Mitsubishi PUHZ-SW75VHA, PUHZ-SW75VHA-BS.UK, PUHZ-SW75VHAR3-BS.UK, PUHZ-SW75VHAR4-BS.UK, PUHZ-SW100VHA-BS.UK Service Manual

...
SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES
................................
2
2. REFERENCE MANUAL
.................................
3
.................................
4
4. FEATURES
.....................................................
8
5. SPECIFICATIONS
..........................................
9
6. DATA
.............................................................
13
7. OUTLINES AND DIMENSIONS
...................
15
8. WIRING DIAGRAM
......................................
17
9. WIRING SPECIFICATIONS
..........................
24
10.
REFRIGERANT SYSTEM DIAGRAM
..............
25
11. TROUBLESHOOTING
..................................
27
12. DISASSEMBLY PROCEDURE
.....................
82
R410A
PUHZ-SW75VHA.UK PUHZ-SW75VHA-BS.UK
Salt proof model
PUHZ-SW75VHA-BS
PUHZ-SW100VHA-BS
PUHZ-SW100YHA-BS
PUHZ-SW120VHA-BS
PUHZ-SW120YHA-BS
Note:
This manual describes service data of the outdoor units only.
PUHZ-SW75VHA-BS.UK PUHZ-SW75VHAR3-BS.UK PUHZ-SW75VHAR4-BS.UK PUHZ-SW100VHA-BS.UK PUHZ-SW100VHAR3-BS.UK PUHZ-SW100VHAR4-BS.UK PUHZ-SW100YHA-BS.UK PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW100YHAR4-BS.UK PUHZ-SW120VHA-BS.UK PUHZ-SW120VHAR3-BS.UK PUHZ-SW120VHAR4-BS.UK PUHZ-SW120YHA-BS.UK PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK PUHZ-SW120YHAR4-BS.UK
Outdoor unit [Model Name]
PUHZ-SW75VHA
PUHZ-SW100VHA
PUHZ-SW100YHA
PUHZ-SW120VHA
PUHZ-SW120YHA
[Service ref.]
PUHZ-SW75VHA.UK PUHZ-SW75VHAR3.UK PUHZ-SW75VHAR4.UK PUHZ-SW100VHA.UK PUHZ-SW100VHAR3.UK PUHZ-SW100VHAR4.UK PUHZ-SW100YHA.UK PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHAR4.UK PUHZ-SW120VHA.UK PUHZ-SW120VHAR3.UK PUHZ-SW120VHAR4.UK PUHZ-SW120YHA.UK PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK PUHZ-SW120YHAR4.UK
PARTS CATALOG (OCB533)
Revision:
Added PUHZ-SW75VHAR4.UK,
PUHZ-SW75VHAR4-BS.UK, PUHZ-SW100VHAR4.UK, PUHZ-SW100VHAR4-BS.UK, PUHZ-SW100YHAR4.UK, PUHZ-SW100YHAR4-BS.UK, PUHZ-SW120VHAR4.UK, PUHZ-SW120VHAR4-BS. UK, PUHZ-SW120YHAR4.UK and PUHZ-SW120YHAR4-BS.UK
in REVISED EDITION-D.
Some descriptions have been modified.
Please void OCH533 REVISED EDITION-C.
No. OCH533
REVISED EDITION-D
August 2015
SPLIT-TYPE, AIR TO WATER HEAT PUMP
2
PUHZ-SW100YHA(-BS).UK PUHZ-SW100YHAR1(-BS).UK PUHZ-SW120YHA(-BS).UK PUHZ-SW120YHAR1(-BS).UK
Power circuit board (P.B.) has been changed.
1 TECHNICAL CHANGES
PUHZ-SW75VHA(-BS).UK PUHZ-SW75VHAR3(-BS).UK
PUHZ-SW100VHA(-BS).UK PUHZ-SW100VHAR3(-BS).UK PUHZ-SW100YHAR1(-BS).UK PUHZ-SW100YHAR3(-BS).UK PUHZ-SW120VHA(-BS).UK PUHZ-SW120VHAR3(-BS).UK PUHZ-SW120YHAR1(-BS).UK PUHZ-SW120YHAR3(-BS).UK
Added a new function "Energy Monitor" which allows remote controller to display power consumption and heat output.
Service ref. have been changed as follows.
PUHZ-SW75VHAR3(-BS).UK PUHZ-SW75VHAR4(-BS).UK PUHZ-SW100VHAR3(-BS).UK PUHZ-SW100VHAR4(-BS).UK PUHZ-SW100YHAR3(-BS).UK PUHZ-SW100YHAR4(-BS).UK PUHZ-SW120VHAR3(-BS).UK PUHZ-SW120VHAR4(-BS).UK PUHZ-SW120YHAR3(-BS).UK PUHZ-SW120YHAR4(-BS).UK
A compliance with ErP directive Lot 1 has been authorized.
All circuit boards (C.B./P.B./N.F./CONV.B) have been changed (including a change of production site).
OCH533D
3
2
REFERENCE MANUAL
INDOOR UNIT SERVICE MANUAL
Model name Service ref. Service manual No.
EHST20C-VM6HB EHST20C-YM9HB EHST20C-TM9HB EHST20C-VM2B EHST20C-VM6B EHST20C-YM9B EHST20C-VM6EB EHST20C-YM9EB EHST20C-VM6SB
EHST20C-VM6HB.UK EHST20C-YM9HB.UK EHST20C-TM9HB.UK EHST20C-VM2B.UK EHST20C-VM6B.UK EHST20C-YM9B.UK EHST20C-VM6EB.UK EHST20C-YM9EB.UK EHST20C-VM6SB.UK
OCH531
EHSC-VM2B EHSC-VM6B EHSC-YM9B EHSC-TM9B EHSC-VM6EB EHSC-YM9EB ERSC-VM2B
EHSC-VM2B.UK EHSC-VM6B.UK EHSC-YM9B.UK EHSC-TM9B.UK EHSC-VM6EB.UK EHSC-YM9EB.UK ERSC-VM2B.UK
OCH532
EHST20C-VM2C EHST20C-VM6C EHST20C-YM9C EHST20C-TM9C EHST20C-VM2EC EHST20C-VM6EC EHST20C-YM9EC EHST20C-MHCW EHST20C-MEC ERST20C-VM2C ERST20C-MEC
EHST20C-VM2C(R1).UK EHST20C-VM6C(R1).UK EHST20C-YM9C(R1).UK EHST20C-TM9C(R1).UK EHST20C-VM2EC(R1).UK EHST20C-VM6EC(R1).UK EHST20C-YM9EC(R1).UK EHST20C-MHCW(R1).UK EHST20C-MEC(R1).UK ERST20C-VM2C(R1).UK ERST20C-MEC(R1).UK
OCH570
EHSC-MEC EHSC-VM2C EHSC-VM2EC EHSC-VM6C EHSC-VM6EC EHSC-YM9C EHSC-YM9EC EHSC-TM9C ERSC-MEC ERSC-VM2C
EHSC-MEC(R1).UK EHSC-VM2C(R1).UK EHSC-VM2EC(R1).UK EHSC-VM6C(R1).UK EHSC-VM6EC(R1).UK EHSC-YM9C(R1).UK EHSC-YM9EC(R1).UK EHSC-TM9C(R1).UK ERSC-MEC(R1).UK ERSC-VM2C(R1).UK
OCH571
OCH533D
4
3 SAFETY PRECAUTION
Cautions for units utilizing refrigerant R410A
3-2. CAUTIONS RELATED TO NEW REFRIGERANT
Use new refrigerant pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Store the piping indoors, and both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
In case of using the existing pipes for R22, be careful with the following:
· Be sure to perform replacement operation before test run.
· Change flare nut to the one provided with this product. Use a newly flared pipe.
· Avoid using thin pipes.
Do not use refrigerant other than R410A.
If other refrigerant (R22, etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil, etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil, etc.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil, etc.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
Use the specified refrigerant only.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
3-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must disconnected.
Preparation before the repair service.
• Prepare the proper tools.
• Prepare the proper protectors.
• Provide adequate ventilation.
• After stopping the operation of the air conditioner, turn off the power-supply breaker.
• Discharge the condenser before the work involving the electric parts.
Precautions during the repair service.
• Do not perform the work involving the electric parts with wet hands.
• Do not pour water into the electric parts.
• Do not touch the refrigerant.
• Do not touch the hot or cold areas in the refrigerating cycle.
• When the repair or the inspection of the circuit needs to be done without turning off the power,
exercise great caution not to touch the live parts.
OCH533D
5
Gravimeter
Unit
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is a syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
No. Tool name Specifications
1
Gauge manifold · Only for R410A
· Use the existing fitting
specifications
. (UNF1/2)
· Use high-tension side pressure of 5.3MPa·G or over.
2
Charge hose · Only for R410A
· Use pressure performance of 5.09MPa·G or over.
3
Electronic scale
4
Gas leak detector
· Use the detector for R134a, R407C or R410A.
5
Adaptor for reverse flow check
· Attach on vacuum pump.
6
Refrigerant charge base
7
Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
8
Refrigerant recovery equipment
OCH533D
6
3-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
Flowchart
Perform the airtight test, vacuum air purging, additional refrigerant charging (if necessary), and gas leak check.
• Refer to the owchart below to determine if the existing pipes can be used and if it is necessary to use a lter dryer.
• If the diameter of the existing pipes is different from the specied diameter, refer to technological data materials to conrm if the pipes can be used.
Measure the existing pipe thickness and check for damage.
The existing pipe thickness meets specica­tions and the pipes are not damaged.
Check if the existing outdoor unit can operate.
After operating the cooling system for about 30 minutes, do a pump down work.
Disconnect the existing outdoor unit from the pipes.
Attach the new outdoor unit
The existing pipes cannot be reused. Use new pipes.
• If the existing outdoor unit cannot operate, use
a refrigerant recovery device to collect the refrigerant.
Use new pipes for SW75, SW100 and SW120 models.
The existing pipe thickness does not meet
specications or the pipes are damaged.
3-4. PRECAUTIONS FOR SALT PROOF TYPE "-BS" MODEL
Although "-BS" model has been designed to be resistant to salt damage, observe the following precautions to maintain the per­formance of the unit.
1. Avoid installing the unit in a location where it will be exposed directly to seawater or sea breeze.
2. If the cover panel may become covered with salt, be sure to install the unit in a location where the salt will be washed away by rainwater. (If a sunshade is installed, rainwater may not clean the panel.)
3. To ensure that water does not collect in the base of the outdoor unit, make sure that the base is level, not at angle. Water collecting in the base of the outdoor unit could cause rust.
4. If the unit is installed in a coastal area, clean the unit with water regularly to remove any salt build-up.
5. If the unit is damaged during installation or maintenance, be sure to repair it.
6. Be sure to check the condition of the unit regularly.
7. Be sure to install the unit in a location with good drainage.
OCH533D
7
Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7mm or below.)
2 Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that, R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refrig­erants. Therefore, to enhance airtightness and strength, flare cutting dimension of copper pipe for R410A has been specified separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also has partly been changed to increase strength as shown below. Set copper pipe correctly referring to copper pipe flaring dimensions for R410A below. For 1/2 and 5/8 inch pipes, the dimension B changes. Use torque wrench corresponding to each dimension.
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
1/4 3/8 1/2 5/8 3/4
6.35
9.52
12.70
15.88
19.05
0.8
0.8
0.8
1.0
0.8
0.8
0.8
1.0
1.0
Nominal
dimensions(inch)
Diagram below: Piping diameter and thickness
Outside
diameter
(mm)
Thickness
(mm)
R410A R22
1/4 3/8 1/2 5/8 3/4
6.35
9.52
12.70
15.88
19.05
9.1
13.2
16.6
19.7
9.0
13.0
16.2
19.4
23.3
Nominal
dimensions(inch)
Flare cutting dimensions
Outside
diameter
Dimension A
( )
+0
-0.4
(mm)
R410A R22
1/4 3/8 1/2 5/8 3/4
6.35
9.52
12.70
15.88
19.05
17.0
22.0
26.0
29.0
17.0
22.0
24.0
27.0
36.0
Nominal
dimensions(inch)
Flare nut dimensions
Outside
diameter
Dimension B
(mm)
R410A R22
Gauge manifold Charge hose Gas leak detector
Refrigerant recovery equipment Refrigerant cylinder Applied oil
Safety charger
Charge valve
Vacuum pump
Flare tool
Bender Pipe cutter Welder and nitrogen gas cylinder Refrigerant charging scale Vacuum gauge or thermis­tor vacuum gauge and vacuum valve Charging cylinder
Air purge, refrigerant charge and operation check Gas leak check Refrigerant recovery Refrigerant charge Apply to flared section
Prevent compressor malfunction when charging refrigerant by
spraying liquid refrigerant Prevent gas from blowing out
when detaching charge hose Vacuum drying and air purge
Flaring work of piping
Bend the pipes Cut the pipes Weld the pipes Refrigerant charge Check the degree of vacuum. (Vacuum valve prevents back flow of oil and refri­gerant to thermistor vacuum gauge) Refrigerant charge
Tool exclusive for R410A Tool exclusive for R410A Tool for HFC refrigerant Tool exclusive for R410A Tool exclusive for R410A Ester oil and alkylbenzene oil (minimum amount) Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can be used if equipped with adap­ter for reverse flow check Tools for other refrigerants can be used by adjusting flaring dimension Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used
Tool exclusive for R410A
Tools and materials Use R410A tools Can R22 tools be used?
(Usable if equipped with adapter for rever­ se flow)
(Usable by adjusting flaring dimension)
Can R407C tools be used?
Ester oil: Alkylbenzene oil: minimum amount
(Usable if equipped with adapter for rever­ se flow)
(Usable by adjusting flaring dimension)
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.) : Tools for other refrigerants can be used under certain conditions. : Tools for other refrigerants can be used.
Dimension A
Dimension B
OCH533D
8
4 FEATURES
PUHZ-SW75VHA PUHZ-SW75VHA-BS
CHARGELESS SYSTEM PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT. (Maximum 10 m (PUHZ-SW75–120))
The refrigerant circuit with LEV (Linear Expansion Valve) and accumulator always control the optimal refrigerant level regard­less of the length (10 m maximum and 5 m minimum) of piping. The additional refrigerant charging work during installation often causes problems. Heretofore it is completely eliminated. This unique system improves the quality and reliability of the work done. It also helps to speed up the installation time.
PUHZ-SW100VHA PUHZ-SW100YHA PUHZ-SW120VHA PUHZ-SW120YHA PUHZ-SW100VHA-BS PUHZ-SW100YHA-BS PUHZ-SW120VHA-BS PUHZ-SW120YHA-BS
OCH533D
9
5 SPECIFICATIONS
<Reference data> Plate heat exchanger (ACH70-40 plates)
Nominal water ow L/min 22.9
Heating (A7/W35)
Capacity kW 8.00
COP 4.40
Power input kW 1.82
Heating (A7/W45)
Capacity kW 8.00
COP 3.40
Power input kW 2.35
Heating (A2/W35)
Capacity kW 7.50
COP 3.40
Power input kW 2.20
Heating (A2/W45)
Capacity kW 7.50
COP 2.83
Power input kW 2.65
Nominal water ow L/min 18.9
Cooling (A35/W7)
Capacity kW 6.60
EER 2.55
Power input kW 2.59
Cooling (A35/W18)
Capacity kW 7.10
EER 4.01
Power input kW 1.77
Rating conditions
Nominal operating condition
Heating (A7/W35)
Outside air temperature (Dry-bulb) + 7°C
Outside air temperature (Wet-bulb) + 6°C
Water temperature (inlet/outlet) + 30°C/+ 35°C
Heating (A7/W45)
Outside air temperature (Dry-bulb) + 7°C
Outside air temperature (Wet-bulb) + 6°C
Water temperature (inlet/outlet) + 40°C/+ 45°C
Heating (A2/W35)
Outside air temperature (Dry-bulb) + 2°C
Outside air temperature (Wet-bulb) + 1°C
Water temperature (inlet/outlet) + 30°C/+ 35°C
Heating (A2/W45)
Outside air temperature (Dry-bulb) + 2°C
Outside air temperature (Wet-bulb) + 1°C
Water temperature (inlet/outlet) + 40°C/+ 45°C
Cooling (A35/W7)
Outside air temperature (Dry-bulb) + 35°C
Outside air temperature (Wet-bulb) + 24°C
Water temperature (inlet/outlet) + 12°C/+ 7°C
Cooling (A35/W18)
Outside air temperature (Dry-bulb) + 35°C
Outside air temperature (Wet-bulb) + 24°C
Water temperature (inlet/outlet) + 23°C/+ 18°C
Note: "COP" and "Power input" in the above table do NOT contain the "pump input (based on EN 14511)".
Nominal water ow L/min 32.1
Heating (A7/W35)
Capacity kW 11.2
COP 4.45
Power input kW 2.51
Heating (A7/W45)
Capacity kW 11.2
COP 3.42
Power input kW 3.27
Heating (A2/W35)
Capacity kW 10.0
COP 3.32
Power input kW 3.02
Heating (A2/W45)
Capacity kW 10.0
COP 2.66
Power input kW 3.76
Nominal water ow L/min 26.1
Cooling (A35/W7)
Capacity kW 9.10
EER 2.75
Power input kW 3.31
Cooling (A35/W18)
Capacity kW 10.0
EER 4.35
Power input kW 2.30
PUHZ-SW75VHA(-BS).UK PUHZ-SW75VHAR3(-BS).UK
PUHZ-SW100VHA(-BS).UK PUHZ-SW100VHAR3(-BS).UK PUHZ-SW100YHA(-BS).UK PUHZ-SW100YHAR1/R3(-BS).UK
PUHZ-SW120VHA(-BS).UK PUHZ-SW120VHAR3(-BS).UK PUHZ-SW120YHA(-BS).UK PUHZ-SW120YHAR1/R3(-BS).UK
Nominal water ow L/min 45.9
Heating (A7/W35)
Capacity kW 16.0
COP 4.10
Power input kW 3.90
Heating (A7/W45)
Capacity kW 16.0
COP 3.23
Power input kW 4.95
Heating (A2/W35)
Capacity kW 12.0
COP 3.24
Power input kW 3.70
Heating (A2/W45)
Capacity kW 12.0
COP 2.52
Power input kW 4.76
Nominal water ow L/min 35.8
Cooling (A35/W7)
Capacity kW 12.5
EER 2.32
Power input kW 5.38
Cooling (A35/W18)
Capacity kW 14.0
EER 4.08
Power input kW 3.43
OCH533D
10
Nominal water ow L/min 22.9
Heating (A7/W35)
Capacity kW 8.00
COP 4.40
Power input kW 1.82
Heating (A7/W45)
Capacity kW 8.00
COP 3.40
Power input kW 2.35
Heating (A2/W35)
Capacity kW 7.50
COP 3.40
Power input kW 2.20
Heating (A2/W45)
Capacity kW 7.50
COP 2.83
Power input kW 2.65
Nominal water ow L/min 18.9
Cooling (A35/W7)
Capacity kW 6.60
EER 2.86
Power input kW 2.31
Cooling (A35/W18)
Capacity kW 7.10
EER 4.43
Power input kW 1.60
Rating conditions
Nominal operating condition
Heating (A7/W35)
Outside air temperature (Dry-bulb) + 7°C
Outside air temperature (Wet-bulb) + 6°C
Water temperature (inlet/outlet) + 30°C/+ 35°C
Heating (A7/W45)
Outside air temperature (Dry-bulb) + 7°C
Outside air temperature (Wet-bulb) + 6°C
Water temperature (inlet/outlet) + 40°C/+ 45°C
Heating (A2/W35)
Outside air temperature (Dry-bulb) + 2°C
Outside air temperature (Wet-bulb) + 1°C
Water temperature (inlet/outlet) + 30°C/+ 35°C
Heating (A2/W45)
Outside air temperature (Dry-bulb) + 2°C
Outside air temperature (Wet-bulb) + 1°C
Water temperature (inlet/outlet) + 40°C/+ 45°C
Cooling (A35/W7)
Outside air temperature (Dry-bulb) + 35°C
Outside air temperature (Wet-bulb) + 24°C
Water temperature (inlet/outlet) + 12°C/+ 7°C
Cooling (A35/W18)
Outside air temperature (Dry-bulb) + 35°C
Outside air temperature (Wet-bulb) + 24°C
Water temperature (inlet/outlet) + 23°C/+ 18°C
Nominal water ow L/min 32.1
Heating (A7/W35)
Capacity kW 11.2
COP 4.45
Power input kW 2.51
Heating (A7/W45)
Capacity kW 11.2
COP 3.42
Power input kW 3.27
Heating (A2/W35)
Capacity kW 10.0
COP 3.32
Power input kW 3.01
Heating (A2/W45)
Capacity kW 10.0
COP 2.66
Power input kW 3.76
Nominal water ow L/min 26.1
Cooling (A35/W7)
Capacity kW 9.10
EER 2.75
Power input kW 3.31
Cooling (A35/W18)
Capacity kW 10.0
EER 4.35
Power input kW 2.30
PUHZ-SW75VHAR4(-BS).UK
PUHZ-SW100VHAR4(-BS).UK PUHZ-SW100YHAR4(-BS).UK
PUHZ-SW120VHAR4(-BS).UK PUHZ-SW120YHAR4(-BS).UK
Nominal water ow L/min 45.9
Heating (A7/W35)
Capacity kW 16.0
COP 4.10
Power input kW 3.90
Heating (A7/W45)
Capacity kW 16.0
COP 3.23
Power input kW 4.95
Heating (A2/W35)
Capacity kW 12.0
COP 3.24
Power input kW 3.70
Heating (A2/W45)
Capacity kW 12.0
COP 2.52
Power input kW 4.76
Nominal water ow L/min 35.8
Cooling (A35/W7)
Capacity kW 12.5
EER 2.32
Power input kW 5.39
Cooling (A35/W18)
Capacity kW 14.0
EER 4.08
Power input kW 3.43
OCH533D
11
A
kW
W
kW
K
/min(CFM
)
dB
dB mm (in) mm (in) mm (in)
kg (lb)
kg (lb)
L mm (in) mm (in)
Power supply (phase, cycle, voltage) Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) o No. Fan motor output Airflow Defrost method Noise level
Dimensions
Weight Refrigerant Charge Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
Cooling Heating
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
Service Ref.
PUHZ-SW75VHA-BS.UK PUHZ-SW75VHAR3-BS.UK
PUHZ-SW75VHA.UK PUHZ-SW75VHAR3.UK
TNB220FLHMT
Propeller fan o 1
0.074
55(1,940)
48 51
943(37-1/8)
75(165)
3.2(7.0)
0.87(FV50S)
2 to 40 m
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
Plate fin coil
Reverse cycle
950(37-3/8)
330+30(13+1-3/16)
R410A
9.52(3/8)
15.88(5/8) Flared Flared
Maximum 10 m
HP switch
Comp. surface thermo
Discharge thermo
Over current detection
Single, 50Hz, 230V
OUTDOOR UNIT
REFRIGERANT PIPING
1.3
19
A
kW
W
kW
K
/min(CFM
)
dB
dB mm (in) mm (in) mm (in)
kg (lb)
kg (lb)
L mm (in) mm (in)
Power supply (phase, cycle, voltage) Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) o No. Fan motor output Airflow Defrost method Noise level
Dimensions
Weight Refrigerant Charge Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
Cooling
Heating
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
Service Ref.
PUHZ-SW75VHAR4-BS.UK
PUHZ-SW75VHAR4.UK
SNB220FAGMC-L1
Propeller fan o 1
0.074
55(1,940)
48 51
943(37-1/8)
75(166)
3.2(7.0)
0.60(FV50S)
2 to 40 m
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
Plate fin coil
Reverse cycle
950(37-13/32)
330+30(13+1-3/16)
R410A
9.52(3/8)
15.88(5/8) Flared Flared
Maximum 30 m
HP switch
Comp. surface thermo
Discharge thermo
Over current detection
Single, 50Hz, 230V
OUTDOOR UNIT
REFRIGERANT PIPING
1.5
17
OCH533D
12
3 phase, 50Hz, 400V
13
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
Plate fin coil
Propeller fan o 2
0.074+0.074 100(3,353)
Reverse cycle
950(37-13/32)
330+30(13+1-3/16)
1,350(53-1/8)
130(287)
R410A
4.6(10.1)
1.40(FV50S)
9.52(3/8)
15.88(5/8) Flared Flared
Maximum 30 m
2 to 75 m
A
kW
W
kW
K
/min(CFM
)
dB dB
m (in) mm (in) mm (in)
kg (lb)
kg (lb)
L mm (in) mm (in)
Power supply (phase, cycle, voltage) Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) o No. Fan motor output Airflow Defrost method Noise level
Dimensions
Weight Refrigerant
Charge
Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
Cooling Heating
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
Service Ref.
