• The compressors for PUHZRP200YKA (R1) and PUHZRP250YKA are changed.
The previous types of compressors
are also available for servicing the
outdoor units equipped with the
updated types of compressors.
• Some descriptions have been
modified.
• Please void OCH451 REVISED
EDITION-A.
Note:
• This manual describes only service
data of the outdoor units.
RoHS compliant products have <G>
Before obtaining access to terminal, all supply circuits must be disconnected.
3-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
23
Gravimeter
Unit
Use new refrigerant pipes.
Make sure that the inside and outside of refrigerant piping is clean and it has no contaminants
such as sulfur, oxides, dirt, shaving particles, etc,
which are hazard to refrigerant cycle.
In addition, use pipes with specified thickness.
Store the piping to be used indoors during
installation and both ends of the piping sealed
until just before brazing. (Leave elbow joints, etc.
in their packaging.)
The refrigerant oil applied to flare and flange
connections must be ester oil, ether oil or
alkylbenzene oil in a small amount.
In case of using the existing pipes for R22, be careful with
the followings.
· Be sure to clean the pipes and make sure that the insides
of the pipes are clean.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition change
may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterioration of refrigerant oil etc.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of compressor.
If large amount of mineral oil enters, that can cause deterioration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
OCH451B
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
5
[3] Service tools
OCH451B
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1Gauge manifold · Only for R410A
· Use the existing fitting
specifications
. (UNF1/2)
· Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose · Only for R410A
· Use pressure performance of 5.09MPa·G or over.
3Electronic scale
4Gas leak detector · Use the detector for R134a, R407C or R410A.
5Adaptor for reverse flow check · Attach on vacuum pump.
6Refrigerant charge base
7Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
8Refrigerant recovery equipment
[4] Refrigerant leakage detection function
This air conditioner (outdoor unit PUHZ-RP35~140, except PUHZ-RP200/250) can detect refrigerant leakage which may
happen during a long period of use. In order to enable the leakage detection, settings are required to let the unit memorize the initial conditions (initial learning). Refer to 14-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION
FUNCTION.
3-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES
(1) Flowchart
• Refer to the owchart below to determine if the existing pipes can be used and if it is necessary to use a lter dryer.
• If the diameter of the existing pipes is different from the specied diameter, refer to technological data materials to conrm if
the pipes can be used.
Measure the existing pipe thickness and
The existing pipe thickness meets specications and the pipes are not damaged.
▼
Check if the existing air conditioner can operate.
▼
After operating the cooling system for about 30
minutes, do a pump down work.
▼
Disconnect the existing air conditioner from the
pipes.
▼
Attach the new air conditioner
▼
Perform the airtight test, vacuum air purging,
additional refrigerant charging (if necessary),
and gas leak check.
check for damage.
* If the existing air conditioner cannot operate, use
a refrigerant recovery device to collect the refrigerant.
* In case existing pipes were used for gas or oil
heat pump systems, be sure to clean the pipes
for RP100-250 models.
Use new pipes for RP35-71 models.
The existing pipe thickness does not meet
specications or the pipes are damaged.
▼
Test run
▼
The existing pipes cannot be reused.
Use new pipes.
Bender
Pipe cutter
Welder and nitrogen gas cylinder
Refrigerant charging scale
Vacuum gauge or thermistor vacuum gauge and
vacuum valve
Charging cylinder
Air purge, refrigerant charge
and operation check
Gas leak check
Refrigerant recovery
Refrigerant charge
Apply to flared section
Prevent compressor malfunction
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out
when detaching charge hose
Vacuum drying and air
purge
Flaring work of piping
Bend the pipes
Cut the pipes
Weld the pipes
Refrigerant charge
Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refrigerant to thermistor vacuum gauge)
Refrigerant charge
Tool exclusive for R410A
Tool exclusive for R410A
Tool for HFC refrigerant
Tool exclusive for R410A
Tool exclusive for R410A
Ester oil and alkylbenzene
oil (minimum amount)
Tool exclusive for R410A
Tool exclusive for R410A
Tools for other refrigerants can
be used if equipped with adopter for reverse flow check
Tools for other refrigerants
can be used by adjusting
flaring dimension
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants
can be used
Tool exclusive for R410A
Tools and materialsUseR410A toolsCan R22 tools be used?
