAUTION

z When transporting lithium batteries, make sure to treat them based on the

transport regulations. (Refer to Chapter 7 for details of the relevant models.)

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Revisions

*The manual number is noted at the lower right of the top cover.

Print Date *Manual Number Revision

Nov., 2004 IB(NA)-0800306-A First edition

Jun., 2005 IB(NA)-0800306-B

Nov., 2005 IB(NA)-0800306-C

Oct., 2006 IB(NA)-0800306-D

Aug., 2007 IB(NA)-0800306-E

Sep., 2008 IB(NA)-0800306-F

Partial Correction

Section 2.1, 3.2, 4.3.2

Partial Correction

Section 3.2

Partial Correction

SAFETY PRECAUTIONS, Section 3.2, Chapter 6

Partial Correction

SAFETY PRECAUTIONS, Chapter1, Section 2.2, 3.1, 3.2, 4.3.1, 4.3.2, 5.2

Partial Correction

SAFETY PRECAUTIONS, Section 3.1

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

-7

1. Overview .......................................................................................................1

2. Specification ..................................................................................................3

2.1 General Specifications..............................................................................3

2.2 Performance Specifications ......................................................................4

3. Mounting and Installation ...............................................................................6

3.1 Handling Precautions................................................................................6

3.2 Fail-safe Circuit.........................................................................................8

4. Parts Names and Functions .........................................................................15

4.1 Parts Names and Functions....................................................................15

4.2 LED Indicator Specifications ...................................................................17

4.2.1 In normal operation mode

(When the MODE LED is lit "green")................................................17

4.2.2 In hardware self-diagnostic operation mode

(When the MODE LED is lit "orange")..............................................18

4.3 Switch Operation ....................................................................................19

4.3.1 RUN/STOP/MODE switch operation ................................................19

4.3.2 RESET/SELECT switch operation....................................................20

5. External Wiring.............................................................................................21

5.1 10BASE-T/100BASE-TX Connection......................................................21

5.2 RS-232 Connection ................................................................................22

6. External Dimensions ....................................................................................24

7. Transportation Precautions ..........................................................................25

7.1 Applicable Model ....................................................................................25

7.2 Transportation Guidelines.......................................................................25

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About Manuals

The following manuals are also related to this product. If necessary, please place an order referring to the table below.

Related Manuals

Manual name

C Controller Module User's Manual

This manual explains the features, specifications, functions and troubleshooting of the C Controller module. (Sold separately)

QCPU (Q mode) CPU Module User's Manual (Hardware)

This manual provides the specifications and other information of power supply modules, base units and I/O modules. (Sold separately)

QCPU User's Manual (Hardware Design, Maintenance and Inspection)

This manual provides the specifications of the CPU modules, power supply modules, base units, extension cables, memory cards and others. (Sold separately)

Manual Number

(Model code)

SH-080555ENG

(13JR81)

IB-0800061

(13JL96)

SH-080483ENG

(13JR73)

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1. Overview

(1) About this manual

The C Controller module installation and wiring to other devices are described in this manual. This manual explains the C Controller module. Refer to the QCPU (Q mode) CPU Module User's Manual (Hardware) for the details of the C Controller system listed below. When referring to the manual, read the "CPU module" as the "C Controller module", and the "programmable controller" as the "C Controller system".

Reference to

Item

related manual

Checking power supply module specifications Section 2.3

Checking base unit specifications Section 2.4 Conforming the C Controller system to the EMC and

Chapter 3*

Low Voltage Directives Mounting the module Section 4.1

Wiring the power supply module Section 4.3

Checking part names of power supply module Section 4.7 Checking I/O module specifications and connection

Chapter 5

methods

*1 To conform the C Controller module to the EMC Directive, it must satisfy

the criteria for the noise immunity standards of the Ethernet and RS-232 cables.

1) Ethernet cable Use shielded twisted pair cables as the twisted pair cables connected to the 10BASE-T/100BASE-TX interface connectors for the C Controller module. For the shielded twisted pair cables, strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown in the following.

Shielded twisted pair cables Shield

2) RS-232 cable For the RS-232 cable to be pulled out of the control panel, always earth the shield section of the shielded cable as shown below.

(a) Earth the shield of the shielded cable as near the C Controller

module as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed.

(b) Take appropriate measures so that the shield section of the

shielded cable from which the outer cover was partly removed for exposure is earthed to the control panel on an increased contact surface. A clamp may also be used as shown in the following. In this case, however, apply a cover to the inner surface of the control panel which comes in contact with the clamp when painting.

Screw

Recommended clamp fitting:

Note) The method of earthing by soldering a wire onto the shield

(2) Included parts

The following tables list the parts included with the C Controller module.

Shield section

Masked

Clamp fitting

Shield cable

Mitsubishi AD75CK

section of the shielded cable as shown below is not recommended. The high frequency impedance will increase and the shield will be ineffective.

Shield cable Wire Solderless terminal

Product Name Type Quantity C Controller Module Q06CCPU-V-H01 1 Battery Q6BAT 1 This Manual ------ 1

(3) Generic terms and abbreviations used in this manual

Unless otherwise specified, this manual uses the following generic terms and abbreviations to explain the Q06CCPU-V-H01 C Controller module.

Generic term/abbreviation Description

Abbreviation for the Q06CCPU-V-H01 C

C Controller module

Controller module Generic term for systems where the C

C Controller system

Controller module is mounted

+ 26 hidden pages

Mitsubishi Electric Q06CCPU-V-H01, Q06CCPU-V-H01-U-HW-J User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

z SAFETY PRECAUTIONS z

Revisions

CONTENTS

About Manuals

1. Overview