Mitsubishi PVFY-P30NAMU-E, PVFY-P12NAMU-E, PVFY-P18NAMU-E, PVFY-P24NAMU-E, PVFY-P36NAMU-E Technical & Service Manual

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WARNING
CAUTION
WARNING
WARNING
Safety Precautions
Read before installation and performing electrical work
Thoroughly read the following safety precautions prior to installation.Observe these safety precautions for your safety.This equipment may have adverse effects on the equipment on the same power supply system.Contact the local power authority before connecting to the system.
Symbol explanations
This symbol indicates that failure to follow the instructions exactly as stated poses the risk of serious injury or death.
This symbol indicates that failure to follow the instructions exactly as stated poses the risk of serious injury or dam-
age to the unit.
Indicates an action that must be avoided.
Indicates important instructions.
Indicates a parts that requires grounding.
Indicates that caution must be taken with rotating parts. (This symbol is on the main unit label.) <Color: Yellow>
Indicates that the parts that are marked with this symbol pose a risk of electric shock. (This symbol is on the main unit label.) <Color: Yellow>
Carefully read the labels affixed to the main unit.
Do not use refrigerant other than the type indicated in the manuals provided with the unit and on the nameplate.
Doing so may cause the unit or pipes to burst, or result in explosion or fire during use, during repair, or at the time of disposal of the unit. It may also be in violation of applicable laws. MITSUBISHI ELECTRIC CORPORATION cannot be held responsible for malfunctions or accidents resulting from the use of the wrong type of refrigerant.
Ask your dealer or a qualified technician to install the unit.
Improper installation by the user may result in water leak­age, electric shock, or fire.
Properly install the unit on a surface that can withstand its weight.
Unit installed on an unstable surface may fall and cause in­jury.
Only use specified cables. Securely connect each cable so that the terminals do not carry the weight of the cable.
Improperly connected cables may produce heat and start a fire.
Take appropriate safety measures against wind gusts and earthquakes to prevent the unit from toppling over.
Improper installation may cause the unit to topple over and cause injury or damage to the unit.
Only use accessories (i.e., air cleaners, humidifiers, electric heaters) recommended by Mitsubishi Electric.
Do not make any modifications or alterations to the unit. Consult your dealer for repair.
Improper repair may result in water leakage, electric shock, or fire.
Do not touch the heat exchanger fins with bare hands.
The fins are sharp and pose a risk of cuts.
In the event of a refrigerant leak, thoroughly ventilate the room.
If gaseous refrigerant leaks out and comes in contact with an open flame, toxic gases will be generated.
Properly install the unit according to the instructions in the Installation Manual.
Improper installation may result in water leakage, electric shock, or fire.
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Have all electrical work performed by an authorized electri­cian according to the local regulations and the instructions in this manual. Use a dedicated circuit.
Insufficient power supply capacity or improper installation of the unit may result in malfunctions of the unit, electric shock, or fire.
Keep electrical parts away from water.
Wet electrical parts pose a risk of electric shock, smoke, or fire.
Consult your dealer or a qualified technician when moving or reinstalling the unit.
Improper installation may result in water leakage, electric shock, or fire.
After completing the service work, check for a refrigerant leak.
If leaked refrigerant is exposed to a heat source, such as a fan heater, stove, or electric grill, toxic gases will be gener­ated.
Securely attach the control box cover.
If the cover is not installed properly, dust or water may infil­trate and pose a risk of electric shock, smoke, or fire.
Only use the type of refrigerant that is indicated on the unit when installing or relocating the unit.
Infiltration of any other types of refrigerant or air into the unit may adversely affect the refrigerant cycle and may cause the pipes to burst or explode.
When installing the unit in a small space, take appropriate precautions to prevent leaked refrigerant from reaching the limiting concentration.
Leaked refrigerant gas will displace oxygen and may cause oxygen starvation. Consult your dealer before installing the unit.
Do not try to defeat the safety features of the unit.
Forced operation of the pressure switch or the temperature switch by defeating the safety features for these devices, or the use of accessories other than the ones that are recom­mended by Mitsubishi Electric may result in smoke, fire, or explosion.
Consult your dealer for proper disposal method.
Do not use a leak detection additive.
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CAUTION
Precautions for handling units for use with R410A
Do not use the existing refrigerant piping.
