Mitsubishi PUHZ-HRP71VHA(2), PUHZ-HRP100VHA(2), PUHZ-HRP100YHA(2), PUHZ-HRP125YHA(2) Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS

SERVICE MANUAL

R410A

Outdoor unit [model names]

PUHZ-HRP71VHA PUHZ-HRP100VHA PUHZ-HRP100YHA PUHZ-HRP125YHA PUHZ-HRP71VHA2 PUHZ-HRP100VHA2 PUHZ-HRP100YHA2 PUHZ-HRP125YHA2

[Service Ref.]

PUHZ-HRP71VHA PUHZ-HRP100VHA PUHZ-HRP100YHA PUHZ-HRP125YHA PUHZ-HRP71VHA2 PUHZ-HRP100VHA2 PUHZ-HRP100YHA2 PUHZ-HRP125YHA2

September 2008

No.OCH425

REVISED EDTION-A

Revison:

• PUHZ-HRP71/100VHA2 and PUHZ-HRP100/125YHA2 are added in REVISED EDITION-A.

• Some descriptions have been modified.

• Please void OCH425.

NOTE:

• This manual describes only service data of the outdoor units.

• RoHS compliant products have <G> mark on the spec name plate.

PUHZ-HRP71VHA PUHZ-HRP100VHA PUHZ-HRP100YHA PUHZ-HRP125YHA

CONTENTS

1. TECHNICAL CHANGES ·································2

2. REFERENCE MANUAL ··································2

3. SAFETY PRECAUTION ·································3

4. FEATURES ·····················································7

5. SPECIFICATIONS···········································8

6. DATA ·······························································9

7. OUTLINES AND DIMENSIONS ····················12

8. WIRING DIAGRAM ······································· 14

9. WIRING SPECIFICATIONS ··························18

10. REFRIGERANT SYSTEM DIAGRAM ········23

11. TROUBLESHOOTING ································25

12. FUNCTION SETTING ·································83

13.

MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER

14. EASY MAINTENANCE FUNCTION ·········100

15. DISASSEMBLY PROCEDURE ·················105

····90

PARTS CATALOG (OCB425)

1

TECHNICAL CHANGES

PUHZ-HRP 71VHA PUHZ-HRP100VHA

• Add pressure sensor (63HS).

• Compressor (MC) has been changed. ANB33FJCMT

• Thermistor (Discharge / TH4) has been changed.

• Fan motors (MF1,2) have been changed.

• Fan grilles have been changed.

• Electrical parts have been changed. Controller circuit board (C.B.), Power circuit board (P.B.), Noise ﬁ lter circuit board (N.F.) and active ﬁ lter module (ACTM) (including P.B.)

PUHZ-HRP100YHA PUHZ-HRP125YHA

• Add pressure sensor (63HS).

• Compressor (MC) has been changed. ANB33FJBMT

• Thermistor (Discharge / TH4) has been changed.

• Fan motors (MF1,2) have been changed.

• Fan grilles have been changed.

• Controller circuit board (C.B.) have been changed.

ANB33FJEMT

ANB33FJDMT

PUHZ-HRP 71VHA2 PUHZ-HRP100VHA2

PUHZ-HRP100YHA2 PUHZ-HRP125YHA2

2

REFERENCE MANUAL

2-1. INDOOR UNIT SERVICE MANUAL

Model name Service Ref.

PLA-RP35/50/60/100/125BA PLA-RP100/125BA2

PKA-RP60/100FAL PKA-RP50FAL2

PEAD-RP50/60/71/125EA PEAD-RP100EA2

PEAD-RP60/71/100GA PEAD-RP60/71/100GA.UK

PLA-RP35/50/60/100/125BA PLA-RP100/125BA2.UK

PKA-RP60/100FAL PKA-RP50FAL2

PEAD-RP50/60/71/125EA.UK PEAD-RP100EA2.UK

2-2. TECHNICAL DATABOOK Manual No. OCS11

(1).UK/BA#2.UK

Service Manual No.

OCH412 OCB412

OC331

HWE05210

HWE05060

2

3

SAFETY PRECAUTION

3-1. ALWAYS OBSERVE FOR SAFETY

Before obtaining access to terminal, all supply circuits must be disconnected.

3-2. CAUTIONS RELATED TO NEW REFRIGERANT

Cautions for units utilizing refrigerant R410A

Use new refrigerant pipes.

In case of using the existing pipes for R22, be careful with the followings.

· Be sure to perform replacement operation before test run.

· Change flare nut to the one provided with this product. Use a newly flared pipe.

· Avoid using thin pipes.

Make sure that the inside and outside of refrigerant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.

Contamination inside refrigerant piping can cause deterioration of refrigerant oil etc.

Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)

If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of compressor.

Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.

If large amount of mineral oil enters, that can cause deterioration of refrigerant oil etc.

Do not use refrigerant other than R410A.

If other refrigerant (R22 etc.) is used, chlorine in refrigerant can cause deterioration of refrigerant oil etc.

Use a vacuum pump with a reverse flow check valve.

Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.

Use the following tools specifically designed for use with R410A refrigerant.

The following tools are necessary to use R410A refrigerant.

Tools for R410A Gauge manifold Charge hose

Gas leak detector

Torque wrench

Flare tool Size adjustment gauge

Vacuum pump adaptor Electronic refrigerant charging scale

Keep the tools with care.

If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of compressor.

Do not use a charging cylinder.

If a charging cylinder is used, the composition of refrigerant will change and the efficiency will be lowered.

Charge refrigerant from liquid phase of gas cylinder.

If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.

Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.

[1] Cautions for service

(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously. Be sure to use a filter drier for new refrigerant.

[2] Additional refrigerant charge

When charging directly from cylinder

· Check that cylinder for R410A on the market is syphon type.

· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)

3

Unit

Gravimeter

[3] Service tools

Use the below service tools as exclusive tools for R410A refrigerant.

No. Tool name Specifications 1 Gauge manifold ·Only for R410A

·Use the existing fitting

·Use high-tension side pressure of 5.3MPa·G or over. 2 Charge hose ·Only for R410A

·Use pressure performance of 5.09MPa·G or over. 3 Electronic scale 4 Gas leak detector ·Use the detector for R134a, R407C or R410A. 5 Adaptor for reverse flow check ·Attach on vacuum pump. 6 Refrigerant charge base 7 Refrigerant cylinder ·Only for R410A ·Top of cylinder (Pink)

·Cylinder with syphon 8 Refrigerant recovery equipment

specifications

. (UNF1/2)

[4] Refrigerant leakage detection function

This air conditioner can detect refrigerant leakage which may happen during a long period of use. In order to enable the leakage detection, settings are required to let the unit memorize the initial conditions(initial learning). Refer to 14-3. INITIAL SETTINGS FOR REFRIGERANT LEAKAGE DETECTION FUNCTION.

4

3-3. PRECAUTIONS WHEN REUSING EXISTING R22 REFRIGERANT PIPES

(1) Flowchart

Measure the existing pipe thickness and check for damage.

The existing pipe thickness meets specifications and the pipes are not damaged.

Check if existing air conditioner can operate.

Existing air conditioner can operate.

Perform cooling operation for about 30 minutes and then do a pump down work.

Disconnect existing air conditioner from piping.

Existing pipes can be reused.

Existing air conditioner cannot operate.

Use a refrigerant recovery equipment to recover the refrigerant.

In case existing pipes were used

+

for gas or oil heat pump system, be sure to clean the pipes for HRP71,100,125 models.

The existing pipe thickness does not meet specifications or the pipes are damaged.

Existing pipes cannot be reused. Use new pipes.

In case the unit is RP35/50 or RP60/71VHA2(1) which utilizes HAB oil.

In case the unit is HRP71, 100, 125 which utilize ester oil or ether oil.

Connect a new air conditioner.

Perform replacement operation.

·When performing replacement operation, make sure that DIP SW8-2 on outdoor unit controller board is set to ON. +Chemical compounds containing chlorine left in existing pipes are collected by replace filter.

●The air conditioner automatically performs cooling operation through replace filter for about 2 hours.

Connecting a new air conditioner

Flaring work should be done so that flare meets the dimension for R410A. Use flare nut provided with indoor and outdoor unit.

When using gas piping of :19.05mm for HRP100, 125. Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.

This is to keep the pressure on pipes within permissible range.

●Use different diameter joint or adjust the piping size by brazing. When using pipes larger than specified size for HRP71.

Make sure that DIP SW8-1 on outdoor unit controller board is set to ON.

This is to prevent oil flow ratio from lowering due to the decrease in flowing refrigerant.



●Use different diameter joint or adjust the piping size by brazing. When existing pipes are specified size.

The pipes can be reused referring to TECHNICAL DATA BOOK (OCS11).

●Use different diameter joint or adjust the piping size by brazing.

* When using existing pipes for HRP71, 100, 125 Make sure that DIP SW8-2 on outdoor unit controller board is set to ON and perform replacement operation.

+Chemical compounds containing chlorine left in existing pipes are collected by replace filter.

●The air conditioner automatically performs cooling operation through replace filter for about 2 hours.

5

(2) Cautions for refrigerant piping work

New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same

as for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure of R410A is 1.6 time higher than that of R22, their sizes of flared sections and flare nuts are different.

1Thickness of pipes Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness

shown below. (Never use pipes of 0.7mm or below.)

Diagram below: Piping diameter and thickness

Nominal

dimensions(inch)

1/4 3/8 1/2 5/8 3/4

Outside

diameter

6.35

9.52

12.70

15.88

19.05

(mm)

Thickness

R410A R22

0.8

1.0

—

(mm)

0.8

1.0

2Dimensions of flare cutting and flare nut The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that, R410A is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refriger ants. Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A have been speci fied separately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also has partly been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring dimensions for R410A below. For 1/2 and 5/8 inch, the dimension B changes. Use torque wrench corresponding to each dimension.

Dimension A

Dimension B

Flare cutting dimensions

Nominal

dimensions(inch)

1/4 3/8 1/2 5/8 3/4

Outside

diameter

6.35

9.52

12.70

15.88

19.05

+0

Dimension A

R410A R22

9.1

13.2

16.6

19.7 —

( )

-0.4

9.0

13.0

16.2

19.4

23.3

Flare nut dimensions

(mm)

dimensions(inch)

Nominal

1/4 3/8 1/2 5/8 3/4

Outside

diameter

6.35

9.52

12.70

15.88

19.05

Dimension B

R410A

17.0

22.0

26.0

29.0

-

3Tools for R410A (The following table shows whether conventional tools can be used or not.)