(Usable if equipped
with adopter for rever se flow)
(Usable by adjusting
flaring dimension)
Can R407C tools be used?
Ester oil:
Alkylbenzene oil: minimum amount
(Usable if equipped
with adopter for rever se flow)
(Usable by adjusting
flaring dimension)
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
OCH451B
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same
as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working
pressure of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness
shown below. (Never use pipes of 0.7 mm or below.)
2 Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that,
R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refrigerants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A has been specified separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also
has partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring
dimensions for R410A below. For 1/2 and 5/8 inch, the dimension B changes.
Use torque wrench corresponding to each dimension.
Dimension A
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
CHARGELESS SYSTEM
PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT.
Max. 30m (PUHZ-RP35-250)
The refrigerant circuit with LEV (Linear Expansion Valve) and power receiver always control the optimal refrigerant level
regardless of the length (30 m max. and 5 m min.) of piping. The additional refrigerant charging work during installation
often causes problems. It is completely eliminated by chargeless system. This unique system improves the quality and reliability of the work done. It also helps to speed up the installation time.
REFRIGERANT LEAKAGE DETECTION FUNCTION (except for RP200/250)
PUHZ-RP35-140 can detect refrigerant leakage which may happen during a long period of use.
6
5SPECIFICATIONS
A
kW
W
kW
*
/min(CFM
)
dB
dB
mm(in.)
mm(in.)
mm(in.)
kg(lbs)
kg(lbs)
L
mm(in.)
mm(in.)
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) % No.
Fan motor output
Airflow
Defrost method
Noise level
Main piping:
Liquid line size
:12.7 over all length [m]
% 0.11 [kg/m]
=
Additional charge amount
for 70 m
RP200 3.6 kg
RP250 4.8 kg
+
+
+–
Calculate the additional charge amount based on the following procedure.
If the calculation results in an amount that is smaller than the "Additional charge amount for 70m," perform the additional charge using the amount shown
in "Additional charge amount for 70m."
OCH451B
6-1. REFILLING REFRIGERANT CHARGE (R410A : kg) PUHZ-RP35~140
Longer pipe than 30 m, additional charge is
required.
6-2. ADJUSTING THE AMOUNT OF REFRIGERANT PUHZ-RP200/250
Initial
6-3. COMPRESSOR TECHNICAL DATA
The compressors are changed in model name
respectively for the change of oil amount. The new types of compressors are equipped in the outdoor units produced from July
2011. Both old and new types of the compressors can substitute for each other.
from
ANB52FFQMT and ANB66FFRMT to ANB52FFPMT and ANB66FFZMT
1011
6-4. NOISE CRITERION CURVES
1.5m
1m
MICROPHONE
UNIT
GROUND
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-RP35/50VHA4
COOLING
MODE
HEATING
44
SPL(dB)
46
LINE
90
80
70
60
50
40
30
20
10
631252505001000 2000 4000 8000
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
90
80
70
60
50
40
30
20
10
631252505001000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
PUHZ-RP60VHA4
PUHZ-RP71VHA4
COOLING
MODE
HEATING
47
SPL(dB)
48
LINE
90
80
70
60
50
40
30
20
10
631252505001000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-RP100VKA
PUHZ-RP100YKA
COOLING
MODE
HEATING
49
SPL(dB)
51
LINE
90
80
70
60
50
40
30
20
10
631252505001000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-RP125VKA
PUHZ-RP125YKA
COOLING
MODE
HEATING
50
SPL(dB)
52
LINE
OCH451B
13
90
80
70
60
50
40
30
20
10
631252505001000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-RP140VKA
PUHZ-RP140YKA
COOLING
MODE
HEATING
50
SPL(dB)
52
LINE
90
80
70
60
50
40
30
20
10
631252505001000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-RP200YKA
PUHZ-RP200YKAR1
COOLING
MODE
HEATING
58
SPL(dB)
59
LINE
90
80
70
60
50
40
30
20
10
631252505001000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUHZ-RP250YKA
COOLING
MODE
HEATING
58
SPL(dB)
59
LINE
OCH451B
12
TotalElectrical circuitRefrigerant circuitIndoor side
Outdoor
side
Representative matching
SHF
BF
W
kW
Mode
Capacity
Input
PLA-RP71BA2
PLA-RP71BA2
Cooling
7,100
1.90
Heating
8,000
1.90
8.20
2.73
0.95
69
45
12
5
27
19
14.5
35
24
0.73
0.21
8.25
2.65
0.71
72
43
3
5
20
15
38.8
7
6
—
—
1 , 50
230
PUHZ-RP71VHA4
1 , 50
230
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
V
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Indoor unit
D.B.
