Mitsubishi PLFY-P32VBM-E1.UK, PLFY-P32VBM-ER2.UK, PLFY-P40VBM-E.UK, PLFY-P40VBM-E1.UK, PLFY-P40VBM-ER2.UK Service Manual

...
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
Indoor unit [Model names] [Service Ref.]
PLFY-P32VBM-E
PLFY-P40VBM-E
PLFY-P50VBM-E
PLFY-P63VBM-E
PLFY-P80VBM-E
PLFY-P100VBM-E
PLFY-P125VBM-E
PLFY-P32VBM-E.UK PLFY-P32VBM-E
1.UK
PLFY-P32VBM-ER2.UK PLFY-P40VBM-E.UK PLFY-P40VBM-E
1.UK
PLFY-P40VBM-ER2.UK PLFY-P50VBM-E.UK PLFY-P50VBM-E
1.UK
PLFY-P50VBM-ER2.UK PLFY-P63VBM-E.UK PLFY-P63VBM-E
1.UK
PLFY-P63VBM-ER2.UK PLFY-P80VBM-E.UK PLFY-P80VBM-E
1.UK
PLFY-P80VBM-ER2.UK PLFY-P100VBM-E.UK PLFY-P100VBM-ER2.UK PLFY-P125VBM-E.UK PLFY-P125VBM-ER2.UK
Revision:
• PLFY-P32/40/50/63/80/100/125 VBM-ER2.UK are added in
• Some descriptions have been
• Please void OCH413 REVISED
Note:
• This manual does not cover out-
When servicing them, please
• RoHS compliant products have
February 2009
No. OCH413
REVISED EDITION-B
REVISED EDITION-B.
modified.
EDITION-A.
door units.
refer to the outdoor unit’s service manual.
<G> mark on the spec name plate.
Model name indication
INDOOR UNIT
CONTENTS
2. SAFETY PRECAUTION
3. PART NAMES AND FUNCTIONS
4. SPECIFICATIONS
5. 4-WAY AIR FLOW SYSTEM
6. OUTLINES AND DIMENSIONS
7. WIRING DIAGRAM
8.
REFRIGERANT SYSTEM DIAGRAM
9. TROUBLESHOOTING
10. SPECIAL FUNCTION
11. DISASSEMBLY PROCEDURE
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PARTS CATALOG (OCB413)
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13 16
17
18 19
28
31
2 2
6
8
1
PLFY-P32VBM-E1.UK PLFY-P32VBM-ER2.UK PLFY-P40VBM-E PLFY-P50VBM-E1.UK PLFY-P50VBM-ER2.UK PLFY-P63VBM-E1.UK PLFY-P63VBM-ER2.UK PLFY-P80VBM-E1.UK PLFY-P80VBM-ER2.UK PLFY-P100VBM-E.UK PLFY-P100VBM-ER2.UK PLFY-P125VBM-E.UK PLFY-P125VBM-ER2.UK
INDOOR CONTROLLER BOARD (I.B) has been changed. (S/W version up)
PLFY-P32VBM-E.UK PLFY-P32VBM-E1.UK PLFY-P40VBM-E.UK PLFY-P40VBM-E1.UK PLFY-P50VBM-E.UK PLFY-P50VBM-E1.UK PLFY-P63VBM-E.UK PLFY-P63VBM-E1.UK PLFY-P80VBM-E.UK PLFY-P80VBM-E1.UK
FAN MOTOR (MF) has been changed. TURBO FAN, NUT and WASHER have been changed.
TECHNICAL CHANGES
1.UK PLFY-P40VBM-ER2.UK
2
SAFETY PRECAUTION
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R407C
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping contain a large amount of chlorine which may cause the lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
Store the piping to be used indoors during installation and both ends sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
Use ESTR , ETHER or HAB as the lubricant to coat flares and flange connection parts.
If large amount of mineral oil enters, that can cause deterioration of refrigerant oil etc.
Use liquid refrigerant to charge the system.
If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant deterioration.
Use a vacuum pump with a reverse flow check valve.
The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant deterioration.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
[1] Cautions for service
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
2
[2] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder.
· R407C cylinder available on the market has a syphon pipe.
· Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
Unit
Gravimeter
(2) Recharge in refrigerant leakage case
· After recovering the all refrigerant in the unit, proceed to working.
· Do not release the refrigerant in the air.
· After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
[3] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
Gauge manifold · Only for R407C
· Use the existing fitting SPECIFICATIONS. (UNF7/16)
· Use high-tension side pressure of 3.43MPa·G or over.
Charge hose · Only for R407C
· Use pressure performance of 5.10MPa·G or over.
Electronic scale
Gas leak detector · Use the detector for R134a or R407C.
Adapter for reverse flow check · Attach on vacuum pump.
Refrigerant charge base
Refrigerant cylinder · For R407C · Top of cylinder (Brown)
· Cylinder with syphon
Refrigerant recovery equipment
33
Cautions for units utilizing refrigerant R410A
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant deterioration of the new unit.
Use “low residual oil piping”
If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
Store the piping to be used indoors during installation and both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
If large amount of mineral oil enters, that can cause deterio­ration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Tools for R410A Gauge manifold Charge hose
Gas leak detector
Torque wrench
Flare tool Size adjustment gauge Vacuum pump adaptor
Electronic refrigerant charging scale
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
4
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously. Be sure to use a filter drier for new refrigerant.
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
Unit
Gravimeter
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Tool name Specifications
1 Gauge manifold · Only for R410A
· Use the existing fitting
· Use high-tension side pressure of 5.3MPa·G or over.
2 Charge hose · Only for R410A
· Use pressure performance of 5.09MPa·G or over.
3 Electronic scale
4 Gas leak detector · Use the detector for R134a, R407C or R410A.
5 Adaptor for reverse flow check · Attach on vacuum pump.
6 Refrigerant charge base
7 Refrigerant cylinder · Only for R410A · Top of cylinder (Pink)
· Cylinder with syphon
8 Refrigerant recovery equipment
specifications
. (UNF1/2)
5
3
PART NAMES AND FUNCTIONS
Indoor unit
Liquid pipe
Gas pipe
i-see sensor (option)
Drain pipe
Filter
Air outlet
Vane
Air intake (Intake grille)
6
Wired remote controller
Display Section
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ERROR CODE
°F°C
Hr
AFTER
°F°C
ONLY1Hr.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in 1 hour, when the airflow direction also changes.
Room Temperature display
Shows the room temperature. The room temperature display range is 8–39. The display blinks if the temperature is less than 8 or 39 or more.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running
(Power On indicator)
Indicates that the power is on.
ON
OFF
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Operation Section
Temperature setting buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the lid
Note:
“PLEASE WAIT” message
TEMP.
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
CLOCK
ON/OFF
OPERATION
ON/OFF
FILTER
CHECK
TEST
CLEAR
Built-in temperature sensor
This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure.
“NOT AVAILABLE” message This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To return operation number
Ventilation button ( Operation button)
To go to next operation number
77
4
SPECIFICATIONS
4-1. SPECIFICATIONS
Model
Power source Cooling capacity (Nominal)
Power input Current input
Heating capacity (Nominal )
Power input Current input
External finish External dimension H × W × D
Net weight Decoration panel
Model External finish Dimension H × W × D
Net weight Heat exchanger FAN
Type × Quantity
External
static press.
Motor type
Motor output
Driving mechanism
Airflow rate
(Low-Mid2-
Mid1-High)
Noise level (Low-Mid2-Mid1-High) (measured in anechoic room) Insulation material Air filter Protection device Refrigerant control device Connectable outdoor unit Diameter of refrigerant pipe
Liquid
(R22, R407C)
Gas
(R410A)
(R410A)
(R22, R407C) Field drain pipe size
Standard attachment
Document Accessory
1
1
1
2
3
3
3
kW kcal / h Btu / h kcal / h kW A kW kcal / h Btu / h kW A
mm in. kg (lb)
mm in. kg (lb)
Pa
2O
mmH
kW
3
m
/ min L / s cfm dB <A>
mm (in.)
mm (in.)
mm (in.)
