Mitsubishi PWFY-P100VM-E-BU, PWFY-P100VM-E-AU, PWFY-P200VM-E-AU Technical Guide

AIR CONDITIONING SYSTEMS
For Internal Training
FM 33568 / ISO 9001;2000
The Air Conditioning & Refrigeration Systems Works acquired ISO 9001 certification under Series 9000 of the International Standard Organization (ISO) based on a review of Quality , management for the production of refrigeration and air conditioning equipment.
ISO Authorization System The ISO 9000 series is a plant authorization system relating to quality management as stipulated by the ISO. ISO 9001 certifies quality management based on the "design, development, production, installation and auxiliary services" for products built at an authorized plant.
The Air Conditioning & Refrigeration Systems Works acquired environmental management system standard ISO 14001 certification.
The ISO 14000 series is a set of standards applying to environmental protection set by the International Standard Organization (ISO).
http://Global.MitsubishiElectric.com
Air to Water Booster unit Air to Water HEX unit
Sales / Technical Guide
MEE08K021
New publication effective Sep. 2008
Specifications subject to change without notice
NEW TECHNOLOGY
CONTENTS
1
THE BASICS
1-1 What is Booster unit? 1-2 What is HEX unit?
With many people spending much of their time indoors at home or work, it is not surprising that buildings account for a large percentage of all energy use. This means that there is great scope for reducing energy use through better-designed buildings and more efficient heating, cooling and hot-water systems.
WE NEED TO
Reduce CO2 emissions Improve energy performance
Ensure that we heat and cool by the most efficient means possible.
2
FEATURES
2-1 Comparison between Booster unit, HEX unit, gas/oil boilers, and electric heaters
2-2 Wide range of applications 2-3 Selecting a model
3
CONTROL
3-1 Control options designed for Booster unit and HEX unit
As a leading manufacturer of energy efficient heat pump systems, we constantly strive to meet and exceed the increasing demands placed on our industry. The drive to reduce energy consumption and the impact it’s use has on the environment is crucial and increasingly important to us all. The need to be more energy conscious and environmentally responsible has long driven Mitsubishi Electric to spend huge amounts of resource on researching and developing the solutions of the future. As market leaders, at the forefront of the very latest technology, we pride ourselves in providing high performance and competitive systems on which you can rely. Amongst such developments is the advanced heat pump technology used in Booster unit and HEX unit.
4
INSTALLATION
4-1 Installation
5
Q&A
5-1 Booster unit/HEX unit Specification and function 5-2 Booster unit/HEX unit Installation and service 5-3 Sales
1 2
1-1
1-2
What is Booster unit?
Efficient and technologically advanced, Booster unit takes advantage of proven heat recovery technology to provide hot water for sanitary use and is one of the most advanced, efficient hot water systems available today.
TECHNOLOGY
Benefiting from the heat recovery operation of the CITY MULTI R2 system, Booster unit converts energy from the air to higher temperatures suitable for heating water and results in virtually no energy waste.
HIGH EFFICIENCY
Capable to air condition and supply hot water in a single system, Booster unit is ideal for use in a variety of applications. From hotels to restaurants to gyms, it works perfectly in providing optimum air environment and hot water to a maximum of 70˚C.
Booster unit
for R2
Booster Unit
Outdoor
water
LEV
LEV
CITY MULTI
R2
series
Pump
Plate Hex.
R134a
Plate Hex.
R410A
Closed loop circuit
HP
Comp.
LP
BC controller
Indoor
unit
TANK
Indoor
Indoor
unit
What is HEX unit?
With a high COP output achieved, the MITSUBISHI ELECTRIC HEX unit system provides a greater level of comfort, lower CO
TECHNOLOGY
HEX unit works perfectly to provide heating and cooling to water fan coil units, panel heaters, or under floor heating systems. It benefits from the high-efficient operation of our CITY MULTI and heat recovery operation when used with R2 system.
FEATURES
HEX unit offers 45˚C in heating and down to 8˚C in cooling, making it suitable for residential properties, offices or hotels, providing an optimal environment while benefiting from reduced running costs and lessening the impact on our environment.
2 emissions and reduced running costs.
HEX unit
for Y/R2
Pump
HEX Unit
CITY MULTI
R2,Y
series
Outdoor
water
LEV
Plate Hex.
R410A
Closed loop circuit
BC controller is only required for the system with R2 series.