A large amount of chlorine that may be contained in the re­sidual refrigerant and refrigerator oil in the existing piping may cause the refrigerator oil in the new unit to deteriorate.
Use refrigerant piping materials made of phosphorus deox­idized copper. Keep the inner and outer surfaces of the pipes clean and free of such contaminants as sulfur, oxides, dust, dirt, shaving particles, oil, and moisture.
Contaminants in the refrigerant piping may cause the refrig­erator oil to deteriorate.
Store the piping materials indoors, and keep both ends of the pipes sealed until immediately before brazing. (Keep el­bows and other joints wrapped in plastic.)
Infiltration of dust, dirt, or water into the refrigerant system may cause the refrigerator oil to deteriorate or cause the compressor to malfunction.
Use a small amount of ester oil, ether oil, or alkyl benzene to coat flares and flanges.
Infiltration of a large amount of mineral oil may cause the re­frigerator oil to deteriorate.
Charge the system with refrigerant in the liquid phase.
If gaseous refrigerant is drawn out of the cylinder first, the composition of the remaining refrigerant in the cylinder will change and become unsuitable for use.
Only use R410A.
The use of other types of refrigerant that contain chloride may cause the refrigerator oil to deteriorate.
Use a vacuum pump with a check valve.
If a vacuum pump that is not equipped with a check valve is used, the vacuum pump oil may flow into the refrigerant cy­cle and cause the refrigerator oil to deteriorate.
Prepare tools for exclusive use with R 410A. Do not use the following tools if they have been used with the conventional refrigerant: gauge manifold, charging hose, gas leak detec­tor, check valve, refrigerant charge base, vacuum gauge, and refrigerant recovery equipment.
If the refrigerant or the refrigerator oil that may be left on these tools are mixed in with R410A, it may cause the refrigerator oil in the new system to deteriorate. Infiltration of water may cause the refrigerator oil to deteriorate. Leak detectors for conventional refrigerants will not detect an R410A leak because R410A is free of chlorine.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of the refrigerant in the cylinder will change and become unsuitable for use.
Exercise special care when handling tools for use with R410A.
Infiltration of dust, dirt, or water into the refrigerant system may cause the refrigerator oil to deteriorate.
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CONTENTS
I
II
III
IV
V
VI
VII
VIII
IX
Features
[1] Features.................................................................................................................................... 1
Components and Functions
[1] Components and Functions...................................................................................................... 2
Specifications
[1] Specifications............................................................................................................................ 5
1.Specifications.......................................................................................................................... 5
2.Electrical component specifications........................................................................................ 7
Outlines and Dimensions
[1] Outlines and Dimensions.......................................................................................................... 8
Wiring Diagram
[1] Wiring Diagram ....................................................................................................................... 10
Refrigerant System Diagram
[1] Refrigerant system diagram.................................................................................................... 11
Microprocessor Control
[1] Microprocessor Control........................................................................................................... 12
1.Cool operation ...................................................................................................................... 12
2.Fan operation........................................................................................................................ 13
3.Heat operation ...................................................................................................................... 14
4.Auto operation [Automatic cool / heat change over operation] ............................................. 15
5.Heater control ....................................................................................................................... 16
6.Humidifier control.................................................................................................................. 21
7.Fan indication ....................................................................................................................... 21
Troubleshooting
[1] Troubleshooting ...................................................................................................................... 22
1.Check methods..................................................................................................................... 22
2.DC fan motor (fan motor/indoor control board)..................................................................... 26
3.Address switch setting .......................................................................................................... 27
4.Voltage test points on the control board ............................................................................... 28
5.Dipswitch setting (Factory setting)........................................................................................ 29
Disassembly Procedure
[1] Disassembly Procedure.......................................................................................................... 32
1.Control box ........................................................................................................................... 32
2.Thermistor (Return Air) ......................................................................................................... 33
3.Coil Assembly (thermistor, drainpan, heat exchanger)......................................................... 34
4.Blower/Fan Assembly ...........................................................................................................36
HWE1405A GB
HWE1405A GB
[ I Features ]
I Features
[1] Features
Model Cooling capacity/Heating capacity
BTU/h kW
PVFY-P12NAMU-E 12000/13500 3.5/4.0
PVFY-P18NAMU-E 18000/20000 5.3/5.9
PVFY-P24NAMU-E 24000/27000 7.0/7.9
PVFY-P30NAMU-E 30000/34000 8.8/10.0
PVFY-P36NAMU-E 36000/40000 10.6/11.7
PVFY-P48NAMU-E 48000/54000 14.1/15.8
PVFY-P54NAMU-E 54000/60000 15.8/17.6
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[ II Components and Functions ]
II Components and Functions
[1] Components and Functions
1. Indoor (Main) Unit
(1) Vertical (2) Horizontal Right
Air outlet
Air inlet
Air inlet
(3) Horizontal Left (4) Down Flow
Air outlet
Air outlet
Air inlet
Air inlet
Air outlet
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[ II Components and Functions ]
.