PLFY-P32VBM-E
3.6
3,100
12,300
3,150
0.03
0.22
4.0
3,400
13,600
0.02
0.14
22 (49)
PLP-6BA
Turbo fan × 1
0 0
0.050
11 - 12 - 13 - 14 183 - 200 - 217 - 233 388 - 424 - 459 - 494
27 - 28 - 29 - 31
:6.35 (:1/4) :6.35 (:1/4) :12.7 (:1/2) :12.7 (:1/2)
Flare Flare Flare Flare
PLFY-P40VBM-E
PLFY-P50VBM-E
1-phase 220-240V 50Hz, 1-phase 220V 60Hz
4.5
3,900
15,400
4,000
0.04
0.29
5.0
4,300
17,100
0.03
0.22
5.6
4,800
19,100
5,000
0.04
0.29
6.3
5,400
21,500
0.03
0.22
Galvanized steel sheet
258 x 840 x 840
10-3/16 x 33-1/8 x 33-1/8
22 (49)
PLP-6BA
22 (49)
PLP-6BA
MUNSELL (6.4Y 8.9/0.4)
35 x 950 x 950
1-3/8 x 37-7/16 x 37-7/16
6 (13) Cross fin (Aluminum fin and copper tube) Turbo fan × 1
0 0
Turbo fan × 1
0 0
DC motor
0.050
0.050
Direct-drive
12 - 13 - 14 - 16 200 - 217 - 233 - 267 424 - 459 - 494 - 565
27 - 28 - 30 - 31
12 - 13 - 14 - 16 200 - 217 - 233 - 267 424 - 459 - 494 - 565
27 - 28 - 30 - 31
PS
PP honeycomb
Fuse
LEV
R410A, R407C, R22 CITY MULTI
:1/2)
Flare Flare Flare Flare
:6.35 (:1/4) :9.52 (:3/8) :12.7 (:1/2)
:15.88 (:5/8)
:6.35 (:1/4) :6.35 (:1/4) :12.7 (:1/2) :12.7 (
O.D. :32 (VP-25)
Installation Manual, Instruction Book
4
4
Flare Flare Flare Flare
PLFY-P63VBM-E
7.1
6,100
24,200
6,300
0.05
0.36
8.0
6,900
27,300
0.04
0.29
23 (51)
PLP-6BA
Turbo fan × 1
0 0
0.050
14 - 15 - 16 - 18 233 - 250 - 267 - 300 494 - 530 - 565 - 636
28 - 29 - 30 - 32
:9.52 (:3/8)
:9.52 (:3/8) :15.88 (:5/8) :15.88 (:5/8)
Flare Flare Flare Flare
Remark
Optional parts
Decoration panel **1 Air outlet shutter plate High efficiency filter
PLP-6BA
PAC-SH51SP-E
PAC-SH59KF-E element **2 Multi-function casement
PAC-SH53TM-E
**1. PLFY-P-VBM-E should use together with PLP-6BA. **2. PAC-SH53TM-E is necessary to use with filter PAC-SH59KF-E.
Installation
Note :
Pipe length :
Level difference :
4 PLFY-P·VBM-ER2: Connect the joint (purchased locally). * Nominal conditions 1, 3 are subject to JIS B8615-1. * Due to continuing improvement, above specification may be subject to change without notice.
1 Nominal cooling conditions
Indoor :
Outdoor :
27DB/19WB (81°FDB/66°FWB) 35DB (95°FDB)
7.5 m (24-9/16 ft) 0 m (0 ft)
Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.
2 Nominal cooling conditions 3 Nominal heating conditions
27DB/19.5WB (81°FDB/67°FWB) 35DB (95°FDB) 5 m (16-3/8 ft) 0 m (0 ft)
PLP-6BA
PAC-SH51SP-E
PAC-SH59KF-E
PAC-SH53TM-E
8
PLP-6BA
PAC-SH51SP-E
PAC-SH59KF-E
PAC-SH53TM-E
20DB (68°FDB) 7DB/6WB (45°FDB/43°FWB)
7.5 m (24-9/16 ft) 0 m (0 ft)
PLP-6BA
PAC-SH51SP-E
PAC-SH59KF-E
PAC-SH53TM-E
Unit converter
kcal/h = kW × 860 Btu/h = kW cfm = m lb = kg / 0.4536
*Above specification data is subject to rounding variation.
× 3,412
3
/min × 35.31
Model
Power source Cooling capacity (Nominal)
Power input Current input
Heating capacity (Nominal )
Power input Current input
External finish External dimension H × W × D
Net weight Decoration panel
Model External finish Dimension H × W × D
Net weight Heat exchanger FAN
Type × Quantity
External
static press.
Motor type
Motor output
Driving mechanism
Airflow rate
(Low-Mid2-
Mid1-High)
Noise level (Low-Mid2-Mid1-High) (measured in anechoic room) Insulation material Air filter Protection device Refrigerant control device Connectable outdoor unit Diameter of refrigerant pipe
Liquid
(R22, R407C)
Gas
(R410A)
(R410A)
(R22, R407C) Field drain pipe size
Standard attachment
Document Accessory
1
1
1
2
3
3
3
kW kcal / h Btu / h kcal / h kW A kW kcal / h Btu / h kW A
mm in. kg (lb)
mm in. kg (lb)
Pa mmH
2O
kW
3
/ min
m L / s cfm dB <A>
mm (in.)
mm (in.)
mm (in.)
PLFY-P80VBM-E
9.0
7,700
30,700
8,000
0.07
0.51
10.0
8,600
34,100
0.06
0.43
258 x 840 x 840
10-3/16 x 33-1/8 x 33-1/8
23(51)
PLP-6BA
Turbo fan x 1
0 0
0.050
16 - 18 - 20 - 22 267 - 300 - 333 - 367 565 - 636 - 706 - 777
30 - 32 - 35 - 37
:9.52 (:3/8)
:9.52 (:3/8) :15.88 (:5/8) :15.88 (:5/8)
Flare Flare Flare Flare
PLFY-P100VBM-E
PLFY-P125VBM-E
1-phase 220-240V 50Hz, 1-phase 220V 60Hz
11. 2
9,600 38,200 10,000
0.15
1.00
12.5 10,800 42,700
0.14
0.94
14.0 12,000 47,800 12,500
0.16
1.07
16.0 13,800 54,600
0.15
1.00
Galvanized steel sheet
298 x 840 x 840
11-3/4 x 33-1/8 x 33-1/8
27(60)
PLP-6BA
27(60)
PLP-6BA
MUNSELL (6.4Y 8.9/0.4)
35 x 950 x 950
1-3/8 x 37-7/16 x 37-7/16
6(13) Cross fin (Aluminum fin and copper tube) Turbo fan x 1
0 0
Turbo fan x 1
0 0
DC motor
0.120
0.120
Direct-drive
21 - 24 - 27 - 29 350 - 400 - 450 - 483 742 - 848 - 953 - 1024
34 - 37 - 39- 41
22 - 25 - 28 - 30
367 - 417 - 467 - 500
777 - 883 - 989 - 1059
35 - 38 - 41 - 43
PS
PP honeycomb
Fuse
LEV
R410A, R407C, R22 CITY MULTI
:9.52 (:3/8)
:9.52 (:3/8) :15.88 (:5/8) :19.05 (:3/4)
Flare Flare Flare Flare
4 4
:9.52 (:3/8)
:9.52 (:3/8) :15.88 (:5/8) :19.05 (:3/4)
O.D. :32 (VP-25)
Installation Manual, Instruction Book
Flare Flare Flare Flare
Remark
Optional parts
Decoration panel **1 Air outlet shutter plate High efficiency filter
PLP-6BA
PAC-SH51SP-E
PAC-SH59KF-E element **2 Multi-function casement
PAC-SH53TM-E
**1. PLFY-P-VBM-E should use together with PLP-6BA. **2. PAC-SH53TM-E is necessary to use with filter PAC-SH59KF-E.
Installation
Note :
Pipe length :
Level difference :
4 PLFY-P·VBM-ER2: Connect the joint (purchased locally). * Nominal conditions 1, 3 are subject to JIS B8615-1. * Due to continuing improvement, above specification may be subject to change without notice.
1 Nominal cooling conditions
Indoor :
Outdoor :
27DB/19WB (81°FDB/66°FWB) 35DB (95°FDB)
7.5 m (24-9/16 ft) 0 m (0 ft)
Details on foundation work, duct work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.
2 Nominal cooling conditions
27DB/19.5WB (81°FDB/67°FWB) 35DB (95°FDB) 5 m (16-3/8 ft) 0 m (0 ft)
PLP-6BA
PAC-SH51SP-E
PAC-SH59KF-E
PAC-SH53TM-E
3 Nominal heating conditions
20DB (68°FDB) 7DB/6CWB (45°FDB/43°FWB)
7.5 m (24-9/16 ft) 0 m (0 ft)
PLP-6BA
PAC-SH51SP-E
PAC-SH59KF-E
PAC-SH53TM-E
Unit converter
kcal/h = kW × 860 Btu/h = kW cfm = m lb = kg / 0.4536
*Above specification data is subject to rounding variation.
× 3,412
3
/min × 35.31
99
4-2. ELECTRICAL PARTS SPECIFICATIONS
Service Ref.
Parts name
Room temperature thermistor
Symbol
TH21
PLFY-P32VBM-E.UK
PLFY-P32VBM-E
PLFY-P32VBM-ER2.UK
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
PLFY-P40VBM-E.UK
PLFY-P40VBM-E
1.UK
PLFY-P40VBM-ER2.UK
PLFY-P50VBM-E.UK
PLFY-P50VBM-E
1.UK
PLFY-P50VBM-ER2.UK
PLFY-P63VBM-E.UK
PLFY-P63VBM-E
1.UK
PLFY-P63VBM-ER2.UK
1.UK
Liquid pipe thermistor
Gas pipe thermistor
Fuse (Indoor controller board)
Fan motor
Vane motor
Drain-up mechanism
Drain float switch
Linear expansion valve
Power supply terminal block
Transmission terminal block
MA remote controller terminal block
TH22
TH23
FUSE
MF
MV
DP
FS
LEV
TB2
TB5
TB15
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
250V 6.3A
8-pole OUTPUT 50W
MSBPC20M04
DC12V 300
/phase
PLD-12230ME-1
INPUT 12/10.8W 241/Hr
open/short detection
DC12V Stepping motor drive port dimension
:
5.2 (0~2000pulse)
EDM-40YGME
(L, N, ) Rated to 330V 30A
(M1, M2, S) Rated to 250V 20A
(1, 2) Rated to 250V 10A
Note: Refer to WIRING DIAGRAM for the supplied voltage.
10
Service Ref.