BC controller
Indoor
unit
Indoor
Floor Heating or Panel Heater or FAN-coil(AHU)
Indoor
unit
Model
Power source
Power input
Current input Temp. range of heating Connectable outdoor unit Model / Quantity
Sound pressure level (measured in anechoic room) Diameter of refrigerant pipe Diameter of water pipe Field drain pipe size External finish External dimension H W D
Net weight Compressor
Circulating water Protection on Internal circuit
(R134a)
Design pressure
Standard attachment
Optional parts Remark
Note:
* Due to continuing improvement, the above specifications may be subject to change without notice. * Install the unit in an environment where the
* Please don't use the steel material for the water piping material. * The water circuit must use the closed circuit. * Please always make water circulate or add the brine to the circulation water when the ambient temperature becomes 0˚C or less. * Please always make water circulate or pull out the circulation water completely when not using it. * Please do not use groundwater and well water.
*1 Nominal heating conditions Outdoor Temp. : 7˚CDB/6˚CWB (45˚FDB / 43˚FWB) Pipe length : 7.5 m (24-9/16 ft) Level difference : 0m (0ft) Inlet water Temp 65˚C Water flow rate 2.15m3/h
Outdoor temp.
Inlet Water temp.
Total capacity
Liquid
Gas
Inlet
Outlet
Type
Maker
Starting method
Motor output
Lubricant
Operation volume Range
High pressure protection
Inverter circuit (COMP)
Compressor
Type original chargeRefrigerant
Control
R410a
R134a
Water
ExternalDrawing
Wiring
Document
Accessory
kWHeating capacity kcal / h(Nominal ) BTU / h kW A W.B
-
dB<A> mm(in.) mm(in.) mm(in.) mm(in.) mm(in.)
mm in. kg(lb)
kW
3
/h
m
MPa MPa MPa
PURY-P450YSHM-A(-BS)~PURY-P800YSHM-A(-BS) PURY-EP200YHM-A(-BS)~PURY-EP300YHM-A(-BS)
PURY-EP400YSHM-A(-BS)~PURY-EP600YSHM-A(-BS)
31-1/2" (30-15/16" without legs) 17-3/4" 11-13/16"
High pressure sensor, High pressure switch at 3.60 MPa (601 psi)
Discharge thermo protection, Over-current protection
Strainer, Heat insulation material, 2 Connector sets
Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.
wet bulb Temp. will not exceed 32degC.
* Please do not use it as a drinking water.
* The unit is not designed for outside installations.
PWFY-P100VM-E-BU
1-phase 220-230-240V 50/60Hz
50~100% of outdoor unit capacity
PURY-P200YHM-A(-BS)~PURY-P400YHM-A(-BS)
800 (785 without legs) 450 300
Inverter rotary hermetic compressor
MITSUBISHI ELECTRIC CORPORATION
Over-heat protection, Over-current protection
Installation Manual, Instruction Book
12.5 10,800 42,700
2.48
11.63 - 11.12 - 10.66
-20~32˚C (59~90˚F)
10~70˚C (50~158˚F)
44
ø9.52 (ø3/8") Brazed
ø15.88 (ø5/8") Brazed
PT3/4 Screw PT3/4 Screw
ø32 (1-1/4")
NO
60 (133)
Inverter
1.0
NEO22
0.6~2.15
R134a 1.1kg (0.50lb)
LEV
4.15
3.60
1.00
WKB94L762
E64C226X01
NONE
kcal = kW 860 BTU/h = kW 3,412 cfm = m3/min 35.31 lb = kg / 0.4536
* The specification data is subject to rounding variation.
Unit converter
Model
Power source
Power input
Temp. range of heating
Connectable outdoor unit
Sound pressure level (measured in anechoic room) dB<A> Diameter of refrigerant pipe Diameter of water pipe Field drain pipe size External finish External dimension H W D
Net weight Circulating water Design pressure
Drawing
Standard attachment
Optional parts Remark
Note:
Outdoor Temp. : 7˚CDB/6˚CWB (45˚FDB / 43˚FWB) Outdoor Temp. : 35˚CB (95˚FDB)
Inlet water Temp 30˚C
* Due to continuing improvement, the above specifications may be subject to change without notice.
* Please don't use the steel material for the water piping material. * The water circuit must use the closed circuit. * Please always make water circulate or add the brine to the circulation water when the ambient temperature becomes 0˚C or less. * Please always make water circulate or pull out the circulation water completely when not using it.
Current input Outdoor temp.
Inlet Water temp.
