Mitsubishi Electronics PUY-ANHA3-BS, PUY-ANHA3, PUZ-ANHA3-BS, PUZ-ANHA3 User Manual

Air-Conditioners PUZ-A·NHA3, PUZ-A·NHA3-BS PUY-A·NHA3, PUY-A·NHA3-BS

INSTALLATION MANUAL

For safe and correct use, read this manual and the indoor unit installation manual thoroughly before installing the air-conditioner unit.

MANUEL D’INSTALLATION

Avant d’installer le climatiseur, lire attentivement ce manuel, ainsi que le manuel d’installation de l’appareil intérieur pour une utilisation sûre et correcte.

MANUAL DE INSTALACIÓN

Para un uso correcto y seguro, lea detalladamente este manual y el manual de instalación de la unidad interior antes de instalar la unidad de aire acondicionado.

FOR INSTALLER

POUR L’INSTALLATEUR

PARA EL INSTALADOR

English

Français

Español

Contents

1. Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. Installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. Installing the outdoor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4. Installing the refrigerant piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

5. Drainage piping work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1. Safety precautions

► Before installing the unit, make sure you read all the “Safety precau-

tions”.

► Please report to or take consent by the supply authority before connec-

tion to the system.

Warning: Describes precautions that must be observed to prevent danger of injury or death to the user.

Caution: Describes precautions that must be observed to prevent damage to the unit.

Warning:

• The unit must not be installed by the user. Ask a dealer or an authorized

technician to install the unit. If the unit is installed incorrectly, water leakage,electric shock, or ﬁ re may result.

• For installation work, follow the instructions in the Installation Manual and

use tools and pipe components speciﬁ cally made for use with R410A re- frigerant. The R410A refrigerant in the HFC system is pressurized 1.6 times the pressure of usual refrigerants. If pipe components not designed for R410A refrigerant are used and the unit is not installed correctly, the pipes may burst and cause damage or injuries. In addition, water leakage, electric shock, or ﬁ re may result.

• The unit must be installed according to the instructions in order to mini-

mize the risk of damage from earthquakes, typhoons, or strong winds. An incorrectly installed unit may fall down and cause damage or injuries.

• The unit must be securely installed on a structure that can sustain its

weight. If the unit is mounted on an unstable structure, it may fall down and cause damage or injuries.

• If the air conditioner is installed in a small room, measures must be taken

to prevent the refrigerant concentration in the room from exceeding the safety limit in the event of refrigerant leakage. Consult a dealer regarding the appropriate measures to prevent the allowable concentration from being exceeded. Should the refrigerant leak and cause the concentration limit to be exceeded, hazards due to lack of oxygen in the room may result.

• Ventilate the room if refrigerant leaks during operation. If refrigerant comes

into contact with a ﬂ ame, poisonous gases will be released.

• All electric work must be performed by a qualiﬁ ed technician according to

local regulations and the instructions given in this manual. The units must be powered by dedicated power lines and the correct voltage and circuit breakers must be used. Power lines with insufﬁ cient capacity or incorrect electrical work may result in electric shock or ﬁ re.

6. Electrical work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

7. Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8. Special Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

9. System control (Fig. 9-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

After installation work has been completed, explain the “Safety Precautions,” use,and maintenance of the unit to the customer according to the information in the Operation Manual and perform the test run to ensure normal operation. Both the Installation Manual and Operation Manual must be given to the user for keeping. These manuals must be passed on to subsequent users.

: Indicates a part which must be grounded.

Warning:

Carefully read the labels afﬁ xed to the main unit.

• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes, to connect the refrigerant pipes. If the pipes are not connected correctly, the unit will not be properly grounded and electric shock may result.

• Use only specified cables for wiring. The connections must be made securely without tension on the terminals. If the cables are connected or installed incorrectly, overheating or ﬁ re may result.

• The terminal block cover panel of the outdoor unit must be ﬁ rmly attached. If the cover panel is mounted incorrectly and dust and moisture enter the unit, electric shock or ﬁ re may result.

• When installing or moving the air conditioner, use only the speciﬁ ed refrig- erant (R410A) to charge the refrigerant lines. Do not mix it with any other refrigerant and do not allow air to remain in the lines. Air enclosed in the lines can cause pressure peaks resulting in a rupture and other hazards.

• Use only accessories authorized by Mitsubishi Electric and ask a dealer or an authorized technician to install them. If accessories are incorrectly installed, water leakage, electric shock, or ﬁ re may result.

• Do not alter the unit. Consult a dealer for repairs. If alterations or repairs are not performed correctly, water leakage, electric shock, or ﬁ re may result.

• The user should never attempt to repair the unit or transfer it to another location. If the unit is installed incorrectly, water leakage, electric shock, or ﬁ re may result. If the air conditioner must be repaired or moved, ask a dealer or an authorized technician.

• After installation has been completed, check for refrigerant leaks. If refrigerant leaks into the room and comes into contact with the ﬂ ame of a heater or portable cooking range, poisonous gases will be released.

1.1. Before installation

Caution:

• Do not use the unit in an unusual environment. If the air conditioner is installed in areas exposed to steam, volatile oil (including machine oil), or sulfuric gas, areas exposed to high salt content such as the seaside, or areas where the unit will be covered by snow, the performance can be signiﬁ cantly reduced and the internal parts can be damaged.