W.B.
D.B.
D.B.
W.B.
PLA-RP35BAPLA-RP50BAPLA-RP60BA
PLA-RP35BAPLA-RP50BAPLA-RP60BA
Cooling
3,600
1.07
Heating
4,100
1.12
Cooling
5,000
1.55
Heating
6,000
1.62
Cooling
6,000
1.60
Heating
7,000
1.82
4.66
2.70
1.01
70
46
15
5
27
19
15.8
35
24
0.84
0.28
4.93
2.69
0.74
71
41
2
5
20
15
34.6
7
6
—
—
6.72
2.91
0.99
73
49
11
5
27
19
15.3
35
24
0.81
0.24
7.08
2.76
0.67
77
44
-1
5
20
15
37.8
7
6
—
—
6.95
2.64
0.96
67
44
11
5
27
19
14.2
35
24
0.76
0.21
7.98
2.90
0.74
80
46
3
5
20
15
39.2
7
6
—
—
1 , 50
230
PUHZ-RP35VHA4
1 , 50
230
1 , 50
230
PUHZ-RP50VHA4
1 , 50
230
1 , 50
230
PUHZ-RP60VHA4
1 , 50
230
0.220.140.360.290.360.290.510.43
6-5. STANDARD OPERATION DATA
OCH451B
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/cm²)
13
15
TotalElectrical circuitRefrigerant circuitIndoor side
Outdoor
side
Representative matching
SHF
BF
W
kW
Mode
Capacity
Input
PLA-RP100BA3
PLA-RP125BA2
PLA-RP140BA2
PLA-RP100BA3PLA-RP125BA2PLA-RP140BA2
Cooling
10,000
2.39
Heating
11,200
2.43
Cooling
12,500
3.67
Heating
14,000
3.50
Cooling
14,000
4.36
Heating
16,000
4.32
10.4/3.51
2.61
0.99
67
44
15
5
27
19
14.5
35
24
0.74
0.21
10.26/3.59
2.39
0.72
66
38
4
5
20
15
38.5
7
6
—
—
15.73/5.51
2.75
0.85
72
46
8
5
27
19
12.5
35
24
0.71
0.18
15.20/5.26
2.81
0.69
81
46
5
5
20
15
42.3
7
6
—
—
18.83/6.59
2.78
0.83
71
46
7
5
27
19
11.3
35
24
0.71
0.14
18.69/6.54
2.89
0.66
83
47
5
5
20
15
44.7
7
6
—
—
1 , 50
230
1/3, 50
230/400
1 , 50
230
1/3, 50
230/400
1 , 50
230
1/3, 50
230/400
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
V
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Indoor unit
D.B.
W.B.
D.B.
D.B.
W.B.
PUHZ-RP100VKA/
PUHZ-RP100YKA
PUHZ-RP125VKA/
PUHZ-RP125YKA
PUHZ-RP140VKA/
PUHZ-RP140YKA
1.000.941.071.001.071.00
OCH451B
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/cm²)
14
Electrical circuitRefrigerant circuitIndoor side
Outdoor
side
Representative matching
SHF
BF
Mode
Capacity
Input
Total
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
V
A
V
A
Mpa
Mpa
˚C
˚C
˚C
m
˚C
˚C
˚C
˚C
˚C
Indoor unit
D.B.