OUTDOOR UNIT
REFRIGERANT PIPING
ANB33FNDMT
2.5
ANB42FNDMT
2.5
HP switch LP switch
Discharge thermo
Comp.surface thermo
Over current detection
50 54
51 54
PUHZ-SW100YHA.UK
PUHZ-SW120YHA.UK PUHZ-SW100YHAR3.UK PUHZ-SW120YHAR3.UK PUHZ-SW100YHAR4.UK PUHZ-SW120YHAR4.UK
PUHZ-SW120YHA-BS.UK PUHZ-SW120YHAR3-BS.UK PUHZ-SW120YHAR4-BS.UK
PUHZ-SW100YHA-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW100YHAR4-BS.UK
A
kW
W
kW
K
/min(CFM
)
dB dB
m (in) mm (in) mm (in)
kg (lb)
kg (lb)
L mm (in) mm (in)
Power supply (phase, cycle, voltage) Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices
Crankcase heater Heat exchanger Fan Fan(drive) o No. Fan motor output Airflow Defrost method Noise level
Dimensions
Weight Refrigerant
Charge
Oil (Model) Pipe size O.D.
Connection method
Between the indoor & outdoor unit
Cooling Heating
W
D H
Liquid
Gas Indoor side Outdoor side Height difference Piping length
Service Ref.
50 54
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
Plate fin coil
Propeller fan o 2
0.074+0.074 100(3,353)
Reverse cycle
950(37-13/32)
330+30(13+1-3/16)
1,350(53-1/8)
118(261)
R410A
4.6(10.2)
1.40(FV50S)
9.52(3/8)
15.88(5/8) Flared Flared
Maximum 30 m
2 to 75 m
29.5
HP switch
LP switch
Discharge thermo Comp. surface thermo Over current detection
Single 50Hz, 230V
OUTDOOR UNIT
REFRIGERANT PIPING
51 54
ANB42FNEMT
2.5
ANB33FNEMT
2.5
PUHZ-SW100VHAR4.UK
PUHZ-SW120VHAR4.UK
PUHZ-SW100VHA.UK PUHZ-SW120VHA.UK
PUHZ-SW100VHAR3.UK
PUHZ-SW120VHAR3.UK
PUHZ-SW100VHAR4-BS.UK
PUHZ-SW100VHA-BS.UK
PUHZ-SW100VHAR3-BS.UK
PUHZ-SW120VHAR4-BS.UK
PUHZ-SW120VHA-BS.UK
PUHZ-SW120VHAR3-BS.UK
OCH533D
13
6 DATA
6-1. REFILLING REFRIGERANT CHARGE (R410A : kg)
6-2. COMPRESSOR TECHNICAL DATA
Service Ref.
Piping length (one way)
Initial
charged
10 m 20 m 30 m 40 m 50 m 60 m 75 m
PUHZ-SW75VHA(-BS).UK PUHZ-SW75VHAR3(-BS).UK
3.2 3.6 4.0 4.6 3.2
PUHZ-SW75VHAR4(-BS).UK 3.2 3.35 3.5 4.1 3.2
PUHZ-SW100VHA(-BS).UK PUHZ-SW100VHAR3(-BS).UK PUHZ-SW100YHA(-BS).UK PUHZ-SW100YHAR1(-BS).UK PUHZ-SW100YHAR3(-BS).UK
4.6 4.8 5.0 5.6 6.2 6.8 7.4 4.6
PUHZ-SW100V/YHAR4(-BS).UK
4.6 4.8 5.0 5.6 6.2 6.8 7.5 4.6
PUHZ-SW120VHA(-BS).UK PUHZ-SW120VHAR3(-BS).UK PUHZ-SW120YHA(-BS).UK PUHZ-SW120YHAR1(-BS).UK PUHZ-SW120YHAR3(-BS).UK
4.6 4.8 5.0 5.6 6.2 6.8 7.4 4.6
PUHZ-SW120V/YHAR4(-BS).UK
4.6 4.8 5.0 5.6 6.2 6.8 7.5 4.6
U-V
U-W
W-V
Service Ref.
Compressor model
Winding
Resistance
( " )
U-V
U-W
W-V
Service Ref.
Compressor model
Winding
Resistance
( " )
ANB33FNEMT
(at 20°C)
(at 20°C)
0.19
0.19
0.19
PUHZ-SW100VHA.UK PUHZ-SW100VHAR3.UK PUHZ-SW100VHAR4.UK
PUHZ-SW100VHA-BS.UK PUHZ-SW100VHAR3-BS.UK PUHZ-SW100VHAR4-BS.UK
SNB220FAGMC-L1
0.95
0.95
0.95
PUHZ-SW75VHAR4.UK
PUHZ-SW75VHAR4-BS.UK
ANB33FNDMT
0.30
0.30
0.30
ANB42FNDMT
ANB42FNEMT
0.30
0.30
0.30
TNB220FLHMT
0.88
0.88
0.88
PUHZ-SW75VHA.UK
PUHZ-SW75VHAR3.UK
PUHZ-SW75VHA-BS.UK
PUHZ-SW75VHAR3-BS.UK
PUHZ-SW100YHA.UK PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHAR4.UK
PUHZ-SW100YHA-BS.UK PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW100YHAR4-BS.UK
PUHZ-SW120YHA.UK PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK PUHZ-SW120YHAR4.UK
PUHZ-SW120YHA-BS.UK PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK PUHZ-SW120YHAR4-BS.UK
PUHZ-SW120VHA.UK PUHZ-SW120VHAR3.UK PUHZ-SW120VHAR4.UK
PUHZ-SW120VHA-BS.UK PUHZ-SW120VHAR3-BS.UK PUHZ-SW120VHAR4-BS.UK
0.19
0.19
0.19
Additional charge is required for pipes longer than 10 m.
OCH533D
14
6-3. NOISE CRITERION CURVES
1.5m
1m
MICROPHONE
UNIT
GROUND
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
PUHZ-SW75VHA(-BS).UK PUHZ-SW75VHAR3(-BS).UK PUHZ-SW75VHAR4(-BS).UK
COOLING
MODE
HEATING
48
SPL(dB)
51
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-SW100VHA(-BS).UK PUHZ-SW100VHAR3(-BS).UK PUHZ-SW100VHAR4(-BS).UK PUHZ-SW100YHA(-BS).UK PUHZ-SW100YHAR1(-BS).UK PUHZ-SW100YHAR3(-BS).UK PUHZ-SW100YHAR4(-BS).UK
COOLING
MODE
HEATING
50
SPL(dB)
54
LINE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-SW120VHA(-BS).UK PUHZ-SW120VHAR3(-BS).UK PUHZ-SW120VHAR4(-BS).UK PUHZ-SW120YHA(-BS).UK PUHZ-SW120YHAR1(-BS).UK PUHZ-SW120YHAR3(-BS).UK PUHZ-SW120YHAR4(-BS).UK
COOLING
MODE
HEATING
51
SPL(dB)
54
LINE
OCH533D
15
7 OUTLINES AND DIMENSIONS
Unit : mm
Air Intake
Rear Air Intake
Handle for moving
Handle for moving
322
950
473
943
23
*1 447
*1 431
A
2
1
Handle for moving
Handle for moving
Service panel
Earth terminal
Left···Power supply wiring
Right···Indoor/Outdoor wiring
Terminal Connections
Rear piping cover
Front piping cover
Side Air Intake
Handle for moving
40
54
28 370 19
417
53
57 41
600 175175
330
Rear Air Intake
Air Discharge
Side Air Intake
Installation Feet
2-U Shaped notched holes
(Foundation Bolt M10)
2-12 o 36 oval holes
(Foundation Bolt M10)
30
220 145 145 14530
81 219
71
71
Bottom piping hole
(Knockout)
Drain hole
(5-[33)
Piping Knockout Hole Details
19 55
23 27 92
92
4075
73 63
Right piping hole
(Knockout)
Right trunking hole
(Knockout)
Power supply wiring hole
(2-[27Knockout)
[92
27 55
7323 63
40
92
65
45
Front piping hole
(Knockout)
Front trunking hole
(Knockout)
Power supply wiring hole
(2-[27Knockout)
[92
4045
65
92
27 55
23 73 63
Rear piping hole
(Knockout)
Rear trunking hole
(Knockout)
Power supply wiring hole
(2-[27Knockout)
[92
Example of Notes
1 Refrigerant GAS pipe connection (FLARE)[15.88(5/8 inch)
2 Refrigerant LIQUID pipe connection (FLARE)[9.52(3/8 inch)
*1...Indication of STOP VALVE connection location.
Over
Over
Less than
Piping and wiring connections
can be made from 4 directions:
front, right, rear and below.
4 PIPING-WIRING DIRECTIONS
3 FOUNDATION BOLTS2 SERVICE SPACE
1 FREE SPACE (Around the unit)
The diagram below shows a
basic example.
Explanation of particular details is
given in the installation manuals etc.
Over10
500
500
Over100
Dimensions of space needed
for service access are
shown in the below diagram.
Service space
30
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts and washers must be
purchased locally.)
<Foundation bolt height>
FOUNDATION
over 100mm
over 500mm
over 10mm
FREE
over 10mm
VHA/R3
VHAR4
673A670
PUHZ-SW75VHA.UK PUHZ-SW75VHAR3.UK PUHZ-SW75VHAR4.UK PUHZ-SW75VHA-BS.UK PUHZ-SW75VHAR3-BS.UK PUHZ-SW75VHAR4-BS.UK
OCH533D
16
Handle for moving
Side Air Intake
Front piping cover
Rear piping cover
Air intake
Rear Air Intake
Handle for moving
Handle for moving
Terminal connection
Left···Power supply wiring
Right···Indoor/Outdoor wiring
Earth terminal
Service panel
Handle for moving
1
2
Air Discharge
Rear Air Intake
Side Air Intake
1····Refrigerant GAS pipe connection (FLARE){15.88(5/8 inch)
2····Refrigerant LIQUID pipe connection (FLARE){ 9.52(3/8 inch)
*1 ···Indication of STOP VALVE connection location.
Example of Notes
Piping Knockout Hole Details
600175 175
330
417
42
66
53 56
45
(19)28 370
2-U Shaped notched holes
(Foundation Bolt M10)
2-12 x 36 Oval holes
(Foundation Bolt M10)
Installation Feet
30
45 40
65
92
27 55
23 73 63
Rear piping hole
(Knockout)
Rear trunking hole
(Knockout)
Power supply wiring hole
(2-
{
27Knockout)
{
92
19 55
92
75 40
73 63 23 27 92
Right piping hole
(Knockout)
Right trunking hole
(Knockout)
Power supply wiring hole
(2-
{
27Knockout)
{
92
92
65
4540
27 55
23
73 63
Front piping hole
(Knockout)
Front trunking hole
(Knockout)
Power supply wiring hole
(2-
{
27Knockout)
{
92
14514522030 145
81 219
71
71
Bottom piping hole
(Knockout)
Drain hole
(5-{33)
1350
23
950
A
*1 447
*1 431
371 635
322
Handle for moving
VHA
YHA
1,079
A
930
Unit : mm
Over
Over
Over
Over
Less than
Piping and wiring connections
can be made from 4 directions:
front, right, rear and below.
4 PIPING-WIRING DIRECTIONS
3 FOUNDATION BOLTS2 SERVICE SPACE
1 FREE SPACE (Around the unit)
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts and washers must be
purchased locally.)
<Foundation bolt height>
Dimensions of space needed
for service access are
shown in the below diagram.
The diagram below shows a
basic example.
Explanation of particular details is
given in the installation manuals etc.
30
FOUNDATION
10
500
500
150
Service space
FREE
Over 10mm
Over 10mm
Over 150mm
Over 1000mm
PUHZ-SW100VHA.UK
PUHZ-SW100VHAR3.UK PUHZ-SW100VHAR4.UK
PUHZ-SW100VHA-BS.UK
PUHZ-SW100VHAR3-BS.UK PUHZ-SW100VHAR4-BS.UK
PUHZ-SW100YHA.UK
PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHAR4.UK
PUHZ-SW100YHA-BS.UK
PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW100YHAR4-BS.UK
PUHZ-SW120VHA.UK
PUHZ-SW120VHAR3.UK PUHZ-SW120VHAR4.UK
PUHZ-SW120VHA-BS.UK
PUHZ-SW120VHAR3-BS.UK PUHZ-SW120VHAR4-BS.UK
PUHZ-SW120YHA.UK
PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK
PUHZ-SW120YHAR4.UK
PUHZ-SW120YHA-BS.UK
PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK PUHZ-SW120YHAR4-BS.UK
OCH533D
17
8 WIRING DIAGRAM
BH79B652H01
PUHZ−SW75VHA WIRING DIAGRAM
1 2 3 4 5 6 7 8
OFF
ON
75V
MODEL
SW6
*
1 MODEL SELECT
The black square ( ) indicates a switch position.
SW5-6
*
2
OFF
ON
1 2 3 4 5 6
*
2 SW5 -1 to 5 : Function Switch
SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1 MC MF1 21S4 63H 63HS TH3 TH4 TH6 TH7 TH8 TH34 LEV-A, LEV-B ACL CY1, CY2
Terminal Block <Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch High Pressure Sensor Thermistor <Liquid> Thermistor <Discharge> Thermistor <2-Phase Pipe> Thermistor <Ambient> Thermistor <Heat Sink> Thermistor <Comp. Surface> Linear Expansion Valve Reactor Capacitor
P. B.
N. F.
C. B.
Power Circuit Board Connection Terminal <L/N-Phase> Connection Terminal <U/V/W-Phase> Power Module Converter Main Smoothing Capacitor Noise Filter Circuit Board Connection Terminal <L-Phase> Connection Terminal <N-Phase> Connection Terminal <Ground> 52C Relay Controller Circuit Board Switch <Manual Defrost, Defect History, Record Reset, Refrigerant Address> Switch <Test Operation>
R, S U, V, W IPM PFC CB1, CB2, CB3
LI, LO NI, NO EI, E2, E3 52C
SW1
SW4
SW5 SW6 SW7 SW8 SW9 SWP CN31 CNDM CN51 SV1/CH SS CNM LED1, LED2 F1, F2, F3, F4 X51, X52, X54
Switch <Function Switch, Model Select> Switch <Model Select> Switch <Function Switch> Switch <Function Switch> Switch <Function Switch> Switch <Pump Down> Connector <Emergency Operation> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> LED <Operation Inspection Indicators> Fuse <T6.3AL250V> Relay
C. B.
P. B.
TH8
TH6TH7 TH4TH3
U
CB3
N. F.
21S4
L N S1 S2 S3
INDOOR
UNIT
POWER SUPPLY
~/N 230V 50Hz
TB1
V
W
5
2
2
2
2
RED
WHT
BLK
t° t° t°
M C
CN5
(RED)
CNAC2
(RED)
CNAC1
(WHT)
LO N O
LI N I
EI
CN52C
(BLK)
3
1
1
3
2
1
1
2
52C
CN2
(WHT)
CN3
(WHT)
CN5
(RED)
CN4
(WHT)
1
7
1 2
1 2
2
1
LEV-A
CNS
(WHT)
CNAC (WHT)
CNDC (PNK)
F2
F1
F3
F4
21S4
(GRN)
CN2
(WHT)
CN4
(WHT)
CN3S
(WHT)
TH7/6 (RED)
TH3
(WHT)
TH4
(WHT)
TR AN S
C NV M NT
(WHT)
C NM N T
(WHT)
C NM
(WHT)
LED1
LED2
X52
SV1 /CH
(GRY)
X54
63H
(YLW)
CN52C
(RED)
2
5
2
1 4 1 2 2 1
1
3
31 1 5
1
14
1
3
1 3
1 2
1 7
3
1
13
1 2
3 4
31 31
LE V-A (WHT)
51
MS
3~
CB2CB1
R
S
U
V
W
PFC
IPM
AC L
E3E2
RED
BLU
RE D
W H T
RE D
W H T
YLW
ORN
BRN
RE D
W H T
RE D
W H T
CY1 CY2
GRN/YLW
SS
(WHT)
X51
31
MS 3~
MF1
CNF1 (WHT)
1
7
63H
31
TH34
2 1 TH34 (RED)
63HS
(WHT)
63HS
LE V-B (RED)
M
LEV-B
51
M
CNDM
(WHT)
CN51
(WHT)
1
3 1
5
C NF2 (WHT)
1
7
63L
(RED)
1 3
+ + +
SW7
SW6SW1
SW9
CN31
*1*
1
SW5SW8SW4 SWP
PUHZ-SW75VHA.UK PUHZ-SW75VHAR3.UK PUHZ-SW75VHA-BS.UK PUHZ-SW75VHAR3-BS.UK
OCH533D
18
PUHZ-SW75VHAR4.UK PUHZ-SW75VHAR4-BS.UK
SYMBOL NAME SYMBOL NAME TB1 MC MF1 21S4 63H 63HS TH3 TH4 TH6 TH7 TH8 TH34 LEV-A, LEV-B ACL CY1, CY2 P. B.
Terminal Block <Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (4-Way Valve) High Pressure Switch High Pressure Sensor Thermistor <Liquid> Thermistor <Discharge> Thermistor <2-Phase Pipe> Thermistor <Ambient> Thermistor <Heat Sink> Thermistor <Comp. Surface> Linear Expansion Valve Reactor Capacitor Power Circuit Board
C. B. Controller Circuit Board
Fuse <T6.3AL250V> Switch <Manual Defrost, Defect History Record Reset, Refrigerant Address> Switch <Function Switch> Switch <Function Switch, Model Select> Switch <Model Select> Switch <Function Switch> Switch <Function Switch> Switch <Function Switch> Switch <Pump Down> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option>
F1, F2, F3, F4
SW1
SW4 SW5 SW6 SW7 SW8 SW9 SWP CNDM SV1/CH SV3/SS CNM
1 2 3 4 5 6 7 8
OFF
ON
75V
MODEL
SW6
*
1 MODEL SELECT
The black square ( ) indicates a switch position.
SW5-6
*
2
OFF
ON
1 2 3 4 5 6
*
2 SW5 -1 to 5 : Function Switch
C. B.
P. B.
TH8
TH6TH7 TH4TH3
U
21S4
L N S1 S2 S3
TO
INDOOR UNIT
POWER SUPPLY
~/N 230V 50Hz
TB1
V
W
2
2
CY2
CY1
t° t°
MC
CNAC2
(RD)
S/N1 R/L1
CN2 (RD)
CNDC
(PK)
CN4 (WH)
CN6 (WH)
1
7
1
1
3
3
CNAC1
(WH)
1
3
121
LEV-A
CNS (WH)
CNAC
(WH)
CNDC
(PK)
F2
F1
F3
F4
21S4 (GN)
CN4 (WH)
TH7/6
(RD)
TH3
(WH)
TH4
(WH)
TR AN S
C NM (WH)
LED1
LED2
X52
SV1/CH
(GY)
X54
63H (YE)
2
1 4 1 2 2 1
1
3
1
14
1
3
1 3
1 2
7
3
1
13
1
2
3 4
7
1
31
LE V-A
(WH)
51
MS
3~
Uo
Vo
Wo
AC L
E3
EI
E4
RD
WH
RD
BK
WH
YE
OG
BN
BK
BK
BK
DB2
DB1
TBL2TBL4
GNYE
SV3/SS
(WH)
X51
31
MS
3~
MF1
CNF1 (WH)
1
7
63H
31
TH34
2 1
TH34
(RD)
63HS (WH)
63HS
LE V-B
(RD)
M
LEV-B
51
M
CNDM
(WH)
+
+
+
~
~
~
~
~
~
+
IC710
Q600
DB3
7
CN2 (RD)
*1 *1
SW7
SW6SW1
SW9
SW5SW8SW4 SWP
OCH533D
19
PUHZ-SW100VHA.UK PUHZ-SW100VHAR3.UK PUHZ-SW100VHA-BS.UK PUHZ-SW100VHAR3-BS.UK PUHZ-SW120VHA.UK PUHZ-SW120VHAR3.UK PUHZ-SW120VHA-BS.UK PUHZ-SW120VHAR3-BS.UK
BH79B653H01
100V
120V
SYMBOL NAME SYMBOL NAME SYMBOL NAME TB1 MC MF1, MF2 21S4 63H 63L 63HS TH3 TH4 TH6 TH7 TH8 TH34 LEV-A, LEV-B DCL CB CY1, CY2
Terminal Block <Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch Low Pressure Switch High Pressure Sensor Thermistor <Liquid> Thermistor <Discharge> Thermistor <2-Phase Pipe> Thermistor <Ambient> Thermistor (internal) <Heat Sink> Thermistor <Comp. Surface> Linear Expansion Valve Reactor Main Smoothing Capacitor Capacitor
P. B. Power Circuit Board
Connection Terminal <U/V/W-Phase> Connection Terminal <L-Phase> Connection Terminal <N-Phase> Connection Terminal Connection Terminal Connection Terminal <Reactor> Power Module Connection Terminal <Ground> 52C Relay Controller Circuit Board Switch <Manual Defrost, Defect History, Record Reset, Refrigerant Address> Switch <Test Operation> Switch <Function Switch, Model Select> Switch <Model Select>
SW7 SW8 SW9 SWP CN31 CNDM CN51 SV1/CH SS CNM LED1, LED2 F1, F2, F3, F4 X51, X52, X54
Switch <Function Switch> Switch <Function Switch> Switch <Function Switch> Switch <Pump Down> Connector <Emergency Operation> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> LED <Operation Inspection Indicators> Fuse <T6.3AL250V> Relay
U, V, W LI NI P2 N2 DCL1, DCL2 IGBT EI, E2, E3, E4 52C
C. B.
SW1
SW4 SW5 SW6
POWER SUPPLY ~/N 230V 50Hz
INDOOR UNIT
P. B.
W
DCL
C B
L N S1 S2 S3
TB1
V
U
2
RED
WHT
BLK
MC
C N2
(WHT)
C N4
(WHT)
1 7
21
3 1
RED
BLU
YLW
ORN
BRN
WHT
RED
GRN/YLW
B LK
(RED)
CNAC2
(WHT)
CNAC1
LINI
EI
E3
CN52C
(RED)
3
1
1
3
52C
52C
1 3
DCL1
DCL2
+
P2
N2
+
-
UVW
CNDC
(PNK)
+
B LK
2
MS
3~
E2
B LK
E4
B LK
CY1 CY2
IGBT
RE D W H T
C. B.
TH6TH7 TH4TH3
21S4
t° t°
LEV-A
CNS
(WHT)
CNAC
(WHT)
CNDC (PNK)
F2
F1
F3
F4
21S4
(GRN)
CN2
(WHT)
C N4
(WHT)
TH7/6 (RED)
TH3
(WHT)
TH4
(WHT)
TRANS
CNVMNT
(WHT)
CNMNT
(WHT)
CNM
(WHT)
LED1
LED2
X52
SV1 /CH
(GRY)
X54
63H
(YLW)
2
7
1 4 1 2 2 1
1 3
31 1 5
1 14
1 2
1 7
3
1
13
1
2
3 4
31 31
LEV-A
(WHT)
51
SS
(WHT)
X51
31
MS 3~
MF1
1
7
63L63H
63L
(RED)
1 3
31
TH34
2 1 TH34 (RED)
63HS
(WHT)
63HS
LEV-B (RED)
M
LEV-B
51
M
MF2
CNF2
(WHT)
CNF1
(WHT)
1
7
2
7
CN52C
(RED)
3
1 3
3
TH8
CN3S
(WHT)
1
3
CNDM
(WHT)
CN51
(WHT)
1
3 1
5
~
~
MS 3~
1 2 3 4 5 6 7 8
OFF
ON
MODEL
SW6 SW5-6 *2
OFF
ON
1 2 3 4 5 6
1 2 3 4 5 6 7 8
OFF
ON
OFF
ON
1 2 3 4 5 6
*
2 SW5 -1 to 5 : Function Switch
SW7
SW6SW1
SW9
CN31
*1*
1
SW5SW8SW4 SWP
*
1 MODEL SELECT
The black square ( ) indicates a switch position.
