Mitsubishi PUHZ-W112VHA, PUHZ-W112VHA-BS Service Manual

SERVICE MANUAL
AIR TO WATER HEAT PUMP
No. OCH562
CONTENTS
1. SAFETY PRECAUTION
...................................
2
............................................
5
3. DATA
...............................................................
7
4. OUTLINES AND DIMENSIONS
.......................
9
5. WIRING DIAGRAM
........................................
10
6. WIRING SPECIFICATIONS
............................
11
7. REFRIGERANT SYSTEM DIAGRAM
...............
12
8. TROUBLESHOOTING
...................................
13
9. DISASSEMBLY PROCEDURE
......................
41
June 2014
Note:
This manual describes service
data of outdoor unit only.
R410A
[Model Name]
PUHZ-W112VHA
Salt proof model
PUHZ-W112VHA-BS
PARTS CATALOG (OCB562)
[Service Ref.]
PUHZ-W112VHA
PUHZ-W112VHA-BS
Outdoor unit
2
SAFETY PRECAUTION
1
1-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must be disconnected.
Preparation before the repair service.
• Prepare the proper tools.
• Prepare the proper protectors.
• Provide adequate ventilation.
• After stopping the operation of the air conditioner, turn off the power-supply breaker.
• Discharge the condenser before the work involving the electric parts.
Precautions during the repair service.
• Do not perform the work involving the electric parts with wet hands.
• Do not pour water into the electric parts.
• Do not touch the refrigerant.
• Do not touch the hot or cold areas in the refrigerating cycle.
• When the repair or the inspection of the circuit needs to be done without turning off the power, exercise great caution not to touch the live parts.
Cautions for units utilizing refrigerant R410A
1-2. CAUTIONS RELATED TO NEW REFRIGERANT
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of compressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.
Electronic refrigerant charging scale
Vacuum pump adaptor
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
Use the specified refrigerant only.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
OCH562
3
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in the unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Gravimeter
Unit
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No.
Tool name
Specifications
1
Gauge manifold
· Only for R410A
· Use the existing fitting
specifications
. (UNF1/2)
· Use high-tension side pressure of 5.3 MPa·G or over.
2
Charge hose
· Only for R410A
· Use pressure performance of 5.09 MPa·G or over.
3
Electronic scale
4
Gas leak detector · Use the detector for R134a, R407C or R410A.
5
Adaptor for reverse flow check · Attach on vacuum pump.
6
Refrigerant charge base
7
Refrigerant cylinder
· Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
8
Refrigerant recovery equipment
OCH562
4
Although "-BS" model has been designed to be resistant to salt damage, observe the following precautions to maintain the performance of the unit.
1. Avoid installing the unit in a location where it will be exposed directly to seawater or sea breeze.
2. If the cover panel may become covered with salt, be sure to install the unit in a location where the salt will be washed away by rainwater. (If a sunshade is installed, rainwater may not clean the panel.)
3. To ensure that water does not collect in the base of the outdoor unit, make sure that the base is level, not at angle. Water collecting in the base of the outdoor unit could cause rust.
4. If the unit is installed in a coastal area, clean the unit with water regularly to remove any salt build-up.
5. If the unit is damaged during installation or maintenance, be sure to repair it.
6. Be sure to check the condition of the unit regularly.
7. Be sure to install the unit in a location with good drainage.
1-4. PRECAUTIONS FOR SALT PROOF TYPE "-BS" MODEL
1-3. CAUTIONS FOR REFRIGERANT PIPING WORK
Tools for R410A (The following table shows whether conventional tools can be used or not.)