W.B.
D.B.
D.B.
W.B.
W
kW
PUHZ-RP250YKA
PUHZ-RP200YKA
PUHZ-RP200YKAR1
PLA-RP125BA2 ×2PLA-RP100BA3 ×2
PLA-RP125BA2PLA-RP100BA3
3, 50
3, 50
1, 50
1, 50
230
230
400
400
HeatingCooling
HeatingCooling
11.26
2.67
0.61
77
44
3
7.5
20
15
41.5
7
6
–
–
10.24
2.96
0.88
72
49
11
7.5
27
19
13.2
35
24
0.77
0.10
8.50
2.30
0.64
70
38
2
7.5
20
15
38.5
7
6
–
–
8.19
2.72
0.95
72
46
16
7.5
27
19
14.4
35
24
0.79
0.13
1.00 × 20.94 × 21.07 x 21.00 × 2
19,00022,40022,00027,000
5.505.706.837.48
OCH451B
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/cm²)
15
7OUTLINES AND DIMENSIONS
Service panel
for charge plug
+ 1 In the place where short cycle tends to occur, cooling and heating
capacity and power consumption might get lowered 10%. Air outlet
guide (optional PAC-SG58SG) will help them improve.
+ 2 If air discharges to the wall, the surface might get stained.
Minimum installation space for outdoor unit
100 mm or more as long as
no obstacle is placed on the
rear and right-and-left sides
of the unit.
2 sides should be open in
the right, left and rear side.
+ 2
+ 1
100 mm or more
500 mm or more
Basically open
100 mm or more
Free space around the outdoor unit
(basic example)
350 mm or more
+ 1
Air intake
Air discharge
Air intake
Connection for
gas pipe
Service port
Connection for
liquid pipe
Service panel
4-10 % 21 oval hole
(M10 foundation bolt)
:33 drain hole
:33 drain hole
43.6
152
155
400
347.5
45.4
365
330
300
40
Handle for
moving
600
10
300
150
287.5
Installation bolt pitch: 500
800
69
35
43
183
90
155
23
32.5
18
1. FOUNDATION BOLTS
2. PIPING-WIRING DIRECTION
Piping and wiring connection can
be made from the rear direction only.
3. ATTACHING THE CONDUIT
In order to attach the conduit, it is
necessary to fix the metal plate with
2 screws to the back panel. Procure
the metal plate and make screw holes
locally. It is recommended to use the
metal plate shown below. Align the
metal plate to the marks on the unit
and attach it.
<Foundation bolt height>
Please secure the unit firmly
with 4 foundation (M10) bolts.
(Bolts, washer and nut must
be purchased locally.)
18 or below
40
20
60
80
+ Conduit hole
+ The position and the size of
conduit hole depend on the
conduit to be used.
Holes for metal plate fixing screw
+ The size of hole depends on the
screw to be used.