2. Remote Controller [PAC-YT53CRAU]
Once the operation mode is selected, the unit will remain in the selected mode until changed.
(1) Remote Controller Buttons
ON/OFF lamp
The lamp will light up in green when turned on, and blink during startup
Backlit LCD
and when an error occurs.
ON/OFF button
Pressing this button starts and
TEMP. button
MODE button
stops the operation.
FAN button
VANE button
Keep the remote controller out of direct sunlight to ensure accurate measurement of room temperature.The thermistor at the lower right-hand section of the remote controller must be free from obstructions to ensure accurate mea-
surement of room temperature.
To set the functions that are not available on this controller (PAC-YT53CRAU), use MA remote controller or the centralized
controller.
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[ II Components and Functions ]
(2) Remote Controller Display
CENTRAL icon *1
* All icons are displayed for explanation.
CHECK icon *2
Preset temperature *3
icon appears while the unit is operated in the
energy-save mode
icon appears when Operation lock setting is
effective.
icon appears when indoor unit functions are set up.
(Refer to the Installation Manual.)
Fan speed icon Vane icon
icon appears when the power is on.
Indoor temperature
Operation modes
*1 icon
CENTRAL
Appears when one of the following local operations is prohibited: ON/OFF; operation mode; preset temperature; fan speed; vane.
*2 icon
For M-Series and P-Series, when an error occurs, power indicator will blink, and refrigerant address (two digits), error code (two digits), and unit No. will blink. For City Multi, when an error occurs, power indicator will blink, and unit address (three digits) and error code (four digits) will blink. Check the error status, stop the operation, and consult your dealer.
Set to
Room
Unit address blinks.
AUTO COOLHEATFAN DRYING VENTI. SETBACK
Error code blinks.
When only error code blinks, air conditioning units stay in operation, but an error may have occurred. Check the error code, and consult your dealer.
Set to
Room
AUTO COOLHEATFAN DRYING VENTI. SETBACK
Error code blinks.
*3 Preset temperature
* Centigrade or Fahrenheit is selectable. Refer to the Installation Manual for details.
In COOL, HEAT, or AUTO (single set point) modes
Set to
Room
AUTO COOLHEATFAN DRYING VENTI. SETBACK
Preset temperature
In AUTO (dual set point) or
SETBACK modes
Set to
Room
AUTO COOLHEATFAN
DRYING VENTI. SETBACK
Cooling preset temperature
Heating preset temperature
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[ III Specifications ]
III Specifications
[1] Specifications
1. Specifications
Model PVFY-P12NAMU-E PVFY-P18NAMU-E PVFY-P24NAMU-E PVFY-P30NAMU-E
Power source 1-phase 208/230V 60Hz
Cooling capacity *1 BTU / h 12,000 18,000 24,000 30,000
(Nominal) *1 kW 3.5 5.3 7.0 8.8
Power input kW 0.08 0.13 0.18 0.21
Current input A 0.80/0.70 1.20/1.10 1.60/1.40 2.00/1.70
Heating capacity *2 BTU / h 13,500 20,000 27,000 34,000
(Nominal) *2 kW 4.0 5.9 7.9 10.0
Power input kW 0.08 0.13 0.18 0.21
Current input A 0.80/0.70 1.20/1.10 1.60/1.40 2.00/1.70
External finish Galvanized steel cabinet -Powder coated slate gray
External dimension H x W x D in. 50-1/4x17x21-5/8 54-1/4x21x21-5/8
mm 1275 x 432 x 548 1378 x 534 x 548
Net weight lbs (kg) 113(51) 141(64)
Heat exchanger Cross fin (Aluminium fin and copper tube)
FAN Type x Quantity Sirocco fan x 1
External in.WG <0.30>-0.50-<0.80>
static press. Pa <75>-125-<200>
Motor type DC motor
Motor output kW 0.121 0.244
Driving mechanism Direct-driven by motor
Airflow rate cfm 280-340-400 410-497-585 515-625-735 613-744-875
(Low-Mid-High) m
Sound pressure level
(Low-Mid-High)
(measured in anechoic room)
Insulation material EPS, Polyethylene foam, Urethane foam
Air filter PP honeycomb fabric
Protection device Fuse
Refrigerant control device LEV
Connectable outdoor unit R410A CITY MULTI
Diameter of
refrigerant
pipe
(O.D.)