Tools and materials Use R410A tools Can R22 tools be used? Gauge manifold

Charge hose Gas leak detector

Refrigerant recovery equipment Refrigerant cylinder Applied oil

Safety charger

Charge valve

Vacuum pump

Flare tool

Bender Pipe cutter Welder and nitrogen gas cylinder Refrigerant charging scale

Vacuum gauge or thermistor vacuum gauge and vacuum valve Charging cylinder

: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.) : Tools for other refrigerants can be used under certain conditions. : Tools for other refrigerants can be used.

Air purge, refrigerant charge and operation check Gas leak check Refrigerant recovery Refrigerant charge Apply to flared section

Prevent compressor malfunction when charging refrigerant by

spraying liquid refrigerant Prevent gas from blowing out

when detaching charge hose Vacuum drying and air purge

Flaring work of piping

Bend the pipes Cut the pipes Weld the pipes Charge refrigerant Check the degree of vacuum. (Vacuum

valve prevents back flow of oil and refrigerant to thermistor vacuum gauge) Refrigerant charge

Tool exclusive for R410A Tool exclusive for R410A Tool for HFC refrigerant Tool exclusive for R410A Tool exclusive for R410A Ester oil, ether oil and alkylbenzene oil (minimum amount) Tool exclusive for R410A

Tool exclusive for R410A

Tools for other refrigerants can be used if equipped with adopter for reverse flow check Tools for other refrigerants

can be used by adjusting flaring dimension Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used Tools for other refrigerants can be used

Tool exclusive for R410A

(Usable if equipped

with adopter for rever se flow)

(Usable by adjusting flaring dimension)

(mm)

R22

17.0

22.0

24.0

+

27.0

36.0

Can R407C tools be used?

Ester oil, ether oil: Alkylbenzene oil: minimum amount

(Usable if equipped

with adopter for rever se flow)

(Usable by adjusting

flaring dimension)

+36.0mm for indoor unit of RP100, 125 and 140

6

4

FEATURES

PUHZ-HRP71/100VHA PUHZ-HRP100/125YHA

HIGH HEATING CAPACITY

Industry-first flash injection circuit is equipped, which enables to keep the equal capacity with the rating even when outside temperature is -15:.

HIGH SPEED HEATING START UP

The performance of heating start up is improved. Compared to RP type, Zubadan reduced the time for heating start up by about half. After starting operation, the airflow temperature goes up to 45: quickly in 10 minutes. With industry-first shorter and less frequent defrost, defrosting time is cut down by 15% compared to RP type and heating operation can continuously run for maximum 150 minutes.

PUHZ-HRP71/100VHA2 PUHZ-HRP100/125YHA2

(kW)

Performance

about

15

10

Heating capacity

0

(kW)

30%UP

-25 -20 -15 -10 -5 0

Outdoor W.B. temp.

HRP100 Outlet air temp.45

15

13kW (Outlet air temp. 45)

10

About 10min.

+1

HRP125

hot air of 50

It doesn’t reach 50

when outside air temp.

Stable

About 19 min.

RP125

HRP100

RP100

HRP71

RP71

When stabled,

is too low,

RP type: Outlet air temp. 45

Heating capacity(Peak)

0

+1 Condition Room temp. 20(D.B.) Outdoor temp. 2(D.B.)/1(W.B.) : Unit HRP100, Hi notch

5101520

About 50% CUT

Elapsed time(min.)

(Indoor PKA type)

WIDE HEATING RANGE

The heating range is expanded to -25: compared to RP type which is up to -20

:.

Expanded

Up to -25



-

11~

-20

-

25



-25 -20 -15 -10 -5 0

RP type

HRP type

Outdoor wet-bulb temperature

CHARGELESS SYSTEM PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT. Max.30m(PUHZ-HRP71/100/125)

The refrigerant circuit with LEV(Linear Expansion Valve) and power receiver always control the optimal refrigerant level regardless of the length (30m max. and 5m min.) of piping. The additional refrigerant charging work during installation often causes problems. It is completely eliminated by chargelss system. This unique system improves the quality and reliability of the work done. It also helps to speed up the installation time.

REFRIGERANT LEAKAGE DETECTION FUNCTION

PUHZ-HRP·HA(2) can detect refrigerant leakage which may happen during a long period of use.

7

5

SPECIFICATIONS

Service Ref.

Mode

Power supply (phase, cycle, voltage) Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices

Crankcase heater Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow Defrost method

OUTDOOR UNIT

Noise level

Dimensions

Weight Refrigerant

Charge

Oil (Model) Pipe size O.D.

Connection method

Between the indoor & outdoor unit

REFRIGERANT PIPING

*

/min(CFM

Cooling Heating

W

D H

Liquid

Gas Indoor side Outdoor side Height difference Piping length

mm(in.) mm(in.) mm(in.)

kg(lbs)

mm(in.) mm(in.)

kW

W

kW

dB dB

PUHZ-HRP71/100VHA

Single 50Hz, 230V

A

Linear Expansion Valve

ANB33FJCMT ANB33FJEMT

0.086+0.086 0.074+0.074

)

52 53

330+30(13+1-3/16)

L

28

Munsell 3Y 7.8/1.1

Hermetic

2.5

Inverter

HP switch

LP switch

Discharge thermo

—

Plate fin coil

Propeller fan % 2

100(3,530)

Reverse cycle

950(37-3/8)

1,350(53-1/8)

120(265)

R410A

5.5(12.1)

1.40(FV50S)

9.52(3/8)

15.88(5/8) Flared Flared

Max. 30m Max. 75m

PUHZ-HRP71/100VHA2

Cooling

51 52

HeatingCooling Heating

Service Ref.

Mode

Power supply (phase, cycle, voltage) Max. current External finish Refrigerant control Compressor Model Motor output Starter type Protection devices

Crankcase heater Heat exchanger Fan Fan(drive) % No. Fan motor output Airflow Defrost method

OUTDOOR UNIT

Noise level

Dimensions

Weight Refrigerant

Charge

Oil (Model) Pipe size O.D.

Connection method

Between the indoor & outdoor unit

REFRIGERANT PIPING

*

/min(CFM

Cooling Heating

W

D H

Liquid

Gas Indoor side Outdoor side Height difference Piping length

mm(in.) mm(in.) mm(in.)

kg(lbs)

mm(in.) mm(in.)

kW

W

kW

dB dB

PUHZ-HRP100/125YHA

3phase, 50Hz, 400V

A

Linear Expansion Valve

ANB33FJBMT ANB33FJDMT

0.086+0.086 0.074+0.074

)

52 53

330+30(13+1-3/16)

L

14

Munsell 3Y 7.8/1.1

Hermetic

2.5

Inverter

HP switch

LP switch

Discharge thermo

—

Plate fin coil

Propeller fan % 2

100(3,530)

Reverse cycle

950(37-3/8)

1,350(53-1/8)

134(295)

R410A

5.5(12.1)

1.40(FV50S)

9.52(3/8)

15.88(5/8) Flared Flared

Max. 30m Max. 75m

PUHZ-HRP100/125YHA2

Cooling

HeatingCooling Heating

51 52

8

6

DATA

6-1. REFILLING REFRIGERANT CHARGE (R410A : kg)

Service Ref.

PUHZ-HRP71VHA(2)

PUHZ-HRP100VHA(2) PUHZ-HRP100YHA(2)

PUHZ-HRP125YHA(2)

10m

5.1

20m

5.3

30m

6-2. COMPRESSOR TECHNICAL DATA

Service Ref.

Compressor model

Winding

Resistance

(  )

U-V

U-W

W-V

PUHZ-HRP71VHA

PUHZ-HRP100VHA

ANB33FJCMT

0.188

Piping length (one way)

5.5

40m

6.1

For pipe longer than 30m, additional charge is required.

PUHZ-HRP100YHA PUHZ-HRP125YHA

ANB33FJBMT

0.302

50m

6.7

(at 20)

60m

7.3

75m

7.9

Factory charged

5.5

Service Ref.

Compressor model

Winding

Resistance

(  )

U-V

U-W

W-V

PUHZ-HRP71VHA2

PUHZ-HRP100VHA2

ANB33FJEMT

0.188

(at 20)

PUHZ-HRP100YHA2 PUHZ-HRP125YHA2

ANB33FJDMT

0.302

9

6-3. NOISE CRITERION CURVES

SPL(dB)

PUHZ-HRP71VHA PUHZ-HRP100VHA PUHZ-HRP100YHA PUHZ-HRP125YHA

90

MODE COOLING HEATING

LINE 52 53

PUHZ-HRP71VHA2 PUHZ-HRP100VHA2 PUHZ-HRP100YHA2

COOLING

HEATING

MODE

SPL(dB)

51 52

LINE

PUHZ-HRP125YHA2

90

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)

80

70

60

50

40

30

APPROXIMATE

20

THRESHOLD OF HEARING FOR CONTINUOUS NOISE

10

63 125 250 500 1000 2000 4000 8000

BAND CENTER FREQUENCIES, Hz

MICROPHONE

NC-70

NC-60

NC-50

NC-40

NC-30

NC-20

1m

OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)

80

70

60

50

40

30

APPROXIMATE

20

THRESHOLD OF HEARING FOR CONTINUOUS NOISE

10

63 125 250 500 1000 2000 4000 8000

BAND CENTER FREQUENCIES, Hz

UNIT

NC-70

NC-60

NC-50

NC-40

NC-30

NC-20

1.5m

GROUND

10

6-4. STANDARD OPERATION DATA

Representative matching

Mode

Capacity

To ta lElectrical circuitRefrigerant circuitIndoor side

Input

Indoor unit

Phase , Hz

Voltage

Current

Outdoor unit

Phase , Hz

Voltage

Current

Discharge pressure

Suction pressure

Discharge temperature

Condensing temperature

Sunction temperature

Ref. pipe length

Intake air temperature

Discharge air temperature

Intake air temperature

side

Outdoor

SHF

BF

D.B.

W.B.

D.B.

W.B.