OCH533D
20
PUHZ-SW100VHAR4.UK PUHZ-SW120VHAR4.UK PUHZ-SW100VHAR4-BS.UK PUHZ-SW120VHAR4-BS.UK
*1 *1
POWER SUPPLY ~/N 230V 50Hz
TO
INDOOR
UNIT
W
DCL
L
N S1 S2 S3
TB1
V
U
2
RD
WH
BK
MC
CN4 (WH)
3
1
RD
BU
YE
OG
BN
GNYE
BK
CNAC2
(RD)
CNAC1
(WH)
LINI
EI
E3
CN52C
(RD)
3
1
1
3
DCL1
DCL2
+
+
-
UVW
CNDC
(PK)
BK
2
MS
3~
E2
BK
E4
BK
CY1
CY2
IGBT
7
3
3
TH8
~
~
CN52C
(RD)
P. B.
BK WH
C. B.
TH6TH7 TH4TH3
21S4
t° t°
LEV-A
CNS
(WH)
CNAC
(WH)
CNDC
(PK)
F2
F1
F3
F4
21S4 (GN)
CN2
(RD)
CN4
(WH)
TH7/6
(RD)
TH3
(WH)
TH4
(WH)
TRANS
CNM
(WH)
LED1
LED2
X52
SV1/CH
(GY)
X54
63H
(YE)
2
7
1 4 1 2 2 1
1 3
1
14
1 2
1 7
1
3
13
1 2
3 4
31 31
LEV-A
(WH)
51
SV3/SS
(WH)
X51
31
MF1
CNF1 (WH)
1
7
63L63H
63L
(RD)
1 3
31
TH34
2 1 TH34 (RD)
63HS (WH)
63HS
LEV-B
(RD)
M
LEV-B
51
M
MF2
CNF2 (WH)
1
7
2
SW7
SW6SW1
SW9
SW5SW8SW4 SWP
31
CNDM
(WH)
MS
3~
MS
3~
1 2
CN2 (RD)
1 7
31
31
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
OFF
ON
100V
MODEL
SW6 SW5-6 *2
OFF
ON
OFF
ON
120V
OFF
ON
1 2 3 4 5 6
1 2 3 4 5 6
*1 MODEL SELECT
The black square (
) indicates a switch position.
*2 SW5 -1 to 5 : Function Switch
Thermistor <2-Phase Pipe>
TB1
MC MF1, MF2 21S4 63H 63L 63HS TH3 TH4 TH6
TH7 TH8 TH34
DCL CY1, CY2
Terminal Block <Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (4-Way Valve) High Pressure Switch Low Pressure Switch High Pressure Sensor Thermistor <Liquid> Thermistor <Discharge>
Thermistor <Ambient> Thermistor internal <Heat Sink> Thermistor <Comp. Surface> Linear Expansion Valve Reactor Capacitor
Power Circuit Board
P. B .
SYMBOL NAME SYMBOL NAME SYMBOL NAME
SW8 SW9 SWP CNDM SV1/CH SV3/SS CNM F1, F2, F3, F4
Switch <Function Switch>
Switch <Function Switch> Switch <Pump Down> Connector <Connection for Option
>
Connector <Connection for Option
>
Connector <Connection for Option
>
Connector <Connection for Option
>
Fuse <T6.3AL250V>
LEV-A, LEV-B
Switch <Function Switch>
Switch <Function Switch, Model Select> Switch <Model Select> Switch <Function Switch>
SW4
SW1
Record Reset, Refrigerant Address
>
Controller Circuit Board
C. B.
SW5 SW6 SW7
Switch <Manual Defrost, Defect History
OCH533D
21
PUHZ-SW100/120YHA WIRING DIAGRAM
BH79B654H01
TB1 TB2 MC MF1, MF2 21S4 63H 63L 63HS TH3 TH4 TH6 TH7 TH8 TH34 LEV-A, LEV-B ACL1, ACL2, ACL3, ACL4 CY1, CY2 CK RS
Terminal Block <Power Supply> Terminal Block <Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch Low Pressure Switch High Pressure Sensor Thermistor <Liquid> Thermistor <Discharge> Thermistor <2-Phase Pipe> Thermistor <Ambient> Thermistor <Heat Sink> Thermistor <Comp. Surface> Linear Expansion Valve Reactor Capacitor Capacitor Rush Current Protect Resistor
Power Circuit Board Connection Terminal <U/V/W-Phase>
P. B.
TB-U/V/W
Noise Filter Circuit Board Connection Terminal
<L1/L2/L3/N-Power Supply
>
N. F.
LI1/LI2/LI3/NI
Connection Terminal
<L1/L2/L3/N-Power Supply
>
LO1/LO2/LO3/NO
Converter Circuit Board
CONV. B.
Connection Terminal <Ground>
GD1, GD3
Connection Terminal <L1-Power Supply>
L1-A1/IN
Connection Terminal <L1-Power Supply>
L1-A2/OU
Connection Terminal <L2-Power Supply>
L2-A2/OU
Connection Terminal <L3-Power Supply>
L3-A2/OU
Connection Terminal
N-IN
Connection Terminal
CK-OU
SYMBOL NAME SYMBOL NAME SYMBOL NAME
Connection Terminal
<L1/L2/L3-Power Supply
>
TB-L1/L2/L3
SW4 SW5 SW6 SW7 SW8 SW9 SWP CN31 CNDM CN51 SV1/CH SS CNM LED1, LED2 F1, F2, F3, F4 X51, X52, X54
SW1
C. B.
Connection Terminal
TB-N
52C Relay
X52CA
Switch <Manual Defrost, Defect History, Record Reset, Refrigerant Address> Switch <Test Operation> Switch <Function Switch, Model Select> Switch <Model Select> Switch <Function Switch> Switch <Function Switch> Switch <Function Switch> Switch <Pump Down> Connector <Emergency Operation> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> LED <Operation Inspection Indicators> FUSE <T6.3AL250V> Relay
Controller Circuit Board
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
OFF
ON
100Y
MODEL
SW6 SW5-6 *2
OFF
ON
OFF
ON
120Y
OFF
ON
1 2 3 4 5 6
1 2 3 4 5 6
*
2 SW5 -1 to 5 : Function Switch
P. B.
U
POWER SUPPLY 3N~ 400V 50Hz
TB1
V
W
RED
WHT
BLK
MC
7
L1
L2
L3
N
N. F.
CNAC1
(WHT)
31
CNDC (PNK)
31
CNL
(BLU)
13
CNAC2
(RED)
31
CNCT (RED)
1 2
LO1
LO2
LO3
NO
GD1
NI
LI1
LI2
LI3
GD3
S1
S2
S3
CK
2
3
2
3
ACL4
ACL3
ACL2
ACL1
RED
WHT
BLK
BLU
RED
WHT
BLK
BLU
TB2
CN7
(WHT)
3
1
L3-OU
L3-A2
L2-OU
L2-A2
L1-OU
L1-A2
L1-A1
L1-IN
N-IN
CK-OU
X52CA
RED
RED
BLK
BLU
RED
RED
BLK
BLK
WHT
WHT
RED
WHT
BLK
YLW
ORN
BRN
BLK
RED
GRN/YLW
BLK
BLK
CONV. B.
BRN
INDOOR
UNIT
C. B.
TH6TH7
TH4TH3
21S4
t° t° t° t°
LEV-A
CNS
(WHT)
CNAC (WHT)
CNDC (PNK)
F2
F1
F3
F4
21S4
(GRN)
CN2
(WHT)
CN4
(WHT)
TH7/6 (RED)
TH3
(WHT)
TH4
(WHT)
TRANS
CNVMNT
(WHT)
CNMNT
(WHT)
CNM
(WHT)
LED1
LED2
X52
SV1 /CH
(GRY)
X54
63H
(YLW)
2
7
1 4 1 2 2 1
1 3
31 1 5
1 14
1 2
1 7
3
1
13
1 2
3 4
31 31
LEV-A (WHT)
51
SS
(WHT)
X51
31
MS
3~
MF1
CNF1 (WHT)
1
7
63L63H
63L
(RED)
1 3
31
TH34
2 1
TH34
(RED)
63HS
(WHT)
63HS
LEV-B (RED)
M
LEV-B
51
M
MF2
CNF2
(WHT)
1
7
CN7
(WHT)
1 3 1 2
CN6 (WHT)
1 2
CN5 (RED)
CN2
(WHT)
1 7 1 2
CN4
(WHT)
TB-N
TB-U
TB-V
TB-W
TB-L3
TB-L2
TB-L1
TH8
RS
RED
MS
3~
22
2
CN3S
(WHT)
1
3
CNDM
(WHT)
CN51
(WHT)
1
3 1
5
CN52C
(RED)
1 3
MS
3~
BRN
CY1
CY2
SW7
SW6SW1
SW9
CN31
*1*
1
SW5SW8SW4 SWP
+
-
+
*
1 MODEL SELECT
The black square ( ) indicates a switch position.
PUHZ-SW100YHA.UK PUHZ-SW120YHA.UK PUHZ-SW100YHA-BS.UK PUHZ-SW120YHA-BS.UK
OCH533D
22
PUHZ-SW100/120YHA WIRING DIAGRAM
TB1 TB2 MC MF1, MF2 21S4 63H 63L 63HS TH3 TH4 TH6 TH7 TH8 TH34 LEV-A, LEV-B ACL1, ACL2, ACL3, ACL4 CY1, CY2 CK RS
Terminal Block <Power Supply> Terminal Block <Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch Low Pressure Switch High Pressure Sensor Thermistor <Liquid> Thermistor <Discharge> Thermistor <2-Phase Pipe> Thermistor <Ambient> Thermistor <Heat Sink> Thermistor <Comp. Surface> Linear Expansion Valve Reactor Capacitor Capacitor Rush Current Protect Resistor
Power Circuit Board Connection Terminal <U/V/W-Phase>
P. B.
TB-U/V/W
Noise Filter Circuit Board Connection Terminal
<L1/L2/L3/N-Power Supply
>
N. F.
LI1/LI2/LI3/NI
Connection Terminal
<L1/L2/L3/N-Power Supply
>
LO1/LO2/LO3/NO
Converter Circuit Board
CONV. B.
Connection Terminal <Ground>
GD1, GD3
Connection Terminal <L1-Power Supply>
L1-A1/IN
Connection Terminal <L1-Power Supply>
L1-A2/OU
Connection Terminal <L2-Power Supply>
L2-A2/OU
Connection Terminal <L3-Power Supply>
L3-A2/OU
Connection Terminal
N-IN
Connection Terminal
CK-OU
SYMBOL NAME SYMBOL NAME SYMBOL NAME
Connection Terminal
<L1/L2/L3-Power Supply
>
TB-L1/L2/L3
SW4 SW5 SW6 SW7 SW8 SW9 SWP CN31 CNDM CN51 SV1/CH SS CNM LED1, LED2 F1, F2, F3, F4 X51, X52, X54
SW1
C. B.
Connection Terminal
TB-N
52C Relay
X52CA/B
Switch <Manual Defrost, Defect History, Record Reset, Refrigerant Address> Switch <Test Operation> Switch <Function Switch, Model Select> Switch <Model Select> Switch <Function Switch> Switch <Function Switch> Switch <Function Switch> Switch <Pump Down> Connector <Emergency Operation> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> Connector <Connection for Option> LED <Operation Inspection Indicators> FUSE <T6.3AL250V> Relay
Controller Circuit Board
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
OFF
ON
100Y
MODEL
SW6 SW5-6 *2
OFF
ON
OFF
ON
120Y
OFF
ON
1 2 3 4 5 6
1 2 3 4 5 6
*
2 SW5 -1 to 5 : Function Switch
P. B.
U
POWER SUPPLY 3N~ 400V 50Hz
TB1
V
W
RED
WHT
BLK
MC
7
L1
L2
L3
N
N. F.
CNAC1
(WHT)
31
CNDC (PNK)
31
CNL
(BLU)
13
CNAC2
(RED)
31
CNCT (RED)
1 2
LO1
LO2
LO3
NO
GD1
NI
LI1
LI2
LI3
GD3
S1
S2
S3
CK
2
3
2
3
ACL4
ACL3
ACL2
ACL1
RED
WHT
BLK
BLU
RED
WHT
BLK
BLU
TB2
CN7
(WHT)
3
1
L3-OU
L3-A2
L2-OU
L2-A2
L1-OU
L1-A2
L1-A1
L1-IN
N-IN
CK-OU
X52CA
RED
RED
BLK
BLU
RED
RED
BLK
BLK
WHT
WHT
RED
BLK BLK
WHT
YLW
ORN
BRN
BLK
RED
GRN/YLW
BLK
BLK
CONV. B.
BRN
INDOOR
UNIT
C. B.
TH6TH7
TH4TH3
21S4
t° t° t°
LEV-A
CNS
(WHT)
CNAC (WHT)
CNDC (PNK)
F2
F1
F3
F4
21S4
(GRN)
CN2
(WHT)
CN4
(WHT)
TH7/6 (RED)
TH3
(WHT)
TH4
(WHT)
TRANS
CNVMNT
(WHT)
CNMNT
(WHT)
CNM
(WHT)
LED1
LED2
X52
SV1
/CH
(GRY)
X54
63H
(YLW)
2
7
1 4 1 2 2 1
1 3
31 1 5
1 14
1 2
1 7
3
1
13
1 2
3 4
31 31
LEV-A (WHT)
51
SS
(WHT)
X51
31
MS 3~
MF1
CNF1
(WHT)
1
7
63L
63H
63L
(RED)
1 3
31
TH34
2 1 TH34
(RED)
63HS
(WHT)
63HS
LEV-B (RED)
M
LEV-B
51
M
MF2
CNF2 (WHT)
1
7
CN7
(WHT)
1 3 1 2
CN6
(WHT)
1 2
CN5 (RED)
CN2
(WHT)
1 7 1 2
CN4
(WHT)
TB-N
TB-U
TB-V
TB-W
L3IN
TB-L2
TB-L1
TH8
RS
RED
MS
3~
22
2
CN3S
(WHT)
1
3
CNDM
(WHT)
CN51
(WHT)
1
3 1
5
CN52C
(RED)
1 3
MS 3~
BRN
CY1
CY2
SW7
SW6SW1
SW9
CN31
*1*
1
SW5SW8SW4 SWP
+
-
+
*
1 MODEL SELECT
The black square ( ) indicates a switch position.
X52CB
TB-L3L3OUT
PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK
OCH533D
23
PUHZ-SW100YHAR4.UK PUHZ-SW120YHAR4.UK PUHZ-SW100YHAR4-BS.UK PUHZ-SW120YHAR4-BS.UK
TB1 TB2 MC MF1, MF2 21S4 63H 63L 63HS TH3 TH4 TH6 TH7 TH8
ACL1, ACL2, ACL3, ACL4 CY1, CY2 CK RS
Terminal Block <Power Supply> Terminal Block <Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (4-Way Valve) High Pressure Switch Low Pressure Switch High Pressure Sensor Thermistor <Liquid> Thermistor <Discharge> Thermistor <2-Phase Pipe> Thermistor <Ambient> Thermistor <Heat Sink>
Linear Expansion Valve
Reactor
Capacitor Capacitor Rush Current Protect Resistor
Power Circuit Board
P. B.
Noise Filter Circuit Board
N. F.
Converter Circuit Board
CONV. B.
SYMBOL
NAME SYMBOL NAME SYMBOL NAME
SW5 SW6 SW7 SW8 SW9 SWP CNDM SV1/CH SV3/SS CNM F1, F2, F3, F4
Switch <Function Switch, Model Select
>
Switch <Model Select> Switch <Function Switch> Switch <Function Switch> Switch <Function Switch> Switch <Pump Down> Connector <Connection for Option
>
Connector <Connection for Option
>
Connector <Connection for Option
>
Connector <Connection for Option
>
Fuse <T6.3AL250V>
TH34
Thermistor <Comp. Surface>
LEV-A, LEV-B
SW4
SW1
Switch <Manual Defrost, Defect History Record Reset, Refrigerant Address
>
Switch <Function Switch>
Controller Circuit Board
C. B.
*1 *1
U
POWER SUPPLY 3N
~
400V 50Hz
TB1
V W
RD
WH
BK
MC
7
L1
L2
L3
N
CNAC1
(WH)
31
CNDC
(PK)
31
CNL (BU)
13
CNAC2
(RD)
31
CNCT
(RD)
1
2
LO1
LO2
LO3
NO
GD1
NI
LI1
LI2
LI3
GD3
S1
S2
S3
CK
2
3
2
3
ACL4
ACL3
ACL2
ACL1
RD
WH
BK
BU
RD
WH
BK
BU
TB2
CN7
(WH)
3
1
L3-OU
L3-A2
L2-OU
L2-A2
L1-OU
L1-A2
L1-A1
L1-IN
N-IN
CK-OU
X52CA
X52CB
RD
RD
BK
BU
RD
RD
BK
BK
WH
WH
RD
RD
RD
WH
BK
BK
YE
OG
BN
BK
GNYE
BK
BK
TO
INDOOR
UNIT
C. B.
TH6TH7 TH4TH3
21S4
t° t° t°
LEV-A
CNS
(WH)
CNAC
(WH)
CNDC
(PK)
F2
F1
F3
F4
21S4 (GN)
CN2 (RD)
CN4
(WH)
TH7/6
(RD)
TH3 (WH)
TH4
(WH)
TRANS
CNM (WH)
LED1
LED2
X52
SV1/CH
(GY)
X54
63H
(YE)
2
7
1 4 1 2 2 1
1 3
1
14
1 2
1 7
1
3
13
1 2
3 4
31 31
LEV-A
(WH)
51
SV3/SS
(WH)
X51
31
MF1
CNF1
(WH)
1
7
63L63H
63L
(RD)
1 3
31
TH34
2 1
TH34
(RD)
63HS (WH)
63HS
LEV-B
(RD)
M
LEV-B
51
M
MF2
CNF2
(WH)
1
7
CN7 (WH)
1 3 1 2
CN6
(WH)
1 2
CN5 (RD)
CN2 (RD)
1 7 1 2
CN4
(WH)
TB-N
TB-U
TB-V
TB-W
TB-L3
TB-L1
L3OUT
TB-L2
L3IN
TH8
RS
MS
3~
22
2
CY1
CY2
SW7
SW6SW1
SW9
SW5SW8SW4 SWP
+
-
+
31
CNDM
(WH)
+
+
+
~~~
~
~
P. B.
N. F.
CONV. B.
MS
3~
MS
3~
8
8
1 2 3 4 5 6 7
1 2 3 4 5 6 7
OFF
ON
100Y
MODEL
SW6
SW5-6 *2
SW5-6 *2
OFF
ON
OFF
ON
120Y
OFF
ON
1 2 3 4 5 6
1 2 3 4 5 6
MODEL
SW6
*1 MODEL SELECT
The black square ( ) indicates a switch position.
*2 SW5 -1 to 5 : Function Switch
OCH533D
24
9 WIRING SPECIFICATIONS
FIELD ELECTRICAL WIRING (power wiring specifications)
Outdoor unit model
SW75V SW100V SW120V SW100, 120Y
Outdoor unit power supply
~/N (single),
50 Hz, 230 V
~/N (single),
50 Hz, 230 V
~/N (single),
50 Hz, 230 V
3N~ (3 ph 4-wires),
50 Hz, 400 V
Outdoor unit input capacity Main switch (Breaker) *1 25 A 32 A 40 A 16 A
Wiring
Wire No. ×
size (mm
2
)
Outdoor unit power supply 3 × Min. 2.5 3 × Min. 4 3 × Min. 6 5 × Min. 1.5
Indoor unit-Outdoor unit *2 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar)
Indoor unit-Outdoor unit earth *2 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5
Remote controller-Indoor unit *3 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar)
Circuit rating
Outdoor unit L-N (single) Outdoor unit L1-N, L2-N, L3-N (3 phase)
*4 230 V AC 230 V AC 230 V AC 230 V AC
Indoor unit-Outdoor unit S1-S2 *4 230 V AC 230 V AC 230 V AC 230 V AC
Indoor unit-Outdoor unit S2-S3 *4 24 V DC 24 V DC 24 V DC 24 V DC
Remote controller-Indoor unit *4 12 V DC 12 V DC 12 V DC 12 V DC
*1. A breaker with at least 3.0 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).
Make sure that the current leakage breaker is one compatible with higher harmonics. Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of inverter. *2. Maximum 45 m If 2.5 mm
2
is used, maximum 50 m.
If 2.5 mm
2
is used and S3 is separated, maximum 80 m.
*3. The 10 m wire is attached in the remote controller accessory.
*4. The gures are NOT always against the ground.
S3 terminal has 24 V DC against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device.
S1
S2
S3
S1
S2
S3
Warning:
· In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
Notes: 1. Wiring size must comply with the applicable local and national codes.
2.
Power supply cables and the cables between Interface unit/Flow temp. controller and outdoor unit shall not be lighter than polychloroprene
sheathed exible cables. (Design 60245 IEC 57
)
3. Be sure to connect the cables between
Interface unit/Flow temp. controller
and outdoor unit directly to the units (no intermediate connections
are allowed).
Intermediate connections may result in communication errors. If water enters at the intermediate connection point, it may cause insufcient
insulation to ground or a poor electrical contact . (If an intermediate connection is necessary, be sure to take measures to prevent water from entering the cables.)
4. Install an earth longer than other cables.
5. Do not construct a system with a power supply that is turned ON and OFF frequently.
Outdoor Unit
3 poles isolator
Power supply
Isolator
Indoor unit (Interface unit / Flow temp. controller)
Never splice the power cable or the indoor-outdoor connection cable, otherwise it may result in smoke emission, a re or communication failure.
OCH533D
25
10 REFRIGERANT SYSTEM DIAGRAM
unit: mm (in)
Distributor
Thermistor TH7 (Ambient)
Heat exchanger
Refrigerant LIQUID pipe connection [9.52(3/8)
Stop valve (with service port)
Strainer #100
Power receiver
Linear expansion valve B
Linear expansion valve A
Strainer #100
Thermistor TH6 (2-phase pipe)
Thermistor TH3 (Liquid)
High pressure switch 63H
Thermistor TH4 (Discharge)
Thermistor TH34
P.B TH8
(Comp. surface)
Compressor
Strainer #50
Strainer #100
Strainer #100
4-way valve
Charge plug
(Low pressure)
Charge plug (High pressure)
Stop valve
(with service port)
Refrigerant GAS pipe connection [15.88(5/8)
Pressure sensor 63HS
Distributor
Thermistor TH7 (Ambient)
Heat exchanger
Refrigerant GAS pipe connection ø15.88(5/8)
Refrigerant LIQUID pipe connection ø9.52(3/8)
Stop valve (with service port)
Strainer #100
Power receiver
Linear expansion valve B
Linear expansion valve A
Strainer #100
Strainer #100
Thermistor TH6 (2-phase pipe)
Thermistor TH3 (Liquid)
Charge plug (Low pressure)
Charge plug (High pressure)
High pressure switch 63H
Thermistor TH4 (Discharge)
Thermistor TH34 (Comp. surface)
Compressor
Strainer #50
4-way valve
Strainer #100
Strainer #100
Ball valve
Refrigerant flow in cooling
Refrigerant flow in heating
Pressure sensor 63HS
Low pressure switch 63L
P.B TH8
PUHZ-SW75VHA.UK PUHZ-SW75VHAR3.UK PUHZ-SW75VHAR4.UK PUHZ-SW75VHA-BS.UK PUHZ-SW75VHAR3-BS.UK PUHZ-SW75VHAR4-BS.UK
COMP
H/P SW
L/P SW
REV/V
Charge plug
P-Sensor
LEV-A
LEV-B
TH3
TH4
TH6
TH7
TH34
DC inverter twin rotary compressor (Mitsubishi Electric Corporation)
For protection (OFF:4.15MPa)
For protection (OFF:-0.03MPa) (SW100/120)
Change the refrigerant circuit (Heating / Cooling) and for Defrosting
High pressure / Low pressure / For production test use
For calculation of the condensing temperature from high pressure
Heating:Secondary LEV Cooling:Primary LE
V
Heating:Primary LEV Cooling:Second
ary LEV
Heating:Evaporating temperature Cooling:Sub cool liquid temperature
For LEV control and for compressor protection
Outdoor 2-phase pipe temperature
For fan control and for compressor frequency control
For compressor protection
For accumulation of refrigerant
Compressor
High pressure switch (63H)
Low pressure switch (63L)
Reversing (4-way) valve (21S4)
Charge plug
Pressure sensor (63HS)
Linear expansion valve -A
Linear expansi
on valve -B
Liquid temperature thermistor
Discharge
temperature thermistor
2-phase pipe temperature thermistor
Ambient temperature thermistor
Comp.surface temperature thermistor
Power Receiver
Symbol Part name
Detail
Power Receiver
PUHZ-SW100VHA.UK
PUHZ-SW100VHAR3.UK PUHZ-SW100VHAR4.UK
PUHZ-SW100VHA-BS.UK
PUHZ-SW100VHAR3-BS.UK PUHZ-SW100VHAR4-BS.UK
PUHZ-SW100YHA.UK
PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHAR4.UK
PUHZ-SW100YHA-BS.UK
PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW100YHAR4-BS.UK
PUHZ-SW120VHA.UK
PUHZ-SW120VHAR3.UK PUHZ-SW120VHAR4.UK
PUHZ-SW120VHA-BS.UK
PUHZ-SW120VHAR3-BS.UK PUHZ-SW120VHAR4-BS.UK
PUHZ-SW120YHA.UK
PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK
PUHZ-SW120YHAR4.UK
PUHZ-SW120YHA-BS.UK
PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK PUHZ-SW120YHAR4-BS.UK
OCH533D
26
10-1. REFRIGERANT COLLECTING (PUMP DOWN)
When relocating or disposing of the indoor/outdoor unit, pump down the system following the procedure below so that no refriger­ant is released into the atmosphere.
