Mitsubishi PLFY-P32VKM-A.UK, PLFY-P40VKM-A.UK, PLFY-P50VKM-A.UK, PLFY-P63VKM-A.UK Service Manual

Page 1
SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
No. OC259
Indoor unit [Model names] [Service Ref.]
PLFY-P32VKM-A PLFY-P32VKM-A.UK PLFY-P40VKM-A PLFY-P40VKM-A.UK PLFY-P50VKM-A PLFY-P50VKM-A.UK PLFY-P63VKM-A PLFY-P63VKM-A.UK
Ceiling Cassettes
R407C
CONTENTS
1. SAFETY PRECAUTION···························3
2. PART NAMES AND FUNCTIONS···········5
3. SPECIFICATION······································7
4. OUTLINES AND DIMENSIONS···············9
5. WIRING DIAGRAM································10
6.
REFRIGERANT SYSTEM DIAGRAM
7. TROUBLE SHOOTING··························12
8. DISASSEMBLY PROCEDURE··············17
9. PARTS LIST···········································20
INDOOR UNIT
10. OPTIONAL PARTS·················Back cover
R22
·······11
Page 2
Page 3
1
SAFETY PRECAUTION
Cautions for using with the outdoor unit which adopts R407C refrigerant.
· Do not use the existing refrigerant piping.
-The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant of the new unit to deteriorate.
· Use “low residual oil piping”.
-If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
· Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
-If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
· Use ESTR , ETHER or HAB as the lubricant to coat flares and flange connection parts.
Use liquid refrigerant to seal the system.
-If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance
may drop.
· Do not use a refrigerant other than R407C.
-If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant to deteriorate.
· Use a vacuum pump with a reverse flow check valve.
-The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant to deteriorate.
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[1] Service tools
Gravimeter
Unit
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
2 Charge hose ·Only for R407C.
·Use pressure performance of 5.10MPa·G or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment.
[2] Notice on repair service
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[3] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder.
·R407C cylinder are available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
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2
Auto Air Swing Vane Disperses airflow up and
down and adjusts the angle of airflow direction.
Grille
Filters Remove dust and pollutants from return air
Horizontal Air Outlet Sets airflow horizontal automatically during cooling or dehumidifying.
Air Intake Returns air from room.
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
Press this button to switch the cooler, electronic dry (dehumidify), automatic and heater modes.
OPERATION SWITCH button
This sets the room temperature. The temperature setting can be performed in 1: units Setting range Cooler 19: to 30: Heater 17: to 28:
TEMP. ADJUSTMENT button
This switches between continuous operation and the timer operation.
TIMER button
This switches between the operation and stop modes each time it is pressed. The lamp on this button lights during operation.
ON/OFF button
Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
CHECK-TEST RUN button
This switch the horizontal fan motion ON and OFF.
(Not available for this model.)
LOUVER button
This adjusts the vertical angle of the ventilation.
AIR DIRECTION button
This resets the filter service indication display
FILTER button
This sets the current time, start time and stop time.
TIME SETTING button
This sets the ventilation fan speed.
AIR SPEED button
PART NAMES AND FUNCTIONS
Indoor (Main) Unit
Remote controller
Operation buttons
[PAR-20MAA]
Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
5
Page 6
Display
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
CENTRALLY CONTROLLED display
This indicates when the unit is con-
trolled by optional features such as central control type remote controller.
TIMER display
This indicates when the continuous
operation and time operation modes are set.
It also display the time for the timer
operation at the same time as when it is set.
OPERATION MODE display
This indicates the operation mode.
STANDBY display
The [STANDBY] symbol is only displayed from the time the heating
operation starts unit the heated air begins to blow.
DEFROST display
This indicates when the defrost oper-
ation is performed.
CLOCK display
The current time , start time and stop
time can be displayed in ten second intervals by pressing the time switch button. The start time or stop time is always displayed during the timer operation.
In this display example on the bot­tom left, a condition where all dis­play lamps light is shown for expla­nation purposes although this differs from actual operation.
AIR DIRECTION display
This displays the air direction.
AIR SPEED display
The selected fan speed is displayed.