W

kW

V

A

V

A

MPa



m



PEAD-RP71EA

Cooling

7,100

2.15

PEAD-RP71EA

1.55 1.55 2.62 2.62 2.62 2.62

PUHZ-HRP71VHA(2)

8.09

2.46

0.92

68

42

14

7.5

27

19

15

35

24

0.85

0.13

Heating

8,000

2.34

1 , 50

230

1 , 50

230

8.94

2.71

0.76

74

43

5

7.5

20

15

38

7

6

—

PEAD-RP100EA2 PEAD-RP125EA

Cooling

10,000

3.06

PEAD-RP100EA2 PEAD-RP125EA

PUHZ-HRP100VHA(2) PUHZ-HRP100YHA(2)

11.10/3.69

2.61

0.97

68

44

13

7.5

27

19

16

35

24

0.89

0.18

1 , 50

230

1/3 , 50

230/400

11.28/3.74

Heating

11,200

3.10

2.22

0.72

65

37

4

7.5

20

15

35

7

6

—

Cooling

12,500

3.89

1 , 50

230

PUHZ-HRP125YHA(2)

3 , 50

400

4.92

2.79

0.89

72

47

8

7.5

27

19

15

35

24

0.85

0.09

Heating

14,000

3.88

4.91

2.70

0.70

76

44

1

7.5

20

15

39

7

6

—

The unit of pressure has been changed to MPa based on international SI system. The conversion factor is : 1(MPa)=10.2(kgf/cm2)

11

7

OUTLINES AND DIMENSIONS

PUHZ-HRP71VHA PUHZ-HRP100VHA PUHZ-HRP100YHA PUHZ-HRP125YHA

(19)

2-U Shaped notched holes

(Foundation Bolt M10)

600175 175

Rear Air Intake

Installation Feet

330

417

Unit : mm

A

930

1,079

A

28 370 53 56

45

42

66

2-12 x 36 Oval holes

(Foundation Bolt M10)

Air Discharge

30

Terminal connection

950

Earth terminal

322

Left···Power supply wiring

Right···Indoor/Outdoor wiring

Service panel

Handle for moving

1350

+1 447

+1 443

2

1

371 635

Front piping cover

Rear piping cover

71

23

Bottom piping hole

(Knockout)

81 219

HRP·VHA

Drain hole

(5-W33)

14514522030 145

HRP·YHA

Side Air Intake

Piping and wiring connections

can be made from 4 directions:

front, right, rear and below.

4 PIPING-WIRING DIRECTIONS

FOUNDATION

30

Over 150mm

Over 10mm

500

Over

10

Over

Over 10mm

Less than

500

Over

Service space

r 1000mm

Ove

Please secure the unit firmly

with 4 foundation (M10) bolts.

3 FOUNDATION BOLTS

Dimensions of space needed

for service access are

2 SERVICE SPACE

The diagram below shows a

basic example.

1 FREE SPACE (Around the unit)

(Bolts and washers must be

purchased locally.)

150

Over

shown in the below diagram.

FREE

Explantion of particular details is

given in the installation manuals etc.

Handle for moving

Side Air Intake

Rear Air Intake

Handle for moving

···Refrigerant GAS pipe connction (FLARE)W15.88(5/8 inch)

···Refrigerant LIQUID pipe connection (FLARE)W 9.52(3/8 inch)

Example of Notes

+1 ···Indication of STOP VALVE connection location.





27Knockout)

W

Power supply wiring hole

(2-

Rear trunking hole

(Knockout)

92

W

45 40

Right trunking hole

(Knockout)

27Knockout)

W

40

Power supply wiring hole

(2-

Air intake

Right piping hole

(Knockout)

27Knockout)

W

Power supply wiring hole

(2-

Piping Knockout Hole Details

92

W

75

45

40

92

W

Front trunking hole

(Knockout)

27 92

73 63

Rear piping hole

(Knockout)

92

65

27 55

23 73 63

92

19 55

73 63 23

23

27 55

65

92

Front piping hole

(Knockout)

12

PUHZ-HRP71VHA2 PUHZ-HRP100VHA2 PUHZ-HRP100YHA2 PUHZ-HRP125YHA2

Unit : mm

A

1,079

930

(19)28 370

175

2-U Shaped notched holes

(Foundation Bolt M10)

600175

Rear Air Intake

Installation Feet

Side Air Intake

417

330

A

2

Terminal connection

Right··· Indoor/Outdoor wiring

53 56

45

42

66

2-12 x 36 Oval holes

Air Discharge

30

Left ····Power supply wiring

(Foundation Bolt M10)

950

Earth terminal

322

Handle for moving

Service panel

moving

Handle

for

1

Handle for moving

635

1350

371

+1 447

+1 443

HRP·VHA2

33)

Drain hole

(5-

14514522030 145

HRP·YHA2

Front piping cover

Rear piping cover

Bottom piping hole

(Knockout)

71

23

81 219

Piping and wiring connections

can be made from 4 directions:

front, right, rear and below.

4 PIPING-WIRING DIRECTIONS

FOUNDATION

30

Over

Over 150mm

Less than

500

Over

10

Over 10mm

500

Over

Service space

(Bolts and washers must be

purchased locally.)

shown in the below diagram.

150

Over

FREE

Please secure the unit firmly

with 4 foundation (M10) bolts.

3 FOUNDATION BOLTS

Dimensions of space needed

for service access are

2 SERVICE SPACE

Side Air Intake

Rear Air Intake

Handle for moving

9.52(3/8 inch)

Handle for moving

27Knockout)

Power supply wiring hole

(2-

Rear trunking hole

(Knockout)

40

45

Right trunking hole

(Knockout)

27Knockout)

Power supply wiring hole

Air intake

40

(2-

75

(Knockout)

Right piping hole

4540

27Knockout)

(2-

Power supply wiring hole

92

73 63

92

(Knockout)

Rear piping hole

92

65

27 55

23 73 63

92

19 55

73 63 23 27 92

23

27 55

65

92

Explantion of particular details is

given in the installation manuals etc.

The diagram below shows a

basic example.

1 FREE SPACE (Around the unit)

Over 10mm

Over 1000mm

···Refrigerant LIQUID pipe connection (FLARE)

···Refrigerant GAS pipe connction (FLARE) 15.88(5/8 inch)

Example of Notes

1 ···Indication of STOPVALVE connection location.

13

Piping Knockout Hole Details

Front trunking hole

(Knockout)

Front piping hole

(Knockout)

8

WIRING DIAGRAM

PUHZ-HRP71VHA PUHZ-HRP100VHA

[LEGEND]

SYMBOL TB1 MC MF1, MF2 21S4 63H 63L Low Pressure Switch SV TH3,TH32,TH33 TH4 TH6 TH7 TH8 LEV-A, LEV-B,LEV-C DCL ACTM CB CY1,CY2

Terminal Block<Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch

Solenoid Valve (Bypass Valve)

Thermistor<Outdoor Pipe>

Thermistor<Discharge> Thermistor<Outdoor 2-Phase Pipe> Thermistor<Outdoor> Thermistor<Heatsink> Electronic Expansion Valve

Reactor Active Filter Module Main Smoothing Capacitor Capacitor

NAME SYMBOL NAME SYMBOL NAME

P. B.

TABU/V/W TABS/T TABP1/P2/P TABN1/N2/N DS2, DS3 IPM

N.F.

LI / LO NI / NO EI, E2 52C

C.B.

SW1

SW4 SW5

Power Circuit Board Connection Terminal<U/V/W-Phase> Connection Terminal <L/N-Phase>

Connection Terminal<DC Voltage> Connection Terminal<DC Voltage Diode Bridge

Power Module

Noise Filter Circuit Board Connection Terminal<L-Phase> Connection Terminal<N-Phase> Connection Terminal<Ground>

52C Relay

Controller Circuit Board

<Forced Defrost, Defect History Record

Switch Reset, Refrigerant Address>

Switch<Test Operation> Switch<Function Switch>

SW6 SW7 SW8 SW9

>

SWP

CN31 SS CNM CNMNT

CNVMNT

CNDM

LED1,LED2

F1~F4 X51,X52,X55

Switch<Model Select> Switch<Function Setup>

Switch<Function Setup> Switch Switch<Pump Down> Connector<Emergency Operation>

Connector<Connection for Option>

Connector

<A-Control Service Inspection Kit Connector <Connected to Optional M-NET Adapter Board Connector <Connected to Optional M-NET Adapter Board Connector < Connected for Option (Contact Input)> LED<Operation Inspection Indicators>

Fuse< T6.3AL250V> Relay

>

MF1

MF2

MS

3~

C. B.

1

LEV-C

M

LEV-B

5

6

1

LEV-B (RED)

13 13 13

X52

5

1

LEV-C

(BLU)

CNVMNT

(WHT)

6

SV21S4

3

31

CNM

(WHT)

X55

SV2

(BLU)

CNMNT

(WHT)

CN52C (RED)

5

+1+

1

51

SW5SW8SW4 SWP

SW6SW1

141

CN31

221

X51

SS

(WHT)

31

CN2

63L

(RED)

7

31

LED2

71

LEV-A

MM

61

LEV-A (WHT)

LED1

CN4

(WHT)

21

2

21S4

(GRN)

TH3

(WHT)

21

43

°

t

°

TH4

(WHT)

63H

(YLW)

F3

F4

(WHT)

TH7 TH6 TH3 TH4

TH32

TH33

t

°

t

°

7

CNF1

(WHT)

1

TH33

(YLW)

7

CNF2

(WHT)

3

2

CNDC

1

(PNK)

CNS

(WHT)

31

t°t°t

2

4121

121

3

TH32

TH7/6

(BLK)

(RED)

TRANS

F2

CNAC

(WHT)

F1

P. B.

4

1

CNAF

(WHT)

6

7

1

CN2

IPM

(WHT)

7 1 2

(WHT)

1 2

(RED)

1 2

(WHT)

TABN

TABP

CN3

CN5

CN4

TABP2

RED

TABU

RED

UVW

TH8

t

°

2

WHT

CB

RED

TABV

WHT

MS 3~

BLK

CNDC (PNK)

2

1

3

TABN1

BLK

TABW

MC

TABT

BLU

DS3

TABS

WHT

DS2

TABP1

RED

U

TABN2

WHT

When M-NET adapter is connected

5

SW7

SW9

1

(WHT)