1 Turn off the power supply (circuit breaker). 2 Connect the low-pressure valve on the gauge manifold to the charge plug (lowpressure side) on the outdoor unit. 3 Close the liquid stop valve completely. 4 Supply power (circuit breaker).
• Even if power can be supplied, the pump down procedure cannot be completed depending on the unit's status. For more
information, refer to the FTC Installation Manual or Service Manual.
• Startup of the indoor-outdoor communication takes about 3 minutes after the power (circuit breaker) is turned on. Start the
pump-down operation 3 to 4 minutes after the power (circuit breaker) is turned on.
5 Perform the refrigerant collecting operation (cooling test run).
• Push the pump-down SWP switch (push-button type) on the control board of the outdoor unit. The compressor and ventilators
(indoor and outdoor units) start operating (refrigerant collecting operation begins). (LED1 and LED2 on the control board of the outdoor unit are lit.)
• Only push the pump-down SWP switch if the unit is stopped. However, even if the unit is stopped and the pump-down SWP
switch is pushed less than 3 minutes after the compressor stops, the refrigerant collecting operation cannot be performed. Wait until the compressor has been stopped for 3 minutes and then push the pump-down SWP switch again.
6 Fully close the ball valve on the gas pipe side of the outdoor unit when the pressure gauge on the gauge manifold shows 0.05
to 0 MPa [Gauge] (approx. 0.5 to 0 kgf/cm²) and quickly stop the air conditioner.
• Since the unit automatically stops in about 3 minutes when the refrigerant collecting operation is completed (LED1 off, LED2
lit), be sure to quickly close the gas ball valve. However, if LED1 is lit, LED2 is off, and the unit is stopped, open the liquid stop valve completely, close the valve completely after 3 minutes or more have passed, and then repeat step 5. (Open the gas ball valve completely.)
• If the refrigerant collecting operation has been completed normally (LED1 off, LED2 lit), the unit will remain stopped until the
power supply is turned off.
• Note that when the extension piping is very long with a large refrigerant amount, it may not be possible to perform a pump-
down operation. In this case, use refrigerant recovery equipment to collect all of the refrigerant in the system.
7 Turn off the power supply (circuit breaker), remove the gauge manifold, and then disconnect the refrigerant pipes.
Warning:
When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes.
• If the refrigerant pipes are disconnected while the compressor is operating and the stop valve (ball valve) is open, the
pressure in the refrigeration cycle could become extremely high if air is drawn in, causing the pipes to burst, personal injury, etc.
10-2. UNIT REPLACEMENT OPERATION
When reusing the existing pipes that carried R22 refrigerant for the SW75/100/120 models, replacement operation must be performed before performing a test run.
1 If new pipes are used, these procedures are not necessary. 2 If existing pipes that carried R22 refrigerant are used for the SW75/100/120 models, these procedures are not necessary.
(The replacement operation cannot be performed.) 3 During replacement operation, “C5” is displayed on “A-Control Service Tool (PAC-SK52ST)”. (This is applied to only
SW75/100/120 models.)
OCH533D
27
11 TROUBLESHOOTING
11-1. TROUBLESHOOTING
<Check code displayed by self-diagnosis and actions to be taken for service (summary)>
Present and past check codes are logged, and they can be displayed on the control board of outdoor unit. Actions to be taken for service, which depends on whether or not the trouble is reoccurring in the field, are summarized in the table below. Check the contents below before investigating details.
Unit conditions at service Check code Actions to be taken for service (summary)
The trouble is reoccurring.
Displayed
Judge what is wrong and take a corrective action according to “11-2. SELF-DIAGNOSIS ACTION TABLE”.
Not displayed
Conduct troubleshooting and ascertain the cause of the trouble.
The trouble is not reoccurring.
Logged
1
Consider the temporary defects such as the work of
protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise, etc. Re­check the symptom, and check the installation environment, refrigerant amount, weather when the trouble occurred, matters related to wiring, etc.
2
Reset check code logs and restart the unit after nishing
service.
3
There is no abnormality in electrical component, controller
board, etc.
Not logged
1
Re-check the abnormal symptom.
2
Conduct troubleshooting and ascertain the cause of the
trouble.
3
Continue to operate unit for the time being if the cause is
not ascertained.
4
There is no abnormality concerning of parts such as
electrical component, controller board, etc.
OCH533D
28
11-2. SELF-DIAGNOSIS ACTION TABLE
<Abnormalities detected when the power is turned on>
Note: Refer to indoor unit section for code P and code E.
Check code
Abnormal point and detection method
Case
Judgment and action
None
1
No voltage is supplied to terminal
block (TB1) of outdoor unit. a) Power supply breaker is
turned off.
b) Contact failure or
disconnection of power supply terminal
c) Open phase (L or N phase)
2 Electric power is not charged
to power supply terminal of outdoor power circuit board. a) Contact failure of power
supply terminal
b) Open phase on the outdoor
power circuit board
SW75V: Disconnection of
connector R or S SW100/120V: Disconnection of connector LI or NI
3 Electric power is not supplied
to outdoor controller circuit board. a) Disconnection of connector
(CNDC)
4 Disconnection of reactor (DCL
or ACL)
5 Disconnection of outdoor noise
filter circuit board or parts failure in outdoor noise filter circuit board
As for SW75VHA(R3), it is
especially needed to check the resistance RS on the noise filter circuit board.
6 Defective outdoor power circuit
board
7 Defective outdoor controller
circuit board
1 Check following items.
a) Power supply breaker b) Connection of power supply terminal block (TB1) c) Connection of power supply terminal block (TB1)
2 Check following items.
a) Connection of power supply terminal block (TB1) b) Connection of terminal on outdoor power
circuit board
SW75V: Check connection of the connec-
tor R or S. Refer to "11-6. TEST POINT DIAGRAM".
SW100/120V: Check connection of the
connector LI or NI.
Refer to "11-6. TEST POINT DIAGRAM".
3 Check connection of the connector (CNDC)
on the outdoor controller circuit board.
Check connection of the connector, CNDC
on the outdoor power circuit board(V)/the noise filter(Y). Refer to "11-6. TEST POINT DIAGRAM".
4 Check connection of reactor. (DCL or ACL)
SW75VHA(R3)
:
Check connection of “LO” and “NO” on the outdoor noise filter circuit board. Check connection of "R" and "S" on the outdoor power circuit board.
Refer to
"11-6. TEST POINT DIAGRAM".
SW75VHAR4:Check connection of "TBL2" and
"TBL4" on the outdoor power cir­cuit board.
"11-6. TEST POINT
DIAGRAM".
SW100/120V:
Check connection of "DCL1"
and "DCL2" on the outdoor power circuit board. Refer to "11-6. TEST POINT DIAGRAM".
5 a) Check connection of outdoor noise filter
circuit board.
b) Replace outdoor noise filter circuit board.
Refer to "11-6. TEST POINT DIAGRAM".
6 Replace outdoor power circuit board.
7 Replace controller board (When items above
are checked but the units cannot be repaired).
F5
63H connector open
Abnormal if 63H connector circuit is open for 3 minutes continuously after power supply. 63H: High-pressure switch
1 Disconnection or contact failure
of 63H connector on outdoor controller circuit board
2 Disconnection or contact failure
of 63H
3 63H is working due to defective
parts.
4 Defective outdoor controller
circuit board
1 Check connection of 63H connector on
outdoor controller circuit board.
Refer to "11-6. TEST POINT DIAGRAM".
2 Check the 63H side of connecting wire.
3 Check continuity by tester.
Replace the parts if the parts are defective. 4 Replace outdoor controller circuit board.
F3
63L connector open (SW100/120 only)
Abnormal if 63L connector circuit is open for 3 minutes continuously after power supply. 63L: Low-pressure switch
1 Disconnection or contact failure
of 63L connector on outdoor controller circuit board
2 Disconnection or contact failure
of 63L
3 63L is working due to
refrigerant leakage or defective parts.
4 Defective outdoor controller
circuit board
1 Check connection of 63L connector on
outdoor controller circuit board.
Refer to "11-6. TEST POINT DIAGRAM".
2 Check the 63L side of connecting wire.
3 Check refrigerant pressure.
Charge additional refrigerant. Check continuity by tester. Replace the parts if the parts are defective. 4 Replace outdoor controller circuit board.
OCH533D
29
Check code
Abnormal point and detection method Judgment and action
Eb
Miswiring of indoor/outdoor unit connecting wire (converse wiring or disconnection)
Outdoor controller circuit board can automatically set the unit number of indoor units. Abnormal if the indoor unit number cannot be set within 4 minutes after power on because of miswiring (converse wiring or disconnection) of indoor/outdoor unit connecting wire.
EC
Startup time over
The unit cannot finish startup process within 4 minutes after power on.
Case
1 Contact failure of indoor/
outdoor unit connecting wire
2 Diameter or length of indoor/
outdoor unit connecting wire is out of specified capacity.
7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control) 8 Noise has entered into power
supply or indoor/outdoor unit connecting wire.
1 Contact failure or miswiring of
indoor/outdoor unit connecting wire
2 Diameter or length of indoor/
outdoor unit connecting wire is out of specified capacity.
4 Defective transmitting receiving
circuit of outdoor controller circuit board
5 Defective transmitting receiving
circuit of indoor controller board
6 Defective indoor power board 7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control) 8 Noise has entered into power
supply or indoor/outdoor unit connecting wire.
Indoor/outdoor unit connector miswiring, excessive number of units (4 units or more)
1. Outdoor controller circuit board can automatically check the number of connected indoor units. Abnormal if the number cannot be checked automatically due to miswiring of indoor/outdoor unit connecting wire and etc. after power is turned on for 4 minutes.
2. Abnormal if outdoor controller circuit board recognizes excessive number of indoor units.
1 Check disconnection or looseness or polarity
of indoor/outdoor unit connecting wire of indoor and outdoor units.
2 Check diameter and length of indoor/outdoor
unit connecting wire. Total wiring length: 80 m (including wiring connecting each indoor unit
and between indoor and outdoor unit) Also check if the connection order of flat
cable is S1, S2, S3.
3 Check the number of indoor units that are
connected to one outdoor unit. (If EA is
detected)
46 Turn the power off once, and on again to
check. Replace outdoor controller circuit board, indoor controller board or indoor power board if abnormality occurs again.
7
Check if refrigerant addresses (SW1-3 to
SW1-6 on outdoor controller circuit board) are
overlapping in case of group control system.
8 Check transmission path, and remove the
cause.
Note: The descriptions above, 1–8, are for
EA, Eb and EC.
1 Contact failure or miswiring of
indoor/outdoor unit connecting wire
2 Diameter or length of indoor/
outdoor unit connecting wire is out of specified capacity.
3 Excessive number of indoor
units are connected to 1 outdoor unit (2 units or more).
4 Defective transmitting receiving
circuit of outdoor controller circuit board
5 Defective transmitting receiving
circuit of indoor controller board
6 Defective indoor power board 7 2 or more outdoor units have
refrigerant address “0” .
(In case of group control) 8 Noise has entered into power
supply or indoor / outdoor unit connecting wire.
EA
F9
2 connector open (SW100/120 only)
Abnormal if both 63H and 63L connector circuits are open for three minutes continuously after power supply.
63H: High-pressure switch 63L: Low-pressure switch
1 Disconnection or contact failure
of connector (63H,63L) on outdoor controller circuit board
2 Disconnection or contact failure
of 63H, 63L
3 63H and 63L are working due
to defective parts.
4 Defective outdoor controller
board
1 Check connection of connector (63H,63L) on
outdoor controller circuit board.
Refer to "11-6. TEST POINT DIAGRAM". 2 Check the 63H and 63L side of connecting
wire.
3 Check continuity by tester. Replace the parts if the parts are defective. 4 Replace outdoor controller circuit board.
EE
Incorrect connection
The outdoor unit does not receive the sig­nals of I/F or FTC.
1 A device other than Interface
unit or Flow temp. controller unit is connected to the unit.
1 Connect I/F or FTC to the unit.
OCH533D
30
Check code
Abnormal point and detection method Judgment and action
U1
High pressure (High-pressure switch 63H operated)
Abnormal if high-pressure switch 63H operated (4.15 MPa) during compressor operation.
63H: High-pressure switch
1 Defective operation of stop
valve (Not fully open)
2 Clogged or broken pipe 3 Locked outdoor fan motor 4 Malfunction of outdoor fan
motor
5 Short cycle of outdoor unit 6 Dirt of outdoor heat exchanger 7 Decreased airflow caused by
defective inspection of outside temperature thermistor
(It detects lower temperature
than actual temperature.)
8 Disconnection or contact failure
of connector (63H) on outdoor controller board
9 Disconnection or contact failure
of 63H connection
0 Defective outdoor controller
board
1 Defective action of linear
expansion valve
2 Malfunction of fan driving circuit
1 Check if stop valve is fully open.
2 Check piping and repair defect. 3–6 Check outdoor unit and repair defect.
7 Check the detected temperature of outside
temperature thermistor on LED display. (SW2 on A-Control Service Tool : Refer to "11-7. FUNCTION OF SWITCHES,
CONNECTORS AND JUMPERS".)
80 Turn the power off and check F5 is
displayed when the power is turned again.
When F5 is displayed, refer to “Judgment
and action” for F5.
1 Check linear expansion valve. Refer to "11-4. HOW TO CHECK THE
PARTS". 2 Replace outdoor controller board.
Case
U2
U3
Open/short circuit of discharge temperature thermistor (TH4) / Comp. surface temperature thermistor (TH34)
Abnormal if open (3: or less) or short (217: or more) is detected during compressor operation. (Detection is inoperative for 10 minutes of compressor starting process and for 10 minutes after and during defrosting.)
1 Disconnection or contact failure
of connector (TH4/TH34) on the outdoor controller circuit board
2 Defective thermistor
3 Defective outdoor controller
circuit board
1 Check connection of connector (TH4/TH34)
on the outdoor controller circuit board. Check breaking of the lead wire for thermistor (TH4/TH34). Refer to "11-6. TEST
POINT DIAGRAM". 2 Check resistance value of thermistor (TH4/
TH34) or temperature by microprocessor. (Thermistor/TH4/TH34: Refer to "11-4. HOW
TO CHECK THE PARTS".)
(SW2 on A-Control Service Tool: Refer to
"11-7. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS".
)
3 Replace outdoor controller board.
<Abnormalities detected while unit is operating>
High discharge temperature
(1) Abnormal if discharge temperature
thermistor (TH4) exceeds 125: or 110 : continuously for 5 minutes.
Abnormal if discharge temperature
thermistor (TH4) exceeds 110: or more continuously for 30 seconds after 90 seconds have passed since the defrosting operation started.
(2) Abnormal if discharge superheat
(Cooling: TH4−T
63HS /
Heating: TH4−T63HS) exceeds 70:
continuously for 10 minutes.
High comp. surface temperature
Abnormal if comp. surface temperature (TH34) exceeds 125:. In the case of high comp. surface temperature error, compressor does not restart unless the thermistor (TH34) becomes less than 95:.
1 Overheated compressor
operation caused by shortage of refrigerant
2 Defective operation of stop
valve
3 Defective thermistor 4 Defective outdoor controller
board
5 Defective action of linear
expansion valve
6 Clogging with foreign objects in
refrigerant circuit
Note: Clogging occur in the parts
which become below freezing point when water enters in refrigerant circuit.
1 Check intake superheat. Check leakage of refrigerant. Charge additional refrigerant.
2 Check if stop valve is fully open.
34
Turn the power off and check if U3 is displayed when the power is turned on again.
When U3 is displayed, refer to “Judgment
and action” for U3.
5 Check linear expansion valve. Refer to "11-4. HOW TO CHECK THE
PARTS".
6 After recovering refrigerant, remove water
from entire refrigerant circuit under vacuum more than 1 hour.
OCH533D
31
Check code
Abnormal point and detection method
Case
Judgment and action
U5
Temperature of heat sink
Abnormal if heat sink thermistor (TH8) detects temperature indicated below. SW75VHA(R3) ································· 79°C SW75VHAR4 ···································· 77°C SW100V ········································ 94°C SW100Y ········································ 84°C SW120V ········································ 94°C SW120Y ········································ 84°C
1 The outdoor fan motor is
locked.
2 Failure of outdoor fan motor 3 Air flow path is clogged. 4 Rise of ambient temperature
5 Defective thermistor
6 Defective input circuit of
outdoor power circuit board
7
Failure of outdoor fan drive circuit
12 Check outdoor fan. 3 Check air flow path for cooling. 4 Check if there is something which causes
temperature rise around outdoor unit. (Upper limit of ambient temperature is 46:.) Turn off power, and on again to check if U5 is displayed within 30 minutes. If U4 is displayed instead of U5, follow the action to be taken for U4.
5 Check resistance value of thermistor (TH8)
or temperature by microprocessor.
(Thermistor/TH8: Refer to "11-4. HOW TO
CHECK THE PARTS".)
(SW2 on A-Control
Service Tool: Refer to
"11-7. FUNCTION OF
SWITCHES, CONNECTORS AND JUMPERS".
)
6 Replace outdoor power circuit board. 7 Replace outdoor controller circuit board.
U4
Open/short of outdoor unit thermistors (TH3, TH6, TH7, and TH8)
Abnormal if open or short is detected during compressor operation. Open detection of thermistors TH3 and TH6 is inoperative for 10 seconds to 10 minutes after compressor starting and 10 minutes after and during defrosting.
Note:
Check which unit has abnormality in its
thermistor by switching the mode of SW2. (PAC-SK52ST) (Refer to "11-7. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS". )
Note: SW100/120V,
Heat sink
thermistor(TH8) is in the power module.
1
Check connection of connector (TH3, TH7/6) on the
outdoor controller circuit board. Check connection of connector (CN3) on the outdoor power circuit board. Check breaking of the lead wire for thermistor (TH3, TH6,TH7,TH8). Refer to "11-6. TEST POINT DIAGRAM".
2 Check resistance value of thermistor (TH3,
TH6,TH7,TH8) or check temperature by microprocessor. (Thermistor/TH3,TH6,TH7,TH8: Refer to "11-4. HOW TO CHECK THE PARTS".) (SW2 on A-Control Service Tool: Refer to "11-7. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS".)
3 Replace outdoor controller circuit board.
Note: Emergency operation is available in case of
abnormalities of TH3, TH6 and TH7.
1 Disconnection or contact failure
of connectors Outdoor controller circuit board
:
TH3, TH7/6
Outdoor power circuit board
:
CN3
2 Defective thermistor
3 Defective outdoor controller
circuit board
( )
U6
Power module
Check abnormality by driving power module in case overcurrent is detected. (UF or UP error condition)
1 Outdoor stop valve is closed. 2 Decrease of power supply voltage 3 Looseness, disconnection or
converse of compressor wiring connection
4 Defective compressor 5 Defective outdoor power circuit
board
1 Open stop valve. 2 Check facility of power supply. 3 Correct the wiring (U
•V•
W phase) to compressor. Refer to "11-6. TEST POINT DIAGRAM" (Outdoor power circuit board).
4 Check compressor referring to "11-5. HOW
TO CHECK THE PARTS".
5 Replace outdoor power circuit board.
U7
Too low superheat due to low discharge temperature
Abnormal if discharge superheat is continuously detected less than or equal to−15: for 3 minutes even though linear expansion valve has minimum open pulse after compressor starts operating for 10 minutes.
1 Disconnection or loose
connection of discharge temperature thermistor (TH4)
2 Defective holder of discharge
temperature thermistor
3
Disconnection or loose connection
of linear expansion valve’s coil
4 Disconnection or loose
connection of linear expansion valve’s connector
5
Defective linear expansion valve
12 Check the installation conditions of
discharge temperature thermistor (TH4).
3 Check the coil of linear expansion valve. Refer to "11-5. HOW TO CHECK THE
COMPONENTS".
4 Check the connection or contact of LEV-A
and LEV-B on outdoor controller circuit board.
5 Check linear expansion valve. Refer to "11-
4. HOW TO CHECK THE PARTS".
Thermistors
Open detection Short detection
Symbol Name
TH3 Thermistor <Liquid> −40°C or below 90°C or above TH6 Thermistor <2-phase pipe> −40°C or below 90°C or above TH7 Thermistor <Ambient> −40°C or below 90°C or above TH8 Thermistor <Heat sink> SW75V SW100/120Y −27°C or below 102°C or above TH8 Internal thermistor
SW100/120V −35°C or below 170°C or above
U8
Outdoor fan motor
Abnormal if rotational frequency of the fan motor is not detected during DC fan motor operation. Fan motor rotational frequency is abnormal if;
• 100 rpm or below detected continuously
for 15 seconds at 20: or more outside air temperature.
• 50 rpm or below or 1500 rpm or more
detected continuously for 1 minute.
1 Failure in the operation of the
DC fan motor
2 Failure in the outdoor circuit
controller board
1 Check or replace the DC fan motor.
2 Check the voltage of the outdoor circuit
controller board during operation.
3 Replace the outdoor circuit controller board.
(When the failure is still indicated even after performing the action 1 above.)
OCH533D
Check Code
Abnormal point and detection method
Case
Judgment and action
32
U9
Detailed
codes
To find out the details about U9 error, turn ON SW2-1, 2-2, 2-3, 2-4, 2-5 and 2-6 when U9 error occurs. To find out the detail history (latest) about U9 error, turn ON SW2-1, 2-2 and 2-6. Refer to "11-7. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS".
01
Overvoltage error
• Increase in DC bus voltage to
SW75VHA(R3): 420 V SW75VHAR4: 400 V SW100, 120V: 400 V
SW100, 120Y: 760 V
1
Abnormal increase in power source volt­age
2 Disconnection of compressor wiring 3 Defective outdoor power circuit
board
4
Compressor has a ground fault.
1
Check the field facility for the power supply.
2
Correct the wiring (U.V.W phase) to compressor. Refer to "11-6. TEST POINT DIAGRAM" (Outdoor power circuit board).
3 Replace outdoor power circuit board. 4 Check compressor for electrical
insulation. Replace compressor.
02
Undervoltage error
• Instantaneous decrease in DC
bus voltage to SW75, 100, 120V: 200 V SW100, 120Y: 350 V
1 Decrease in power source voltage,
instantaneous stop
2
Disconnection or loose connection of CN52C on the outdoor power circuit board/controller circuit board (SW100, 120V)
3
Disconnection or loose connection of CN52C on the outdoor noise filter circuit board/controller circuit board (SW75VHA(R3))
4
Defective converter drive circuit in outdoor power circuit board (SW·V)
5
Defective 52C drive circuit in outdoor power circuit board (SW100, 120V/Y
,
SW75VHAR4
)
6 Defective 52C drive circuit in
outdoor noise filter circuit board (SW75VHA(R3))
7 Defective outdoor converter circuit
board (SW
·
Y)
8
Disconnection or loose connection of rush current protect resistor RS (SW·Y)
9 Defective rush current protect resis-
tor RS (SW
·
Y)
0 Disconnection or loose connection
of main smoothing capacitor CB (SW100,120V)
1
Disconnection or loose connection of CN2 on the outdoor power circuit board /controller circuit board (
SW100,120V
)
2 Power circuit failure on DC supply
for 18V DC output on outdoor con­troller circuit board (SW100,120V)
1
Check the field facility for the power supply.
23 Check CN52C wiring. (SW·V exclud-
ing SW75VHAR4)
4 Replace outdoor power circuit board.
(SW
·
V)
5 Replace outdoor power circuit board.
(SW
100,120
V/Y, SW75VHAR4)
6 Replace outdoor noise filter circuit
board.
(SW75VHA(R3))
7 Replace outdoor converter circuit
board. (SW
·
Y)
8 Check RS wiring. (SW
·
Y)
9 Replace RS. (SW·Y)
0 Check CB wiring. (SW
100,120
V)
1 Check CN2 wiring. (SW
100,120
V)
2 Replace outdoor controller circuit
board. (SW
100,120
V)
04
Input current sensor error/ L1-phase open error
• Decrease in input current
through outdoor unit to 0.1 A only if operation frequency is more than or equal to 40 Hz or compressor current is more than or equal to 6 A.
