MITSUBISHI PM100CLB060 Technical data

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PM100CLB060
MITSUBISHI <INTELLIGENT POWER MODULES>
PM100CLB060
FLAT-BASE TYPE
INSULATED PACKAGE
FEATURE
a) Adopting new 5th generation IGBT (CSTBT) chip, which
b) I adopt the over-temperature conservation by Tj detection of
CSTBT chip, and error output is possible from all each con­servation upper and lower arm of IPM.
c) New small package
Reduce the package size by 32%, thickness by 22% from S-DASH series.
•3φ 100A, 600V Current-sense IGBT type inverter
• Monolithic gate drive & protection logic
• Detection, protection & status indication circuits for, short­circuit, over-temperature & under-voltage (P-Fo available from upper arm devices)
• Acoustic noise-less 11kW class inverter application
ce(sat)=1.5V @Tj=125°C
APPLICATION
General purpose inverter, servo drives and other motor controls
PACKAGE OUTLINES Dimensions in mm
120
7
3.25
44
NP
35
44
2.5
7.75 98.25
15
BUVW
44444444
19.5 22
106 ±0.25
66.519.75 16 15.25
1616
6-23-23-23-2
91319
19-
0.5
17
2-φ5.5
MOUNTING HOLES
25.7525
55
4-φ2.5
232323
9.5
11.5
27.5
1.5
1
1.5
2-φ2.5
1
Terminal code
1. VUPC
2. UFO
3. UP
4. VUP1
5. VVPC
6. VFO
7. VP
8. VVP1
9. VWPC
10. WFO
16
3
9.5
11. WP
12. VWP1
13. VNC
14. VN1
15. NC
16. UN
17. VN
18. WN
19. Fo
Apr. 2004
INTERNAL FUNCTIONS BLOCK DIAGRAM
V
NC
Fo V
NC
V
N1
W
N
N
MITSUBISHI <INTELLIGENT POWER MODULES>
PM100CLB060
FLAT-BASE TYPE
INSULATED PACKAGE
WPV
U
N
V
WPC
WF
WP1
O
V
VPC
VPV
VF
VP1
O
V
UPC
UPV
UF
UP1
O
Gnd In Fo Vcc
Gnd Si Out OT
NC N W V U P
Gnd In Fo Vcc
Gnd Si Out OT
Gnd In Fo Vcc
Gnd Si Out OT
Gnd In Fo Vcc
Gnd Si Out OT
Gnd In Fo Vcc
Gnd Si Out OT
Gnd In Fo Vcc
Gnd Si Out OT
MAXIMUM RATINGS (Tj = 25°C, unless otherwise noted) INVERTER PART
Symbol Parameter Condition Ratings Unit
VCES
±IC ±ICP
PC Tj
Collector-Emitter Voltage Collector Current Collector Current (Peak) Collector Dissipation Junction T emperature
V
D = 15V, VCIN = 15V
T
C = 25°C
T
C = 25°C
T
C = 25°C (Note-1)
600 100 200 356
–20 ~ +150
V A
A W °C
CONTROL PART
Symbol Parameter Condition Ratings Unit
VD
VCIN
VFO IFO
Supply Voltage
Input Voltage
Fault Output Supply Voltage Fault Output Current
Applied between : V
Applied between : UP-VUPC, VP-VVPC
Applied between : UFO-VUPC, VFO-VVPC, WFO-VWPC
Sink current at UFO, VFO, WFO, FO terminals
UP1-VUPC
VVP1-VVPC, VWP1-VWPC, VN1-VNC
WP-VWPC, UN VN WN-VNC
FO-VNC
20
20
20 20
Apr. 2004
V
V
V
mA
TOTAL SYSTEM
Symbol
V
CC(PROT)
V
CC(surge)
TC Tstg
Viso
Supply Voltage Protected by SC Supply Voltage (Surge) Module Case Operating Temperature Storage Temperature Isolation Voltage
Parameter
V
D = 13.5 ~ 16.5V, Inverter Part, j = +125°C Start
T Applied between : P-N, Surge value
(Note-1)
60Hz, Sinusoidal, Charged part to Base, AC 1 min.
(Note-1) Tc (base plate) measurement point is below.