FOUNDATION
PUHZ-RP35/50VHA2
(1)
PUHZ-RP35/50VHA3
Unit:mm
OCH451B
PUHZ-RP35VHA4
PUHZ-RP50VHA4
Unit : mm
1617
PUHZ-RP60VHA4
Air Intake
Rear Air Intake
Handle for moving
Handle for moving
322
950
473
943
23
*1 447
*1 431
673
2
1
Handle for moving
Handle for moving
Service panel
Earth terminal
Left···Power supply wiring
Right···Indoor/Outdoor wiring
Terminal Connections
Rear piping cover
Front piping cover
Side Air Intake
Handle for moving
40
54
2837019
417
53
5741
600175175
330
Rear Air Intake
Air Discharge
Side Air Intake
Installation Feet
2-U Shaped notched holes
(Foundation Bolt M10)
2-12 % 36 oval holes
(Foundation Bolt M10)
30
22014514514530
81219
71
71
Bottom piping hole
(Knockout)
Drain hole
(5-:33)
Piping Knockout Hole Details
1955
23 27 92
92
4075
7363
Right piping hole
(Knockout)
Right trunking hole
(Knockout)
Power supply wiring hole
(2-:27Knockout)
:
92
2755
732363
40
92
65
45
Front piping hole
(Knockout)
Front trunking hole
(Knockout)
Power supply wiring hole
(2-:27Knockout)
:
92
4045
65
92
2755
23 73 63
Rear piping hole
(Knockout)
Rear trunking hole
(Knockout)
Power supply wiring hole
(2-:27Knockout)
:
92
Example of Notes
Refrigerant GAS pipe connection (FLARE):15.88(5/8 inch)
Earth leakage breaker
wiring circuit breaker or
isolating switch
Earth leakage breaker
wiring circuit breaker or
isolating switch
L
N
1
2
1
2
S1
Indoor
unit
S2
S3
S1
S2
S3
S1
S2
S3
Unit
power
supply
Indoor/outdoor
unit connection
cable
Indoor
unit
Outdoor
unit
Remote
controller
Earth leakage breaker
wiring circuit breaker or
isolating switch
1
2
1
2
1
2
S1
S2
S3
S1
S2
S3
S1
S2
S3
S1
S2
S3
Indoor/outdoor
connection cable
Indoor
unit
Unit
power
supply
Indoor
unit
Indoor
unit
Outdoor
unit
Remote
controller
L
N
Notes: 1. Wiring size must comply with the applicable local and national code..
2. Power supply cables and Indoor/Outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable.
3. Install an earth longer than other cables.
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between
power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals
when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
(Design 60245 IEC 57)
S1
S2
S3
S1
S2
S3
A-Control
Outdoor Unit
3 poles isolator
Power supply
Isolator
A-Control
Indoor Unit
OCH451B
9-1. FIELD ELECTRICAL WIRING (power wiring specifications)
Outdoor unit modelRP35, 50VRP60, 70VRP100,125V
Outdoor unit power supply
Outdoor unit input capacity Main switch (Breaker)
Outdoor unit power supply3 × Min. 1.53 × Min. 2.53 × Min. 43 × Min. 65 × Min. 1.55 × Min. 4
*1. A breaker with at least 3.0 mm contact separation in each poles shall be provided. Use earth leakage breaker (NV).
*2. (RP35-140)
Max. 45 m
If 2.5 mm2 used, Max. 50 m
If 2.5 mm2 used and S3 separated, Max. 80 m
(RP200, 250)
Max. 80 m Total Max. including all indoor/indoor connection is 80 m.
• Use one cable for S1 and S2 and another for S3 as shown in the picture.
• Max. 50 m Total Max. for PEA. Wiring size 3 × 1.5 (Polar).
*3. The 10 m wire is attached in the remote controller accessory.
*4. The gures are NOT always against the ground.
S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device.
Caution: Be sure to install N-Line. Without N-Line, it could cause damage to the unit.
1:1 system Electrical wiringSynchronized twin and triple system Electrical wiring
• Synchronized twin
• Synchronized triple
2627
S1
S2
S3
Indoor/outdoor
unit connection
cable
Indoor
unit
Unit
power
supply
Unit
power
supply
Outdoor
unit
L1
L2
L3
N
S1
S2
S3
L1
L2
L3
N
1
2
Remote
controller
Earth leakage breaker
wiring circuit breaker or
isolating switch
1:1 System (Indoor : PEA-200, 250) 1:2 System (Indoor : PEA-400, 500)
S1
S2
S3
Indoor/outdoor
unit connection
cable
Indoor
unit
Unit
power
supply
Unit
power
supply
Outdoor
unit No.1
L1
L2
L3
N
S1
S2
S3
L1
L2
L3
N
Earth leakage breaker
wiring circuit breaker or
isolating switch
S1
S2
S3
Indoor/outdoor
unit connection
cable
TB4-1
TB4-2
Unit
power
supply
Outdoor
unit No.2
L1
L2
L3
N
S1
S2
S3
1
2
Remote
controller
The following connection patterns are available.