1
L1-phase open
(SW·Y)
2 Disconnection or loose connection
between TB1 and outdoor noise filter circuit board (SW75V(R3), SW
·
Y)
3
Disconnection or loose connection of
CN5 on the outdoor power circuit board/
CNCT on the outdoor noise filter board (SW75V(R3), SW·Y)
4 Defective ACCT (AC current trans)
on the outdoor noise filter circuit board (
SW75V(R3), SW·
Y)
5 Defective input current detection
circuit in outdoor power circuit board
6
Defective outdoor controller circuit board
1 Check the field facility for the power
supply. (SW·Y)
2 Check the wiring between TB1 and
outdoor noise filter circuit board. (SW75V(R3), SW·Y)
3 Check CN5/CNCT wiring. (
SW75V(R3),
SW·Y)
4 Replace outdoor noise filter circuit
board. (SW·Y)
5 Replace outdoor power circuit board.
6 Replace outdoor controller circuit board.
08
Abnormal power synchronous signal
• No input of power synchronous
signal to power circuit board
• Power synchronous signal
of 44 Hz or less, or 65 Hz or more is detected on power circuit board.
1
Distortion of power source voltage,
Noise superimposition.
2 Disconnection or loose connection
of earth wiring
3 Disconnection or loose connection
of CN2 on the outdoor power circuit
board /controller circuit board
4
Defective power synchronous signal
circuit in outdoor controller circuit board
5 Defective power synchronous signal
circuit in outdoor power circuit board
1 Check the field facility for the power
supply.
2 Check earth wiring.
3 Check CN2 wiring.
4 Replace outdoor controller circuit board.
5 Replace outdoor power circuit board.
OCH533D
Check Code
Abnormal point and detection method Judgment and action
Case
33
UF
Compressor overcurrent interruption (When compressor locked)
Abnormal if overcurrent of DC bus or compressor is detected within 30 seconds after compressor starts operating.
1 Stop valve is closed. 2 Decrease of power supply
voltage
3 Looseness, disconnection or
converse of compressor wiring connection
4 Defective compressor
5 Defective outdoor power board
1 Open stop valve. 2 Check facility of power supply.
3 Correct the wiring (U
VW phase) to
compressor.
Refer to "11-6. TEST POINT DIAGRAM".
(Outdoor power circuit board).
4 Check compressor. Refer to "11-4. HOW TO CHECK THE PARTS". 5 Replace outdoor power circuit board.
Ud
Overheat protection
Abnormal if liquid thermistor (TH3), con­densing temperature T
63HS detects 70:
or more during compressor operation.
1
Defective outdoor fan (fan motor) or short cycle of outdoor unit during cooling operation
2 Defective liquid thermistor
(TH3), condensing temperature T
63HS
3
Defective outdoor controller board
1 Check outdoor unit air passage.
23 Turn the power off and on again to check
the check code. If U4 is displayed, follow the U4 processing direction.
UE
Abnormal pressure of pressure sensor (63HS)
Abnormal if pressure sensor (63HS) detects 0.1 MPa or less. Detection is inoperative for 3 minutes after compressor starting and 3 minutes after and during defrosting.
1 Disconnection or contact
failure of connector (63HS) on the outdoor controller circuit board
2 Defective pressure sensor
3 Defective outdoor controller
circuit board
1 Check connection of connector (63HS) on
the outdoor controller circuit board.
Check breaking of the lead wire for
thermistor (63HS).
2 Check pressure by microprocessor.
(Pressure sensor/ 63HS) (SW2: Refer to "11-7. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS". )
3 Replace outdoor controller board.
UH
Current sensor error or input current error
• Abnormal if current sensor detects −1.0A
to 1.0A during compressor operation. (This error is ignored in case of test run mode.)
Abnormal if 40A (SW100/120V, SW75VHAR4) of input current is detected or 37A (SW100/120V, SW75VHAR4) or more of input current is detected for 10 seconds continuously.
1 Disconnection of compressor
wiring
2 Defective circuit of current
sensor on outdoor power circuit board
3 Decrease of power supply
voltage
4 Leakage or shortage of
refrigerant
1 Correct the wiring (U
VW phase) to
compressor. Refer to "11-6. TEST POINT DIAGRAM" (Outdoor power circuit board).
2 Replace outdoor power circuit board.
3 Check the facility of power supply. 4 Check leakage of refrigerant.
UL
Low pressure (63L operated) (SW100/120 only)
Abnormal if 63L is operated (under
−0.03MPa) during compressor operation.
63L: Low-pressure switch
1 Stop valve of outdoor unit is
closed during operation.
2 Disconnection or loose
connection of connector (63L) on outdoor controller board
3 Disconnection or loose
connection of 63L
4 Defective outdoor controller
board
5 Leakage or shortage of
refrigerant
6 Malfunction of linear expansion
valve
1 Check stop valve.
2–4 Turn the power off and on again to check
if F3 is displayed on restarting. If F3 is displayed, follow the F3 processing direction.
5 Correct to proper amount of refrigerant.
6 Check linear expansion valve.
Refer to
"11-4. HOW TO CHECK THE PARTS".
10
PFC error (Overvoltage/ Undervoltage/Overcurrent)
• PFC detected any of the fol­lowing
a) Increase of DC bus voltage to
420 V (SW75VHA(R3),SW
·V
),
400 V (SW75VHAR4)
b) Decrease in PFC control
voltage to 12 V DC or lower
c) Increase in input current to
50A peak
(SW75V only)
1
Abnormal increase in power source voltage
2 Decrease in power source
voltage, instantaneous stop
3 Disconnection of compressor
wiring
4 Misconnection of reactor (ACL) 5
Defective outdoor power circuit board
6
Defective reactor (ACL)
7
Disconnection or loose connection of CN2 on the outdoor power circuit board/ controller circuit board
PFC/IGBT error (Undervoltage)
When Compressor is running, DC bus voltage stays at 310V or lower for consecutive 10 seconds
(SW·V only)
1 Incorrect switch settings on the
outdoor controller circuit board for model select
2
Defective outdoor power circuit board
3
Defective outdoor controller circuit board
1 Correction of a model select
2 Replace outdoor power circuit board.
3 Replace outdoor controller circuit board.
12 Check the field facility for the power
supply.
3 Correct the wiring (U.V.W phase) to
compressor. Refer to "11-6. TEST POINT DIAGRAM" (Outdoor power circuit board).
4 Correct the wiring of reactor (ACL). 5 Replace outdoor power circuit board. 6 Replace reactor (ACL). 7 Check CN2 wiring.
20
Detailed
codes
U9
OCH533D
Check Code
Abnormal point and detection method Judgment and action
Case
34
E1
or
E2
Remote controller control board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the remote controller control board. (Check code: E1)
2 Abnormal if the clock function of remote
controller cannot be normally operated. (Check code: E2)
1 Defective remote controller
1 Replace remote controller.
UP
E0
or
E4
Remote controller transmission error (E0)/ signal receiving error (E4)
1 Abnormal if main or sub remote
controller cannot receive normally any transmission from indoor unit of refrigerant address “0” for 3 minutes.
(Check code : E0) 2 Abnormal if sub remote controller could
not receive any signal for 2 minutes. (Check code: E0)
1 Abnormal if indoor controller board
cannot receive normally any data from remote controller board or from other indoor controller board for 3 minutes. (Check code: E4)
2 Indoor controller board cannot receive
any signal from remote controller for 2 minutes. (Check code: E4)
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main” if
there is no problem with the action above.
3 Check wiring of remote controller.
Refer to the indoor unit's Installation Manual
for remote controller connection.
If the cause of trouble is not in above 1–3, 4 Diagnose remote controllers.
a) When “RC OK” is displayed,
Remote controllers have no problem. Turn the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed,
Replace remote controller.
c) When "RCE3" or "ERC00-66" is displayed,
noise may be causing abnormality.
Note: If the unit is not normal after replacing
indoor controller board in group control, indoor controller board of address “0” may be abnormal.
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
3 Miswiring of remote controller
4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board of refrigerant address “0”
6 Noise has entered into the
transmission wire of remote controller.
Compressor overcurrent interruption
Abnormal if overcurrent DC bus or compressor is detected after compressor starts operating for 30 seconds.
1 Stop valve of outdoor unit is
closed.
2 Decrease of power supply
voltage
3 Looseness, disconnection or
converse of compressor wiring connection
4 Defective fan of outdoor units 5 Short cycle of outdoor units 6 Defective input circuit of
outdoor controller board
7 Defective compressor 8 Defective outdoor power circuit
board
9 Dip switch setting difference of
outdoor controller circuit board
1 Open stop valve.
2 Check facility of power supply.
3 Correct the wiring (U
VW phase) to
compressor. Refer to "11-6. TEST POINT DIAGRAM" (Outdoor power circuit board).
4 Check outdoor fan. 5 Solve short cycle. 6 Replace outdoor controller circuit board.
Note: Before the replacement of the outdoor
controller circuit board, disconnect the wiring to compressor from the outdoor power circuit board and check the output voltage among phases, U, V, W, during test run. No defect on board if voltage among phases (U-V, V-W and W-U) is same. Make sure to perform the voltage check with same performing frequency.
7 Check compressor. Refer to "11-4. HOW TO
CHECK THE PARTS".
8 Replace outdoor power circuit board.
9 Check the DIP switch setting of outdoor
controller circuit board.
OCH533D
35
E9
Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit)
1
Abnormal if “0” receiving is detected 30 times continuously though outdoor controller circuit board has transmitted “1”.
2 Abnormal if outdoor controller
circuit board could not find blank of transmission path for 3 minutes.
1 Indoor/ outdoor unit connecting
wire has contact failure.
2 Defective communication circuit
of outdoor controller circuit board
3 Noise has entered power supply. 4 Noise has entered indoor/
outdoor unit connecting wire.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire.
24 Turn the power off, and on again to
check. Replace outdoor controller circuit board if abnormality is displayed again.
EF
Non defined check code
This code is displayed when non defined check code is received.
1 Noise has entered transmission
wire of remote controller.
2 Noise has entered indoor/
outdoor unit connecting wire.
3 Outdoor unit is not inverter
models.
12 Turn the power off, and on again to check.
Replace indoor controller board or outdoor controller circuit board if abnormality is displayed again.
3 Replace outdoor unit with inverter type
outdoor unit.
E8
Indoor/outdoor unit communication error (Signal receiving error) (Outdoor unit)
Abnormal if outdoor controller circuit board could not receive anything normally for 3 minutes.
1 Contact failure of indoor/
outdoor unit connecting wire
2 Defective communication circuit
of outdoor controller circuit board
3 Defective communication circuit
of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor or outdoor units.
24 Turn the power off, and on again to
check. Replace indoor controller board or outdoor controller circuit board if abnormality is displayed again.
E3
or
E5
Remote controller transmission error (E3)/ signal receiving error (E5)
1 Abnormal if remote controller could not
find blank of transmission path for 6 seconds and could not transmit. (Check code: E3)
2 Remote controller receives transmitted
data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Check code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path. (Check code: E5)
2 Indoor controller board receives
transmitted data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Check code: E5)
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting.
4–6 Diagnose remote controller.
a) When “RC OK” is displayed, remote
controllers have no problem. Turn the power off, and on again to check. When becoming abnormal again, replace indoor controller board.
b) When “RC NG” is displayed, replace
remote controller.
c)
When “RC E3” or “ERC 00-66” is displayed, noise may be causing abnormality.
1 2 remote controller are set as
“main.”
(In case of 2 remote controllers)
2 Remote controller is connected
with 2 indoor units or more.
3 Repetition of refrigerant
address
4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board
6 Noise has entered into
transmission wire of remote controller.
Note: Check LED display on the outdoor
controller circuit board. (Connect A-control service tool, PAC-SK52ST.)
1
Check disconnection or looseness of
Interface unit/Flow temp. controller or outdoor unit connecting wire of Interface unit/ Flow temp. controller or outdoor unit.
2–4
Turn the power off, and on again to check. If abnormality generates again, replace Interface unit/Flow temp. controller or outdoor controller circuit board.
Interface unit/Flow temp. controller or outdoor unit communication error (Signal receiving error)
1
Abnormal if Interface unit/Flow temp.
controller cannot receive any signal normally for 6 minutes after turning the power on.
2
Abnormal if Interface unit/Flow temp.
controller cannot receive any signal normally for 3 minutes.
1
Contact failure, short circuit
or, miswiring (converse wiring) of Interface unit/Flow temp. controller or outdoor unit connecting wire
2
Defective transmitting receiving
circuit of outdoor controller circuit board
3
Defective transmitting receiving
circuit of Interface unit/Flow temp. controller
4
Noise has entered into Interface
unit/Flow temp. controller or outdoor unit connecting wire.
E6
Check code Abnormal point and detection method Judgment and action
Case
Ed
Serial communication error
1
Abnormal if serial co
mmunication between outdoor controller circuit board and outdoor power circuit board is d
efective.
1 Breaking of wire or contact
failure of connector CN2 between the outdoor controller circuit board and the outdoor power circuit board
2 Breaking of wire or contact
failure of connector CN4 between the outdoor controller circuit board and the outdoor power circuit board
3 Defective communication circuit
of outdoor power circuit board
4 Defective communication circuit
of outdoor controller circuit board for outdoor power circuit board
12 Check connection of each connector CN2
and CN4 between the outdoor controller circuit board and the outdoor power circuit board.
3 Replace outdoor power circuit board.
4 Replace outdoor controller circuit board.
OCH533D
Check Code Abnormal point and detection method Judgment and action
Case
36
11-3. TROUBLESHOOTING
Phenomena
Factor Countermeasure
1. Remote controller display does not work.
2. “PLEASE WAIT” display is remained on the remote controller.
1 At longest 2 minutes after the power supply “PLEASE
WAIT” is displayed to start up.
2 Communication error between the remote controller
and indoor unit
3 Communication error between the indoor and outdoor
unit
4 Outdoor unit protection device connector is open.
1 12 V DC is not supplied to remote controller.
(Power supply display
is not indicated on LCD.)
2 12–15 V DC is supplied to remote controller, however,
no display is indicated.
“PLEASE WAIT” is not displayed.
“PLEASE WAIT” is displayed.
1 Check LED2 on indoor controller board.
(1) When LED2 is lit.
Check the remote controller wiring for breaking or contact failure.
(2) When LED2 is blinking.
Check short circuit of remote controller wiring.
(3) When LED2 is not lit.
Refer to No.3 below.
2 Check the following.
Failure of remote controller if “PLEASE WAIT” is not displayed
Refer to No.2 below if “PLEASE WAIT” is displayed.
1 Normal operation 2 Self-diagnosis of remote controller 3 ”PLEASE WAIT” is displayed for 6 minutes
at most in case of indoor/outdoor unit communication error. Check LED3 on indoor controller board.
(1) When LED3 is not blinking.
Check indoor/outdoor connecting wire for miswiring. (Converse wiring of S1 and S2, or break of S3 wiring.)
(2) When LED3 is blinking.
Indoor/outdoor connecting wire is normal.
4 Check LED display on outdoor controller
circuit board. Refer to "11-7. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS". Check protection device connector (63L and 63H) for contact failure. Refer to "11-6. TEST POINT DIAGRAM".
Freezing/overheating protection is working
Overheating protection <Heating mode>
Abnormal if condensing temperature of pressure sensor (63HS) detects Tcond. °C or more and compressor operation frequency is less than or equal to 25 Hz. Detection is inoperative during defrosting.
1 Overcharge of refrigerant 2
Defective refrigerant circuit (clogs)
3
Malfunction of linear expansion valve
4 Reduced water flow
· Clogged filter
· Leakage of water
5 High temperature
· Over-load
· Inlet water is too warm.
6 Defective water pump
12 Check operating condition of refrigerant
circuit.
3 Check linear expansion valve.
45 Check water piping. 6 Check water pump.
Ambient temperature (TH7)
stage-g
stage-f
stage-e
stage-d
stage-c
stage-b
stage-a
[°C]
Tcond
stage-a stage-b stage-c stage-d stage-e stage-f stage-g
18 17 15 14 12 11 9 8 6 5 3 2
63 62 61 60 59 57 51
Tcond SW75
SW100/120
63 61 60 58 56 53 50
stage-s
61
61
stage-s
27 28
P6
1–3
Check resistance value of thermistor.
0:
...
15.0 k"
10:
.....
9.6 k"
20:
.....
6.3 k"
If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor, breaking of wire or contact failure can be detected.
2
Check contact failure of Interface unit/Flow
temp. controller. Refer to the indoor unit's
Installation Manual. Turn the power on again and check restart after inserting connector again.
4
Check actual tank temperature display on
remote controller.
Replace PCB of Interface unit/Flow temp.
controller if there is abnormal difference with
actual tank temperature. Turn the power off, and on again to operate after check.
1
Defective thermistor character-
istics
2
Contact failure of interface unit/
Flow temp. controller
Refer to the indoor unit's Instal-
lation Manual for TH5 connec­tion.
3
Breaking of wire or contact
failure of thermistor wiring
4
Defective PCB of interface
unit/Flow temp. controller
Actual tank temperature thermistor (TH5)
1
The unit is 3-minute resume preven-
tion mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after 3 minutes. (The unit returns to normal operation, if it has been reset normally)
2
Constantly detected during cooling,
heating, heating ECO, anti freeze and hot water operation.
P9
30:
.....
4.3 k"
40:
.....
3.0 k"
OCH533D
Factor
37
3. When pressing the remote controller operation switch, the OPERATION display is appeared but it will be turned off soon.
1 After cancelling to select function from the remote
controller, the remote controller operation switch will be not accepted for approx. 30 seconds.
1 Normal operation
Phenomena
Countermeasure
7. Remote controller display works normally and the unit performs heating operation, however, the capacity cannot be fully obtained.
1Linear expansion valve fault
Opening cannot be adjusted well due to linear expansion valve fault.
2Refrigerant shortage
3Lack of insulation for refrigerant piping 4Filter clogging
5Heat exchanger clogging
6Air duct short cycle 7Bypass circuit of outdoor unit fault
1Discharging temperature and indoor heat
exchanger temperature does not rise.
Inspect the failure by checking discharg-
ing pressure.
Replace linear expansion valve.
2• If refrigerant leaks, discharging tempera
ture rises and LEV opening increases.
Inspect leakage by checking the tem-
perature and opening.
Check pipe connections for gas leakage.
3Check the insulation. 4Open intake grille and check the filter.
Clean the filter by removing dirt or dust on it.
5• If the filter is clogged, indoor pipe
temperature rises and discharging pressure increases. Check if heat exchanger is clogged by inspecting discharging pressure.
Clean the heat exchanger.
6Remove the blockage. 7Check refrigerant system during operation.
8. 1For 3 minutes after temperature
adjuster turns off, the compressor will not start operating even if tem­perature adjuster is turned on.
2For 3 minutes after temperature
adjuster turns on, the compressor will not stop operating even if tem­perature adjuster is turned off.
(Compressor stops operating
immediately when turning off by the remote controller.)
12Normal operation (For protection of compressor)
12Normal operation
4. Even controlling by the wireless remote controller, no beep is heard and the unit does not start operat­ing. Operation display is indicated on wireless remote controller.
1The pair number settings of the wireless remote controller and indoor controller board are mismatched.
1Check the pair number settings.
5. When operating by the wireless remote controller, beep sound is heard, however, unit does not start operating.
1No operation for 2 minutes at most after the power
supply ON.
2Local remote controller operation is prohibited.
• Remote controlling adaptor is connected to CN32
on the indoor controller board.
• Local remote controller operation is prohibited
by centralized controller etc. since it is connected to MELANS.
3Phenomena of No.2.
1Normal operation
2Normal operation
3Check the phenomena No.2.
6. Remote controller display works normally and the unit performs cool­ing operation, however, the capacity cannot be fully obtained. (The air does not cool well.)
1Refrigerant shortage
2Filter clogging
3Heat exchanger clogging
4Air duct short cycle
1If refrigerant leaks, discharging tempera-
ture rises and LEV opening increases. Inspect leakage by checking the tem­perature and opening.
Check pipe connections for gas leakage.
2Open intake grille and check the filter.
Clean the filter by removing dirt or dust on it.
3• If the filter is clogged, indoor pipe tem-
perature rises and discharging pressure increases. Check if heat exchanger is clogged by inspecting discharging pres­sure.
Clean the heat exchanger.
4Remove the blockage.
OCH533D
38
Phenomena Countermeasure
A owing water sound or occasional hissing sound is heard.■
These sounds can be heard when refrigerant and/or water is (are) owing in the in-
door unit or refrigerant pipe, or when the refrigerant and/or water is (are) chugging.
Water does not heat or cool well.
Clean the lter of water piping. (Flow is reduced when the lter is dirty or clogged.)
Check the temperature adjustment and adjust the set temperature.
Make sure that there is plenty of space around the outdoor unit.
Water or vapour is emitted from the outdoor unit.
During cooling mode, water may form and drip from the cool pipes and joints.
During heating mode, water may form and drip from the heat exchanger of
outdoor unit.
During defrosting mode, water on the heat exchanger of outdoor unit evapo-
rates and water vapour may be emitted.
The operation indicator does not appear in the remote con­troller display.
Turn on the power switch. “
” will appear in the remote controller display.
” appears in the remote controller display.
During external signal control, “ ” appears in the remote controller display
and FTC operation cannot be started or stopped using the remote controller.
When restarting the outdoor unit soon after stopping it, it does not operate even though the ON/OFF button is pressed.
Wait approximately 3 minutes. (Operation has stopped to protect the outdoor
unit.)
FTC operates without the ON/OFF button being pressed.■ Is the on timer set?
Press the ON/OFF button to stop operation.
Is the FTC connected to a external signal?
Consult the concerned people who control the FTC.
Does “
” appear in the remote controller display?
Consult the concerned people who control the FTC.
Has the auto recovery feature from power failures been set?
Press the ON/OFF button to stop operation.
FTC stops without the ON/OFF button being pressed.
Is the off timer set?
Press the ON/OFF button to restart operation.
Is the air conditioner connected to a central remote controller?
Consult the concerned people who control the FTC.
Does “
” appear in the remote controller display?
Consult the concerned people who control the FTC.
Remote controller timer operation cannot be set.
Are timer settings invalid?
If the timer can be set,
WEEKLY
,
SIMPLE
, or
AUTO OFF
appears in the
remote controller display.
“PLEASE WAIT” appears in the remote controller display.■ The initial settings are being performed. Wait approximately 3 minutes.
If the remote controller is not only for FTC, change it.
An check code appears in the remote controller display.
The protection devices have operated to protect the FTC and outdoor unit.
Do not attempt to repair this equipment by yourself.
Turn off the power switch immediately and consult your dealer. Be sure to
provide the dealer with the model name and information that appeared in the remote controller display.
If the unit cannot be operated properly after test run, refer to the following table to find the cause.
Symptom
Cause
Wired remote controller LED 1, 2 (PCB in outdoor unit)
PLEASE WAIT
PLEASE WAIT Check code
Display messages do not appear even when operation switch is turned ON (operation lamp does not light up).
For about 2 minutes after power-on
Subsequent to about 2 minutes after power-on
After LED 1, 2 are lighted, LED 2 is
turned off, then only LED 1 is
Only LED 1 is lighted.
LED 1, 2 blink.
Only LED 1 is lighted.
LED 1 blinks twice, LED 2 blinks once.
For about 2 minutes following power-on,op­eration of the remote controller is not possible due to system start-up. (Correct operation)
Connector for the outdoor unit’s protection device is not connected.
Reverse or open phase wiring for the outdoor unit’s power terminal block (L1, L2, L3)
Incorrect wiring between FTC and outdoor (incorrect polarity of S1, S2, S3)
Remote controller wire short
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the FTC, refer to the following table.
LED1 (power for microprocessor) Indicates whether control power is supplied. Make sure that this LED is always lit.
LED2 (power for remote controller) Indicates whether power is supplied to the remote controller.
This LED lights only in the case of the FTC which is connected to the outdoor unit refrigerant addresses “0”.
LED3 (communication between FTC and outdoor units) Indicates state of communication between the FTC and outdoor units.
Make sure that this LED is always blinking.
lighted.
(Correct operation)
OCH533D
39
How long is “PLEASE WAIT”
kept being displayed on the
remote controller?
6 minutes or more
2 minutes or less
2 to 6 minutes
NO
NO
YES
YES
Are any check codes
displayed on the
remote controller?
Are any check codes
displayed on the LED?
Symptoms: “PLEASE WAIT” is kept being displayed on the remote controller.
Check the display time of “PLEASE WAIT”
after turning on the main power.
“PLEASE WAIT” will be displayed during the start-up
diagnosis after turning on the main power.