CNDM

CN51

(WHT)

CNAC2

CNAC1

3

1

5

3

1

(RED

3

1

(WHT

WHT

LO NO

)

LI NI

RED

ABS

52C

U

BLU

5

CN5

(WHT)

1

LED2

LED3

LED4

M-NET SUBSTRATE

2

CN2M (WHT)

1

LED5

TB7

M-NET

N. F.

CN52C

(RED

U

BLU

SW1

LED1

1

2

(BLK)

E2

1

2

CN5

EI

CND

(WHT)

31

3

)

SW11

SW12

2

BLK

2

BLK

M-NET ADAPTER

SYMBOL TB7 CN5 CND CN2M SW1 SW11 SW12 LED1 LED2 LED3 LED4 LED5

Terminal Block<M-net connection> Connector<Transmission> Connector<Power Supply> Connector<M-NET communication> Switch<Status of communication> Switch<Address setting : 1st digit> Switch<Address setting : 2nd digit> LED<Power Supply : DC5V> LED<Connection to Outdoor Unit> LED<Transmission : Sending> LED<Transmission : Recelving> LED<Power Supply : DC12V>

NAME

RED

BLK

DCL

BLK

ACTM

4

WHT

L1

L2

61

RED

P

N1 N2

WHT

Io

RED

L N S1 S2 S3

POWER SUPPLY ~/N 230V 50Hz

BLU

YLW

GRN/YLW

INDOOR UNIT

ORN

BRN

CY1

CY2

TB1

+

1MODEL SELECT

MODEL

ON

71V

OFF

ON

100V

OFF

+

2. SW5 -1 to 5 : Function Switch

SW6

12345678

ON OFF

SW5-6+2

123456

14

PUHZ-HRP100YHA PUHZ-HRP125YHA

[LEGEND]

SYMBOL TB1 TB2 Terminal Block<Indoor/Outdoor > MC MF1, MF2 21S4 63H 63L Low Pressure Switch SV TH3,TH32,TH33 TH4 TH6 TH7 LEV-A, LEV-B, LEV-C ACL1~ACL4 CB1, CB2 CK CY1, CY2 RS

M-NET ADAPTER

TB7 Terminal Block<M-NET connection > CN5 CND CN2M SW1 SW11

Terminal Block<Power Supply>

Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) High Pressure Switch

Solenoid Valve (Bypass Valve)

Thermistor<Outdoor Pipe>

Thermistor<Discharge> Thermistor<Outdoor 2-Phase Pipe> Thermistor<Outdoor> Electronic Expansion Valve

Reactor Main Smoothing Capacitor Capacitor Capacitor Rush Current Protect Resistor

Connector<Transmission> Connector<Power Supply> Connector<M-NET communication> Switch<Status of communication> Switch<Address setting: 1st digit>

MF1

MS

3~

MF2

MS

3~

TB2

S1

INDOOR

UNIT

POWER SUPPLY 3N~ 400V 50Hz

S2

S3

NAME SYMBOL NAME SYMBOL NAME

SW12 Switch<Address setting. 2nd digit > LED1 LED2 LED3 LED4 LED5

TH33

CY1

1

CNS

(WHT)

C.B.

3

CY2

2

1

t

°

CNF1

(WHT)

3

121

7

TH33 (YLW)

CNF2

(WHT)

7

3

TRANS

1

CNDC (PNK)

F2

F1

BLK

YLW

ORN

P.B.

TB-U/V/W TB-L1/L2/L3 TB-P2 TB-C1 TB-N1 X52A

N.F.

LI1/LI2/LI3/NI LO1/LO2/LO3/NO

CONV.B.

L1-A1/IN L1-A2/OU L2-A2/OU L3-A2/OU

LED<Power Supply: DC5V> LED<Connection to Outdoor Unit> LED<Transmission: Sending> LED<Transmission: Receiving> LED<Power Supply: DC12V>

TH7 TH6 TH3 TH4

TH32

t

°

1

TH32 (BLK)

CNAC (WHT)

BLU

2

12

34

t°t°t°t

TH7/6 (RED)

4121

TH3 (WHT)

(WHT)

F3

F4

CN2

°

TH4

(WHT)

71

7

63H

(YLW)

P.B.

2

RED

RS

RED

Power Circuit Board Connection Terminal<U/V/W-Phase> Connection Terminal Connection Terminal Connection Terminal Connection Terminal 52C Relay Noise Filter Circuit Board Connection Terminal Connection Terminal Connection Terminal<Ground>GD1, GD3 Converter Circuit Board Connection Terminal<L1-Power Supply> Connection Terminal<L1-Power Supply> Connection Terminal<L2-Power Supply> Connection Terminal<L3-Power Supply> Connection TerminalN-IN Connection TerminalCK-OU

63L

63H

31

63L

31

(RED)

37

31

CN7

(WHT)

2

CN4

(WHT)

1

CN5

2

(RED)

1

X52A

BRN

N.F.

CNAC1

TB1

L1

L2

L3

N

RED

WHT

BLK

BLU

GRN/YLW

LI1

LI2

UU

LI3

U

NI

U

BLK

(WHT)

GD1

<L1/L2/L3/N-Power Supply <L1/L2/L3/N-Power Supply

LEV-A LEV-B

MM

61

LEV-A

LEV-B

(WHT)

(RED)

LED1

LED2

X52

13

21S4

(GRN)

SV21S4

71

CN2

(WHT)

+

--

+

--

+

TB-P2

WHT

RED

++

CB1 CB2 CK

31

LEV-C

M

5

61

5

1 14

1

LEV-C

(BLU)

X55

13

SV2

(BLU)

+

TB-N1

TB-C1

BLK

CNDC

GD3

(PNK)

BLK

3

3151

CNVMNT

(WHT)

CNM

(WHT)

6

TB-W

TB-V

TB-U

TB-L3

TB-L2

TB-L1

2

> >

CN4

CNMNT

(WHT)

221

X51

13

(WHT)

C.B.

SW1

SW4 SW5 SW6 SW7 SW8 SW9 SWP CN31 LED1, LED2 F1~F4 CNM CNMNT

CNVMNT

CNDM

CN3S CN51 SS X51,X52,X55

5

SS

BLK

WHT

RED

BLK

WHT

RED

2

CNCT (RED)

+

WHT

Controller Circuit Board

Switch

<Forced Defrost, Defect History Record

Reset, Refrigerant Adress>

Switch<Test Operation> Switch<Function Switch> Switch<Model Select> Switch<Function Setup> Switch<Function Setup> Switch Switch<Pump Down> Connector<Emergency Operation> LED<Operatiion Inspection Indicators> Fuse<T6.3AL250V> Connector<A-Control Service Inspection Kit> Connector <Connect to Optional M-NET Adapter Board> Connector <Connect to Optional M-NET Adapter Board> Connector < Connection for Option Connector< Connection for Option> Connector< Connection for Option> Connector< Connection for Option> Relay

+

1

+

1

SW5SW8SW4 SWP

MC

W

V

MS

U

SW7

SW6SW1

SW9

CN31

1 3

CN3S

(WHT)

1 3

(WHT)

CNDM

1

CN51

(WHT)

5

+1MODEL SELECT

MODEL

100Y

125Y

+

2. SW5 -1 to 5 : Function Switch

3

~

3

CNAC2

(RED)

3121

LO1

LO2

LO3

NO

(Contact Input)

When M-NET adapter is connected)

5

ABS

SW6

ON OFF

12345678

ON OFF

12345678

BLK

WHT

L3-A2

L2-OU

L3-OU

CONV.B.

3

CN7

1

(WHT)

L1-A1

L1-IN

RED

WHT

BLK

BLU

+

U

--

1331

CNL

(BLU)

WHT

ACL4

>

5

SW1

CN5

(WHT)

1

LED2

LED3

LED4

M-NET SUBSTRATE

2 1

CN2M

(WHT)

LED1

LED5

TB7

M-NET

SW5-6 +2

ON OFF

123456

ON OFF

123456

RED

L2-A2

L1-A2

L1-OU

N-IN

CK-OU

BLK

BLU

ACL1

ACL2

ACL3

CND

(WHT)

31

3

SW11

SW12

15

PUHZ-HRP71VHA2 PUHZ-HRP100VHA2

[LEGEND]

SYMBOL TB1 MC MF1, MF2 21S4 SV 63H High Pressure Switch 63L Low Pressure Switch 63HS High Pressure Sensor TH3 Thermistor<Liquid> TH4 TH6 TH7 TH32 Thermistor<Suction> TH33 Thermistor<Ref. check> LEV-A, LEV-B,LEV-C

DCL CB CY1,CY2

Terminal Block<Power Supply, Indoor/Outdoor> Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) Solenoid Valve (Bypass Valve)

Thermistor<Discharge> Thermistor<2-Phase> Thermistor<Ambient>

Electronic Expansion Valve

Reactor Main Smoothing Capacitor Capacitor

C.B.

1

MF1

MS

3~

1

MF2

MS

3~

CNS

(

WHT

NAME SYMBOL NAME SYMBOL NAME

TH7 TH3 TH4

TH33

TH6

TH32

t°

t° t° t°

CNF1

(

WHT

7

CNF2

(

7

3

2

1

CNDC

(

)

31

WHT

PNK

)

TH33

(

)

F2

F1

4121

3t°12131

2

1

TH7/6

TH3

TH32

YLW

)

(

RED

)

(

WHT

BLK

)

CNAC

(

WHT

)

21

43

(

TRANS

(

7

TH4 WHT

)

(

WHT

63H

63H YLW

CN2

31

(

RED

)

71

F3

F4

P. B .

U/V/W LI NI DCL1, DCL2 IGBT E1,E2,E3,E4

C.B.