ROOM TEMPERATURE display The temperature of the suction air is
displayed during operation. The dis­play range is 8°C to 39°C. The dis­play flashes 8°C when the actual temperature is less than 8°C and flashes 39°C when the actual tem­perature is greater than 39°C.
Operation lamp
This lamp lights during operation, goes off when the unit stops and flashes when a malfunction occurs.
CHECK MODE
TEST RUN
This display lights in the check mode or when a test operation is per­formed.
display
FILTER display
CHECK display
This indicates when a malfunction
has occurred in the unit which should be checked.
SET TEMPERATURE display
This displays the selected setting
temperature.
Caution
Only the Power display lights when the unit is stopped and power supplied to the unit.
When the central control remote control unit, which is sold separately, is used the ON-OFF button, operation switch button
and TEMP. adjustment button do not operate.
“NOT AVAILABLE” is displayed when the Air speed button are pressed.This indicates that this room unit is not equipped with the fan direction adjustment function and the louver function.
When power is turned ON for the first time, it is normal that “H0” is displayed on the room temperature indication (For max. 2minutes). Please wait until this “H0” indication disappear then start the operation.
POWER display
This lamp lights when electricity is supplied to the unit.
This lamp lights when the filter need to be cleaned.
6
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3
Item
kW kW kW kW
A A
— mm mm mm
k/min
Pa
kW
[mm(in.) [mm(in.)
[mm
dB
kg
Cooling capacity
Power
Heat exchanger
Insulator
Air filter
Fan No
Air flow W3
Pipe
dimensions
Cond. drain pipe size
Noise level W3 Product weight
Exterior
(munsell symbol)
Fan motor
output
External
static pressure
Liquid
side
Gas side
Heating capacity
F a n
Dimensions
Height
Width Depth
Electric characteristic
Input
Cooling Heating Cooling Heating
Current
PLFY-P32VKM-A.UK PLFY-P40VKM-A.UK PLFY-P50VKM-A.UK PLFY-P63VKM-A.UK
3.6
4.0
0.13
0.13
0.60
0.60
4.5
5.0
0.13
0.13
0.60
0.60
5.6
6.3
0.14
0.14
0.64
0.64
7.1
8.0
0.15
0.15
0.68
0.68
16-15-14-13
15-14.5-14-13
12.7(1/2")
6.35(1/4")
35-34-32.5-31
17-16-15-14
Unit : Galvanized sheets · Standard grills : ABS resin acrylic coating Munsell<0.70Y 8.59/0.97>
298<30> 660<760> 660<760>
Cross fin
Turbo fan 1
0
0.030
Polyethylene sheet
PP honey comb
O.D.32 (PVC pipe VP-25 connectable)
15.88(5/8")
9.52(3/8")
37-35.5-34-32
39-38-36.5-35
19<3.7>
20<3.7>
Single phase , 220-230-240V , 50Hz
[,V,Hz
SPECIFICATION
3-1. Specification
Note 1. Rating conditions(JIS B 8616)
Note 2. The number indicated in < > is just for the grill.
W 3. Air flow and the noise level are indicated as High-Middium 1-Middium 2-Low.