• Normal
The start-up diagnosis will
be over in around 2 minutes.
• Miswiring of indoor/
outdoor connecting wire
• Breaking of indoor/
outdoor connecting wire (S3)
• Defective indoor
controller board
• Defective outdoor
controller circuit board
• Refer to “Self-diagnosis
action table” in order to solve the trouble.
• In case of communication
errors, the display of remote controller may not match the LED display of the outdoor unit.
• Defective indoor
controller board
• Defective remote
controller
Check the LED display of the outdoor controller circuit board.
Diagnosis flow
Cause
Inspection method and troubleshooting
OCH533D
40
198 to 264 V AC?
198 to 264 V AC?
198 to 264 V AC?
12 to 16 V DC?
12 to 16 V DC?
NO
YES
NO
YES
NO
YES
YES
NO
YES
NO
Check the voltage between S1 and S2 on the terminal block (TB4) of the indoor unit which is used to connect the indoor unit and the outdoor unit.
Check the voltage among L(L3) and N on the terminal block (TB1) of the outdoor power circuit board.
Check the voltage of indoor controller board (CN2D).
Check the voltage of the unit after removing the indoor power board (CN2S).
Check the voltage between S1 and S2 on the terminal block (TB1) of the outdoor unit which is used to connect the indoor unit and the outdoor unit.
Troubles concerning
power supply
• Check the power wiring
to the outdoor unit.
• Check the breaker.
• Bad wiring of the
outdoor controller board
• The fuses on the
outdoor controller circuit board are blown.
• Check the wiring of the
outdoor unit.
• Check if the wiring is bad.
Check if the fuses are blown. The fuses on the outdoor controller circuit board will be blown when the indoor /outdoor connecting wire short-circuits.
• Bad wiring of the
outdoor controller board
• The fuses on the
outdoor controller circuit board are blown.
• Check if miswiring, breaking
or poor contact is causing this problem. Indoor/outdoor connecting wire is polarized 3-core type. Connect the indoor unit and the outdoor unit by wiring each pair of
S1, S2 and S3 on the both
side of indoor/outdoor terminal blocks.
• Defective indoor
power board
• Replace the indoor
power board.
• Defective indoor
controller board
• Replace the indoor
controller board.
• Miswiring, breaking
or poor connection of indoor/outdoor connecting wire
Check if there is miswiring
or breaking of wire.
Symptoms: Nothing is displayed on the remote controller. 1
Diagnosis flow Cause
Inspection method and
troubleshooting
LED display of the indoor
controller board
LED1 :
LED2 :
LED3 :
OCH533D
41
198 to 264 V AC?
Are there looseness or
disconnection of the indoor/
outdoor connecting wire?
Is anything displayed?
17 to 28 V DC?
Is “E8” displayed?
Can all the indoor
unit be operated?
Check the voltage between S2 and S3 on the terminal block of the outdoor unit.
NO
YES
Not lighting.
Blinking.
NO
YES
NO
YES
Not displayed.
Displayed.
YES
NO
YES
NO
Check the voltage between S1 and
S2 on the terminal block (TB4)
of the
indoor unit which is used to connect the indoor unit and the
outdoor unit.
Check the refrigerant address of the outdoor unit. (SW1-3 to 1-6)
Check the looseness or disconnection of the indoor/outdoor connecting wire.
Check the LED display of the outdoor unit after turning on the main power again.
Can the unit be restarted?
Breaking or poor contact of the indoor/outdoor connecting wire
• Fix the breaking or poor
contact of the indoor/outdoor
connecting wire.
• Defective outdoor
controller circuit board
• Replace the outdoor
controller circuit board.
• Normal
Only the unit which has the refrigerant address “0” supplies power to the remote controller.
• Set the refrigerant
address to “0”. In case of the multiple grouping system, recheck the refrigerant address again.
• Defective indoor
power board
• Replace the indoor
power board.
• Defective outdoor
power circuit board
• Replace the outdoor
power circuit board.
• Defective indoor
controller board
Replace the indoor controller
board of the indoor unit which
does not operate.
• Defective outdoor
controller circuit board
• Replace the outdoor
controller circuit board.
• Influence of
electromagnetic noise
• Not abnormal.
There may be the influence
of electromagnetic noise.
Check the transmission wire
and get rid of the causes.
Symptoms: Nothing is displayed on the remote controller. 2
Diagnosis flow Cause
Inspection method and troubleshooting
LED display of the indoor controller board LED1 : LED2 : LED3 : or
Check the status of the indoor controller board LED3 display.
Is the refrigerant address “0”?
NO
YES
NO
YES
Is “EA” or “Eb” displayed?
OCH533D
42
10 to 16 V DC?
YES
NO
Lighting
Blinking
Lighting
Blinking
Check the voltage of the terminal block (TB6) of the remote controller.
Check the status of the LED2 after disconnecting the remote controller wire from the terminal block of the indoor unit.
• Defective
remote controller
• Replace the
remote controller.
• Breaking or poor
contact of the remote controller wire
• Check if there is breaking or poor contact of the
remote controller wire. Check the voltage of the terminal block connecting the remote controller wire.
If it is not between 10
and 16 V DC, the indoor controller board must be defective.
• The remote controller
wire short-circuits
• Check if the remote
controller wire is short-circuited.
• Defective indoor
controller board
• Replace the indoor
controller board.
Diagnosis flow Cause
Inspection method and
troubleshooting
Symptoms: Nothing is displayed on the remote controller. 3
LED display of the indoor
controller board LED1 : LED2 : or LED3 : —
Check the status of the LED2.
Check the status of the LED2.
OCH533D
43
11-4. HOW TO CHECK THE PARTS
1
2
3
4
5
M
Gray
Orange
Red
Yellow
Black
Parts name
Check points
Disconnect the connector then measure the resistance with a tester. (At the ambient temperature 10 to 30:)
Thermistor (TH3) <Liquid>
Thermistor (TH4) <Discharge>
Thermistor (TH6) <2-phase pipe>
Thermistor (TH7) <Ambient>
Thermistor (TH8) <Heat sink>
(SW75V, SW100/120Y)
Thermistor (TH34) <Comp. surface>
160 to 410 k"
4.3 to 9.6 k"
TH4
TH34
TH3
TH6
TH7
TH8
Abnormal
Open or short
Measure the resistance between the terminals with a tester. (At the ambient temperature 20
:
)
Solenoid valve coil <4-way valve> (21S4)
Motor for compressor (MC)
Linear expansion valve (LEV-A/LEV-B)
Normal
Abnormal
Open or short
Disconnect the connector then measure the resistance with a tester. (Winding temperature 20:)
Normal
Gray - Black Gray - Red
Gray - Yellow
Gray - Orange
Abnormal
46i3 "
Open or short
Refer to the next page.Fan motor
(MF1,MF2)
SW100/120YSW100/120V
0.19 " 0.30 "
Measure the resistance between the terminals with a tester. (Winding temperature 20
:
)
Normal
Abnormal
Open or short
W
V
U
1435i150 "
SW75V (R1/R2/R3)
0.88 "
Normal
39 to 105 k"
SW75VR4
0.95 "
PUHZ-SW75VHA.UK PUHZ-SW75VHAR3.UK PUHZ-SW75VHAR4.UK PUHZ-SW75VHA-BS.UK PUHZ-SW75VHAR3-BS.UK PUHZ-SW75VHAR4-BS.UK PUHZ-SW100VHA.UK
PUHZ-SW100VHAR3.UK PUHZ-SW100VHAR4.UK
PUHZ-SW100VHA-BS.UK
PUHZ-SW100VHAR3-BS.UK PUHZ-SW100VHAR4-BS.UK
PUHZ-SW100YHA.UK
PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHAR4.UK
PUHZ-SW100YHA-BS.UK
PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW100YHAR4-BS.UK
PUHZ-SW120VHA.UK
PUHZ-SW120VHAR3.UK PUHZ-SW120VHAR4.UK
PUHZ-SW120VHA-BS.UK
PUHZ-SW120VHAR3-BS.UK PUHZ-SW120VHAR4-BS.UK
PUHZ-SW120YHA.UK
PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK PUHZ-SW120YHAR4.UK
PUHZ-SW120YHA-BS.UK
PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK PUHZ-SW120YHAR4-BS.UK
OCH533D
44
Notes
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on. (It causes trouble of the outdoor controller circuit
board and fan motor.)
Self check Symptom : The outdoor fan cannot rotate.
1
2
Check method of DC fan motor (fan motor/outdoor controller circuit board)
Fail
Fail
Wiring contact check
Contact of fan motor connector (CNF1, 2)
Fuse check
Check the fuse (F5) on outdoor controller board.
Power supply check (Remove the connector (CNF1, 2))
Measure the voltage in the outdoor controller circuit
board.
TEST POINT
1 : VDC (between 1 (+) and 4 () of the fan connector):VDC 250–330 V DC
TEST POINT 2 : VCC (between 5 (+) and 4 () of the fan connector):VCC 15 V DC
Recover wiring.
Replace the outdoor controller board.
Replace the fan motor.
Replace the outdoor controller board (C.B) and the fan motor (MF1, 2).
Replace the outdoor
controller board.
Replace the fan motor.
Is the voltage normal?
Is there contact failure?
Yes
No
Did the fuse blow?
No
Yes
Check the operation of fan. END
Yes
OK
Check the operation. END
OK
Yes
No
11-5. HOW TO CHECK THE COMPONENTS
0.5
2.5 5
2.5
4.5
Vout (V)
PRESSURE (MPa)
3
2
1
WHT
BLU
BLK
SENSOR
5 V DC
GND
63HS
Vout
MICRO PROCESSOR
MULTI CONTROLLER BOARD
3-1 : 5 V (DC) 2-1 : Output Vout (DC)
<HIGH PRESSURE SENSOR>
OCH533D
45
<Thermistor feature chart>
Low temperature thermistors
• Thermistor <Liquid> (TH3)
• Thermistor <2-phase pipe> (TH6)
• Thermistor <Ambient> (TH7)
0: 15 k" 10: 9.6 k" 20: 6.3 k" 25: 5.2 k"
0: 180 k" 25: 50 k" 50: 17 k" 70: 8 k" 90: 4 k"
30: 4.3 k" 40: 3.0 k"
Thermistor R0 = 15 k" ± 3% B constant = 3480 ± 2%
R
t =15exp{3480(
273+t
273
)}
1
1
Thermistor R50 = 17 k" ± 2% B constant = 4150 ± 3%
Rt =17exp{4150(
273+t – 323
)}
1
1
Thermistor R120 = 7.465 k" ± 2% B constant = 4057 ± 2%
R
t =7.465exp{4057(
273+t – 393
)}
1
1
Medium temperature thermistor
• Thermistor <Heat sink> (TH8)
(SW75V, SW100/120Y only)
20: 250 k" 30: 160 k" 40: 104 k" 50: 70 k" 60: 48 k"
70: 34 k" 80: 24 k" 90: 17.5 k" 100: 13.0 k" 110 : 9.8 k"
High temperature thermistor
• Thermistor <Discharge> (TH4)
• Thermistor <Comp. surface> (TH34)
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50
Temperature (:)
Resistance (k")
200
150
100
50
0
25 50 75 100 125
Temperature (:)
Resistance (k")
500
400
300
200
100
0
25
50 75 100 120
Temperature (:)
Resistance (k")
OCH533D
46
<Output pulse signal and the valve operation>
(2) Linear expansion valve operation
A
B
C
Open
Extra tightening (about 32 pulse)
Pulse number
500 pulse Opening a valve all the way
Close
Valve position (capacity)
Opening a valve : 8 → 7 → 6 → 5 → 4 → 3 → 2 → 1 → 8 Closing a valve : 1 → 2 → 3 → 4 → 5 → 6 → 7 → 8 → 1
The output pulse shifts in above order.
· When linear expansion valve operation stops, all output phases become OFF.
· When the power is turned on, 700 pulse closing valve signal will be sent till it goes to
A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.)
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valve : however, when the pulse number moves from B to A or when the valve is locked, more sound can be heard.
No sound is heard when the pulse number moves from
B to A in
case coil is burnt out or motor is locked by open-phase.
· Sound can be detected by placing the ear against the screw driv­er handle while putting the screw driver to the linear expansion valve.
LEV
M
1
6
[4
[4
[3
[2
[1
1
Gray
Orange
Red
Yellow
Black
2
3
4
5
Connector LEV-A
LEV-B
12 V DC
Outdoor controller board
Drive circuit
[3
[2
[1
3
2
5
4
Linear expansion valve
(1) Operation summary of the linear expansion valve
• Linear expansion valve opens/closes through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal.
<Connection between the outdoor controller board and the linear expansion valve>
1
ON
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
OFF
OFF
OFF
ON
ON
OFF
[1
Output
(Phase)
Output
[2
[3
[4
2 3 4
5 6 7 8
OFF
OFF
ON
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
OCH533D
47
Main body
Lead wire
Stopper
Coil
Be sure to attach the stopper.
A
(3) How to attach and detach the coil of linear expansion valve
<Composition> Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
<How to detach the coil>
Hold the lower part of the main body (shown as A) firmly so that the main body does not move and detach the coil by pulling it upward. Be sure to detach the coil holding main body firmly. Otherwise pipes can bend due to stress.
<How to attach the coil>
Hold the lower part of the main body (shown as A) firmly so that the main body does not move and attach the coil by inserting it downward into the main body. Then securely attach the coil stop­per to main body. (At this time, be careful that stress is not added to lead wire and main body is not wound by lead wire.) If the stopper is not firmly attached to main body, coil may be detached from the main body and that can cause defective operation of lin­ear expansion valve. To prevent piping stress, be sure to attach the coil holding the main body of linear expansion valve firmly. Otherwise pipe may break.
A
OCH533D
48
11-6. TEST POINT DIAGRAM Outdoor controller circuit board
PUHZ-SW75VHA(-BS).UK PUHZ-SW75VHAR3(-BS).UK PUHZ-SW100VHA(-BS).UK PUHZ-SW100VHAR3(-BS).UK PUHZ-SW120VHA(-BS).UK PUHZ-SW120VHAR3(-BS).UK PUHZ-SW100YHA(-BS).UK PUHZ-SW120YHA(-BS).UK PUHZ-SW100YHAR1(-BS).UK PUHZ-SW100YHAR3(-BS).UK PUHZ-SW120YHAR1(-BS).UK PUHZ-SW120YHAR3(-BS).UK
+
}
SW4
Test operation
SW6
Model select
SW5
Function switch, Model select
SW1
Manual defrost, detect history record reset, refrigerant address
CNDM
1–2: Input of low-level sound priority mode 1–3: Input of external contact point
TH4
Thermistor <Discharge>
TH3
Thermistor <Liquid>
TH6
Thermistor <2-phase pipe>
TH7
Thermistor<Ambient>
VDC (TEST POINT 1)
(voltage between pins of C5E) : 250–380 V DC
VFG (TEST POINT 4)
(voltage between right pins of PC5C and PC5D, pin 3 and pin 4)
VSP (TEST POINT 3)
(voltage between pins of C5A, C5B): 0 V DC (when stopped), 1–6.5 V DC (when operated)
SW7
Demand control setting
SW9
Function switch
CN51
External signal output
• Compressor operating signal
• Abnormal signal
LEV-A,-B
Linear expansion valve
SWP
Pump down
CN52C
(Connect to the outdoor noise filter circuit board (SW75V)/ the outdoor power circuit board (SW100/120V)) Only for SW·VHA
CNS
(Indoor/outdoor unit connecting wire)
CNAC
24: Power supply for outdoor controller circuit board (230 V AC) 13: Power supply for indoor and outdoor unit connection wire (230 V AC)
CN2
Connect to the outdoor power circuit board (CN2) 15: Power circuit board
→ Transmitting signal to
the controller circuit board (0–5 V DC) 25: Zero cross signal (0-5V DC) 34: Not used (SW75V,100/120Y)
18 V DC (SW100/120V)
6–5: 16 V DC 7–5: 16 V DC
[5: – 1,2,6,7: + ]
21S4
4-way valve
63H
High pressure switch
CN4
Transmission to out­door power circuit board (CN4)
CNDC
280–380 V DC Connect from outdoor power circuit board for VHA, connect from noise filter board for YHA
(CNDC)
V
CC (TEST POINT 2)
(voltage between pins of C6B): 15 V DC
63L
Low pressure switch (SW100/120)
63HS
High pressure sensor
TH34
Thermistor <Comp. surface>
OCH533D
49
<CAUTION> TEST POINT1 is high voltage.
Outdoor controller circuit board PUHZ-SW75VHAR4.UK PUHZ-SW100VHAR4.UK PUHZ-SW120VHAR4.UK PUHZ-SW75VHAR4-BS.UK PUHZ-SW100VHAR4-BS.UK PUHZ-SW120VHAR4-BS.UK PUHZ-SW100YHAR4.UK PUHZ-SW120YHAR4.UK PUHZ-SW100YHAR4-BS.UK PUHZ-SW120YHAR4-BS.UK
+
}
SW4
Test operation
SW6
Model select
SW5
Function switch, Model select
SW1
Manual defrost, detect history record reset, refrigerant address
CNDM
1–2: Input of low-level sound priority mode 1–3: Input of external contact point
TH4
Thermistor <Discharge>
TH3
Thermistor <Liquid>
TH6
Thermistor <2-phase pipe>
TH7
Thermistor<Ambient>
VDC (TEST POINT 1)
(voltage between pins of C5E) : 250–380 V DC
VFG (TEST POINT 4)
(voltage between right pins of PC5C and PC5D, pin 3 and pin 4)
VSP (TEST POINT 3)
(voltage between pins of C5A, C5B): 0 V DC (when stopped), 1–6.5 V DC (when operated)
SW7
Demand control setting
SW9
Function switch
LEV-A,-B
Linear expansion valve
SWP
Pump down
CN52C
(Connect to the outdoor noise filter circuit board (SW75V)/ the outdoor power circuit board (SW100/120V)) Only for SW·VHA
CNS
(Indoor/outdoor unit connecting wire)
CNAC
24: Power supply for
outdoor controller circuit board (230 V AC)
13: Power supply
for indoor and outdoor unit con­nection wire (230 V AC)
CN2
Connect to the outdoor power circuit board (CN2) 15:
Power circuit board →
Transmitting signal to the controller circuit board (0–5 V DC)
25: Zero cross signal (0-5V DC) 34: Not used. (SW75V,100/120Y)
18 V DC (SW100/120V)
6–5: 16 V DC 7–5: 16 V DC
[5: – 1,2,6,7: + ]
21S4
4-way valve
63H
High pressure switch
CN4
Transmission to out­door power circuit board (CN4)
CNDC
280–380 V DC Connect from outdoor power circuit board for VHA, connect from noise filter board for YHA
(CNDC)
V
CC (TEST POINT 2)
(voltage between pins of C821): 15 V DC
63L
Low pressure switch (SW100/120)
63HS
High pressure sensor
TH34
Thermistor <Comp. surface>
OCH533D
50
Outdoor noise filter circuit board PUHZ-SW75VHA.UK PUHZ-SW75VHA-BS.UK PUHZ-SW75VHAR3.UK PUHZ-SW75VHAR3-BS.UK
LO, NO Voltage of 230 V AC is output. (Connect ACL)
CN52C 52C relay signal (Connect to the outdoor controller circuit board (CN52C))
CN5 Primary current (Connect to the outdoor power circuit board (CN5))
CNAC1, CNAC2 230 V AC (Connect to the outdoor controller circuit board (CNAC))
EI, E2 Connect to the earth
E3 Connect to the earth
LI, NI Voltage of 230 V AC is input. (Connect to the terminal block (TB1))
OCH533D
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Outdoor noise filter circuit board PUHZ-SW100YHA.UK PUHZ-SW120YHA.UK PUHZ-SW100YHA-BS.UK PUHZ-SW120YHA-BS.UK PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK
LI1, LI2, LI3, NI POWER SUPPLY
LI1-LI2/LI-LI3/LI3-LI1 : 400 V AC input LI1-NI/LI2-NI/LI3-NI : 230 V AC input (Connect to the terminal block (TB1))
GD1
Connect to the earth
CNAC2 230 V AC
(Connect to the outdoor controller circuit board (CNAC))
CNDC
(Connect to the outdoor controller circuit board (CNDC))
LO1, LO2, LO3 POWER SUPPLY
LO1-LO2/LO2-LO3/LO3-LO1 : 400 V AC OUTPUT (Connect to the outdoor converter circuit board (L1-IN), ACL2 and ACL3)
CNCT Primary current
(Connect to the out­door power circuit board (CN5))
NO Connect to the outdoor converter circuit board(N-IN)
CNL Connect to the ACL4
GD3
Connect to the earth
OCH533D
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Outdoor noise filter circuit board PUHZ-SW100YHAR4.UK PUHZ-SW120YHAR4.UK
PUHZ-SW100YHAR4-BS.UK PUHZ-SW120YHAR4-BS.UK
CNL Connect to the ACL4
PCB maker trade mark
lot number
UL mark
GD1
Connect to the earth
CNDC
(Connect to the outdoor controller circuit board (CNDC))
LI1, LI2, LI3, NI POWER SUPPLY
LI1-LI2/LI-LI3/LI3-LI1 : 400 V AC input LI1-NI/LI2-NI/LI3-NI : 230 V AC input (Connect to the terminal block (TB1))
LO1, LO2, LO3 POWER SUPPLY
LO1-LO2/LO2-LO3/LO3-LO1: 400 V AC OUTPUT (Connect to the outdoor power circuit board (TB1-L1, L2, L3))
CNCT Primary current
(Connect to the outdoor power circuit board (CN5))
GD3
Connect to the earth
CNAC1, CNAC2 230 V AC
(Connect to the outdoor controller circuit board (CNAC))
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Outdoor power circuit board PUHZ-SW75VHA.UK PUHZ-SW75VHAR3.UK PUHZ-SW75VHA-BS.UK PUHZ-SW75VHAR3-BS.UK
Brief Check of DIP-IPM and DIP-PFC
Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of DIP-IPM P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
2. Check of DIP-PFC P1 - L , P1 - N , L - N1 , N - N1
Note:The marks L , N , N1 , N2 , P1 , P2 , U , V and W shown in the diagram are not actually printed on the board.
CN2 Connect to the outdoor controller circuit board (CN2) 15:Outdoor power circuit board
Transmitting signal
to the outdoor controller circuit board (0–5 V DC)
2–5: Zero cross signal (0–5 V DC) 3–4: Not used 6–5: 16V DC 7–5: 16 V DC
1, 2, 6, 7 : +
5 : –
]
[
LD1-LD2 280–380 V DC Connect to the outdoor controller circuit board (CNDC)
R, S Connect to the ACL 230 V AC
U, V, W Connect to the compressor (MC) Voltage among phases: 5 to 180 V AC
LD9 Connect to the earth
CN5 Primary current detection (Connect to the outdoor noise filter circuit board (CN5))
CN4 Connect from the outdoor controller circuit board (CN4)
CN3 Thermistor <Heat sink> (TH8)
DIP-IPM
DIP-PFC
P1 N L N1 N1
N2 W V U P2
OCH533D
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Outdoor power circuit board PUHZ-SW75VHAR4.UK
PUHZ-SW75VHAR4-BS.UK
Brief Check of DIP-IPM and D.B.
Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of DIP-IPM P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
2. Check of IGBT (Q600)
DB3 + - DB3 −
3. Check of diode bridge P2 - L , P2 - N , N2 - L , N2 - N
Note: The marks N1 , N2 , P1 , P2 , U , V , W , L , N , + and −
shown in the diagram are not actually printed on the board.
CN2 Connect to the outdoor controller circuit board (CN2) 15: Outdoor power circuit board
Transmitting sig-
nal to the outdoor controller circuit board (0–5 V DC)
2–5: Zero cross signal (0–5 V DC) 3–4: 15 V DC 6–5: 16 V DC 7–5: 16 V DC
1, 2, 6, 7 : +
5 : –
]
[
U, V, W Connect to the compressor (MC) Voltage among phases: 10–180 V AC
CN4 Connect to the outdoor controller circuit board (CN4)
E4 Connect to the earth
EI, E3 Connect to the earth
CNAC1, CNAC Connect to the out­door controller circuit board (230 V AC)
R/L1, S/N1 Voltage of 230 V AC is input. (Connect to the terminal block (TB1))
CNDC 280–380 V DC Connect to the outdoor controller circuit board (CNDC)
TBL2, TBL4 Connect to ACL
N1 P1
CN6 Thermistor (TH8) <Heat sink>
N2P2 V
U W
DIP-IPM
IGBT (Q600)
N
N
+
P1 N1
L
L
Diode bridge (DB1, DB2)
OCH533D
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Outdoor power circuit board PUHZ-SW100VHA.UK PUHZ-SW100VHAR3.UK PUHZ-SW120VHA.UK PUHZ-SW120VHAR3.UK PUHZ-SW100VHA-BS.UK PUHZ-SW100VHAR3-BS.UK PUHZ-SW120VHA-BS.UK PUHZ-SW120VHAR3-BS.UK
Brief Check of POWER MODULE Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of POWER MODULE 1 Check of DIODE circuit
R - L1 , S - L1 , R - N1 , S - N1 2 Check of IGBT circuit L2 - N1 3 Check of INVERTER circuit P - U , P - V , P - W , N1 - U , N1 - V , N1 - W
Note: The marks R , S , L1 , L2 , P , N1 , U , V and W
shown in the diagram are not actually printed on the board.