Power input Current input Outdoor temp.Temp. range of cooling
Total capacity Model / Quantity
Liquid Gas Inlet Outlet
Operation Volume Range R410a Water External Wiring Document Accessory
Water flow rate 2.15m
3
/h
kW*1Heating capacity kcal / h
*1(Nominal)
BTU / h
*1
kW A W.B W.B
­kW*2Cooling capacity kcal / h
*2(Nominal)
BTU / h
*2
kW A D.B D.B
-Inlet Water temp.
mm(in.) mm(in.)
mm(in.) mm(in.)
mm(in.)
mm
in.
kg(lb)
3
m
/h MPa MPa
*2 Nominal cooling conditions *1 Nominal heating conditions
Pipe length : 7.5 m (24-9/16 ft)Pipe length : 7.5 m (24-9/16 ft) Level difference : 0m (0ft)Level difference : 0m (0ft) Inlet water Temp 23˚C
PURY-P200YHM-A(-BS)~PURY-P400YHM-A(-BS) PURY-P450YSHM-A(-BS)~PURY-P800YSHM-A(-BS) PURY-EP200YHM-A(-BS)~PURY-EP300YHM-A(-BS)
PURY-EP400YSHM-A(-BS)~PURY-EP600YSHM-A(-BS)
PUHY-P200YHM-A(-BS)~PUHY-P450YHM-A(-BS)
PUHY-P500YSHM-A(-BS)~PUHY-P1250YSHM-A(-BS)
PUHY-EP200YHM-A(-BS)~PUHY-EP300YHM-A(-BS)
PUHY-EP400YSHM-A(-BS)~PUHY-EP900YSHM-A(-BS)
31-1/2" (30-15/16" without legs) 17-3/4" 11-13/16"
Strainer, Heat insulation material, 2 Connector sets
PWFY-P100VM-E-AU
1-phase 220-230-240V 50/60Hz
0.068 - 0.065 - 0.063
-20~32˚C (-4~90˚F) PURY - series
-20~15.5˚C (-4~60˚F) PUHY - series 10~40˚C (50~104˚F)
0.068 - 0.065 - 0.063
-5~43˚C (23~110˚F) PURY - series
-5~43˚C (23~110˚F) PUHY - series
10~35˚C (50~95˚F)
50~100% of outdoor unit capacity
ø9.52 (ø3/8") Brazed
ø15.88 (ø5/8") Brazed
800 (785 without legs) 450 300
Installation Manual, Instruction Book
Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.
Water flow rate 1.93m3/h * Install the unit in an environment where the wet bulb Temp. will not exceed 32degC. * The unit is not designed for outside installations.
* Please do not use it as a drinking water. * Please do not use groundwater and well water.
PWFY-P200VM-E-AU
12.5 10,800 42,700
0.015
11.2
9,600
38,200
0.015
PURY-EP400YSHM-A(-BS)~PURY-EP600YSHM-A(-BS)
29
PT3/4 Screw PT3/4 Screw
ø32 (1-1/4") ø32 (1-1/4")
NO
35 (78)
0.6~2.15
4.15
1.00
WKB94L763
E00C223
NONE
PUHY-EP400YSHM-A(-BS)~PUHY-EP900YSHM-A(-BS)
Strainer, Connecter, Heat insulation material, 2 Connector sets, Expansion joint
1-phase 220-230-240V 50/60Hz
-20~32˚C (-4~90˚F) PURY - series
-20~15.5˚C (-4~60˚F) PUHY - series
-5~43˚C (23~110˚F) PURY - series
-5~43˚C (23~110˚F) PUHY - series
50~100% of outdoor unit capacity
PURY-P200YHM-A(-BS)~PURY-P400YHM-A(-BS) PURY-P450YSHM-A(-BS)~PURY-P800YSHM-A(-BS) PURY-EP200YHM-A(-BS)~PURY-EP300YHM-A(-BS)
PUHY-P200YHM-A(-BS)~PUHY-P450YHM-A(-BS)
PUHY-P500YSHM-A(-BS)~PUHY-P1250YSHM-A(-BS)
PUHY-EP200YHM-A(-BS)~PUHY-EP300YHM-A(-BS)
800 (785 without legs) 450 300
31-1/2" (30-15/16" without legs) 17-3/4" 11-13/16"
Installation Manual, Instruction Book
25.0 21,500 85,300
0.015
0.068 - 0.065 - 0.063
10~40˚C (50~104˚F)
22.4 19,300 76,400
0.015
0.068 - 0.065 - 0.063
10~35˚C (50~95˚F)
29
ø9.52 (ø3/8") Brazed
ø19.05 (ø3/4") Brazed
PT 1 Screw PT 1 Screw
NO
38 (84)
1.2~4.30
4.15
1.00
WKB94L763
E94C228X01
NONE
Unit converter
kcal = kW 860 BTU/h = kW 3,412 cfm = m3/min 35.31
lb = kg / 0.4536 * The specification data is subject to rounding variation.