Parts name
Room temperature thermistor
Symbol
TH21
PLFY-P80VBM-E.UK
PLFY-P80VBM-E1.UK
PLFY-P80VBM-ER2.UK
PLFY-P100VBM-E.UK
PLFY-P100VBM-ER2.UK
PLFY-P125VBM-E.UK
PLFY-P125VBM-ER2.UK
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Liquid pipe thermistor
Gas pipe thermistor
Fuse (Indoor controller board)
Fan motor
Vane motor
Drain-up mechanism
Drain float switch
Linear expansion valve
Power supply terminal block
Transmission terminal block
MA remote controller terminal block
TH22
TH23
FUSE
MF
MV
DP
FS
LEV
TB2
TB5
TB15
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
Resistance 0/15k, 10/9.6k, 20/6.3k, 25/5.4k, 30/4.3k, 40/3.0k
250V 6.3A
8-pole OUTPUT 50W 8-pole OUTPUT 120W
MSBPC20M04
DC12V 300
/phase
PLD-12230ME-1
INPUT 12/10.8W 241/Hr
open/short detection
DC12V Stepping motor drive port dimension
:
5.2 (0~2000pulse)
EDM-80YGME
(L, N, ) Rated to 330V 30A
(M1, M2, S) Rated to 250V 20A
(1, 2) Rated to 250V 10A
Note: Refer to WIRING DIAGRAM for the supplied voltage.
4-3. SOUND LEVEL
PLFY-P-VBM-E
* Measured in anechoic room.
1.5m
Measurement location
Service Ref.
PLFY-P32VBM-E(1).UK PLFY-P32VBM-ER2.UK
PLFY-P50VBM-E PLFY-P50VBM-ER2.UK PLFY-P40VBM-E PLFY-P40VBM-ER2.UK
PLFY-P63VBM-E PLFY-P63VBM-ER2.UK
PLFY-P80VBM-E PLFY-P80VBM-ER2.UK
PLFY-P100VBM-E.UK PLFY-P100VBM-ER2.UK
PLFY-P125VBM-E.UK PLFY-P125VBM-ER2.UK
(1).UK
(1).UK
(1).UK
(1).UK
Sound level at anechoic room : Low-
Sound level dB (A)
27-28-29-31
27-28-30-31
28-29-30-32
30-32-35-37
34-37-39-41
35-38-41-43
Mid2-Mid1-High
11
4-4. NC curves
PLFY-P32VBM-E(1).UK PLFY-P32VBM-ER2.UK
External static pressure : 0Pa Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0 Approximate minimum
audible limit on
15.0 continuous noise
Octave band pressure level (dB) 0dB=20Pa
10.0
63 125 250 500 1k 2k 4k 8k
220,230,240V, 50Hz / 220V, 60Hz
High 50/60Hz Low 50/60Hz
Octave band center frequencies (Hz)
PLFY-P63VBM-E(1).UK PLFY-P63VBM-ER2.UK
External static pressure : 0Pa Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0 Approximate minimum
audible limit on
15.0 continuous noise
Octave band pressure level (dB) 0dB=20Pa
10.0
63 125 250 500 1k 2k 4k 8k
220,230,240V, 50Hz / 220V, 60Hz
High 50/60Hz Low 50/60Hz
Octave band center frequencies (Hz)
PLFY-P40VBM-E(1).UK PLFY-P40VBM-ER2.UK
External static pressure : 0Pa
Middle2 50/60Hz High 50/60Hz
Power source :
Middle1 50/60Hz
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0 Approximate minimum
audible limit on
15.0 continuous noise
Octave band pressure level (dB) 0dB=20Pa
10.0
63 125 250 500 1k 2k 4k 8k
220,230,240V, 50Hz / 220V, 60Hz
Low 50/60Hz
Octave band center frequencies (Hz)
PLFY-P80VBM-E(1).UK PLFY-P80VBM-ER2.UK
External static pressure : 0Pa
Middle2 50/60Hz Middle1 50/60Hz
NC-60
NC-50
NC-40
NC-30
NC-20
Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0 Approximate minimum
audible limit on
15.0 continuous noise
Octave band pressure level (dB) 0dB=20Pa
10.0
63 125 250 500 1k 2k 4k 8k
220,230,240V, 50Hz / 220V, 60Hz
High 50/60Hz Low 50/60Hz
Octave band center frequencies (Hz)
PLFY-P50VBM-E(1).UK PLFY-P50VBM-ER2.UK
External static pressure : 0Pa
Middle2 50/60Hz High 50/60Hz
Power source :
Middle1 50/60Hz
NC-60
NC-50
NC-40
NC-30
NC-20
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0 Approximate minimum
audible limit on
15.0 continuous noise
Octave band pressure level (dB) 0dB=20Pa
10.0
63 125 250 500 1k 2k 4k 8k
220,230,240V, 50Hz / 220V, 60Hz
Low 50/60Hz
Octave band center frequencies (Hz)
PLFY-P100VBM-E.UK PLFY-P100VBM-ER2.UK
External static pressure : 0Pa
Middle2 50/60Hz Middle1 50/60Hz
NC-60
NC-50
NC-40
NC-30
NC-20
Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0 Approximate minimum
audible limit on
15.0 continuous noise
Octave band pressure level (dB) 0dB=20Pa
10.0
63 125 250 500 1k 2k 4k 8k
220,230,240V, 50Hz / 220V, 60Hz
High 50/60Hz Low 50/60Hz
Octave band center frequencies (Hz)
Middle2 50/60Hz Middle1 50/60Hz
NC-60
NC-50
NC-40
NC-30
NC-20
Middle2 50/60Hz Middle1 50/60Hz
NC-60
NC-50
NC-40
NC-30
NC-20
PLFY-P125VBM-E.UK PLFY-P125VBM-ER2.UK
External static pressure : 0Pa Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
20.0 Approximate minimum audible limit on
15.0 continuous noise
Octave band pressure level (dB) 0dB=20Pa
10.0
63 125 250 500 1k 2k 4k 8k
220,230,240V, 50Hz / 220V, 60Hz
High 50/60Hz Low 50/60Hz
Octave band center frequencies (Hz)
Middle2 50/60Hz Middle1 50/60Hz
NC-60
NC-50
NC-40
NC-30
NC-20
12
5
4-WAY AIR FLOW SYSTEM
5-1. PLACEMENT OF THE AIR OUTLETS
• For this grille, the blowout direction comes in 11 patterns. Also, by setting the remote controller to the appropriate settings, you can adjust the airflow and speed. Select the settings
from Table1 according to the location in which you want to install the unit.
1) Decide on the pattern of the airflow direction.
4-direction<Table 1> 3-direction 2-direction Note1.
For 3 and 2-direction
Pattern 1 Initial setting Pattern 4 1 air outlet
fully closed
Pattern 6 2 air outlet
fully closed
settings, please use the air outlet shutter plate (option).
pattern
Blowout direction
2) According to the number of air outlets and height of the ceiling to install the unit, be sure to set up the switches (SWA, SWB) on the circuit board to the appropriate setting.
• Correspondence of ceiling heights to numbers of air outlets
SWB
SWA
2
3
3
ON OFF
12345678910
SW12
0
1
9
2
8
3
7
4
6
5
(10ths DIGIT)
SW1
SW11
0
9
8
7
6
(1s DIGIT)
2
4
1
SWC
1
2
3
4
5
CN43
CN82
SW14
0
1
F
2
3
E
4
D
5
C
6
B
7
A
8
9
. /
(BRANCH No.)
.
PLFY-P32·P40·P50·P63·P80VBM-E(1).UK PLFY-P32·P40·P50·P63·P80VBM-ER2.UK
SWB
4 direction
3 direction
2 direction
SWA
Silent
2.5m
2.7m
3.0m
Standard
2.7m
3.0m
3.3m
PLFY-P100·P125VBM-E.UK PLFY-P100·P125VBM-ER2.UK
Standard
3.2m
3.6m
4.0m
SWB
4 direction
3 direction
2 direction
SWA
Silent
2.7m
3.0m
3.3m
High ceiling
3.5m
3.5m
3.5m
High ceiling
4.5m
4.5m
4.5m
1313
n
5-2. Branch duct hole and fresh air intake hole
At the time of installation, use the duct holes (cut out) located at the positions shown in following diagram, as and when required.
• A fresh air intake hole for the optional multi function casement can also be made.
Note: The figures marked with * in the drawing below represent the dimensions of the main unit excluding those of the optional multi function casement. When installing the optional multi function casement, add 135 mm to the dimensions marked on the figure. When installing the branch ducts, be sure to insulate adequately. Otherwise, condensation and dripping may occur.
Fresh air intake hole
Branch duct hole
Indoor unit
Branch duct hole diagram (view from either side)
Drain pipe
Refrigerant pipe
:175 burring hole pitch
5-3. OPERATION IN CONJUNCTION WITH
DUCT FAN (Booster fan)
• Whenever the indoor unit is operating, the duct fun also operates. (1) Connect the optional multiple remote controller adapter(PAC-SA88HA-E) to the connector CN51 on the indoor controller board. (2) Drive the relay after connecting the 12V DC relay between the Yellow and Orange connector wires. MB: Electromagnetic switch power relay for duct fan.
X: Auxiliary relay (For DC 12V, coil rating : 1.0W or below)
90
100 100 90
70°
350
CN51 on indoor controller board
Indoor controller board
Connector (5P)
Indoor unit side
:150 cut out hole
Green
5
1
Multiple remote controller adapter PAC-SA88HA-E
CN51
Fresh air intake hole diagram
3-:2.8 burring hole
120
*158
:125 burring
hole pitch
120
:100 cut
out hole
Ceiling
100
130
*155
*167
14-:2.8 burring hole
Be sure to secure insulation material by tape, etc
Yellow
Orange
Red
Brown
Installation at site
Be sure to secure insulatio material by tape, etc
Distance between indoor controller board and relay must be within 10m.