SW1

SW4

SW5

SW6 SW7 SW8 SW9 SWP CN31

63HS

63L

63HS

(

WHT

31

63L

)

LED2

2

21S4

(

GRN

Power Circuit Board Connection Terminal<U/V/W-Phase> Connection Terminal <L-Phase>

Connection Terminal< Recator Power Module Connection Terminal (Ground) Controller Circuit Board

Switch Reset, Refrigerant Address> Switch<Test Operation> Switch<Function Switch> Switch<Model Select> Switch<Function Setup> Switch<Function Setup> Switch Switch<Pump Down> Connector<Emergency Operation>

LEV-C

LEV-A LEV-B

MM

LEV-A

)

(

WHT

LED1

CN4

(

WHT

)

21

)

M

5

61

LEV-B

)

(

RED

)

1 14

5

1

6

LEV-C

(

BLU

)

X52

13 13 13

SV21S4

N-Phase

>

<Forced Defrost, Defect History Record

When M-NET adapter is connected

CNDM

CN51

SW7

SW9

)

WHT

(

)

WHT

(

5

1

ABS

3

1

5

3

3151

CNVMNT

(

WHT

CNM

(

WHT

)

X55

SV2

(

BLU

CNMNT

)

(

WHT

CN52C

(

RED

)

5

1

1

SW5SW8SW4 SWP

SW6SW1

)

CN31

)

331

X51

SS

(

WHT

)

SS CNM CNDM

LED1,LED2

F1~F4 X51,X52,X55

5

SW11

CN5

SW1

(WHT)

1

LED2

SW12

LED3

LED4

M-NET SUBSTRATE

2

CN2M

CND

(WHT)

1

31

LED1

LED5

3

TB7

M-NET

Connector<Connection for Option> Connector

<A-Control Service Inspection Kit Connector < Connected for Option (Contact Input)> LED<Operation Inspection Indicators>

Fuse<T6.3AL250V Relay

>

M-NET ADAPTER

SYMBOL TB7 CN5 CND CN2M SW1 SW11 SW12 LED1 LED2 LED3 LED4 LED5

Terminal Block Connector Connector Connector Switch Switch Switch LED LED LED LED LED

NAME

<

M-NET connection>

<

Transmission>

<

Power Supply>

<

M-NET communication>

<

Status of communication>

<

Address setting : 1st digit>

<

Address setting : 2nd digit>

<

Power Supply : DC5V>

<

Connection to Outdoor Unit>

<

Transmission : Sending>

<

Transmission : Recelving>

<

Power Supply : DC12V>

>

2

1

CN4

(

WHT

)

WHT

CB

RED

W

U

V

BLK

RED

WHT

V

W

U

MS

3

~

7

1

CN2

(

WHT

)

2

CNDC

N2

(

PNK

)

3

1

P2

DCL2

DCL

IGBT

DCL1

BLK

1

BLK

CN52C

(

RED

)

3

52C

E4

EI

U

MC

BLU

RED

YLW

GRN/YLW

ORN

L N S1 S2 S3

INDOOR

POWER SUPPLY

~

/N 230V 50Hz

UNIT

BRN

P. B.

BLK

E3

CNAC2

(

RED

)

1

3

BLK

E2

1

RED

3

WHT

CNAC1

(

WHT

)

U

LINI

CY1 CY2

TB1

1MODEL SELECT

MODEL

71V

100V



2. SW5 -1 to 5 : Function Switch

SW6

ON OFF

12345678

ON OFF

12345678

ON OFF

SW5-62

123456

16

PUHZ-HRP100YHA2 PUHZ-HRP125YHA2

[LEGEND]

SYMBOL TB1 TB2 Terminal Block<Indoor/Outdoor > MC MF1, MF2 21S4 SV 63H 63L Low Pressure Switch 63HS High Pressure Sensor TH3 Thermistor<Liquid> TH4 TH6 TH7 TH32 Thermistor<Suction>

TH33 Thermistor<Ref. chech>

LEV-A, LEV-B, LEV-C

ACL1~ACL4

RS CB1, CB2 CK

Terminal Block<Power Supply>

Motor for Compressor Fan Motor Solenoid Valve (Four-Way Valve) Solenoid Valve (Bypass Valve) High Pressure Switch

Thermistor<Discharge> Thermistor<Outdoor 2-Phase Pipe> Thermistor<Outdoor>

Electronic Expansion Valve

Reactor Rush Current Protect Resistor Main Smoothing Capacitor Capacitor

C.B.

1

MF1

MS

~

3

1

MF2

MS

~

3

CNS

(WHT)

TB2

S1

INDOOR UNIT

POWER SUPPLY 3N~ 400V 50Hz

S2

S3

NAME SYMBOL NAME SYMBOL NAME

TH7 TH3 TH4

TH33

CNF1 (WHT)

7

TH33

(

CNF2 (WHT)

7

3

1

2

CNDC (PNK)

F2

F1

3

1

YLW

ORN

BRN

TH6

TH32

t°

3t°12131

2

1

TH7/6

TH32

YLW

)

(

RED

(

BLK

)

TRANS

CNAC

(

WHT

)

12

34

t° t° t°

4121

TH3

)

(

WHT

)

TH4

(

WHT

F3

F4

(

CN2

(

WHT

2

RS

)

63H

YLW

P.B.

N.F.

CONV.B.

63H

31

)

7

TB-U/V/W TB-L1/L2/L3 TB-P2 TB-C1 TB-N1 X52A

LI1/LI2/LI3/NI LO1/LO2/LO3/NO GD1, GD3

L1-A1/IN L1-A2/OU L2-A2/OU L3-A2/OU N-IN CK-OU

71

Power Circuit Board Connection Terminal<U/V/W-Phase> Connection Terminal Connection Terminal Connection Terminal Connection Terminal 52C Relay Noise Filter Circuit Board Connection Terminal Connection Terminal Connection Terminal<Ground> Converter Circuit Board Connection Terminal<L1-Power Supply> Connection Terminal<L1-Power Supply> Connection Terminal<L2-Power Supply> Connection Terminal<L3-Power Supply> Connection Terminal Connection Terminal

63HS

(

RED

63L

RED

LEV-A LEV-B

63HS

LEV-A

(

WHT

)

(WHT)

31

)

LED2

CN4

(WHT)

37

31

CN2

CN7

(WHT)

2

CN4

(WHT)

1

CN5

2

(RED)

1

X52A

MM

61

LEV-B (RED)

1 14

LED1

5

221

1

LEV-C

(

BLU

X52

13

21S4

(GRN)

71

+

--

+

--

+

TB-P2

RED

++

CB1 CB2 CK

N.F.

CNAC1

(WHT)

TB1

L1

L2

L3

N

RED

WHT

BLK

BLU

GRN/YLW

LI1

LI2

UU

LI3

U

NI

U

GD1

BLK

31

<L1/L2/L3/N-Power Supply <L1/L2/L3/N-Power Supply

LEV-C

M

5

3

5

61

3151

CNVMNT

CNMNT

(WHT)

CNM

(

WHT

)

6

)

X55

13

SV2

(BLU)

SV21S4

TB-W

TB-V

TB-U

TB-L3

TB-L2

TB-L1

+

TB-C1

TB-N1

BLK

WHT

CNDC

GD3

(PNK)

BLK

2

13

SW5SW8SW4 SWP

X51

SS

(WHT)

1

BLK

WHT

RED

BLK

WHT

RED

CNCT (RED)

+

SW6SW1

BRN

> >

1

CN31

2

W

V

U

WHT

1331

CNDM

(BLU)

C.B.

SW1

SW4 SW5 SW6 SW7 SW8 SW9 SWP CN31 SS

LED1, LED2 CNM CNDM

F1~F4

X51,X52,X55

SW7

SW9

)

1 3

WHT

(

1

)

WHT

CN51

(

5

MC

MS

~

3

3121

+

--

CNL

CNAC2

(RED)

Controller Circuit Board Switch

<Forced Defrost, Defect History Record Reset, Refrigerant Adress> Switch<Test Operation> Switch<Function Switch> Switch<Model Select> Switch<Function Setup> Switch<Function Setup> Switch Switch<Pump Down> Connector<Emergency Operation> Connector< Connection for Option> LED<Operatiion Inspection Indicators> Connector<A-Control Service Inspection Kit> Connector < Connection for Option

Fuse<T6.3AL250V> Relay

When M-NET adapter is connected

5

ABS

1MODEL SELECT

MODEL



3

SW6

ON

100Y

OFF

12345678

ON

125Y

OFF

12345678

2. SW5 -1 to 5 : Function Switch

BLK

WHT

L3-A2

L3-OU

3

CN7

1

(WHT)

L1-A1

RED

LO1

RED

LO2

WHT

LO3

BLK

NO

BLU

ACL4

(Contact Input)

5

SW11

SW1

CN5

(WHT)

1

LED2

SW12

LED3

LED4

M-NET SUBSTRATE

2

CND

1

CN2M

(WHT)

31

LED1

LED5

3

TB7

M-NET

SW5-62

ON OFF

123456

ON OFF

123456

RED

WHT

L2-A2

L1-OU

L2-OU

CONV.B.

N-IN

L1-IN

BLU

ACL1

ACL2

ACL3

L1-A2

CK-OU

BLK

>

M-NET ADAPTER

TB7 Terminal Block<M-NET connection > CN5

Connector<Transmission>

CND

Connector<Power Supply>

CN2M

Connector<M-NET communication>

SW1

Switch<Status of communication>

SW11

Switch<Address setting: 1st digit>

SW12 Switch<Address setting. 2nd digit > LED1

LED<Power Supply: DC5V>

LED2

LED<Connection to Outdoor Unit>

LED3

LED<Transmission: Sending>

LED4

LED<Transmission: Receiving>

LED5

LED<Power Supply: DC12V>

17

9

WIRING SPECIFICATIONS

9-1. FIELD ELECTRICAL WIRING (power wiring specifications)

Outdoor unit model Outdoor unit power supply

Outdoor unit input capacity *1 Main switch (Breaker)

)

Outdoor unit power supply

2

. %

Indoor unit-Outdoor unit

ing

Indoor unit-Outdoor unit ear

Wir

Wire No

Remote controller-Indoor unit

size (mm

Outdoor unit L-N (single) Outdoor unit L1-N, L2-N, L3-N (3 phase) Indoor unit-Outdoor unit S1-S2 Indoor unit-Outdoor unit S2-S3

Circuit rating

Remote controller-Indoor unit

*1.

A breaker with at least 3 mm contact separation in each poles shall be provided. Use earth leakage breaker(NV).

The breaker shall be provided to ensure disconnection of all active phase conductor of the supply. *2. Refer to 9-3. *3. The 10 m wire is attached in the remote controller accessory. *4. The figures are NOT always against the ground.

S3 terminal has DC 24 V against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device .

th *2

*2

*3

*4

*4 *4 *4

Notes: 1. Wiring size must comply with the applicable local and national code..