Gauge manifold Charge hose Gas leak detector
Refrigerant recovery equipment Refrigerant cylinder Safety charger
Charge valve
Vacuum pump
Bender Pipe cutter Welder and nitrogen gas cylinder Refrigerant charging scale Vacuum gauge or thermis­tor vacuum gauge and vacuum valve Charging cylinder
Air purge, refrigerant charge and operation check Gas leak check Refrigerant recovery Refrigerant charge Prevent compressor malfunction
when charging refrigerant by spraying liquid refrigerant
Prevent gas from blowing out when detaching charge hose
Vacuum drying and air purge
Bend the pipes Cut the pipes Weld the pipes Charge refrigerant Check the degree of vacuum. (Vacuum valve prevents back flow of oil and refri­gerant to thermistor vacuum gauge) Refrigerant charge
Tool exclusive for R410A Tool exclusive for R410A Tool for HFC refrigerant Tool exclusive for R410A Tool exclusive for R410A Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can be used if equipped with adap­ter for reverse flow check Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used
Tool exclusive for R410A
Tools and materials Use R410A tools Can R22 tools be used?
(Usable if equipped with adapter for rever­ se flow)
Can R407C tools be used?
(Usable if equipped with adapter for rever­ se flow)
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.) : Tools for other refrigerants can be used under certain conditions. : Tools for other refrigerants can be used.
OCH562
5
PUHZ-W112VHA(-BS)
noitidnoc gnitarepo lanimoN)ycneuqerF ,egatloV ,esahP( ylppus rewoP
Nominal water flow rate (Heating mode) L/min
Heating(A7/W35)
Heating
7 +)blub-yrD( erutarepmet ria edistuOWkyticapaC
(A7/W35)
6 +)blub-teW( erutarepmet ria edistuOPOC
53+/03+)teltuo/telni( erutarepmet retaWWktupni rewoP
Heating
WkyticapaC
Heating(A2/W35)
(A2/W35)
2 +)blub-yrD( erutarepmet ria edistuOPOC 1 +)blub-teW( erutarepmet ria edistuOWktupni rewoP
Pr
essure diffe
rence (water circuit)   )teltuo/telni( erutarepmet retaWaPk /+35
Heating pump input (based on EN14511) kW
Cooling(A35/W7)
53+)blub-yrD( erutarepmet ria edistuOnim/L)edom gnilooC( etar wolf retaw lanimoN
Cooling
42 +)blub-teW( erutarepmet ria edistuOWkyticapaC
(A35/W7)
7+/21+)teltuo/telni( erutarepmet retaW)POC( REE
Power input kW
Cooling(A35/W18)
Cooling
53+)blub-yrD( erutarepmet ria edistuOWkyticapaC
(A35/W18)
42 +)blub-teW( erutarepmet
ria edistuO)POC( REE
81+/32+)teltuo/telni( erutarepmet retaWWktupni rewoP
Pressur
e
difference (water circuit)  kPa
Cooling pump input (based on EN14511) kW
Note: "COP" and "Power input" in the above table are values that contains the "pump input (based on EN 14511) ".
regnahcxe taeh etalPsnoitacificeps tinu roodtuO
Model name
MITSUBISHI
Running current Heating
(A7/W35)
A
Cooling
(A35/W7)
A
Power factor Heating
(A7/W35)
%
Cooling
(A35/W7)
mm05:A %
mm664:B Atnerruc .xaM
Breaker size
A
MWA2-46LM
29.5
0.01
11.20
0.01
3.34
3.35
6.3
15.8 98 98
11.1
1φ, 230V, 50Hz
32
2.80
2.22
11.20
4.47
3.57
5
2.51
32.1
28.7
10.00
10.00
4.50
PUHZ-W112VHA(-BS)
W
Water OUT
Ref. IN
(Heating)
B
mm801:W gnisac retuO mm225:H hsinif lanretxE mm231:D lortnoc tnaregirfeR
setalp 64rosserpmoC Model Motor output kW Start type
erutarepmet retaw teltuo mumixaMsecived noitcetorP
Oil (Model) L
Wretaeh esacknarC
Heat exchanger Air
Water
.oN×)evird(naFnaF
Fan motor output
kW
Air flow
m
3
/min
(CFM) Defrost method Noise level (SPL) Heating dB
Cooling dB
Dimensions Width mm (in)
Depth mm (in) Height mm (in)
)bl( gkthgieW
Refrigerant
Quantity kg (lb)
Guaranteed operating Heating