~
MB
Multiple remote controller adapter PAC-SA88HA-E
CN51
14
5-4. FRESH AIR INTAKE AMOUNT & STATIC PRESSURE CHARACTERISTICS
l PLFY-P32 · P40 · P50 · P63 · P80VBM-E(1).UK
PLFY-P32 · P40 · P50 · P63 · P80VBM-ER2.UK
Multifunction casement + Standard filter
Multifunction casement + High efficiency filter
50
0
-50
2 - inlet
-100
Static pressure[Pa]
-150
1 - inlet
-200 01234 56
Airflow rate [m3/min]
Taking air into the unit
50
0
-50
-100
Static pressure[Pa]
-150
-200 01234 56
Airflow rate [m3/min]
2 PLFY-P100 · P125VBM-E(R2).UK
Multifunction casement + Standard filter
50
50
0
-50
-100
Static pressure[Pa]
-150
-200 01234 56
Airflow rate [m
3
/min]
1 - inlet
2 - inlet
How to read curves
Curve in the
1
graphs
0
2
3
Q
Qa
Q
Q
Duct characteristics at site
A
C
B
A
EC
AD
Q…Planned amount of fresh air intake
A…Static pressure loss of fresh air
intake duct system with airflow amount Q <Pa>
B…Forced static pressure at air condi-
tioner inlet with airflow amount Q
C…Static pressure of booster fan with
airflow amount Q <Pa>
D…Static pressure loss increase
amount of fresh air intake duct sys­tem for airflow amount Q <Pa>
E…Static pressure of indoor unit with
airflow amount Q <Pa>
Qa…Estimated amount of fresh air
intake without D <m3/min>
Multifunction casement + High efficiency filter
50
<m
3
/min>
<Pa>
0
-50
2 - inlet
-100
Static pressure[Pa]
-150
1 - inlet
-200 02468
Airflow rate [m3/min]
Taking air into the unit
50
0
-50
-100
Static pressure[Pa]
-150
-200 02468
Airflow rate [m3/min]
15
0
-50
-100
Static pressure[Pa]
-150
-200 02468
1 - inlet
Airflow rate [m
3
/min]
2 - inlet
6
OUTLINES AND DIMENSIONS
PLFY-P32VBM-E(1).UK PLFY-P40VBM-E(1).UK PLFY-P50VBM-E(1).UK PLFY-P63VBM-E(1).UK PLFY-P80VBM-E(1).UK PLFY-P100VBM-E.UK PLFY-P125VBM-E.UK PLFY-P32VBM-ER2.UK PLFY-P40VBM-ER2.UK PLFY-P50VBM-ER2.UK PLFY-P63VBM-ER2.UK PLFY-P80VBM-ER2.UK PLFY-P100VBM-ER2.UK PLFY-P100VBM-ER2.UK Unit : mm
Ceiling hole
20~45
Fresh air intake hole
160
Branch duct hole
840
160
Indoor/outdoor unit connecting terminal block
860~910 20~45
810
Suspension bolt pitch
Power supply terminal block
For MA-Remote controller terminal block
20~45860~91020~45
(7.5)(7.5)
+35
- 5
620
605
Suspension bolt pitch
Ceiling hole
Branch duct hole
Detail connecting of branch duct(Both aspects)
350
90
:150
Cut out hole
Cut out hole
100
14-:2.8
Burring hole
130
* 155
167
*
90 100 100
70°
:175
Burring hole pitch
150
C
90
Suspension bolt M10 or W3/8
1
2
170
140
*
*
Suspension bolt lower edge
Control wire entry
950
Air intake grille
Ceiling
Grille
1500 mm or more
D
50~70
*
500
Air outlet hole
8336
187.5
M
M
Corner pocket
Indoor unit
1000 mm
or more
Obstacle
840
37728460
Power supply wire, Indoor unit/Outdoor unit connecting wire entry
597
Air intake hole
500
Air outlet hole
950
3000 mm or more
Floor
160
M
Indoor unit
24
*
Ceiling
Grille
Drain hole Drain pump clean hole and Drain emergency drainage hole
M
597
Vane motor
83 36
1800mm or more from floor
For high attachment
160
Drain pipe connected to VP-25
A
B
*
190
156
105
*
*
+5
0
35
17
Auto vane (Air outlet)
Air intake hole
Detail drawing of fresh air intake hole
Burring hole
3-:2.8
Connected the attached flexible pipe or socket.
Keep approximatety 10 to 15 mm space between unit ceilling and ceilling slab.
)(
158
*
In case of standard grille : PLP-6BA/PLP-6BAMD
Auto-grille Air intake grille up/down distance
In case of auto-grille : PLP-6BAJ In case of wireless remote controller : PLP-6BALM
Emergency operation switch<Cooling> and Emergency Up/Down switch<Up>
Emergency operation switch<Heating>and Emergency Up/Down switch<Down>
Receiver
Note 1. Please choose the grille from a standard grille, auto-grille.
2. As for drain pipe, please use VP-25 (O.D. :32 PVC TUBE). Drain pump is included. Max. lifting height is 850mm from the ceiling.
3. As for suspension bolt, please use M10 or W3/8. (Procured at local site)
4. Electrical box may be removed for the service purpose. Make sure to slack the electrical wire little bit for control/power wires connection.
5. The height of the indoor unit is able to be adjusted with the grille attached.
6. For the installation of the optional high efficiency filter or optional multi-functional casement.
1) Requires E or more space between transom and ceiling for the installation.
2) Add 135 mm to the dimensions * marked on the figure.
3) The optional high efficiency filter becomes optional multi-functional casement and concomitant use.
7. When installing the branch ducts, be sure to insulate adequately. Otherwise condensation and dripping may occur. (It becomes the cause of dew drops/water dew.)
8. As for necessary installation/service space, please refer to the left figure.
DEFROST/STAND BY lamp
Operation lamp
Accessory ··· Drain socket (I.D. 32)
Models
PLFY-P32,40, 50VBM-E
PLFY-P63,80VBM-E
PLFY-P100,125VBM-E
Refrigerant pipe···:6.35 Flared connection···1/4 inch
Refrigerant pipe···3/8 inch Flared connection···:9.52
L.L Filter
Refrigerant pipe ···:12.7 Flared connection···1/2 inch
Refrigerant pipe···:15.88 Flared connection···5/8 inch
Burring hole pitch
:125
120°
Cut out hole
120°
:100
Ceiling
Air intake grille
241 258
281
298
Ceiling
Max. 4.0m
D
ECBA
74
80
400
77
85
440
16
7
WIRING DIAGRAM
PLFY-P32VBM-E(1).UK PLFY-P40VBM-E(1).UK PLFY-P50VBM-E(1).UK PLFY-P63VBM-E(1).UK PLFY-P80VBM-E
(1).UK PLFY-P100VBM-E.UK PLFY-P125VBM-E.UK
PLFY-P32VBM-ER2.UK PLFY-P40VBM-ER2.UK PLFY-P50VBM-ER2.UK PLFY-P63VBM-ER2.UK PLFY-P80VBM-ER2.UK PLFY-P100VBM-ER2.UK PLFY-P100VBM-ER2.UK
[LEGEND]
SYMBOL SYMBOLNAME NAME
I. B
DP FS LEV MF MV
CN27 CN32 CN51 CN52 DSA FUSE LED1 LED2 SW2 SW3 SW4 SWE X1 ZNR01,02
INDOOR CONTROLLER BOARD CONNECTOR DAMPER
SURGE ABSORBER FUSE (T6.3AL250V) POWER SUPPLY (I. B) POWER SUPPLY (I. B) SWITCH
AUX. RELAY VARISTOR
DRAIN-UP MACHINE DRAIN FLOAT SWITCH LINEAR EXPANSION VALVE FAN MOTOR VANE MOTOR
REMOTE SWITCH CENTRALLY CONTROL REMOTE INDICATION
CAPACITY CODE MODE SELECTION MODEL SELECTION DRAIN-UP MACHINE (TEST MODE)
DRAIN WATER LIFTING-UP MACH.
TB2 TB5 TB15 TH21
TH22
TH23
A. B
SWA SWB
SWC SW1 SW11 SW12 SW14
TERMINAL BLOCK
THERMISTOR
ADDRESS BOARD SWITCH
POWER SUPPLY TRANSMISSION MA-REMOTE CONTROLLER ROOM TEMP. DETECTION (0 / 15k, 25 / 5.4k) PIPE TEMP. DETECTION / LIQUID (0 / 15k, 25 / 5.4k) PIPE TEMP. DETECTION / GAS (0 / 15k, 25 / 5.4k)
CEILING HEIGHT SELECTOR DISCHARGE OUTLET NUMBER SELECTOR OPTION SELECTOR MODE SELECTION ADDRESS SETTING 1s DIGIT ADDRESS SETTING 10ths DIGIT BRANCH NO.