3 4
2-1
Comparison among Booster unit, HEX unit, gas/oil boilers, and electric heaters
System outline
System structure
Gas/oil boiler
Heats water using the energy released by combustion.
Water supply
Hot-water supply
Gas, oil etc.
Combustion chamber
Exhaust gas
CO NOx
2
Electric heater Booster unit HEX unit
Heats water by immersing an electric heater inside the water tank, which directly heats the water.
Hot-water supply
Hot-water cylinder
Heater
Water supply
By utilizing waste heat from the R2 outdoor unit for the booster unit, it is possible to supply hot water with high efficiency operation.
Booster Unit for R2Trans Flux type
CITY MULTI
R2
series
Outdoor
BC controller
COMP
Indoor
unit
Hot water supply
Water supply
By Utilizing waste heat from the R2 outdoor unit for heating operation in HEX unit, it is possible to supply hot water with high efficiency. (No efficiency when in cooling or connected with Y series)
HEX unit for Y/R2
Hot water supply
Water supply
CITY MULTI
R2
series
Outdoor
BC controller
Indoor
unit
Safety
Energy saving
CO2 emission
Operation involves combustion. Due to special requirements, a boiler room is necessary. Proper installation is required to ensure safe operation, i.e.ventilation. Due to high voltage, careful handling and installation of power lines are required.
Only consumes energy at the time and place where it is needed. Continuous running of the system required to keep load of buffer tank. Efficiency is low as COP of 1, as part of the embedded energy is lost through exhaust and emission losses.
CO2 and NOx may generate at the installation site. The volume will be larger than an electric system.
Relatively safe. Due to high voltage, careful handling and installation of power lines are required.
Only consumes energy at the time and place where it is needed. Consumed energy is entirely converted into effective heat at the point of use. Efficiency is low as COP of 1, as part of the embedded energy is lost through exhaust and emission losses.
2 and NOx will not generate at
CO the installation site.
Relatively safe. Due to high voltage, careful handling and installation of power lines are required. If refrigerant leaks, there is a possibility of suffocation.
Highly efficient, as it utilizes waste heat from cooling to supply hot water.
2 and NOx will not generate at the
CO installation site.
Relatively safe. Due to high voltage, careful handling and installation of power lines are required. If refrigerant leaks, there is a possibility of suffocation.
Highly efficient, as it utilizes waste heat from cooling to supply hot water.
CO2 and NOx will not generate at the installation site.
Maintenance
Regular maintenance and chimney sweeping required. Remote operation and monitoring is possible.
Easy maintenance, no chimney sweeping, no purging of the pipes. Remote operation and monitoring is possible. May require regular replacement of
Easy maintenance, no need for regular servicing by an expert, no chimney sweeping, no purging of the pipes. Remote operation and monitoring is possible.
Easy maintenance, no need for regular servicing by an expert, no chimney sweeping, no purging of the pipes. Remote operation and monitoring is possible.
electric heater.
5 6
2-2
Proposal examples/Application examples
Restaurant
HEX unit
From Outdoor Unit
Hot Water
Outdoor Unit
Heating / Cooling
Fan coil units Panel heaters Floor heating
Residence
HOT water up to 45˚C Easy operation by remote
controller Both hot and cool water available.
(Depends on outdoor unit’s operation mode)
Heating/Cooling
Hot water up to 70˚C High COP operation with heat recovery
technology High COP operation with double inverter
technology
From Outdoor Unit
Booster unit
Healthcare facilities   Hotels        Hospitals   Factories   Gyms    Supermarkets  Apartments     Restaurants   Offices
7 8
2-3
Selecting a model
(1) Model selection calculation (2) Model selection calculation example
A
A. For Air conditioning using such as Panel Heaters,
. For Air conditioning using such as Panel Heaters,
Floor Heating and Fan coil units
Required total heating capacity kW Safety factor; %
B. For Sanitary use such as Shower and Bathrooms
Conditions
Tank inlet water Temp.; °C Tank outlet water Temp.; °C
(Set Temp -5 °C) Safety factor for Heat Loss; % Operating time; Hours For Shower; /Person x Person =
(Water Temp. Condition °C)
For Bathrooms; /Person x Person =
(Water Temp. Condition
PWFY unit
°C)
Tank
Floor Heating and Fan coil units
Required total heating capacity 20
4
7
3 3
3
For Shower; 60 /Person x Person =
(Water Temp. Condition °C)
For Bathrooms; 8 /Person x Person =
(Water Temp. Condition
3
B. For Sanitary use such as Shower and Bathrooms
20
30
Safety factor; %
Conditions
Tank inlet water Temp.; °C Tank outlet water Temp.; °C
[ (Set Temp) -5°C ] Safety factor for Heat Loss; % Operating time; Hours
1,200
40
240
45
°C)
10
10 60
15
8
kW
(The examples of water volume might be need to be changed as you need.)