2. Power supply cables and Indoor/Outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable. (Design 60245 IEC 57)

3. Use an earth wire which is longer than other cables so that it wil not become disconnected when tension is applied.

Power supply

HRP71V, HRP100VHA

~/N (single), 50 Hz,

230 V

32 A

3 % Min. 4

3)

% 1.5 (Polar

1 % Min. 1.5

2 % )

0.3 (Non-polar

AC 230 V

DC 24 V DC 12 V

HRP100VHA2

~/N (single), 50 Hz,

230 V

40 A

3 % Min. 6

3 % 1.5 (Polar)

1 % Min. 1.5

2 % 0.3 (Non-polar)

AC 230 V

DC 24 V DC 12 V

HRP100, 125Y

3N ~ (3phase), 50 Hz,

400 V

16 A

5 % Min. 1.5

3 % 1.5 (Polar)

1 % Min. 1.5

2 % 0.3 (Non-polar)

AC 230 V

DC 24 V DC 12 V

Isolator

A-Control

Outdoor Unit

S1

S2

S3

3 poles isolator

S1

S2

S3

A-Control

Indoor Unit

Warning: In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.

Turn on the main power when the ambient temperature is -20 or higher. In below -20 condition, it needs at least 4hr standby to operate in order to warm the electrical parts.

1:1 system Electrical wiring Synchronized twin system Electrical wiring

• Synchronized twin

Indoor unit

1 2

S1 S2 S3

Unit power supply



 Earth leakage breaker  Wiring circuit breaker or

isolating switch

Outdoor unit

L

N



Indoor/outdoor unit connection cable

S1 S2 S3

Indoor unit

S1 S2 S3

1

Remote controller

2

Unit power



supply

 Earth leakage breaker  Wiring circuit breaker or

isolating switch

Outdoor unit

L

N



Indoor/outdoor unit connection cable

S1 S2 S3

Indoor unit

S1 S2 S3

1

Remote controller

2

18

9-2. SEPARATE INDOOR UNIT/ OUTDOOR UNIT POWER SUPPLIES

The following connection patterns are available. The outdoor unit power supply patterns vary on models.

1:1 System

* The optional indoor power supply terminal kit is required.



L

N

S1 S2 S3









L N







S1 S2 S3

1 2

* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.

Simultaneous twin system

* The optional indoor power supply terminal kits are required.



L N





 

S1 S2 S3



* Affix a label B that is included with the manuals near each wiring diagram for the indoor and outdoor units.

If the indoor and outdoor units have separate power supplies, refer to the table below. If the optional indoor power supply terminal kit is used, change the indoor unit electrical box wiring referring to the figure in the right and the DIP switch settings of the outdoor unit control board.

Indoor unit specifications Indoor power supply terminal kit (option) Indoor unit electrical box connector connection change Label affixed near each wiring diagram for the indoor and outdoor units Outdoor unit DIP switch settings (when using separate indoor unit/outdoor unit power supplies only)

ON OFF

Required

3

1 2 (SW8)



L

N

S1



S2

S3

1



1

2

Electric heater (For models with heater)

L

N

S1

S2

S3

Indoor unit power supplied from outdoor unit (when shipped from factory)

Connectors (

BLUE

YELLOW

CND

Set the SW8-3 to ON.

* There are three types of labels (labels A, B, and C). Affix the appropriate labels to

the units according to the wiring method.

 Outdoor unit power supply  Earth leakage breaker  Wiring circuit breaker or isolating switch  Outdoor unit  Indoor unit/outdoor unit connecting cords  Remote controller  Indoor unit  Option 

        

Inisial setting:

for indoor unit power supplied from outdoor unit)

ORANGE CND

Indoor unit

control board

Indoor unit power supply

Outdoor unit power supply Earth leakage breaker Wiring circuit breaker or isolating switch Outdoor unit Indoor unit/outdoor unit connecting cords Remote controller Indoor unit Option Indoor unit power supply

If the indoor and outdoor units have separate power supplies, change the connections of the connectors as shown in the following figure.

Electric heater (For models with heater)

L

N

S1

S2

S3

Separate indoor unit/outdoor unit power supplies

YELLOW

BLUE

YELLOW

Connectors

CND

Indoor unit

control board

ORANGE CND

Indoor unit model Indoor unit power supply Indoor unit input capacity Main switch (Breaker)

Indoor unit power supply Indoor unit power supply earth

)

2

Indoor unit-Outdoor unit

(mm

Wiring

Indoor unit-Outdoor unit earth

Wire No. % size

Remote controller-Indoor unit

Indoor unit L-N *4

Indoor unit-Outdoor unit S1-S2 Indoor unit-Outdoor unit S2-S3

rating

Circuit

Remote controller-Indoor unit

*1

*2

*3

*4 *4 *4

RP35~125

~/N (single), 50 Hz, 230 V

16 A

2 % Min. 1.5 1 % Min. 1.5 2 % Min. 0.3

–

2 % 0.3 (Non-polar)

AC 230 V

– DC24 V DC12 V

*1. A breaker with at least 3 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV). The breaker shall be provided to ensure disconnection of all active phase conductor of the supply. *2. Max. 120 m *3.The 10 m wire is attached in the remote controller accessory. Max. 500 m *4.The figures are NOT always against the ground.

Notes: 1. Wiring size must comply with the applicable local and national code.

2. Power supply cables and indoor unit/outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable. (Design 60245 IEC 57)

3. Install an earth longer than other cables.

19

9-3. INDOOR – OUTDOOR CONNECTING CABLE

The cable shall not be lighter than design 60245 IEC or 60227 IEC.

Wire No. % Size ($)

Outdoor power supply

Max. 45m

Max. 50m

Max. 80m

Indoor unit-Outdoor unit

Indoor unit-Outdoor unit earth

+ The max. cable length may vary depending on the condition of installation, humidity or materials, etc.

Indoor/Outdoor separate power supply

Indoor unit-Outdoor unit

Indoor unit-Outdoor unit earth

+ The optional indoor power supply terminal kit is necessary.

Be sure to connect the indoor-outdoor connecting cables directly to the units (no intermediate connections). Intermediate connections can lead to communication errors if water enters the cables and causes insufficient insulation to ground or a poor electrical contact at the intermediate connection point.

3 % 1.5 (polar)

1 % Min. 1.5

3 % 2.5 (polar)

1 % Min. 2.5

Wire No. % Size ($)

Max. 120m

2 % Min. 0.3

3 % 2.5 (polar) and S3 separated

1 % Min. 2.5

—

20

9-4. M-NET WIRING METHOD

(Points to notice) (1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from

making an influence on the signal communication. Place them at intervals of more than 5cm. Do not put them in the same

conduit tube. (2) Terminal block (TB7) for transmission wires should never be connected to 220~240V power supply. If it is connected, electronic parts on M-NET P.C. board may burn out. (3) Use 2-core x 1.25mm2 shield wire (CVVS, CPEVS) for the transmission wire. Transmission signals may not be sent or

received normally if different types of transmission wires are put together in the same multi-conductor cable. Never do this

because this may cause a malfunction.

Group remote controller

It would be ok if M-NET wire (non-polar, 2-cores) is arranged in addition to the wiring for A-control.

(4) Ground only one of any appliances through M-NET transmission wire (shield wire). Communication error may occur due to

the influence of electromagnetic noise. “Ed” error will appear on the LED display of outdoor unit. “0403” error will appear on the central-control remote controller.

M-NET transmission wire

Power supply unit for transmission wire

A-control remote controller

 Bad example (Multi spot grounding of shield wire)

Central remote controller

Power supply appliance

Refrigerant address 00

M-NET address 01

M-NET type outdoor unit

A-control remote controller

M-NET type outdoor unit

Refrigerant address 00

M-NET address 02

M-NET type outdoor unit

Refrigerant address 00

M-NET address 03

A-control remote controller

Good example 1 (Single spot grounding of shield wire)

Central remote controller

M-NET transmission wire

Good example 2 (Single spot grounding of shield wire)

Central remote controller

M-NET transmission wire

If there are more than 2 grounding spots on the shield wire, noise may enter into the shield wire because the ground wire

and shield wire form one circuit and the electric potential difference occurs due to the impedance difference among ground-

ing spots. In case of single spot grounding, noise does not enter into the shield wire because the ground wire and shield

wire do not form one circuit. To avoid communication errors caused by noise, make sure to observe the single spot grounding method described in the

installation manual.

Power supply appliance

M-NET type outdoor unit

21

M-NET wiring

2

(1) Use 2-core x 1.25mm

shield wire for electric wires. (Excluding the case connecting to system controller.) (2) Connect the wire to the M-NET terminal block. Connect one core of the transmission wire (non-polar) to A(M1) terminal and the other to B(M2). Peel the shield wire, twist the shield part to a string and connect it to S terminal. (3) In the system which several outdoor units are being connected, the terminal (A(M1), B(M2), S) on M-NET terminal block should be individually wired to the other

M-NET terminal block

ABS

Transmission

wire

Ground wire

Shield part

outdoor unit’s terminal, i.e. A(M1) to A(M1), B(M2) to B(M2) and S to S. In this case, choose one of those outdoor units

and drive a screw to fix an ground wire on the plate as shown on the right figure.

9-4-1. M-NET address setting

In A-control models, M-NET address and refrigerant address should be set only for the outdoor unit. Similar to CITY MULTI system, there is no need to set the address of outdoor unit and remote controller. To construct a central control system, the setting of M-NET address should be conducted only upon the outdoor unit. The setting range should be 1 to 50 (the same as that of the indoor unit in CITY MULTI system), and the address number should be consecutively set in a same group.

Address number can be set by using rotary switches (SW11 for ones digit and SW12 for tens digit), which is located on the M-NET board of outdoor unit. (Initial setting: all addresses are set to “0”.)

M-NET Address No.

SW11

Switch setting

ones digit

SW12 tens digit

12

3

4

2

5

1

0

2

1

0

5

1

6

0

7

9

8

3

4

2

5

1

6

0

7

9

8

50

3

4

2

5

1

6

0

7

9

8

~

3

4

2

5

1

6

0

7

9

8

9-4-2. Refrigerant address setting

In case of multiple grouping system (multiple refrigerant circuits in one group), indoor units should be connected by remote controller wiring (TB5) and the refrigerant address needs to be set. Leave the refrigerant addresses to “00” if the group setting is not conducted. Set the refrigerant address by using DIP SW1-3 to -6 on the outdoor controller board. [Initial setting: all switches are OFF. (All refrigerant addresses are “00”.)]