SYMBOL NAME
OPTION PART
W.B
PCB FOR WIRELESS REMOTE CONTROLLER
BZ
BUZZER
LED1
LED (OPERATION INDICATION : GREEN)
LED2
LED (PREPARATION FOR HEATING : ORANGE) RECEVING UNIT
RU SW1
EMERGENCY OPERATION (HEAT / DOWN)
SW2
EMERGENCY OPERATION (COOL / UP)
<fig. *1>
MODELS MODELS
P32
P40
P50
P63
4
OFF
1418
ADDRESS
CN42 (RED)
LIQUID/PIPE
CN44
(WHT)
14
9
BZ
LED2
tt
LED1
RU
SW2 SW2
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
SW3 SW4
ON
12345678910 12345612345
SWE
ON
OFF
3
31
AUTO GRILLE
CN3G
(BLK)
FLOAT SW
CN4F
(WHT)
14
ON
P80
OFF
123456
ON
P100
OFF
123456
ON
P125
OFF
123456
See fig.*1
SW2
ON OFF
CN25
(WHT)
21
LED1
INTAKE
CN27
CN20
(RED)
(RED)
2121
t
* Be sure to turn off the power
TH21TH23TH22 FS
source and then disconnect fan motor connector. (Failure to do so will cause trouble in Fan motor.)
GRILLE
MV MV MV MV
M M M M
5555
20
i-SEE SENSOR MOTOR
CN6Y (RED)
16
i-SEE SENSOR
CN4Y
(WHT)
14
CN52 (GRN)
54
I-SEE
M
SENSOR
MT
I-SEE SENSOR CORNER PANEL (OPTIONAL PART)
A.B
ON
OFF
12345678910
12345678910111213141516171819
VANE CNV
(WHT)
MA REMOCON
CN3A (BLU)
13
LEV
CN60
(WHT)
16
CN51
(WHT)
1515
6
BLU
RED
BRN
YLW
ORN
WHT
M
LEV
SW1
0
1
9
9
2
8
8
3
7
7
4
6
5
10ths DIGIT1sDIGIT
CN32
(WHT)
13
LED2
CN41
(WHT)
14
TB15
BLU BLU
3 2 1
0
1
2
4
6
5
1 2
4
(RED)
ADDRESS
CN43
SWBSWA
1
2 3 4
SWC
3
J42J41
Pair No.
TO MA-REMOTE CONTROLLER DC8.7-13V
8
(RED)
ADDRESS
SW14SW11SW12
CN82
0
1
F
2
E
3
4
D
5
C
6
B
7
A
8
9
BRANCH
1
No.
8
ADDRESS
CN81
(RED)
WIRELESS
CN90
(WHT)
19
CNB
SW1
SW2
W.B
NOTES:
1. At servicing for outdoor unit, always follow the wiring diagram of outdoor unit.
2. In case of using MA-Remote controller, please connect to TB15. (Remote controller wire is non-polar.)
3. In case of using M-NET, please connect to TB5. (Transmission line is non-polar.)
4. Symbol [S] of TB5 is the shield wire connection.
5. Symbols used in wiring diagram above are, : terminal block, : connecter.
6. The setting of the SW2 dip switches differs in the capacity. For the detail, refer to fig *1.
LED on indoor board for service
Mark
LED1 Main power supply
Power supply for MA-Remote controller
Meaning Function
Main Power supply (Indoor unit:220-240V) power on Lamp is lit.
Power supply for MA-Remote controller on Lamp is lit.LED2
M-NET CN2M (BLU)
DC311~339V RECTIFICATION
FAN CNMF (WHT)
74
MS
3~
MF
21
POWER SUPPLY
RED BLU
GRN/YLW
~/N 220-240V 50Hz 220V 60Hz
TB2
L N
TO NEXT INDOOR UNIT
BREAKER (16A)
FUSE(16A)
PULL BOX
BLU BLU
TB5
TO OUTDOOR UNIT BC CONTROLLER
M1
REMOTE CONTROLLER
M2
DC24-30V
S
(SHIELD)
I.B
135
CND
(BLK)
DSA
ZNR02
U
FUSE
U
ZNR01
X1
D.U.M
1
CNP
(BLU)
M
1~
DP
AUTO GRILLE POWER
CNAC
(WHT)
1313
3
13
CN3G
AUTOMATIC FILTER ELEVATION PANEL (OPTIONAL PART)
CN3A
U.B
153
17
8 REFRIGERANT SYSTEM DIAGRAM
PLFY-P32VBM-E(1).UK PLFY-P40VBM-E(1).UK PLFY-P50VBM-E(1).UK PLFY-P63VBM-E(1).UK PLFY-P80VBM-E PLFY-P32VBM-ER2.UK PLFY-P40VBM-ER2.UK PLFY-P50VBM-ER2.UK PLFY-P63VBM-ER2.UK PLFY-P80VBM-ER2.UK PLFY-P100VBM-ER2.UK PLFY-P100VBM-ER2.UK
(1).UK PLFY-P100VBM-E.UK PLFY-P125VBM-E.UK
Item
Item
Capacity
Gas pipe
Liquid pipe
Capacity
Heat exchanger
Strainer1 (#50mesh) Strainer2 (#100mesh)
Room temparature thermistor TH21
PLFY-P32, P40VBM-E
:12.7(1/2)
:6.35(1/4)
(1)
:12.7(1/2)/:15.88(5/8)
:6.35(1/4)/:9.52(3/8)
PLFY-P32, P40, P50VBM-ER2
Gas pipe thermistor TH23
Liquid pipe thermistor TH22
Linear expansion valve
PLFY-P50VBM-E
(1)
PLFY-P63, P80, P100, P125VBM-ER2
Strainer (#100mesh)
Gas pipe
Liquid pipe
Strainer (#100mesh)
PLFY-P63, P80VBM-E
:15.88(5/8)
:9.52(3/8)
Flare connection
Unit : mm(inch)
(1)
PLFY-P100, P125VBM-E
:15.88(5/8)/:19.05(3/4)
:9.52(3/8)
Gas pipe
Liquid pipe
:12.7(1/2)
:6.35(1/4)
:15.88(5/8)
:9.52(3/8)
18
9
TROUBLESHOOTING
9-1. HOW TO CHECK THE PARTS PLFY-P32/40/50/63/80/100/125VBM-E(R2).UK PLFY-P32/40/50/63/80VBM-E
Parts name Check points
Room temperature thermistor (TH21) Liquid pipe thermistor (TH22) Gas pipe thermistor (TH23)
Disconnect the connector then measure the resistance with a tester. (At the ambient temperature of 10~30)
Normal
4.3k~9.6k
Abnormal
Open or short
(Refer to Thermistor characteristic graph.)
1.UK
Vane motor (MV)
White
Orange
Red
Blue
Yellow
Drain pump (DP)
YLW
1
3
YLW
Drain float switch (FS)
Moving part
1
2
3
4
i-see sensor (Option)
Measure the resistance between the terminals with a tester. (At the ambient temperature of 20~30)
Connector
Normal
Abnormal
Red - Yellow (-, -, -, -) Red - Blue (-, -, -, -) Red - Orange (-, -, -, -)
300
Open or short
Red - White (-, -, -, -)
Measure the resistance between the terminals with a tester. (Winding temperature 20)
Normal Abnormal
290 Open or short
Measure the resistance between the terminals with a tester.
State of moving part
UP
DOWN Other than open
Normal
Short Other than short
Open
Abnormal
Switch
Magnet
Moving Part
Turn on the indoor unit with the black plastic tape on the outside of i-see sensor controller board. With electricity being turned on, measure the power voltage between connectors with tester. i-see sensor rotates and pull out the connector of motor for i-see sensor.
Black plastic tape
4321
43 1
2
Blue
Black
Pink
Brown
Vane motor for i-see sensor (Option)
White
Orange
Red
Blue
Yellow
Linear expansion valve(LEV)
M
White
Red
Blue
Brown
Yellow
Orange
Do not disassemble corner panel with i-see sensor.
i-see sensor (At the ambient temperature of 10~40)
i-see sensor connector
(–)—(+)
(+)—(–) Other than the normal
Normal DC 1.857V~ 3.132V Other than the normal
DC 0.939V~ 1.506V
Abnormal
NOTE : Be careful not to discharge static electricity into electronics.
Measure the resistance between the terminals with a tester. (At the ambient temperature of 20~30)
Connector
Normal
Abnormal Red - Yellow Red - Blue Red - Orange
250
Open or short
Red - White
Disconnect the connector then measure the resistance valve with a tester.
Normal
White-Red Yellow-Brown Orange-Red Blue-Brown
Abnormal
Open or short
200$10%
Refer to 9-1-3.
19
9-1-1. Thermistor
<Thermistor characteristic graph>
Thermistor for lower temperature
Room temperature thermistor (TH21) Liquid pipe temperature thermistor (TH22) Gas pipe temperature thermistor (TH23)
Thermistor R0=15k' ± 3% Fixed number of B=3480 ± 2%
Rt=15exp { 3480( ) }
273+t
1
1
273
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.4k' 30: 4.3k' 40: 3.0k'
9-1-2.
Linear expansion valve
< Thermistor for lower temperature >
50
40
30
Resistance (k)
20
10
0
-20 -10 0 10 20 30 40 50
Temperature ()
1 Operation summary of the linear expansion valve
• Linear expansion valves open/close through the use of a stepping motor after receiving the pulse signal from the indoor controller board.
• Valve position can be changed in proportion to the number of pulse signals. <Connection between the indoor controller board and the linear expansion valve>
Controller board
DC12V
Linear expansion valve
4
:4
M
6
:2
:3
:1
2
5
White
1
Red
3
Orange
Blue
Brown
Yellow
Brown
Red
Blue
Orange
Yellow
White
Connector(CN60)
6
5
4
3
2
1
Drive circuit
:4
:3
:2
:1
20
<Output pulse signal and the valve operation>
Output
(Phase)
{1
{2
{3
{4
1
ON
ON
OFF
OFF
Output
2
OFF
ON
ON
OFF
2 Linear expansion valve operation
Open
Close
Valve position (capacity)
A
E
Close
B
Open
Pulse number
3
OFF
OFF
ON
ON
D
4
ON
OFF
Closing a valve : 1 2 3 4 → 1 Opening a valve : 4 3 2 1 → 4
The output pulse shifts in above order.