Diameter of drain pipe in. (mm) 3/4 (19.05) FPT
Drawing External PA94C316
Standard Document Installation Manual, Instruction Book
attachment Accessory Tie band, Plastic tube, Drain pan seal
Optional
parts
Remark Installation Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other
Note : *1 Nominal cooling conditions *2 Nominal heating conditions Unit convertor
*The external static pressure is set to 0.50in. WG(125Pa) at factory shipment. subject to rounding variation.
*Due to continuing improvement, above specification may be subject to change without notice.
Liquid (R410A) in. (mm) 1/4 (6.35) Brazed 1/4 (6.35) Brazed 3/8 (9.52) Brazed 3/8 (9.52) Brazed
Gas (R410A) in. (mm) 1/2 (12.7) Brazed 1/2 (12.7) Brazed 5/8 (15.88) Brazed 5/8 (15.88) Brazed
Wiring PA94C110
Refrigerant cycle -
External heater adapter PAC-YU25HT
Indoor : 80degF D.B. / 67degF W.B. 70degF D.B. kcal/h = kW x 860
(26.7degC D.B. / 19.4degC W.B.) (21.1degC D.B.) BTU/h = kW x 3,412
Outdoor : 95degF D.B. 47degF D.B. / 43degF W.B. cfm = m
(35degC D.B.) (8.3degC D.B. / 6.1degC W.B.) lbs = kg / 0.4536
Pipe length : 25 ft. (7.6 m) 25 ft. (7.6 m)
Level difference : 0 ft. (0 m) 0 ft. (0 m) *Above specification data is
3
/ min 7.9-9.6-11.3 11.6-14.1-16.6 14.6-17.7-20.8 17.3-21.1-24.8
L / s 132-160-188 193-235-277 243-295-347 290-352-413
dB <A> 27-31-35 28-32-36 30-34-38 32-36-40
items shall be referred to the Installation Manual. Due to continuing improvement, above specifications may be subject to change without notice.
3
/min x 35.31
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[ III Specifications ]
Model PVFY-P36NAMU-E PVFY-P48NAMU-E PVFY-P54NAMU-E
Power source 1-phase 208/230V 60Hz
Cooling capacity *1 BTU / h 36,000 48,000 54,000
(Nominal) *1 kW 10.6 14.1 15.8
Power input kW 0.34 0.42 0.48
Current input A 3.00/2.70 3.50/3.30 3.90/3.70
Heating capacity *2 BTU / h 40,000 54,000 60,000
(Nominal) *2 kW 11.7 15.8 17.6
Power input kW 0.34 0.42 0.48
Current input A 3.00/2.70 3.50/3.30 3.90/3.70
External finish Galvanized steel cabinet - Powder coated slate gray
External dimension H x W x D in. 54-1/4x21x21-5/8 59-1/2x25x21-5/8
mm 1378 x 534 x 548 1511 x 635 x 548
Net weight lbs (kg) 141(64) 172(78)
Heat exchanger Cross fin (Aluminium fin and copper tube)
FAN Type x Quantity Sirocco fan x 1
External in.WG <0.30>-0.50-<0.80>
static press. Pa <75>-125-<200>
Motor type DC motor
Motor output kW 0.244 0.430
Driving mechanism Direct-driven by motor
Airflow rate cfm 767-931-1095 980-1190-1400 1040-1262-1485
(Low-Mid-High) m
Sound pressure level
(Low-Mid-High)
(measured in anechoic room)
Insulation material EPS, Polyethylene foam,Urethane foam
Air filter PP honeycomb fabric
Protection device Fuse
Refrigerant control device LEV
Connectable outdoor unit R410A CITY MULTI
Diameter of
refrigerant
pipe
(O.D.)