range (Outdoor) Cooling
Outl
et water temp. Heat
ing
(Max in heating, Min in cooling)
Cooling
Return water Heating
R410A
(3,530)
Reverse cycle
*1
Propeller fan × 2
0.074 x 2
133
1020 (40-3/16)
330 +30
*4
(13+1-3/16)
53
*2
1350 (53-1/8)
Galvanized plate
53
*2 *3
-
2.5
4.0 (8.8)
-20
*5
+35
-5
*6
+46
+5
*7
+59
+60
+5
ANB33FNMMT
100
Plate fin coil
Plate heat exchanger
Comp.surface thermo
900 (FV50S)
Inverter
HP switch/LP switch
Discharge thermo
Hermetic scroll
Linear expansion valve
Munsell 3Y 7.8/1.1
H
D
Water IN
Ref. OUT (Heating)
Thermistor
(TH32)
A
*1 Hot gas with four-way valve *2 at distance of 1m from outdoor unit *3 A weighted sound power level in accordance
with ISO9614-1 for EN14511 testing is
69 dBA.
*4 grill *5 Lower limit of use is -5for EN14511 testing
purposes.
*6 With the optional air outlet guide, min. operation
temperature will be -15.
*
temperature range Cooling
1.23~4.41nim/Legnar etar wolf retaW
+8 +28
7 Lowest entering temperature is 12
for EN14511
testing purposes.
40
45
50
55
60
65
-20 -15 -10 -5 0 5 10
Maximum outlet water temperature []
SPECIFICATIONS
2
2-1. SPECIFICATIONS
OCH562
6
2-2. AVAILABLE RANGE (WATER FLOW RATE, RETURN WATER TEMP.)
Note: If using the unit out of the available range, the parts of unit might be damaged.
<Heating>
14.0 19.0 24.0 29.0 34.0 39.0
Table 3
Water flow rate [L/min]
5.0
7.0
9.0
11.0
13.0
15.0
17.0
19.0
21.0
23.0
25.0
Return water temp [:]
<Applicable Models>
• PUHZ-W112VHA(-BS)
Available range
<Cooling>
14.0 19.0 24.0
29.0
34.0 39.0
Table 6
Water flow rate [L/min]
5.0
7.0
9.0
11.0
13.0
15.0
Return water temp [:]
<Applicable Models>
• PUHZ-W112VHA(-BS)
17.0
Available range
OCH562
7
DATA
3
1.5m
1m
MICROPHONE
UNIT
GROUND
3-1. NOISE CRITERION CURVES
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
90
80
70
60
50
40
30
20
10
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 bar)
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
BAND CENTER FREQUENCIES, Hz
COOLING
MODE
HEATING
53
SPL(dB)
53
LINE
PUHZ-W112VHA PUHZ-W112VHA-BS
OCH562
8
3-2. STANDARD OPERATION DATA
Mode
Cooling (A35/W7) Heating (A7/W35)
Total
Capacity W 10,000 11,200
Input kW 3.57 2.51
Electrical circuit
Outdoor unit
PUHZ-W112VHA
Phase, Hz 1, 50
Voltage V 230
Current A 15.8 11.1
Refrigerant circuit
Discharge pressure MPa 2.63 2.08
Suction pressure MPa 0.83 0.67
Discharge temperature ºC 69 60
Condensing temperature
ºC 45 36
Suction temperature ºC 9 6
Water
conditions
Flow volume L/min 28.7 32.1
Outlet water temperature
ºC 7 35
Outdoor
conditions
Intake air temperature
D.B. ºC 35 7
W.B. ºC 24 6
The unit of pressure has been changed to MPa based on international SI system. The conversion factor is: 1 (MPa) = 10.2 (kgf/cm
2
)
OCH562
9
PUHZ-W112VHA PUHZ-W112VHA-BS
Rear Air Intake
2-12×36 oval holes
(Foundation Bolt M10)
2-U Shaped notched holes
(Foundfation Bolt M10)
Installation Feet
Side Air Intake
Air Discharge
30 330
210 600 210
28
53
370 19
417
Handle for moving
Service panel
Terminal connections
Left···Power supply wiring
Right···Controller wiring
Earth terminal
Handle for moving
Handle for moving
1020
322
1350
1079
371
23
635
Power supply
wiring hole
(2-
{27Knock Out)
Front cover
see Detail
Air Intake
4074
34
Handle for moving
Rear Air Intake
Handle for moving
Water OUT
Water IN
59
Handle for moving
Side Air Intake
Detail
Scale 1:6
ISO 228-1
G1 B
46674
24
Drain hole
(5-
{33)
21981
30 256
133 133 133
FOUNDATION
<Foundation bolt height>
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts and washers must be
purchased locally.)