Cooling : Indoor : D.B. 27°C W.B. 19.0°C Heating : Indoor : D.B. 20°C
outdoor : D.B. 35°C outdoor : D.B. 7°C W.B. 6°C
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Page 8
3-2. Electrical parts specifications
Model
Parts
Symbol
name
PLFY-P32VKM-A.UK PLFY-P40VKM-A.UK PLFY-P50VKM-A.UK PLFY-P63VKM-A.UK
Room temperature thermistor
Liquid pipe thermistor
Gas pipe thermistor TH23 Resistance 0:/15k', 10:/9.6k', 20:/6.3k', 25:/5.2k', 30:/4.3k', 40:/3.0k'
Fuse FUSE 250V 6.3A
(Indoor controller board)
Fan motor (with Inner-thermostat)
Fan motor capacitor C
Vane motor MV
(with limit switch)
TH21 Resistance 0:/15k
TH22 Resistance 0:/15k', 10:/9.6k', 20:/6.3k', 25:/5.2k', 30:/4.3k', 40:/3.0k'
MF
Inner-thermostat
', 10:/9.6k', 20:/6.3k', 25:/5.2k', 30:/4.3k', 40:/3.0k'
6-pole OUTPUT 30W
PA1-V30F
OFF 125:±5:
ON 85:±20:
2.5+ x 400V
MC8 200V-240V
2.5/2W 5/6R.P.M
Drain-up mechanism DP
Drain sensor DS
Linear expansion valve LEV
Electric heater H2 240V 28.8W
(Condensation proof)
Power supply terminal block
Transmission terminal
block
MA remote controller terminal block
TB15 (1,2) 250V 10A
Heater resistance 0:/6k
TB2 (L,N,;) 330V 30A
TB5 (M1,M2,S) 250V 20A
', 10:/3.9k', 20:/2.6k', 25:/2.2k', 30:/1.8k', 40:/1.3k'
INPUT 8/7.5W 24R/Hr
DC12V Stepping motor drive port
dimension 3.2
PJV-1002
(0~2000pulse)
'
EDM-402ME
8
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4
Ceiling hole
Suspension bolt pitch
Suspension bolt M10 or
Air intake hole
Air outlet hole
Air intake grille
690~710 25~3525~35
640
660
466
460
66 35
760
117 117
117
435
13554
117
Ceiling hole
Suspension bolt pitch
Suspension bolt lower edge
Air outlet hole
Air outlet hole
690~710
25~3525~35
65~80
760
460
466
6635
115
243
253
29830
54
+3
- 2
507
660
54
53
Terminal block for power supply
Terminal block for MA remote controller
Terminal block for transmission
Drain hole
Drain hole ID32 VP-25 connection
W3/8
Feeding hole (Drain pump)
Leave space of 10~15mm between the top surface of the unit and the ceiling slab.
Ceiling surface
4-Auto vanes
Intake grille opening /closing side
Vane motor
Decorative panel
Control wire entry
Refrigerant piping side electric wire entry side
Power line entry
41 25
Liquid pipe
Gas pipe
Optional high-efficiency filter
+3
-2
NOTE 1.The electrical parts box may be removed during servic­ ing. When connecting the power line and the control
wire, provide enough length to the electric wires. NOTE 2.When installing the optional high-efficiency filter, the
space inside the ceiling should be 440mm or more. Also, when installing the optional the multi-functional
casement (fresh air intake casement), the dimension between the transom and ceiling shall be more than 440mm. (The optional high-efficiency filter can also be installed.)
OUTLINES AND DIMENSIONS
PLFY-P32VKM-A.UK PLFY-P40VKM-A.UK PLFY-P50VKM-A.UK PLFY-P63VKM-A.UK
Models
PLFY-P32VKM-A.UK PLFY-P40VKM-A.UK
PLFY-P50VKM-A.UK PLFY-P63VKM-A.UK
1
Refrigerant pipe
(6.35mmdia)
flared connection
1/4F
Refrigerant pipe
(9.52mmdia)
flared connection
3/8F
Unit : mm
2
Refrigerant pipe
(12.7mmdia)
flared connection
1/2F
Refrigerant pipe
(15.88mmdia)
flared connection
5/8F
9
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5
PLFY-P32VKM-A.UK, PLFY-P40VKM-A.UK PLFY-P50VKM-A.UK, PLFY-P63VKM-A.UK
WIRING DIAGRAM
10
Page 11
REFRIGERANT SYSTEM DIAGRAM6
Strainer (#50mesh)
Strainer (#100mesh)
Strainer (#100mesh)
Heat exchanger
Room temperature thermistor TH21
Gas pipe thermistor TH23
Liquid pipe thermistor TH22
Linear expansion valve
Gas pipe
Liquid pipe
Flare connection
PLFY-P32VKM-A.UK PLFY-P40VKM-A.UK PLFY-P50VKM-A.UK PLFY-P63VKM-A.UK
Item
Gas pipe Liquid pipe
Capacity
PLFY-P32VKM-A.UK PLFY-P40VKM-A.UK
PLFY-P50VKM-A.UK PLFY-P63VKM-A.UK
{12.7(1/2’’) {15.88(5/8’’) {6.35(1/4’’) {9.52(3/8’’)
11
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7
1
1
2
2
3
3
Red
White
Black
Relay connector
Protector
M
4
6
2
3
5
1
Blue
Brown
Yellow
Orange
Red
White
1 2
Gray
Gray
1 2 3
TROUBLE SHOOTING
7-1. How to check the parts PLFY-P32/P40/P50/P63VKM-A.UK
Parts name Check points
Room temperature thermistor
Liquid pipe thermistor Gas pipe thermistor
(TH21) (TH22) (TH23)
Disconnect the connector, then measure the resistance using a tester. (Surrounding temperature 10°C~30°C)
Normal
4.3k'~9.6k'
Abnormal
Open or short
(Refer to the next page for a detail..)