• Do not install the unit where combustible gases may leak, be produced, ﬂ ow, or accumulate. If combustible gas accumulates around the unit, ﬁ re or explosion may result.

• The outdoor unit produces condensation during the heating operation. Make sure to provide drainage around the outdoor unit if such condensation is likely to cause damage.

1.2. Before installation (relocation)

Caution:

• Be extremely careful when transporting the units. 2 or more persons are needed to handle the unit, as it weighs 20 kg, 44 Ibs or more. Do not grasp the packaging bands. Wear protective gloves to remove the unit from the packaging and to move it, as you can injure your hands on the ﬁ ns or the edge of other parts.

• Be sure to safely dispose of the packaging materials. Packaging materials, such as nails and other metal or wooden parts may cause stabs or other injuries.

• When installing the unit in a hospital or communications ofﬁ ce, be prepared for noise and electronic interference. Inverters, home appliances, highfrequency medical equipment, and radio communications equipment can cause the air conditioner to malfunction or breakdown. The air conditioner may also affect medical equipment, disturbing medical care, and communications equipment, harming the screen display quality.

• The base and attachments of the outdoor unit must be periodically checked for looseness, cracks or other damage. If such defects are left uncorrected,the unit may fall down and cause damage or injuries.

• Do not clean the air conditioner unit with water. Electric shock may result.

• Tighten all ﬂ are nuts to speciﬁ cation using a torque wrench. If tightened too much, the ﬂ are nut can break after an extended period and refrigerant can leak out.

1. Safety precautions

1.3. Before electric work

Caution:

• Be sure to install circuit breakers. If not installed, electric shock may result.

• For the power lines, use standard cables of sufﬁ cient capacity. Otherwise, a short circuit, overheating, or ﬁ re may result.

• When installing the power lines, do not apply tension to the cables. If the connections are loosened, the cables can snap or break and overheating or ﬁ re may result.

1.4. Before starting the test run

Caution:

• Turn on the main power switch more than 12 hours before starting operation. Starting operation just after turning on the power switch can severely damage the internal parts. Keep the main power switch turned on during the operation season.

• Before starting operation, check that all panels, guards and other protective parts are correctly installed. Rotating, hot, or high voltage parts can cause injuries.

• Do not touch any switch with wet hands. Electric shock may result.

1.5. Using R410A refrigerant air conditioners

Caution:

• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes, to connect the refrigerant pipes. Make sure the insides of the pipes are clean and do not contain any harmful contaminants such as sulfuric compounds, oxidants, debris, or dust. Use pipes with the speciﬁ ed thick- ness. (Refer to page 5) Note the following if reusing existing pipes that carried R22 refrigerant.

- Replace the existing ﬂ are nuts and ﬂ are the ﬂ ared sections again.

- Do not use thin pipes. (Refer to page 5)

• Store the pipes to be used during installation indoors and keep both ends of the pipes sealed until just before brazing. (Leave elbow joints, etc. in their packaging.) If dust, debris, or moisture enters the refrigerant lines, oil deterioration or compressor breakdown may result.

• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration oil applied to the ﬂ ared sections. If mineral oil is mixed in the refrigeration oil, oil deterioration may result.

• Be sure to ground the unit. Do not connect the ground wire to gas or water pipes, lighting rods, or telephone grounding lines. If the unit is not properly grounded, electric shock may result.

• Use circuit breakers (ground fault interrupter, isolating switch (+B fuse), and molded case circuit breaker) with the speciﬁ ed capacity. If the circuit breaker capacity is larger than the specified capacity, breakdown or fire may result.

• Do not touch the refrigerant pipes with bare hands during operation. The refrigerant pipes are hot or cold depending on the condition of the ﬂ owing refrigerant. If you touch the pipes, burns or frostbite may result.

• After stopping operation, be sure to wait at least ﬁ ve minutes before turn- ing off the main power switch. Otherwise, water leakage or breakdown may result.

• Do not use refrigerant other than R410A refrigerant. If another refrigerant is used, the chlorine will cause the oil to deteriorate.

• Use the following tools speciﬁ cally designed for use with R410A refrigerant. The following tools are necessary to use R410A refrigerant. Contact your nearest dealer for any questions.

Tools (for R410A)

Gauge manifold Flare tool

Charge hose Size adjustment gauge

Gas leak detector Vacuum pump adapter

Torque wrench Electronic refrigerant charging scale

• Be sure to use the correct tools. If dust, debris, or moisture enters the refrigerant lines, refrigeration oil deterioration may result.

• Do not use a charging cylinder. If a charging cylinder is used, the composition of the refrigerant will change and the efﬁ ciency will be lowered.

2. Installation location

Fig. 2-1

A12, A18

11-13/16+29/32

23-5/8

5-29/32

19-11/16

31-1/2

2-23/32

(inch) (inch)

Fig. 2-2

A24, A30, A36, A42

13+1-3/16

37-1/8(53-5/32)

6-7/8

23-5/8

37-13/32

14-9/16

2.1. Refrigerant pipe (Fig. 2-1)

Check that the difference between the heights of the indoor and outdoor

units, the length of refrigerant pipe, and the number of bends in the pipe are within the limits shown below.