The outdoor unit power supply patterns vary on models.
1:1 System
<For models without heater>
* The optional indoor power supply terminal kit is required.
S1
S2
L
N
1
2
L
N
S1
S2
S3
S3
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
Outdoor unit power supply
Earth leakage breaker
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cords
Remote controller
Indoor unit
Option
Indoor unit power supply
Simultaneous twin/triple system
* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.
<For models without heater>
*
The optional indoor power supply terminal kit is required.
Outdoor unit power supply
Earth leakage breaker
Wiring circuit breaker or isolating switch
Outdoor unit
Indoor unit/outdoor unit connecting cales
Remote controller
Indoor unit
Option
Indoor unit power supply
Indoor unit earth
If the indoor and outdoor units have separate power supplies, refer to the table below.
If the optional indoor power supply terminal kit is used, change the indoor unit
electrical box wiring referring to the figure in the right and the DIP switch settings of the
outdoor unit control board.
Indoor power supply terminal kit (option)
Indoor unit electrical box connector connection change
Label affixed near each wiring diagram
for the indoor and outdoor units
Outdoor unit DIP switch settings (when
using separate indoor unit/outdoor unit
power supplies only)
Indoor unit specifications
Required
Required
Required
Electric heater
(For models with
heater)
Connectors (connections when shipped
from the factory are for indoor unit power
supplied from outdoor unit)
Indoor unit power supplied from outdoor unit
(when shipped from factory)
If the indoor and
outdoor units have
separate power
supplies, change the
connections of the
connectors as shown
in the following
figure.
Connectors
Indoor unit
control board
Separate indoor unit/outdoor unit power
supplies
Electric heater
(For models with
heater)
S1
S2
S3
L
N
BLUE
BLUE
YELLOW
YELLOW
CND
CND
ORANGE
CND
ORANGE
S1
S2
S3
L
N
YELLOW
BLUE
BLUE
YELLOW
CND
Indoor unit
control board
* There are 3 types of labels (labels A, B, and C). Affix the appropriate labels to
the units according to the wiring method.
ON
OFF
Set the SW8-3 to ON.
12(SW8)
3
L
N
L
N
S1
S2
S3
S1
S2
S3
1
2
L
N
S1
S2
S3
1
2
L
N
S1
S2
S3
1
2
L
N
S1
S2
S3
1
2
OCH451B
9-2. SEPARATE INDOOR UNIT/ OUTDOOR UNIT POWER SUPPLIES
29
*1. A breaker with at least 3 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).
The breaker shall be provided to ensure disconnection of all active phase conductor of the supply.
*2. Max. 120 m
*3.The 10 m wire is attached in the remote controller accessory. Max. 500 m
*4.The figures are NOT always against the ground.
Notes: 1. Wiring size must comply with the applicable local and national code.
2. Power supply cables and indoor unit/outdoor unit connecting cables shall not be lighter than polychloroprene sheathed
flexible cable. (Design 60245 IEC 57)
3. Install an earth longer than other cables.
Indoor unit model
Indoor unit power supply
Indoor unit input capacity
*1
Main switch (Breaker)
Indoor unit power supply
Indoor unit power supply earth
Indoor unit-Outdoor unit*2
Indoor unit-Outdoor unit earth
Remote controller-Indoor unit*3
Indoor unit L-N*4
Indoor unit-Outdoor unit S1-S2*4
Indoor unit-Outdoor unit S2-S3*4
Remote controller-Indoor unit*4
RP35~140
~/N (single), 50 Hz, 230 V
16 A
2% Min. 1.5
1% Min. 1.5
2% Min. 0.3
–
2 % 0.3 (Non-polar)
AC 230 V
–
DC24 V
DC12 V
Circuit
rating
Wiring
Wire No.
% size
(mm
2
)
9-3. INDOOR – OUTDOOR CONNECTING CABLE
The cable shall not be lighter than design 60245 IEC or 60227 IEC.