Refrigerant address

ON

OFF

1

ON

OFF

1

ON

OFF

1

3

4

5

2

6

0

ON

OFF

1

3

4

5

2

6

8

ON

OFF

1

3

4

5

2

6

1

ON

OFF

1

3

4

5

2

6

9

ON

OFF

1

3

4

5

2

6

2

ON

OFF

1

3

4

5

2

6

10

ON

OFF

1

3

4

5

2

6

3

ON

OFF

1

3

4

5

2

6

11

ON

OFF

1

3

4

5

2

6

4

ON

OFF

1

3

4

5

2

6

12

ON

OFF

1

3

4

5

2

6

5

ON

OFF

1

3

4

5

2

6

13

ON

OFF

1

3

4

2

6

3

4

2

14

3

5

4

5

2

6

OFF

6

7

ON

1

3

4

5

2

6

15

9-4-3. Regulations in address settings

In case of multiple grouping system, M-NET and refrigerant address settings should be done as explained in the above section. Set the lowest number in the group for the outdoor unit whose refrigerant address is “00” as its M-NET address.

Group A Group B Group C

System controller

Power supply unit for transmission wire

Refrigerant address 00

M-NET address 01

A-control remote controller

w Refrigerant addresses can be overlapped if they are in the different group.

Group A Group B

System controller

Power supply unit for transmission wire

Refrigerant address 00

M-NET address 01

A-control remote controller

Refrigerant address 00

M-NET address 02

A-control remote controller

Refrigerant address 01

M-NET address 02

Refrigerant address 01

M-NET address 03

TB5

A-control remote controller

Refrigerant address 00

M-NET address 04

Refrigerant address 00

M-NET address 04

A-control remote controller

Refrigerant address 01

M-NET address 03

Refrigerant address 02

M-NET address 05

w In group B, M-NET address of the outdoor unit whose refrigerant address is “00” is not set to the minimum in the group. As

“3” is right for this situation, the setting is wrong. Taking group A as a good sample, set the minimum M-NET address in the group for the outdoor unit whose refrigerant address is “00”.

22

10 REFRIGERANT SYSTEM DIAGRAM

PUHZ-HRP71VHA PUHZ-HRP100VHA PUHZ-HRP100YHA PUHZ-HRP125YHA PUHZ-HRP71VHA2 PUHZ-HRP100VHA2 PUHZ-HRP100YHA2 PUHZ-HRP125YHA2

Refrigerant GAS pipe connection (5/8 inch)

Refrigerant LIQUID pipe connection (3/8 inch)

Ball valve

Linear expansion valve B

Stop valve (with service port)

Strainer #50

Charge plug (Low pressure)

Strainer #100

Solenoid valve (Four-way valve)

Strainer #100

Power receiver

Linear expansion valve C

Charge plug (High pressure)

Muffler

Low pressure switch 63L

Strainer #100

High pressure sensor (63HS) (only for HRP·HA2)

High pressure switch 63H

Thermistor TH32 (Outdoor pipe)

Thermistor TH4 (Discharge)

Compressor

Injection port

Heat interchange circuit

Heat exchanger

Strainer #100

Linear expansion valve A

Refrigerant flow in cooling Refrigerant flow in heating

Thermistor TH7 (Outdoor)

Thermistor TH6 (Outdoor 2-phase pipe)

Thermistor TH3 (Outdoor pipe)

Distributor

Thermistor TH33 (Outdoor pipe)

Bypass valve

Restrictor valve

Strainer #100

Replace filter

23

10-1. Refrigerant recovering (pump down)

Perform the following procedures to recover the refrigerant when moving the indoor unit or the outdoor unit. 1Turn on the power supply (circuit breaker). wWhen power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If

“CENTRALLY CONTROLLED” is displayed, the refrigerant recovering (pump down) cannot be completed normally.

2After the liquid stop valve is closed, set the SWP switch on the control board of the outdoor unit to ON. The compressor

(outdoor unit) and fans (indoor and outdoor units) start operating and refrigerant recovering operation begins. LED1 and LED2 on the control board of the outdoor unit are lit.

wSet the SWP switch (push-button type) to ON in order to perform refrigerant recovering operation only when the unit is

stopped. However, refrigerant recovering operation cannot be performed until compressor stops even if the unit is stopped.

Wait 3 minutes until compressor stops and set the SWP switch to ON again.

3Because the unit automatically stops in about 2 to 3 minutes after the refrigerant recovering operation (LED1 is not lit and

LED2 is lit), be sure to quickly close the gas stop valve. w In case the outdoor unit is stopped when LED1 is lit and LED2 is not lit, open the liquid stop valve completely, and then

repeat step 2 3 minutes later.

w If the refrigerant collecting operation has been completed normally (LED1 is not lit and LED2 is lit), the unit will remain

stopped until the power supply is turned off.

4Turn off the power supply (circuit breaker).

10-2. Unit replacement operation

When reusing the existing pipes that carried R22 refrigerant for the HRP71, HRP100 and HRP125 models, replacement operation must be performed before performing a test run.

1If new pipes are used, these procedures are not necessary. 2During replacement operation, “C5” is displayed on “A-Control Service Tool(PAC-SK52ST)”.

Replacement operation procedures

1Turn on the power supply. 2Set DIP switch SW8-2 on the control board of the outdoor unit to ON to start replacement operation.

• The replacement operation is performed using the cooling system. Cool air will flow from the indoor unit during the replacement operation.

• During the replacement operation, control board of the outdoor unit blink together.

3Replacement operation requires at least 2 hours to complete.

• After setting switch SW8-2 to ON, the unit automatically stops after 2 hours.

• Replacement operation can be performed repeatedly by setting switch SW8-2 from OFF to ON. Make sure to perform

the operation more than 2 hours. (If the operation is performed less than 2 hours, the existing pipes cannot be cleaned enough and the unit may be damaged.)

• If replacement operation is performed over 2 hours, this action is recorded into nonvolatile memory of control board.

4Set switch SW8-2 to OFF. (Replacement operation is completed.)

wThe unit can be operated normally by remote controller even if SW8-2 remains ON. wIf the indoor temperature is less than 15:, the compressor will operate intermittently but the unit is not faulty.

TEST RUN

is displayed on the remote controller and LED1 (green) and LED2 (red) on the

10-3. Start and finish of test run

• Operation from the indoor unit

Execute the test run using the installation manual for the indoor unit.

• Operation from the outdoor unit By using the DIP switch SW4 on the control board of outdoor unit, test run can be started and finished, and its operation mode (cooling/heating) can be set up.

1Set the operation mode (cooling/heating) using SW4-2. 2Turn on SW4-1 to start test run with the operation mode set by SW4-2. 3Turn off SW4-1 to finish the test run.

• There may be a faint knocking sound around the machine room after power is supplied, but this is no problem with product because the linear expansion pipe is just moving to adjust opening pulse.

• There may be a knocking sound around the machine room for several seconds after compressor starts operating, but this is no problem with product because the check valve itself generates the sound because pressure difference is small in the refrigerant circuit.

<SW4>



ON OFF

12



 Stop  Operation  Cooling  Heating

Note: The operation mode cannot be changed by SW4-2 during test run. (To change test run mode, stop the unit by SW4-1, change the operation mode and restart the test run by SW4-1.)

24

11 TROUBLESHOOTING

11-1. TROUBLESHOOTING

Present and past error codes are logged and displayed on the wired remote controller and control board of outdoor unit. Actions to be taken for service, which depends on whether or not the trouble is reoccurring at service, are summarized in the table below. Check the contents below before investigating details.

Unit conditions at service

The trouble is reoccurring.

The trouble is not reoccurring.

Error code

Displayed

Not displayed

Logged

Not logged

Actions to be taken for service (summary)

Judge what is wrong and take a corrective action according to “11-4. Self-diagnosis action table”.

Conduct troubleshooting and ascertain the cause of the trouble according to “11-5. Troubleshooting by inferior phenomena”.

Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the

trouble occurred, matters related to wiring and etc.

Reset error code logs and restart the unit after finishing service. There is no abnormality in electrical component, controller board, remote controller and etc.

Re-check the abnormal symptom. Conduct trouble shooting and ascertain the cause of the

trouble phenomena”. Continue to operate unit for the time being if the cause is not ascertained. There is no abnormality concerning of parts such as electrical component, controller board, remote controller and etc.

according to “11-5. Troubleshooting

by inferior

11-2. CHECK POINT UNDER TEST RUN

(1) Before test run

• After installation of indoor and outdoor units, piping work and electric wiring work, re-check that there is no refrigerant leak-

age, loosened connections and incorrect polarity.

• Measure impedance between the ground and the power supply terminal block (L, N) on the outdoor unit by 500V Megger and check that it is 1.0M" or over.

wDon’t use 500V Megger to indoor/outdoor connecting wire terminal block (S1, S2, S3) and remote controller terminal block (1, 2). This may cause malfunction.

• Make sure that test run switch (SW4) is set to OFF before turning on power supply.

• Turn on power supply 12 hours before test run in order to protect compressor.

• For specific models which requires higher ceiling settings or power failure automatic recovery, make proper changes of set-

tings referring to the description of “Selection of Functions through Remote Controller”.

Make sure to read operation manual before test run. (Especially items to secure safety.)

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"TEST RUN" and the currently selected operation mode are displayed altemately.

Displays the remaining test run time.





[TEST] button



Operating procedures

1. Turn on the main power supply.

2. Press TEST button twice.

3. Press OPERATION SWITCH button.

4. Press AIR DIRECTION button.

5. Check the outdoor unit fan for correct running.







While the room temperature display on the remote controller is “PLEASE WAIT”, the remote controller is disabled. Wait until “PLEASE WAIT” disappears before using remote controller. “PLEASE WAIT” appears for about 2 minutes after power supply is turned on. +1

The TEST RUN appears on the screen.

Cooling mode: Heating mode: Check if warm air blows. (It takes a little while until warm air blows.)

Check for correct motion of auto-vanes.