Models

A12, A18 Max. 30 m, 100 ft Max. 30 m,100 ft Max. 15

A24,A30,A36,A42 Max. 50 m, 165 ft Max. 30 m,100 ft Max. 15

• Height difference limitations are binding regardless of which unit, indoor or outdoor, is positioned higher.

D Indoor unit E Outdoor unit

APipe length

(one way)

BHeight

difference

Number of

bends (one way)

2.2. Choosing the outdoor unit installation location

• Avoid locations exposed to direct sunlight or other sources of heat.

• Select a location from which noise emitted by the unit will not inconvenience neighbors.

• Select a location permitting easy wiring and pipe access to the power source and indoor unit.

• Avoid locations where combustible gases may leak, be produced, ﬂ ow, or accu- mulate.

• Note that water may drain from the unit during operation.

• Select a level location that can bear the weight and vibration of the unit.

• Avoid locations where the unit can be covered by snow. In areas where heavy snow fall is anticipated, special precautions such as raising the installation location or installing a hood on the air intake must be taken to prevent the snow from blocking the air intake or blowing directly against it. This can reduce the airﬂ ow and a malfunction may result.

• Avoid locations exposed to oil, steam, or sulfuric gas.

• Use the transportation handles of the outdoor unit to transport the unit. If the unit is carried from the bottom, hands or ﬁ ngers may be pinched.

2.3. Outline dimensions (Outdoor unit) (Fig. 2-2)

The ﬁ gure in parenthesis is for A42 model.

2. Installation location

Fig. 2-3

Fig. 2-4

2.4.2. When installing a single outdoor unit (Refer to the last page)

Minimum dimensions are as follows, except for Max., meaning Maximum dimensions, indicated. The ﬁ gures in parentheses are for A42 models.

Refer to the ﬁ gures for each case.

1 Obstacles at rear only (Fig. 2-6) 2 Obstacles at rear and above only (Fig. 2-7) 3 Obstacles at rear and sides only (Fig. 2-8)

350mm, 13-25/32 inch for A12, A18

4 Obstacles at front only (Fig. 2-9)

When using an optional air outlet guide, the clearance for A42 models is 500 mm,

19-11/16 inch or more.

5 Obstacles at front and rear only (Fig. 2-10)

When using an optional air outlet guide, the clearance for A42 models is 500 mm,

19-11/16 inch or more.

6 Obstacles at rear, sides, and above only (Fig. 2-11)

350mm, 13-25/32 inch for A12, A18

• Do not install the optional air outlet guides for upward airﬂ ow.

Fig. 2-5

2.4. Ventilation and service space

2.4.1. Windy location installation

When installing the outdoor unit on a rooftop or other location unprotected from the wind, situate the air outlet of the unit so that it is not directly exposed to strong winds. Strong wind entering the air outlet may impede the normal airﬂ ow and a malfunction may result. The following shows three examples of precautions against strong winds. 1 Face the air outlet towards the nearest available wall about 50 cm, 19-11/16 inch

away from the wall. (Fig. 2-3)

Install an optional air outlet guide and air guide if the unit is installed in a location where strong winds from a typhoon, etc. may directly enter the air outlet. (Fig. 2-4)

AAir outlet guide 3 Position the unit so that the air outlet blows perpendicularly to the seasonal wind

direction, if possible. (Fig. 2-5)

B Wind direction

3. Installing the outdoor unit

(inch)





(inch)



Max. 23/32 for A12, A18

Max. 1-3/16 for A24-A42

M10(3/8”)bolt



Base



As long as possible.



Vent



Set deep in the ground.



Min. 25-19/32

19-11/16 19-11/16





A24-A42A12, A18

Min. 14-3/16

23-5/8 23-5/8



A24-A42A12, A18

2.4.3. When installing multiple outdoor units (Refer to the last page)

Leave 350 mm, 13-25/32 inch for A18 and 10 mm, 13/32 inch for A24-A42 space or more between the units.

1 Obstacles at rear only (Fig. 2-12) 2 Obstacles at rear and above only (Fig. 2-13)

• No more than three units must be installed side by side. In addition, leave space as shown.

• Do not install the optional air outlet guides for upward airﬂ ow.

3 Obstacles at front only (Fig. 2-14)

When using an optional air outlet guide, the clearance for A42 models is 1000 mm,

39-3/8 inch or more.

4 Obstacles at front and rear only (Fig. 2-15)

When using an optional air outlet guide, the clearance for A42 models is 1000 mm,

39-3/8 inch or more.

5 Single parallel unit arrangement (Fig. 2-16)

When using an optional air outlet guide installed for upward airﬂ ow, the clearance is 500

(1000) mm, 19-11/16 (39-3/8) inch or more.

6 Multiple parallel unit arrangement (Fig. 2-17)

When using an optional air outlet guide installed for upward airﬂ ow, the clearance is 1000

(1500) mm, 39-3/8 (59-1/16) inch or more.

7 Stacked unit arrangement (Fig. 2-18)

• The units can be stacked up to 2 units high.

• No more than two stacked units must be installed side by side. In addition, leave space as shown.