+ The Max. cable length may vary depending on the condition of installation, humidity or materials, etc.
Indoor unit-Outdoor unit
Outdoor power supply
Max. 45m
3 % 1.5 (polar)
1 % Min. 1.5
Max. 50m
3 % 2.5 (polar)
1 % Min. 2.5
Max. 80m
3 % 2.5 (polar) and S3 separated
1 % Min. 2.5
Indoor unit-Outdoor unit earth
Wire No. % Size ($)
Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections).
Intermediate connections can lead to communication errors if water enters the cables and causes insufficient
insulation to ground or a poor electrical contact at the intermediate connection point.
Indoor unit-Outdoor unit
Indoor/Outdoor separate
power supply
Max. 120m
2 % Min. 0.3
—
Indoor unit-Outdoor unit earth
Wire No. % Size ($)
+ The optional indoor power supply terminal kit is necessary
Cross section of cableWire size (mm
2
)Number of wiresPolarityL(m)*6
Round
2.53
Clockwise : S1-S2-S3
*Pay attention to stripe of yellow and green
(30)
*2
Flat
2.53
Not applicable
(Because center wire has no cover finish)
Not applicable
*5
Flat
1.54
From left to right : S1-Open-S2-S3
(18)
*3
Round
2.54
Clockwise : S1-S2-S3-Open
*Connect S1 nad S3 to the opposite angle
(30)
*4
*1 :Power supply cords of appliances shall not be lighter than design 60245 IEC or
227 IEC.
*2 :In case that cable with stripe of yellow and green is available.
*3 :In case of regular polarity connection (S1-S2-S3), wire size is 1.5 mm2.
*4 :In case of regular polarity connection (S1-S2-S3).
*5 :In the flat cables are connected as this picture, they can be used up to 30 m.
*6 :Mentioned cable length is just a reference value.
It may be different depending on the condition of installation, humidity or
materials, etc.
(3C Flat cable × 2)
S1
S3
S2
OCH451B
For PUHZ-RP200/250YKA, PUHZ-RP200YKAR1
28
9-4. M-NET WIRING METHOD
Group
remote
controller
Refrigerant
address 00
M-NET
address 01
A-control
remote
controller
A-control
remote
controller
A-control
remote
controller
Refrigerant
address 00
M-NET
address 02
Refrigerant
address 00
M-NET
address 03
Power
supply
unit for
transmission
wire
Central
remote
controller
M-NET transmission wire
×
Bad example (Multi spot earthing of shield wire)
Good example 1 (Single spot earthing of shield wire)
Power
supply
appliance
M-NET type
outdoor unit
Central
remote
controller
Power
supply
appliance
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET type
outdoor unit
M-NET transmission wire
M-NET type
outdoor unit
M-NET type
outdoor unit
Central
remote
controller
Power
supply
appliance
M-NET type
outdoor unit
M-NET transmission wire
M-NET type
outdoor unit
M-NET type
outdoor unit
Good example 2 (Single spot earthing of shield wire)
OCH451B
(Points to note)
(1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from
making an influence on the signal communication. Place them at intervals of more than 5 cm. Do not put them in the same
conduit tube.
(2) Terminal block (TB7) for transmission wires should never be connected to 220~240V power supply. If it is connected,
electronic parts on M-NET P.C. board may burn out.
(3) Use 2-core × 1.25mm2 shield wire (CVVS, CPEVS) for the transmission wire. Transmission signals may not be sent or
received normally if different types of transmission wires are put together in the same multi-conductor cable. Never do this
because this may cause a malfunction.
It would be OK if M-NET wire (non-polar, 2-cores) is arranged in addition to the wiring for A-control.
(4) Earth only one of any appliances through M-NET transmission wire (shield wire). Communication error may occur due to
the influence of electromagnetic noise.
“Ed” error will appear on the LED display of outdoor unit.
“0403” error will appear on the central-control remote controller.