Vane motor
Fan motor
Linear expansion valve
Drain-up mechanism
Measure the resistance between the terminals using a tester. (Surrounding temperature 20;~30;)
Normal
Approx.14k'
Measure the resistance between the terminals using a tester.
Motor terminal
or
Relay connector
Red-Black
White-Black
Disconnect the connector then measure the resistance valve using a tester. (Refer to the next page for a detail.)
(1)-(5)
White-Red
(2)-(6)
Yellow-
Abnormal
Open or short
PLFY- • VKM-A.UK
P32,P40,P50,P63
Normal
(3)-(5)
Blown
Orange-Red
Normal
136.2'
197.5'
(4)-(6)
Blue-Brown
Abnormal
Open or short
Abnormal
Open or short
150' ±10%
Measure the resistance between the terminals using a tester.(Surrounding temperature : 20;~30;)
Normal
327'
Abnormal
Open or short
Drain sensor
Measure the resistance after 3 minutes have passed since the power supply was intercepted. (Surrounding temperature : 0; ~ 60;)
Normal
0.6k'~6.0k'
Abnormal
Open or short
12
(Refer to the next page for a detail..)
Page 13
<Thermistor Characteristic graph>
-200 20406080
< Thermistor for drain sensor >
Temperature (:)
0
1
2
3
4
5
6
7
8
9
10
Resistance (K")
Thermistor for lower temperature
Room temperature thermistor(TH21) Liquid pipe thermistor(TH22) Gas pipe thermistor(TH23)
Thermistor R0=15k' ±3% Fixed number of B=3480k' ±2%
Rt=15exp { 3480( ) }
1
273+t
1
273
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.2k' 30: 4.3k' 40: 3.0k'
Thermistor for drain sensor
Thermistor R0=6.0k' ±5% Fixed number of B=3390k' ±2%
< Thermistor for lower temperature >
50
40
30
20
Resistance (K")
10
0
-20 -10 0 10 20 30 40 50 Temperature (:)
Rt=6exp { 3390( ) }
0: 6.0k' 10: 3.9k' 20: 2.6k' 25: 2.2k' 30: 1.8k' 40: 1.3k'
Linear expansion valve
Operation summary of the linear expansion valve.
• Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
• Valve position can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expansion valve>
Note : Since the number of the connector at the controller board side and the relay connector are different, follow the color of
the lead wire.
1
273+t
Linear expansion valve
4
M
6
2
5
White
1
Red
3
Orange
Blue
Brown
Yellow
1
273
[4 [3
[2 [1
Relay connector
5
1 3
4 6
13
Brown
Red
Blue
Orange
Yellow
White
Connector(CN60)
Controller board
DC12V
62 5
4 3
2 1
Drive circuit
[4 [3
[2 [1
Page 14
<Output pulse signal and the valve operation>
D
A
E
B
C
Open
Extra tightning (80~100 pulse)
Pulse number
2000 pulse Opening a valve all the way
Close
Valve position (capacity)
6 5 4 3 2 1
LED1T
Thermistor (Liquid pipe)
Linear expansion valve
150
'
10%.
Output
(Phase)
{1 {2 {3 {4
Linear expansion valve operation
1 ON ON
OFF OFF
2
OFF
ON ON
OFF
Output
3 OFF OFF
ON ON
4
ON OFF OFF
ON
Closing a valve : 1 2 3 4 1 Opening a valve : 4 3 2 1 4
The output pulse shifts in above order.
1. When linear expansion valve operation stops, all output phase
become OFF.
2. At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor will locks and vibrates.
When the switch is turned on, 2200 pulse closing valve signal
will be send till it goes to
A point in order to define the valve posi-
tion.