The conversion of water volume to °C
x( +x( - )/( -) = /day
Heating Capacity Calculation for sanitary usage
/
1,000 x ( - ) = M cal / day
The conversion of M cal to kW
/ 860 x 1,000 /
C.
Total (A+B) Total Heating Capacity
(100%
x
D. No. of units required
Safety factor; %
(100%
+
+x
-
=kW
%) +
%) / 12.5 kW = units
)/( - )
x (100% %) = kW
+
(The examples of water volume might be need to be changed as you need.)
The conversion of water volume to °C
1,200
+x( - )/( -)
240
= /day
888
Heating Capacity Calculation for sanitary usage
888
The conversion of M cal to kW
44.4
Total (A+B)
C.
Total Heating Capacity
20
D. No. of units required
Safety factor; %
29.42 20
x(
/1,000 x ( - ) = M cal / day
/ 860 x 1,000 /
x (100%
20
(100%
40 45
60 44.4
+
10
+x
60
-
8 6.45
%) +
%) / 12.5 kW = units
10 10
10
=kW
6.45 15 29.42
)/( - )
x (100% %) = kW
2.82
+
60 60
10 10
units are required
9 10
3
units are required
3-1
Control design for Booster unit and HEX unit
Function
Item Description Operations Display
ON/OFF Runs and stops the operation of a group of units
Operation mode switching Available operation modes vary depending on the unit to be connected. Switching limit setting can be made via a remote controller.
Water temperature setting
Preset temperature range limit Preset temperature range setting can be limited via a remote controller.
Water temperature display (in increments of 1˚C or 1˚F)
Permit / Prohibit local operation
Weekly scheduler Error When an error is currently occurring on a unit, the afflicted unit and the error code are displayed.
Self check (Error history) Searches the latest error history by pressing the CHECK button twice. Test run
Circulating water replacement warning
Language setting
Operation locking function ·All-switch locking
Switches between Hot Water / Heating / Heating ECO / Anti-freeze / Cooling
Temperature can be set within the ranges below. (in increments of 1˚C or 1˚F)
Hot Water 30 / 35 / 40 / 45˚C min. ~ 30 ~ 70˚C Heating (in increments of 1˚C or 2˚F) Heating ECO Temperature within the following range can be set depending on the outside air
temperature. 30˚C min. ~ 45˚C max. Anti-freeze 10˚C min. ~ 45˚C max. (in increments of 5˚C or 10˚F) Cooling 10˚C min. ~ 30˚C max. (in increments of 5˚C or 10˚F)
The settable range varies depending on the unit to be connected.
10˚C min. ~ 90˚C max.
The settable range varies depending on the unit to be connected.
Individually prohibits operations of each local remote control function :ON/OFF, Operation modes, water temperature setting, Circulating water replacement warning reset.
Upper level controller may not be connected depending on the unit to be connected.
ON / OFF / Water temperature setting can be done up to 6 times one day in the week. (in increments of a minute)
Enables the Test run mode by pressing the TEST button twice.
Test run mode is not available depending on the unit to be connected.
Displays the circulating water replacement warning via the unit message. Clears the display by pressing the CIR.WATER button twice.
Circulating water replacement warning is not available depending on the unit to be connected.
The language on the dot matrix LCD can be changed. (Seven languages) English/German/Spanish/Russian/Italian/French/Swedish Remote controller operation can be locked or unlocked.
·Locking except ON/OFF switch
Control priorities
1. External input signal 2. Centralized controller 3. Remote controller
Heating ECO mode
Set temp.
Tf12
Tf11
Initial setting
Tf11 Tf12 Ta11 Ta12
Booster/Hex unit icon shown on AG-150A and TG-2000A screen
(Dip SW4-3 ON)
Ta11
30˚C 40˚C
0˚C 10˚C
Remote Controller :
PAR-W21MAA
Heating ECO is for energy saving. When this function is effective, outlet water temp. will automatically change based on ambient temp. Contribute to energy saving by controlling capacity especially in cases where ambient temp. is high and there is low demand for hot water or heating.