If there are more than 2 earthing spots on the shield wire, noise may enter into the shield wire because the earth wire and
To avoid communication errors caused by noise, make sure to observe the single spot earthing method described in the
shield wire form 1 circuit and the electric potential difference occurs due to the impedance difference among earthing spots.
In case of single spot earthing, noise does not enter into the shield wire because the earth wire and shield wire do not form
1 circuit.
installation manual.
29
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
12
~
50
M-NET Address No.
<Setting example>
Switch
setting
SW11
ones
digit
SW12
tens
digit
OFF
ON
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
0
Refrigerant
address
OFF
ON
8
OFF
ON
1
OFF
ON
9
OFF
ON
10
OFF
ON
11
OFF
ON
12
OFF
ON
13
OFF
ON
14
OFF
ON
15
OFF
ON
2
OFF
ON
3
OFF
ON
4
OFF
ON
5
OFF
ON
6
OFF
ON
7
System
controller
A-control
remote
controller
Group AGroup BGroup C
A-control
remote
controller
TB5
A-control
remote
controller
Refrigerant
address 00
M-NET
address 01
Refrigerant
address 00
M-NET
address 02
Refrigerant
address 01
M-NET
address 03
Refrigerant
address 00
M-NET
address 04
Power
supply
unit for
transmission
wire
A-control
remote
controller
A-control
remote
controller
TB5
Group AGroup B
Refrigerant
address 00
M-NET
address 01
Refrigerant
address 01
M-NET
address 02
Refrigerant
address 00
M-NET
address 04
Refrigerant
address 01
M-NET
address 03
Refrigerant
address 02
M-NET
address 05
System
controller
Power
supply
unit for
transmission
wire
M-NET wiring
Transmission
wire
Shield
part
M-NET
terminal
block
Earth
wire
ABS
OCH451B
(1) Use 2-core × 1.25mm2 shield wire for electric wires.
(Excluding the case connecting to system controller.)
(2) Connect the wire to the M-NET terminal block. Connect one core of the
transmission wire (non-polar) to A terminal and the other to B. Peel the
shield wire, twist the shield part to a string and connect it to S terminal.
(3) In the system which several outdoor units are being connected, the terminal
(A, B, S) on M-NET terminal block should be individually wired to the other
outdoor unit’s terminal, i.e. A to A, B to B and S to S. In this case, choose one of those outdoor units and drive a screw
to fix an earth wire on the plate as shown on the right figure.
9-4-1. M-NET address setting
In A-control models, M-NET address and refrigerant address should be set only for the outdoor unit. Similar to CITY MULTI
system, there is no need to set the address of outdoor unit and remote controller. To construct a central control system, the
setting of M-NET address should be conducted only upon the outdoor unit. The setting range should be 1 to 50 (the same as
that of the indoor unit in CITY MULTI system), and the address number should be consecutively set in a same group.
Address number can be set by using rotary switches
(SW11 for 1s digit and SW12 for 10s digit), which
is located on the M-NET board of outdoor unit.
(Initial setting: all addresses are set to “0”.)
9-4-2. Refrigerant address setting
In case of multiple grouping system (multiple refrigerant circuits in 1 group), indoor units should be connected by remote
controller wiring (TB5) and the refrigerant address needs to be set. Leave the refrigerant addresses to “00” if the group setting is not conducted. Set the refrigerant address by using DIP SW1-3 to -6 on the outdoor controller board. [Initial setting: all
switches are OFF. (All refrigerant addresses are “00”.)]
9-4-3. Regulations in address settings
In case of multiple grouping system, M-NET and refrigerant address settings should be done as explained in the above section. Set the lowest number in the group for the outdoor unit whose refrigerant address is “00” as its M-NET address.
w Refrigerant addresses can be overlapped if they are in the different group.
w In group B, M-NET address of the outdoor unit whose refrigerant address is “00” is not set to the minimum in the group.
As “3” is right for this situation, the setting is wrong. Taking group A as a good sample, set the minimum M-NET address in
the group for the outdoor unit whose refrigerant address is “00”.
3031
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