• Be sure to install the unit in a sturdy, level surface to prevent rattling noises during peration. (Fig. 3-1)

Foundation bolt M10 (3/8") Thickness of concrete 120 mm, 4-23/32 inch Length of bolt 70 mm, 2-3/4 inch Weight-bearing capacity 320 kg, 264 lbs

• Make sure that the length of the foundation bolt is within 30 mm, 1-3/16 inch of

the bottom surface of the base. Secure the base of the unit ﬁ rmly with four-M10 foundation bolts in sturdy locations.

•

Installing the outdoor unit

• Do not block the vent. If the vent is blocked, operation will be hindered and break-

down may result.

• In addition to the unit base, use the installation holes on the back of the unit to at-

tach wires, etc., if necessary to install the unit. Use self-tapping screws (ø5 × 15 mm, ø13/16 × 19/32 inch or less) and install on site.

Warning:

• The unit must be securely installed on a structure that can sustain its

weight. If the unit is mounted on an unstable structure, it may fall down and cause damage or injuries.

• The unit must be installed according to the instructions in order to minimize

the risk of damage from earthquakes, typhoons, or strong winds. An incorrectly installed unit may fall down and cause damage or injuries.

Min. 13-25/32

5-29/32 5-29/32

31-1/2

11-13/16

1-9/32

Fig. 3-1

Min. 13/32

6-7/8 6-7/8

37-13/32

14-9/16

1-3/32

4. Installing the refrigerant piping





90˚± 0.5˚

Flare cutting dimensions



Flare nut tightening torque



A (Fig. 4-1)

Copper pipe O.D.

(mm) (inch) (mm) (inch) ø6.35 1/4” 8.7 - 9.1 11/32 - 23/64 ø9.52 3/8” 12.8 - 13.2 1/2 - 33/64 ø12.7 1/2” 16.2 - 16.6 41/64 - 21/32

ø15.88 5/8” 19.3 - 19.7 49/64 - 25/32

B (Fig. 4-1)

Copper pipe O.D. Flare nut O.D. Tightening torque

(mm) (inch) (mm) (inch) (N·m) (ft·lbs) ø6.35 1/4” 17 43/64 14 - 18 10 - 13 ø9.52 3/8” 22 7/8 34 - 42 25 - 30 ø12.7 1/2” 26 1 - 3/64 49 - 61 35 - 44

ø15.88 5/8” 29 1 - 9/64 68 - 82 49 - 59

Front piping cover



Piping cover



Stop valve



Service panel



Bend radius : 100 mm, 3-15/16 inch-150 mm, 5-27/32 inch







A Liquid pipe B Gas pipe C Inslation D Taping



Fig. 4-1

(inch)

45˚± 2˚

A ø

R1/64

to R1/32







Fig. 4-2

Flare dimensions

øA dimensions

A24-A42A12, A18







Fig. 4-3

4.1.

Precautions for devices that use R410A refrigerant

• Refer to page 3 for precautions not included below on using air conditioners with R410A refrigerant.

• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration oil applied to the ﬂ ared sections.

• Use C1220 copper phosphorus, for copper and copper alloy seamless pipes, to connect the refrigerant pipes. Use refrigerant pipes with the thicknesses specified in the table to the below. Make sure the insides of the pipes are clean and do not contain any harmful contaminants such as sulfuric compounds, oxidants, debris, or dust.

Warning: When installing or moving the air conditioner, use only the speciﬁ ed refriger- ant (R410A) to charge the refrigerant lines. Do not mix it with any other refrigerant and do not allow air to remain in the lines. Air enclosed in the lines can cause pressure peaks resulting in a rupture and other hazards.

A12, A18 A24-A42

Liquid pipe

Gas pipe

• Do not use pipes thinner than those speciﬁ ed above.

ø6.35 mm, 1/4inch

thickness 0.8 mm, 1/32 inch

ø12.7 mm, 1/2 inch

thickness 0.8 mm, 1/32 inch

ø9.52 mm, 3/8 inch

thickness 0.8 mm, 1/32 inch

ø15.88 mm, 5/8 inch

thickness 1.0 mm, 3/64 inch

4.2. Connecting pipes (Fig. 4-1) (Fig. 4-2)

When commercially available copper pipes are used, inslate both the liquid and

gas pipes separately with commercially available insulation materials (heat-resistant to 100 °C, 212 °F or more, thickness of 12 mm, 1/2 inch or more). (Fig. 4-1)

•

The indoor parts of the drain pipe should be wrapped with polyethylene foam insulation materials (speciﬁ c gravity of 0.03, thickness of 9 mm, 23/64 inch or more).

[Fig. 4-2]

• Apply thin layer of refrigerant oil to pipe and joint seating surface before tightening

ﬂ are nut. A

• Use 2 wrenches to tighten piping connections. B

• Use leak detector or soapy water to check for gas leaks after connections are

completed.

• Apply refrigerating machine oil over the entire ﬂ are seat surface. C

• Use the ﬂ are nuts for the following pipe size. D

Gas side Pipe size (mm, inch) ø12.7, 1/2” ø15.88, 5/8”

Liquid side Pipe size (mm, inch) ø6.35, 1/4” ø9.52, 3/8”

*1: The ﬂ are nut is attached to its pipe. *2: The ﬂ are nut is in the outdoor unit accessory. Do not use the ﬂ are nut attached. If it is used, a gas leakage or even a pipe ex-

traction may occur.