CNAC1, CNAC2
230 V AC Connect to the out­door controller circuit board (CNAC)
NI, LI
Voltage of 230 V AC is input (Connect to the ter­minal block (TB1))
EI, E4
Connect to the earth
DCL1, DCL2
Connect to DCL
P2
Connect to the smooth­ing capacitor CB +
U/V/W
Connect to the compres­sor (MC) Voltage among phases: 10–180 V AC
CNDC
280–380 V DC (1+, 3−) Connect to the outdoor controller circuit board (CNDC)
E2, E3
Connect to the earth
CN52C
52C driving signal Connect to the outdoor controller circuit board (CN52C)
CN2 Connect to the outdoor controller circuit board (CN2) 15:Transmitting signal to outdoor controller circuit board (0–5 V DC)
2–5: Zero cross signal (0–5 V DC) 3–4: 18 V DC 6–5: 16 V DC 7–5: 16 V DC
N2
Connect to the smoothing
capacitor CB −
CN4 Connect to the outdoor controller circuit board (CN4)
Power module
S R
W V U L2 P N1 L1
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Outdoor power circuit board PUHZ-SW100VHAR4.UK
PUHZ-SW120VHAR4.UK PUHZ-SW100VHAR4-BS.UK PUHZ-SW120VHAR4-BS.UK
Brief Check of POWER MODULE Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of POWER MODULE 1 Check of DIODE circuit
R - L1 , S - L1 , R - N1 , S - N1 2 Check of IGBT circuit L2 - N1 3 Check of INVERTER circuit P - U , P - V , P - W , N1 - U , N1 - V , N1 - W
Note: The marks R , S , L1 , L2 , P , N1 , U , V and W
shown in the diagram are not actually printed on the board.
CNAC1, CNAC2
230 V AC Connect to the out­door controller circuit board (CNAC)
NI, LI
Voltage of 230 V AC is input (Connect to the ter­minal block (TB1))
EI, E4
Connect to the earth
DCL1, DCL2
Connect to DCL
U/V/W
Connect to the compres­sor (MC) Voltage among phases: 10–180 V AC
CNDC
280–380 V DC (1+, 3−) Connect to the outdoor controller circuit board (CNDC)
E2, E3
Connect to the earth
CN52C
52C driving signal Connect to the outdoor controller circuit board (CN52C)
CN2 Connect to the outdoor controller circuit board (CN2) 15:Transmitting signal to outdoor controller circuit board (0–5 V DC)
2–5: Zero cross signal (0–5 V DC) 3–4: 18 V DC 6–5: 16 V DC 7–5: 16 V DC
CN4 Connect to the outdoor controller circuit board (CN4)
Power module
S R
W V U L2 P N1 L1
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Outdoor power circuit board PUHZ-SW100YHA.UK PUHZ-SW120YHA.UK PUHZ-SW100YHA-BS.UK PUHZ-SW120YHA-BS.UK
Brief Check of POWER MODULE Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of DIODE MODULE L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1
2. Check of DIP-IPM P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
Note: The marks L1 , L2 , L3 , N1 , N2 , P1 , P2 , U , V and W
shown in the diagram are not actually printed on the board.
CN5
Detection of primary current (Connect to the outdoor noise filter circuit board (CNCT))
CN4
Connect to the outdoor controller circuit board (CN4)
CN2 Connect to the outdoor controller circuit board (CN2) 15: Power circuit board
Transmitting
signal to the controller board (0–5 V DC)
2–5: Zero cross signal (0–5 V DC) 3–4: Not used 6–5: 16 V DC 7–5: 16V DC
[ 5 : − 1, 2, 6, 7 : + ]
TB-L1, TB-L2, TB-L3
Connect to the outdoor converter circuit board (L1-OU, L2-OU, L3-OU) 400 V AC
CN7
Connect to the outdoor converter circuit board (CN7)
TB-U, TB-V, TB-W
Connect to the compressor (MC) Voltage among phases: 10–400 V AC
TB-N
Connect to the CK capacitor
Diode module
U P2VW
N2
L3 N1L1P1 L2
DIP-IPM
TAB connector on X52CA
Connect to the RS resistor
CN6
Thermistor <Heat sink> (TH8)
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Outdoor power circuit board PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHAR4.UK PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK PUHZ-SW120YHAR4.UK PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW100YHAR4-BS.UK PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK PUHZ-SW120YHAR4-BS.UK
Brief Check of POWER MODULE Usually, they are in a state of being short-circuited if they are broken. Measure the resistance in the following points (connectors, etc.). If they are short-circuited, it means that they are broken.
1. Check of DIODE MODULE L1 - P1 , L2 - P1 , L3 - P1 , L1 - N1 , L2 - N1 , L3 - N1
2. Check of DIP-IPM P2 - U , P2 - V , P2 - W , N2 - U , N2 - V , N2 - W
Note: The marks L1 , L2 , L3 , N1 , N2 , P1 , P2 , U , V and W
shown in the diagram are not actually printed on the board.
CN5
Detection of primary current (Connect to the outdoor noise filter circuit board (CNCT))
CN4
Connect to the outdoor controller circuit board (CN4)
CN2 Connect to the outdoor controller circuit board (CN2) 15: Power circuit board
Transmitting
signal to the controller board (0–5 V DC)
2–5: Zero cross signal (0–5 V DC) 3–4: Not used 6–5: 16 V DC 7–5: 16 V DC
[ 5 : − 1, 2, 6, 7 : + ]
CN7
Connect to the outdoor converter circuit board (CN7)
TB-U, TB-V, TB-W
Connect to the compressor (MC) Voltage among phases: 10–400 V AC
TB-N
Connect to the CK capacitor
Diode module
U P2VW
N2
L3 N1L1P1 L2
DIP-IPM
TAB connector on X52CA
Connect to the RS resistor
CN6
Thermistor <Heat sink> (TH8)
TB-L1, TB-L2, TB-L3 Connect to the outdoor converter circuit board (L1-OU, L2-OU, L3-OU) 400 V AC
L3OUT-L3IN
Lead connect
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Outdoor converter circuit board PUHZ-SW100YHA.UK PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHA-BS.UK PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW120YHA.UK PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK PUHZ-SW120YHA-BS.UK PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK
CN7
Connect to the outdoor power circuit board (CN7)
CK-OU
Connect to the CK capacitor
L1-IN, N-IN
Connect to the noise filter circuit board (LO1, NO)
L1-A1
Connect to the ACL1
L1-A2, L2-A2, L3-A2
Connect to the ACL1, ACL2, ACL3
L1-OU, L2-OU, L3-OU
Connect to the outdoor power circuit board (TB-L1, L2, L3)
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Outdoor converter circuit board PUHZ-SW100YHAR4.UK PUHZ-SW120YHAR4.UK
PUHZ-SW100YHAR4-BS.UK PUHZ-SW120YHAR4-BS.UK
L1-A2, L2-A2, L3-A2
Connect to the ACL1, ACL2, ACL3
CN7
Connect to the outdoor power circuit board (CN7)
CK-OU
Connect to the CK capacitor
L1-IN, N-IN
Connect to the noise filter circuit board (LO1, NO)
L1-A1
Connect to the ACL1
L1-OU, L2-OU, L3-OU
Connect to the outdoor power circuit board (TB-L1, L2, L3)
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11-7. FUNCTION OF SWITCHES, CONNECTORS AND JUMPERS
(1) Function of switches
The black square ( ) indicates a switch position.
PUHZ-SW75VHA.UK PUHZ-SW75VHAR3.UK PUHZ-SW75VHA-BS.UK PUHZ-SW75VHAR3-BS.UK PUHZ-SW100VHA.UK PUHZ-SW100VHAR3.UK PUHZ-SW100VHA-BS.UK PUHZ-SW100VHAR3-BS.UK PUHZ-SW100YHA.UK PUHZ-SW100YHAR1.UK PUHZ-SW100YHAR3.UK PUHZ-SW100YHA-BS.UK PUHZ-SW100YHAR1-BS.UK PUHZ-SW100YHAR3-BS.UK PUHZ-SW120VHA.UK PUHZ-SW120VHAR3.UK PUHZ-SW120VHA-BS.UK PUHZ-SW120VHAR3-BS.UK PUHZ-SW120YHA.UK PUHZ-SW120YHAR1.UK PUHZ-SW120YHAR3.UK PUHZ-SW120YHA-BS.UK PUHZ-SW120YHAR1-BS.UK PUHZ-SW120YHAR3-BS.UK
1 2 3 64 74 5 8
OFF
ON
75V
1 2 3 64 74 5 8
OFF
ON
100V
1 2 3 4 5 6
OFF
ON
MODEL
SW6
SW5-6
MODEL
SW6
SW5-6
1 2 3 4 5 6
OFF
ON
1 2 3 64 74 5 8
OFF
ON
100Y
1 2 3 4 5 6
OFF
ON
1 2 3 64 74 5 8
OFF
ON
120Y
1 2 3 4 5 6
OFF
ON
1 2 3 64 74 5 8
OFF
ON
120V
1 2 3 4 5 6
OFF
ON
1
2
3,4,5
6
3
4
5
6
1
2
3
1
2
3,4
1 2 3 4 5 6 7 8 6
ON OFF
No.
Function Effective timing
Action by the switch operation
No function
Power failure
automatic recovery *2
No function
model select
No function
Defrost setting
Use of existing pipe
No function
No function
No function
Function switch
No function
Switch
SW5
SW7
*
4
DIP
switch
SW8
SW9
SW6
SW5
Type of
Switch
Auto recovery
For high humidity
Used
Valid
No auto recovery
Normal
Not used
Normal
When power supply ON
Always
Always Always
Always
Setting of demand
control *
3
Breaker size setting *
Only SW75
1
2
SW7-1 SW7-2
OFF
0% (Operation stop)
75%
50%
OFF
ON
OFF OFF
ON
Power consumption (Demand switch ON)
SW7 Breaker size
OFF
4
Both for indoor unit and outdoor unit
Only for outdoor unit
20A 16A
20A 16A
25A (Default)
ON
OFF
OFF
5
ON
ON
Model select
Following SW5-6 reference
DIP
switch
Push
switch
SW1
1
2
Manual defrost *1 Start Normal
When compressor is working in heating operation. *1
Abnormal history clear
Refrigerant address setting
When power supply ON
Clear Normal Off or operating
SWP
6
5
4
3
Under suspension
Pump down Start Normal
SW4
1
2
No function
No function
1 2 3
0 1 2
3
4 5 6ON1 2 3 4 5 6ON1 2 3 4 5 6
ON
1 2 3 4 5 6
ON
1 2 3
4 5
4 5 6ON1 2 3 4 5 6
ON
When power supply ON
Continue to the next page
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Special function
(a) Low-level sound priority mode (Local wiring) only for air-conditioners Unit enters into Low-level sound priority mode by external signal input setting. Inputting external signals to the outdoor unit decreases the outdoor unit operation sound 3 to 4 dB lower than that of usual. Adding a commercial timer or on-off switch contactor setting to the CNDM connector which is optional contactor for demand
input located on the outdoor controller board enables to control compressor operation frequency.
Note: The performance depends on the load of conditioned outdoor temperature.
How to wire
1) Make the circuit as shown above with Adaptor for external signal input (PAC-SC36NA).
2) Turn SW1 to on for Low-level sound priority mode. Turn SW1 to off to release Low-level sound priority mode and normal operation.
CNDM
X
SW1
~
X
Max. 10 m including local wiring
SW1 : Switch X : Relay (Contact spec. : DC1mA)
Relay supply
Red 3
Brown 2
Orange 1
Purchased locally
Adaptor for external signal input (PAC-SC36NA)
Outdoor unit controller board
3 2 1
Insulate this point securely as this is not used.
<Low-level sound priority mode circuit>
*1 Manual defrost should be done as follows.
1Change the DIP SW1-1 on the outdoor controller board from OFF to ON. 2Manual defrost will start by the above operation 1 if all these conditions written below are satisfied.
• Heat mode setting
• 10 minutes have passed since compressor started operating or previous compulsory defrosting finished.
• Pipe temperature is less than or equal to 8:.
Manual defrost will finish if certain conditions are satisfied. Manual defrost can be done if above conditions are satisfied when DIP SW1-1 is changed from OFF to ON.
After DIP SW1-1 is changed from OFF to ON, there is no problem if DIP SW1-1 is left ON or changed to OFF again. This depends on the service conditions. *2 ‘Power failure automatic recovery’ can be set by either remote controller or this DIP SW. If one of them is set to ON, ‘Auto recovery’ activates. Please set “Auto recovery” basically by remote controller because all units do not have DIP SW. Please refer to the indoor unit installation manual. *3 SW7-1,2 are used for demand control. SW7-1,2 are effective only at the demand control. (Refer to the next page : Special function (b)) *4 Please do not use SW7-3~6 usually. Trouble might be caused by the usage condition.
OCH533D
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PUHZ-SW75VHAR4.UK PUHZ-SW100VHAR4.UK PUHZ-SW100YHAR4.UK PUHZ-SW75VHAR4-BS.UK PUHZ-SW100VHAR4-BS.UK PUHZ-SW100YHAR4-BS.UK PUHZ-SW120VHAR4.UK PUHZ-SW120YHAR4.UK PUHZ-SW120VHAR4-BS.UK PUHZ-SW120YHAR4-BS.UK
*1 Manual defrost should be done as follows.
1Change the DIP SW1-1 on the outdoor controller board from OFF to ON. 2Manual defrost will start by the above operation 1 if all these conditions written below are satisfied.
• Heat mode setting
• 10 minutes have passed since compressor started operating or previous manual defrost is finished.
• Pipe temperature is less than or equal to 8:.
Manual defrost will finish if certain conditions are satisfied. Manual defrost can be done if above conditions are satisfied when DIP SW1-1 is changed from OFF to ON.
After DIP SW1-1 is changed from OFF to ON, there is no problem if DIP SW1-1 is left ON or changed to OFF again. This depends on the service conditions. *2 ‘Power failure automatic recovery’ can be set by either remote controller or this DIP SW. If one of them is set to ON, ‘Auto recovery’ activates. Please set “Auto recovery” basically by remote controller because all units do not have DIP SW. Please refer to the indoor unit installation manual. *3 Please do not use SW7-3 to 6 usually. Trouble might be caused by the usage condition.
*4
It is effective only in case of external input. (Local wiring is necessary. Refer to the next page: Special function.)
1 2 3 64 74 5 8
OFF
ON
75V
1 2 3 64 74 5 8
OFF
ON
100V
1 2 3 4 5 6
OFF
ON
MODEL
SW6
SW5-6
1 2 3 4 5 6
OFF
ON
1 2 3 64 74 5 8
OFF
ON
120V
1 2 3 4 5 6
OFF
ON
1 2 3 64 74 5 8
OFF
ON
100Y
1 2 3 4 5 6
OFF
ON
1 2 3 64 74 5 8
OFF
ON
120Y
1 2 3 4 5 6
OFF
ON
MODEL
SW6
SW5-6
1
2
3,4,5
6
3
4
5
6
1
2
3
1
2
3,4
1 2 3 4 5 6 7 8
ON OFF
No.
Function Effective timing
Action by the switch operation
No function
Power failure
automatic recovery *
2
No function
model select
No function
Defrost setting
Use of existing pipe
No function
No function
No function
Function switch
No function
Switch
SW5
SW7
*
3
DIP
switch
SW8
SW9
SW6
SW5
Type of
Switch
Auto recovery
For high humidity
Used
Valid
No auto recovery
Normal
Not used
Normal
When power supply ON
Always Always
Always
Breaker size setting (
Only SW75)
1
2
SW7 Breaker size
OFF
4
Both for indoor unit and outdoor unit
Only for outdoor unit
20A 16A
20A 16A
25A (Default)
ON
OFF
OFF
5
ON
ON
Model select
Following SW5-6 reference
DIP
switch
Push
switch
SW1
1
2
Manual defrost *
1
Start Normal
When compressor is working in heating operation. *
1
Abnormal history clear
Refrigerant address setting
When power supply ON
Clear Normal Off or operating
SWP
6
5
4
3
Under suspension
Pump down Start Normal
SW4
1
2
No function
No function
1 2 3
0 1 2
3
4 5 6ON1 2 3 4 5 6ON1 2 3 4 5 6
ON
1 2 3 4 5 6
ON
1 2 3
4 5
4 5 6ON1 2 3 4 5 6
ON
When power supply ON
Mode select
*
4
No function
No function
Low noise mode
Always
6
OCH533D
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Special function
(a) Low-level sound priority mode (Local wiring)
By performing the following modication, operation noise of the outdoor unit can be reduced by about 3-4 dB.
The low noise mode will be activated when a commercially available timer or the contact input of an ON/OFF switch is added to the CNDM connector (option) on the control board of the outdoor unit.
• The ability varies according to the outdoor temperature and conditions, etc.
1 Complete the circuit as shown when using the external input adapter (PAC-SC36NA-E). (Option) 2 SW7-1 (Outdoor unit control board): OFF 3 SW1 ON: Low noise mode
SW1 OFF: Normal operation
A Circuit diagram example (low noise mode)
B On-site arrangement C External input adapter
(PAC-SC36NA-E)
X: Relay
D Outdoor unit control board E Maximum 10 m F Power supply for relay
A
SW1
Orange
1
3
Brown
Red
EB
F
CNDM
X
X
C D
OCH533D
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<Display function of inspection for outdoor unit>
The blinking patterns of both LED1 (green) and LED2 (red) indicate the types of abnormality when it occurs. Types of abnor­mality can be indicated in details by connecting an optional part “A-Control Service Tool (PAC-SK52ST)” to connector CNM on outdoor controller board.
F3 F5 F9
E6
(E8)
(E9)
E0
E3
E4
E5
EF
[Display] (1)Normal condition
(2)Abnormal condition
Unit condition
Outdoor controller board A-Control Service Tool
LED1 (Green) LED2 (Red) Check code
When the power is turned on When unit stops When compressor is warming up When unit operates
Lighted Lighted Lighted Lighted Lighted
Not lighted
Indication of the display
Alternately blinking display
Operation mode
Not lighted
Lighted
00, etc. 08, etc.
C5, H7, etc.
Indication Error
Check
code
*1
Outdoor controller board
Contents Inspection method
LED1 (Green) LED2 (Red)
1 blinking 2 blinking
2 blinking 1 blinking
2 blinking
3 blinking
4 blinking
Connector(63L) is open. Connector(63H) is open. 2 connectors are open.
Startup time over
Check code is not defined.
Miswiring of I/F or FTC or outdoor unit connecting wire, excessive number of indoor units (2 units or more)
Miswiring of I/F or FTC or outdoor unit connecting wire (converse wiring or disconnection)
I/F or FTC or outdoor unit communication error (signal receiving error) is detected by FTC unit.
I/F or FTC or outdoor unit communication error (signal receiving error) is detected by outdoor unit.
I/F or FTC or outdoor unit communication error (transmitting error) is detected by outdoor unit.
Remote controller signal receiving error is detected by remote controller.
Remote controller transmitting error is detected by remote controller.
Remote controller signal receiving error is detected by I/F or FTC unit.
Remote controller transmitting error is detected by I/F or FTC unit.
*1 Check code displayed on remote controller *
2 Refer to Technical manual of ATW, I/F, FTC.
1Check if I/F or FTC or outdoor connecting wire is connected
correctly.
2Check if 2 or more I/F or FTC units are connected to
outdoor unit.
3
Check if noise entered into I/F or FTC or outdoor connecting
wire or power supply.
4Re-check error by turning off power, and on again.
1Check if connector (63H or 63L) on the outdoor controller
board is not disconnected.
2Check continuity of pressure switch (63H or 63L) by tester.
1Check if noise entered into transmission wire of remote
controller.
2
Check if noise entered into I/F or FTC or outdoor connecting
wire.
3Re-check error by turning off power, and on again.
1
Check if connecting wire of I/F or FTC unit or remote controller
is connected correctly. 2Check if noise entered into transmission wire of remote controller.
3Re-check error by turning off power, and on again.
1Check if I/F or FTC or outdoor connecting wire is connected
correctly.
2
Check if noise entered into I/F or FTC or outdoor connecting wire or power supply.
3Check if noise entered into I/F or FTC or outdoor controller
board.
4Re-check error by turning off power, and on again.
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OCH533D
66
U2
U7
U1
UL
U8
Ud UF
UP
UH
U6 U3
U4
U5
U9
P1 P2 P9
P4
P5
P6
P8
Indication Error
Check
code
*1
Outdoor controller board
Contents Inspection method
LED1 (Green)
LED2 (Red)
3 blinking 1 blinking
2 blinking
3 blinking
*1 Check code displayed on remote controller *2 Refer to service manual for indoor unit.
4 blinking
5 blinking
6 blinking
7 blinking
1 blinking
2 blinking
3 blinking
4 blinking
4 blinking
Abnormality of comp. surface thermistor(TH34)
and discharging
temperature (TH4)
Abnormality of superheat due to low discharge temperature
1Check if stop valves are open. 2
Check if connectors (TH4, TH34, LEV-A, and LEV-B) on outdoor controller
board are not disconnected.
3Check if unit is filled with specified amount of refrigerant. 4Measure resistance values among terminals on indoor valve and
outdoor linear expansion valve using a tester.
Abnormal high pressure (High pressure switch 63H operated.)
Abnormality of outdoor fan motor rotational speed
1Check if outdoor units have a short cycle on their air ducts. 2Check if connector
(63H/63L)
on outdoor controller board is not disconnected.
3Check if heat exchanger and filter is not dirty. 4Measure resistance values among terminals on linear expansion valve
using a tester.
1Check if stop valves are open. 2Check looseness, disconnection, and converse connection of
compressor wiring.
3
Measure resistance values among terminals on compressor using a tester.
4Check if outdoor unit has a short cycle on its air duct. 5Check leakage of refrigerant.
Compressor overcurrent breaking(Startup locked)
Compressor overcurrent breaking Abnormality of current sensor (P.B.) Abnormality of power module Open/short of discharge thermistor (TH4) and comp. surface thermistor (TH34)
Open/short of outdoor thermistors (TH3, TH6, TH7 and TH8)
1
Check if connectors (TH3, TH4, TH6, TH7 and TH34) on outdoor controller
board, and connector (CN3) on outdoor power board are not disconnected.
2Measure resistance value of outdoor thermistors.
Abnormality of heat sink temperature
1Check if outdoor units have a short cycle on their air ducts. 2Measure resistance value of outdoor thermistor(TH8).
1Check the outdoor fan motor. 2Check if connector
(TH3)
on outdoor controller board is disconnected.
Abnormality of voltage 1Check looseness, disconnection, and converse connection of
compressor wiring.
2
Measure resistance value among terminals on compressor using a tester
.
3Check the continuity of contactor (52C). 4Check if power supply voltage decreases. 5Check the wiring of CN52C. 6Check the wiring of CNAF.
Abnormality of room temperature thermistor (TH1) Abnormality of pipe temperature thermistor /Liquid (TH2) Abnormality of pipe temperature thermistor/Condenser-Evaporator
1Check if connectors (CN20, CN21, CN29 and CN44) and terminal blocks on indoor controller board are not disconnected. 2Measure resistance value of indoor thermistors. Note: Refer to the indoor unit's Installation Manual.
Abnormality of drain sensor (DS) Float switch(FS) connector open
Indoor drain overflow protection
1Check if connector (CN31)(CN4F) and terminal blocks on indoor controller board is not disconnected.
2Measure resistance value of indoor thermistors. 3
Measure resistance value among terminals on drain-up machine using a tester.
4Check if drain pump works. 5Check drain function.
Freezing (cooling)/overheating (heating) protection
1Check if indoor unit has a short cycle on its air duct. 2Check if heat exchanger and filter is not dirty. 3Measure resistance value on indoor and outdoor fan motors. 4Check if the inside of refrigerant piping is not clogged.
Abnormality of pipe temperature
1
Check if indoor thermistors(TH2 and TH5) are not disconnected from holder.