30
Service space
Dimensions of space needed
for service access are
shown in the below diagram.
Over 300
500
500
Over 10
FREE
Over 300mm
Over 10mm
The diagram below shows a
basic example.
Explantion of particular details are
given in the installation manuals etc.
Over 10mm
1 FREE SPACE (Around the unit)
2 SERVICE SPACE
3 FOUNDATION BOLTS
Less than
Over
Over
Over 500mm
Unit: mm
OUTLINES AND DIMENSIONS
4
OCH562
10
PUHZ-W112VHA PUHZ-W112VHA-BS
1 2 3 4 5 6 7 8
OFF
ON
112V
MODEL
SW6
*
1 MODEL SELECT
*
2. SW5 -1 to 5 : Function Switch
SW5-6 *2
OFF
ON
1 2 3 4 5 6
The black square ( )indicates a switch position.
TB1 MC MF1, MF2 21S4 63H
TH3 TH4
TH7
LEV-A, LEV-B DCL
Terminal Block <Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve)
High Pressure Switch 63L Low Pressure Switch 63HS
High Pressure Sensor
Thermistor <Liquid
>
Thermistor <Discharge
>
TH6 Thermistor <Plate HEX Liquid
>
Thermistor <Ambient
>
TH33 Thermistor <Suction
>
TH32 Thermistor
<
Inlet Water
>
Linear Expansion Valve
Reactor
CB Main Smoothing Capacitor CY1, CY2 Capacitor
Power Module
Controller Circuit Board
Connector
<
Emergency Operation
>
Connector <Connection
for Option
>
Switch <Manual Defrost, Defect History, Record Reset, Function Switch
>
Switch <Function Switch
>
Switch <Function Switch, Model Select
>
SW1
Connector <Connection for Option
>
Connector <Connection for Option
>
SS
Connector <Connection for Option
>
CN51
CNDM
SW2
SW6
Switch <Function Switch
>
SW8
Switch <Function Switch
>
SW7
SV1
LED3
LED <Operation/Inspection Indicators
>
C. B.
NI
SYMBOL NAME SYMBOL NAME
Connection Terminal <N-Phase
>
Connection Terminal <Reactor
>
Connection Terminal <Ground
>
DCL1, DCL2 IGBT EI, E2, E3, E4
Power Circuit Board
Connection Terminal
<
U/V/W-Phase
>
P. B.
LI
Connection Terminal <L-Phase
>
U, V, W
Switch <Model Select
>
SW5
CN31
Relay
Fuse
<
T6.3AL250V
>
F1, F2, F3, F4 X51, X52, X54
TH8 Thermistor(internal)
<
Heat Sink
>
Thermistor <Comp. Surface
>
TH34
Switch
<
Function Switch
>
SW9
MS 3
~
MF1
1
3
1
7
3
4
1
1 1 2 1
1 7
2
CNF1
(WHT)
TRANS
MS 3
~
MF2
1
7
CNF2
(WHT)
CNDC
(PNK)
TH7/6
(
RED
)
TH3
(WHT)
TH4
(WHT)
TH7
t° t° t° t°
TH6 TH3 TH4
1 2
TH32
(
BLK
)
TH32
1 3
TH33
(
YLW
)
TH33
63HS
63HS
(WHT)
3
1
CNS
(WHT)
63H
(
YLW
)
CN52C
(RED)
3
1
3
1
63H
63L
(
RED
)