• When bending the pipes, be careful not to break them. Bend radii of 100 mm,

3-15/16 inch to 150 mm, 5-27/32 inch are sufﬁ cient.

• Make sure the pipes do not contact the compressor. Abnormal noise or vibration

may result.

1 Pipes must be connected starting from the indoor unit.

Flare nuts must be tightened with a torque wrench.

2 Flare the liquid pipes and gas pipes and apply a thin layer of refrigeration oil

(Applied on site).

A12, A18 A24 - A42

4.3. Refrigerant piping (Fig. 4-3)



For A12, A18

Remove the service panel D (1 screw).



For A24-A42

Remove the service panel D (3 screws) and the front piping cover A (2 screws) and rear piping cover B (2 screws). 1 Perform refrigerant piping connections for the indoor/outdoor unit when the out-

door unit’s stop valve is completely closed.

2 Vacuum-purge air from the indoor unit and the connection piping. 3 After connecting the refrigerant pipes, check the connected pipes and the indoor

unit for gas leaks. (Refer to 4.4 Refrigerant pipe airtight testing method)

4 Vacuumize the refrigerant lines through the service port of the liquid stop valve

and then open the stop valves completely (for both the liquid and gas stop valves). This will completely connect the refrigerant lines of the indoor and out-





door units.

• If the stop valves are left closed and the unit is operated, the compressor and

control valves will be damaged.

• Use a leak detector or soapy water to check for gas leaks at the pipe connec-

tion sections of the outdoor unit.

• Do not use the refrigerant from the unit to purge air from the refrigerant lines.

• After the valve work is completed, tighten the valve caps to the correct torque:

20 to 25 N·m, 14 to 18 ft·lbs (200 to 250 kgf·cm).

Failure to replace and tighten the caps may result in refrigerant leakage. In

addition, do not damage the insides of the valve caps as they act as a seal to prevent refrigerant leakage.

5 Use sealant to seal the ends of the thermal insulation around the pipe connec-

tion sections to prevent water from entering the thermal insulation.

4. Installing the refrigerant piping

Stop valve <Liquid side>

  Stop valve <Gas side>  Service port  Open/Close section

(1)

(2)



















 



Local pipe



Sealed, same way for gas side



Pipe cover



Do not use a wrench here.



Refrigerant leakage may result. Use 2 wrenches here.



Fig. 4-4

















Fig. 4-5



















Fig. 4-6

The ﬁ gure to the left is an example only.

The stop valve shape, service port po-



sition, etc., may vary according to the model.

Turn section A only.

(Do not further tighten sections A and B together.)



C Charge hose D Service port

4.4. Refrigerant pipe airtight testing method

(1) Connect the testing tools.

• Make sure the stop valves

• Add pressure to the refrigerant lines through the service port

(2) Do not add pressure to the speciﬁ ed pressure all at once; add pressure little by little.

Pressurize to 0.5 MPa (5 kgf/cm2G), wait 5 minutes, and make sure the pressure does

not decrease.

Pressurize to 1.5 MPa (15 kgf/cm2G), wait 5 minutes, and make sure the pressure

does not decrease.

Pressurize to 4.15 MPa (41.5 kgf/cm2G) and measure the surrounding temperature

and refrigerant pressure.

(3) If the speciﬁ ed pressure holds for about one day and does not decrease, the pipes have

passed the test and there are no leaks.

• If the surrounding temperature changes by 1 °C, the pressure will change by about 0.03 MPa (0.3 kgf/cm

(4) If the pressure decreases in steps (2) or (3), there is a gas leak. Look for the source of

the gas leak.

A B

are closed and do not open them.

G). Make the necessary corrections.

of the liquid stop valve

4.5. Stop valve opening method

(1) Gas side of A24-A42 (Fig. 4-5) 1 Remove the cap, pull the handle toward you and rotate 1/4 turn in a counter-

clockwise direction to open.

2 Make sure that the stop valve is open completely, push in the handle and rotate

the cap back to its original position. (2) Liquid side of A24-A42 and Gas/Liquid side of A12, A18 (Fig. 4-6) 1 Remove the cap and turn the valve rod counterclockwise as far as it will go with

the use of a 4 mm hexagonal wrench. Stop turning when it hits the stopper. (ø6.35, 1/4 inch: Approximately 4.5 revolutions) (ø9.52, 3/8 inch: Approximately

10 revolutions) 2 Make sure that the stop valve is open completely, push in the handle and rotate

he cap back to its original position.

A Valve B Unit side C Operation section D Cap E Local pipe side F Pipe cover G Service port H Wrench hole

Refrigerant pipes are protectively wrapped for A24-A42

• The pipes can be protectively wrapped up to a diameter of ø90 mm, 3-35/64

inch before or after connecting the pipes. Cut out the knockout in the pipe cover following the groove and wrap the pipes.

Pipe inlet gap for A24-A42

• Use putty or sealant to seal the pipe inlet around the pipes so that no gaps

remain.(If the gaps are not closed, noise may be emitted or water and dust will enter the unit and breakdown may result.)