When the valve move smoothly, there is no noise or vibration occurring from the linear expansion valve : however, when the pulse number moves from E to A or when the valve is locked, more noise can be heard than normal situation.
Noise can be detected by placing the ear against the screw dri-
ver handle while putting the screw driver to the linear expansion valve.
Trouble shooting
Symptom
Operation circuit fail­ure of the micro processor.
Linear expansion valve mechanism is locked.
Short or breakage of the motor coil of the linear expansion valve.
Valve doesn't close completely (thermis­tor leaking).
Wrong connection of the connector or contact failure.
Check points
Disconnect the connector on the controller board, then con­nect LED for checking.
Pulse signal will be sent out for 10 seconds as soon as the main switch is turn on. If there is LED with lights on or lights off, it means the operation circuit is abnormal.
Motor will idle and make ticking noise when motor is operated while the linear expansion valve is locked. This ticking sound is the sign of the abnormality.
Measure the resistance between the each coil (red-white, red-orange, brown-yellow, brown-blue) using a tester. It is normal if the resistance is in the range of
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid
controller, it means the valve is not closed all the way. It is not necessary to exchange the linear expansion valve, if the leakage is small and not making any trouble.
Check the color of lead wire and missing terminal of the con­nector.
pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expansion valve is closed completely and if there are some leaking, detecting tempera­ture of the thermistor will go lower. If the detected temperature is much lower than the temperature indicated in the remote
14
Countermeasures
Exchange the indoor con­troller board at drive circuit failure.
Exchange the linear expansion vale.
Exchange the linear expansion valve.
If large amount of thermis­tor is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
Page 15
7-2. FUNCTION OF DIP SWITCH
Switch Function Remarks
<At delivery>
ON
OFF
123456789
10
Address board
Operation by switch
ON OFF
Note :
w1
Fan operation at Heating
mode.
w2
Heater thermo ON is
operating.
w3
SW 1-7=OFF, SW 1-8=ON Setting air flow. SW 1-7=ON, SW 1-8=ON Indoor fan stop.
Pole
Built-in remote controller Provided 2,500hr Effective Thermostat ON signal indication Always operated while the heat in ON w1 Low w3 Setting air flow w3 Effective Effective
Filter clogging detection Filter cleaning Fresh air intake Remote indication switching Humidifier control
Air flow set in case of Heat thermostat OFF
Auto restart function Power ON/OFF
Indoor unit Not provided 100hr Not effective Fan output indication Operated depends on the condition w2 Extra low w3 Depends on SW1-7 Not effective Not effective
Cooling only
Available
Available
Available
Second setting
Horizontal angle
Effective
Not effective
9(5)degrees
15degrees
Heat pump / Cooling only
Louver
Vane
Vane swing function
Vane horizontal angle
Vane cooling limit angle setting w4
Heat 4degrees up
Superheat setting temperature
w5
Sub cool setting temperature
Heat pump
Not available
Not available
Not available
First setting
Down B, C
Not effective
Effective
6(2)degrees
10degrees
1 2 3 4 5 6 7 8 9
10
1 2 3 4 5 6 7 8 9
10
SW1
Mode
Selection
SW2
Capacity
code
setting
1~6
1~5
SW3
Function
Selection
SW4
Unit
Selection
Indoor linear expansion valve opening
Thermistor <intake temperature detection> position
<At delivery>
ON
OFF
123456789
10
Indoor controller board
Note :
w4
At cooling mode, each angle can be used only 1 hour.
w5
The numerical valve in the parentheses shows the case which the R22 outdoor unit is connected.
<At delivery>
Indoor controller board
<At delivery>
Set while the unit is off.
Set while the unit is off.
PLFY-P32VKM-A.UK
PLFY-P40VKM-A.UK
ON
OFF
123456789
10
PLFY-P50VKM-A.UK
PLFY-P63VKM-A.UK
Set while the unit is off.
Set for each capacity.