3
1
63L
C. B.
IGBT
LED3
2
2
3
7
CN2
(WHT)
F3
1 2
1 31 3
CNAC
(WHT)
CN4
(WHT)
1
2
3
4
F4
F2
F1
21S4
(GRN)
X52
X54
1 3
SS
(WHT)
SV1
(
GRY
)
X51
21S4
1
5
CN51
(WHT)
1
3
CNDM
(WHT)
DCL2
N2
P2
MS 3~
U
U
V
V
W
W
CN2
(WHT)
CN4
(WHT)
1
7
1
2
2
CNDC
(
PNK
)
BLK
BLK
WHT
WHT
CY1 CY2
LINI
EI
E4
E2
E3
POWER SUPPLY ~/N 230V 50Hz
Interface unit / Flow temp. controller
TB1
L N S1 S2 S3
MC
3
1
3
1
2
RED
CNAC1
(WHT)
CNAC2
(RED)
1
3
1
3
CN52C
(RED)
52C
52C
BLU
YLW
GRN/YLW
ORN
BRN
RED
WHT
WHT
RED
RED
BLK
BLK
BLK
BLK
DCL1
DCL
CB
TH8
P. B.
SW9SW2
M M
51 1
LEV-A (WHT)
LEV-B
(RED)
LEV-BLEV-A
5
TH34
(RED)
TH34
12
1 3
1
5
CNVMNT
(WHT)
CNMNT
(WHT)
*
1
SW5SW8
SW7
SW6SW1
CN31
*
1
5 WIRING DIAGRAM
OCH562
11
WIRING SPECIFICATIONS6
FIELD ELECTRICAL WIRING (power wiring specifications)
Caution: Be sure to install N-line. Without N-line, it could cause damage to the unit.
Notes: 1. Wiring size must comply with the applicable local and national codes.
2.
Power supply cables and the cables between Controller and Outdoor unit shall not be lighter than polychloroprene sheathed
exible cables. (Design 60245 IEC 57
)
3. Be sure to connect the cables between Controller and Outdoor unit directly to the units (no intermediate connections are al­lowed).
Intermediate connections may result in communication errors. If water enters at the intermediate connection point, it may
cause insufcient insulation to ground or a poor electrical contact .
(If an intermediate connection is necessary, be sure to take measures to prevent water from entering the cables.)
4. Install an earth longer than other cables.
ledom tinu roodtuO 112V
Outdoor unit power supply
~/N (single), 50 Hz, 230 V
32A1*yticapac rekaerB tiucriC tinu roodtuO
Wiring
Wire No. ×
size (mm²)
6 .niM × 3htrae ,ylppus rewop tinu roodtuO
Interface unit/Flow temp. controller-Outdoor unit *2 3 × 1.5 (polar)
Interface unit/Flow temp. controller-Outdoor unit earth *2 1 × Min. 1.5
Remote controller-Interface unit/Flow temp. controller 2 × 0.3 (Non-polar)
Circuit rating
Outdoor unit L-N (single) Outdoor unit L1-N, L2-N, L3-N (3phase)
*3 AC 230 V
Interface unit/Flow temp. controller-Outdoor unit S1-S2 *3 AC 230 V
Interface unit/Flow temp. controller-Outdoor unit S2-S3 *3 DC 24 V
Remote controller-Interface unit/Flow temp. controller *3 DC 12 V
*1. A breaker with at least 3.0 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).
*2. Max. 80 m *3.The figures are NOT always against the ground. S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT
electrically insulated by the transformer or other device.
Make sure that the current leakage breaker is one compatible with higher harmonics. Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter. The use of an inadequate breaker can cause the incorrect operation of inverter.