2Check if stop valve is open. 3
Check converse connection of extension pipe. (on plural units connection)
4Check if indoor/outdoor connecting wire is connected correctly. (on plural units connection)
P.30
P.31
P.30
P.33
P.31
P.33 P.33
P.34 P.33 P.34 P.30
P.31
P.31
P.32,33
*2 *2 *2
*2
*2
*2
Detailed
reference
page
Protection from overheat operation(TH3)
Abnormal low pressure (Low pressure switch 63L operated.)
Note: Refer to the indoor unit's Installation Manual.
OCH533D
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<Outdoor unit operation monitor function> [When optional part ‘A-Control Service Tool (PAC-SK52ST)’ is connected to outdoor controller board (CNM)]
Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of check code by controlling DIP SW2 on ‘A-Control Service Tool’.
SW2 setting
1ON2 3 4 5 6
Display detail
Explanation for display Unit
Operation indicator SW2 : Indicator change of self diagnosis
<Digital indicator LED1 working details>
(Be sure that the 1 to 6 in the SW2 are set to OFF.) (1) Display when the power supply ON
When the power supply ON, blinking displays by turns. Wait for 4 minutes at the longest.
(2) When the display lights (Normal operation)
1Operation mode display.
1ON2 3 4 5 6
(Initial setting)
SW2
1 second
interval
LED1
(Lighting)
Display Operation Model
The tens digit : Operation mode
The ones digit : Relay output
O
C H d
Display
0 1 2 3 4 5 6 7 8 A
Compressor
Warming-up Compressor
4-way valve
Solenoid valve
— — —
— ON ON ON ON
— — — — — — —
— ON ON
— ON ON
— ON ON
— ON
ON
ON
ON
ON
— —
OFF/FAN
COOLING
HEATING
DEFROSTING
2Display during error postponement
Postponement code is displayed when compressor stops due to the work of protection device. Postponement code is displayed while error is being postponed.
(3) When the display blinks Inspection code is displayed when compressor stops due to the work of protection devices.
Display Contents to be inspected (When power is turned on)
F3 F5
F9 E8 E9 EA Eb EC
E0–E7
63L connector(red) is open. 63H connector(yellow) is open. 2 connectors(63H/63L) are open. Indoor/outdoor communication error (Signal receiving error) (Outdoor unit) Indoor/outdoor communication error (Transmitting error) (Outdoor unit) Miswiring of indoor/outdoor unit connecting wire, excessive number of indoor units (4 units or more) Miswiring of indoor/outdoor unit connecting wire(converse wiring or disconnection) Startup time over Communication error except for outdoor unit
Display
Inspection unit
0 1 2 3
Outdoor unit Indoor unit 1 Indoor unit 2 Indoor unit 3
Display
Contents to be inspected (During operation)
U1 U2 U3 U4 U5 U6 U7 U8
Ud UF UH
UL UP
P1–P8 A0–A7
Abnormal high pressure (63H worked) Abnormal high discharge temperature and shell thermistor, shortage of refrigerant Open/short circuit of discharge thermistor(TH4) and comp. surface thermistor(TH34) Open/short of outdoor unit thermistors(TH3, TH6, TH7 and TH8) Abnormal temperature of heat sink Abnormality of power module Abnormality of superheat due to low discharge temperature Abnormality in outdoor fan motor Overheat protection Compressor overcurrent interruption (When Comp. locked) Current sensor error Abnormal low pressure Compressor overcurrent interruption Abnormality of indoor units Communication error of M-NET system
OCH533D
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SW2 setting
1ON2 3 4 5 6
Display detail
Explanation for display Unit
Pipe temperature/Liquid (TH3)
−40 to 90
−40 to 90
(When the coil thermistor detects 0: or below, “–” and temperature are displayed by turns.) (Example) When −10:;
0.5 s 0.5 s 2 s
:
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
Discharge temperature (TH4) 3 to 217
Output step of outdoor FAN 0 to 10
The number of ON/OFF times of com­pressor 0 to 9999
Compressor integrating operation times 0 to 9999
3 to 217 (When the discharge thermistor detects 100: or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 105:;
0.5 s 0.5 s 2 s
:
Step
100 times
10 hours
0 to 10
0 to 9999 (When the number of times is 100 or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 42500 times (425 ×100 times);
0.5 s 0.5 s 2 s
0 to 9999 (When it is 100 hours or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 2450 hours (245 ×10 hours);
0.5 s 0.5 s 2 s
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
Compressor operating current 0 to 50
LEV-A opening pulse 0 to 480
0 to 50 Note: Omit the figures after the decimal fractions.
0 to 480 (When it is 100 pulse or more, hundreds digit, tens digit and ones digit are displayed by turns. (Example) When 150 pulse;
0.5 s 0.5 s 2 s
A
Pulse
Error postponement code history (1) of outdoor unit
Postponement code display Blinking: During postponement Lighting: Cancellation of postponement “00” is displayed in case of no postponement.
Code
display
Code
display
Operation mode on error occurring Operation mode of when operation stops due to
error is displayed by setting SW2 like below.
1ON2 3 4 5 6
(SW2)
10
1ON2 3 4 5 6
Compressor operating frequency 0 to 255
0 to 255 (When it is 100 Hz or more, hundreds digit, tens digit and ones digit are displayed by turns. (Example) When 125 Hz;
0.5 s 0.5 s 2 s
Hz
1
05
4
25
2
45
1
25
1
50
1ON2 3 4 5 6
The black square ( ) indicates a switch position.
OCH533D
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SW2 setting
1ON2 3 4 5 6
Display detail
Explanation for display Unit
Pipe temperature/Liquid (TH3) on error occurring
−40 to 90
−40 to 90
(When the coil thermistor detects 0: or below, “–” and temperature are displayed by turns.) (Example) When −15:;
0.5 s 0.5 s 2 s
:
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
Compressor temperature (TH34) or discharge temperature (TH4) on error occurring 3 to 217
Compressor operating current on error occurring 0 to 50
Error history (1) (latest) Alternate display of abnormal unit number and code
Error history (2) Alternate display of error unit number and code
3 to 217 (When the temperature is 100: or more, the hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 130:;
0.5 s 0.5 s 2 s
:
A
Code
display
Code
display
0 to 50
When no error history, “ 0 ” and “– –” are displayed by turns.
When no error history, “ 0 ” and “– –” are displayed by turns.
1ON2 3 4 5 6
Thermostat ON time 0 to 999
Test run elapsed time 0 to 120
0 to 999 (When it is 100 minutes or more, the hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 245 minutes;
0.5 s 0.5 s 2 s
0 to 120 (When it is 100 minutes or more, the hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 105 minutes;
0.5 s 0.5 s 2 s
Minute
Minute
15
1
30
2
45
1
05
The black square ( ) indicates a switch position.
OCH533D
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SW2 setting
1ON2 3 4 5 6
Display detail
Explanation for display
Unit
Capacity setting display
Displayed as an outdoor capacity code.
Code
display
1ON2 3 4 5 6
1ON2 3 4 5 6
Outdoor unit setting information
Indoor pipe temperature/Liquid (TH2(1)) Indoor 1
−39 to 88
Code
display
:
−39 to 88
(When the temperature is 0: or less, “–” and temperature are displayed by turns.)
1ON2 3 4 5 6
1ON2 3 4 5 6
Indoor room temperature (TH1) 8 to 39
Capacity
SW75V
Code
14 20 25
SW100V, 100Y SW120V, 120Y
Setting details
• The tens digit (Total display for applied setting)
• The ones digit
H·P /
Cooling only
Single phase / 3 phase
Display details
0 : H·P 1 : Cooling only
0 :
Single phase
2 :
3 phase
Setting details
Defrosting switch
Display details
0 : Normal 1 : For high humidity
(Example) When heat pump, 3 phase and defrosting
(normal) are set up, “20” is displayed.
1ON2 3 4 5 6
1ON2 3 4 5 6
Indoor pipe temperature/Cond./Eva. (TH5(1)) Indoor 1
−39 to 88
−39 to 88
(When the temperature is 0: or less, “–” and temperature are displayed by turns.)
:
−39 to 88
(When the temperature is 0: or less, “–” and temperature are displayed by turns.)
−39 to 88
(When the temperature is 0: or less, “–” and temperature are displayed by turns.)
:
:
:
8 to 39
Indoor pipe temperature/Liquid (TH2(2)) Indoor 2
−39 to 88
Indoor pipe temperature/Cond./Eva. (TH5(2)) Indoor 2
−39 to 88
1ON2 3 4 5 6
The number of connected indoor units
Unit
0 to 3 (The number of connected indoor units are dis­played.)
The black square ( ) indicates a switch position.
OCH533D
71
1ON2 3 4 5 6
°C
Discharge superheat SHd 0 to 255
Cooling = TH4−T
63HS
Heating = TH4−T63HS
0 to 255 (When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are displayed by turns.)
0.1 A
Input current of outdoor unit
0 to 500 (When it is 100 or more, hundreds digit, tens digit and ones digit are displayed by turns.)
Pulse
LEV-B opening pulse
0 to 480 (When it is 100 pulse or more, hundreds digit, tens digit and ones digit are displayed by turns.)
Code
display
U9 error detail history (latest)
(No error) Overvoltage error Undervoltage error Input current sensor error L1-phase open error Abnormal power synchronous signal PFC error (SW75VHA) (Overvoltage / Undervoltage / Overcurrent) PFC/ IGBT error (SW·VHA) (Undervoltage)
* Display examples for multiple errors: Overvoltage (01) + Undervoltage (02) = 03 Undervoltage (02) + Power-sync signal error (08) = 0A L
1 phase open error (04) + PFC error (10) = 14
Description Display
00 01 02
04
08
10
20
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
SW2 setting
1ON2 3 4 5 6
Display detail
Explanation for display
Unit
:
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
Indoor setting temperature 17 to 30
Pressure saturation temperature (T
63HS)
−39 to 88
Outdoor heat sink temperature (TH8)
−40 to 200
17 to 30
:
:
:
−39 to 88
(When the temperature is 0: or less, “–” and temperature are displayed by turns.)
−40 to 200
(When the temperature is 0: or less, “–” and temperature are displayed by turns.) (When the thermistor detects 100: or more, hundreds digit, tens digit and ones digit are displayed by turns.)
Ambient temperature (TH7)
−39 to 88
−39 to 88
(When the temperature is 0: or less, “–” and temperature are displayed by turns.)
2 cycles
Sub cool. SC 0 to 130
Cooling = T
63HS−TH3
Heating = T
63HS−TH2
0 to FFFE (in hexadecimal notation) (When more than FF in hex (255 in decimal), the number is displayed in order of 16
3
's and 162's, and
161's and 160's places. (Example) When 5000 cycles;
0.5 s 0.5 s 2 s
C4
9
1ON2 3 4 5 6
The black square ( ) indicates a switch position.
OCH533D
72
DC bus voltage 180 to 370 (SW75/100/120V) 300 to 750 (SW100/120Y)
180 to 370 (SW75/100/120V) 300 to 750 (SW100/120Y) (When it is 100V or more, hundreds digit, tens digit and ones digit are displayed by turns.)
V
1ON2 3 4 5 6
SW2 setting
Display detail
Explanation for display Unit
Code
display
Error postponement code history (2) of outdoor unit
Postponement code display Blinking: During postponement Lighting: Cancellation of postponement “00” is displayed in case of no postponement.
Code
display
Error postponement code history (3) of outdoor unit
Postponement code display Blinking: During postponement Lighting: Cancellation of postponement “00” is displayed in case of no postponement.
Code
display
Error history (3) (Oldest) Alternate display of abnormal unit number and code.
When no error history, “0” and “– –“ are displayed by turns.
3: Outdoor pipe temperature/Liquid (TH3) 4: Discharge thermistor (TH4) 6: 2-phase pipe (TH6) 7: Ambient temperature (TH7) 8: Outdoor heat sink (TH8) 34: Comp. surface thermistor (TH34)
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
Error thermistor display
When there is no error thermistor, “–“ is displayed.
Code
display
Operation frequency on error occurring 0 to 255
0 to 255 (When it is 100 Hz or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 125 Hz;
0.5 s 0.5 s 2 s
1ON2 3 4 5 6
Hz
Fan step on error occurring 0 to 10
0 to 10
1ON2 3 4 5 6
Step
25
1
The black square ( ) indicates a switch position.
OCH533D
73
SW2 setting
Display detail
Explanation for display Unit
1ON2 3 4 5 6
Pulse
LEV-A opening pulse on error occurring 0 to 480
0 to 480 (When it is 100 pulse or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 130 pulse;
0.5 s 0.5 s 2 s
:
Indoor room temperature (TH1) on error occurring 8 to 39
8 to 39
:
Indoor pipe temperature/Liquid (TH2) on error occurring
−39 to 88
−39 to 88
(When the temperature is 0°C or less, “–” and temperature are displayed by turns.)
(Example) When −15°C;
0.5 s 0.5 s 2 s
Pressure saturation temperature (T
63HS)
on error occurring
−39 to 88
(When the temperature is 0°C or less, “–” and temperature are displayed by turns.)
(Example) When −15°C;
0.5 s 0.5 s 2 s
2-phase pipe (TH6) on error occurring
−39 to 88
−39 to 88
(When the temperature is 0°C or less, “–” and temperature are displayed by turns.)
(Example) When −15°C;
0.5 s 0.5 s 2 s
Ambient temperature (TH7) on error occurring
−39 to 88
−39 to 88
(When the temperature is 0°C or less, “–” and temperature are displayed by turns.)
(Example) When −15°C;
0.5 s 0.5 s 2 s
Outdoor heat sink temperature (TH8) on error occurring
−40 to 200
−40 to 200
(When the temperature is 0°C or less, “–” and temperature are displayed by turns.) (When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are displayed by turns.)
30
1
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
15
15
15
15
:
:
:
:
The black square ( ) indicates a switch position.
OCH533D
74
SW2 setting
Display detail
Explanation for display Unit
:
0 to 255 (When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 150°C;
0.5 s 0.5 s 2 s
Sub cool on error occurring SC 0 to 130
Cooling = T
63HS−TH3
Heating = T63HS−TH2
0 to 130 (When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 115°C;
0.5 s 0.5 s 2 s
Thermo-on time until error stops 0 to 999
0 to 999 (When it is 100 minutes or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 415 minutes;
0.5 s 0.5 s 2 s
Indoor pipe temperature/Liquid (TH2 (3)) Indoor 3
−39 to 88
−39 to 88
(When the temperature is 0°C or less, “–” and temperature are displayed by turns.)
Indoor pipe temperature/Cond./Eva. (TH5 (3)) Indoor 3
−39 to 88
−39 to 88
(When the temperature is 0°C or less, “–” and temperature are displayed by turns.)
When there is no indoor unit, “00” is displayed.
50
1
:
1ON2 3 4 5 6
Discharge superheat on error occurring SHd 0 to 255
Cooling = TH4−T
63HS
Heating = TH4−T63HS
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
1ON2 3 4 5 6
:
Minute
:
15
1
15
4
The following code will be a help to know the operating status of unit.
Display
Compressor operating frequency control
Display
Compressor operating frequency control
Primary current control Secondary current control
1 2
1
4
8
2
The tens digit
The ones digit
(In this digit, the total number of
activated control is displayed.)
Preventive control for excessive temp­erature rise of discharge temperature Preventive control for excessive temp­erature rise of condensing temperature Frosting preventing control
Preventive control for excessive temp­erature rise of heat sink
(Example) The following controls are activated.
• Primary current control
• Preventive control for excessive tempe-
rature rise of condensing temperature
• Preventive control for excessive tempe-
rature rise of heat sink
1a
LED
Controlling status of compressor operating frequency
1ON2 3 4 5 6
Code
display
The black square ( ) indicates a switch position.
OCH533D
75
SW2 setting
Display detail
Explanation for display Unit
1ON2 3 4 5 6
Comp. surface temperature (TH34) 3 to 217
3 to 217
(When the comp.shell thermistor detects 100°C or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 105°C;
0.5 s 0.5 s 2 s
05
1
:
1ON2 3 4 5 6
(No error) Overvoltage error Undervoltage error Input current sensor error L1-phase open error Abnormal power synchronous signal PFC error (SW75VHA) (Overvoltage / Undervoltage / Overcurrent) PFC/ IGBT error (SW·VHA) (Undervoltage)
* Display examples for multiple errors: Overvoltage (01) + Undervoltage (02) = 03 Undervoltage (02) + Power-sync signal error (08) = 0A L
1 phase open error (04) + PFC error (10) = 14
Description Display
00 01 02
04
08
10
20
U9 Error details (To be shown while error call is deferred.)
Code
display
The black square ( ) indicates a switch position.
OCH533D
76
Certain indoor/outdoor combinations do not have the request code function; therefore, no request codes are displayed. Refer to indoor unit service manual for how to use the controllers and request codes for indoor unit.
Request code
Request content
Description
(Display range)
Unit Remarks
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33 34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
Operation state
Compressor-Operating current (rms)
Compressor-Accumulated operating time
Compressor-Number of operation times
Discharge temperature (TH4)
Outdoor unit -Liquid pipe 1 temperature (TH3)
Outdoor unit-2-phase pipe temperature (TH6)
Outdoor unit-Outside air temperature (TH7)
Outdoor unit-Heat sink temperature (TH8)
Discharge superheat (SHd)
Sub-cool (SC)
Compressor-Operating frequency
Compressor-Target operating frequency
Outdoor unit-Fan output step
Outdoor unit-Fan 1 speed
(Only for air conditioners with DC fan motor)
Outdoor unit-Fan 2 speed
(Only for air conditioners with DC fan motor)
LEV (A) opening
LEV (B) opening
Primary current
DC bus voltage
Thermostat ON operating time
Refer to 11-8-1. Detail Contents in Request Code.
0–50
0–9999
0–9999
3–217
40–90
39–88
39–88
40–200
0–255
0–130
0–255
0–255
0–10
0–9999
0–9999
0–500
0–500
0–50
0–999
180–370
A
10 hours
100 times
:
:
:
: :
: :
Hz
Hz
Step
rpm
rpm
Pulses
Pulses
A
V
Minutes
"0" is displayed if the air conditioner is a single-fan type.
Condensing temperature (T
63HS)
39–88
:
11-8. Request code list
OCH533D
77
Request code
Request content
Description
(Display range)
Unit Remarks
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
Outdoor unit-Control state
Compressor-Frequency control state
Outdoor unit-Fan control state
Actuator output state
Error content (U9)
Outdoor unit-Capacity setting display
Outdoor unit-Setting information
Outdoor unit-Microprocessor version information
Outdoor unit-Microprocessor version information (sub No.)
Outdoor unit - Error postponement history 1 (latest)
Outdoor unit - Error postponement history 2 (previous)
Outdoor unit - Error postponement history 3 (last but one)
Examples) Ver 5.01
Auxiliary information (displayed after version information) Examples) Ver 5.01 A000
Displays postponement code. (" - - " is
displayed if no postponement code is present)
Displays postponement code. (" - - " is
displayed if no postponement code is present)
Displays postponement code. (" - - " is
displayed if no postponement code is present)
Ver
Code
Code
Code
Refer to 11-8-1.Detail Contents in Request Code.
Refer to 11-8-1.Detail Contents in Request Code.
Refer to 11-8-1.Detail Contents in Request Code.
Refer to 11-8-1.Detail Contents in Request Code.
Refer to 11-8-1.Detail Contents in Request Code.
Refer to 11-8-1.Detail Contents in Request Code.
Refer to 11-8-1.Detail Contents in Request Code.
"0501"
"A000"
OCH533D
78
Request code
Request content
Description
(Display range)
Unit Remarks
103
104
105
106
107
108 109
110 111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
Displays error history. (" --" is displayed if no history is present.)
Displays error history. (" --" is displayed if no history is present.)
Displays error history. (" --" is displayed if no history is present.)
: TH3 6 : TH6 7 : TH7 8 : TH8 0 : No thermistor error
Displayed in the same way as request code "0
".
0–50
0–9999
0–9999 3–217
40–90
40–200
39–88
39–88
0–255
0–130
0–255
0–10
0–9999
0–9999
0–500
0–500
0–999
Code
Code
Code
Sensor
number
A
10 hours
100 times
:
:
:
: : : :
Hz
Step
rpm
rpm
Pulses
Pulses
Minutes
"0" is displayed if the air conditioner is a single-
fan type.
Error history 1 (latest)
Error history 2 (second to last)
Error history 3 (third to last)
Abnormal thermistor display
(TH3/TH6/TH7/TH8)
Operation mode at time of error
Compressor-Operating current at time of error Compressor-Accumulated operating time at time of error
Compressor-Number of operation times at time of error Discharge temperature at time of error
Outdoor unit -Liquid pipe 1 temperature (TH3) at time of error
Outdoor unit-2-phase pipe temperature (TH6) at time of error
Outdoor unit-Outside air temperature (TH7) at time of error
Outdoor unit-Heat sink temperature (TH8) at time of error
Discharge superheat (SHd) at time of error
Sub-cool (SC) at time of error
Compressor-Operating frequency at time of error
Outdoor unit at time of error
Fan output step
Outdoor unit at time of error
Fan 1 speed (Only for air conditioners with DC fan)
Outdoor unit at time of error
Fan 2 speed (Only for air conditioners with DC fan)
LEV (A) opening at time of error
LEV (B) opening at time of error
Thermostat ON time until operation stops due to error
3
Condensing temperature (T
63HS) at the time of error
39–88
:
OCH533D
79
Frequency control state 2
Display
Discharge temperature
Condensation temperature
Anti-freeze
Heat sink temperature
overheat prevention
overheat prevention
protection control
overheat prevention 0 1 Controlled 2 Controlled 3 Controlled Controlled 4 Controlled 5 Controlled Controlled 6 Controlled Controlled 7 Controlled Controlled Controlled 8 Controlled 9 Controlled Controlled
A Controlled Controlled
b Controlled Controlled Controlled
C Controlled Controlled
d Controlled Controlled Controlled
E Controlled Controlled Controlled
F Controlled Controlled Controlled Controlled
[Operation state] (Request code :" 0")
Data display
C4
Relay output state
Operation mode
Operation mode
Display Operation mode
0 STOP FAN C COOL DRY H HEAT d DEFROST
Relay output state
Display
Power currently
Compressor Four-way valve Solenoid valve
supplied to compressor
[Outdoor unit – Control state] (Request code :" 51")
Data display State 0 0 0 0 Normal 0 0 0 1 Preparing for heat operation 0 0 0 2 Defrost
[Compressor – Frequency control state] (Request code :" 52")
Data display
00
Frequency control state
2
Frequency control state
1
Frequency control state 1
Display Current limit control
0 No current limit 1 Primary current limit control is ON. 2 Secondary current limit control is ON.
ON ON
0 1 2 3 4 5 6 7 8 A
ON ON ON ON
ON ON
ON ON
ON
ON
ON
ON
ON
[Fan control state] (Request code :" 53 ")
Data display
Fan step correction value by heat sink temperature overheat prevention control
Fan step correction value by cool condensation temperature overheat prevention control
00
Display Correction value
(minus) 1 00
2
1
+1 +2
11-8-1. Detail Contents in Request Code
OCH533D
80
[Actuator output state] (Request code :"54")
Data display
Actuator output state 1
Actuator output state 2
00
Actuator output state 1
Display SV1 Four-way valve Compressor
0 1
2 3
4 5
6 7
8 9
A b
C
d E F
ON
ON
ON
ON
ON
ON
ON
ON
ON ON
ON ON
ON ON
ON ON
ON ON
ON ON
ON ON ON ON
ON ON
ON ON
ON ON ON ON
Actuator output state 2
Display 52C SV2 SS
0 1
2 3 4 5 6 7
ON
ON
ON
ON
ON ON
ON ON
ON ON ON ON
[Error content (U9)] (Request code :"55 ")
Data display
Error content 1
Error content 2
00
Error content 1 : Detected
Display
Overvoltage Undervoltage L
1-phase
Power synchronizing
error error open error
signal error 0 1 2 3 4 5 6 7 8 9 A b C d E F
Error content 2 : Detected
Display
Converter Fo
PAM error
error 0 1 2 3
Compressor is
warming up
OCH533D
81
[Outdoor unit – Setting information] (Request code : "71")
Data display
Setting information 1
Setting information 2
00
Setting information 1
Display Defrost mode
0 Standard 1 For high humidity
Setting information 2
Display
Single-/ Heat pump/
3-phase
cooling only
0
Single-phase
Heat pump
1
Cooling only
2
3-phase
Heat pump
3
Cooling only
[Outdoor unit -– Capacity setting display] (Request code : "70")
Data display
Capacity
10 50
9 35
11 60 14 71 20 100 25 125 28 140 40 200 50 250
OCH533D
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