Mitsubishi PWJE9086 Service Manual 36

Page 1

PARKING BRAKES

CONTENTS
Z
Service Specification 2
Lubricants 2
Sealant 2
SERVICE ADJUSTMENT PROCEDURES 2
Parking Brake Lover Streke Inspection and
raiking blake Level Sticke inspection and
Adjustment 2
Adjustment
Parking Brake Switch Check
2
3
Adjustment
Parking Brake Switch Check
Lining Running-in
2
3
3
2 PARKING BRAKE LEVER 4
2 PARKING BRAKE CABLE 5
2 PARKING BRAKE DRUM 7

E3644..

Page 2

SPECIFICATIONS

SERVICE SPECIFICATION
ltems Specifications
Standard value
Parking brake lever stroke 4-6 notches
Brake lining thickness mm (in.) 6.5 (0.256)
Brake drum inner diameter mm (in.) 197 (7.76)
Limit
Brake lining thickness mm (in.) 4.5 (0.177)
Brake drum inner diameter mm (in.) 198 (7.80)
LUBRICANTS
ltems Specified lubricant Quantity
Backing plate
Shoe and lining assembly
Adjuster
Brake grease SAE J310, NLGI No.1 As required
SEALANT

E36CE--

E36CD

Items Specified sealant Remarks
Both sides of sealer 3M ATD Part No. 8661, 8663 or equivalent Semi-drying sealant
Shoe holddown pin
Backing plate
3M ATD Part No. 8513 or equivalent Drying sealant

SERVICE ADJUSTMENT PROCEDURES

PARKING BRAKE LEVER STROKE INSPECTION AND ADJUSTMENT
Standard value: 4-6 notches

If the parking brake lever stroke is not within the standard value range, make adjustment by the following procedures. (1) Loosen the adjuster to slacken the parking brake cable.

(2) Remove the adjustment hole plug, and then use a flat-tip (-) screwdriver to turn the adjuster in the direction of the arrow (the direction which expands the shoe) so that the disc will not rotate.

E36CB--

Page 3

  • (3) Beturn the adjuster 3–4 notches in the direction opposite to the direction of the arrow.
  • (4) Turn the adjusting nut to adjust the parking brake lever stroke to within the standard value range
Caution

If the number of brake lever notches engaged is less than the standard value, the cable has been pulled excessively. Be sure to adjust it to within the standard مىرادى

  • (5) After making the adjustment, check to be sure that there is no play between the adjusting nut and the pin. Also check that the adjusting nut is securely held at the nut holder
  • (6) After adjusting the lever stroke jack up the rear of the vehicle
  • (7) With the parking brake lever in the released position, turn the rear wheel to confirm that the rear brakes are not dragging.
PARKING BRAKE SWITCH CHECK
E36FCAH

  • (1) Disconnect the connector of the parking brake switch and connect an ohmmeter to the parking brake switch and the switch installation bolt.
  • (2) The parking brake switch is good if there is continuity when the parking brake lever is pulled and there is no continuity when it is returned
LINING BUNNING.IN

Carry out running-in by the following procedure when replacing the parking brake linings or the rear brake disc rotors, or when brake performance is insufficient

  • (1) Adjust the parking brake stroke to the specified value. (Refer to P.36-2.)
  • (2) Hook a spring balance onto the the centre of the parking brake lever grip and pull it with a force of 100–150 N (10–15 kgf, 22-23 lbs.) in a direction perpendicular to the handle.
  • (3) Drive the vehicle at a constant speed of 35–50 km/h (22–30 mph) for 100 metres (330 ft.).
  • (4) Release the parking brake and let the brakes cool for 5–10 minutes
  • (5) Repeat the procedure in steps (2) to (4) 4-5 times.
Caution

Carry out running-in in a place with good visibility, and pay careful attention to safety.

PW.IE9086-C

Mitsubishi Motors Corr

Page 4

PARKING BRAKE LEVER

REMOVAL AND INSTALLATION

Pre-removal Operation Removal of Floor Console Assembly (Refer to GROUP 52 – Floor Console)

Post-installation Operation

  • Adjustment of Parking Brake Lever Stroke (Refer to P.36-2.) Installation of Floor Console Assem-bly (Refer to GROUP 52 Floor •
  • Console.)

E36GA--

Removal steps

  • 1. Connection for parking brake cable
  • 2. Parking brake stay
  • 3. Bushing
  • 4. Parking brake shaft cover 5. Parking brake switch connector
  • 6. Parking brake switch 7. Parking brake lever

PWJE9086

36-4

Page 5

PARKING BRAKE CABLE

REMOVAL AND INSTALLATION

36-5

Page 6

SERVICE POINTS OF INSTALLATION E36KBAG 8./7. INSTALLATION OF ANCHOR TO SHOE SPRING

The load on the respective anchor-to-shoe springs is different, so the spring indicated by the arrow has been painted for identification.

6. INSTALLATION OF ADJUSTER

Install the adjuster so that the shoe adjusting bolt for the left-hand wheel is towards the rear of the vehicle, and the shoe adjusting bolt for the right hand wheel is towards the front of the vehicle. Shoe adjusting bolt

Page 7

PARKING BRAKE DRUM

REMOVAL AND INSTALLATION

© Mitsubishi Motors Corporation Jan. 1993

INSPECTION

E36RCAB

UNUSUAL WEAR OF THE BRAKE LINING AND BRAKE DRUM

(1) Measure the thickness of the brake lining at several places.

Standard value: 6.5 mm (0.256 in.) Limit: 4.5 mm (0.177 in.)

Caution

Replace the brake shoes if the thickness of the brake lining is the limit value or less.

F36

Page 8

(2) Measure the brake disc drum inner diameter at two or more places.

Standard value: 197 mm (7.76 in.) Limit: 198 mm (7.80 in.)

Caution Replace if the brake disc drum inner diameter is the limit value or more.

SERVICE POINTS OF INSTALLATION E3GRDAE 9./8. INSTALLATION OF ANCHOR TO SHOE SPRING

The load on the respective anchor-to-shoe springs is different, so the spring indicated by the arrow has been painted for identification.

7. INSTALLATION OF ADJUSTER

Install the adjuster so that the shoe adjusting bolt for the left-hand wheel is towards the rear of the vehicle, and the shoe adjusting bolt for the right hand wheel is towards the front of the vehicle.

36-8

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