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power is energized. If isolator should be used between Interface unit/ Flow temp. controller and outdoor unit, please use 3-pole type.
S1
S2
S3
S1
S2
S3
A-Control
Outdoor Unit
3 poles isolator
Power supply
Isolator
Interface unit/ Flow temp. controller
OCH562
12
REFRIGERANT SYSTEM DIAGRAM7
Distributor
TH7
Strainer(#100)
Strainer(#100)
Receiver
Power
LEV-B
TH6
TH32
Plate HEX
Water IN
Water OUT
Strainer (#100)
TH3
STOP VALVE
CHECK/V
CHECK/V
H/P SW
L/P SW
TH4TH33
TH34
TH8 P/B
LEV-A
COMP
REV/V
P-Sensor
Strainer (#100)
Strainer (#100)
MUFFLER
Refrigerant flow in heating
Refrigerant flow in cooling
COMP
H/P SW
L/P SW
Plate HEX
REV/V
STOP VALVE
CHECK/V
P-Sensor
P/B
LEV-A
LEV-B
TH33
TH32
TH3
TH4
TH6
TH7
TH8
TH34
Power Receiver
DC inverter scroll compressor (Mitsubishi Electric Corporation)
For protection (OFF:4.15MPa)
For protection (OFF:-0.03MPa)
MWA2-46LM (MITSUBISHI)
Change the refrigerant circuit (Heating / Cooling) and for Defrosting
For refrigerant charge
High pressure / Low pressure / For production test use
For calculation of the condensing temperature from high pressure
Inverter power board
Heating:Secondary LEV Cool
ing:Primary LEV
Heating:Primary LEV Cooling:Second
ary LEV
For LEV control
For freeze protection and for compressor frequency control
Heating:Evaporating temperature Cooling:Sub cool liquid temperature
For LEV control and for compressor protection
Heating:Sub cool liquid temperature Cooling:Evaporating temperature
For fan control and for compressor frequency control
For power board protection
For compressor protection
For accumulat
ion of refrigerant
Compressor
Hi
gh pressure switch (63H)
Low pressure switch (63L)
Plate Heat Exchanger
Reversing (4-way) valve (21S4)
Stop valve
Check valve
Pressure sensor (63HS)
Power board
Linear expansion valve -A
Linear expansion valve -B
Suction temperature thermistor
Inlet water temperature thermistor
Liquid temperature thermistor
Discharge temperature thermistor
Plate HEX liquid temperature thermistor
Ambient temperature thermistor
Heatsink temperature thermistor
Comp. surface temperature thermistor
Power Rece
iver
Symbol Part name
Detail
PUHZ-W112VHA PUHZ-W112VHA-BS
OCH562
13
TROUBLESHOOTING8
<Check code display by self-diagnosis and actions to be taken for service (summary)>
Present and past check codes are logged and displayed on the control board of outdoor unit. Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the table below. Check the contents below before investigating details.
8-1. TROUBLESHOOTING
8-2. CHECK POINT UNDER TEST RUN
Before test run
After installation of outdoor units, piping work and electric wiring work, re-check that there is no water leakage, loosened
connections and incorrect polarity.
Measure impedance between the ground and the power supply terminal block (L, N) on the outdoor unit by 500 V Megger
and check that it is 1.0 M
or over.
Turn on power supply 12 hours before test run in order to protect compressor.
Make sure to read operation manual before test run. (Especially items to secure safety.)
Unit conditions at service Check code Actions to be taken for service (summary)
The trouble is reoccurring.
Displayed
Judge what is wrong and take a corrective action according to “8-3. SELF-DIAGNOSIS ACTION TABLE”.
Not displayed
Conduct troubleshooting and ascertain the cause of the trouble.
The trouble is not reoccurring.
Logged
1
Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise, etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the trouble occurred, matters related to wiring, etc.
2
Reset check code logs and restart the unit after nishing
service.