• When linear expansion valve operation stops, all output phase become OFF.
OFF
• At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor will lock and vibrate.
ON
• When the switch is turned on, 2200 pulse closing valve signal will be sent till it goes to point A in order to define the valve position.
C
Outdoor unit R410A model : 1400 pulse Outdoor unit R22/R407C model : 2000 pulse Opening a valve all the way
When the valve moves smoothly, there is no sound or vibration
occurring from the linear expansion valves; however, when the pulse number moves from E to A or when the valve is locked, more sound can be heard than in a normal situation.
• Sound can be detected by placing the ear against the screw driver handle while putting the screw driver tip to the linear expansion valve.
Extra tightening (200~800 pulse)
3 Troubleshooting
Symptom
Operation circuit failure of the micro processor
Linear expansion valve mechanism is locked.
Short or breakage of the motor coil of the linear expansion valve
Valve does not close completely.
Wrong connection of the connector or contact failure
Check points
Disconnect the connector on the controller board, then con­nect LED for checking.
When power is turned on, pulse signals will be output for 10 seconds. There must be some defects in the operation circuit if the LED does not light while the signals are output or keeps lighting even after the signals stop.
Motor will idle and make a ticking noise when the motor is operated while the linear expansion valve is locked. This tick­ing sound is the sign of the abnormality.
Measure the resistance between each coil (white-red, yellow­brown, orange-red, blue-brown) with a tester. It is normal if the resistance is in the range of 200 ±10%.
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid
Thermistor (Liquid pipe)
Linear expansion valve
It is not necessary to exchange the linear expansion valve, if the leakage is small and not affecting normal operation.
Check the color of lead wire and missing terminal of the con­nector.
pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expan­sion valve is closed completely and if there is any leaking, detecting temperature of the thermistor will go lower. If the detected temperature is much lower than the tem­perature indicated in the remote controller, it means the valve is not closed all the way.
LED1k
6 5 4 3 2 1
Countermeasures
Exchange the indoor con­troller board at drive circuit failure.
Exchange the linear expan­sion valve.
Exchange the linear expan­sion valve.
If large amount of refriger­ant is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
21
9-1-3. DC Fan motor (fan motor/indoor controller board)
Check method of indoor fan motor (fan motor/indoor controller board)
Notes
· High voltage is applied to the connecter (CNMF) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNMF) for the motor with the power supply on. (It causes trouble of the indoor controller board and fan motor) Self check
Conditions : The indoor fan cannot turn around.
Wiring contact check
Contact of fan motor connector (CNMF) Contact of power supply cable
Was contact caused good?
NO
Wiring recovery
Yes
Power supply check (Remove the connector (CNMF))
Measure the voltage in the indoor controller circuit
board.
TEST POINT  : VDC (between 1 (+) and 4 (-) of the fan connector): VDC DC310~340V TEST POINT  : VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC15V
Is the voltage normal?
Yes
Sensor signal check
Measure the voltage between CNMF and DC 0V and DC 15V in the indoor controller circuit board.
Does the voltage repeat DC 0V and DC 15V?
Yes
No
No
Indoor controller board fuse check
Is the fuse normal? Replace the fuse
Yes
Replace indoor controller board.
Check the operation END
NG
Replace the fan motor
No
OK
Check the operation END
NG
OK
Replace indoor controller board
OK
Check the operation END
NG
Replace the fan motor.
Replace the fan motor
OK
Check the operation END
NG
Replace indoor controller board.
22
9-2. FUNCTION OF DIP SWITCH
Switch Function Remarks
Pole
ON OFF
Thermistor <Room temperature
Operation by switch
SW1
Function
setting
1
detection> position
2
Filter clogging detection
3
Filter cleaning
4
Fresh air intake
Switching remote
5
display
6
Humidifier control
Airflow set in case of
7
thermo OFF at heating mode
8
Auto restart function
9
Power ON/OFF by breaker
10
Built-in remote controller
Provided
2,500hr
Effective
Thermo ON signal display
Always operated while the heat in ON +1
Low +3
Setting air flow +3
Effective
Effective
Indoor unit
Not provided
100hr
Not effective
Indicating fan operation ON/OFF
Operated depends on the condition +2
Extra low +3
Depends on SW1-7
Not effective
Not effective
Effective
timing
Under suspension
Address board
<Initial setting>
ON
OFF
1234 5678 9
Note :
+1
Fan operation at Heating
mode
+2
ThermoT ON operation
at Heating mode
+3
SW1-7
SW1-8
OFF
OFF Extra low
OFF
ON
OFF
ON
ON
ON
Low
Setting air flow
Stop
10
SW2
Capacity
code
setting
SW3
Function
setting
Capacity
P32 P63
1~6
P40 P80
P50 P100
Heat pump/Cooling only
1
Louver/humidifier +6
2
Vane
3
Vane swing function in heating
4
(wave-flow)
Vane horizontal angle
5
Vane horizontal angle
6
Changing the opening of
7
linear expansion valve
Sensible temperatre correction
8
Superheat setting temperature
9
SW 2 Capacity SW 2 Capacity SW 2
ON OFF
1234 56
ON OFF
1234 56
ON OFF
1234 56
Cooling only
Available
Available
Available
Second setting
Third setting
Effective
Not effective
+5
ON
OFF
1234 56
ON
OFF
1234 56
ON
OFF
1234 56
+4
+4
ON
P125
OFF
1234 56
Heat pump
Not available
Not available
Not available
First setting
+4
Depends on SW3-5
Not effective
Effective
Before power supply ON
Under suspension
Indoor controller board
Set while the unit is off.
<Initial setting>
Set for each capacity.
Indoor controller board
Set while the unit is off.
<Initial setting>
ON
OFF
1234 5678 9
Note :
+4 SW3-5, 6
+5 Please do not use SW3-9,
10 as trouble might be caused by the usage condition. +6 SW3-2 setting Only for PLFY-P·VBM, SW is used to change whether the humidifier functions or not.(Fixed the louver function less.)
10
SW4
Model
Selection
(Setting
for
PLFY
series)
Sub cool setting temperature
10
In case of replacing the indoor controller board, make sure to set the switch to the factory-preset status, which is shown below.
1~5
+5
ON
OFF
12345
Indoor controller board
Before power supply ON
Note : +4 SW3-5,6
SW3-5
SW3-6 Vane setting
Initial setting●Setting Vane position
OFF OFF Set up Standard Standard ON OFF Set up Less draft * Upward position than the standard OFF ON Set up Less smudging Downward position than the standard
ON ON unused
* Be careful of smudge on ceiling.
23
Switch
Pole
Operation by switch
Effective
timing
Remarks
SWA Ceiling height
selector
SWB
Discharge
outlet
number
selector
SWC
Option
selector
(High ceiling)
1~3
(Standard)
(Silent)
3
2
(2
direction)
(3 direction)
(4 direction)
 
= Ceiling height can be changed depends on
3
SWB setting.
Address board
<Initial setting>
2
1
PLFY-P32·P40·P50·P63·P80VBM-E
SWB
4 direction
3 direction
2 direction
SWA
Silent
2.5m
2.7m
3.0m
Standard
2.7m
3.0m
3.3m
High ceiling
3.5m
3.5m
3.5m
PLFY-P100·P125VBM-E
SWA
2
3
4
SWB
4 direction
3 direction
2 direction
Silent
2.7m
3.0m
3.3m
Standard
3.2m
3.6m
4.0m
High ceiling
4.5m
4.5m
4.5m
Under operation or suspension
3 2 1
Address board
<Initial setting>
2 3 4
Address board
When attaching the optional high performance filter elements (multi function casement) to the unit, be sure to attach it to the option side in order to prevent the airflow reducing.
<Initial setting>
 
SW11
1s digit
address
setting
SW12
10ths digit
address
setting
SW14
Branch
No.
Setting
SW1210SW11
9
8
7
6
Rotary switchRotary switch
0
1
5
2
3
4
SW14
0
F
E
D
C
B
A
8
9
How to set addresses
0
1
9
2
Example : If address is "3", remain SW12
8
3
7
4
6
5
(for over 10) at "0", and match SW11 (for 1 to 9) with "3".
1
How to set branch numbers SW14 (Series R2 only)
1
2
3
Match the indoor unit’s refrigerant pipe with
4
5
6
7
the BC controller’s end connection number. Remain other than series R2 at "0".
Before power supply ON
Address board
<Initial setting>
SW12 SW11
0
9
8
7
6
0
1
5
1
9
2
2
8
3
4
3
7
4
6
5
Address board
<Initial setting>
SW14
0
1
2
F
3
E
4
D
5
C
6
B
7
A
8
9
24
Switch Pole Operation by switch Remarks
Effective
timing
J41, J42
Wireless
remote
controller
Pair No.
• To operate each indoor unit by each remote controller when installed 2 indoor units or more are near, Pair No. setting is necessary.
Pair No. setting is available with the 4 patterns
(Setting patters A to D)
.
Make setting for J41, J42 of indoor controller board and the Pair No. of
wireless remote controller.
• You may not set it when operating it by 1 remote controller.
Setting for indoor unit
Jumper wire J41, J42 on the indoor controller board are cut according to the table below.
Wireless remote controller pair number:
Setting operation
1. Press the SET button (using a pointed implement). Check that the remote controller's display has stopped before continuing.