Condition
BUVW
Top view
Tc
THERMAL RESISTANCES
Symbol
Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F
Rth(c-f)
Junction to case Thermal Resistances
Contact Thermal Resistance
Parameter
Inverter IGBT part (per 1/6) (Note-2) Inverter FWDi part (per 1/6) (Note-2) Inverter IGBT part (per 1/6) (Note-1) Inverter FWDi part (per 1/6) (Note-1) Case to fin, (per 1 module) Thermal grease applied (Note-1)
* If you use this value, Rth(f-a) should be measured just under the chips. (Note-2) Tc (under the chip) measurement point is below.
axis
arm
X Y
IGBT
28.3 –8.5
UP
FWDi
28.0
1.7
VP WP UN VN WN
FWDi
IGBT
FWDi
IGBT
87.2
87.0
65.2
65.0
1.7
–8.5
1.7
–8.5
Condition
IGBT
39.3
6.5
MITSUBISHI <INTELLIGENT POWER MODULES>
PM100CLB060
FLAT-BASE TYPE
INSULATED PACKAGE
Ratings
400 500
20 ~ +10040 ~ +125
2500
NP
Limits
FWDi
39.5 –5.2
IGBT
54.0
6.5
FWDi
53.7 –5.2
(unit : mm)
IGBT
76.0
6.5
Min.
— — — —
FWDi
75.7 –5.2
Typ. Max.
0.27*
0.43*
— — —
0.35
0.56
0.038
Unit
V V
°C °C
V
rms
Unit
°C/W
Bottom view
ELECTRICAL CHARACTERISTICS (Tj = 25°C, unless otherwise noted) INVERTER PART
= 15V
Condition
(Fig. 5)
Symbol
CE(sat)
V VEC
ton trr tc(on) toff tc(off)
ICES
Parameter
Collector-Emitter Saturation Voltage FWDi Forward Voltage
Switching Time
Collector-Emitter Cutoff Current
D = 15V, IC = 100A
V V
CIN = 0V, Pulsed (Fig. 1)
–I
C = 100A, VD = 15V, VCIN = 15V (Fig. 2)
D = 15V, VCIN = 0V15V
V V
CC = 300V, IC = 100A
T
j = 125°C
Inductive Load (Fig. 3,4)
VCE = V
CES
, V
CIN
T
j = 25°C
T
j = 125°C
T
j = 25°C
T
j = 125°C
Limits
Min. Typ. Max.
— — —
0.5
— — — — — —
1.6
1.5
2.2
1.0
0.2
0.4
1.2
0.5
— —
2.1
2.0
3.3
2.4
0.4
1.0
2.5
1.0
10
1
Apr. 2004
Unit
V
V
µs
mA
MITSUBISHI <INTELLIGENT POWER MODULES>
PM100CLB060
FLAT-BASE TYPE
INSULATED PACKAGE
CONTROL PART
— —
1.2
1.7
200
135
— — —
1.0
Limits
15
1.5
2.0
0.2
145 125
12.0
12.5
10
1.8
1.8
2.3
— — —
25 10
15
Unit
mA
V
A
µs
°C
V
mA
ms
Max.
5
12.5
0.01
Symbol
ID V
th(ON)
Vth(OFF) SC
t
off(SC)
OT OT
r
UV UV
r
IFO(H) IFO(L)
tFO
Circuit Current Input ON Threshold Voltage
Input OFF Threshold Voltage Short Circuit Trip Level Short Circuit Current Delay Time
Over Temperature Protection Supply Circuit Under-Voltage
Protection Fault Output Current Minimum Fault Output Pulse
Width
Parameter
Condition
V
D = 15V, VCIN = 15V
Applied between : U
P-VUPC, VP-VVPC, WP-VWPC
VN1-VNC VXP1-VXPC
UN VN WN-VNC
j 125°C, VD = 15V (Fig. 3,6)
–20 T V
D = 15V (Fig. 3,6)
V
D = 15V
Detect Tj of IGBT chip
j 125°C
–20 ≤ T
D = 15V, VFO = 15V (Note-3)
V
D = 15V (Note-3)
V
Trip level Reset level Trip level Reset level
Min. Typ.
11.5
(Note-3) Fault output is given only when the internal SC, OT & UV protections schemes of either upper or lower arm device operate to
protect it.
MECHANICAL RATINGS AND CHARACTERISTICS
Symbol
— —
Parameter
Mounting torque Weight
Mounting part screw : M5
Condition
Min.
2.5
RECOMMENDED CONDITIONS FOR USE
Symbol Parameter
VCC
VD
VCIN(ON) VCIN(OFF)
fPWM
tdead
Supply Voltage Control Supply Voltage Input ON Voltage
Input OFF Voltage PWM Input Frequency Arm Shoot-through
Blocking Time
Applied across P-N terminals Applied between : V
Applied between : U
Using Application Circuit of Fig. 8
For IPMs each input signals (Fig. 7)
Condition
UP1-VUPC, VVP1-VVPC
VWP1-VWPC, VN1-VNC (Note-4)
P-VUPC, VP-VVPC, WP-VWPC
UN VN WN-VNC
(Note-4) With ripple satisfying the following conditions dv/dt swing ≤ ±5V/µs, Variation 2V peak to peak
Recommended value
Limits
Typ.