1
There is no abnormality in electrical component,
controller board, etc.
Not logged
1
Re-check the abnormal symptom.
2
Conduct troubleshooting and ascertain the cause of the
trouble.
3
Continue to operate unit for the time being if the cause
is not ascertained.
4
There is no abnormality concerning of parts such as
electrical component, controller board, etc.
OCH562
14
8-3. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is turned on>
Check code
Abnormal point and detection method
Case
Judgment and action
None
F3
63L connector open
Abnormal if 63L connector circuit is open for 3 minutes continuously from being switched on. 63L: Low-pressure switch
1 Disconnection or contact failure
of 63L connector on outdoor controller circuit board
2 Disconnection or contact failure
of 63L
3 63L is working due to refriger-
ant leakage or defective parts.
4 Defective outdoor controller
circuit board
1 Check connection of 63L connector on
outdoor controller circuit board.
Refer to "8-6. TEST POINT DIAGRAM".
2 Check the 63L side of connecting wire.
3 Check refrigerant pressure.
Charge additional refrigerant. Check continuity of 63L. Replace low pressure switch if it is defective.
4 Replace outdoor controller circuit board.
1
No voltage is supplied to terminal block (TB1) of outdoor unit.
a) Power supply breaker is
turned off.
b) Contact failure or
disconnection of power supply terminal
c) Open phase (L or N phase)
2 Electric power is not charged
to power supply terminal of outdoor power circuit board.
a) Contact failure of power
supply terminal
b) Open phase on the outdoor
power circuit board Disconnection of connector LI, NI
3 Electric power is not supplied
to outdoor controller circuit board.
a) Disconnection of connector
(CNDC)
4 Disconnection of reactor (DCL)
5 Defective outdoor power circuit
board
6 Defective outdoor controller
circuit board
1 Check following items.
a) Power supply breaker
b) Connection of power supply terminal
block. (TB1)
c) Connection of power supply terminal
block. (TB1)
2 Check following items.
a) Connection of power supply terminal block.
(TB1)
b) Connection of terminal on outdoor power
circuit board.
Check connection of the connector LI or NI. Refer to "8-6. TEST POINT DIAGRAM".
3 Check connection of the connector CNDC on
the outdoor controller circuit board. Check connection of the connector CNDC on the outdoor power circuit board.
Refer to "8-6.
TEST POINT DIAGRAM".
4 Check connection of reactor. (DCL) Check connection of "DCL1" and "DCL2" on
the outdoor power circuit board.
5 Replace outdoor power circuit board.
6 Replace outdoor controller circuit board
(When items above are checked but the units can not be repaired.)
F9
2 connector open
Abnormal if both 63H and 63L connector circuits are open for 3 minutes continuously from being switched on.
63H: High-pressure switch 63L: Low-pressure switch
1 Disconnection or contact failure
of connector (63H,63L) on outdoor controller circuit board.
2 Disconnection or contact failure
of 63H, 63L
3 63H and 63L are working due
to defective parts.
4 Defective outdoor controller
board.
1 Check connection of connector (63H,63L) on
outdoor controller circuit board.
Refer to "8-6. TEST POINT DIAGRAM". 2 Check the 63H and 63L side of connecting
wire.
3 Check continuity of 63H and 63L. Replace the pressure switch if it is defective. 4 Replace outdoor controller circuit board.
F5
63H connector open
Abnormal if 63H connector circuit is open for 3 minutes continuously from being switched on. 63H: High-pressure switch
1 Disconnection or contact failure
of 63H connector on outdoor controller circuit board
2 Disconnection or contact failure
of 63H
3 63H is working due to defective
parts.
4 Defective outdoor controller
circuit board
1 Check connection of 63H connector on
outdoor controller circuit board.
Refer to "8-6. TEST POINT DIAGRAM".
2 Check the 63H side of connecting wire.
3 Check for continuity of 63H.
Replace high pressure switch if it is defective. 4 Replace outdoor controller circuit board.
OCH562
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