Ta12
oudoor temp.
Possible to change by remote controller <PAR-W21MAA>
Output/Input Functions
TB141A (Output)
Symbol
OUT1 OUT2 OUT3 OUT4
TB142A (Input)
Symbol
IN1
TB142B (Input)
Symbol
IN3 IN4
TB142C (Input)
Symbol
+
COM
IN5 IN6 IN7
IN8
Analog input
Symbol
CN421 CN422
 Function Operation ON/OFF Defrost Compressor Error signal
 Function Pump interlock No setting when shipped from factory. ON=in operation. OFF=invalid.
 Function Connection demand Operation ON/OFF
 Function Common Hot water/Heating Heating ECO Anti-freeze Cooling
 Function Set water temperature Set water temperature
Outputs the ON/OFF signal Outputs the Defrost signal Outputs the Compressor signal Outputs the Error signal
Mandatory STOP with demand input ON For external ON/OFF operation.
Common wiring Hot water operation Outlet water temp. will automatically change based on ambient temp. Unit will atutomatically maintain set water temp. Cooling operation
HEX unit only
Capable with accessory connector Capable with accessory connector
CN421 priority
Anti freeze mode (Dip SW4-4 ON)
Anti freeze mode is to prevent water pipe from freezing. When this function is effective,
Control
Box
Measurement point of
Operation signal
Pump interlock
Water Temp. is available to choose by Dip SW1-1
Strainer
Water Pump
Water temperature is changeable by remote controller <PAR-W21MAA>
the unit will automatically maintain set water temp. (Field supply control board for water pump operation necessary.)
Broken lines are field supply products.
11 12
4-1
Installation
The unit must be installed inside a building. The unit is not designed for outdoor installation.
For water pipes, do NOT use steel pipes. Copper pipes are recommended.
Drain pipe
Install the drain pipe with an inclination of between 1/100 and 1/200 to provide a downward flow of drain water.For cold climate installation, take an appropriate measures (e.g., drain heater) to prevent the drain water from freezing.
Strainer
Install a strainer near the PWFY unit to keep foreign materials from entering the water-side heat exchanger.
Do not touch the unit, the unit surface can be hot.
Back up system is recommended in case of PWFY unit breakdown.
Service space
Top view
400525
Piping space (right side)
Installation image
Wall mounted Ceiling Suspended
Floor standing
Hot-blast up to 55°C
Service space (front side)
Example of Water pipe installation
Solid arrows in the figure indicate the direction of water flow.
Mains water
PWFY
Water-side heat exchanger
13 14
Field supply
T
T
PWFY
Water overflow
To drain outlet
P
P
Sample of water circuit for HWS/ATW
P
300
600
Roof
Tank Outlet
Inlet
Unit [mm]
R2
PURY-P400YHM-A
BC controller
PWFY-P100VM-E-BU PWFY-P100VM-E-BU PWFY-P100VM-E-AU PEFY-P32VMR-E-R PEFY-P63VMS1-E
* Note: If any medicinal substance is used for Heating (AHU, FCU, Floor Heating, etc), part the water circuit for sanitary use.
PWFY
PWFY
Counter flow water circuit
We have no regulation for water flow way. Therefore customers can choose either counter flow or parallel flow due to their demand.
Cold Water Tank
Hot Water Tank
Cold Water Tank
Hot Water Tank Hot Water Tank
PWFY
PWFY
Parallel flow water circuit
Cold Water Tank
Water Supply
For Cooling (AHU, FCU, etc)
For Heating (AHU, FCU, Floor Heating, etc)
Water Supply
For Sanitaty use (Shower, Bath, etc)
5-1
Q & A
5-1
Booster unit/HEX unit Specification and function Booster unit/HEX unit Specification and function
Q & A
Q1
Q2
Q3
Q4
Q5
Q6
Q7
What kinds of compressors are used in Booster unit?
Mitsubishi Electric Rotary compressors
What is the temperature range on controller for heating?
Booster unit:35˚C-70˚C (95F-158F) HEX unit :30˚C-45˚C (86F-113F) (Heating) HEX unit :10˚C-30˚C (50F-86F) (Cooling)
What is the hydraulic pressure?
1.0MPa (Maximum range)
Is the water pump embedded?
Water pumps are field supplied and need to be selected depending on field system.