Precautions when using the charge valve (Fig.4-7)

Do not tighten the service port too much when installing it, otherwise, the valve core could be deformed and become loose, causing a gas leak. After positioning section B in the desired direction, turn section A only and tighten it. Do not further tighten sections A and B together after tightening section A.

I Double spanner section (Do not apply a spanner other than to this sec-

tion.Doing so would cause refrigerant leaks.) J Seal section (Seal the end of the heat insulation material at

the pipe connection section with whatever seal

material you have on hand so that water does

not inﬁ ltrate the heat insulation material.) K Handle

Fig. 4-7

4.6. Addition of refrigerant

• Additional charging is not necessary if the pipe length does not exceed 20 m, 70 ft for A12-A36, 30 m 100 ft for A42. If the pipe length exceeds the speciﬁ ed length above, charge the unit with addi-

• tional R410A refrigerant according to the permitted pipe lengths in the chart below.

* When the unit is stopped, charge the unit with the additional refrigerant through

the liquid stop valve after the pipe extensions and indoor unit have been vacuumized. When the unit is operating, add refrigerant to the gas check valve using a safety charger. Do not add liquid refrigerant directly to the check valve.

Model

A12, A18 30 m, 100 ft 30 m, 100 ft 0

A24, A30, A36 50 m, 165 ft 30 m, 100 ft 0

A42 50 m, 165 ft 30 m, 100 ft 0 0 0 0

Max pipe

length

Max height

difference

20 m 25 m 27 m 30 m 33.5 m 36.6 m 40 m 43 m 45.5 m 48.8 m 50 m 70 ft 80 ft 90 ft 100 ft 110 ft 120 ft 130 ft 140 ft 150 ft 160 ft 165 ft

0.06 kg 0.11 kg 0.17 kg 2 oz 4 oz 6 oz

0.17 kg 0.34 kg 0.51 kg 0.68 kg 0.85 kg 1.02 kg 1.19 kg 1.36 kg 1.53 kg 1.70 kg 6oz 12oz 18oz 24oz 30oz 36oz 42oz 48oz 54oz 60oz

* After charging the unit with refrigerant, note the added refrigerant amount on

the service label (attached to the unit). Refer to the “1.5. Using R410A refrigerant air conditioners” for more information.

• Be careful when installing multiple units. Connecting to an incorrect indoor unit can lead to abnormally high pressure and have a serious effect on operation performance.

Additional refrigerant charging amount (kg/oz)

–––––––

0.17 kg 0.34 kg 0.51 kg 0.68 kg 0.85 kg 1.02 kg 1.19 kg 6oz 12oz 18oz 24oz 30oz 36oz 42oz

4. Installing the refrigerant piping













A24, A36 : A+B+C 50m, 165 ft

B–C| 8m, 26 ft

Fig. 4-8

5. Drainage piping work

Outdoor unit drainage pipe connection

When drain piping is necessary, use the drain socket or the drain pan (option).

Drain socket PAC-SG61DS-E Drain pan PAC-SG63DP-E PAC-SG64DP-E

A12, A18 A24-A42

4.7. For twin combination (For A24, A36 only)

Refrigerant piping limitation of length, height difference are shown in the ﬁ gure. (Fig. 4-8) A Indoor unit B Outdoor unit C Multi distribution pipe (option) D Height difference (Indoor unit-Outdoor unit) Max. 30 m, 100 ft E Height difference (Indoor unit-Indoor unit) Max. 1 m, 3 ft

6. Electrical work

6.1. Outdoor unit (Fig. 6-1, Fig. 6-2)

1 Remove the service panel. 2 Wire the cables referring to the Fig. 6-1 and the Fig. 6-2.

S1 S2













Fig. 6-1

    

For Power





For Power



S2S1L1 L2









Indoor unit Outdoor unit Remote controller Main switch (Breaker) Earth

A12, A18



 



A24-A42





Earth terminal



Terminal block



Clamp



Service panel



Wire thecablessothatthey do not



contact the center of the service panel or the gas valve.





L1GRL2 S1 S2 S3





L1GRL2 S1 S2 S3

Fig. 6-2

A12, A18

CORD COVER

TERMINAL BED

CABLE STRAP

GRL2L1 S1 S2 S3

CONDUIT COVER

A24-A42

SERVICE PANEL

CONDUIT PLATE : accessory

6. Electrical work

6.2. Field electrical wiring

Outdoor unit model A12 A18 A24 A30 A36 A42 Outdoor unit power supply Breaker size *4 15 A 15 A 25 A 30 A 30 A 30 A Minimum circuit ampacity 13 A 13 A 18 A 25 A 25 A 26 A Maximum rating of overcurrent protective device 15 A 20 A 30 A 40 A 40 A 40 A

Outdoor unit power supply 2 × Min. AWG 14 2 × Min. AWG 14 2 × Min. AWG 12 2 × Min. AWG 10 2 × Min. AWG 10 2 × Min. AWG 10 Outdoor unit power supply earth 1 × Min. AWG 14 1 × Min. AWG 14 1 × Min. AWG 12 1 × Min. AWG 10 1 × Min. AWG 10 1 × Min. AWG 10 Indoor unit-Outdoor unit *1 3 × AWG 16 (polar) 3 × AWG 16 (polar) 3 × AWG 16 (polar) 3 × AWG 16 (polar) 3 × AWG 16 (polar) 3 × AWG 16 (polar)

size

Wiring

Indoor unit earth *1 1 × Min. AWG 16 1 × Min. AWG 16 1 × Min. AWG 16 1 × Min. AWG 16 1 × Min. AWG 16 1 × Min. AWG 16