MODEL SELECT
flashes, and the model No. (3 digits) appears (steadily-lit).
2. Press the MINUTE button twice. The pair number appears flashing.
3. Press the temperature buttons to select the pair number to set.
4. Press the SET button (using a pointed implement). The set pair number is displayed (steadily-lit) for 3 seconds, then disappears.
Indoor controller
Setting pattern
Jumper wire
J41 J42
A
B
C
D
Cut
Cut
+Pair No.4-9 of wireless remote controller is setting pattern D.
Cut
Cut
Pair No. of wireless remote controller+
0
1
2
3
Factory setting
Under operation or suspension
<Initial setting>
CHECK
TEST RUN
SET button
Pattern A
MODEL SELECT
TEMP
ON/OFF
AUTO STOP
FAN
AUTO START
MODE
VANE
LOUVER
RESET
CLOCK
SET
Pair No.
Model No.
Temperature button
h
Minute button
min
SWE
Test run
for Drain pump
Drain pump and fan are activated simultaneously after the connector SWE is set to ON and turn ON the power.
SWE SWE
Connector Jumper
OFF ON
The connector SWE is set to OFF after test run.
Under operation
<Initial setting>
SWE
OFF ONOFF ON
25
9-3. TEST POINT DIAGRAM
9-3-1. Indoor controller board PLFY-P32/40/50/63/80/100/125VBM-E(R2).UK PLFY-P32/40/50/63/80VBM-E1.UK
CN60
Linear expansion valve (LEV) output 12VDC pulse output
CN4Y
i-See sensor
CN52
Remote indicator
CN51
Centrally controlled
CN6Y
i-See sensor motor output 12VDC pulse output
CN3A
Connect to the terminal block (TB15) (MA-Remote controller connecting wire) 1 - 3 : 8.7-13V DC (Pin1 (+))
CNV
vane motor output 12VDC pulse
CN32
Remote switch
CN44
Pipe temperature thermistor
1-2 : Liquid (TH22) 3-4 : Gas (TH23)
CN4F
Drain float switch (FS)
CN20
Room temperature
thermistor (TH21)
CN27
Damper signal output 12VDC(1 : +)
CN3G
Auto grille signal output
CN90
Connect to the wireless remote controller board (W.B)
LED1
Main power supply (Indoor unit : 220-240V)
Jumper wire J41, J42
Pair No.setting for wireless remote controller
LED2
Power supply for MA-Remote controller
SW3
Function setting
SW4
Model selection
SWE
Test run(Drain pump)
SW2
Capacity setting
CN2M
Connect to the terminal block (TB5) (M-NET transmission connecting wire) 24-30VDC (non-polar)
CNMF
Connect to the fan motor (MF)
1-4 : DC310~340V 5-4 : DC15V 6-4 : DC0~6V 7-4 :
DC0 or DC15V (Stop)
DC7.5V (Operation) (12VDC pulse)
CNP
Drain pump output (DP) 1-3 : 220-240VAC
CNAC
Auto grille power (220-240VAC)
CND
Power supply for indoor controller board 3 - 5 : 220-240VAC
FUSE
6.3A 250V
26
9-3-2. Address board PLFY-P32VBM-E.UK PLFY-P40VBM-E.UK PLFY-P50VBM-E.UK PLFY-P63VBM-E.UK PLFY-P80VBM-E.UK PLFY-P100VBM-E.UK PLFY-P125VBM-E.UK PLFY-P32VBM-E1.UK PLFY-P40VBM-E1.UK PLFY-P50VBM-E1.UK PLFY-P63VBM-E1.UK PLFY-P80VBM-E1.UK PLFY-P32VBM-ER2.UK PLFY-P40VBM-ER2.UK PLFY-P50VBM-ER2.UK PLFY-P63VBM-ER2.UK PLFY-P80VBM-ER2.UK PLFY-P100VBM-ER2.UK PLFY-P125VBM-ER2.UK
SW1
Function setting
SW12
Address setting 10ths digit
SW11
Address setting 1s digit
SWA
Ceiling height selector
SWC
Option selector
SWB
Discharge outlet number selector
SW14
Branch No.
27
10
SPECIAL FUNCTION
10-1. HOW TO PERFORM THE UP/DOWN OPERATION OF THE AIR INTAKE GRILLE
10-1.1.Setting up the lowering distance of air intake grille
You can set up 8 different stages of lowering distance for the air intake grille according to the set up location if desired.
* As a factory default, the decorative panel will automatically
stop at 1.6 m from the ceiling surface. The distance is a rough indication, check by actually lowering it.
1) Take the cover off the electric box. (2 screws)
2) Set up the dip switches of SW22 on the control board as followed.
SW22 (Lowering distance Set Up)
Lowering distance
Rough Indication of the Ceiling Height
Configuration
Lowering distance
Rough Indication of the Ceiling Height
Configuration
Lowering distance
Rough Indication of the Ceiling Height
Configuration
Lowering distance
Rough Indication of the Ceiling Height
Configuration
1.2 m
- 2.4 m 2.4 m - 2.8 m
ON OFF
12345678910
2.0 m
2.8 m - 3.2 m 3.2m - 3.6m
ON OFF
12345678910
2.8 m
3.6 m - 4.0 m 4.0 m - 4.4 m
ON OFF
12345678910
3.6 m
4.4 m - 4.8 m 4.8 m - 5.2 m
ON OFF
12345678910
Lowering distance
Rough Indication of the Ceiling Height
Configuration
Lowering distance
Rough Indication of the Ceiling Height
Configuration
Lowering distance
Rough Indication of the Ceiling Height
Configuration
Lowering distance
Rough Indication of the Ceiling Height
Configuration
(Initial setting)
1.6 m
ON OFF
12345678910
2.4 m
ON OFF
12345678910
3.2 m
ON OFF
12345678910
4.0 m
ON OFF
12345678910
3) Put the cover back on the electric box.
Decorative panel
Cover for Electric Box
Screws
Airflow outreach distance is different
*
depending on indoor units, number of air outlets and air volume (ceiling height), airflow may not reach the indicated ceiling height as shown in the left table.
Unit
Control board SW22
10-1-2.How to perform the up/down operation using wireless remote controller
1) Ensure that the air-conditioner is not running.
Warning:
2) Press the "Down" button to lower the air intake grille.
* By default, the air intake grille will automatically stop at a lowering distance of 1.6 m from the ceiling level. The distance can be changed to 1.2 m, 2.0 m, 2.4 m, 2.8 m, 3.2 m, 3.6 m and 4.0 m. These should be used only as a guide. You should lower the air intake grille yourself to check the exact distance. * When you want to stop the air intake grille while it is lowering, press the "Stop" or "Up" button on the remote controller to stop at that position.
3) Remove the filter or air intake grille and clean them.
4) Press the "Up" button on the remote controller to put the air intake grille in place.
* If the air intake grille is not placed in the correct position at a time, the operation is automatically retried. * When you want to stop the air intake grille while it is rising, press the "Stop" or "Down" button on the remote controller to stop at that position.
Ensure that the air-conditioner is not running.
• Otherwise, it may cause an injury or a failure.
Wireless remote controller for Automatic Filter Elevation Panel
28
10-1-3. How to perform the up/down operation using wired remote controller (PAR-21MAA)
N General Operation
* Raise or lower all the air intake grilles managed by the remote controller at the same time.
Install the remote controller in a place where you can observe all the air-conditioners. Otherwise, the lowering grille may make contact with something and cause damage to it.
1) Ensure that the air-conditioner is not running.
* The up/down operation mode is only available when the
air-conditioner is "OFF".
Warning:
Ensure that the air-conditioner is not running.
• Otherwise, it may cause an injury or a failure.
2) Press both the "FILTER" and "Ventilation" buttons simultaneously for 2 seconds or more to enter the up/down operation mode.
"Up/down operation mode" display
3) Press the TEMP. ( ) button. After a while, the air intake grille will begin lowering.
"Stand by for lowering" display
"Lowering" display (blinking)
"Stopped" display (when finished lowering)
Alternately
[
]
Note:
You cannot stop the operation while the air intake grille is lowering.
* If you press the ( ) button while moving down, the air intake grille may stop lowering, but it
will not stop immediately.
By default, the air intake grille will automatically stop at the lowering distance of 1.6 m
from the ceiling level.
* The distance can be changed to 1.2 m, 2.0 m, 2.4 m, 2.8 m, 3.2 m, 3.6 m, and 4.0 m. These should be used only as a guide. You should lower the air intake grille yourself to check the exact distance.
4) Remove the filter and/or air intake grille to clean them.
5) Press the TEMP. ( ) button. After a while, the air intake grille will begin to rise and then be put back into place.
"Stand by for raising" display
"Raising" display (blinking)
"Stopped" display (when the air intake grille has been put back into place)
Alternately
[
]
Note:
You cannot stop the operation while the air intake grille is rising.
* If you press the ( ) button while moving up, the air intake grille may
stop rising, but it will not stop immediately.
6) Exit the up/down mode either by pressing the "ON/OFF" button or by pressing both the "FILTER" and "Ventilation" buttons simultaneously for 2 seconds or more.
* After exiting the up/down mode, wait for
about 30 seconds to perform the next operation. The remote controller will not accept any operation for that period.
Operation status
display
Down/Up
buttons
TEMP.
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
CLOCK
ON/OFF
OPERATION
ON/OFF
FILTER
CHECK
CLEAR
Button to exit the up/down operation mode
Buttons to enter the up/down
TEST
operation mode (Press them simultaneously for 2 seconds.)