3.0
340
400
15 ± 1.5
0.8 9.0
20
2.0
Max.
3.5
Unit
N m
g
Unit
V
V
V
kHz
µs
Apr. 2004
MITSUBISHI <INTELLIGENT POWER MODULES>
PM100CLB060
FLAT-BASE TYPE
INSULATED PACKAGE
PRECAUTIONS FOR TESTING
1. Before appling any control supply voltage (V sponding supply voltage and each input signal should be kept off state. After this, the specified ON and OFF level setting for each input signal should be done.
2. When performing SC tests, the turn-off surge voltage spike at the corresponding protection operation should not be al­lowed to rise above V
CES rating of the device.
(These test should not be done by using a curve tracer or its equivalent.)
D), the input terminals should be pulled up by resistores, etc. to their corre-
P, (U,V,W)
P, (U,V,W)
IN
V
(0V)
CIN
Fo
V
D
Fig. 1 V
a) Lower Arm Switching
Signal input
V
CIN
(Upper Arm)
(15V)
V
Signal input
CIN
(Lower Arm)
b) Upper Arm Switching
CIN
V
(15V)
CIN
Signal input (Upper Arm)
Signal input
(Lower Arm)
V
P
U,V,W
N
P
U,V,W
N
Ic
C
S
Ic
C
S
Ic
Vcc
Vcc
V
(15V)
CIN
V V
U,V,W, (N) U,V,W, (N)
(all)
CE(sat)
Test Fig. 2 VEC Test
Fo
Fo
V
D
(all)
Fo
Fo
V
D
(all)
IN Fo
VD (all)
trr
Irr
90%
10%
V
CIN
(ton= td(on) + tr) (toff= td(off) + tf)
10% 10%
tc(on) tc(off)
trtd(on)
Fig. 3 Switching time and SC test circuit Fig. 4 Switching time test waveform
V
V
CIN
(15V)
IN Fo
V
D
(all)
Fig. 5 I
P, (U,V,W)
U,V,W, (N)
CES
Test
CIN
A
Pulse
V
CE
Ic
Fo
Short Circuit Current
Constant Current
toff(SC)
Fig. 6 SC test waveform
Ic
td(off)
Ic
CE
V
90%
10%
tf
SC
IPM input signal V
(Upper Arm)
IPM input signal V
(Lower Arm)
1.5V: Input on threshold voltage Vth(on) typical value, 2V: Input off threshold voltage Vth(off) typical value
CIN
0V
CIN
0V
1.5V 1.5V
2V
t
dead
2V
2V
t
dead
t
1.5V
dead
Fig. 7 Dead time measurement point example
t
t
Apr. 2004
MITSUBISHI <INTELLIGENT POWER MODULES>
PM100CLB060
FLAT-BASE TYPE
INSULATED PACKAGE
10µ
20k
V
D
IF
0.1µ
V
D
V
D
20k
IF
0.1µ
20k
IF
0.1µ
V
D
IF
20k
0.1µ
10µ
10µ
10µ
VUP1
VUPC
VVP1
VVPC
VWP1
WP
VWPC
UN
VN
VN1
WN
VNC
UP
VP
Fo
OT
Rfo
Fo
Rfo
Fo
Rfo
Vcc Fo
In
Vcc Fo
In
Vcc Fo
In
Vcc Fo In
Vcc Fo In
Vcc Fo In
GND
OUT
Si
GNDGND
OT
OUT
Si
GNDGND
OT
OUT
Si
GNDGND
OT
OUT
Si
GNDGND
OT
OUT
Si
GNDGND
OT
OUT
Si
GND
P
U
V
W
N
NC
+
M
NC
1k
5V
Rfo
Fo
: Interface which is the same as the U-phase
Fig. 8 Application Example Circuit
NOTES FOR STABLE AND SAFE OPERATION ;
Design the PCB pattern to minimize wiring length between opto-coupler and IPM’s input terminal, and also to minimize the
stray capacity between the input and output wirings of opto-coupler. Connect low impedance capacitor between the Vcc and GND terminal of each fast switching opto-coupler.
Fast switching opto-couplers: tPLH, tPHL 0.8µs, Use High CMR type.
Slow switching opto-coupler: CTR > 100%
Use 4 isolated control power supplies (VD). Also, care should be taken to minimize the instantaneous voltage charge of the
power supply. Make inductance of DC bus line as small as possible, and minimize surge voltage using snubber capacitor between P and N
terminal. Use line noise filter capacitor (ex. 4.7nF) between each input AC line and ground to reject common-mode noise from AC line
and improve noise immunity of the system.
Apr. 2004
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