Wire No. ×

Remote controller-Indoor unit *2 Outdoor unit L1-L2 *3 AC 208/230 V AC 208/230 V AC 208/230 V AC 208/230 V AC 208/230 V AC 208/230 V Indoor unit-Outdoor unit S1-S2 *3 AC 208/230 V AC 208/230 V AC 208/230 V AC 208/230 V AC 208/230 V AC 208/230 V Indoor unit-Outdoor unit S2-S3 *3 DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V DC 24 V

rating

Circuit

Remote controller-Indoor unit *3 DC 12 V DC 12 V DC 12 V DC 12 V DC 12 V DC 12 V

*1. Max. 45 m, 147 ft If 2.5 mm If 2.5 mm *2. The 10 m, 30 ft wire is attached in the remote controller accessory. Max 1500 ft *3. The ﬁ gures are NOT always against the ground. S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulataed by the transformer or other device. *4. Use earth leakage breaker (NV)

used, Max. 50 m, 164 ft

used and S3 separated, Max. 80 m, 262ft

Notes: 1. Wiring size must comply with the applicable local and national code.

Use copper supply wires.

3. Use wires rated 600V or more for the power supply cables and the indoor/outdoor unit connecting cables.

4. Install an earth longer than other cables.

Single, 208/230 V, 60 Hz Single, 208/230 V, 60 Hz Single, 208/230 V, 60 Hz Single, 208/230 V, 60 Hz Single, 208/230 V, 60 Hz Single, 208/230 V, 60 Hz

2 × AWG 22 (Non-polar) 2 × AWG 22 (Non-polar) 2 × AWG 22 (Non-polar) 2 × AWG 22 (Non-polar) 2 × AWG 22 (Non-polar) 2 × AWG 22 (Non-polar)

208/230V

Single phase

A-Control

Outdoor Unit

Isolator

3 poles isolator

A-Control

Indoor Unit

Warning: In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.

7. Test run

7.1. Before test run

After completing installation and the wiring and piping of the indoor and

outdoor units, check for refrigerant leakage, looseness in the power supply or control wiring, wrong polarity, and no disconnection of one phase in the supply.

Use a 500-volt megohmmeter to check that the resistance between the

power supply terminals and ground is at least 1.0M. Do not carry out this test on the control wiring (low voltage circuit) terminals.

Warning: Do not use the air conditioner if the insulation resistance is less than 1.0M.

Insulation resistance

After installation or after the power source to the unit has been cut for an extended period, the insulation resistance will drop below 1 MΩ due to refrigerant accumulating in the compressor. This is not a malfunction. Perform the following procedures.

1. Remove the wires from the compressor and measure the insulation resistance of

the compressor.

2. If the insulation resistance is below 1 MΩ, the compressor is faulty or the resis-

tance dropped due the accumulation of refrigerant in the compressor.

3. After connecting the wires to the compressor, the compressor will start to warm

up after power is supplied. After supplying power for the times indicated below, measure the insulation resistance again.

• The insulation resistance drops due to accumulation of refrigerant in the com-

pressor. The resistance will rise above 1 MΩ after the compressor is warmed up for two to three hours. (The time necessary to warm up the compressor varies according to atmospheric conditions and refrigerant accumulation.)

• To operate the compressor with refrigerant accumulated in the compressor, the compressor must be warmed up at least 12 hours to prevent breakdown.

4. If the insulation resistance rises above 1 MΩ, the compressor is not faulty.

Caution:

• The compressor will not operate unless the power supply phase connection

is correct.

• Turn on the power at least 12 hours before starting operation.

- Starting operation immediately after turning on the main power switch can result

in severe damage to internal parts. Keep the power switch turned on during the operational season.

The followings must be checked as well.

• The outdoor unit is not faulty. LED1 and LED2 on the control board of the outdoor

unit ﬂ ash when the outdoor unit is faulty.

• Both the gas and liquid stop valves are completely open.

•

A protective sheet covers the surface of the DIP switch panel on the control board of

the outdoor unit. Remove the protective sheet to operate the DIP switches easily.

• Make sure that the all of the SW5 DIP switches for function changes on the con-

trol board of the outdoor unit are set to OFF. If all of the SW5 switches are not set to OFF, record the settings and then set all of the switches to OFF. Begin recovering the refrigerant. After moving the unit to a new location and completing the test run, set the SW5 switches to the previously recorded settings.

7. Test run

7.2. Test run

7.2.1. Using SW4 in outdoor unit

1) PUH Type, PUZ Type

SW4-1 ON SW4-2 OFF SW4-1 ON SW4-2 ON

Cooling operation

Heating operation

2) PUY Type

SW4-1 ON SW4-2 ON or OFF

* After performing the test run, set SW4-1 to OFF.