Indoor controller board
ON
OFF
12345
ON
OFF
MODELS
PLFY-P32
VKM-A.UK
PLFY-P50
VKM-A.UK
PLFY-P63
VKM-A.UK
PLFY-P40
VKM-A.UK
SW 2 MODELS SW 2
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
12345
15
Page 16
0
5
9
4
8
3
7
2
6
1
0
5
9
4
8
3
7
2
6
1
0
5
9
4
8
3
7
2
6
1
0
5
9
4
8
3
7
2
6
1
0
8
F
7
E
6
D
5
C
4
B
3
A
2
9
1
0
8
F
7
E
6
D
5
C
4
B
3
A
2
9
1
220V 240V
Switch
SWA
Ceiling
height
selector
SWB
Discharge
outlet
number
selector
SWC
Option
selector
Rotary switchRotary switch
SW14
Connection
No.
setting
SW5
Voltage
Selection
SW11
1st digit
address
setting
SW12
2nd digit
address
setting
Pole
(High ceiling)
(Standard)
(Silent)
3 2 1
(Not used)
(3
direction)
(4 direction)
2 3 4
Option
Standard
Option
Standard
1~3
3
2
2
Operation by switch Ceiling height can be changed depends on
SWB setting.
Address setting should be done when M-NET Remote controller is being used.
When attach the optional high performance filter elements (multi function casement) to the unit, be sure to attach it to the option side in order to prevent the airflow reducing.
This is the switch to be used when the indoor unit is operated with R2 series outdoor unit as a set.
If the unit is used at the 230V or 240V area, set the voltage to 240V. If the unit is used at the 220V, set the voltage to 220V.
Remarks
<At delivery>
Address board
<At delivery>
Address board
<At delivery>
Address board
Address can be set while the unit is stopped.
Address board
<At delivery>
Address board
<At delivery>
Address board
3 2 1
2 3 4
SW1210SW11
1
SW12 SW11
SW14
SW14
<At delivery>
220V 240V
SWB
4 direction 3 direction
4 3
2.7m
2.4m
2.7m
3.0m
3.0m
3.3m
SWA
1
Silent Standard
High
ceiling
23
16
Page 17
8
DISASSEMBLY PROCEDURE
INDOOR UNIT PLFY-P63VKM-A.UK
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
1. Removing the air intake grille
(1) Press the button. (2) Open the intake grille 90°. (3) Remove the chip. (4) Slide the shaft in the hinge to the left and remove the
intake grille.
2. Removing the fan guard
(1) Open the intake grille. (2) Remove the 4 screws of the fan guard.
PUSH
Figure 1
PUSH button
Photo 1
Fan guard
Be careful on removing heavy parts.
Shaft
Intake grille
Fan guard screws
3. Removing the electrical parts box
(1) Remove the fan guard. (2) Disconnect the lead wire of the vane motor from the clamp,
and disconnect the red connector (10P). (3) Remove 2 of 4 screws from the electrical parts cover. (4) Remove the electrical parts cover. (5) Disconnect the following connectors from the box.
Red (3P) for the fan motor White (2P) for the indoor coil thermistor Blue (2P) for the drain pump White (3P) for the drain sensor
(6) Disconnect the green anti-falling wire of the electrical parts
box. (7) Remove 3 of 4 screws from the electrical parts box, and
loosen the other screw. (8) Pull out the electrical parts box.
Electrical parts inside the box
Terminal block
Indoor fan capacitor
Room temperature thermistor
Indoor controller board
4. Removing the fan motor
(1) Remove the fan guard. (2) Remove the turbo-fan nut and radiator aluminum cap. (3) Pull out the turbo fan. (4) Disconnect the connector of the fan motor lead wire. (5) Remove the 3nuts of fan motor.
Photo 2
Photo 3
Electrical box
Room temperature thermistor
Radiator aluminum cap
Photo 4
Connector
Screws
Screws
Fan motorConnector
Lead wire for vane motor
Nut
ConnectorTerminal blockAnti-falling wire
Box cover
Clamp
Indoor controller board
Capacitor
17
nut
Page 18
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
5. Removing the room temperature thermistor
(1) Remove the fan guard. (2) Remove the electrical box cover (3) Remove the holder and the room temperature thermistor
by pulling the catch.
(4) Disconnect the red connector, CN20, on the indoor con-
troller board.