The outdoor unit features automatic capacity control to provide optimum fan speeds. Therefore, the fan keeps running at a low speed to meet the current outside air condition unless it exceeds its available maximum power. Then, in actuality, the fan may stop or run in the reverse direction depending on the outside air, but this does not mean malfunction.

Check if cool air blows and water is drained.

6. Press the ON/OFF button to reset the test run in progress.

Pipe (liquid) temperature

7. Register the contact number.

• In case of test run, the OFF timer will be activated, and the test run will automatically stop after 2 hours.

• The room temperature display section shows the pipe temperature of indoor units during the test run.

• Check that all the indoor units are running properly in case of simultaneous twin operation. Malfunctions may not be displayed regardless of incorrect wiring. w1 After turning on the power supply, the system will go into startup mode, “PLEASE WAIT” will blink on the display section of the room temperature, and lamp(green) of the remote controller will flash. As to INDOOR BOARD LED, LED1 will be lit up, LED2 will either be lit up in case the address is 0 or turned off in case the address is not 0. LED3 will blink. As to OUTDOOR BOARD LED, LED1(green) and LED2(red) will be lit up. (After the startup mode of the system finishes, LED2(red) will be turned off.) In case OUTDOOR BOARD LED is digital display, — and — will be displayed alternately every second.

• If one of the above operations doesn’t function correctly, the causes written below should be considered. Find causes from the symptoms. The below symptoms are under test run mode. “startup” in the table means the display status of w1 written above.

Symptoms in test run mode

Remote Controller Display

Remote controller displays “PLEASE WAIT”, and

cannot be operated.

After power is turned on, “PLEASE WAIT” is displayed for 3 minutes, then error code is displayed.

OUTDOOR BOARD LED Display

< > indicates digital display.

After “startup” is displayed, only green lights up. <00> After “startup” is displayed,

green(once) and red(once) blink alternately. <F1> After “startup” is displayed,

green(once) and red(twice) blink

• After power is turned on, “PLEASE WAIT” is displayed for 2 minutes during

system startup. (Normal)

• Incorrect connection of outdoor terminal block (L S1, S2, S3.)

• Outdoor unit’s protection device connector is open.

Cause

1, L2, L3 and

alternately. <F3, F5, F9>

• Incorrect wiring between the indoor and outdoor unit (Polarity is wrong for S1, S2, S3.)

• Remote controller transmission wire is short.

• There is no outdoor unit of address 0. (Address is other than 0.)

• Remote controller transmission wire is open.

• After canceling function selection, operation is not possible for about 30 seconds. (Normal)

No display appears even when remote controller operation switch is turned on. (Operation lamp does not light up.)

Display appears but soon disappears even when remote controller is operated.

After “startup” is displayed, green(twice) and red(once) blink

alternately. <EA. Eb>

After “startup” is displayed, only green lights up. <00>

w Press the remote controller’s CHECK button twice to perform self-diagnosis. See the table below for the contents of LCD display.

LCD

Abnormality of room temperature thermistor

P1

Abnormality of pipe temperature thermistor/Liquid

P2

Abnormality of drain sensor/ Float switch connector open

P4

Drain overflow protection is working.

P5

Freezing/overheating protection is working.

P6

Abnormality of pipe temperature

P8

Abnormality of pipe temperature thermistor/Cond./Eva

P9 Fb

Abnormality of indoor controller board

Contents of inferior phenomena

LCD

Malfunction outdoor unit

U1~UP

Malfunction

F3~F9 E0~E5

Remote controller transmitting error Indoor/outdoor unit communication error

E6~EF

No error history

---No applied unit

FFFF

Forced compressor stop(due to water leakage abnormality)

PA

Contents of inferior phenomena

outdoor unit

See the table below for details of the LED display (LED 1, 2, 3) on the indoor controller board.

(microcomputer power supply)

LED1

(remote controller)

LED2

(indoor/outdoor communication)

LED3

Lits when power is supplied. Lits when power is supplied for wired remote controller. The indoor unit should be connected to the outdoor unit with address “0” setting.

Blinks when indoor and outdoor unit are communicating.

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

,



ON/OFF

MODE

CHECK

TEST RUN

SET

TEST RUN

FAN

VAN E

LOUVER

RESET

CLOCK

TEMP

AUTO STOP

AUTO START

h

min





Test run [for wireless remote controller]

Measure an impedance between the power supply terminal block on the outdoor unit and ground with a 500V Megger and check that it is equal to or greater than 1.0M".

1 Turn on the main power to the unit. 2 Press the

(Start this operation from the status of remote controller display

turned off.)

TEST RUN

A 3 Press the

check whether cool air is blown out from the unit.

4 Press the

check whether warm air is blown out from the unit.

5 Press the

from the unit.

6 Press the

properly.

7 Press the ON/OFF button to stop the test run.

Note:

• Point the remote controller towards the indoor unit receiver

while following steps 2 to 7.

• It is not possible to run in FAN, DRY or AUTO mode.

TEST RUN

button twice continuously.

and current operation mode are displayed.

MODE

( ) button to activate

MODE

( ) button to activate

FAN

button and check whether strong air is blown out

VANE

button and check whether the auto vane operates

COOL

HEAT

mode, then

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11-3. HOW TO PROCEED “SELF-DIAGNOSIS”

11-3-1. When a Problem Occurs During Operation

If a problem occurs in the air conditioner, the indoor and outdoor units will stop, and the problem is shown in the remote controller display.  [CHECK] and the refrigerant address are displayed on the

temperature display, and the error code and unit number are displayed alternately as shown below. (If the outdoor unit is malfunctioning, the unit number will be “00”.)

 In the case of group control, for which one remote controller controls

multiple refrigerant systems, the refrigerant address and error code of the unit that first experienced trouble (i.e., the unit that transmitted the error code) will be displayed.

 To clear the error code, press the button.

ON/OFF















Error code (2 or 4 digits)

(Alternating Display)



Address (3 digits) or unit number (2 digits)



When using remote-/local-controller combined operation, cancel the error code after turning off remote operation. During

central control by a MELANS controller, cancel the error code by pressing the

ON/OFF

button.

11-3-2. Self-Diagnosis During Maintenance or Service

Since each unit has a function that stores error codes, the latest check code can be recalled even if it is cancelled by the remote controller or power is turned off.



Check the error code history for each unit using the remote controller.



Switch to self-diagnosis mode.



Press the will change as shown below.

CHECK

button twice within 3 seconds. The display content

Unit number or refrigerant address to be diagnosed

Set the unit number or refrigerant address you want to diagnose.



Press the [TEMP] buttons ( and ) to select the desired number or address. The number (address) changes between [01] and [50] or [00]

and

[15].

The refrigerant address will begin to blink approximately 3 seconds after being selected and the self-diagnosis process will begin.



Display self-diagnosis results. <When there is error code history> (For the definition of each error code, refer to the indoor unit's installation manual or service handbook.)

(Alternating Display)

Error code (2 or 4 digits)



Reset the error history. Display the error history in the diagnosis result display screen (see step



Address (3 digits) or unit number (2 digits)

).

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

Press the

address or refrigerant address will blink.



Cancel self-diagnosis. Self-diagnosis can be cancelled by the following 2 methods.



Press the



Press the

ON/OFF

CHECK

ON/OFF

button twice within 3 seconds. The self-diagnosis

button twice within 3 seconds.  Self-diagnosis will be cancelled and the screen will return to the previous state in effect before the

button.  Self-diagnosis will be cancelled and the indoor unit will stop.

start of self-diagnosis.

When the error history is reset, the display will look like the one shown below. However, if you fail to reset the error history, the error content will be displayed again.

11-3-3. Remote Controller Diagnosis

If the air conditioner cannot be operated from the remote controller, diagnose the remote controller as explained below.



First, check that the power-on indicator is lit. If the correct voltage (DC12 V) is not supplied to the remote controller, the indicator will not light. If this occurs, check the remote controller's wiring and the indoor unit.

Power on indicator



Switch to the remote controller self-diagnosis mode.



Press the

change as shown below.

CHECK

button for 5 seconds or more. The display content will



Press the

FILTER

button to start self-diagnosis.



Remote controller self-diagnosis result

[When the remote controller is functioning correctly]

Check for other possible causes, as there is no problem with the remote controller.

[Where the remote controller is not defective, but cannot be operated.] (Error display 2) [E3], [6833] or [6832] blinks.© Transmission is not

possible.

There might be noise or interference on the transmission path, or the indoor unit or other remote controllers are defective. Check the transmission path and other controllers.

The remote controller must be replaced with a new one.

(Error display 3)

The number of data errors is the difference between the number of bits sent from the remote controller and the number actually transmitted through the transmission path. If such a problem is occurring, the transmitted data is affected by noise, etc. Check the transmission path.

ing circuit is defective.

When the number of data errors is "02":

Transmission data from remote controller

Transmission data on transmission path



To cancel remote controller diagnosis



Press the

approximately 30 seconds, the state in effect before the diagnosis will be restored.

CHECK

button for 5 seconds or more. Remote controller diagnosis will be cancelled, "PLEASE WAIT" and operation lamp will blink. After

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11-3-4. Malfunction-diagnosis method by wireless remote controller

When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform unusual stop.

<Malfunction-diagnosis method at maintenance service>

[Procedure]

CHECK

display

ON/OFF button

CHECK

button

ON/OFF

MODE

CHECK

TEST RUN

SET

CHECK

FAN

VAN E

LOUVER

RESET

TEMP

AUTO STOP

AUTO START

CLOCK

h

min

Refrigerant address display

Temperature button

HOUR button

1. Press the CHECK button twice.

2. Press the temperature buttons.

3. Point the remote controller at the sensor on the indoor unit and press the HOUR button.

• "CHECK" lights, and refrigerant address "00" blinks.

• Check that the remote controller's display has stopped before continuing.

• Select the refrigerant address of the indoor unit for the self-diagnosis. Note: Set refrigerant address using the outdoor unit’s DIP switch (SW1). (For more information, see the outdoor unit installation manual.)

• If an air conditioner error occurs, the indoor unit's sensor emits an intermit tent buzzer sound, the operation lamp blinks, and the error code is output. (It takes 3 seconds at most for error code to appear.)

4. Point the remote controller at the sensor on the indoor unit and press the ON/OFF button.

• The check mode is cancelled.

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