Cooling operation

8. Special Functions

A Circuit diagram example (low noise mode) B On-site arrangement C External input adapter (PAC-SC36NA)

B C D

Red

Brown

Orange

SW1

Fig. 8-1

CNDM

D Outdoor unit control board E Max. 10 m, 33 ft

• After power is supplied, a small clicking noise may be heard from the inside of the outdoor unit. The electronic expansion valve is opening and closing. The unit is not faulty.

• A few seconds after the compressor starts, a clanging noise may be heard from the inside of the outdoor unit. The noise is coming from the check valve due to the small difference in pressure in the pipes. The unit is not faulty.

The test run operation mode cannot be changed by DIP switch SW4-2 during the test run. (To change the test run operation mode during the test run, stop the test run by DIP switch SW4-1. After changing the test run operation mode, resume the test run by switch SW4-1.)

7.2.2. Using remote controller

Refer to the indoor unit installation manual.

8.1. Low noise mode (on-site modiﬁ cation) (Fig. 8-1)

By performing the following modiﬁ cation, operation noise of the outdoor unit can be reduced by about 3-4 dB. The low noise mode will be activated when a commercially available timer or the contact input of an ON/OFF switch is added to the CNDM connector (option) on the control board of the outdoor unit.

• The capacity may be insufﬁ cient according to the outdoor temperature and condi-

tions, etc.

1 Complete the circuit as shown when using the external input adapter (PAC-

SC36NA). (Option) 2 SW1 ON: Low noise mode SW1 OFF: Normal operation

B C D

Red

Brown

Orange

SW2

CNDM

Fig. 8-2

Circuit diagram example (Demand function)

B On-site arrangement

External input adapter (PAC-SC36NA)

D Outdoor unit control board E Max. 10 m, 33 ft

8.3. Refrigerant collecting (pump down)

Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit. 1 Supply power (circuit breaker). * When power is supplied, make sure that “CENTRALLY CONTROLLED” is not

displayed on the remote controller. If “CENTRALLY CONTROLLED” is displayed, the refrigerant collecting (pump down) cannot be completed normally.

2 After the gas stop valve is closed, set the SWP switch on the control board of the

outdoor unit to ON. The compressor (outdoor unit) and ventilators (indoor and outdoor units) start operating and refrigerant collecting operation begins. LED1 and LED2 on the control board of the outdoor unit are lit.

* Only set the SWP switch (push-button type) to ON if the unit is stopped. How-

ever, even if the unit is stopped and the SWP switch is set to ON less than three minutes after the compressor stops, the refrigerant collecting operation cannot be performed. Wait until compressor has been stopped for three minutes and then set the SWP switch to ON again.

8.2. Demand function (on-site modiﬁ cation) (Fig. 8-2)

By performing the following modiﬁ cation, energy consumption can be reduced to 0 –100% of the normal consumption. The demand function will be activated when a commercially available timer or the contact input of an ON/OFF switch is added to the CNDM connector (option) on the control board of the outdoor unit. 1 Complete the circuit as shown when using the external input adapter (PAC-SC36NA). (Option) 2 By setting SW7-1 and SW7-2 on the control board of the outdoor unit, the ener-

gy consumption (compared to the normal consumption) can be limited as shown

below.

SW7-1 SW7-2 Energy consumption (SW2 ON)

OFF OFF 0% (Stop)

ON OFF 50%

OFF ON 75%

3 Because the unit automatically stops in about two to three minutes after the

refrigerant collecting operation (LED1 and LED2 are lit), be sure to quickly close the gas stop valve. When LED1 and LED2 are lit and the outdoor unit is stopped, open the liquid stop valve completely, and then repeat step 2 after three minutes have passed.

* If the refrigerant collecting operation has been completed normally (LED1 and

LED2 are lit), the unit will remain stopped until the power supply is turned off.

4 Turn off the power supply (circuit breaker).

9. System control (Fig. 9-1)

E SW 1 - 3 ~ 6

F SW 1 - 3 ~ 6

G SW 1 - 3 ~ 6

TB1 TB4

TB5

ON OFF

3 4 5 6

ON OFF

3 4 5 6

A Outdoor unit B Indoor unit C Master remote controller D Subordinate remote controller E Standard 1:1 (Refrigerant address = 00)

Simultaneous twin (Refrigerant address = 01)

F G

Simultaneous twin (Refrigerant address = 02)

ON OFF

3 4 5 6

A GFAA E

TB1 TB1 TB4

B B B B B

TB5

TB4 TB4

TB4

TB5

Fig. 9-1

* Set the refrigerant address using the DIP switch of the outdoor unit. 1 Wiring from the Remote Control

This wire is connected to TB5 (terminal board for remote controller) of the indoor

unit (non-polar).

2 When a Different Refrigerant System Grouping is Used.

Up to 16 refrigerant systems can be controlled as one group using the slim MA

remote controller.

Note: In single refrigerant system (twin), there is no need of wiring 2.

SW1 Function table

<SW1>

ON OFF

123456

SW1 function settings

Function

1 Compulsory

defrosting

2 Error history

clear

Refrigerant

system ad-

dress setting

Operation according to switch setting

ON OFF

Start Normal

Clear Normal

Settings for outdoor unit addresses 0 to 15

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