6. Removing the pipe temperature detection / liquid thermistor and the pipe temperature detection / gas thermistor
(1) Remove the fan guard. (2) Remove the electrical box cover. (3) Remove the electrical box. (4) Remove the turbo fan. (5) Remove the screw of the service panel. (6) Remove the service panel. (7) Remove the pipe temperature detection / liquid thermistor
and the pipe temperature detection / gas thermistor which is inserted into the holder installed to the thin copper pipe.
(8) Disconnect the each 2-pin white(liquid) and black(gas)
connector.
Photo 5
Room temperature thermistor
Photo 6
Pipe temperature detection / gas thermistor
Indoor controller board
Pipe temperature detection / liquid thermistor
Mounting hole
7. Removing the panel
(1) Open the intake grille. (2) Disconnect the connector the vane motor. (3) Remove 4 screws of the panel. (4) Pulling the temporary hanging hook, remove the panel.
8. Removing the drain pan
(1) Remove the panel. (2) Remove the fan guard. (3) Remove the rubber bushing. (4) Drain the remaining water in the drain pan. (5) Remove the electrical box cover. (6) Remove the electrical box. (7) Remove the screw of the V.A. cover, and remove the V.A.
cover.
(8) Remove each screw of the corner supports 1,2, and 3,
and remove the corner supports 1,2 and 3.
(9) Pull out the drain pan.
wPull the left and right of the pan gradually.
Be careful not to crack or damage the pan.
Photo 7
screws
Panel
Photo 8
Corner support 2
VAcover
Temporary hanging hook
Fan guard
Rubber bush
Corner support 3
screws
Temporary hanging hook
Screws
Corner support 1
18
Page 19
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
9. Removing the drain pump and drain sensor
(1) Remove the panel. (2) Remove the fan guard. (3) Remove the electrical parts cover. (4) Remove the electrical parts box. (5) Remove the drain pan. (6) Remove 4 screws of the drain pump. (7) Pulling the clip of the drain hose, pull out the drain hose
from the drain pump. (8) Remove the drain sensor and the holder. (9) Pull out the drain pump.
10. Removing the heat exchanger
(1) Remove the panel. (2) Remove the fan guard. (3) Remove the electrical parts cover. (4) Remove the electrical parts box. (5) Remove the drain pan. (6) Remove the turbo fan. (7) Remove the screw of the coil support A. (8) Remove 2 screws of the coil support B. (9) Remove 2 screws of the coil.
(10) Remove 4 screws of the piping cover of the outer wall,
and pull out the piping cover.
Photo 9
Clip
Screws
Photo 10
Coil support A
Drain hose
Drain pump
Heat exchanger
Drain sensor holder
Photo 11
Piping
cover
Coil support B
Coil screws
Screws of piping cover
19
Page 20
9
1 2 3 4 5 6
1 1 1 2 1 1 R.B
AIR OUTLET GRILLE AIR FILTER INTAKE GRILLE HINGE GRILLE HANGER MA-REMOTE CONTROLLER
65WRC5
<PAR-20MAA>
No. Part No. Part Name Specification
Q'ty/set
Price
Unit
Amount
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
PLFY-P32/P40/ P50/P63
VKM-A.UK S70 29H 003 S70 29H 500 S70 29H 691 S70 29H 061 S70 29H 098 S70 030 713
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
PARTS LIST
PANEL PARTS PLFY-P32VKM-A.UK PLFY-P40VKM-A.UK PLFY-P50VKM-A.UK PLFY-P63VKM-A.UK
20
6
Page 21
PANEL PARTS PLFY-P32VKM-A.UK PLFY-P40VKM-A.UK PLFY-P50VKM-A.UK PLFY-P63VKM-A.UK
2
1
14
3
1
4
1
4
8
5
7
Part number that is circled is not shown in the figure.
No. Part No. Part Name
1
S70 29H 002
2
S70 31H 063
3
S70 29H 223
4
S70 29H 063
5
S70 29H 041
6
S70 29H 040
7
S70 29H 056
8
S70 29H 085
9
S70 29H 049
AUTO VANE SPRING JOINT 2 VANE MOTOR SPRING JOINT 1 GRILLE GEAR LEFT GRILLE GEAR RIGHT PUSH BUTTON AIR GUIDE LID (UP)
Specification
21
Q'ty/set
PLFY-P32/P40 /P50/P63
VKM-A.UK
4 1 1 1 1 1 1 1 1
6
Remarks
(Drawing No.)