How do you interlock the pumps?
TB142A
Short circuiting of TB142A will start the unit and opening of circuit will stop operation. (non­voltage A contact)
IN1
What are the new technologies?
Booster units and HEX units operate on high COP with heat recovery function (with R2 system). Booster unit is able to supply high temperature hot water up to 70˚C without electric heater.
What is Anti-freeze?
Anti-freeze mode (Dip SW3-4 ON) to prevent water pipe from freezing. When Anti­freeze mode is effective, the unit will sustain set water temperature. The field supply control board for water pump interlock is necessary.
Q9
External analog input
Method
Input T(A), T(B) 4mA :T(A)
20mA:T(B)
Conversion equation:To=[{T(B) - T(A)}/16] Ia + [ T(A) - {T(B) - T(A)}/4] To: set temperature, Ia: analogue input value (mA)
Calculation example: T(A)=30˚C, T(B)=70˚C, Ia=10mA Conversion equation: To=2.5 Ia+20 To=45˚C
Q10
Remote controller specifications
What is external analog input?
T(B)˚C
Changeable with PAR-W21MAA
T(A)˚C
4mA 20mA
What are the functions with the controllers?
Item Description
ON/OFF
Operation mode switching
Water temperature setting
Preset temperature range Water temperature display
Permit / Prohibit local operation
Weekly scheduler
Error Self check (Error history) Test run
Circulating water replacement warning
Language setting
Operation locking function
Runs and stops the operation of a group of units Switches between Hot Water / Heating / Heating ECO / Anti-freeze / Cooling
* Available operation modes vary depending on the unit to be connected. * Switching limit setting can be made via a remote controller.
Temperature can be set within the ranges below. (in increments of 1˚C or 1˚F) Hot Water 35˚C min. ~ 70˚C max. (in increments of 1˚C or 2˚F) Heating 30˚C min. ~ 45˚C max. (in increments of 1˚C or 2˚F) Anti-freeze 10˚C min. ~ 45˚C max. (in increments of 1˚C or 1˚F) Cooling 10˚C min. ~ 30˚C max. (in increments of 1˚C or 1˚F)
* The settable range varies depending on the unit to be connected.
Preset temperature range setting can be limited via a remote controller. 10˚C min. ~ 90˚C max. (in increments of 1˚C or 1˚F)
* The settable range varies depending on the unit to be connected.
Individually prohibits operations of each local remote control function :ON/OFF, Operation modes,water temperature setting, Circulating water replacement warning reset.
*
Upper level controller may not be connected depending on the unit to be connected. ON / OFF / Water temperature setting can be done up to 6 times one day in the week. (in increments of a minute) When an error is currently occurring on a unit, the afflicted unit and the error code are displayed. Searches the latest error history by pressing the CHECK button twice. Enables the Test run mode by pressing the TEST button twice.
* Test run mode is not available depending on the unit to be connected.
Displays the circulating water replacement warning via the unit message. Clears the display by pressing the CIR.WATER button twice.
* Circulating water replacement warning is not available depending on the unit to
be connected. The language on the dot matrix LCD can be changed. (Seven languages) English/German/Spanish/Russian/Italian/French/Swedish Remote controller operation can be locked or unlocked.
.
All-switch locking . Locking except ON/OFF switch
S/W default
T(A)=10˚C T(B)=70˚C.
*All setting with a controller.
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Operations
Display
Q8
What is heating Eco?
Heating ECO (Dip SW4-3 ON) is an energy saving function. When this mode is effective, the outlet water temperature will automatically change based on ambient temperature.
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5-1
Q & A
5-1
Booster unit /HEX unit Specification and function Booster unit /HEX unit Specification and function
Q & A
Q11
Refer to the table below for the maintenance schedule. Replacement cycle may be shortened depending on the usage.
What is the durability of Booster unit and HEX unit?
Refrigerant circuit
Water circuit
Components
Compressor Solenoid valve Check valve Linear expansion valve Strainer Pipes Sensor (Temperature sensor, Pressure sensor) Pressure switch Drain pan Electronic board
Strainer Water pipe Water-side heat exchanger Refrigerant-side heat exchanger
Replacement cycle
20,000 hours 20,000 hours 20,000 hours 20,000 hours 20,000 hours 20,000 hours
25,000 hours
25,000 hours
20,000 hours
5 Years
8 Years
10 Years
5 Years 5 Years
Q16
Even if the total connectable capacity is 100% or more, PWFY is only connectable within 100%.