Diameter of drain pipe in. (mm) 3/4 (19.05) FPT
Drawing External PA94C316
Standard Document Installation Manual, Instruction Book
attachment Accessory Tie band, Plastic tube, Drain pan seal
Optional
parts
Remark Installation Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other
Note : *1 Nominal cooling conditions *2 Nominal heating conditions Unit convertor
*The external static pressure is set to 0.50in. WG(125Pa) at factory shipment. subject to rounding variation.
*Due to continuing improvement, above specification may be subject to change without notice.
Liquid (R410A) in. (mm) 3/8 (9.52) Brazed 3/8 (9.52) Brazed 3/8 (9.52) Brazed
Gas (R410A) in. (mm) 5/8 (15.88) Brazed 5/8 (15.88) Brazed 5/8 (15.88) Brazed
Wiring PA94C110
Refrigerant cycle -
External heater adapter PAC-YU25HT
Indoor : 80degF D.B. / 67degF W.B. 70degF D.B. kcal/h = kW x 860
(26.7degC D.B. / 19.4degC W.B.) (21.1degC D.B.) BTU/h = kW x 3,412
Outdoor : 95degF D.B. 47degF D.B. / 43degF W.B. cfm = m3/min x 35.31
(35degC D.B.) (8.3degC D.B. / 6.1degC W.B.) lbs = kg / 0.4536
Pipe length : 25 ft. (7.6 m) 25 ft. (7.6 m)
Level difference : 0 ft. (0 m) 0 ft. (0 m) *Above specification data is
3
/ min 21.7-26.4-31.0 27.7-33.7-39.6 29.4-35.7-42.0
L / s 362-440-517 463-562-660 492-595-702
dB <A> 35-39-43 35-39-43 36-40-44
items shall be referred to the Installation Manual. Due to continuing improvement, above specifications may be subject to change without notice.
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[ III Specifications ]
2. Electrical component specifications
Component Sym-
bol
Room temperature
TH21
thermistor
Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.4k, 30°C/4.3k, 40°C/3.0k
PVFY-
P12NAMU-E
PVFY-
P18NAMU-E
PVFY-
P24NAMU-E
Liquid pipe thermistor TH22 Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.4k, 30°C/4.3k, 40°C/3.0k
Gas pipe thermistor TH23 Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.4k, 30°C/4.3k, 40°C/3.0k
Fuse FUSE 250V 6.3A
Fan motor 8-pole, Output 121W SIC-71FW-D8121-3
Linear expansion valve LEV 12VDC Stepping motor drive port diameter ø3.2 (0~2000 pulse)
Power supply terminal block
Transmission terminal block
Component Sym-
Room temperature
TB2
TB5
TB15
bol
(1, 2) 250V 15A, (M1, M2, S) 250V 20A
PVFY-
P30NAMU-E
(L1, L2, G) 250V 20A
PVFY-
P36NAMU-E
TH21 Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.4k, 30°C/4.3k, 40°C/3.0k
thermistor
Liquid pipe thermistor TH22 Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.4k, 30°C/4.3k, 40°C/3.0k
Gas pipe thermistor TH23 Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.4k, 30°C/4.3k, 40°C/3.0k
Fuse FUSE 250V 6.3A
Fan motor 8-pole, Output 244W
SIC-81FW-D8244-1
Linear expansion valve LEV 12VDC Stepping motor drive port diameter ø3.2 (0~2000 pulse)
Power supply terminal
TB2 (L1, L2, G) 250V 20A
block
Transmission terminal block
TB5
TB15
(1, 2) 250V 15A, (M1, M2, S) 250V 20A
Component Sym-
bol
Room temperature
TH21
thermistor
Liquid pipe thermistor TH22 Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.4k, 30°C/4.3k, 40°C/3.0k
Gas pipe thermistor TH23 Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.4k, 30°C/4.3k, 40°C/3.0k
Fuse FUSE 250V 6.3A
Fan motor 8-pole, Output 430W M-MW-430-A-1
Linear expansion valve LEV 12VDC Stepping motor drive port diameter ø3.2 (0~2000 pulse)
Power supply terminal
TB2
block
Transmission terminal block
HWE1405A GB
TB5
TB15
PVFY-
P48NAMU-E
PVFY-
P54NAMU-E
Resistance 0°C/15k, 10°C/9.6k, 20°C/6.3k, 25°C/5.4k, 30°C/4.3k, 40°C/3.0k
(L1, L2, G) 250V 20A
(1, 2) 250V 15A, (M1, M2, S) 250V 20A
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