2929
Up/down operation with the individual specified air-conditioner (When used in combination with CITY MULTI model)
* Raise or lower the air intake grille of the specific air-conditioner that you select from all that are managed by
that remote controller.
1) Ensure that the air-conditioner is not running.
* The up/down operation mode is only available when the
Warning:
Ensure that the air-conditioner is not running.
• Otherwise, it may cause an injury or a failure.
air-conditioner is “OFF”.
2) Press both the “FILTER” and “Ventilation” buttons simultaneously for 2 seconds or more to enter the up/down operation mode.
Up/down operation mode
3) Press the “Ventilation” button. After a while, it will switch to the “individually-specified up/down operation mode”.
Up/down operation mode
Individually-specified up/down operation mode
Address No. of indoor unit
In the upper right figure, the address No. of indoor unit “01” is currently
If the number of the target air­conditioner is unknown, go to 4).
selected.
If the number of the target air­conditioner is known, go to 5).
4) If you press the “FILTER” button when the “Address No. of indoor unit” is blinking, after a while, the up/down airflow direction of the displayed air-conditioner will be switched downward; and the airflow direction of the other vents will all be blocked.
In Step 5) described below, identify the target
air-conditioner by changing the “Address No. of indoor unit” and by pressing the “FILTER” button to check the up/down airflow direction.
[Remarks:]
If “Err” is displayed when you press the “FILTER” button to check the target air-conditioner, the air-conditioner with that “Address No. of indoor unit” does not exist. Check and set that air-conditioner again.
5) Select the “Address No. of indoor unit”.
“Address No. of indoor unit” can be changed by using the “TEMP.” buttons ( ) ( ) when the panel displays (a) or (b). Every time you press the “Mode selection” button, the target of operation will change as illustrated below.
[Remarks:]
Each press changes the Address No. of indoor unit
(a) “Address No. of indoor unit” selection display
(b) “Standby for up/down operation” display
from 01 to 50.
6) Continue to press the “Mode selection” button until “Waiting for up/down operation” is displayed.
“Waiting for up/down operation” display
The following steps are the same as steps 3) - 6) described in the “General Operation” section. Refer to that section.
Operation status display
Down/Up buttons (for selecting indoor unit address)
Mode selection
TEMP.
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
CLOCK
ON/OFF
OPERATION
ON/OFF
CHECK
CLEAR
FILTER
TEST
Button to exit the up/down operation mode
Buttons to enter the up/down operation mode (Hold them down simultaneously for 2 seconds.)
30
11
DISASSEMBLY PROCEDURE
PLFY-P32VBM-E(1).UK PLFY-P40VBM-E(1).UK PLFY-P50VBM-E(1).UK PLFY-P63VBM-E(1).UK PLFY-P80VBM-E(1).UK PLFY-P100VBM-E.UK PLFY-P125VBM-E.UK PLFY-P32VBM-ER2.UK PLFY-P40VBM-ER2.UK PLFY-P50VBM-ER2.UK PLFY-P63VBM-ER2.UK PLFY-P80VBM-ER2.UK PLFY-P100VBM-ER2.UK PLFY-P100VBM-ER2.UK
Be careful when removing heavy parts.
OPERATING PROCEDURE
1. Removing the air intake grille
(1) Slide the knob of air intake grille toward the arrow 1 to
open the air intake grille.
(2) Remove drop prevention hook from the panel. (3) Slide the shaft in the hinge to the direction of the arrow 2
and remove the air intake grille.
2. Removing the room temperature thermistor (TH21)
(1) Remove the air intake grille and the filter. (See Figure 1) (2) Remove the 2 screws from the electrical box cover. (3) Disconnect the connector CN20 (Red) from the indoor con­ troller board. (4) Remove the room temperature thermistor.
3. Removing the address board (A.B)
(1) Remove the air intake grille and the filter. (See Figure 1) (2) Remove the 2 screws from the address board cover. (3) Disconnect the connectors CN43 (RED/4P) and CN82
(RED/8P).
(4) Slide and remove the address board.
Figure 1
Photo 1
MA remote controller Terminal cover
Terminal
cover
fixing
screw
PHOTOS & ILLUSTRATIONS
Filter
Address board cover fixing screw
Address board
Address board fixing screw
Electrical box cover
fixing screws
Electrical box cover
cover
4. Removing the indoor controller board (I.B)
(1) Remove the air intake grille and the filter. (See Figure 1) (2) Remove the 2 screws from the electrical box cover. (3) Disconnect the connectors : CNMF (White/7P) for fan motor CN44 (White/4P) for thermistor (TH22/TH23) CNP (Blue/3P) for drain pump CN4F (White/4P) for float switch CN01 (Black/5P) for earth and TB2 CNV (White/20P) for vane motor CN81, CN42 (Red/8P,4P) for address board CN2M (Blue/2P) for TB5 (4) Remove the 6 supports from indoor controller board. (5) Remove the indoor controller board.
5. Removing the electrical box
(1) Remove the air intake grille and the filter. (See Figure 1) (2) Remove the 3 screws from the electrical box cover. (3) Disconnect the connectors. (Refer to 4.)
Remove 4 electrical box fixing screws and remove 2 hooks.
(4) (5) Pull the electrical box.
<Electrical parts in the electrical box>
Indoor controller board Terminal block (TB2) (TB5)
Photo 2
Room temp. thermistor (TH22)
Electrical box fixing screw
Electrical box
Indoor controller board
Bell mouth
Turbo fan
Nut
Electrical box fixing screw
Support for Indoor controller board
3131
OPERATING PROCEDURE
6. Removing the fan and fan motor (MF)
(1) Remove the electrical box. (See Photo 2) (2) Remove the bell mouth (3 screws). (See Photo 2) (3) Remove the turbo fan nut. (4) Pull out the turbo fan. (5) Remove the wire cover (3 screws). (6) Remove 2 wiring clamps. (7) Disconnect the connector of the fan motor (CNMF). (8) Remove the 3 nuts and washers and rubber mounts of the
fan motor.
PHOTOS & ILLUSTRATIONS
Photo 3
Fan motor
Coil plate
Clamp
Wire cover fixing screw
Nut Washer Rubber mount
7. Removing the panel
(1) Remove the air intake grille and the filter. (See Figure 1) (2) Disconnect the connector CNV (White/20P).
Corner panel (See Figure 2)
(3) Remove the corner screw. (4) Slide the corner panel to the direction of the arrow 1, and
remove the corner panel.
Panel (See Photo 4, 5)
(5) Remove the 2 screws from the panel which fix to the oval
holes.
(6) Rotate the panel a little to come to the bell shaped hole
where the screw is large and remove the panel.
8. Removing the drain pan
(1) Remove the air intake grille and the filter. (See Figure 1) (2) Remove the 2 screws from the electrical box cover. (3) Disconnect the connectors. (Refer to 4.) (4) Remove the panel. (See Photo 4, 5) (5) Remove the electrical wiring service panel (3 screws). (6) Remove the drain pump wire cover (1 screw). (7) Remove the electrical box. (See Photo 2) (8) Remove the bell mouth. (See Photo 2) (9) Remove the 4 screws and pull out the drain pan. w Pull out the left and right of the pan gradually. Be careful not to crack or damage the pan.
Figure 2
Corner panel
Photo 4
Photo 6
Drain pan fixing screw
Electrical wiring service panel
Screw
Detail
Screw
Corner panel
Ball shaped hole
Oval hole
Drain pump wire cover
Panel
Photo 5
Drain pan fixing screw
9. Removing the liquid pipe temperature thermistor (TH22) and gas pipe temperature thermistor (TH23)
(1) Remove the drain pan. (See Photo 6) (2) Remove the turbo fan. (See Photo 3) (3) Remove the 2 wiring clamps. (See Photo 3) (4) Remove the coil plate (2 screws). (5) Remove the thermistors which are inserted into the holders
installed to the thin copper pipe.
(6) Disconnect the 4-pin white connector (CN44).
Drain pan fixing screw
32
Photo 7
Drain pan
Electrical wiring ser­vice panel fixing screw
Gas pipe temp. thermistor (TH23)
Liquid pipe temp. thermistor (TH22)
OPERATING PROCEDURE
PHOTOS & ILLUSTRATIONS
10 Removing the drain pump (DP) and float switch (FS)
(1) Remove the drain pan. (See Photo 6) (2) Cut the hose band and remove the hose. (3) Remove the drain pump assembly (3 screws and 2 hooks). (4) Remove the drain pump (3 screws). (5) Remove the float switch (2 screws).
Photo 8
Float switch
Hose band
Drain pump
Photo 9
Drain pump assembly fixing screw
11. Removing the heat exchanger
(1) Remove the drain pan. (See Photo 6) (2) Remove the 3 screws of the piping cover, and pull out
piping cover. (3) Remove the 2 screws of coil plate. (4) Remove the 2 screws of the coil. (5) Remove the screw of the coil support. (6) Pull out the heat exchanger.
Drain pump fixing screw
Photo 10
Heat exchanger
Coil support
Float switch fixing screw
Linear expansion valve
Piping cover
Heat exchanger fixing screw
33
34
35
TM
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN
cCopyright 2007 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Feb. 2009 No. OCH413 REVISED EDITION-B PDF 6 Distributed in Oct. 2007 No. OCH413 REVISED EDITION-A PDF 7 Distributed in Mar. 2007 No. OCH413 PDF 7 Made in Japan
New publication, effective Feb. 2009 Specifications subject to change without notice
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