What is the connectable capacity when connecting with standard indoor units? And what is the temperature range of operation for outdoor units?
Ambient (outdoor) temperature range of heating mode for PWFY combination (WB)
Only PWFY
R2 series
Y series
Outdoor unit will change its software to PWFY connection version automatically when PWFY is connected. R2 series allows a higher temperature range than Y series, the reason is that R2 has an effective heat exchanger bypass circuit against high-pressure error. (*1) Some cooling operated by standard indoor units is necessary against high-pressure error, if standard indoor units are to be worked near the high temperature range (32˚C or less).
Connectable outdoor unit capacity range for PWFY combination (WB)
R2 series
Y series
-20~32˚C
-20~15.5˚C
Only PWFY
50~100% 50~100%
PWFY with
standard indoor units
-20~32˚C (*1)
-20~15.5˚C
PWFY with
standard indoor units
50~150% 50~130%
Only standard
indoor units
-20~15.5˚C
-20~15.5˚C
Only standard
indoor units
50~150% 50~130%
Connectable
PWFY type
BU, AU
AU
Connectable
PWFY type
BU, AU
AU
Q12
Booster unit :10˚C~70˚C HEX unit :10˚C~40˚C (Heating)
10˚C~35˚C (Cooling)
Q13
Even when the outdoor temperature is low, water temperature of supplied hot water will not decrease.
Q14
Yes, it will be shown on the controller display.
Q15
What is the water temperature operation range?
Will the temperature of the hot water decrease during winter?
In case of malfunction, will the controller show an error?
Can HEX unit/Booster unit be connected to standard indoor units?
OK R2 + (PWFY: 100%) + (Standard indoor units: 50%) = 150% NG R2 + (PWFY: 130%) + (Standard indoor units: 20%) = 150%
Q17
R2 outdoor units have a stronger tolerance for high-pressure error when heating compared to Y series.
Why can the R2 outdoor units operate at an outdoor temperature of 32˚C when connecting with Booster unit ?
Yes, it can be connected to the standard indoor models.
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5-2
Q & A
Booster unit/ HEX unit Installation and service
5-2
Q & A
Booster unit/ HEX unit Installation and service
Q1
Q2
Q3
Q4
Are there any regulations to installation location?
The HEX unit/Booster unit can only be installed indoors.
Is it possible to operate a multiple number of units at the same time?
Controller: Possible with MA wiring. Output: Possible with setting sequence relay on site.
Is a drain pipe required?
Yes. For condensation caused by inlet water temperature.
Is it possible to use ground water?
No. Ground water, rain, and sea water cannot be used.
Q8
Q9
Is the hot water suitable for drinking?
No, we do not recommend hot water for drinking. The hot water is circulating and not supplied for drinking purposes.
What are the considerations when setting address?
Do not group Booster unit and HEX unit together.
OSOC
# #
TB3
TB3
BC
TB02
#!
TB5

Booster
TB5
TB15
HEX
TB5
!
TB15
Q5
Q6
Q7
Can a unit be directly connected to mains water?
The water circuit must be a closed circuit. (to prevent scaling of pipes, heat exchanger etc. )
What materials are used for water piping?
Copper, stainless steel, polybuten and polyethylene water piping can be used. (it must withstand 90˚C). Steel piping cannot be used. If there is a possibility of steel usage in existing equipment, be sure to part the water circuit.
What is a recommended maintenance schedule?
For maintenance, sales offices will be able to handle replacements of functional parts (compressor, heat exchanger, valves). Please refer to the Parts List.
BC
TB02
BC
TB02
#"
#$
TB5
TB5
$
"
W MA R/C W MA R/C
#
TB5
%
HEXHEX
TB5
TB15
TB5
&
TB15
W MA R/C
Transmission line
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5-3
Q & A
Q & A
Sales
Q1
Q2
Q3
Q4
What applications are suitable?
It is best for facilities that require a large amount of hot water such as, healthcare facilities, hotels, hospitals, sports facilities (gyms, golf courses) and restaurants.
How many people can the unit provide hot water for?
Hotels, healthcare facilities, and hospitals: 10-20 people/unit. * It varies depending on the purposes. Refer to “2-3 Selecting a model” section for calculation.
Can it be used for air conditioning and space heating?
Yes, it can be used for both applications.
Why is the running cost low?
Because of the high efficient heat pump and heat recovery technology.
Q5
What is the difference between ATW Booster unit & HEX unit and electric heaters.
Booster unit and HEX unit COP is 3.0 or more and therefore the running cost is 1/3 compared to electric heaters.
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