<3/SET>
Wiring
Diagram
Symbol
MV
Recom-
mended
Q'ty
Unit
Price
Amount
Page 22
FUNCTIONAL PARTS PLFY-P32VKM-A.UK PLFY-P40VKM-A.UK PLFY-P50VKM-A.UK PLFY-P63VKM-A.UK
1 2
4
38
3
4
5
6
7
8
9
10 11 12
3
37
36
35
34 33
32 31
30
29 28
13 14
15 16
17 18
20
22
21
27
26
11
25
24
2219
23
Page 23
1 2 3 4 5
6
7 8
9 10 11 12 13 14
15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
3 1 2 2 1 1
1 1 1 1 2 1 1 1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 1 2 2 1
1 1
1
1 1 2 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 1 2 2 1
1
1 1 1 1 2 1 1 1
1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
PLFY- · VKM-A.UK
3 1 2 2 1 1
1 1 1 1 2 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
MF
C
TB2
I.B I.B I.B I.B
FUSE
A.B P.B
TH21 TB15
TB5
DS
LEV
DP
TH23
TH22
(PART OF GRILLE)
(PART OF BOARD)
MOTOR MOUNT FAN MOTOR LEG LEG NUT/WASHER/CAP HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER DRAIN PAN CORNER SUPPORT(2) ADDRESS CABLE CORNER SUPPORT(1) PANEL HOOKS FAN MOTOR CAPACITOR POWER SUPPLY TERMINAL BLOCK B.BOX PLATE ASSY INDOOR CONTROLLER BOARD INDOOR CONTROLLER BOARD INDOOR CONTROLLER BOARD INDOOR CONTROLLER BOARD FUSE ADDRESS BOARD POWER BOARD ELECTRICAL PARTS COVER FAN GUARD BELL MOUTH ROOM TEMPERATURE THERMISTOR REMOTE CONTROLLER TERMINAL BLOCK TRANSMISSION TERMINAL BLOCK CORNER SUPPORT(3) VA COVER ASSY CORNER SUPPORT(4) DRAIN PLUG SENSOR HOLDER DRAIN SENSOR LINEAR EXPANSION VALVE DRAIN PUMP GAS PIPE THERMISTOR DRAIN SOCKET LIQUID PIPE THERMISTOR TURBO FAN INNER COVER BASE
PA1-30VF
2.5µF 400V (L, N, ;)
250V 6.3A
P2 (1,2) (M1, M2, S)
No.
Part No. Part Name Specification
Q'ty/set Price
Unit
Amount
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
P32 P40 P50
P63 S70 001 133 S70 E00 762 S70 100 130 S70 101 130 S70 001 097 S70 12B 480 S70 14B 480 S70 15B 480 S70 A00 529 S70 002 660 S70 E02 304 S70 001 660 S70 001 099 S70 29H 255 S70 521 716 S70 001 656 S70 080 310 S70 090 310 S70 100 310 S70 110 310 S70 001 239 S70 05B 294 S70 B02 313 S70 003 501 S70 A00 675 S70 002 502 S70 E10 202 S70 512 716 S70 B02 716 S70 003 660 S70 001 657 S70 004 660 S70 A48 524 S70 006 533 S70 31K 266 S70 12A 401 S70 55K 355 S70 060 202 S70 29H 523 S70 12B 202 S70 41N 114 S70 001 659 S70 002 687
23
Page 24
10
OPTIONAL PARTS
10-1. Multi function casement
Part No. PAC-SE21TM-E
10-2. Air outlet shutter plate
Part No. PAC-SE14SP-E
10-3. High efficiency filter (PAC-SE21TM-E is required in using this optional part.)
Part No. PAC-SE13KF-E
10-4. Wide panel
Part No. PAC-SE06WP-E
10-5. Space panel
Part No. PAC-SE01AS-E
HEAD OFFICE : MITSUBISHI DENKI BLDG.,2-2-3, MARUNOUCHI,CHIYODA-KU TOKYO 100-8310, JAPAN
cCopyright 2001 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Jul. 2001. No. OC259 250 Made in Japan
New publication, effective Jul. 2001 Specifications subject to change without notice
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